PARTS BOOK. TA30RS Articulated Truck

Transcription

1 GENERATION Publication Part Number: PARTS BOOK CLICK CLICK HERE HERE FOR FOR TRACTOR TRACTOR TABLE TABLE OF OF CONTENTS CLICK HERE FOR TRACTOR OPTIONAL TABLE OF CONTENTS CLICK HERE FOR TRAILER TABLE OF CONTENTS CLICK HERE FOR TRAILER OPTIONAL TABLE OF CONTENTS CLICK CLICK HERE HERE TO RETURN TO RETURN TO MAIN LIBRARY TO MAIN INDEX INDEX P11890 TA30RS Articulated Truck Cummins QSM11 Tier3-335 Powered - (Engine Jake Brake) and ZF 6WG-260 Transmission Serial No. A through A Date: March Revised: November 2006

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3 WARRANTY ON PARTS AND ATTACHMENTS Terex Equipment Limited warrants that for a period of six months or 1000 hours, whichever comes first, after the sale of new Terex replacement parts or attachments by an authorised Terex dealer it will repair, or at its option, replace any defective or malfunctioning part or attachment. This warranty covers only malfunctions resulting from defects in material or workmanship. This warranty does not cover malfunctions resulting from negligence, alteration, accident or overloading; use for a purpose for which the part or attachment is not designed or approved by Terex; loss of time, inconvenience, loss of use of the vehicle or other consequential damages; or labour for removal or reinstallation of defective or malfunctioning parts or attachments. Repairs or replacements qualifying under this warranty will be performed by any authorised Terex dealer within a reasonable time following delivery of the malfunctioning part or attachment to the dealer's place of business. Defective or malfunctioning parts or attachments must be delivered to an authorised Terex dealer's place of business during regular business hours for warranty repairs or replacements. The dealer must be furnished with the purchaser's copy of the sales slip or repair order to validate date of purchase. * * * * * SOLE WARRANTY This is the only express warranty applicable to new Terex parts and attachments sold by Terex dealers and Terex neither assumes nor authorises anyone to assume for it any other obligation or liability in connection with such parts or attachments.

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5 INSTRUCTIONS FOR USE OF TEREX PARTS BOOK This Parts Book is divided into Major Sections which cover components corresponding to specific areas of the machine. Printed at the top left hand corner of each Parts Page is an Index Code which includes three numbers - the first of these relates to a Major Section, the second indicates a Sub-section within a Major Section and the last the model PLI number. Certain Major Sections may not apply to the particular model covered in this Parts Book and, consequently, will be omitted. An illustrated Index page shows all the Major Component Section numbers included in the book. For example - SECTION CHASSIS SECTION FRONT AXLE GROUP SECTION BODY HOIST SYSTEM etc. Major Component Sections are listed in the 'Table Of Contents' pages together with Sub-section headings. For example to locate the serviceable items of a Steering Cylinder - 1. The Table of Contents shows the steering components to be in Major Section The steering cylinder is listed in Major Section 220, Sub-section Select the Parts Page Code that applies to the unit Serial number for which parts are needed and locate the Page with reference number. EXAMPLE SERIAL NUMBERS - Each Parts Book covers a particular range of unit Serial Numbers. It is important that unit Serial Numbers are quoted on all orders for Parts. PARTS LISTS - Parts Forms usually consist of detailed parts information listed on one page together with a parts illustration on the opposite page. The parts list is printed in the order of the reference numbers shown on the parts illustration. The first column lists Note Letters; the second lists the reference numbers; the third shows quantity required and the fourth gives the parts descriptions. Parts which are part of an assembly have their descriptions indented beneath the assembly description. ILLUSTRATIONS - These show typical assemblies and individual piece parts.they are intended for general reference only and may not always show exact details of parts. Parts are identified on each illustration with an item number. Note the item number of the part required and locate it in the parts list. The part number opposite the item number is the part to order.

6 INDENTATIONS - Parts which are indented under another part are Sub-groups of a Major Assembly or Sub-assembly. Parts which are not indented are major assemblies or individual component parts which do not belong to a major assembly. EXAMPLE Pump Assy Shaft Ring Control Assy Spring Gasket - If you order Item 1, you will receive Items If you order Item 4, you will receive Items 4 and 5. - If you order Item 6, you will receive only Item 6. NOTES - Whenever there is an alphabetical symbol to the left of the item number, refer to the corresponding note at the bottom of the form for information regarding ordering or application of the particular part number(s) noted. ABBREVIATIONS - The abbreviations in this book have the following meanings - Amps... Amperes Hsg... Housing N.I... Not Illustrated As R... As Required I.D... Inside Diameter N.L.A... No Longer Available Assy... Assembly L.H... Left Hand N.S.S... Not Sold Separately Brkt... Bracket L.W... Lockwasher O.D... Outside Diameter Cad-Pltd... Cadium Plated Lg... Long Pr... Pair Comm... Commencement of production Lkg... Linkage P.T.O... Power-Take-Off E.S.N... Elastic Stop Nut Mtg... Mounting R.H... Right Hand Ftgs... Fittings N.C... Note Code Std... Standard

7 Articulated Truck CHASSIS 100 ENGINE 110 TRANSMISSION 120 DRIVELINE 130 FRONT AXLE 140 BRAKE PARTS 165 SUSPENSION SYSTEM 180 TRACTOR SECTIONS MAIN HYDRAULIC VALVE 215 STEERING SYSTEM 220 BODY HOIST SYSTEM 230 BRAKING SYSTEM 250 CAB 260 DECALS 290 MISCELLANEOUS 300 ELECTRICAL SYSTEM 190 FUEL SYSTEM 200 COOLING SYSTEM 210

8 TABLE OF CONTENTS FOR MODEL TA30RS SP2 TRACTOR FROM SERIAL NO A REVISED 10/06 SECT-PAGE-PLI DESCRIPTION SERIAL NO. EFFECTIVITY REVISION AND DATE SECTION 100 CHASSIS CHASSIS SOUND INSULATION HOOD AND MOUNTING FENDERS AND MOUNTING ROCK AND SUMP GUARDS SECTION 110 ENGINE ENGINE ORDERING INSTRUCTIONS ENGINE AND MOUNTING AIR CLEANER AIR CLEANER PIPES AND HOSES EXHAUST AND MOUNTING SECTION 120 TRANSMISSION TRANSMISSION MOUNTING TRANSMISSION BREAKDOWN SHIFT CONTROL FILTER OIL LINES-TRANSMISSION OIL PUMP TORQUE CONVERTER LUBRICATION PIPES INDUCTIVE TRANSMITTER ELECTRIC SHIFT CONTROL VALVE GEARSHIFT GEARBOX HOUSING CLUTCH ASSEMBLY KV+K CLUTCH ASSEMBLY KR+K CLUTCH ASSEMBLY K3+K PTO MAIN HYDRAULIC PUMP EMERGENCY STEERING PUMP INPUT-DRIVE ASSEMBLY LAYSHAFT GEARING DIFFERENTIAL TEMPERATURE SENSOR LOOSE PARTS-TRANSMISSION

9 TABLE OF CONTENTS FOR MODEL TA30RS SP2 TRACTOR FROM SERIAL NO A REVISED 10/06 SECT-PAGE-PLI DESCRIPTION SERIAL NO. EFFECTIVITY REVISION AND DATE SECTION 130 DRIVELINE FRONT DRIVELINE SECTION 140 FRONT AXLE AXLE COMPLETE-FRONT AXLE GROUP-FRONT PLANETARY GEARING-FRONT WHEEL, RIM AND TYRE-FRONT DIFFERENTIAL-FRONT SECTION 165 BRAKE PARTS BRAKE PARTS-(ARTICS) BRAKE GUARDS SECTION 180 SUSPENSION SYSTEM FRONT SUSPENSION SECTION 190 ELECTRICAL SYSTEM TERMINALS CONNECTORS CABLES/HARNESSES-CAB CABLES/HARNESSES-CHASS/ENG R1 10/ BATTERY AND CABLES BATTERY MOUNTING ECU-HYD.SYSTEM MONITORING ELECTRICAL LIGHTING SYSTEM ALTERNATOR STARTER SWITCHES AND SENSORS RADIO CASSETTE AND SPEAKERS ELECTRICAL HORN SECTION 200 FUEL SYSTEM FUEL TANK AND MOUNTING FUEL LINES ACCELERATOR LINKAGE

10 TABLE OF CONTENTS FOR MODEL TA30RS SP2 TRACTOR FROM SERIAL NO A REVISED 10/06 SECT-PAGE-PLI DESCRIPTION SERIAL NO. EFFECTIVITY REVISION AND DATE SECTION 210 COOLING SYSTEM RADIATOR ASSEMBLY RADIATOR MOUNTING RADIATOR PIPING CHARGE AIR COOLER & PIPING RADIATOR HEADER TANK & HOSES OIL COOLER AND PIPING-TRANS TRANS OIL COOLER MOUNTING OIL COOLER-TRANSMISSION R1 12/07 SECTION 215 MAIN HYDRAULIC VALVE MAIN HYDRAULIC VALVE ASSEMBLY SECTION 220 STEERING SYSTEM STEERING LINES STEERING VALVE STEERING CYLINDER STEERING COLUMN MOUNTING SECTION 230 BODY HOIST SYSTEM LINES AND FITTINGS-BODY HOIST TANK AND MOUNTING-BODY HOIST PUMP-BODY HOIST JOYSTICK-BODY CONTROL SECTION 250 BRAKING SYSTEM BRAKE LINES-HYDRAULIC BRAKE ACCUMULATOR TREADLE VALVE SECTION 260 CAB CAB ASSEMBLY CAB MOUNTING CAB TILT MECHANISM CAB DOOR-LEFT HAND SWITCHES AND INSTRUMENTS SEAT-DRIVER SEAT-PASSENGER AIR CONDITIONER/HEATER HEATER LINES AND WIRING AIR CONDITIONER LINES WINDSCREEN WASHER

11 TABLE OF CONTENTS FOR MODEL TA30RS SP2 TRACTOR FROM SERIAL NO A REVISED 10/06 SECT-PAGE-PLI DESCRIPTION SERIAL NO. EFFECTIVITY REVISION AND DATE SECTION 290 DECALS DECALS-ENGLISH SECTION 300 MISCELLANEOUS MULTI-TUBE CLAMPS AND HARDWARE

12 CHASSIS DRAWING NO. P11004 P REF: FRONT FRAME

13 CHASSIS SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO FRAME ASSY-TRACTOR GUARD ASSY-CHASSIS GUARD ASSY-SUMP BRACKET-HINGE CLAMP PLATE BOLT WASHER BOLT WASHER LOCKNUT BOLT WASHER

14 SOUND INSULATION DRAWING NO. P11207 P SECT ,7 5,7 SECT

15 SOUND INSULATION SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO QUILT-RH WHEEL ARCH QUILT-LH WHEEL ARCH BOLT WASHER QUILT-SUMP GUARD FT QUILT-SUMP GUARD REAR 007 ASR ADHESIVE PLATE-QUILT MTG BOLT LOCKWASHER WASHER

16 HOOD AND MOUNTING DRAWING NO. P11667 P ,33 39 (PART OF HOOD) ,10, ,14, HOOD CATCH ASSEMBLY IN BATTERY BOX

17 HOOD AND MOUNTING SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO HOOD ASSY HINGE ASSY BOLT NUT WASHER ROD-ADJUSTMENT NUT WASHER-HARDENED HANDLE-HOOD BOLT WASHER 012 ASR SEAL-BULK HOOD QUILT-LHS HOOD QUILT-RHS HOOD PANEL-TOP CABLE-HOOD CATCH LOCKNUT GOALPOST WELDMENT BOLT STOP-HOOD SPRING LOCKNUT BOLT WASHER WASHER LOCKNUT BOLT WASHER-D SHAPE GRILLE HOOD CATCH BRACKET ASSY BOLT WASHER BRACKET-HOOD CATCH LOCKNUT WASHER BOLT 038 ASR LIP SEAL STRIKER BOLT GAS STRUT HOOD AND MOUNTING SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO STRAP-HOOD RETAINING BOLT WASHER 044 ASR CAP 045 ASR STUD 25MM LG BALLJOINT LOCKWASHER LOCKNUT

18 FENDERS AND MOUNTING DRAWING NO. P11540 P11540 FUEL TANK

19 FENDERS AND MOUNTING SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO LH FENDER PLATFORM BOLT HANDRAIL STEP ASSY-WIRE MUDFLAP-FRONT LH PLATE STIFFENER-MUDFLAP BOLT LOCKWASHER NUT BOLT LOCKWASHER NUT WASHER-HARDENED BOLT LOCKNUT WASHER WASHER LOCKNUT WASHER BOLT LOCKWASHER BOLT CHAIN-MUDFLAP STAY MUDFLAP-FRONT RH PLATE CLAMP PLATE PLATFORM-RH SIDE STEP ASSY-RH SCREW SET NUT LOCKWASHER BOLT LOCKNUT SPILL GUARD BRACE-SPILL GUARD TUBE GRIP WASHER-HARDENED NUT FENDERS AND MOUNTING SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO PANEL-INFILL LH PANEL-INFILL RH BOLT WASHER LOCKNUT BOLT BOLT WASHER U-BOLT WASHER NUT NUT PLATE-MUDFLAP CLAMPING

20 ROCK AND SUMP GUARDS DRAWING NO. P11039 P

21 ROCK AND SUMP GUARDS SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO GUARD-TRANS SUMP BOLT LOCKWASHER WASHER BOLT NSS WASHER LOCKNUT

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23 ENGINE ORDERING INSTRUCTIONS P8543 CUMMINS ENGINE THIS UNIT IS EQUIPPED WITH A CUMMINS DIESEL ENGINE. TEREX DOES NOT SELL ENGINES OR ENGINE PARTS. THESE SHOULD BE OBTAINED FROM THE NEAREST ENGINE MANUFACTURER'S SALES AND SERVICE OUTLET. ILLUSTRATIONS AND PART NUMBERS OF ENGINE PARTS ARE OMITTED FROM THIS TEREX PARTS BOOK. A SEPARATE CUMMINS ENGINE PARTS BOOK IS SUPPLIED WITH NEW UNITS FOR ENGINE PARTS COVERAGE. ANY ADDITIONAL REQUESTS FOR THIS CUMMINS ENGINE PARTS BOOK OR ANY QUESTIONS ON ENGINE PARTS AND WARRANTY SHOULD BE DIRECTED TO THE ENGINE MANUFACTURER'S SALES AND SERVICE OUTLET.

24 ENGINE AND MOUNTING DRAWING NO. P11506A P CAP S.W.E ,73 74,

25 ENGINE AND MOUNTING DRAWING NO. P11506B P11506 INSIDE BATTERY BOX 33 OUT IN ENGINE LEFT HAND SIDE FUEL LUBE OIL FUEL LINES SEC , ,48,49,50, ,47,58 55,56,57 WATER 5 LINES- S.W.E. 42 MOUNTED TO AIR COND BRACKET -ENGINE LHS

26 ENGINE AND MOUNTING SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO ENGINE-QSM11 T3-JAKE BRAKE BELT-FAN & ALTERNATOR FILTER-LUBE OIL FILTER-FUEL FILTER-WATER BOLT BRACKET-REAR MOUNT BRACKET-FRONT MOUNT BOLT LOCKWASHER BOLT SPACER NUT ISOLATION MOUNT WASHER-SNUBBING BOLT LOCKNUT BOLT LOCKWASHER GUARD-FLYWHEEL BOLT PLATE BENT ENGINE COUPLING ELBOW REDUCER FAN CLUTCH ASSY FAN CLUTCH FAN-29" CONNECTOR KIT LOCKWASHER BRACKET-RAD STEADY HOSE ASSY ELBOW ELBOW HOSE ASSY BRACKET ASSY BOLT NUT STUD BRACKET ASSY ENGINE AND MOUNTING SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO BOLT ELBOW BRACKET BOLT WASHER P-CLIP LOCKNUT NUT-STACKING BUSHING-SPLIT BUSHING-SPLIT CLAMP BOLT WASHER LOCKWASHER CLIP BOLT LOCKWASHER CLIP SCREW BOLT LOCKWASHER WASHER CABLE-EARTH PLUG BRACKET BOLT NUT LOCKWASHER WASHER CLAMP CLIP-RUBBERISED CLIP-RUBBERISED CLAMP BOLT

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28 AIR CLEANER DRAWING NO. P11006 P

29 AIR CLEANER SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO KIT-AIR CLEANER AIR CLEANER ELEMENT-MAIN ELEMENT-SAFETY VALVE-VACUATOR BAND-MOUNTING CAP

30 AIR CLEANER PIPES AND HOSES DRAWING NO. P11820 P

31 AIR CLEANER PIPES AND HOSES SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO TUBE-AIR INTAKE INDICATOR BOLT WASHER LOCKWASHER NUT ELBOW CLAMP AIR INTAKE TUBE BRACKET CLAMP BOLT WASHER BRACKET-RETAINING SEAL 28"LG BOLT LOCKWASHER WASHER-HARDENED LOCKNUT NSS CLAMP BRACKET-AIR CLEANER BOLT CLAMP

32 EXHAUST AND MOUNTING DRAWING NO. P11891 P

33 EXHAUST AND MOUNTING SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SILENCER-INSULATED TUBE & FLEX ASSY TUBE-EXHAUST TUBE & FLEX ASSY TUBE-EXHAUST S -BEND HEAT SHIELD CLAMP CLAMP BRACKET ASSY LOCKWASHER LOCKWASHER PLATE STACK-INSULATED BOLT LOCKWASHER NUT BOLT WASHER EXHAUST CRADLE BOLT LOCKNUT BOLT EXHAUST CLAMP RING EXHAUST BAND CLAMP WASHER SHROUD-EXHAUST TURBO NUT-STACKING BOLT WASHER-HARDENED BRACKET CLIP SCREW

34 TRANSMISSION MOUNTING DRAWING NO. P11219 P LH 13 RH DIPSTICK SECT CROSSMEMBER ON FRONT FRAME

35 TRANSMISSION MOUNTING SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A A SLEEVE BRACKET-TRANS MTG FT LOCKWASHER SCREW PLATE-TRANS FRONT MOUNT-CENTRE BONDED BOLT WASHER BOLT NUT-NYLON INSERT BOLT BRACKET-TRANS LH BRACKET-TRANS RH BOLT LOCKWASHER ISOLATION MOUNT WASHER-SNUBBING PLATE-COVER DIPSTICK TUBE ASSY GASKET BOLT LOCKWASHER WASHER BOLT WASHER WASHER LOCKWASHER NUT NOTE:A -UNITS FITTED WITH RETARDER TRANS USE: 1x BRACKET-TRANS MTG FT AND 4x SCREW

36 TRANSMISSION BREAKDOWN DRAWING NO. P11214 P

37 TRANSMISSION BREAKDOWN SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A TRANS-6WG260 (NON RETARDER) NOTE: A -FOR OPTIONAL RETARDER TRANS REFER TO TRACTOR OPTIONAL SECTION

38 SHIFT CONTROL DRAWING NO. P11045 P V N R 3 4

39 SHIFT CONTROL SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A AUTO KIT EST-37A-NON RETD SHIFT CONTROLLER VDU AND CABLE MODULE AUTOMATIC HARNESS N SCREW NOTE: A -FOR AUTO KIT-RETARDER TRANS REFER TO TRACTOR OPTIONAL SECTION

40 FILTER DRAWING NO. P8072

41 FILTER SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SCREEN COVER O RING SCREW WASHER

42 OIL LINES-TRANSMISSION DRAWING NO. P11574A P FILTERS SEC FILTER LINES (NON-RETARDER)

43 OIL LINES-TRANSMISSION DRAWING NO. P11574B P TO DIAGNOSTIC MANIFOLD PLATE (BATTERY BOX) 19 TO 'TS' PORT ON HYD. VALVE 17 MANIFOLD (REAR OF FRONT FRAME) 23

44 OIL LINES-TRANSMISSION SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO BRACKET-FILTER MTG BOLT WASHER LOCKNUT HOSE ASSY HOSE ASSY HOSE ASSY ADAPTOR ELBOW ELBOW ELBOW BOLT LOCKWASHER WASHER ADAPTOR ELBOW PLATE-MANIFOLD HOSE ASSY BRACKET ELBOW ELBOW ADAPTOR PLUG HOSE ASSY ADAPTOR

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46 OIL PUMP DRAWING NO.P11102

47 OIL PUMP SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO GEAR PUMP KEY O RING

48 TORQUE CONVERTER DRAWING NO. P11215

49 TORQUE CONVERTER SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO CONVERTER PLUG

50 LUBRICATION PIPES DRAWING NO.P11103A

51 LUBRICATION PIPES DRAWING NO.P11103B

52 LUBRICATION PIPES DRAWING NO.P11103C

53 LUBRICATION PIPES SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SCREW O RING CONNECTOR O RING SCREW-UNION O RING REDUCER SOCKET HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY SCREW-UNION SLEEVE-SCREW-IN UNION O RING O RING O RING HOSE ASSY GASKET SLEEVE SCREW-IN PIPE ADAPTOR O RING FITTING-DOUBLE O RING HOUSING PIPE PLUG-SCREW O RING SPRING PISTON RING STOP STOP CONNECTOR O RING VALVE-SOLENOID LUBRICATION PIPES SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO O RING O RING SCREW LOCKWASHER SCREW CAPSCREW WASHER COVER SETSCREW SCREW SOCKET PIPE PIPE SLEEVE SEAL CONNECTOR

54 INDUCTIVE TRANSMITTER DRAWING NO.P11104

55 INDUCTIVE TRANSMITTER SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO TRANSMITTER O RING TRANSMITTER-SPEED O RING SHEET CAPSCREW SHIM (2.00 MM) SHIM RING

56 ELECTRIC SHIFT CONTROL VALVE DRAWING NO.P11105

57 ELECTRIC SHIFT CONTROL VALVE SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO GASKET DUCT PLATE GASKET SCREW CAPSCREW TORX SCREW PLUG O RING

58 GEARSHIFT DRAWING NO.P11106A

59 GEARSHIFT DRAWING NO. P11106B

60 GEARSHIFT SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO VALVE BLOCK PLUG O RING ORIFICE PISTON SPRING PISTON SPRING PISTON COMPR. SPRING PISTON-CONTROL SPRING GASKET HOUSING CAPSCREW REGULATOR-PRESSURE O RING PLATE CAPSCREW GASKET HOUSING CAPSCREW REGULATOR-PRESSURE O RING PLATE CAPSCREW HARNESS GASKET COVER CAPSCREW GASKET COVER CLAMP CAPSCREW INTERM SHEET SCREEN DUCT PLATE SCREW

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62 GEARBOX HOUSING DRAWING NO.P11107

63 GEARBOX HOUSING SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO HOUSING COVER CAPSCREW CAPSCREW PIN COVER COVER SHEET SEALING CAP CAPSCREW WASHER NUT PLATE PIN-GROOVED CAPSCREW SCREW SCREW NUT PLUG O RING PLATE SCREW BREATHER-HOSE POT SCREW PLUG O RING PLUG O RING O RING PLUG CAP PIN GASKET COVER PLATE SCREW COVER

64 CLUTCH ASSEMBLY KV+K1 DRAWING NO.P11108

65 CLUTCH ASSEMBLY KV+K1 SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO WASHER RING RING-SNAP DISC CARRIER WASHER RING SCREW PISTON O RING O RING DISC= SHIM B= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= END SHIM SHIM-END COVER-BEARING CUP SPRING OIL DAM PLUG O-RING CLUTCH ASSEMBLY KV+K1 SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO WASHER RING-SNAP SHIM B= SHIM B= SHIM B= SHIM B= SHIM B= SHIM B= DISC DISC DISC DISC= SHIM B= SHIM B= DISC SHIM B= DISC SPUR GEAR BEARING RING BEARING PLUG SLOTTED NUT COVER O RING SCREW GEAR BEARING-BALL BEARING-ROLLER SLOTTED NUT SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S=1.75

66 CLUTCH ASSEMBLY KV+K1 SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S= SHIM S=1.6

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68 CLUTCH ASSEMBLY KR+K2 DRAWING NO.P11109

69 CLUTCH ASSEMBLY KR+K2 SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO PLUG DISC DISC RING DISC CARRIER PLUG OIL DAM PISTON O RING END SHIM O RING RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= SHIM-END CUP SPRING RING O-RING RING-SNAP DISC-CLUTCH-OUTER DISC-CLUTCH-OUTER CLUTCH ASSEMBLY KR+K2 SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO DISC DISC-CLUTCH-INNER DISC DISC DISC WASHER SHIM B= SHIM B= SHIM B= SHIM B= SHIM B= SHIM B= WASHER SPUR GEAR BEARING-ROLLER SHIM A= SHIM A= SHIM SHIM SHIM A= SHIM A= SHIM A= SHIM A= SHIM A= SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM A= SHIM A= BEARING BEARING SLOTTED NUT BEARING

70 CLUTCH ASSEMBLY KR+K2 SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SCREW COVER GEAR GEAR SNAP RING BEARING STUD SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM BEARING-ROLLER SLOTTED NUT O RING COVER NUT

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72 CLUTCH ASSEMBLY K3+K4 DRAWING NO.P11110

73 CLUTCH ASSEMBLY K3+K4 SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO PLUG SCREW RING RING DISC CARRIER SHIM B= DISC DISC PISTON O RING O RING RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= RING A= END SHIM CUP SPRING OIL DAM O-RING RING-SNAP SHIM B= SHIM B= SHIM B= SHIM B= SHIM B= SHIM B= DISC DISC CLUTCH ASSEMBLY K3+K4 SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SHIM B= SHIM B= SHIM B= SHIM B= SHIM B= SHIM B= SHIM B= WASHER GEAR BEARING WASHER WASHER WASHER WASHER WASHER (0.10 MM) WASHER (0.50 MM) WASHER (0.20 MM) WASHER WASHER WASHER BEARING-ROLLER COVER SLOTTED NUT COVER BEARING-ROLLER O RING SPUR GEAR BEARING-ROLLER BEARING-ROLLER PLUG

74 PTO MAIN HYDRAULIC PUMP DRAWING NO.P11113

75 PTO MAIN HYDRAULIC PUMP SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SHAFT RING-PISTON BALL BEARING WASHER DRIVER V-RING PLATE CAPSCREW O RING FLANGE CAPSCREW RING-RETAINING O RING PLATE SCREW NUT

76 EMERGENCY STEERING PUMP DRAWING NO. P10380

77 EMERGENCY STEERING PUMP SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A PUMP O RING SCREW GEAR RING-RETAINING SNAP RING BEARING-BALL NOTE: A SEAL KIT

78 INPUT-DRIVE ASSEMBLY DRAWING NO.P11217A

79 INPUT-DRIVE ASSEMBLY DRAWING NO 11217B

80 INPUT-DRIVE ASSEMBLY SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SHAFT-INPUT COVER FLANGE 8.5C RING-PISTON GEAR-HELICAL BEARING GASKET CONVERTER BELL PLUG SCREW FLANGE-OIL FEED O RING COVER SLEEVE-NEEDLE SCREW SCREW SCREW SCREW SCREW SCREW SCREW RING PISTON SPRING PIN O RING PLUG SHAFT SEAL VALVE PLUG O RING PLUG O RING SLOT PIN BALL BEARING V-RING FLANGE-SHAFT DISC WASHER-TAB SCREW INPUT-DRIVE ASSEMBLY SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SCREW NUT

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82 LAYSHAFT GEARING DRAWING NO. P10372

83 LAYSHAFT GEARING SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO GEAR BEARING-INNER RING BUSH SCREW AXLE COVER

84 DIFFERENTIAL DRAWING NO.P11116A

85 DIFFERENTIAL DRAWING NO P11116B

86 DIFFERENTIAL SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO PLANET CARRIER SUN GEAR GEAR-PLANET ROLLER SET WASHER WASHER-THRUST SHAFT-PLANET SLOT PIN SLOT PIN OUTPUT SHAFT SNAP RING RING SHAFT-OUTPUT RING-SNAP SLEEVE-NEEDLE SNAP RING QUILL SHAFT RING GEAR CARRIER-RING GEAR RING-SNAP BEARING-ROLLER BEARING-ROLLER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER RING BEARING INTERM WASHER SCREEN-SHEET O RING SHAFT-SEAL DIFFERENTIAL SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO FLANGE-INPUT WASHER SCREW WASHER-TAB RING-PISTON PLUG CLUTCH HOUSING CAP SCREW CAPSCREW PIN-CYLINDRICAL SCREEN SHEET CAP SCREW COVER O RING CAPSCREW PLUG DISC CARRIER PRESSURE PLATE CUP SPRING SHIM RETAINING RING DISC DISC= SHIM B= DISC SHIM B= DISC SHIM B= DISC= SHIM B= SHIM B= DISC SHIM B= SHIM-END RING A= ROLLER PISTON O RING O RING SET OF SPRINGS

87 DIFFERENTIAL SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SHIM RETAINING RING BUSHING-OIL FEED PISTON RING SOLENOID VALVE BEARING RETAINING RING SCREW WASHER-TAB FLANGE-INPUT COVER O RING BUSH WASHER SCREEN SHEET

88 TEMPERATURE SENSOR DRAWING NO.P11115

89 TEMPERATURE SENSOR SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO O RING SENSOR-TEMP

90 LOOSE PARTS-TRANSMISSION DRAWING NO. P11218

91 LOOSE PARTS-TRANSMISSION SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO VALVE-REDUCTION DIPSTICK-TRANS FILTER BLUE HEAD-FILTER WASHER COVER PLATE COVER PLATE SCREW

92 FRONT DRIVELINE DRAWING NO. P11012 P ENGINE TRANSMISSION 10 1,2,3 10 TO TRAILER FRONT AXLE ,5, ,8,9

93 FRONT DRIVELINE SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO DRIVELINE 8.5C U-JOINT SCREW DRIVELINE 7C U-JOINT SCREW DRIVELINE 8.5C U-JOINT SCREW BOLT BOLT GUARD ANTI-FLAIL BOLT WASHER BRACKET ASSY

94 AXLE COMPLETE-FRONT DRAWING NO. P10357 P10357 TRANSMISSION SEC FRONT 1 2 FRONT FRAME 3 4 AXLE

95 AXLE COMPLETE-FRONT SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A AXLE ASSY-FRONT ADAPTOR 003 ASR TUBE-NYLON 4MM ELBOW-ADAPTOR NOTES: A FRONT AXLE PARTS ARE LISTED ON SECTIONS , , AND

96 AXLE GROUP-FRONT DRAWING NO. P P

97 AXLE GROUP-FRONT SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO AXLE CASING VALVE-VENT PLUG SEAL PLUG-SCREW SEAL PLATE PIN-GROOVED LOCK SCREW PIN PIN SHAFT-LONG 1181MM SHAFT-SHORT 1101MM

98 PLANETARY GEARING-FRONT DRAWING NO. P11023 P

99 PLANETARY GEARING-FRONT SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO PLANETARY GEARING-FRONT SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A CARRIER-HUB NUT SHIM (1.85 MM) SHIM (1.80 MM) SHIM (1.75 MM) SHIM (1.70 MM) SHIM (1.05 MM) SHIM (1.00 MM) SHIM (0.95 MM) SHIM (1.60 MM) SHIM (1.55 MM) SHIM (1.50 MM) SHIM (1.45 MM) SHIM (1.40 MM) SHIM (1.65 MM) SHIM (1.90 MM) SHIM (0.90 MM) SHIM (2.15 MM) SHIM (2.10 MM) SHIM (2.00 MM) SHIM (1.95 MM) SHIM (1.15 MM) SHIM (0.85 MM) SHIM (1.10 MM) SHIM (1.35 MM) SHIM (1.20 MM) SHIM (1.30 MM) SCREW PIN-GROOVED WASHER SLOT PIN SLOT PIN BEARING BEARING ASSY SEAL HUB BOLT NUT-WHEEL LOCKWASHER WASHER-TAB SCREW RING-GEAR SHAFT-SUN GEAR PLANET CARRIER PLUG-SCREW O RING GEAR-PLANETARY RING-RETAINER WASHER (1.80 MM) WASHER (1.70 MM) WASHER (3.10 MM) WASHER (2.90 MM) WASHER (2.70 MM) WASHER (5.40 MM) WASHER (5.20 MM) WASHER (5.60 MM) THRUST WASHER WASHER (1.90 MM) WASHER (6.50 MM) WASHER (6.30 MM) WASHER (6.00 MM) WASHER (5.00 MM) WASHER (6.80 MM) WASHER (7.00 MM) WASHER (3.70 MM) WASHER (3.90 MM) WASHER (4.10 MM) WASHER (4.80 MM) WASHER (3.30 MM) WASHER (3.50 MM) SCREW O RING PLUG DRIVER WASHER-THRUST NOTE: A OPTIONAL HEAVY DUTY BEARING AVAILABLE, ORDER CUP AND CONE

100 WHEEL, RIM AND TYRE DRAWING NO. P11794 P

101 WHEEL, RIM AND TYRE SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO WHEEL ASSY A RIM BASE & DISC A FLANGE ASSY A LOCKRING KEY/DRIVER O RING VALVE ASSY CORE CAP (MIN. QTY. 10) TYRE-BRID 23.5R25VLT* B ADAPTOR B CAP-VALVE SPUD NOTES: A WARNING: RIM PARTS FROM DIFFERENT MANUFACTURERS MUST NOT BE INTERMIXED B LOCATED ON FRONT LH WHEEL, FOR USE WITH NORMAL COMMERCIAL AIR LINE.

102 DIFFERENTIAL-FRONT DRAWING NO. P9263A P

103 DIFFERENTIAL-FRONT DRAWING NO. P9263c

104 DIFFERENTIAL-FRONT SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO CARRIER ASSY-DIFF HOUSING-DIFF BEARING 004 ASR SPACER (0.50 MM) 004 ASR SPACER (0.25 MM) 004 ASR INTERM WASHER S= ASR SPACER (0.10 MM) 004 ASR INTERM WASHER S= ASR INTERM WASHER S= ASR INTERM WASHER S= ASR SPACER (8.90 MM) 005 ASR SPACER (9.10 MM) 005 ASR SPACER (9.20 MM) 005 ASR SPACER (9.30 MM) 005 ASR SPACER (9.40 MM) 005 ASR SPACER (8.30 MM) 005 ASR SPACER (8.80 MM) 005 ASR SPACER (8.70 MM) 005 ASR SPACER (8.60 MM) 005 ASR SPACER (8.50 MM) 005 ASR SPACER (8.40 MM) BEARING WASHER BEARING NUT-ADJUSTER SCREW SEAL LOCKPLATE NUT-PLAIN HEX SCREW-LOCKING NOT USED FLANGE DUSTCAP BEVEL GEAR SET BEARING LIMITED SLIP DIFF O CLUTCH DISC S=3, O CLUTCH DISC S=3, O CLUTCH DISC S=2, THRUST WASHER DIFFERENTIAL-front SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO END SHIM DIFF HOUSING HOUSING COVER DIFF AXLE PRESSURE RING BEVEL PINION AXLE BEVEL GEAR INNER CLUTCH DISC