Illustrated Parts List. Reproduction MODEL Not for. 45,000 Watt Liquid Cooled Home Generator System

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1 Illustrated Parts List MODEL ,000 Watt Liquid Cooled Home Generator System Manual Part No. Revision A Rev. Date: 4/14/2011

2

3 Table Of Contents PRODUCT COMPONENTS Main Unit... 4 Alternator... 6 Control Panel... 7 Enclosure... 8 Engine - Impco 50L - Alternator, Pulleys & Belt... 9 Engine - Impco 50L - Distributor Engine - Impco 50L - Engine Control Module & Bracket Engine - Impco 50L - Engine Mount & Hangar Engine - Impco 50L - Harness, Fuse Box & Bracket Engine - Impco 50L - Hose Assemblies Engine - Impco 50L - Ignition Coil Engine - Impco 50L - Manifold Engine - Impco 50L - Oil Filter & Adapter Engine - Impco 50L - Oil Level Gauge Engine - Impco 50L - PCV, Crankcase Valve & Elbows Engine - Impco 50L - Regulator Engine - Impco 50L - Remote Oil Drain Engine - Impco 50L - Sensors Engine - Impco 50L - SparkPlug Wires Engine - Impco 50L - Starter Engine - Impco 50L - Thermostat & Hose Engine - Impco 50L - Took Kit & Accessories Engine - Impco 50L - Ventri & Throttle Engine - Impco 50L - Water Port Engine - Impco 50L - Water Pump Adapter Engine - Impco 50L - Wire Harness & Fuse Box Torque Specification Chart... Inside Back Cover PAGES

4 Main Unit GS BASE 17 AA310518GS COUPLER GS TRAY, Battery GS VALVE, Ball GS HEATER GS HOSE, Fuel GS KIT, Exhaust GS ELBOW GS MUFFLER GS TUBE GS GS ADAPTER GS BRACKET, Muffler GS ELBOW GS TUBE, Exhaust GS GS DIFFUSER GS GS GS TUBE GS GS INSULATION GS BOTTLE, Overflow * CAPSCREW, Hex Head, 1/4-20 x 3/ GS CLAMP * WASHER, Lock, 1/4-M GS FILTER, Air * WASHER, Flat, 1/ GS FILTER, Cartridge GS MOUNT, Vibration GS ALTERNATOR * CAPSCREW, Hex Head, 1/2-13 x GS VALVE, Fuel * Items without part numbers are common fasteners and are available at your local hardware store. ** Contact Engine Manufacturer 4

5 Main Unit B209900GS GS GS GS GS GS GS GS GS GS GS GS GS GS * WASHER, 1/2 * NUT, 1/2-13 BRACKET PANEL PANEL ** ENGINE KIT, Manual ACC (Not Illustrated) MANUAL, Operator (Not Illustrated) MANUAL, Install (Not Illustrated), Warning Spark (Not Illustrated) KIT, LED Remote (Not Illustrated) HOSE, Flex (Not Illustrated) HOSE, Drain (Not Illustrated) PAINT, Touch Up, GE Silver (Not Illustrated) PAINT, Touch Up, Charcoal (Not Illustrated) GS GS GS GS * Items without part numbers are common fasteners and are available at your local hardware store. ** Contact Engine Manufacturer KIT, Hardware, Battery (Not Illustrated) PAINT, Spray, GE Silver (Optional Accessory, Not Included) PAINT, Spray, Charcoal (Optional Accesso Not Included), Do Not Lift (Optional Accessory, N Included) KIT, Maintenance (Optional Accessory, No Included) 5

6 Alternator GS GS GS GS DISC, Coupling FAN ROTOR EXCITER, Rotor RECTIFIER ASSEMBLY RING BEARING HOUSING, Bell BEARING SUPPORT HOUSING, Generator LIFTING EYE STATOR EXCITER, Stator COVER 6

7 Control Panel B209903GS GS GS 3 B207515GS GS 5 B209876GS GS GS GS GS GS GS GS GS GS GS GS PANEL, Access CONTROL PANEL FUSE BOX, Control Panel BUSHING, Snap PANEL BUSHING, Snap REGULATOR, Voltage INSULATION CIRCUIT BREAKER TERMINAL FUSE, Holder FUSE LUG 17 B4986AGS GS 19 B5082AGS GS GS GS GS GS 25 B310533GS GS GS GS GS GS 31 B310469GS PLUG, Hole COVER CONNECTOR, 10 Pin BRACKET 7

8 Enclosure GS GS 3 B4986AGS GS GS GS GS 8 AF310482GS 9 AF310477GS GS GS GS GS GS GS GS GS BASE ROOF SEAL SEAL KIT, Latch COVER PLATE, Cover HINGE BULKHEAD, Alternator RAIL, Support BULKHEAD, Engine DOOR RAIL, Support CORNER GS GS GS GS 22 B310486GS GS GS GS GS GS GS GS GS 29 B310532GS GS HOSE, Radiator HANDLE RAIL, Support DOOR BRACKET KEY, Latch SEAL FAN RADIATOR CAP, Radiator VALVE, Drain HOSE, Radiator COVER SEAL (Cut to Fit) (Not Illustrated) 8

9 Engine - Impco 50L - Alternator, Pulleys & Belt alt GS GS GS GS PULLEY, Crankshaft PULLEY, Water Pump PULLEY, Idler BELT, Tensioner BELT SPACER PLATE BRACKET SPACER SPACER SPACER SPACER ALTERNATOR SCREW WASHER WASHER WASHER WASHER WASHER NUT NUT NUT 9

10 Engine - Impco 50L - Distributor dis GS GS DISTRIBUTOR ASSEMBLY SCREW BRACKET CLAMP CAP, Distributor ROTOR, Distributor 10

11 Engine - Impco 50L - Engine Control Module & Bracket ecm GS GS SCREW SPACER BRACKET SCREW SCREW ECM, MEFI 5 COVER FUSE HOLDER, Fuse 11

12 Engine - Impco 50L - Engine Mount & Hangar hngr BRACKET SCREW BRACKET SPACER 12

13 Engine - Impco 50L - Harness, Fuse Box & Bracket fsbx GS SCREW COVER, Fuse Box BRACKET SEAL HARNESS, Wire 13

14 Engine - Impco 50L - Hose Assemblies hse GS GS GS GS GS GS GS GS GS GS CLAMP HOSE HOSE HOSE HOSE VALVE CLAMP FITTING HOSE ADAPTER HOSE CLAMP 14

15 Engine - Impco 50L - Ignition Coil ign GS IGNITION COIL SCREW BRACKET 15

16 Engine - Impco 50L - Manifold man GASKET MANIFOLD WASHER PLUG SHIELD SHEILD PLUG GASKET MANIFOLD, Intake PLUG PLUG GASKET 16

17 Engine - Impco 50L - Oil Filter & Adapter fltr GS ADAPTER FILTER 17

18 Engine - Impco 50L - Oil Level Gauge lvl GS GS DIPSTICK BRACKET BRACKET CLAMP WASHER SPACER 18

19 Engine - Impco 50L - PCV, Crankcase Valve & Elbows pcv GS PCV GROMMET VENT, Elbow GROMMET 19

20 Engine - Impco 50L - Regulator reg GS GS GS GS GS ELBOW FUEL SELECTOR ASSEMBLY PIPE CLAMP STUD WASHER ISOLATOR, Rubber BRACKET NUT ELBOW PIPE REGULATOR, Fuel FITTING JET FITTING FITTING PLUG

21 Engine - Impco 50L - Remote Oil Drain odr GS GS GS GS GS ADAPTER VALVE CLAMP HOSE CLAMP O-RING SCREW CAP 21

22 Engine - Impco 50L - Sensors sen GS GS GS SWITCH, Oil Pressure FITTING SENSOR, HEGO SENSOR, Crankshaft-CRANKSHAF SENSOR, Temp SENSOR, Temp Coolant RELUCTOR WHEEL 22

23 Engine - Impco 50L - SparkPlug Wires spg GS COVER, Cable Clip SEPARATOR WIRE SET SEPARATOR SPARK PLUG BRACKET BRACKET BRACKET 23

24 Engine - Impco 50L - Starter str GS STARTER WASHER WASHER NUT NUT 24

25 Engine - Impco 50L - Thermostat & Hose thr GS GS GS FITTING CLAMP HOSE FITTING THERMOSTAT GASKET HOUSING, Thermostat CAP FITTING 25

26 Engine - Impco 50L - Took Kit & Accessories 30LToolKit WIRE HARNESS ASM FITTING FITTING FITTING HOSE TEST KIT, Gauge TEST KIT, Gauge CASE, Plastic 26

27 Engine - Impco 50L - Ventri & Throttle ven GS GS GS GS GS GS GS GS GS GS SCREW WASHER VENTURI FITTING FITTING ADAPTER SCREW PLUG GASKET THROTTLE BODY FITTING SCREW SENSOR GASKET ADAPTER GASKET 27

28 Engine - Impco 50L - Water Port wpt GS GS GS ADAPTER CLIP, Retaining FITTING CLAMP CAP 28

29 Engine - Impco 50L - Water Pump Adapter adpt ADAPTER WASHER SCREW 29

30 Engine - Impco 50L - Wire Harness & Fuse Box wh COVER SEAL, Fuse Box HARNESS, Wire Genset 30

31 Hardware Identification & Torque Specifications Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 Class Class 8.8 Class 10.9 Class 12.9 Size Of in/lbs in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. M M M M M M M M M M M M M M M M M M M The guides and ruler furnished below are designed to help you select the appropriate hardware Inside Diameter (in) Nut, 1/2-16 1/4 1/2 3/ /4 1/2 3/ Thread Diameter (mm) Body Diameter 2 Screw, 1/2-16 x 2 1/4 1/2 3/ Body Diameter Nut, M8 Screw, M x 25 Thread Diameter (mm) Threads per inch Body Length Distance between threads (mm) Threads per inch /4 1/2 3/4 Body Length (mm) Body Length (in) 4 Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2 (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). Carriage Bolt Wrench & Fastener Size Guide Lockwasher Hex Nut When bolt or capscrew is identified as 1/2-16 x 2 (M x 50 ), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (1.25 thread diameter). The final number is the body length of the bolt or screw, 2 inches (50mm). 1/4 Bolt or Nut Wrench 7/16 M6 Bolt or Nut Wrench 10mm 5/16 Bolt or Nut Wrench 1/2 M8 Bolt or Nut Wrench 13mm 3/8 Bolt or Nut Wrench 9/16 M10 Bolt or Nut Wrench 17mm 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 M12 Bolt or Nut Wrench 19mm 1/2 Bolt or Nut Wrench 3/4 M14 Bolt or Nut Wrench 22 mm

32 Briggs & Stratton Power Products Group Copyright 2011 Briggs & Stratton Power Products Group. All rights reserved. No part of this page can be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group.

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