Parts Book. TA30 Articulated Truck (Cummins QSM Powered with ZF 6WG-310 Transmission) Part Number Serial No. A through A

Transcription

1 GENERATION CLICK HERE FOR TRACTOR TABLE OF CONTENTS CLICK HERE FOR TRACTOR OPTIONAL TABLE OF CONTENTS CLICK HERE FOR TRAILER TABLE OF CONTENTS CLICK HERE FOR TRAILER OPTIONAL TABLE OF CONTENTS P11065 Parts Book CLICK HERE TO RETURN TO CLICK MAIN HERE LIBRARY TO RETURN INDEX TO MAIN LIBRARY INDEX Part Number TA30 Articulated Truck (Cummins QSM Powered with ZF 6WG-310 Transmission) Serial No. A through A June 2002 Revised: November 2006 PUBLISHED BY: CUSTOMER SUPPPORT DEPARTMENT TEREX EQUIPMENT LIMITED MOTHERWELL, SCOTLAND

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3 WARRANTY ON PARTS AND ATTACHMENTS Terex Equipment Limited warrants that for a period of six months or 1000 hours, whichever comes first, after the sale of new Terex replacement parts or attachments by an authorised Terex dealer it will repair, or at its option, replace any defective or malfunctioning part or attachment. This warranty covers only malfunctions resulting from defects in material or workmanship. This warranty does not cover malfunctions resulting from negligence, alteration, accident or overloading; use for a purpose for which the part or attachment is not designed or approved by Terex; loss of time, inconvenience, loss of use of the vehicle or other consequential damages; or labour for removal or reinstallation of defective or malfunctioning parts or attachments. Repairs or replacements qualifying under this warranty will be performed by any authorised Terex dealer within a reasonable time following delivery of the malfunctioning part or attachment to the dealer's place of business. Defective or malfunctioning parts or attachments must be delivered to an authorised Terex dealer's place of business during regular business hours for warranty repairs or replacements. The dealer must be furnished with the purchaser's copy of the sales slip or repair order to validate date of purchase. * * * * * SOLE WARRANTY This is the only express warranty applicable to new Terex parts and attachments sold by Terex dealers and Terex neither assumes nor authorises anyone to assume for it any other obligation or liability in connection with such parts or attachments.

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5 INSTRUCTIONS FOR USE OF TEREX PARTS BOOK This Parts Book is divided into Major Sections which cover components corresponding to specific areas of the machine. Printed at the top left hand corner of each Parts Page is an Index Code which includes three numbers - the first of these relates to a Major Section, the second indicates a Sub-section within a Major Section and the last the model PLI number. Certain Major Sections may not apply to the particular model covered in this Parts Book and, consequently, will be omitted. An illustrated Index page shows all the Major Component Section numbers included in the book. For example - SECTION CHASSIS SECTION FRONT AXLE GROUP SECTION BODY HOIST SYSTEM etc. Major Component Sections are listed in the 'Table Of Contents' pages together with Sub-section headings. For example to locate the serviceable items of a Steering Cylinder - 1. The Table of Contents shows the steering components to be in Major Section The steering cylinder is listed in Major Section 220, Sub-section Select the Parts Page Code that applies to the unit Serial number for which parts are needed and locate the Page with reference number. EXAMPLE SERIAL NUMBERS - Each Parts Book covers a particular range of unit Serial Numbers. It is important that unit Serial Numbers are quoted on all orders for Parts. PARTS LISTS - Parts Forms usually consist of detailed parts information listed on one page together with a parts illustration on the opposite page. The parts list is printed in the order of the reference numbers shown on the parts illustration. The first column lists Note Letters; the second lists the reference numbers; the third shows quantity required and the fourth gives the parts descriptions. Parts which are part of an assembly have their descriptions indented beneath the assembly description. ILLUSTRATIONS - These show typical assemblies and individual piece parts.they are intended for general reference only and may not always show exact details of parts. Parts are identified on each illustration with an item number. Note the item number of the part required and locate it in the parts list. The part number opposite the item number is the part to order.

6 INDENTATIONS - Parts which are indented under another part are Sub-groups of a Major Assembly or Sub-assembly. Parts which are not indented are major assemblies or individual component parts which do not belong to a major assembly. EXAMPLE Pump Assy Shaft Ring Control Assy Spring Gasket - If you order Item 1, you will receive Items If you order Item 4, you will receive Items 4 and 5. - If you order Item 6, you will receive only Item 6. NOTES - Whenever there is an alphabetical symbol to the left of the item number, refer to the corresponding note at the bottom of the form for information regarding ordering or application of the particular part number(s) noted. ABBREVIATIONS - The abbreviations in this book have the following meanings - Amps... Amperes Hsg... Housing N.I... Not Illustrated As R... As Required I.D... Inside Diameter N.L.A... No Longer Available Assy... Assembly L.H... Left Hand N.S.S... Not Sold Separately Brkt... Bracket L.W... Lockwasher O.D... Outside Diameter Cad-Pltd... Cadium Plated Lg... Long Pr... Pair Comm... Commencement of production Lkg... Linkage P.T.O... Power-Take-Off E.S.N... Elastic Stop Nut Mtg... Mounting R.H... Right Hand Ftgs... Fittings N.C... Note Code Std... Standard

7 Articulated Truck CHASSIS 100 ENGINE 110 TRANSMISSION 120 DRIVELINE 130 FRONT AXLE 140 BRAKE PARTS 165 SUSPENSION SYSTEM 180 TRACTOR SECTIONS MAIN HYDRAULIC VALVE 215 STEERING SYSTEM 220 BODY HOIST SYSTEM 230 BRAKING SYSTEM 250 CAB 260 DECALS 290 MISCELLANEOUS 300 ELECTRICAL SYSTEM 190 FUEL SYSTEM 200 COOLING SYSTEM 210

8 NOTE: -SECTIONS SHOWN IN BOLD ITALIC ARE ADDITIONS AND/OR REVISIONS SINCE LAST UPDATE TABLE OF CONTENTS FOR MODEL TA30 TRACTOR FROM SERIAL NO A REVISED 10/06 SECT-PAGE-PLI DESCRIPTION SERIAL NO. EFFECTIVITY REVISION AND DATE SECTION 100 CHASSIS CHASSIS R3 07/ SOUND INSULATION R1 01/ HOOD AND MOUNTING R3 04/ FENDERS AND MOUNTING A TO A R3 01/ FENDERS AND MOUNTING A TO A / FENDERS AND MOUNTING A / ROCK AND SUMP GUARDS SECTION 110 ENGINE ENGINE ORDERING INSTRUCTIONS ENGINE AND MOUNTING A TO A / ENGINE AND MOUNTING A R6 10/ AIR CLEANER AIR CLEANER PIPES AND HOSES 09/ EXHAUST AND MOUNTING A TO A R3 07/ EXHAUST AND MOUNTING A TO A R1 07/ EXHAUST AND MOUNTING A /04 SECTION 120 TRANSMISSION TRANSMISSION MOUNTING R3 09/ TRANSMISSION BREAKDOWN CONTROL VALVE SHIFT CONTROL A TO A / SHIFT CONTROL A TO A / SHIFT CONTROL A TO A R2 10/ SHIFT CONTROL A TO A / SHIFT CONTROL A / FILTER OIL LINES-TRANSMISSION A TO A R3 04/ OIL LINES-TRANSMISSION A TO A R1 04/ OIL LINES-TRANSMISSION A / OIL PUMP TORQUE CONVERTER LUBRICATION PIPES INDUCTIVE TRANSMITTER ELECTRIC SHIFT CONTROL VALVE GEARSHIFT GEARBOX HOUSING CLUTCH ASSEMBLY KV+K CLUTCH ASSEMBLY KR+K2

9 TABLE OF CONTENTS FOR MODEL TA30 TRACTOR FROM SERIAL NO A REVISED 10/06 SECT-PAGE-PLI DESCRIPTION SERIAL NO. EFFECTIVITY REVISION AND DATE SECTION 120 TRANSMISSION-CONTINUED CLUTCH ASSEMBLY K3+K RETARDER RETARDER OIL PIPES R1 10/ PTO MAIN HYDRAULIC PUMP EMERGENCY STEERING PUMP R1 10/ INPUT-DRIVE ASSEMBLY LAYSHAFT GEARING R1 04/ DIFFERENTIAL R1 10/ TEMPERATURE SENSOR LOOSE PARTS-TRANSMISSION R1 04/04 SECTION 130 DRIVELINE FRONT DRIVELINE 09/02 SECTION 140 FRONT AXLE AXLE COMPLETE-FRONT AXLE GROUP-FRONT PLANETARY GEARING-FRONT WHEEL, RIM AND TYRE-FRONT DIFFERENTIAL-FRONT R1 09/05 SECTION 165 BRAKE PARTS BRAKE PARTS-(ARTICS) BRAKE GUARDS A TO A R1 04/ BRAKE GUARDS A /03 SECTION 180 SUSPENSION SYSTEM FRONT SUSPENSION R1 10/04 SECTION 190 ELECTRICAL SYSTEM TERMINALS CONNECTORS CABLES/HARNESSES-CAB R1 10/ CABLES/HARNESSES-CHASS/ENG R5 04/ BATTERY AND CABLES R1 04/ BATTERY MOUNTING A TO A R1 07/ BATTERY MOUNTING A TO A / BATTERY MOUNTING A / ECU-HYD.SYSTEM MONITORING R1 04/ ELECTRICAL LIGHTING SYSTEM R1 07/04 NOTE: -SECTIONS SHOWN IN BOLD ITALIC ARE ADDITIONS AND/OR REVISIONS SINCE LAST UPDATE

10 NOTE: -SECTIONS SHOWN IN BOLD ITALIC ARE ADDITIONS AND/OR REVISIONS SINCE LAST UPDATE TABLE OF CONTENTS FOR MODEL TA30 TRACTOR FROM SERIAL NO A REVISED 10/06 SECT-PAGE-PLI DESCRIPTION SERIAL NO. EFFECTIVITY REVISION AND DATE SECTION 190 ELECTRICAL SYSTEM-CONTINUED ALTERNATOR R1 09/ STARTER 11/ SWITCHES AND SENSORS A TO A R3 04/ SWITCHES AND SENSORS A R2 04/ RADIO CASSETTE AND SPEAKERS R2 07/ ELECTRICAL HORN R1 08/03 SECTION 200 FUEL SYSTEM FUEL TANK AND MOUNTING A TO A R4 01/ FUEL TANK AND MOUNTING A R1 04/ FUEL LINES 09/ ACCELERATOR LINKAGE R1 04/03 SECTION 210 COOLING SYSTEM RADIATOR ASSEMBLY A TO A R1 04/ RADIATOR ASSEMBLY A / RADIATOR MOUNTING A TO A R1 04/ RADIATOR MOUNTING A / RADIATOR PIPING R1 09/ CHARGE AIR COOLER & PIPING A TO A R2 04/ CHARGE AIR COOLER & PIPING A / RADIATOR HEADER TANK & HOSES A TO A R2 07/ RADIATOR HEADER TANK & HOSES A R2 10/ OIL COOLER AND PIPING-TRANS TRANS OIL COOLER MOUNTING R1 04/ OIL COOLER-TRANSMISSION A TO A R3 11/ OIL COOLER-TRANSMISSION A R1 10/04 SECTION 215 MAIN HYDRAULIC VALVE MAIN HYDRAULIC VALVE ASSEMBLY R3 01/04 SECTION 220 STEERING SYSTEM STEERING LINES R5 10/ STEERING VALVE STEERING CYLINDER A TO A R1 07/ STEERING CYLINDER A TO A / STEERING CYLINDER A R1 04/ STEERING COLUMN MOUNTING R3 07/04

11 TABLE OF CONTENTS FOR MODEL TA30 TRACTOR FROM SERIAL NO A REVISED 10/06 SECT-PAGE-PLI DESCRIPTION SERIAL NO. EFFECTIVITY REVISION AND DATE SECTION 230 BODY HOIST SYSTEM LINES AND FITTINGS-BODY HOIST R1 10/ TANK AND MOUNTING-BODY HOIST A TO A R3 01/ TANK AND MOUNTING-BODY HOIST A TO A R1 07/ TANK AND MOUNTING-BODY HOIST A R1 04/ PUMP-BODY HOIST JOYSTICK-BODY CONTROL SECTION 250 BRAKING SYSTEM BRAKE LINES-HYDRAULIC R5 10/ BRAKE ACCUMULATOR A TO A / BRAKE ACCUMULATOR A TO A / BRAKE ACCUMULATOR A / TREADLE VALVE R2 11/03 SECTION 260 CAB CAB ASSEMBLY A TO A CAB ASSEMBLY A / CAB MOUNTING R2 10/ CAB TILT MECHANISM 09/ CAB DOOR-LEFT HAND SWITCHES AND INSTRUMENTS A TO A R6 10/ SWITCHES AND INSTRUMENTS A / SEAT-DRIVER R2 07/ SEAT-PASSENGER R3 08/ AIR CONDITIONER/HEATER A TO A R4 04/ AIR CONDITIONER/HEATER A / HEATER LINES AND WIRING AIR CONDITIONER LINES WINDSCREEN WASHER SECTION 290 DECALS DECALS-ENGLISH R6 07/04 SECTION 300 MISCELLANEOUS MULTI-TUBE CLAMPS AND HARDWARE NOTE: -SECTIONS SHOWN IN BOLD ITALIC ARE ADDITIONS AND/OR REVISIONS SINCE LAST UPDATE

12 R3ÿ07/04ÿ(ECNÿ105290,ÿECNÿ105761,ÿSERÿCORR) ÿCHASSIS FROM SERIAL NO. A DRAWING NO. P11004 P REF: FRONT FRAME

13 ÿCHASSIS FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO FRAME ASSY-TRACTOR A A FRAME ASSY-TRACTOR A GUARD ASSY-CHASSIS GUARD ASSY-SUMP A A GUARD ASSY-SUMP A BRACKET-HINGE CLAMP PLATE BOLT WASHER BOLT WASHER LOCKNUT BOLT WASHER R3ÿ07/04ÿ(ECNÿ105290,ÿECNÿ105761,ÿSERÿCORR)

14 R1ÿ01/04ÿ(ECNÿ106023) ÿSOUNDÿINSULATION FROM SERIAL NO. A DRAWING NO. P11207 P SECT ,7 5,7 SECT

15 ÿSOUNDÿINSULATION FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO QUILT-RH WHEEL ARCH QUILT-LH WHEEL ARCH BOLT WASHER QUILT-SUMP GUARD FT QUILT-SUMP GUARD REAR A A QUILT-SUMP GUARD REAR A ASR ADHESIVE PLATE-QUILT MTG BOLT LOCKWASHER WASHER R1ÿ01/04ÿ(ECNÿ106023)

16 R3ÿ04/04ÿ(ECNÿ104934,ÿECNÿ105861,ÿECNÿ105529) ÿHOODÿANDÿMOUNTING FROM SERIAL NO. A DRAWING NO. P11005 P ,10, ,14, IN BATTERY BOX

17 ÿHOODÿANDÿMOUNTING FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO HOOD ASSY HINGE ASSY BOLT NUT WASHER ROD-ADJUSTMENT NUT WASHER-HARDENED HANDLE-HOOD BOLT WASHER 012 ASR SEAL-BULK INSULATION QUILT-LHS INSULATION QUILT-RHS INSULATION QUILT-TOP CABLE-HOOD CATCH LOCKNUT GOALPOST WELDMENT A A GOALPOST WELDMENT A BOLT STOP-HOOD SPRING LOCKNUT BOLT WASHER WASHER LOCKNUT BOLT WASHER D SHAPE GRILLE KIT-HOOD CATCH BOLT WASHER STRAP-HOOD RETAINING GAS STRUT R3ÿ04/04ÿ(ECNÿ104934,ÿECNÿ105861,ÿECNÿ105529)

18 R3ÿ01/04ÿ(ECNÿ105026,ÿECNÿ105239,ÿECNÿ105332,ÿECNÿ105559,ÿECNÿ105721,ÿECNÿ106122) ÿFENDERSÿANDÿMOUNTING FROM SERIAL NO. A TO A DRAWING NO. P ,23 P FUEL TANK

19 ÿFENDERSÿANDÿMOUNTING FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO LH FENDER PLATFORM STRAP HANDRAIL STEP ASSY-WIRE MUDFLAP FRONT LH PLATE STIFFENER-MUDFLAP BOLT LOCKWASHER NUT BOLT LOCKWASHER NUT WASHER-HARDENED BOLT LOCKNUT CLIP PLATE BOLT NSS WASHER BOLT LOCKWASHER WASHER CHAIN MUDFLAP PLATE CLAMP PLATE PLATFORM-RH A A PLATFORM-RH A SIDE STEP ASSY-RH SCREW SET LOCKNUT LOCKWASHER BOLT LOCKNUT SPILL GUARD BRACE-SPILL GUARD TUBE GRIP CHAIN ASSY ÿFENDERSÿANDÿMOUNTING FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SLEEVE-PROTECTOR PANEL-INFILL LH PANEL-INFILL RH BOLT WASHER LOCKNUT BOLT BOLT WASHER U-BOLT WASHER LOCKNUT NUT PLATE-STIFFENER BOLT WASHER WASHER LOCKNUT R3ÿ01/04ÿ(ECNÿ105026,ÿECNÿ105239,ÿECNÿ105332,ÿECNÿ105559,ÿECNÿ105721,ÿECNÿ106122)

20 07/04ÿ(ECNÿ106396) ÿFENDERSÿANDÿMOUNTING FROM SERIAL NO. A TO A DRAWING NO. P ,23 P FUEL TANK

21 ÿFENDERSÿANDÿMOUNTING FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO LH FENDER PLATFORM STRAP HANDRAIL STEP ASSY-WIRE MUDFLAP-FRONT LH PLATE STIFFENER-MUDFLAP BOLT LOCKWASHER NUT BOLT LOCKWASHER NUT WASHER-HARDENED BOLT LOCKNUT CLIP PLATE BOLT WASHER BOLT LOCKWASHER WASHER CHAIN-MUDFLAP STAY MUDFLAP-FRONT RH PLATE CLAMP PLATE PLATFORM-RH SIDE STEP ASSY-RH SCREW SET NUT LOCKWASHER BOLT LOCKNUT SPILL GUARD BRACE-SPILL GUARD TUBE GRIP CHAIN ASSY SLEEVE-HOSE PROTECTOR ÿFENDERSÿANDÿMOUNTING FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO PANEL-INFILL LH PANEL-INFILL RH BOLT WASHER LOCKNUT BOLT BOLT WASHER U-BOLT WASHER NUT NUT PLATE-MUDFLAP CLAMPING BOLT WASHER WASHER LOCKNUT RUBBER TENSIONER BOLT WASHER-HARDENED NUT 07/04ÿ(ECNÿ106396)

22 10/ ÿFENDERSÿANDÿMOUNTING FROM SERIAL NO. A DRAWING NO. P11540 P11540 FUEL TANK

23 ÿFENDERSÿANDÿMOUNTING FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO LH FENDER PLATFORM BOLT HANDRAIL STEP ASSY-WIRE MUDFLAP-FRONT LH PLATE STIFFENER-MUDFLAP BOLT LOCKWASHER NUT BOLT LOCKWASHER NUT WASHER-HARDENED BOLT LOCKNUT WASHER WASHER LOCKNUT WASHER BOLT LOCKWASHER BOLT CHAIN-MUDFLAP STAY MUDFLAP-FRONT RH PLATE CLAMP PLATE PLATFORM-RH SIDE STEP ASSY-RH SCREW SET NUT LOCKWASHER BOLT LOCKNUT SPILL GUARD BRACE-SPILL GUARD TUBE GRIP WASHER-HARDENED NUT ÿFENDERSÿANDÿMOUNTING FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO PANEL-INFILL LH PANEL-INFILL RH BOLT WASHER LOCKNUT BOLT BOLT WASHER U-BOLT WASHER NUT NUT PLATE-MUDFLAP CLAMPING BOLT LOCKWASHER 10/04

24 ÿROCKÿANDÿSUMPÿGUARDS FROM SERIAL NO. A DRAWING NO. P11039 P

25 ÿROCKÿANDÿSUMPÿGUARDS FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO GUARD-TRANS SUMP BOLT LOCKWASHER WASHER BOLT NSS WASHER LOCKNUT

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27 ÿENGINEÿORDERINGÿINSTRUCTIONS FROM SERIAL NO. A P8543 CUMMINS ENGINE THIS UNIT IS EQUIPPED WITH A CUMMINS DIESEL ENGINE. TEREX DOES NOT SELL ENGINES OR ENGINE PARTS. THESE SHOULD BE OBTAINED FROM THE NEAREST ENGINE MANUFACTURER'S SALES AND SERVICE OUTLET. ILLUSTRATIONS AND PART NUMBERS OF ENGINE PARTS ARE OMITTED FROM THIS TEREX PARTS BOOK. A SEPARATE CUMMINS ENGINE PARTS BOOK IS SUPPLIED WITH NEW UNITS FOR ENGINE PARTS COVERAGE. ANY ADDITIONAL REQUESTS FOR THIS CUMMINS ENGINE PARTS BOOK OR ANY QUESTIONS ON ENGINE PARTS AND WARRANTY SHOULD BE DIRECTED TO THE ENGINE MANUFACTURER'S SALES AND SERVICE OUTLET.

28 10/ ENGINE AND MOUNTING FROM SERIAL NO. A TO A DRAWING NO. P11089A P CAP S.W.E

29 ÿENGINEÿANDÿMOUNTING FROM SERIAL NO. A TO A DRAWING NO. P11089A P11089 INSIDE BATTERY BOX 33 OUT IN 34 ENGINE LEFT HAND SIDE FUEL LINES SEC FUEL LUBE OIL , LINES- S.W.E. WATER 5 MOUNTED TO AIR COND BRACKET -ENGINE LHS 10/04

30 10/ ÿENGINEÿANDÿMOUNTING FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO B ENGINE ASSY-QSM11 A A ENGINE ASSY-QSM11 A A BELT-ALTERNATOR FILTER-LUBE OIL FILTER-FUEL A FILTER WF-15DCA FAN BELT BRACKET-REAR MOUNT BRACKET-FRONT MOUNT BOLT LOCKWASHER BOLT SPACER BOLT ISOLATION MOUNT WASHER-SNUBBING BOLT LOCKNUT BOLT LOCKWASHER GUARD-FLYWHEEL BOLT BRACKET ENGINE COUPLING BOLT LOCKNUT FAN KIT ASSY FAN CLUTCH FAN-29" CONNECTOR KIT WASHER BRACKET-RAD STEADY HOSE ASSY ELBOW ELBOW HOSE ASSY BRACKET ASSY BOLT LOCKWASHER ÿENGINEÿANDÿMOUNTING FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO FOAM SPACER BRACKET ASSY BOLT BOLT BRACKET-DIPSTICK A BOLT A WASHER A CLIP-RUBBERISED A LOCKNUT A NOTES: A FILTER AT INITIAL FILL AND AFTERDRAINING. FOR OTHER FILTER CHANGES USE FILTER. B ENGINE WITH OPTIONAL JAKE BRAKE FITTED.

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32 R6 10/04 (ECN , ECN , ECN , ECN , ECN , ECN , ECN , SER CORR) ENGINE AND MOUNTING FROM SERIAL NO. A DRAWING NO. P11089A P CAP S.W.E

33 ÿENGINEÿANDÿMOUNTING FROM SERIAL NO. A DRAWING NO. P11089B P11089 INSIDE BATTERY BOX 33 OUT IN 34 ENGINE LEFT HAND SIDE FUEL LINES SEC FUEL LUBE OIL , LINES- S.W.E. WATER 5 MOUNTED TO AIR COND BRACKET -ENGINE LHS R6ÿ10/04ÿ(ECNÿ104895,ÿECNÿ105509,ÿECNÿ105588,ÿECNÿ105641,ÿECNÿ105761,ÿECNÿ106270,ÿECNÿ106776,ÿSERÿCORR)

34 R6ÿ10/04ÿ(ECNÿ104895,ÿECNÿ105509,ÿECNÿ105588,ÿECNÿ105641,ÿECNÿ105761,ÿECNÿ106270,ÿECNÿ106776,ÿSERÿCORR) ÿENGINEÿANDÿMOUNTING FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO ÿENGINEÿANDÿMOUNTING FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A ENGINE ASSY-QSM11 A A A ENGINE ASSY-QSM11 A BELT-ALTERNATOR FILTER-LUBE OIL FILTER-FUEL FILTER WATER FAN BELT BRACKET-REAR MOUNT BRACKET-FRONT MOUNT BOLT LOCKWASHER BOLT SPACER BOLT ISOLATION MOUNT WASHER-SNUBBING BOLT LOCKNUT BOLT LOCKWASHER GUARD-FLYWHEEL BOLT BRACKET ENGINE COUPLING BOLT LOCKNUT FAN KIT ASSY FAN CLUTCH FAN-29" CONNECTOR KIT WASHER BRACKET-RAD STEADY HOSE ASSY ELBOW ELBOW HOSE ASSY BRACKET ASSY BOLT LOCKWASHER FOAM SPACER BRACKET ASSY BOLT BOLT BRACKET-DIPSTICK A BOLT A WASHER A CLIP-RUBBERISED A LOCKNUT A NOTES: A UNITS WITH OPTIONAL JAKE BRAKE USE ENGINE ASSY

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36 ÿAIRÿCLEANER FROM SERIAL NO. A DRAWING NO. P11006 P

37 ÿAIRÿCLEANER FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO KIT-AIR CLEANER AIR CLEANER ELEMENT-MAIN ELEMENT-SAFETY VALVE-VACUATOR BAND-MOUNTING CAP

38 09/02ÿ(ECNÿ104895,ÿECNÿ105029) ÿAIRÿCLEANERÿPIPESÿANDÿHOSES FROM SERIAL NO. A DRAWING NO. P11091 P

39 ÿAIRÿCLEANERÿPIPESÿANDÿHOSES FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO TUBE-AIR INTAKE INDICATOR BOLT WASHER LOCKWASHER NUT ELBOW CLAMP TUBE-AIR INTAKE BRACKET CLAMP BOLT WASHER BRACKET-RETAINING SEAL BOLT LOCKWASHER WASHER-HARDENED LOCKNUT CLAMP BRACKET-AIR CLEANER BOLT CLAMP COUPLING-AIR INTAKE NUT 09/02ÿ(ECNÿ104895,ÿECNÿ105029)

40 R3ÿ07/03ÿ(ECNÿ105239,ÿECNÿ105639,ÿECNÿ105692,ÿECNÿ105817) ÿEXHAUSTÿANDÿMOUNTING FROM SERIAL NO. A TO A DRAWING NO. P11008 P

41 ÿEXHAUSTÿANDÿMOUNTING FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SILENCER ASSY PLATE-BLANKING GASKET BOLT NUT LOCKWASHER WASHER CLAMP PLATE-BENT TUBE-EXHAUST CLAMP CLAMP EXHAUST STACK A A EXHAUST STACK A A EXHAUST STACK A TUBE-EXHAUST TUBE-FLEX CLAMP BOLT WASHER CRADLE-EXHAUST BOLT LOCKNUT BOLT TUBE-EXHAUST SLEEVE TUBE-EXHAUST TUBE-EXHAUST R3ÿ07/03ÿ(ECNÿ105239,ÿECNÿ105639,ÿECNÿ105692,ÿECNÿ105817)

42 R1ÿ07/04ÿ(ECNÿ106246,ÿECNÿ106121,ÿECNÿ106500) ÿEXHAUSTÿANDÿMOUNTING FROM SERIAL NO. A TO A DRAWING NO. P11479 P

43 ÿEXHAUSTÿANDÿMOUNTING FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SILENCER ASSY PLATE-BLANKING GASKET BOLT NUT LOCKWASHER WASHER CLAMP PLATE-BENT TUBE-EXHAUST CLAMP WASHER EXHAUST STACK TUBE-EXHAUST TUBE-FLEX CLAMP BOLT WASHER CRADLE-EXHAUST BOLT LOCKNUT BOLT TUBE-EXHAUST SLEEVE TUBE-EXHAUST TUBE-EXHAUST LOCKWASHER WASHER TURBO SHROUD TA27/ TURBO SHROUD SUPPORT CLAMP NUT-STACKING BOLT WASHER BOLT WASHER LOCKNUT BRACKET CLIP-RUBBERISED BOLT ÿEXHAUSTÿANDÿMOUNTING FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO WASHER NUT R1ÿ07/04ÿ(ECNÿ106246,ÿECNÿ106121,ÿECNÿ106500)

44 10/04ÿ(ECNÿ106408,ÿECNÿ106841) ÿEXHAUSTÿANDÿMOUNTING FROM SERIAL NO. A DRAWING NO. P11551 P

45 ÿEXHAUSTÿANDÿMOUNTING FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SILENCER ASSY PLATE-BLANKING GASKET BOLT NUT LOCKWASHER WASHER-HARDENED CLAMP BRACKET ASSY TUBE-EXHAUST CLAMP SCREW STACK-EXHAUST PIPE-EXHAUST TUBE-FLEX CLAMP BOLT WASHER CRADLE-EXHAUST BOLT LOCKNUT BOLT PIPE-EXHAUST SLEEVE TUBE-EXHAUST PIPE-EXHAUST LOCKWASHER WASHER SHROUD-EXH TURBO LOCKWASHER NUT NUT-STACKING BOLT WASHER-HDN BRACKET CLIP 10/04ÿ(ECNÿ106408,ÿECNÿ106841)

46 R3ÿ09/05ÿ(ECNÿ105793,ÿECNÿ106245,ÿECNÿ107364) ÿTRANSMISSIONÿMOUNTING FROM SERIAL NO. A DRAWING NO. P11009 P LH 13 RH DIPSTICK SECT CROSSMEMBER ON FRONT FRAME

47 ÿTRANSMISSIONÿMOUNTING FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SLEEVE BRACKET-TRANS FRONT LOCKWASHER BOLT NSS PLATE-TRANS FRONT MOUNT-CENTRE BONDED BOLT WASHER BOLT NUT-NYLON INSERT BOLT BRACKET-TRANS LH BRACKET-TRANS RH BOLT LOCKWASHER ISOLATION MOUNT WASHER-SNUBBING PLATE-COVER TUBE ASSY-DIPSTICK A A TUBE ASSY-DIPSTICK A GASKET BOLT LOCKWASHER WASHER-HDN R3ÿ09/05ÿ(ECNÿ105793,ÿECNÿ106245,ÿECNÿ107364)

48 ÿTRANSMISSIONÿBREAKDOWN FROM SERIAL NO. A DRAWING NO. P11010 P

49 ÿTRANSMISSIONÿBREAKDOWN FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO TRANSMISSION 6WG310

50 ÿCONTROLÿVALVE FROM SERIAL NO. A DRAWING NO.P11101

51 ÿCONTROLÿVALVE FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO HOUSING-GEARSHIFT PISTON PISTON RING COVER GASKET SCREW SPRING COVER SENSOR-TEMPERATURE O RING GASKET GASKET SCREW CAPSCREW O RING TEMP SENSOR O RING PLUG PLUG INTERM PLATE

52 10/ ÿSHIFTÿCONTROL FROM SERIAL NO. A TO A DRAWING NO. P11045 P V N R 3 4

53 ÿSHIFTÿCONTROL FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO AUTOMATIC KIT EST SHIFT CONTROLLER VDU AND CABLE MODULE AUTOMATIC HARNESS 10/04

54 10/ ÿSHIFTÿCONTROL FROM SERIAL NO. A TO A DRAWING NO P11045 P V N R 3 4

55 ÿSHIFTÿCONTROL FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO AUTOMATIC KIT EST SHIFT CONTROLLER VDU AND CABLE MODULE AUTOMATIC HARNESS 10/04

56 R2ÿ10/04ÿ(ECNÿ105244,ÿECNÿ105509,ÿSERÿCORR) ÿSHIFTÿCONTROL FROM SERIAL NO. A TO A DRAWING NO. P11045 P V N R 3 4

57 ÿSHIFTÿCONTROL FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A A AUTOMATIC KIT EST SHIFT CONTROLLER VDU AND CABLE MODULE AUTOMATIC HARNESS NOTES: A UNITS WITH OPTIONAL JAKE BRAKE USE AUTOMATIC KIT WITH MODULE. R2ÿ10/04ÿ(ECNÿ105244,ÿECNÿ105509,ÿSERÿCORR)

58 07/03ÿ(ECNÿ105926) ÿSHIFTÿCONTROL FROM SERIAL NO. A TO A DRAWING NO. P11045 P V N R 3 4

59 ÿSHIFTÿCONTROL FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A A AUTOMATIC KIT EST SHIFT CONTROLLER VDU AND CABLE MODULE AUTOMATIC HARNESS NOTES: A UNITS WITH OPTIONAL JAKE BRAKE USE AUTOMATIC KIT WITH MODULE. 07/03ÿ(ECNÿ105926)

60 04/05ÿ(ECNÿ106829) ÿSHIFTÿCONTROL FROM SERIAL NO. A DRAWING NO. P11045 P V N R 3 4

61 ÿSHIFTÿCONTROL FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A A AUTOMATIC KIT EST SHIFT CONTROLLER VDU AND CABLE MODULE AUTOMATIC HARNESS NOTES: A UNITS WITH OPTIONAL JAKE BRAKE USE AUTOMATIC KIT WITH MODULE. 04/05ÿ(ECNÿ106829)

62 ÿFILTER FROM SERIAL NO. A DRAWING NO. P8072

63 ÿFILTER FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SCREEN COVER O RING SCREW WASHER

64 R3ÿ04/03ÿ(ECNÿ104895,ÿECNÿ105025,ÿECNÿ105637,ÿSERÿCORR) ÿOILÿLINES-TRANSMISSION FROM SERIAL NO. A TO A DRAWING NO. P11017A P REF. RETARDER OIL PIPES SEC FILTERS SEC FILTER LINES (WITH RETARDER)

65 ÿOILÿLINES-TRANSMISSION FROM SERIAL NO. A TO A DRAWING NO. P11017B P , ,18 34 TO DIAGNOSTIC MANIFOLD PLATE TO 'TS' PORT ON HYD. VALVE 29 TO DIFF-LOCK MANIFOLD (REAR OF FRONT FRAME) 28 MANIFOLD (REAR FRAME) RETARDER AND DIFF-LOCK LINES R3ÿ04/03ÿ(ECNÿ104895,ÿECNÿ105025,ÿECNÿ105637,ÿSERÿCORR)

66 R3ÿ04/03ÿ(ECNÿ104895,ÿECNÿ105025,ÿECNÿ105637,ÿSERÿCORR) ÿOILÿLINES-TRANSMISSION FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO ÿOILÿLINES-TRANSMISSION FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A A A BRACKET-FILTER MTG BOLT WASHER LOCKNUT HOSE ASSY HOSE ASSY HOSE ASSY ADAPTOR ELBOW ELBOW ELBOW BOLT LOCKWASHER WASHER VALVE-DIFF LOCK/RETARD CARTRIDGE CARTRIDGE COIL CARTRIDGE HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY ADAPTOR ELBOW PLUG ELBOW ADAPTOR-BULKHEAD PLATE-MANIFOLD TEE ADAPTOR ELBOW BRACKET ASSY TEE HOSE ASSY-DIAGNOSTIC HOSE ASSY-DIAGNOSTIC HOSE ASSY ELBOW ADAPTOR ADAPTOR-B/HEAD SCREW-SOCKET HEAD NOTES: A COMPLETE SEAL KIT

67 THIS PAGE IS INTENTIONALLY LEFT BLANK

68 R1ÿ04/04ÿ(ECNÿ106173,ÿSERÿCORR) ÿOILÿLINES-TRANSMISSION FROM SERIAL NO. A TO A DRAWING NO. P11410A P REF. RETARDER OIL PIPES SEC FILTERS SEC FILTER LINES (WITH RETARDER)

69 ÿOILÿLINES-TRANSMISSION FROM SERIAL NO. A TO A DRAWING NO. P11410B P , ,18 TO DIAGNOSTIC MANIFOLD PLATE TO 'TS' PORT ON HYD. VALVE 30 MANIFOLD (REAR OF FRONT FRAME) 28 R1ÿ04/04ÿ(ECNÿ106173,ÿSERÿCORR)

70 R1ÿ04/04ÿ(ECNÿ106173,ÿSERÿCORR) ÿOILÿLINES-TRANSMISSION FROM SERIAL NO. A TO A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A A A BRACKET-FILTER MTG BOLT WASHER LOCKNUT HOSE ASSY HOSE ASSY HOSE ASSY ADAPTOR ELBOW ELBOW ELBOW BOLT LOCKWASHER WASHER VALVE-DIFF LOCK/RETARD CARTRIDGE CARTRIDGE COIL CARTRIDGE ELBOW HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY ADAPTOR ELBOW PLUG ELBOW ADAPTOR PLATE-MANIFOLD TEE ADAPTOR ELBOW BRACKET ASSY TEE HOSE ASSY-DIAGNOSTIC HOSE ASSY-DIAGNOSTIC SCREW-SOCKET HEAD NOTES: A COMPLETE SEAL KIT

71 THIS PAGE IS INTENTIONALLY LEFT BLANK

72 10/04ÿ(ECNÿ106580) ÿOILÿLINES-TRANSMISSION FROM SERIAL NO. A DRAWING NO. P11576A P REF. RETARDER OIL PIPES SEC FILTERS SEC FILTER LINES (WITH RETARDER)

73 ÿOILÿLINES-TRANSMISSION FROM SERIAL NO. A DRAWING NO. P11576B P , TO DIAGNOSTIC MANIFOLD PLATE 23 TO 'TS' PORT ON HYD. VALVE 30 MANIFOLD (REAR OF FRONT FRAME) 28 10/04ÿ(ECNÿ106580)

74 10/04ÿ(ECNÿ106580) ÿOILÿLINES-TRANSMISSION FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO A B BRACKET-FILTER MTG BOLT WASHER LOCKNUT HOSE ASSY HOSE ASSY HOSE ASSY ADAPTOR ELBOW ELBOW ELBOW BOLT LOCKWASHER WASHER VALVE ASSY-RETARDER CARTRIDGE CARTRIDGE COIL BOLT ELBOW HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY ADAPTOR ELBOW ELBOW ELBOW ADAPTOR PLATE-MANIFOLD TEE ADAPTOR ELBOW BRACKET ASSY TEE HOSE ASSY-DIAGNOSTIC HOSE ASSY-DIAGNOSTIC NOTES: A SEAL KIT B SEAL KIT

75 THIS PAGE IS INTENTIONALLY LEFT BLANK

76 ÿOILÿPUMP FROM SERIAL NO. A DRAWING NO.P11102

77 ÿOILÿPUMP FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO GEAR PUMP KEY O RING

78 ÿTORQUEÿCONVERTER FROM SERIAL NO. A DRAWING NO. P8057

79 ÿTORQUEÿCONVERTER FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO CONVERTER

80 ÿLUBRICATIONÿPIPES FROM SERIAL NO. A DRAWING NO.P11103A

81 ÿLUBRICATIONÿPIPES FROM SERIAL NO. A DRAWING NO.P11103B

82 ÿLUBRICATIONÿPIPES FROM SERIAL NO. A DRAWING NO.P11103C

83 ÿLUBRICATIONÿPIPES FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO SCREW O RING CONNECTOR O RING SCREW-UNION O RING REDUCER SOCKET HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY SCREW-UNION SLEEVE-SCREW-IN UNION O RING O RING O RING HOSE ASSY GASKET SLEEVE SCREW-IN PIPE ADAPTOR O RING FITTING-DOUBLE O RING HOUSING PIPE PLUG-SCREW O RING SPRING PISTON RING STOP STOP CONNECTOR O RING VALVE-SOLENOID ÿLUBRICATIONÿPIPES FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO O RING O RING SCREW LOCKWASHER SCREW CAPSCREW WASHER COVER SETSCREW SCREW SOCKET PIPE PIPE SLEEVE SEAL CONNECTOR

84 ÿINDUCTIVEÿTRANSMITTER FROM SERIAL NO. A DRAWING NO.P11104

85 ÿINDUCTIVEÿTRANSMITTER FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO TRANSMITTER O RING TRANSMITTER-SPEED O RING SHEET CAPSCREW SHIM (2.00 MM) SHIM RING

86 ÿELECTRICÿSHIFTÿCONTROLÿVALVE FROM SERIAL NO. A DRAWING NO.P11105

87 ÿELECTRICÿSHIFTÿCONTROLÿVALVE FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO GASKET DUCT PLATE GASKET SCREW CAPSCREW TORX SCREW PLUG O RING

88 ÿGEARSHIFT FROM SERIAL NO. A DRAWING NO.P11106A

89 ÿGEARSHIFT FROM SERIAL NO. A ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ DRAWING NO. P11106B

90 ÿGEARSHIFT FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO VALVE BLOCK PLUG O RING ORIFICE PISTON SPRING PISTON SPRING PISTON COMPR. SPRING PISTON-CONTROL SPRING GASKET HOUSING CAPSCREW REGULATOR-PRESSURE O RING PLATE CAPSCREW GASKET HOUSING CAPSCREW REGULATOR-PRESSURE O RING PLATE CAPSCREW HARNESS GASKET COVER CAPSCREW GASKET COVER CLAMP CAPSCREW INTERM SHEET SCREEN DUCT PLATE SCREW

91 THIS PAGE IS INTENTIONALLY LEFT BLANK

92 ÿGEARBOXÿHOUSING FROM SERIAL NO. A DRAWING NO.P11107

93 ÿGEARBOXÿHOUSING FROM SERIAL NO. A SER.NO. SER.NO. NC REF QTY PART NO. DESCRIPTION FROM TO HOUSING COVER CAPSCREW CAPSCREW PIN COVER COVER SHEET SEALING CAP CAPSCREW WASHER NUT PLATE PIN-GROOVED CAPSCREW SCREW SCREW NUT PLUG O RING PLATE SCREW BREATHER-HOSE POT SCREW PLUG O RING PLUG O RING O RING PLUG CAP PIN GASKET COVER PLATE SCREW COVER