Mfg. No: , 2,400 PSI Craftsman
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1 Parts Manual Mfg. No: , 2,400 PSI Craftsman Copyright Briggs and Stratton. All Rights reserved 19-Jan-2018
2
3 Model Components Table Of Contents Page Air Cleaner Camshaft Pulley Carburetor Control Crankshaft Cylinder Barrel Fan Cover Main Unit Muffler Oil Pan Piston-Connecting Rod Pump Recoil Torque Specification Chart Copyright Briggs and Stratton. All Rights reserved 3 19-Jan-2018
4 Air Cleaner Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 4 19-Jan-2018
5 Air Cleaner REF NO PART NO QTY DESCRIPTION ZM TUBE, BREATHER ZL ELEMENT, AIR CLEANER ZM CASE ASSY., AIR CLEANER ZM GASKET, AIR CLEANER ZM COVER, AIR CLEANER ZM BOLT, FLANGE (6X86) (CT200) BOLT, FLANGE (6X14) Copyright Briggs and Stratton. All Rights reserved 5 19-Jan-2018
6 Camshaft Pulley Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 6 19-Jan-2018
7 Camshaft Pulley REF NO PART NO QTY DESCRIPTION ZL PULLEY COMP., CAMSHAFT ZL SHAFT, CAM PULLEY ZL BELT, TIMING (84HU7 G-200) ZL ARM, IN. VALVE ROCKER ZL ARM, EX. VALVE ROCKER ZL SHAFT, ROCKER ARM ZL VALVE, IN ZL VALVE, EX ZL SPRING, VALVE ZE RETAINER, IN. VALVE SPRING SCREW, TAPPET ADJ NUT, TAPPET ADJ ZM0V31 1 O-RING (6.8X1.9) Copyright Briggs and Stratton. All Rights reserved 7 19-Jan-2018
8 Carburetor Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 8 19-Jan-2018
9 Carburetor REF NO PART NO QTY DESCRIPTION GASKET SET ZL FLOAT SET CHAMBER SET, FLOAT ZG0W00 1 SCREW SET ZE SCREW SET B ZG SCREW SET ZM CARB. ASSY (BB64B C) ZM VALVE, FLOAT ZM NOZZLE, MAIN ZL INSULATOR, CARBURETOR ZL GASKET, INSULATOR CARBURETOR ZL GASKET, CARB (CHOKE SIDE) ZM GUIDE COMP., AIR H 1 SCREW, PAN (5X6) H 1 SCREW, PAN (5X6) JET, MAIN (#55) JET, MAIN (#58) JET, MAIN (#60) JET, MAIN (#62) ZE SCREW SET, DRAIN Copyright Briggs and Stratton. All Rights reserved 9 19-Jan-2018
10 Control Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Jan-2018
11 Control REF NO PART NO QTY DESCRIPTION ZM ARM, GOVERNOR ZM ROD, GOVERNOR ZM SPRING, GOVERNOR ZM SPRING, THROTTLE RETURN ZE SPRING, LEVER HOLDER, CABLE ZM BASE COMP., ZM ROD, CHOKE ZE BOLT, GOVERNOR ARM ZM BOLT, FLANGE (6X45) (CT200) A 1 SCREW, PAN (5X16) NUT. FLANGE (6MM) Copyright Briggs and Stratton. All Rights reserved Jan-2018
12 Crankshaft Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Jan-2018
13 Crankshaft REF NO PART NO QTY DESCRIPTION ZM CRANKSHAFT COMP ZL WASHER, THRUST Copyright Briggs and Stratton. All Rights reserved Jan-2018
14 Cylinder Barrel Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Jan-2018
15 Cylinder Barrel REF NO PART NO QTY DESCRIPTION ZL CYLINDER ASSY ZE CLIP, VALVE GUIDE ZL COVER, HEAD ZL COVER COMP., BREATHER BOLT, FLANGE (6X12) BOLT, FLANGE (6X14) ZL OIL SEAL (25.4X62X6) SPARK PLUG (BPR6ES) (NGK) Copyright Briggs and Stratton. All Rights reserved Jan-2018
16 Fan Cover Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Jan-2018
17 Fan Cover REF NO PART NO QTY DESCRIPTION ZH RUBBER, SUPPORTER (107MM) ZG9M02 1 PETCOCK ASSY. (MAN) ZM BRACKET, PETCOCK ZL CAP ASSY., FUEL TANK ZM TUBE, FUEL ZM0010ZA 1 COVER COMP., FAN "NH1" GK COLLAR, FR. TURN SIGNAL ZL BOLT, STUD SCREW-WASHER (5X10) M 1 BULK HOSE, FUEL (5.5X8000) (5.5X150) B CLIP, TUBE (138) CLIP, TUBE (1310) CLIP, TUBE (C9) Copyright Briggs and Stratton. All Rights reserved Jan-2018
18 Main Unit Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Jan-2018
19 Main Unit REF NO PART NO QTY DESCRIPTION 1 UNKNOWN 2 B DECAL, Instructions DECAL, Number 4 EB BASE, Polo Grn Powder Coated WASHER,.34 X 1 6 B DECAL, 2400 PSI GROMMET, Rubber 8 B1631B 1 BILLBOARD 9 B TIRE, 10" C 2 PUSHNUT, 5/8" NUT, M8 Locking Flange MOUNT, Vibration HHCS, M x STUD, Double Ended 15 B NUT, with Washer 16 A1040B 1 HOSE, Chemical 17 A FILTER, Chemical Hose 18 B SEAL, Engine Donut CARRIAGE BOLT, 1/4" - 20 x 1-3/4" G 1 CLAMP, Hose 3/8" 21 1 ASSY., Pump -(For replacement, order GS) GS 1 REPLACEMENT PUMP ASSEMBLY NOZZLE, Replacement 24 B SCREEN, Gun Inlet 25 EB HANDLE, Polo Gm Powder Coated 26 B COVER, Hinge 27 B CAP, End O-RING, Hi Pressure Trns 29 B NUT, 1/4-20 Locking Flange CAP, Plug 31 B CAP, Vinyl CONNECTOR, Garden Hose 34 B HOSE, 1/4" x 25' TAG, Nozzle Instructions 36 B WAND, Adjustable Nozzle 37 B3263A 1 GUN, High Pressure 38 B KIT, Maintenance 39 B KIT, Nozzle, Cleaning 40 B MANUAL 41 AB3061B 1 OIL, Engine 42 B REEL, Hose 43 B2427B 1 CLIP, Holder 44 B SELF DRILL, x 7/8" QUICK DISCONNECT KIT, Hardware Hose Reel REEL, Hose without Hardware NUT, M8 Serrated Flange 900 ~NSP 1 ENGINE, Honda 5.5 H.P. Copyright Briggs and Stratton. All Rights reserved Jan-2018
20 Muffler Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Jan-2018
21 Muffler REF NO PART NO QTY DESCRIPTION ZM MUFFLER COMP ZL PROTECTOR, MUFFLER ZL BOLT, FLANGE (6X79) (CT200) BOLT, FLANGE (6X12) (CT200) ZL GASKET, MUFFLER Copyright Briggs and Stratton. All Rights reserved Jan-2018
22 Oil Pan Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Jan-2018
23 Oil Pan REF NO PART NO QTY DESCRIPTION ZM PAN ASSY., OIL ZE GASKET, OIL FILLER CAP ZM SHAFT COMP., GOVERNOR HOLDER ZM GOVERNOR ASSY ZL WEIGHT, GOVERNOR ZM HOLDER, GOV. WEIGHT ZE PIN, GOVERNOR WEIGHT ZE SLIDER, GOVERNOR ZM SHAFT, GOVERNOR ARM BOLT, FLANGE (6X14) BOLT, FLANGE (6X25) ZE WASHER, THRUST (6MM) ZE CLIP, GOV. HOLDER ZL OIL SEAL (28X41.25X6) WASHER, PLAIN (6MM) PIN, LOCK (8MM) PIN, DOWEL (8X20) ZM GAUGE ASSY., OIL LEVEL Copyright Briggs and Stratton. All Rights reserved Jan-2018
24 Piston-Connecting Rod Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Jan-2018
25 Piston-Connecting Rod REF NO PART NO QTY DESCRIPTION ZL PISTON ZE PIN, PISTON ZL ROD ASSY., CONNECTING ZE BOLT, CONNECTING ROD ZE CLIP, PISTON PIN (13MM) ZL RING SET, PISTON (RIKEN) Copyright Briggs and Stratton. All Rights reserved Jan-2018
26 Pump Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Jan-2018
27 Pump REF NO PART NO QTY DESCRIPTION 1 B O-RING, Engine Seal SHCS, M6-1 x SLEEVE, Grommet Spacer BUSHING, Rubber Mount O-RING, Housing Seal THERMAL RELIEF, GPW-EG SEAL, Oil Piston SPACER, Pilot 9 B HOUSING, Piston 10 B ADAPTER, Engine 11 B VALVE, 1/8 npt 1/5 PSI CAP, Outlet Check Valve SHCS, M6-1.0 x KIT, AXIAL CAM -Service kits include all parts shown within the box. Certain parts may only be available as components of a kit. 1 1 O-RING, Engine Seal 2 3 SHCS, M6-1 x O-RING, Housing Seal 15 1 WASHER, Brg. 36 x 65 x 6Thk 16 2 ASSY., Brg. Cage 45 x WASHER, Brg. 45 x 65 x CAM, Axial 5.6 7/8"SAE KIT, CHEM INJECT -Service kits include all parts shown within the box. Certain parts may only be available as components of a kit FITTING, Chem Inject 21 1 BALL, Chem Inject 22 1 SPRING, Chem Inject 23 1 O-RING, Venturi & Seat, Black 24 1 VENTURI, Chem Inject 30 1 O-RING, Venturi, Yellow KIT, UNLOADER Service kits include all parts shown within the box. Certain parts may only be available as components of a kit O-RING, Venturi & Seat, Black 26 1 CAP, Unloader 27 1 O-RING, Unloader Cap 28 1 SPRING, Unloader 29 1 PISTON, Unloader 31 1 SEAT, Unloader KIT, CHECK VALVES -Service kits include all parts shown within the box. Certain parts may only be available as components of a kit SHCS, M6-1.0 x O-RING, Check Valve 35 6 ASSY., Check Valve 47 3 O-RING, Check Valve, White KIT, HEAD BRASS EG -Service kits include all parts shown within the box. Certain parts may only be available as components of a kit SHCS, M6-1.0 x HEAD, Pump 38 1 PLUG, 1/8-28 Copyright Briggs and Stratton. All Rights reserved Jan-2018
28 Pump Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Jan-2018
29 Pump REF NO PART NO QTY DESCRIPTION 48 4 WASHER, M6 Flat KIT, PISTON & SPRING -Service kits include all parts shown within the box. Certain parts may only be available as components of a kit. 1 1 O-RING, Engine Seal 2 3 SHCS, M6-1 x O-RING, Housing Seal 40 3 RETAINER, Piston Spring 41 3 PISTON, Dia. 15 x SPRING, Piston Return KIT, O-RING/SEAL Service kits include all parts shown within the box. Certain parts may only be available as components of a kit. 1 1 O-RING, Engine Seal 2 3 SHCS, M6-1 x O-RING, Housing Seal 7 3 SEAL, Oil Piston 13 4 SHCS, M6-1.0 x O-RING, Venturi & Seat, Black 27 1 O-RING, Unloader Cap 30 1 O-RING, Venturi, Yellow 34 3 O-RING, Check Valve 44 3 SEAL, Double-Lip 45 1 O-RING, High Pressure Transfer 46 3 O-RING, Outlet CV Cap 47 3 O-RING, Check Valve, White Copyright Briggs and Stratton. All Rights reserved Jan-2018
30 Recoil Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Jan-2018
31 Recoil REF NO PART NO QTY DESCRIPTION ZM0632ZA 1 STARTER ASSY., RECOIL "NH1" ZL KNOB, RECOIL STARTER ZL ROPE, RECOIL STARTER MR NUT, FLANGE (6MM) Copyright Briggs and Stratton. All Rights reserved Jan-2018
32 Hardware Identification & Torque Specifications Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 Class Class 8.8 Class 10.9 Class 12.9 Size Of in/lbs in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. M M M M M M M M M M M M M M M M M M M The guides and ruler furnished below are designed to help you select the appropriate hardware Inside Diameter (in) Nut, 1/2-16 1/4 1/2 3/ /4 1/2 3/ Thread Diameter (mm) Body Diameter 2 Screw, 1/2-16 x 2 1/4 1/2 3/ Body Diameter Nut, M8 Screw, M x 25 Thread Diameter (mm) Threads per inch Body Length Distance between threads (mm) Threads per inch /4 1/2 3/4 Body Length (mm) Body Length (in) 4 Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2 (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). Carriage Bolt Wrench & Fastener Size Guide Lockwasher Hex Nut When bolt or capscrew is identified as 1/2-16 x 2 (M x 50), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm). 1/4 Bolt or Nut Wrench 7/16 M6 Bolt or Nut Wrench 10mm 5/16 Bolt or Nut Wrench 1/2 M8 Bolt or Nut Wrench 13mm 3/8 Bolt or Nut Wrench 9/16 M10 Bolt or Nut Wrench 17mm 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 M12 Bolt or Nut Wrench 19mm 1/2 Bolt or Nut Wrench 3/4 M14 Bolt or Nut Wrench 22 mm
33 Copyright Briggs and Stratton. All Rights reserved 19-Jan-2018
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