A200 NEMA Contactors and Starters A200
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- Edwina Briggs
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1 Starters Non-reversing and Reversing 11 Not to be used for construction purposes unless approved. Table 11. Open Reversing Starters Dimensions NEM of Poles Fig. Mounting Dimensions in Inches (mm) Screws No. C D E F G J K L M N Weight, Lbs. (kg) 00, 0, 1 x Horiz. x Vert. 2 x Horiz. x Vert. #10 #10 #10 # (181.1). (8.6) 7.1 (181.1). (8.6), x Horiz. x Vert. 1/ in. 1/ in (27.7).6 (117.6) 5 x Horiz. /8 in (895.) 6 x Horiz. /8 in (895.) 6.50 (165.1) 11.6 (295.) 7.25 (18.2) 12.8 (1.5) 10.1 (257.) (50.2) (67.7) (67.7) 5.05 (128.) 5.05 (128.) 5.8 (7) 5.8 (7) 7.25 (18.2) 7.25 (18.2) 8.75 (222.) (266.7) 6.00 (152.) 11.1 (282.7) 6.75 (171.5) (01.8) 9.25 (25.0) 18.9 (81.1) 5.69 (1.5) 1.88 (7.8) 5.69 (1.5) 1.88 (7.8) 8.00 (20.2) 2.88 (7.2) Refer to factory..56 (90.) 1.66 (2.2).56 (90.) 1.66 (2.2).88 (12.0) 2.9 (7.7).25 (6.).25 (6.).25 (6.).25 (6.). (11.2). (11.2) 2. (58.).9 (9.9) 2.1 (58.7).9 (9.9).11 (79.0).55 (1.0).59 (15.0).59 (15.0).77 (19.6).77 (19.6).80 (20.).80 (20.).92 (125.0).92 (125.0).97 (126.2).97 (126.2) 6.86 (17.2) 6.86 (17.2).52 (11.8).52 (11.8) 7.91 (200.9) 9.0 (.0) 9.8 (.) 10.8 (.9) 12.2 (5.5) 26.0 (11.8) 28.0 (12.7) 7.0 (.1) (57.7) C F G C G F N D D K.28 (7.1) Dia. Mtg. Holes.28 (7.1) Dia. J M Mtg. Holes Reset E Travel L J E K Reset Travel M L Figure s 00 Horizontal Figure s 00 Vertical Figure. Open Reversing Starters Dimensions
2 1 Starters Non-reversing and Reversing 1 Horizontal Reversing Starter Product Selection Reversing, s 00 9 When Ordering Specify Order by from Table 17, plus Suffix for coil voltages, verifying usage of appropriate sizes. Heaters Enter heaters as separate item by listing from tables, Pages 5 6, as required per starter. Table 17. Reversing Starters Selection mps Max. UL Horsepower Horizontal Design Vertical Design 1-Phase -Phase 115V 20V 208V U.S $ s / 1 1-1/2 1-1/ MC_ MC_ M0C_ M0C_ /2 7-1/ M1C_ 1, M1C_ 1, / M2C_ 1, M2C_ 1, MC_ 2, MC_ 2, MC_ 7, MC_ 7, M5C_ 250M5C_ M6C_ 250M6C_ s M7C_ M8C_ M9C_ For ambient compensated overload relay with auto-reset, add Suffix D. s 7 9 use rectifier with DC coil. For 9, only available coil voltage is. Table 18. Coils for s 00 6 Coil Volts and Hz 120/60 or 110/50 C /60 20/60 W 80/60 X 600/60 E Code Suffix Table 19. Coils for s 7, 8 and 9 Coil Volts and Hz /50 or 60 J /50 or 60 W 0 80/50 or 60 X 600/60 E Code Suffix For 9, only available coil voltage is. Please contact your local Eaton sales office. Technical Data Pages Heaters Pages 5 6 Other Coil Voltages Page 19 Factory Modifications Page 20 Modification Kits, ccessories Pages Dimensions Page 11 Discount Symbol CD1
3 16 Technical Data and Specifications Electrical Characteristics Table 2. Electrical Characteristics s Table 25. Electrical Characteristics s Max. Voltage mpere (Open) (Enclosed) Squirrel Cage Motor Maximum Horsepower t: 200V/60 Hz 20V/ 60 Hz 80V/50 Hz 60V 575V/ 60 Hz /2 hp 1-1/2 hp 1-1/2 hp 2 hp Resistive Heating kw Single-Phase, 2-Pole Three-Phase, -Pole hp hp 5 hp 5 hp Capacitor Switching kvr, Three-Phase Transformer Switching kv Single-Phase, 2-Pole Three-Phase, -Pole.6 kv 1.2 kv 2. kv kv 1.8 kv 2.1 kv.2 kv 5.2 kv /2 hp 7-1/2 hp 10 hp 10 hp kw 6 kw 12 kw 15 kw 5 kw 10 kw 20 kw 25 kw 1.2 kv 2. kv.9 kv 6.2 kv.6 kv. kv 8.5 kv 11 kv hp 15 hp 25 hp 25 hp 5 kw 10 kw 20 kw 25 kw 8.5 kw 17 kw kw kw 12 kvr 25 kvr 1 kvr 2.1 kv.1 kv 8. kv 10 kv 6. kv 7.2 kv 1 kv 18 kv hp 0 hp 50 hp 50 hp 10 kw 20 kw 0 kw 50 kw 17 kw kw 68 kw 86 kw 27 kvr 5 kvr 67 kvr.1 kv 8.1 kv 16 kv 20 kv 12 kv 1 kv 28 kv 5 kv hp 50 hp 75 hp 100 hp 15 kw 0 kw 60 kw 75 kw 26 kw 68 kw 105 kw 10 kw 0 kvr 80 kvr 100 kvr 6.8 kv 1 kv 27 kv kv 20 kv 2 kv 7 kv 59 kv Resistive loads having inrush currents not exceeding 1.5 times continuous rating. These ratings are for transformers having inrush currents not more than 20 times peak of continuous current ratings. For inrush currents greater than 20 times, refer to factory. Max. Voltage mpere (Open) (Enclosed) Squirrel Cage Motor Maximum Horsepower t: 200V/60 Hz 20V/60 Hz 80V/50 Hz 60V 575V/ 60 Hz hp 100 hp 150 hp 200 hp Resistive Heating kw Single-Phase, 2-Pole Three-Phase, -Pole 0 kw 60 kw 120 kw 150 kw 52 kw 105 kw 210 kw 260 kw hp 200 hp 00 hp 00 hp 60 kw 120 kw 20 kw 00 kw 105 kw 210 kw 15 kw 515 kw Capacitor Switching kvr, Three-Phase 80 kvr 160 kvr 200 kvr Transformer Switching kv Single-Phase, 2-Pole Three-Phase, -Pole 1 kv 27 kv 5 kv 68 kv 1 kv 7 kv 9 kv 117 kv 160 kvr 20 kvr 00 kvr 27 kv 5 kv 108 kv 15 kv 81 kv 9 kv 188 kv 2 kv hp 600 hp 90 kw 180 kw 60 kw 50 kw 155 kw 15 kw 625 kw 775 kw 20 kvr 80 kvr 600 kvr 1 kv 81 kv 162 kv 20 kv 122 kv 10 kv 280 kv 51 kv hp 900 hp hp 1600 hp For ratings refer to factory. Resistive loads having inrush currents not exceeding 1.5 times continuous rating. These ratings are for transformers having inrush currents not more than 20 times peak of continuous current ratings. For inrush currents greater than 20 times, refer to factory. 60 kvr 720 kvr 900 kvr 61 kv 122 kv 2 kv 0 kv 182 kv 210 kv 20 kv 526 kv 665 kvr 125 kvr 1670 kvr 112 kv 225 kv 50 kv 562 kv 7 kv 2 kv 78 kv 975 kv
4 Technical Data and Specifications 19 Combination s Table 1. Combination s s 00 2 Short-Circuit Protective Device (SCPD) s 00, 0, 1 Class H Fuse Class J Fuse Class R Fuse Class T Fuse Max. SCPD Circuit reaker Interrupting Short-Circuit Withstand Capability Current Voltage 5,000 Magnetic Only 50 Marked HMCP Type C 50,000 Thermal/Mag ,000 65,000 Type C 25,000 25,000 5,000 5,000 Magnetic Only 50 HMCP + Type C + CL Current Limiter Thermal/Mag ,000 Type CL Instantaneous djustable Trip. Circuit reaker. Inverse Time Circuit reaker. Instantaneous djustable Trip with Current Limiting ttachment. Inverse Time with uilt-in Current Limiting ttachment. Coil Suffix Table. Other vailable Coil Voltages C and DC Coils Magnetic Only 0 Marked HMCP Type C 50,000 Thermal/Mag ,000 65,000 Type C 25,000 25,000 5,000 5,000 Magnetic Only 0 HMCP + Type C + CL Current Limiter Thermal/Mag. Type CL ,000 2 Class H Fuse Class J Fuse Class R Fuse Class T Fuse Coils C DC Suffix C D E G H I J K L M Coil (Volts/Hertz) 120/60, 110/ /60 20/60 and 80/60 0/50 600/60 Hz 220/50 80/50 2/ /50 or 60 Rect. to DC /50 or 60 Rect. to DC 2V DC 8V DC Suffix N P Q R U 5,000 List ddition for dual voltage coils. See Table 5. List ddition for DC coils. See Table 5. DC coils for 5 and 6 contactors and starters are intermittent duty rated only. mechanical latch is required. DC coils. Use only on contactors originally supplied with a DC coil. For Q suffixes order by description consult Technical Support Center. vailability may be limited. V W X Y Z S T Coil (Volts/Hertz) 110/50 8/60 C/DC Volts Specified 120/60 and 20/ /50 or 60 Rect. to DC 110/60 20/60 80/60 15/50 277/60 125V DC 250V DC Table 2. Combination s s and Short-Circuit Protective Device (SCPD) Class H Fuse Class J Fuse Class R Fuse Class T Fuse Max. SCPD Circuit reaker Interrupting Short-Circuit Withstand Capability Current Voltage 5,000 Magnetic Only 100 Marked HMCP Type C 50,000 Thermal/Mag ,000 65,000 Type C 25,000 25,000 5,000 5,000 Magnetic Only 100 HMCP + Type C + CL Current Limiter Thermal/Mag. Type CL ,000 Class H Fuse Class J Fuse Class R Fuse Class T Fuse ,000 Magnetic Only 150 Marked HMCP Type C 50,000 Thermal/Mag ,000 65,000 Type C 25,000 25,000 5,000 5,000 Magnetic Only 150 HMCP + Type C + CL Current Limiter Thermal/Mag ,000 Type C + CL Thermal/Mag ,000 Type CL Instantaneous djustable Trip. Circuit reaker. Inverse Time Circuit reaker. Instantaneous djustable Trip with Current Limiting ttachment. Inverse Time with uilt-in Current Limiting ttachment. Inverse Time Current Limiting reaker. Table. Other DC Coils vailable (For Q Suffix) Voltages s 0 & 1 2 Voltages s 0 & to -Pole 1- to -Pole 1- to -Pole 1- to -Pole Style Style C86G C86G C86G C86G C86G C86G C86G C86G C86G C86G C86G1 125/ C86G C86G10 For Q suffixes order by description consult Technical Support Center. vailability may be limited. Table 5. Other vailable Coil Voltage dders NEM 0, 1 2 5, 6 Coil Dual Voltage C Coil dder, DC Coil (2, 8, 125, 250V DC) dder, Discount Symbol CD1C
5 20 ccessories Factory Modifications Table 6. Factory Modifications Modifications Description Suffix NEM dder Control Circuit Overload Relays (Substitutions) 1 Extra uxiliary Contact (1NO-1NC) Non-reversing, Reversing, 2-Speed Unwired 2 Extra uxiliary Contact Non-reversing, Reversing, 2-Speed Unwired Extra uxiliary Contact Non-reversing, Unwired Extra uxiliary Contact Non-reversing, Unwired J1 J , , J J Wired for Separate Control (NC) C N/C N/C N/C N/C N/C N/C N/C N/C N/C Omit Control Wiring (NC) X mbient Compensated with uto Reset (NC) Fast Trip mbient Compensated (Specify Motor FL) Overload Relay larm Contact (NO) per overload D N/C N/C N/C N/C N/C N/C D E ccessories and Field Modification Kits Type J uxiliary Contact Type J uxiliary Contact Capable of being field mounted in a contactor or starter (Classes, 900 s 00 6, V200, V201 vacuum and definite purpose controllers). Provides two separate electrical contact sets which wire vertically and are color coded; black designates NC and silver designates NO. Please note that the vertical wiring is contrary to the horizontal wiring of the L-56 auxiliary contacts. Designed to fit within dimensions of starter; no additional panel space is required. Provides circuit isolation (no polarity restrictions) and single break bifurcated contacts. Table 7. uxiliary Contact s Voltage Make reak NEM C 72 C 28 72V C NEM R V 60 V Table 8. uxiliary Contact Types 720 V 720 V V DC 28 V 28 V Contact Type 1NO and 1NC 2NC 2NO 1 Coil Clearing NC and 1NO Max. J11 J02 J20 J1C Discount Symbol CD1C
6 22 ccessories Replacement uxiliary Contacts Table 6. Replacement uxiliary Contacts Contactor Contact rrangement 5, 6 1NO + 1NC 2NO 2NC 7, 8 1NO 1NC 9 1NO + 1NC 2NO 2NC Extra uxiliary Contact Kits ll starters include an auxiliary contact with 1NO and 1NC contact. These kits include an auxiliary contact with contacts as shown, plus operating arm and mounting bracket when required. Table 7. Extra uxiliary Contact Kits Contactor Contact rrangement 5, 6 1NO + 1NC 2NO 2NC 7, 8 2NO 1NO 7 and larger use DC coils as standard. DC Coil Conversion Kits ux. Elect. Contact J11 J20 J02 Style Style 90817G G G0 578D61G01 578D61G0 8D9G0 8D9G05 8D9G06 6D9G18 6D9G0 6D9G19 818D98G06 818D98G Kits listed below include all necessary parts to convert from C to DC control including the DC coil with built-in diode, rectifier, auxiliary interlock and all mounting hardware. Table 8. DC Coil Conversion Kits Voltage Kit Style G G G G G G Mechanical Interlocks Table 9. Mechanical Interlocks Contactor s Style s Horizontal Vertical, and 5 5 and 5 5 and 6 6 and 6 6 and 7, 8 7, 8 and 7, 8 7, 8 and 9 9 and 9 Overload Protection Overload Protection 5 Starters Type overload relay is a three-pole, block type, thermal ambient compensated device with manual reset mounted integrally. Current transformers are enclosed in a protective case and integrally mounted to save panel space. Standard ratio is 00:5. Overload Protection 6 Starters Overload protection assembly consists of three current transformers, Type three-pole block overload relay and an optional interposing relay. These parts are mounted on a panel which connects directly to the load terminal of the contactor. Current transformers are 600:5 ratio as standard. If automatic reset is required, the Type, three-pole block, ambient compensated relay is available upon request. Overload Relay Kits G G G G26 No (Rear Conn.) No (Rear Conn.) No (Rear Conn.) Each kit includes three current transformers (standard ratio) and one Type, three-pole block overload relay, ambient compensated with manual reset. Table 50. Overload Relay Kits Table 51. Replacement Terminal Lugs G G G G G55 567D62G01 99D56G06 99D56G01 Kit Kit Part 5 6 Contactor Cable 2057G01 679D80G10 Terminals Qty. in Kit Qty. Req d. per Pole Kit Style , MCM MCM -500 MCM -500 MCM ll mounting hardware is included in kit. Please contact your local Eaton sales office G G G G Discount Symbol CD1C
7 Relays Thermal and Fast Trip, Heater Selection 5 Heater Selection General Information on Heater Coil Selection For maximum motor protection and compliance with rticle 0-2 of the National Electrical Code, select heater coils from the tables in this section on the basis of motor nameplate full load current. When the full load current is unknown, selection may be made on the basis of average full load currents as shown on Pages -2 and -25 of Eaton s Cutler-Hammer. Caution The average ratings could be high or low for a specific motor and therefore selection on this basis always involves risk. For fully reliable motor protection, select heater coils on the basis of full load current rating as shown on the motor nameplate. Heater coils are rated to protect 0 C rise motors, and open and drip-proof motors having a service factor of 1.15 where the motor and the controller are at the same ambient temperature. For other conditions: 1. For 50 C, 55 C, 75 C rise motors and enclosed motors having a service factor of 1.0, select one size smaller coil. 2. mbient temperature of controller lower than motor by 26 C (7 F), use one size smaller coil.. mbient temperature of controller higher than motor by 26 C (7 F), use one size larger coil. Ultimate tripping current of heater coils is approximately 1.25 times the minimum current rating listed in the tables. Table 77. Heater Selection Type and Overload Relays, s and Starter For Starters For Starters mbient Compensated Enclosed Starters ll pplications Noncompensating Enclosed Starters Full Load Current of Motor mps Heater (One Heater per ) FH68 FH69 FH70 FH71 FH72 FH7 FH7 FH75 FH76 FH77 FH78 FH79 FH80 FH81 FH82 FH8 FH8 FH85 FH86 FH87 FH FH FH90 FH91 FH92 FH9 FH9 Table 78. Heater Selection Type and Overload Relays, s 5 and 6 Compensated Overload Relay Heater (One Heater per ) Open Starter Enclosed Starter Full Load Current of Motor (mps) 5 (with 00/5 Current Transformers) (with 600/5 Current Transformers) FH2 FH2 FH25 FH26 FH27 FH28 FH29 FH0 FH1 FH2 FH FH FH2 FH2 FH25 FH26 FH27 FH28 FH29 FH0 FH1 FH2 FH FH Note: 7 and Larger dvise Full Load Current. Discount Symbol CD1C
8 6 Relays Thermal and Fast Trip, Heater Selection Table 79. Heater Selection Type and Overload Relays, s 0, 1 and 2 Starter Non-compensated Open Starters and mbient Comp. Open and Enclosed Starters lock Type Overload Using Heaters Single-Pole Type Overload Full Load Current of Motor (mps) Heater (One Heater per ) Non-compensating Enclosed Starters lock Type Overload Using Heaters Single-Pole Type Overload Heater For 2 Starters For 1 Starters For 0 Starters FH0 FH0 FH05 FH06 FH07 FH08 FH09 FH10 FH11 FH12 FH1 FH1 FH15 FH16 FH17 FH18 FH19 FH20 FH21 FH22 FH2 FH2 FH25 FH26 FH27 FH28 FH29 FH0 FH1 FH2 FH FH FH5 FH6 FH7 FH8 FH9 FH0 FH1 FH2 FH FH FH5 FH6 FH7 FH8 FH FH FH FH FH FH FH FH5 FH5 FH FH FH FH FH57 FH0 FH0 FH05 FH06 FH07 FH08 FH09 FH10 FH11 FH12 FH1 FH1 FH15 FH16 FH17 FH18 FH19 FH20 FH21 FH22 FH2 FH2 FH25 FH26 FH27 FH28 FH29 FH0 FH1 FH2 FH FH FH5 FH6 FH7 FH8 FH9 FH0 FH1 FH2 FH FH FH5 FH6 FH7 FH8 FH9 FH5 FH5 FH55 Discount Symbol CD1C
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