Illustrated Parts List. Reproduction MODEL Not for. 30,000 Watt Liquid Cooled Home Generator System. Manual Part No

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1 Illustrated Parts List MODEL ,000 Watt Liquid Cooled Home Generator System Revision - Manual Part No. Rev. Date: 3/14/2011

2

3 Table Of Contents PRODUCT COMPONENTS Main Unit... 4 Alternator... 6 Control Panel... 7 Enclosure... 8 Engine - Impco 30L - Alternator... 9 Engine - Impco 30L - Crank Sensor Engine - Impco 30L - Distributor & Spark Plug Wires Engine - Impco 30L - Engine Control Module & Bracket Engine - Impco 30L - Engine Hangars Engine - Impco 30L - Engine Mounting Brackets Engine - Impco 30L - Fuel Control Valve & Brackets Engine - Impco 30L - Fuse Box & Bracket Engine - Impco 30L - Ignition Coil Engine - Impco 30L - Manifolds Engine - Impco 30L - Miscellaneous Engine Engine - Impco 30L - Oil Drain Tube Engine - Impco 30L - PCV Vent & Valve Engine - Impco 30L - Regulator Engine - Impco 30L - Starter Engine - Impco 30L - Thermostat & Housing Engine - Impco 30L - Took Kit & Accessories Engine - Impco 30L - Vacuum/Fuel Hoses Engine - Impco 30L - Venturi & Throttle Body Engine - Impco 30L - Water Port Engine - Impco 30L - Wire Harness/Fuses/Fuse Box Cover Torque Specification Chart... Inside Back Cover PAGES

4 Main Unit GS BASE 17 AA310518GS COUPLER GS TRAY, Battery GS VALVE, Ball GS HEATER GS HOSE, Fuel GS EXHAUST GS REDUCER GS TUBE, Exhaust GS ELBOW GS GS ELBOW GS BRACKET, Muffler GS GS MUFFLER GS GS DIFFUSER * CAPSCREW, Hex Head, 1/4-20 x 3/ GS * WASHER, Lock, 1/4-M GS * WASHER, Flat, 1/ GS BOTTLE, Overflow GS MOUNT, Vibration GS CLAMP * CAPSCREW, Hex Head, 1/2-13 x GS FILTER, Air * WASHER, 1/ GS FILTER, Cartridge NUT, 1/ GS ALTERNATOR GS INSULATION GS VALVE, Fuel * Items without part numbers are common fasteners and are available at your local hardware store. ** Contact Engine Manufacturer 4

5 Main Unit GS 31 B209900GS GS GS GS GS GS GS GS GS GS GS GS GS GS TUBE BRACKET PANEL PANEL ** ENGINE MANUAL, Operator (Not Illustrated) MANUAL, Install (Not Illustrated), Spark (Not Illustrated) KIT, LED Remote (Not Illustrated) HOSE (Not Illustrated) FUSE (Not Illustrated) PAINT, Touch Up, Charcoal (Not Illustrated) PAINT, Touch Up, GE Silver (Not Illustrated), Rainproof (Not Illustrated) KIT, Hardware, Battery (Not Illustrated) GS GS GS PAINT, Spray, Charcoal (Optional Accesso Not Included) PAINT, Spray, GE Silver (Optional Accessory, Not Included), Do Not Lift (Optional Accessory, N Included) KIT, Maintenance (Optional Accessory, No Included) * Items without part numbers are common fasteners and are available at your local hardware store. ** Contact Engine Manufacturer 5

6 Alternator SV GS GS GS GS DISC, Coupling FAN ROTOR EXCITER, Rotor RECTIFIER ASSEMBLY RING BEARING HOUSING, Bell SCREEN HOUSING, Generator LIFTING EYE STATOR EXCITER, Stator COVER 6

7 Control Panel B209903GS GS 3 B207515GS GS GS GS GS GS GS GS GS GS GS GS GS 17 B4986AGS GS PANEL, Access CONTROL PANEL BOX, Control Panel BUSHING, Snap BUSHING, Snap TERMINAL INSULATION CIRCUIT BREAKER REGULATOR, Voltage FUSE?HOLDER FUSE LUG PLUG, Hole 19 B5082AGS GS GS GS GS GS 25 B310533GS GS 27 B209876GS GS GS GS 31 B310469GS GS GS GS COVER CONNECTOR, 10 Pin PANEL BRACKET FUSE (Not Illustrated) HARNESS, Wire (Not Illustrated) 7

8 Enclosure GS GS 3 B4986AGS GS GS GS GS 8 AF310482GS 9 AF310477GS GS GS GS GS GS GS GS GS BASE ROOF SEAL SEAL KIT, Latch COVER PLATE, Cover HINGE BULKHEAD, Alternator RAIL, Support BULKHEAD, Engine DOOR RAIL, Support CORNER GS GS GS GS 22 B310486GS GS GS GS GS GS GS GS GS 29 B310532GS GS HOSE, Radiator HANDLE RAIL, Support DOOR BRACKET KEY, Latch SEAL FAN RADIATOR CAP, Radiator VALVE, Drain HOSE, Radiator COVER SEAL (Cut to Fit) (Not Illustrated) 8

9 Engine - Impco 30L - Alternator 30LAlternator GS GS ALTERNATOR BRACKET-ALTERNATOR BOLT WASHER-LOCK WASHER-FLAT BRACKET-ALTERNATOR BOLT SPACER WASHER-FLAT NUT BELT-ALTERNATOR WASHER NUT BOLT PULLEY BOLT WASHER-LOCK BOLT 9

10 Engine - Impco 30L - Crank Sensor 30LCrank GS CRANK SENSOR 10

11 Engine - Impco 30L - Distributor & Spark Plug Wires 30LDistrbtr GS GS GS DISTRIBUTOR CAP, Distributor ROTOR MODULE SNESOR 11

12 Engine - Impco 30L - Engine Control Module & Bracket 30LCntrlMdl GS SPACER SCREW WASHER WASHER-LOCK BOLT BRACKET NUT STUD SPACER STUD WASHERS ECM 12

13 Engine - Impco 30L - Engine Hangars 30LHngers BRACKET BOLT SPACER STRAP SCREW 13

14 Engine - Impco 30L - Engine Mounting Brackets 30LBrckts BOLT WASHER-LOCK BRACKET-MOUNT LH BRACKET-MOUNT RH 14

15 Engine - Impco 30L - Fuel Control Valve & Brackets 30LFuel GS CLAMP WASHER WASHER-LOCK BOLT BRACKET BRACKET VALVE-REGULATOR NUT SCREW BRACKET NUT STUD BOLT 15

16 Engine - Impco 30L - Fuse Box & Bracket 30LFuse COVER SEAL SCREW BRACKET 16

17 Engine - Impco 30L - Ignition Coil igntn GS NUT COIL, Ignition 17

18 Engine - Impco 30L - Manifolds 30LManifold GASKET MANIFOLD-EXHAUST INTAKE-MANIFOLD FITTING FITTING STUD BOLT WASHER NUT WASHER SCREW SCREW SCREW SCREW WASHER WASHER SCREW GS GS GS HEATSHIELD HEATSHIELD HEATSHIELD SENSOR-TMAP BRACKET BRACKET BRACKET GASKET SENSOR 18

19 Engine - Impco 30L - Miscellaneous Engine 30LMisc GS GS GS KIT-MAINTENANCE SENSOR PLUG SWITCH PLUG WIRE SET CAP CAP CLAMP CLAMP CONDUIT CONDUIT FITTING 19

20 Engine - Impco 30L - Oil Drain Tube 30LOilDrain GS GS GS GS GS GS GS O-RING VALVE-DRAIN CLAMP HOSE CLAMP CAP HARDWARE-ENGINE ADAPTER 20

21 Engine - Impco 30L - PCV Vent & Valve 30LPCV GS VENT, Elbow GROMMET PCV GROMMET 21

22 Engine - Impco 30L - Regulator 30LRegulator GS GS GS GS GS FITTING FITTING FITTING REGULATOR, Voltage JET 22

23 Engine - Impco 30L - Starter 30LStarter GS BOLT WASHER-LOCK WASHER-FLAT WASHER-LOCK NUT WASHER-LOCK NUT BRACKET-STARTER WASHER-FLAT WASHER-LOCK NUT BOLT STARTER-MOTOR 23

24 Engine - Impco 30L - Thermostat & Housing 30LThermo GS GS BOLT HOUSING, Thermostat GASKET THERMOSTAT 24

25 Engine - Impco 30L - Took Kit & Accessories 30LToolKit WIRE HARNESS ASM FITTING FITTING FITTING HOSE TEST KIT, Gauge TEST KIT, Gauge CASE, Plastic 25

26 Engine - Impco 30L - Vacuum/Fuel Hoses 30LVacum GS GS GS GS GS GS GS GS CLAMP HOSE HOSE HOSE PLUG PIPE PIPE FITTING ELBOW CLAMP HOSE ADAPTER HOSE CLAMP SWITCH 26

27 Engine - Impco 30L - Venturi & Throttle Body 30LThrttl GS GS GS GS GS GS GS GS GS GS SCREW WASHER VENTURI FITTING FITTING SCREW-SET ADAPTER SEAL THROTTLE BOTTLE GASKET ADAPTER SCREW GASKET PLUG 27

28 Engine - Impco 30L - Water Port 30LPort GS GS GS ADAPTER CLIP, Retaining FITTING CLAMP CAP 28

29 Engine - Impco 30L - Wire Harness/Fuses/Fuse Box Cover 30LWire GS GS COVER FUSE HOLDER, Fuse HARNESS, Wire 29

30

31 Hardware Identification & Torque Specifications Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 Class Class 8.8 Class 10.9 Class 12.9 Size Of in/lbs in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. M M M M M M M M M M M M M M M M M M M The guides and ruler furnished below are designed to help you select the appropriate hardware Inside Diameter (in) Nut, 1/2-16 1/4 1/2 3/ /4 1/2 3/ Thread Diameter (mm) Body Diameter 2 Screw, 1/2-16 x 2 1/4 1/2 3/ Body Diameter Nut, M8 Screw, M x 25 Thread Diameter (mm) Threads per inch Body Length Distance between threads (mm) Threads per inch /4 1/2 3/4 Body Length (mm) Body Length (in) 4 Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2 (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). Carriage Bolt Wrench & Fastener Size Guide Lockwasher Hex Nut When bolt or capscrew is identified as 1/2-16 x 2 (M x 50 ), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (1.25 thread diameter). The final number is the body length of the bolt or screw, 2 inches (50mm). 1/4 Bolt or Nut Wrench 7/16 M6 Bolt or Nut Wrench 10mm 5/16 Bolt or Nut Wrench 1/2 M8 Bolt or Nut Wrench 13mm 3/8 Bolt or Nut Wrench 9/16 M10 Bolt or Nut Wrench 17mm 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 M12 Bolt or Nut Wrench 19mm 1/2 Bolt or Nut Wrench 3/4 M14 Bolt or Nut Wrench 22 mm

32 Briggs & Stratton Power Products Group Copyright 2011 Briggs & Stratton Power Products Group. All rights reserved. No part of this page can be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group.

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