2-1. Power Unit. Power Unit Installation. Rev: 06/2018 B Page 1 of

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Kristopher Henry
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1 2- Installation Rev: 0/208 B Page of

2 Installation Item Part No. Qty Description Item Part No. Qty Description Installation * 58. Assembly 2 5. Vibration Dampener 3 YC-22. Capscrew Washer 5 R38 5. Locknut YC-M205. Capscrew 22W 20. Washer W. Locknut * Aftertreatment Sub-Assembly Mount, Coolant Filter 232W 20. Capscrew Capscrew 3 R3832. Washer YC-0. Capscrew 5 R Washer 22W 2. Washer Fill Cap Holder Cap, Fuel Fitting Hose End Dipstick Housing Fitting Dipstick Insulation Clip W 2. Capscrew W 2. Locknut Bulkhead Bulkhead 2 * Assembly Panel Panel 3 R Capscrew Tube, CAC Tube, CAC Connector Fitting Clamp Fitting Fitting Plate, Support Tube, Radiator 200. Fitting Fitting Hose T-Bolt Clamp 5 YDHA Tube Mount, Air Intake Elbow Elbow 535. Tube Elbow 5 YDHA Tube T-Bolt Clamp T-Bolt Clamp T-Bolt Clamp T-Bolt Clamp 5 2. T-Bolt Clamp Coupler, Male Cap, Dust Fitting Fitting 20. Fitting Fitting Fitting 225. Coupler, Female Plug, Dust Fitting Fitting 8 3. Cable Tie 5. Capscrew 0 2W. Washer Hose Clamp 2 CLP05 8. Mini Worm Drive Clamp Hose Clamp 82. Clamp 5 2. Clamp CLP Clamp, Hydra-Zorb Clamp Clamp 58. Plate, Isolator Mount Tail Support Coil Spring Rod Washer 8 YC-028. Capscrew 85 22W 2. Hex Nut Jam Nut Flex Tube Clamp, Exhaust Exh Elbow Tube, Flex 28. Elbow Reducer, Exhaust Seal Clamp 2W 2. Washer 5 YC-M52 2. Capscrew R Capscrew R Locknut Bracket, Cool Line Mount 22W 2. Washer 00 23W 2. Capscrew 0 R Clip, Insulated 02 R Capscrew W. Locknut Mount, Def Tank Strap Fitting Ball Valve 55. Hose Kit Hose, Coolant Hose, Coolant Hose Hose Hose Hose Assembly, Fuel Hose Assembly, Fuel Hose Assembly, Fuel Hose Assembly, Fuel. 5.. Hose Assembly, Fuel Hose Assembly, Fuel Hose Assembly Hose Assembly, Fuel Hose Assembly Hose, Coolant Hose, Coolant Hose, Heater Hose, Heater Hose, Heater Hose, Heater Hose Assembly, Fuel * See Separate Coverage Page 2 of B Rev: 0/208

3 2D 2D 3K 2A 3K 5W 2A NOTES: PER AEB 2.0, MAXIMUM ALLOWED PARTICLE SIZE FOR CAC AND AIR INTAKE PIPING ARE AS FOLLOWS: - ALUMINUM PARTICLES: PARTICLE LENGTH CAN'T EXCEED.25 IN AND FACE AREA CAN'T EXCEED.00 IN^2. - STEEL PARTICLES: MAXIMUM PARTICLE MASS OF.mg (EQUIVALENT TO Ø.028 IN SPHERICALLY SHAPED PARTICLE) 5Z 5Z 5W 5X V T 5X 2H 2H 2J V 2J T Rev: 0/208 B Page 3 of

4 SECTION 2H-2H FRONT ENGINE MNT INSTL SECTION 2J-2J REAR ENGINE MNT INSTL PARTS REMOVED FOR CLARITY HYD TANK DETAIL 2C2 COOLANT VENT LINE BULKHEAD FITTINGS 3 2 SECONDARY FUEL FILTER 3 3 2C SECTION 2E2-2E2 OIL DRAIN HOSE MNT LOCATION COOLANT FILTER PRIMARY FUEL FILTER SECTION 2F2-2F SECTION 2A-2A BULKHEAD/ISOLATION PLATE INSTL VIEW ROTATED OIL FILTER 5 8 DETAIL 2B VIEW 2D-2D 58 DETAIL 2G2 OIL FILTER INSTL Rev: 0/208 B Page of

5 TORQUE TO 250 FT-LBS TO PRE-LOAD ISO-MNT SLIP JOINT CLAMP Q L DETAIL 3L3 AIR CLEANER INSTL COMPONENTS REMOVED FOR CLARITY 83 8 DETAIL 3Q3 3P3 2 3M3 3N3. 3P SECTION 3P3-3P3 OIL FILTER LINES (ENGINE SIDE) AA3 3N SECTION 3K-3K COMPONENTS REMOVED FOR CLARITY NOTES: 3- EXHAUST ROUTING CONTINUED ON EXHAUST INSTALLATION. 3-2 AIR INTAKE ROUTING CONTINUED ON AIR INTAKE INSTALLATION. 2.2 DETAIL 3M3 COOLANT FILTER PLUMBING COMPONENTS REMOVED FOR CLARITY SECTION 3N3-3N3 ENGINE OIL DRAIN/FILL/DIPSTICK INSTL COMPONENTS REMOVED FOR CLARITY FUEL LINE ROUTING CONTINUED ON COOLING PACKAGE INSTALLATION. AFTER PRE-LOADING ISO-MOUNT, TIGHTEN ITEM 8 (NUT) UNTIL ITEM 80 (SPRING) COMPRESSES.00" (SPRING COMPRESSED LENGTH OF.00"). THIS WILL APPLY APPROXIMATELY 20 LBS OF UPWARD SUPPORT ON THE REAR FLANGE OF HYDRAULIC PUMP FLANGE. Rev: 0/208 B Page 5 of

6 SECONDARY FUEL FILTER LINES. ISO VIEW OF DETAIL R SECTION U-U FUEL LINE ROUTING. 3 DETAIL R FUEL FILTER PLUMBING STD. MARMON CLAMP STD MARMON GASKET U U.2..2 SECTION V-V PLUMBING INSTL ITEMS REMOVED FOR CLARITY SECTION T-T CAC PLUMGING & JACKET WATER (HOT) INSTL COMPONENTS REMOVED FOR CLARITY 3 NOTES: - CAC AND JACKET WATER ROUTING CONTINUED ON COOLING PACKAGE INSTALLATION. -2 CLAMP AND GASKET SUPPLIED WITH ENGINE. REFERENCE DWG 58 FOR INFORMATION. TORQUE CLAMP TO 3.5 +/-.5 Nm. (AEB 2.5) B Rev: 0/208 Page of

7 . 3 DEF PRESSURE LINE DETAIL 5AA3 DEF COOLANT ENGINE CONNECTIONS DEF PRESSURE LINE ROUTED ON OPPOSITE SIDE OF COOLANT LINE. MUST BE ROUTED AS SHOWN AC DEF PRESSURE LINE 22 SECTION 5W-5W DEF/COOLANT LINE PLUMBING. 5AC5 SECTION 5X-5X DRT PLUMBING SECTION 5AC5-5AC5 3 COOLANT CNTRL VALVE COOLANT TEE FITTING DEF SUPPLY LINE.. DEF RETURN LINE DEF RETURN LINE ISO VIEW DETAIL 5AB DEF SUPPLY LINE 5- DEF RETURN LINE 8 5- DEF PRESSURE LINE 22 DEF SUPPLY LINE DEF TANK NOTES: DEF SUPPLY MODULE DETAIL 5AB5 DEF SUPPLY MODULE INSTL 5 5- LOCATE ELECTRICAL CONNECTION END OF DEF LINES CLOSEST TO THE DEF SUPPLY MODULE. VIEW 5Z-5Z DEF TANK INSTL/PLUMBING Rev: 0/208 B Page of

8 # 2 ROUTE NO. FROM TO COOLANT FILTER OUTLET PORT ON ENGINE RH CHASSIS SIDE COOLANT FILTER INLET 2 RH CHASSIS SIDE COOLANT FILTER OUTLET COOLANT FILTER INLET PORT ON ENGINE 3 RH CHASSIS SIDE ENGINE OIL FILL ENGINE OIL PAN JACKET WATER OUTLET TOP OF ENGINE RAD/CAC BULKHEAD WELDMENT RAD TUBE 5 JACKET WATER INLET BOTTOM OF ENGINE RAD/CAC BULKHEAD WELDMENT RAD TUBE OIL FILTER OUTLET PORT ON ENGINE RH CHASSIS SIDE OIL FILTER INLET RH CHASSIS SIDE OIL FILTER OUTLET OIL FILTER INLET PORT ON ENGINE 8 FUEL TANK OUTLET PORT RH CHASSIS SIDE PRIMARY FUEL FILTER INLET RH CHASSIS Q.D. REMOTE OIL FILL ENGINE OIL PAN 0 LOWER CHASSIS BULKHEAD PLATE FROM FUEL COOLER FUEL TANK INLET PORT RH CHASSIS SIDE PRIMARY FUEL FILTER OUTLET ENGINE FUEL INLET 2 ENGINE FUEL OUTLET RH SIDE COOLING BOX BULKHEAD TO FUEL COOLER RAD TUBE VENT PORT (ITEM 0) 3 RAD/CAC BULKHEAD WLDMT TO SURGE TANK ENGINE VENT PORT (TOP OF THERMOSTAT HOUSING) RAD/CAC BULKHEAD WLDMT TO SURGE TANK COOLANT SUPPLY TEE FITTING (5/8" PORT) 5 DEF COOLANT SUPPLY PORT ENGINE COOLANT SUPPLY TEE FITTING (5/8" PORT) COOLANT CONTROL VALVE COOLANT CONTROL VALVE DEF TANK COOLANT INLET PORT COOLANT RETURN TEE FITTING (5/8" PORT) 8 DEF TANK COOLANT OUTLET PORT COOLANT RETURN TEE FITTING (5/8" PORT) JACKET WATER INLET BOTTOM OF ENGINE COOLANT SUPPLY TEE FITTING (3/8" PORT) 20 DRT COOLANT INLET PORT COOLANT RETURN TEE FITTING (3/8" PORT) 2 DRT COOLANT OUTLET PORT 22 DEF SUPPLY MODULE OUTLET PORT DRT DEF INLET PORT DEF TANK DEF OUTLET PORT DEF SUPPLY MODULE INLET PORT 2 DEF SUPPLY MODULE BACKFLOW PORT DEF TANK DEF RETURN PORT & THE ROUTING TABLE DETAIL THE START AND END OF HOSE ROUTINGS. USE ROUTING TABLE WHEN INSTALLING ITEM 2 HOSE KIT ISO TOP VIEW..3 B Rev: 0/208 Page 8 of

9 DEF SYSTEM SCHEMATIC ISO BOTTOM VIEW B Rev: 0/208 Page of

Preliminary Suggested Spares Guide L90-139

Preliminary Suggested Spares Guide L90-139 Consumables, Approximate 1 Year Supply (calculated at 2000 hours/year) On-Hand (Recommended) 591654 Grease 7 Lb 600045 Anti-Freeze, Extended Life 44 gal 235720 Gear Oil 140 gal 600085 Diesel Exhaust Fluid