.1 NM ontactors and Starters Product Overview starters and contactors feature a compact, space-saving design, using state-of-the-art technology and th

Transcription

1 NM ontactors and Starters NM N16N0 NM Size 1 Starter.1 Product Overview Features, enefits and Functions Standards and ertifications atalog Number Selection ontactors Non-Reversing and Reversing Starters Three-Phase Non-Reversing and Reversing, Full Voltage Starters Single-Phase Non-Reversing, Full Voltage, i-metallic Overload... ccessories Renewal Parts Technical ata and Specifications Relays Thermal Overload /XT lectronic Overload Relay NM Size 1 ontactor Shoe rakes and Magnetic Product escription pplication escription Features Product Selection imensions Solenoids lternating urrent Product escription Features Product Selection imensions Series ontactors Non-Reversing and Reversing Starters Non-Reversing and Reversing Relays Thermal and Fast Trip Thermal Type, lass 20, Manual Reset Thermal Type, lass 20, uto/manual Reset Type FT Fast Trip, lass Heater Selection Relays urrent Sensing Protective Reference ata I Utilization ategories nnex (informative) Motor Ratings ata rawings Online Volume 5 Motor ontrol and Protection ecember

2 .1 NM ontactors and Starters Product Overview starters and contactors feature a compact, space-saving design, using state-of-the-art technology and the latest in high strength, impact and temperature resistant insulating materials. Features, enefits and Functions Freedom NM djustable bimetallic ambient compensated overload relays with interchangeable heater packs available in three basic sizes, covering applications up to 900 hp reducing the number of different contactor/overload relay combinations that have to be stocked. Fixed heater overloads are optional lectronic overload relay (440) available as a standalone unit and assembled with Freedom ontactor full line of snap-on accessories top and side mounted auxiliary contacts, solid-state and pneumatic timers, etc. Straight-through wiring line lugs at top, load lugs at bottom Horizontal or vertical mounting on upright panel for application freedom Screw type power terminals have captive, backed-out self-lifting pressure plates with ± screws reduced wiring time ontents escription Page Technical ata and Specifications Standards and ertifications atalog Number Selection ontactors Non-Reversing and Reversing Starters Three-Phase Non-Reversing and Reversing, Full Voltage Starters Single-Phase Non-Reversing, Full Voltage, i-metallic Overload ccessories Renewal Parts Technical ata and Specifications Relays Thermal Overload /XT lectronic Overload Relay ccessible terminals for easy wiring. Optional fingerproof shields available to prevent electrical shock Top located coil terminals convenient and readily accessible. 45 mm contactor magnet coils have three terminals, permitting either top or diagonal wiring easy to replace uropean or U.S. style starters or contactors without changing wiring layout esigned to meet or exceed NM, UL, S, V, S and other international standards and listings merican engineering built by aton, using the latest in statistical process control methods to produce high quality, reliable products Sized based on standard NM classifications asy coil change and inspectable/replaceable contacts vailable in open and NM Type 1, 3R, 4/4X and 12 enclosures 242 Volume 5 Motor ontrol and Protection ecember

3 NM ontactors and Starters.1 Standards and ertifications Standard: designed to meet or exceed UL, NM, I, S, V and S UL listed: UL File #1491, Guide #NLX Open and NM 1, 4, 12 nclosed S ertified: S File #LR353, lass # Open and NM 1 nclosed atalog Number Selection Notes evice Type = Starter = ontactor evice ssembly onfiguration 70 = Multi-speed 1 = Non-reversing 5 = Reversing ontactor Frame Size = = = G = K = N = S = T = U = V = NM Size Standard = I N = NM ontinuous mperes ISO 9000 ertification When you turn to aton s products, you turn to quality. The International Standards Organization (ISO) has established a series of standards acknowledged by 91 industrialized nations to bring harmony to the international quest for quality. The ISO certification process covers 20 quality system elements in design, production and installation that must conform to achieve registration. This commitment to quality will result in increased product reliability and total customer satisfaction. NM nclosure N = Open For contactor only orders, add to end of catalog number if NM Size 00 2, 6. NM Sizes 00 and 0 only. NM Sizes 00 and 0 only. Sizes 1 8 are 24/60 only. NM Sizes 4 and 5 require the use of Ts with 1-5 OL relay. Size 4 starters are not shipped as assembled units. Order N15NN01 contactor and 1 5 OL ( SX or SX) with Ts (Z-XT300). Short ircuit Protection Fuses and Inverse-Time ircuit reakers may be selected per rticle 430, Part of the National lectrical ode to protect motor branch circuits from fault conditions. If higher ratings or settings are required to start the motor, do not exceed the maximum as listed in xception No. 2, rticle N 1 9 N OLR Type 5 = ontactor only no overload relay 6 = Starter w/306 bi-metal OLR 9 = Starter w/440 electronic overload For Starters Starter Mounting Option 0 V = Horizontal = Vertical For ontactors Only = Two-pole = Three-pole = Four-pole = Five-pole Suffix H J K L N T U V W Y 440 OLR esignation (FVNR and FVR only) 5 = Standard feature set SL Reset, SL lass (10, 10, 20, 30) 5G = Ground fault feature set SL Reset, SL lass (10, 20) oil Suffix oil Volts and Hertz = 120/60 or 110/50 = 240/60 or 220/50 = 480/60 or 440/50 = 600/60 or 550/50 = 208/60 = 277/60 = /60 = 240/50 = /50 = 550/50 = 24/60, 24/50 = 24/50 = 32/50 = 48/60 = 48/ FL Range (FVNR and FVR only) NM Size 00 1P6 = = = 4 20 NM Size 0 1P6 = = = 4 20 NM Size 1 1P6 = = = = 9 45 NM Size = = = 9 45 NM Size = NM Size = NM Size = Volume 5 Motor ontrol and Protection ecember

4 .1 NM ontactors and Starters Non-Reversing and Reversing ontactors ontactors Non-Reversing and Reversing Product escription Non-Reversing ontactors are most commonly used to switch motor loads in applications where running overcurrent protection is either not required or is provided separately. ontactors consist of a magnetically actuated switch which can be remotely operated by a pushbutton station or pilot device such as a proximity switch, limit switch, float switch, auxiliary contacts, etc. Reversing Reversing contactors are used primarily for reversing single- or three-phase motors in applications where running overcurrent protection is either not required or is provided separately. They consist of two contactors mechanically and electrically interlocked to prevent line shorts and energization of both contactors simultaneously. ontents escription Page ontactors Non-Reversing and Reversing Product Selection Kits and ccessories Renewal Parts Publication Numbers Technical ata and Specifications imensions Starters Three-Phase Non-Reversing and Reversing, Full Voltage Starters Single-Phase Non-Reversing, Full Voltage, i-metallic Overload ccessories Renewal Parts Technical ata and Specifications Relays Thermal Overload Features, enefits and Functions esigned specifically for Non-Reversing use in applications requiring NM ratings. ontactors meet or exceed NM standards IS Long life twin break, silver cadmium oxide contacts provide excellent conductivity and superior resistance to welding and arc erosion esigned to 3,000,000 electrical operations at maximum hp ratings up through 25 hp at 600V Steel mounting plate standard on all open type contactors Holding circuit contact(s) supplied as standard: Sizes 00 3 have NO auxiliary contact block mounted on right hand side (on Size 00, contact occupies 4th power pole position no increase in width) Sizes 4 5 have a NO contact block mounted on left side Sizes 6 7 have a 2NO/2N contact block on top left Size 8 has a NO/N contact block on top left back and a NO contact block on top right back Reversing One NO-N side mounted interlock supplied as standard on each contactor for Sizes Volume 5 Motor ontrol and Protection ecember

5 NM ontactors and Starters.1 Product Selection Three-Pole ontactors NM Size 00 N55N3 NM Size 0 N15N3 NM Size 3 N15KN3 Magnet oils and ontactor coils listed in this section also have a 50 Hz rating as shown in the adjacent table. Select required contactor by catalog number and replace the magnet coil alpha Suffix Type N15/N55 NM ontactors Non-Reversing and Reversing designation in the catalog number (_) with the proper code suffix from the table. Notes Maximum horsepower rating of starters for 380V 50 Hz applications: NM Size ontinuous mpere Rating For Sizes 00 2, the magnet coil alpha designation will be the next to the last digit of the listed catalog number. ommon control. For separate 120V control, insert letter in 7th position of listed catalog number. xample:n15vn3. NM Sizes 00 and 0 only. NM Sizes 00 and 0 only. Sizes 1 8 are 24/60 only. Maximum UL Horsepower Single-Phase Three-Phase Non-Reversing Reversing 115V 230V 208V 240V 480V 600V atalog Number atalog Number / /2 1-1/2 2 2 N15N3_ N55N3_ N15N3_ N55N3_ /2 7-1/ N15N3_ N55N3_ / N15GN3_ N55GN3_ N15KN3_ N55KN3_ N15NN3_ N55NN3_ N15SN3_ N55SN3_ N15TN3_ N55TN3_ N15UN3_ N55UN3_ N15VN3_ N55VN3_ XMPL: For a 380V, 50 Hz coil, change N15N3_ to N15N3L. For all other sizes, the magnet coil alpha designation will be the last digit of the listed catalog number. oil Volts and Hertz ode Suffix oil Volts and Hertz ode Suffix 120/60 or 110/ /50 L 240/60 or 220/50 550/50 N 480/60 or 440/50 24/60, 24/50 T 600/60 or 550/50 24/50 U 208/60 32/50 V 277/60 H 48/60 W /60 J 48/50 Y 240/50 K NM Size Horsepower 1-1/ For Magnet oils, see ccessories, Pages 268 and 269. Volume 5 Motor ontrol and Protection ecember

6 .1 NM ontactors and Starters Two-, Four- and Five-Pole ontactors NM Size 2 Five-Pole ontactor N15GN5 Magnet oils and Select required starter by catalog number and replace the magnet coil alpha designation in the catalog number (_) with the proper code suffix from the table. Suffix Kits and ccessories uxiliary contacts, contactor mounted Pages Transient suppressor, for magnet coil Page 264 Timers solid-state and pneumatic, mount on contactor Page 262 Renewal Parts Publication Numbers See Page 270 Notes NM Sizes 00 and 0 only. NM Sizes 00 and 0 only. Sizes 1 8 are 24/60 only. Type N15 NM ontactors Non-Reversing NM Size ontinuous mpere Rating Maximum UL Horsepower For Sizes 00 2, the magnet coil alpha designation will be the next to the last digit of the listed catalog number. XMPL: For a 380V, 50 Hz coil, change N15N3_ Two-Pole Non-Reversing Single-Phase (Two-Pole) Three-Phase atalog 115V 230V 208V 240V 480V 600V Number to N15N3L. For all other sizes, the magnet coil alpha designation will be the last digit of the listed catalog number. Four-Pole Non-Reversing atalog Number / /2 1-1/2 2 2 N15N2_ N15N4_ N15N2_ Five-Pole Non-Reversing atalog Number /2 7-1/ N15N2_ N15N4_ N15N5_ / N15GN2_ N15GN4_ N15GN5_ N15KN2_ N15NN2_ N15SN2_ N15TN2_ oil Volts and Hertz ode Suffix oil Volts and Hertz ode Suffix 120/60 or 110/ /50 L 240/60 or 220/50 550/50 N 480/60 or 440/50 24/60, 24/50 T 600/60 or 550/50 24/50 U 208/60 32/50 V 277/60 H 48/60 W /60 J 48/50 Y 240/50 K For Magnet oils, see ccessories, Pages 268 and Volume 5 Motor ontrol and Protection ecember

7 NM ontactors and Starters.1 Technical ata and Specifications Wire (75 ) Sizes WG or kcmil Open and nclosed NM Size Power Terminals Line or Load ontrol Terminals u Only stranded; solid u stranded stranded; solid u solid stranded or solid u (upper) and/or 6 14 (lower) stranded or solid u 3 1/0 14 u/l mcm kcmil 2, or (2) 250 kcmil 3/0 u/l 6 (2) 750 kcmil 3/0 u/l 7 (3) 750 kcmil 3/0 u/l 8 (4) 750 kcmil 4/0 u/l Plugging and Jogging Service Horsepower Ratings NM Size 200V 230V 460V 575V 00 1/2 1/2 1/ /2 1-1/ / Notes Two compartment box lug. Maximum horsepower where operation is interrupted more than 5 times per minute or more than 10 times in a 10 minute period. NM standard IS table Volume 5 Motor ontrol and Protection ecember

8 .1 NM ontactors and Starters imensions pproximate imensions in Inches (mm) Non-Reversing ontactors Open Type G U X G U X imensions and Shipping Weights NM Size Top Mtd. ux. G UX uxiliary ontacts Mtg. Holes for #10-32 Screws Sizes 00, Two- to Four-Pole Top Mtd. ux. Number of Poles Top Mtd. ux. G U X Wide F Side Mtd. ux. Top Mtd. ux. uxiliary ontacts Mtg. Holes for #10-32 Screws Sizes 1 2, Five-Pole F Side Mtd. ux. High eep Note enter mounting slot at bottom supplied only on Size 00 and 0 contactors. G U X Top Mtd. ux. Mtg. Holes for (2) 5/16-18 Screws G U X uxiliary ontacts Mtg. Holes for #10-32 Screws Sizes 0 2, Two- and Three-Pole Mounting Mounting F G (44.5) 3.88 (98.6) 3.49 (88.6) 1.50 (38.1) 3.38 (85.9) 4.62 (117.3) 0.54 (13.7) 1.7 (0.7) (44.5) 3.88 (98.6) 3.49 (88.6) 1.50 (38.1) 3.38 (85.9) 4.62 (117.3) 0.54 (13.7) 1.8 (0.8) (65.0) 5.05 (1.3) 4.44 (112.8) 2.00 (50.8) 4.50 (114.3) 5.80 (147.3) 0.54 (13.7) 3.1 (1.4) (87.4) 5.05 (1.3) 4.44 (112.8) 2.00 (50.8) 4.50 (114.3) 5.80 (147.3) 0.54 (13.7) 3.6 (1.6) (109.7) 5.05 (1.3) 4.44 (112.8) 2.00 (50.8) 4.50 (114.3) 5.80 (147.3) 0.54 (13.7) 4.0 (1.8) (103.6) 7.17 (182.1) 5.94 (150.9) 3.00 (76.2) 6.63 (168.4) 8.5 (3.9) Shipping Weight Lbs (kg) (179.1) 9.11 (231.4) 7.25 (184.2) 6.00 (152.4) 8.50 (215.9) 20.0 (9.1) Top Mtd. ux (179.1) (333.2) 7.78 (197.6) 6.00 (152.4) (317.5) 23.0 (10.4) (219.2) (343.9) 8.88 (225.6) 4.33 (110.0) 8.63 (219.2) 35.0 (15.9) (279.9) (490.2) (291.1) 6.89 (175.0) (279.9) (45.4) (330.2) (622.3) (346.2) 4.22 (107.2) (377.4) (72.6) F Side Mtd. ux. Side Mtd. ux. Mtg. Holes for (3) 1/4-20 Screws Size 3 G U X Top Mtd. ux. G UX Top Mtd. ux. F Side Mtd. ux. uxiliary ontacts Mtg. Holes for #10-32 Screws Sizes 0 2, Two- and Three-Pole Size 6 Mtg. Slots for (2) 5/16-18 Screws Mtg. Holes for (3) Screws Sizes Volume 5 Motor ontrol and Protection ecember

9 NM ontactors and Starters.1 pproximate imensions in Inches (mm) Reversing ontactors Open Type G U X imensions and Shipping Weights NM Size Top Mtd. ux. Wide Note Includes cross wiring. Top Mtd. ux. G UX uxiliary ontacts Mtg. Holes for (3) #10-32 Screws High Top Mtd. ux. F Side Mtd. ux. eep Sizes 00 2 Size 3 Sizes 4 5 Mtg. for (4) 1/4-20 Screws Size 6 Mounting Mounting F G (106.7) 4.35 (110.5) 3.52 (89.4) 3.50 (88.9) 3.86 (98.0) 4.90 (124.5) 0.54 (13.7) 3.3 (1.5) (145.0) 5.05 (1.3) 4.44 (112.8) 5.25 (133.4) 3.63 (92.2) 5.80 (147.3) 0.54 (13.7) 7.8 (3.5) Shipping Weight Lbs (kg) (221.0) 7.17 (182.1) 5.94 (150.9) 7.00 (177.8) 6.63 (168.4) 17.0 (7.7) (372.9) 9.11 (231.4) 7.25 (184.2) (342.9) 8.50 (215.9) 47.0 (21.3) (368.3) (311.2) 7.78 (197.6) (342.9) (292.1) 63.0 (.6) (502.2) (421.9) 9.90 (251.5) (457.2) (304.8) 80.0 (36.3) 7.00 (711.2) (679.5) (323.9) (323.9) (279.4) (118.0) (765.3) (990.6) (373.1) (358.9) (381.0) (158.9) Mtg. Holes for (4) 3/8-16 Screws Mtg. Holes for (3) 1/4-20 Screws Mtg. Holes for (6) 1/2-13 Screws Open Type Sizes 7 8 Horizontal Volume 5 Motor ontrol and Protection ecember

10 .1 NM ontactors and Starters Three-Phase Non-Reversing and Reversing, Full Voltage Starters ontents escription Starters Three-Phase Non-Reversing and Reversing, Full Voltage Product escription Non-Reversing Three-phase, full voltage magnetic starters are most commonly used to switch motor loads. Starters consist of a magnetically actuated switch (contactor) and an overload relay assembled together. Reversing Three-phase, full voltage magnetic starters are used primarily for reversing of three-phase squirrel cage motors. They consist of two contactors and a single overload relay assembled together. The contactors are mechanically and electrically interlocked to prevent line shorts and energization of both contactors simultaneously. Features, enefits and Functions imetallic ambient compensated overload relays available in three basic sizes covering applications up to 900 hp reducing number of different contactor/overload relay combinations that have to be stocked These overload relays feature: Selectable manual or automatic reset operation Interchangeable heater packs adjustable ±24% to match motor FL and calibrated for 1.0 and 1.15 service factors. Heater packs for smaller overload relay will mount in larger overload relay useful in derating applications such as jogging Load lugs built into relay base Single-phase protection, lass 20 or lass 10 trip time Overload trip indication lectrically isolated NO-N contacts (pull RST button to test) Page ontactors Non-Reversing and Reversing Starters Three-Phase Non-Reversing and Reversing, Full Voltage Product Selection Kits and ccessories Renewal Parts Publication Numbers Technical ata and Specifications Wiring iagrams Starters Single-Phase Non-Reversing, Full Voltage, i-metallic Overload ccessories Renewal Parts Technical ata and Specifications Relays Thermal Overload /XT lectronic Overload Relay The 440 is a selfpowered, robust electronic overload designed for integrated use with Freedom NM contactors Tiered feature set to provide coverage specific to your application road 5: 1 FL range for maximum flexibility overage from to meet all your needs Long life twin break, silver cadmium oxide contacts provide excellent conductivity and superior resistance to welding and arc erosion. Generously sized for low resistance and cool operation esigned to 3,000,000 electrical operations at maximum hp ratings up through 25 hp at 600V Steel mounting plate standard on all open type starters Wired for separate or common control Non-Reversing Holding circuit contact(s) supplied as standard: Sizes 00 3 have a NO auxiliary contact block mounted on right-hand side (on Size 00, contact occupies 4th power pole position no increase in width) Sizes 4 5 have a NO contact block mounted on left side Sizes 6 7 have a 2NO/2N contact block on top left Size 8 has a NO/N contact block on top left back and a NO on top right back Reversing ach contactor (Size 00 8) supplied with one NO-N side mounted contact block as standard. N contacts are wired as electrical interlocks 250 Volume 5 Motor ontrol and Protection ecember

11 NM ontactors and Starters.1 Product Selection When Ordering Supply atalog number Heater pack number (see selection table, Pages 1 3) or full load current Size 0 Non-Reversing Starter Size 1 Reversing Starter Magnet oils or Starter coils listed in this section also have a 50 Hz rating as shown in the adjacent table. Select required starter by catalog number and replace the magnet coil alpha designation Suffix Notes Type N16/N56 NM Manual or utomatic Reset Overload Relay Non-Reversing and Reversing in the catalog number (_) with the proper code suffix from the table. For Sizes 00 2 and 5 8, the magnet coil alpha designation will be the next to last digit of the listed catalog number. XMPL: For a 380V, 50 Hz coil, change N16N0_ to N16N0L. For all other sizes, the magnet coil alpha designation will be the last digit of the listed catalog number. Starter catalog numbers do not include heater packs. Select one carton of three heater packs. Heater pack selection, Pages 1 3. Maximum horsepower rating of starters for 380V 50 Hz applications: NM Size ontinuous mpere Rating Service-Limit urrent Rating (mperes) Maximum UL Horsepower Single-Phase Three-Phase 115V 230V 208V 240V 480V 600V Three-Pole Non-Reversing atalog Number Three-Pole Reversing atalog Number / /2 1-1/2 2 2 N16N0_ N56N0_ Vertical Reversing atalog Number N16N0_ N56N0_ N56NV0_ /2 7-1/ N16N0_ N56N0_ N56NV0_ / N16GN0_ N56GN0_ N56GNV0_ N16KN0_ N56KN0_ N56KNV0_ N16NN0_ N56NN0_ N56NNV0_ N16SN0_ N56SN0_ N16TN0_ N56TN0_ N16UN0_ N56UN0_ N16VN0_ N56VN0_ oil Volts and Hertz ode Suffix oil Volts and Hertz ode Suffix 120/60 or 110/ /50 L 240/60 or 220/50 550/50 N 480/60 or 440/50 24/60, 24/50 T 600/60 or 550/50 24/50 U 208/60 32/50 V 277/60 H 48/60 W /60 J 48/50 Y 240/50 K 48/50 Y NM Size Horsepower 1-1/ For Magnet oils, see ccessories, Pages 268 and 269. Underscore (_) indicates coil suffix required, see Suffix table. The service-limit current ratings represent the maximum rms current, in amperes, which the controller shall be permitted to carry for protracted periods in normal service. t service-limit current ratings, temperature rises shall be permitted to exceed those obtained by testing the controller at its continuous current rating. The current rating of overload relays or trip current of other motor protective devices used shall not exceed the service-limit current rating of the controller. ommon control. For separate 120V control, insert letter in 7th position of listed catalog number. xample: N56VN0. NM Sizes 00 and 0 only. NM Sizes 00 and 0 only. Sizes 1 8 are 24/60 only. Volume 5 Motor ontrol and Protection ecember

12 .1 NM ontactors and Starters Two-Speed Selective ontrol When Ordering Supply atalog number plus magnet coil code suffix. xample: Size 0 N700N022 Heater pack number or full load current for each speed Two-Winding N700N022 One-Winding N700N0218 One-Winding N700N0218 Separate Winding Maximum Horsepower 60/50 Hertz onstant or Variable Torque Reconnectable Winding Magnetic oils or Notes For two-speed other than selective control: atalog number plus magnet coil code suffix and option required. xample: N700N022 except compelling Heater pack number or full load current for each speed Note: Two-speed starters are designed for starting and controlling both separate (two-winding) and reconnectable (one-winding) motors. Separate winding, WY-WY motors have a separate winding for each speed. Reconnectable, consequent pole motors use the same winding for both speeds. ll standard starters are wired for selective control. If branch circuit protective device is 45 or greater, 320FR1 fuse kit(s) may be required for circuit protection per N NM Sizes 00 and 0 only. Sizes 1 5 are 24/60 only. onstant Horsepower 115V 200V 230V 460V/575V 115V 200V 230V 460/575V NM Size Open Type atalog Number 1-1/ N700N022_ 3 7-1/2 7-1/ /2 1 N700N022_ / N700GN022_ N700KN022_ N700NN022_ N700SN022_ Prices of starters do not include heater packs. Select two packs (two overload relays, one for each speed). Heater pack selection, Pages 1 3. Maximum Horsepower 60/50 Hertz Open Type onstant or onstant onstant or Variable Torque onstant Horsepower NM Variable Torque Horsepower 115V 200V 230V 460V/575V 115V 200V 230V 460/575V Size atalog Number atalog Number 1-1/ N700N0218_ N700N0219_ 3 7-1/2 7-1/ /2 1 N700N0218_ N700N0219_ / N700GN0218_ N700GN0219_ N700KN0218_ N700KN0219_ N700NN0218_ N700NN0219_ Prices of starters do not include heater packs. Select two packs (two overload relays, one for each speed). Heater pack selection, Pages 1 3. oil Voltage and Hz ode Suffix oil Voltage and Hz ode Suffix oil Voltage and Hz ode Suffix 120/60 or 110/50 277/60 H 24/60, 24/50 T 240/60 or 220/ /60 J 24/50 U 480/60 or 440/50 240/50 K 32/50 V 600/60 or 550/ /50 L 48/60 W 208/60 550/50 N 48/50 Y 252 Volume 5 Motor ontrol and Protection ecember

13 NM ontactors and Starters.1 Kits and ccessories uxiliary contacts, contactor mounted Pages Transient suppressor, for magnet coil Page 264 Timers solid-state and pneumatic, mount on contactor Page 262 Technical ata and Specifications Renewal Parts Publication Numbers See Page 270 Wire (75 ) Sizes WG or kcmil NM Sizes 00 2 Open and nclosed NM Size Power Terminals Line Wire Size u Only WG stranded, WG solid WG stranded, WG solid WG stranded or solid WG (upper) and/or 6 14 WG (lower) stranded or solid Power Terminals Load u Only (stranded or solid) WG stranded or solid WG stranded or solid ontrol Terminals u Only WG stranded, WG solid Wire (75 ) Sizes WG or kcmil NM Sizes 3 8 Open and nclosed NM Size Power Terminals Line and Load Wire Size 3 1/0 14 WG u/l 4 Open 3/0 8 WG u; nclosed 250 kcmil 6 WG u/l kcmil 2 WG; or (2) 250 kcmil 3/0 WG u/l 6 (2) 750 kcmil 3/0 WG u/l 7 (3) 750 kcmil 3/0 WG u/l 8 (4) 750 kcmil 1/0 WG u/l ontrol Terminals u Only WG stranded, WG solid Plugging and Jogging Service Horsepower Ratings NM Size 200V 230V 460V 575V 00 1/2 1/2 1/ /2 1-1/ / Notes Minimum per N. Maximum wire size: Sizes 00 and 0 to 8 WG and Sizes 1 2 to 2 WG. Two compartment box lug. Maximum horsepower where operation is interrupted more than 5 times per minute, or more than 10 times in a 10 minute period. NM Standard IS table Volume 5 Motor ontrol and Protection ecember

14 .1 NM ontactors and Starters Wiring iagrams Three-Phase and Single-Phase pplications Separate ontrol L1 L2 L3 Remove Wire c when it is supplied. c onnect separate control lines to the No. 1 Terminal on T1 T2 T3 the remote pilot T1 T2 T3 device and Terminal 96 on the overload relay. Motor Separate ontrol Remove Wire c when it is supplied. onnect separate control lines to the No. 1 Terminal on T1 T2 T3 the remote pilot T1 T2 T3 device and Terminal 96 on the overload relay. Motor 1 L1 L2 L3 1 2 c Remote Pilot evices Two-Wire ontrol 1 3 Not for Use with uto Reset OL Relays Three-Wire ontrol When more than one pushbutton station is used, omit onnector and connect per sketch. NM Size 00 Start 3 2 Stop 1 Start Stop Remote Pilot evices Two-Wire ontrol 1 3 Not for Use with uto Reset OL Relays Three-Wire ontrol When more than one pushbutton station is used, omit onnector and connect per sketch. NM Sizes 0, 1 and 2 Start 3 2 Stop 1 Start Stop Start Stop Start Stop L1 T1 L2 T2 Field onversion to Single-Phase, dd otted onnections L1 T1 T1 T2 Motor T2 Field onversion to Single-Phase, dd otted onnections T1 L2 T2 Motor 254 Volume 5 Motor ontrol and Protection ecember

15 NM ontactors and Starters.1 NM Size 1 N15N0 ontents escription Starters Single-Phase Non-Reversing, Full Voltage, i-metallic Overload Product escription Single-phase, full voltage magnetic starters connect the motor directly across the line, allowing it to draw full inrush current during start-up. These starters are most commonly used for control of self-starting single-phase motors up to 15 hp at 230V. They consist of a two-pole electromagnetic contactor to make and break the motor power circuit and an overload relay to provide running overload protection. Starters listed in the table include: Two-pole contactor with long life twin break, silver cadmium oxide contacts. Generously sized for low resistance and cool operation. esigned to 3 million electrical operations at maximum hp and 30 million mechanical operations to Size 0, 10 million operations to Size 2 and 6 million operations to Size 3 Three-pole overload with poles two and three wired in series for motor overload protection. This overload is ambient compensated, selectable manual or automatic reset, interchangeable lass 10 or 20 heater packs, 1.0 or 1.15 service factor selectability, overload trip indication and electrically isolated NO-N contacts (pull RST button to test) Holding circuit NO auxiliary contact supplied as standard. On Size 00, the contact occupies the 4th power pole position. Sizes 0 3 have the NO auxiliary mounted on the right side of the contactor Steel mounting plate as standard on all open type starters. Wired for separate or common control Page ontactors Non-Reversing and Reversing Starters Three-Phase Non-Reversing and Reversing, Full Voltage Starters Single-Phase Non-Reversing, Full Voltage, i-metallic Overload Product Selection Wiring iagrams imensions ccessories Renewal Parts Technical ata and Specifications Relays Thermal Overload /XT lectronic Overload Relay Volume 5 Motor ontrol and Protection ecember

16 .1 NM ontactors and Starters Product Selection When Ordering Specify atalog number Heater pack number (see selection table, Pages 1 3) or full load current N16M0 Wiring iagrams Type N16 NM Manual or utomatic Reset Overload Relay NM Size Notes For separate 120V control circuit. For maximum hp at listed motor voltages, use the rating of other starters of same size. Single-Phase pplications (Factory Wired) 1 M OL 1 L1 Maximum Horsepower Magnet oil Voltage Open Type Two-Pole Motor Voltage Single-Phase (60 Hz) atalog Number /3 120 N16N N16N N16N N16N N16N N16N0 1P N16PN N16PN N16GN /2 240 N16GN /2 120 N16KN N16KN0 Starter catalog numbers do not include heater packs. Select one carton of three heater packs. Heater pack selection, Pages 1 3. Lines L2 2/T1 4/T2 6/T3 Front View of Panel 2/13 3/ Reset 95 T1 T2 2 4 Separate ontrol Remove Wire if supplied and connect separate control lines to the Number 1 Terminal on the remote pilot device and to the Number 96 Terminal on the overload relay. Two-Wire ontrol When more than one pushbutton station is used, omit onnector and connect per sketch at right. T1 T2 Single-Phase Motor 3/14 STRT 1 3/14 2/13 Not for Use with STOP uto Reset OL Relays 1 STRT STOP Three-Wire ontrol STRT STOP 3/14 2/ Volume 5 Motor ontrol and Protection ecember

17 NM ontactors and Starters.1 imensions pproximate imensions in Inches (mm) Non-Reversing Starters, i-metallic Overload Open Type G imensions and Shipping Weights NM Size ux. Wide G U X Top Mtd. ux. L G U X ux. ont. Mtg. Holes for (3) 1/4-20 Screws Size 3 Top Mtd. ux. High uxiliary ontacts Side Mtd. ux. eep Mounting Note Holding circuit contact for Size 00 occupies 4th power pole position no increase in width. F Mtg. Holes for #10-32 Screws Mtg. Holes for (4) 3/8-16 Screws Size 6 Size 4 Mounting F G (45.7) 6.60 (167.6) 3.52 (89.4) 6.07 (154.2) 4.90 (124.5) 0.54 (13.7) 2.2 (1.0) 1 1P 2.56 (65.0) 7.08 (179.8) 4.44 (112.8) 2.00 (50.8) 6.63 (168.4) 5.80 (147.3) 0.54 (13.7) 4.5 (2.0) (65.0) 8.08 (205.2) 4.44 (112.8) 2.00 (50.8) 7.63 (193.8) 5.80 (147.3) 0.54 (13.7) 4.7 (2.1) Shipping Weight Lbs (kg) (103.6) (8.3) 5.94 (150.9) 3.00 (76.2) (274.6) 11.0 (5.0) (179.1) (306.3) 7.25 (184.2) 6.00 (152.4) 8.50 (215.9) 23.0 (10.4) (177.8) (451.4) 7.76 (197.1) 6.00 (152.4) (406.4) 36.0 (16.3) (240.5) (550.9) 9.90 (251.5) 3.10 (78.7) (457.2) 75.0 (34.1) (384.3) (739.9) (321.1) (336.6) (539.8) (54.5) (384.3) (876.3) (381.0) (336.6) (425.5) (95.3) G U X 0.13 (3.3) Top Mtd. ux. L Mtg. Holes for 1/4-20 Screws G U X Top Mtd. ux. uxiliary ontacts Mtg. Holes for #10-32 Screws Sizes 1 2 Mtg. Holes for 1/2-13 Screws Sizes 7 8 F Side Mtd. ux. Mtg. Holes for 1/4-20 Screws Size 5 Volume 5 Motor ontrol and Protection ecember

18 .1 NM ontactors and Starters pproximate imensions in Inches (mm) Reversing Starters, i-metallic Overload Open Type U X.13 (3.3) 1 G imensions and Shipping Weights NM Size Top Mtd. ux. Wide L Top Mtd. ux. High G U X Mtg. Holes for (6) 3/8-16 Screws Size 6 uxiliary ontacts eep F Side Mtd. ux. Mtg. Holes for (3) #10-32 Screws Sizes Top Mtd. ux. Mounting Notes Includes cross wiring overhang. See catalog listings for type and location of auxiliary contacts supplied with a particular starter. Mtg. Holes for (3) 1/4-20 Screws Size 3 Mounting 1 1 F G (106.7) 7.38 (187.5) 3.52 (89.4) 3.50 (88.9) 6.87 (174.5) 4.90 (124.5) 0.54 ( (1.6) (145.0) 7.08 (179.8) 4.44 (112.8) 5.25 (133.4) 5.75 (146.1) 5.80 (147.3) 0.54 (13.7) 8.3 (3.8) (145.0) 8.08 (205.2) 4.44 (112.8) 5.25 ( (171.5) 5.80 (147.3) 0.54 (13.7) 8.5 (3.9) Shipping Weight Lbs (kg) (221.0) (8.3) 5.94 (150.9) 7.00 (177.8) (274.6) 20.0 (9.1) (372.9) (306.3) 7.25 (184.2) (342.9) 8.50 (215.9) 49.0 (22.2) (368.3) (451.4) 7.76 (197.1) (342.9) (406.4) 68.0 (30.9) (502.2) (574.8) 9.90 (251.5) (457.2) (304.8) 3.10 (78.7) (457.2) 90.0 (40.9) 7.06 (712.7) (816.1) (322.6) (323.9) (539.8) (79.5) (771.7) (1054.1) (373.4) (358.9) (425.5) (195.2) L Mtg. Holes for (4) 1/4-20 Screws Sizes 4 5 Mtg. Holes for (6) 1/2-13 Screws Open Type Sizes 7 8 Horizontal 258 Volume 5 Motor ontrol and Protection ecember

19 NM ontactors and Starters.1 pproximate imensions in Inches (mm) Reversing Starters Vertical onstruction, i-metallic Overload N56V Open Vertical Starter F imensions and Shipping Weights NM Size Wide High Note Wire overhang 1.00 mm left, 50 mm right. Mtg. Holes for (3) #10-32 Screws NM Size 0 F Mtg. Holes for (3) 1/4-20 Screws NM Size 3 eep Mounting Wide Mtg. Holes for (3) #10-32 Screws NM Sizes 1 2 Mounting HIgh Wire Zone (108.0) (306.1) 3.84 (97.5) 2.00 (50.8) (292.1) 4.0 (1.8) (108.0) (306.1) 3.86 (98.0) 2.00 (50.8) (292.1) 1.00 (25.4) 9.0 (4.1) (108.0) (306.1) 3.86 (98.0) 2.00 (50.8) (292.1) 1.00 (25.4) 9.5 (4.3) Shipping Weight Lbs (kg) (235.0) (425.5) 5.18 (131.6) 7.15 (181.6) (408.2) 21.0 (9.5) (230.6) (503.9) 5.18 (131.6) 8.00 (203.2) (470.2) 1.50 (38.1) 50.0 (22.7) F F F F Mtg. Holes for (4) 1/4-20 Screws NM Size 4 Volume 5 Motor ontrol and Protection ecember

20 .1 NM ontactors and Starters pproximate imensions in Inches (mm) Multispeed Starters, i-metallic Overload N700 Open Vertical Starter F F imensions and Shipping Weights NM Size Wide Notes Mounting holes for (3) #10 screws. Mounting holes for (3) 1/4-20 screws. Size 0 Multispeed Starter 2-Speed, 2-Winding F F Size 4 Multispeed Starter 2-Speed, 2-Winding Size 0 Multispeed Starter 2-Speed, 1-Winding Size 3 Multispeed Starter 2-Speed, 1-Winding High Two-Speed Selective ontrol Separate Winding eep Mounting holes for (4) 1/4-20 screws. Mounting holes for (4) 5/16 screws. Mounting Wide Mounting High (132) 7.38 (188) 3.52 (89) 3.50 (89) 6.87 (175) 0.89 (23) 4.5 (2.0) (144) 7.08 (180) 4.42 (112) 5.25 (133) 5.75 (146) 1.23 (31) 9.0 (4.1) Mounting holes for (4) 3/8 screws. Wire Zone F Shipping Weight Lbs (kg) (144) 8.08 (205) 4.42 (112) 5.25 (133) 6.75 (165) 1.63 (41) 10.0 (4.5) (221) (8) 5.89 (150) 7.00 (178) (275) 1.77 (45) 24.0 (10.9) (373) (306) 7.25 (184) (343) 8.50 (216) 1.95 (50) 53.0 (24.1) (368) (453) 7.76 (197) (343) (406) 4.56 (116) 73.0 (33.1) Two-Speed Selective ontrol Reconnectable Winding F F Size 1 2 Multispeed Starter 2-Speed, 2-Winding F (219) 7.06 (179) 3.82 (81) 6.62 (168) 6.50 (165) 0.50 (13) 6.0 (2.7) (2) 7.12 (181) 4.72 (120) 6.62 (168) 6.50 (165) 1.04 (26) 10.0 (4.5) (226) 8.62 (219) 4.75 (121) 8.40 (213) 8.12 (206) 1.03 (26) 11.0 (5.0) (406) (342) 6.38 (162) (381) (311) 1.24 (31) 31.0 (14.1) (393) (787) 7.74 (197) (343) (762) 1.84 (47) 72.0 (32.7) F Size 5 Multispeed Starter 2-Speed, 2-Winding Size 1 Multispeed Starter 2-Speed, 1-Winding F F Size 3 Multispeed Starter 2-Speed, 2-Winding Size 2 Multispeed Starter 2-Speed, 1-Winding Size 4 Multispeed Starter 2-Speed, 1-Winding 260 Volume 5 Motor ontrol and Protection ecember

21 NM ontactors and Starters.1 ccessories Three-Pole Top Mounted Fuse lock Kit I Sizes K, NM Sizes 00 2 Field mount to Freedom Series starters and contactors. esigned to save space and Mounted Fuse lock Kit Fuse lock Kits Fuse Type lass H V lass R V lass G V lass G V lass G V lass G V lass T V lass T V lass J V Three-Pole Top Mounted Fuse lock Kit Fuse lock lass J V Type M V lass V lass T V lass T V reduce installation costs. They provide short circuit protection for branch circuits. pproximate imensions in Inches (mm) atalog Number 350KH21 350KR21 350KG37 350KG38 350KG31 350KG32 350KT31 350KT32 350KJ61 350KJ62 350KM61 350K63 350KT61 350KT62 lass mperes Volts Wide High eep G 15, 20, Mounting Plate (61.0) 3.00 (76.2) 2.04 (51.8) (66.5) 4.25 (108.0) 2.08 (52.8) H (76.2) 3.10 (78.7) 2.23 (56.6) 3.62 (91.9) J 30, (122.2) 4.12 (104.6) 2.82 (71.6) M, (61.0) 3.00 (76.2) 2.04 (51.8) R (76.2) 3.10 (78.7) 2.23 (56.6) 3.62 (91.9) T 30, (87.4) 3.00 (76.2) 2.33 (59.2) (95.3) 3.31 (84.1) 2.26 (57.4) (123.7) 3.00 (76.2) 2.58 (65.5) Mechanical Interlock and Reversing Kits Mechanical interlocks and interlock, stabilizer bar and reversing kits are designed a pre-cut, trimmed and for field assembly of formed wire set. uxiliary reversing contactors or contacts, if required, must starters from be ordered separately. See components. The reversing Pages 265 and 266. kits include a mechanical 321KM60 Part No Wire Set Mechanical Interlock Only pplication NM Size I Size Reversing Kits (Horizontal ontactor Mounting Only) Notes Type M fuse block not approved for branch circuit protection. Without cross-wiring. For use with latest series product. Kit includes (2) N auxiliary contacts. ontactor Mounting atalog Number 00 2 K Horizontal 321KM60 3 L N Horizontal 321KM30 3 to 4 N to P Horizontal 321KM43 4 P S Horizontal 321KM40 4 to 5 Horizontal 321KM45 4 to 6 S to T/U Horizontal 321KM80 5 Horizontal 321KM50 5 to 6 Horizontal 321KM56 6 T and U Horizontal 321KM70 6 to 7 T/U to V X Horizontal 321KM90 7 V, W and X Horizontal 321KM34 4 or 5 to 5 P S to 5 Vertical 321KM55 5 to 6 Vertical 321KM65 6 T and U Vertical 321KM66 6 to 7 T/U to V X Vertical 321KM67 pplication NM Size I Size atalog Number KM60K14 0 F 321KM60K KM60K15 2 G K 321KM60K KM60K17 L and M 321KM60K21 N 321KM60K KM60K KM60K20 P S 321KM60K44 Volume 5 Motor ontrol and Protection ecember

22 .1 NM ontactors and Starters Solid-State Timers Solid-State ON LY Timer Side Mounted on NM 00 2, I K and 25, 25 and 25F Frame This timer is designed to be ON LY timing function wired in series with the starts. t the completion of load (typically a coil). When the set timing period, timer the STRT button is pushed and series wired load will (power applied to timer), the both be energized. Solid-State Timer Shorting ar Kits These kits provide phase-tophase power connections of contactors for field assembly. The kits include bus Mounted Timer Product Selection Timing Range Shorting ar Kits atalog Number seconds 320TN1_ 1 30 seconds 320TN30_ seconds 320TN300_ 5 30 minutes 320TN3000_ escription NM Size 3, I Sizes L N NM Size 4, I Sizes S NM Size 6, I Sizes T and U connections and mounting hardware. The shorting bars connect all three phases of a single contactor. atalog Number 321S18 321S19 321S22 Pneumatic Timers Top Mounted ttachment mounts on top of unit has 1NO-1N isolated any NM Size 00 2 or I timed contacts circuits in Size K each pole must be the same starter or contactor (top polarity. Units are convertible mounted auxiliary contacts from OFF to ON LY or cannot be installed on device vice-versa. when timer is used). Timer Pneumatic Timers Pneumatic Timers Maximum mpere Ratings escription Timing Range Locking over for Overload Relay 306 Only Snap-on transparent or dial helps prevent opaque plastic panel for accidental or unauthorized covering access port to the changes to trip and reset overload relay trip setting setting. Locking over for Overlay Relay Notes dd operating voltage suffix to catalog number. = 120V, = 240V, = 208V Rated 0.5 ampere pilot duty not to be used on larger contactors. Terminal connections are quick connects only. Two per side. atalog Number 0.1 to 30 seconds 320TP1 10 to 180 seconds 320TP2 Vac Make reak Locking over for Overlay Relay escription lear cover, no accessibility Gray cover, no accessibility, with uto only nib Gray cover, no accessibility, with Manual only nib Min. Ordering Quantity (Std. Pkg.) atalog Number P P P5 Gray cover with FL dial P6 accessibility,,,, positions and uto only nib Gray cover with FL dial accessibility,,,, positions and Manual only nib P7 262 Volume 5 Motor ontrol and Protection ecember

23 NM ontactors and Starters.1 Identification Markers I Sizes K, NM Sizes 00 2 esigned to snap on the face of contactor for easy, personalized identification of ontrol ircuit Fuse lock These panel mounted fuse holders, designed for control circuit protection or other similar low current requirements, have extractor type fuse caps. The lass rejection type fuses (KTK-R) used in these holders are intended for use with ontrol ircuit Fuse lock Identification Markers escription Identification marker ontrol ircuit Fuse lock imensions pproximate imensions in Inches (mm) Fuse 1.88 (47.8) 1.25 (31.8) 0.97 (24.6) individual devices. Includes holder and labels. atalog Number 320L2 equipment designated as being suitable for use on systems having high available fault currents. If branch circuit protective device is 45 or greater, 320FR fuse kit may be required for control circuit protection per N Type Max. mperes atalog Number Fuse holder only F (22.4) (30.2) 2.06 (52.3) FR IN Rail Mounting hannel 35 mm esigned for IN rail mounting of I style contactors and starters. IN Rail IN Rail escription Finger Protection Shields Snap-on shields for both contactors and starters provide I Type IP20 finger dapter to IN Rail Mount NM 1 2 and I G K ontactors esigned to allow IN rail mounting of NM 1 2 and I G K contactors. Includes all hardware required to protection. Prevents accidental contact with line/load terminals. Finger Protection Shields dapter to IN Rail Mount atalog Number 1 meter length M382M1 pplication NM Size 00, I Sizes NM Size 0, I Sizes F NM Sizes 1 2, I Sizes G K ontactors Reversing contactors NM Size 1 Starters Reversing starters NM Size 2, I Sizes G K Starters Reversing starters atalog Number 320N65 convert contactors from panel mounting to 35 mm IN rail mounting. Notes fuse is not supplied, but holder will accept a ussman Type KTK or KTK-R (13/32 in x 1-1/2 in) fuse, 600V maximum. Includes a 5, 600V KTK-R fuse. atalog Number 320LS1 320LS2 320LS3 320LS4 320LS5 320LS6 320LS7 320LS8 Volume 5 Motor ontrol and Protection ecember

24 .1 NM ontactors and Starters Transient Suppressor Kits NM Sizes 00 2, I Sizes K These kits limit high voltage transients produced in the control circuit when power is removed from the contactor or starter coil. There are three separate suppressors for use on V, V or V coils respectively. 320TS2 NM Sizes 3 5, I Sizes L S This device mounts on top of any side mounted auxiliary contact on NM Sizes 3 5, I Sizes L S and lighting contactors It connects across coil terminals on any 120V contactor or starter magnet 320S1 dd-on Power Pole Kit NM Sizes 00 2, I K This device mounts on the side of Freedom NM Size 00 2 and I Size K contactors. One unit can be mounted on each side and These devices mount directly to the coil terminals of contactors or starters NM Sizes 00 2, I Sizes K and lighting contactors Reversing devices will require two. NM Sizes 00 2, I Sizes K escription oil Voltage coil (reversing starters or contactors require 2). Limits high voltage transients produced in the circuit when power is removed from the coil. NM Sizes 3 5, I Sizes L S NM Sizes 00 2, I K atalog Number Transient suppressor 24/120V 320TS1 escription 208/240V 320TS2 277/480V 320TS3 oil Voltage atalog Number Transient suppressor 120V 320S1 UL mpere Rating Inductive 600V Resistive 600V carries UL, cul and I ratings. The device is rated for resistive, inductive and lighting applications. Horsepower Single-Phase 115V 230V Note Suppressor is compatible with coil voltages/ranges as shown, both 50 and 60 Hz. Locked Rotor 240V dhesive ust over NM Sizes 00 2, I Sizes K These adhesive stickers come 25 to a package and provide extra protection from contaminants when applied to the sides of Freedom NM Sizes 00 2 and I Lighting allast Tungsten 480V I 947 mpere Rating V V Sizes K. dhesive covers are easily applied to side opening where auxiliaries are not installed and provide extra protection from metal filings and other debris. NM Sizes 00 2, I Sizes K escription -5a -5b 480V atalog Number 25 to a package 320STVR 1NO Power Pole atalog Number / PP Volume 5 Motor ontrol and Protection ecember

25 NM ontactors and Starters.1 uxiliary ontacts ontact onfiguration ode This two-digit code is found on the auxiliary contact to assist in identifying the specific contact configuration. The first digit indicates the quantity of NO contacts and the second indicates the quantity of N contacts. Side Mounted Top Mounted NM Sizes 00 2 I Sizes K The auxiliary contacts listed on this page are designed for installation on Freedom Series starters and contactors. Snap-on design facilitates quick, easy installation. NM Sizes 00 2 I Sizes K escription Side Mounted Notes These bifurcated design contact blocks, featuring silver cadmium alloy contacts, are well suited for use in very low energy (logic level) circuits. NI = Normally losed early opening designed for use in reversing applications. = arly losing. LO = Late Opening. For reference only not part of catalog number. ontact onfiguration ode atalog Number 1NO KGS1 1N KGS2 1NO-1N KGS3 2NO KGS4 2N KGS5 1NO-1NI N/ 320KGS6 1NO ()-1N (LO) N/ 320KGS7 1NI N/ 320KGS8 Top Mounted 1NO KGT1 1N KGT2 1NO-1N KGT3 2NO KGT4 2N KGT5 1NO-1NI N/ 320KGT6 1NO ()-1N (LO) N/ 320KGT7 1NI N/ 320KGT8 3NO KGT9 2NO-1N KGT10 1NO-2N KGT11 3N KGT12 4NO KGT13 3NO-1N KGT14 2NO-2N KGT15 1NO-3N KGT16 4N KGT17 3NO-1NI N/ 320KGT18 2NO-1NI-1N N/ 320KGT19 2NO-1NO ()-1N (LO) N/ 320KGT20 1NO-1N-1NO ()-1N (LO) N/ 320KGT21 Volume 5 Motor ontrol and Protection ecember

26 .1 NM ontactors and Starters NM Sizes 3 8 I Sizes L Z 320KGS42 320KGS22 ase uxiliary ontacts NM Sizes 3 5, I Sizes L S ircuit ontact onfiguration ode NM Size 3 I Sizes L N atalog Number NM Sizes 4 5 I Sizes P S atalog Number NO KGS31 320KGS41 NO-N KGS32 320KGS42 uxiliary ontacts NM Sizes 3 5, I Sizes L S ircuit ontact onfiguration ode atalog Number NO KGS20 N KGS21 NO-N KGS22 Sealed Logic Level NO KGS20L N KGS21L NO-N KGS22L uxiliary ontacts NM Sizes 6 8, I Sizes T Z ircuit ontact onfiguration ode Size atalog Number NO-N 11 NM 8, I Z 320K5 2NO-2N 22 NM K6 2NO-2N 22 I T X 320K8 uxiliary ontact Ratings (mperes) Ratings NM 600 Volts urrent 120V 240V 480V 600V Make and interrupting reak ontinuous Ratings NM P300 ontinuous Thermal Rating: 5 Volts Make/reak mperes Ratings Logic Level Minimum Ratings for Logic Level and Hostile tmosphere pplication Minimum mperes 20 m Minimum Volts 24 Vac/Vdc Ratings 320KGS20L, 320KGS21L, 320KGS22L U e I e U e I e Notes For reference only not part of catalog number. NO-N occupies two position L2 and L3, or R2 and R3. See figure on Page 267. Form contacts. 266 Volume 5 Motor ontrol and Protection ecember

27 NM ontactors and Starters.1 uxiliary ontact Location NM Sizes 00 2, I Sizes K The sketches below illustrate the maximum number of auxiliary contacts that can be uxiliary ontacts Size Poles uxiliary ontact Location vailable Mounting Positions Open Type assembled to a contactor or starter and their locations. nclosed atalog Number K 3 T1, L1 L T1, L1, R1 L1 N T1, L1 L1 K 3 L1, R1 L1, R T1, T2 N T1, L1, R1 L1, R1 15 K 3 T1, L1 L1 G J 4 T1, R1 G J 5 T T1, L1, R1 L1 N T1, L1 L1 1, 2 4 T1, L1 1, 2 5 T1, L T1, L1, R1 L1 N T1, L1 L T1, L T1, L1 K 3 L1, R1 L1, R T1, T2 N55 L1 T1 Top View L1 T1 R1 Front View R1 Non-Reversing ontactors and Starters L1 T1 Top View T2 R1 L1 T1 T2 R1 Front View Reversing ontactors and Starters NM Sizes 3 8, I Sizes L Z The sketches below illustrate the maximum number of auxiliary contacts that can be assembled to a contactor and their locations. Mounting Positions Size NM Size 3, I Sizes L N NM Sizes 4 5, I Sizes P S NM Sizes 6 7, I Sizes T X NM Size 8, I Size Z uxiliary ontact Location Rear L1 ase ux. ont. L2 ux. ont. Left Side of ontactor L3 ux. ont. Note: base auxiliary contact must be added in position R1 before additional auxiliary contacts can be mounted on NM Size 3 and I Sizes L N, or in L1 on NM Sizes 4 5 and I Sizes P S. vailable Mounting Positions R2, R3, L1, L2, L3 L2, L3, R1, R2, R3 Notes vailable positions on contactors or starters other than what is factory installed. When a pneumatic timer is mounted on contactor, only side mounted auxiliary contact positions are available. The solid-state timer, when added, takes up side mounted auxiliary contact position. R1 L2, R2 NM Sizes 3 5 I Sizes L S L1 NM Sizes 6 7 I Sizes T, U, V, W and X L1 L2 Front of ontactor NM Size 8 I Size Z R1 R3 ux. ont. R1 R2 R2 ux. ont. R1 ase ux. ont. Right Side of ontactor Rear Volume 5 Motor ontrol and Protection ecember

28 .1 NM ontactors and Starters Magnet oils When Ordering Specify onversion Kit for Field ssembly atalog number Factory Installed oil For factory installed magnet coil on contactors or noncombination starters (open type only), substitute the code suffix from the table on this page for the magnet coil identifier in the device catalog number. XMPL: For Size 0 contactor with a 24 Vdc coil, change N16N0 to N16N0T1 pplication onnect for separate control Not for use with cover control switch operators Use twin break, heavyduty pilot devices esigned for +10%, 20% rated voltage, continuous duty operation Non-Reversing Kit onsists of: One encapsulated magnet coil One NI or NO/NI side mounted auxiliary contact Note: These kits are supplied with a NO/NI side mounted auxiliary contact in place of the NI contact. Two blue colored connection wires One instruction publication Operation See next page for operation details. Magnet oils ontactor or Starter Size NM I onversion ata Volts Magnet oil oil Number mps P.U./Seal Watts P.U./Seal Non-Reversing Kit Includes NI Side Mounted uxiliary ontact 00 and 0 N35,, 15 Relays 00 and 0 N35,, 15 Relays 1 and 2 N35 G 3 N35 K 4 and 5 N35 N, S Reversing 00 and 0 N35,, 15 relays 1 and 2 N35 G NI Interlock omplete onversion Kit atalog Number Ship Wt. Lbs (kg) F / / KG1 335K3R1 1.0 (0.5) R / / KG1 335K3T1 T / / KG1 335K3W1 W / / KG1 335K31 1 F / / KG2 335K3R4 1.0 (0.5) R / / KG2 335K3T4 T / / KG2 335K3W4 W / / KG2 335K34 4 G K / / KG5 335K4R4 1.0 (0.5) R / / KG5 335K4T4 T / / KG5 335K4W4 W / / KG5 335K44 4 L N / / KG3 335K5R1 2.0 (0.9) R /0.20 8/ KG3 335K5T1 T / / KG3 335K5W1 W / / KG3 335K51 1 P S / / KG3 335K3T1 2.5 (1.1) T1 Factory Installed ode Suffix / / KG3 335K3W1 W / / KG3 335K / / KG3 335K31 1 F 12 (2) / /3.36 (2) 320KG1 335R3R1 1.0 (0.5) R1 24 (2) / /3.36 (2) 320KG1 335R3T1 T1 48 (2) / /3.36 (2) 320KG1 335R3W1 W1 120 (2) / /3.36 (2) 320KG1 335R31 1 G K 12 (2) / /4.98 (2) 320KG3 R1 24 (2) / /4.96 (2) 320KG3 T1 48 (2) / /5.04 (2) 320KG3 W1 120 (2) / /4.87 (2) 320KG3 1 Notes These kits are supplied with a NO/NI side mounted auxiliary contact in place of the NI contact. Kit does not include mechanical interlock or crossover wiring. Two NO/NI top mounted auxiliary contacts are supplied for electrical interlocking. Factory installed coils on NM contactors and starters include a NO/N top mounted auxiliary contact on each contactor for electrical interlocking. On I contactors and starters, a N top mounted auxiliary contact is supplied on each contactor for electrical interlocking. vailable factory assembled only. 268 Volume 5 Motor ontrol and Protection ecember

29 NM ontactors and Starters.1 Operation These coil kits have separate pick-up and seal windings. special (side mounted) early-break NI auxiliary contact is used to either disconnect the pick-up winding or insert the seal winding in series with the pick-up winding, depending on the frame size of the contactor. coil kits come in two styles, a suffix 1 and a suffix 4. Suffix 1 contains only the special (side mounted) early break NI auxiliary contact. Suffix 4 contains a NO contact in the same package as the special (side mounted) early-break NI auxiliary contact. Note: For NM Sizes 00 and 0 and I Sizes F, contactors lementary iagrams Hold NI NO 3 2 Important Incoming must be connected between 1 and Top 2 Terminal. 3 NO 2 Top Pick-Up oil lementary iagram for NM Sizes 1 3 and I Sizes G N ontactors and Starters Hold Pick-Up ottom NI oil lementary iagram for NM Sizes 00, 0, 4 and 5 and I Sizes F and P S ontactors and Starters may utilize either suffix 1 or 4 coil kits; starters may utilize suffix 4 coil kits only. For NM Sizes 1 and 2 and I Sizes G K, both contactors and starters may utilize a suffix 4 coil kit only. On the above sizes only, when the special auxiliary package is mounted on the side of a contactor or starter, no standard auxiliary contact may be mounted on the same side. Note: For NM Sizes 3 5 and I Sizes L S, special coil NI clearing contact is an add-on auxiliary (must mount on a base mount auxiliary contact; normally a 1NO). This arrangement will normally account for two of the three contact positions on the side of each contactor or starter. uxiliary ontact ompetitive Mounting Plates The 321 adapter plates permit direct replacement of competitive starters with starters without drilling and tapping new mounting holes. llen- radley 509, aton s MP1 (adapter plate not required for replacing 10 Starter Sizes 1, 4 and 5), Furnas 14, SP100, General lectric R206, R306, Siemens SXL, Square 8536, Westinghouse 200, 200. ompetitive Mounting Plates Freedom NM Size Index Number atalog Number 00, 0 321MP MP MP MP MP MP5 Note 1NO available in Suffix 4 kits only. Handling number only does not appear on product. The handling number is stamped on the carton label only. Volume 5 Motor ontrol and Protection ecember

30 .1 NM ontactors and Starters Special Modifications For atalog Numbers N16, N56, 15, N15, N35, N55 ddition or Special Feature ontrol ircuit xtra auxiliary circuit, factory installed NO or N each contact Transient suppressor Power ircuit ontactor/starter for ring lug capability add Mod ode T16 to catalog number (Power terminals only, control terminals as standard) Standalone overload relays can not accept ring lugs on line side Factory Installed ust overs Renewal Parts For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below. For atalog Numbers N16, N30, N40, N56, N70, N80, N800, N15, N35 and N55 ontactors and Starters (Size 00, 0) Notes These modifications are generally available in kit form at lower cost. See specific product sections for kit listings. N35 = Size 00, N35 and N35 = Size 0, N35G = Size 2, N35K = Size 3, N35N = Size 4, and N35S = Size 5. Replace with complete contactor. Starter Size NM / onsult sales office for pricing adders. onsult sales office for pricing adders. onsult sales office for pricing adders. Factory installed 320STVR add Mod ode -53 to catalog number N N N N N N escription NM Size 00 NM Size 0 Series 1 Series 1 Series 1 Series 1 Part No. Part No. Part No. Part No. Renewal Parts Publication Number ontact Kits Two-pole Three-pole Four-pole Five-pole Magnet oils oil Suffix 120V 60 Hz or 110V 50 Hz V 60 Hz or 220V 50 Hz V 60 Hz or 440V 50 Hz V 60 Hz or 550V 50 Hz V 60 Hz V 60 Hz H /240V 60 Hz J V 50 Hz K V 50 Hz L V 50 Hz L 415V 50 Hz M 550V 50 Hz N 24V 60 Hz 24V 50 Hz T V 60 Hz T 24V 50 Hz U V 50 Hz V V 60 Hz W V 50 Hz Y Magnet Frame rmature Lower magnet frame Upper magnet frame 270 Volume 5 Motor ontrol and Protection ecember

31 NM ontactors and Starters.1 For atalog Numbers N16, N30, N40, N56, N70, N80, N800, N15, N35 and N55 ontactors and Starters (Size 1, 2) escription Note NM Size 1 NM Size 2 Series 1 Series 1 Series 1 Series 1 N35 = Size 00, N35 and N35 = Size 0, N35G = Size 2, N35K = Size 3, N35N = Size 4, and N35S = Size 5. NM Size 3 Part No. Part No. Part No. Part No. Part No. Renewal Parts Publication Number ontact Kits Two-pole Three-pole Four-pole Five-pole Magnet oils oil Suffix 120V 60 Hz or 110V 50 Hz KIT 240V 60 Hz or 220V 50 Hz KIT 480V 60 Hz or 440V 50 Hz KIT 600V 60 Hz or 550V 50 Hz KIT 208V 60 Hz KIT 277V 60 Hz H KIT 208/240V 60 Hz J 240V 50 Hz K KIT V 50 Hz L V 50 Hz L KIT 415V 50 Hz M KIT 550V 50 Hz N KIT 24V 60 Hz 24V 50 Hz T 24V 60 Hz T KIT 24V 50 Hz U KIT 32V 50 Hz V KIT 48V 60 Hz W KIT 48V 50 Hz Y KIT Magnet Frame rmature Lower magnet frame KIT Upper magnet frame KIT Volume 5 Motor ontrol and Protection ecember

32 .1 NM ontactors and Starters For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below. For atalog Numbers N16, N30, N40, N56, N70, N80, N800, N15, N35 and N55 ontactors and Starters (Size 4, 5, 6) escription Feeder Group Renewal Notes NM Size 4 NM Size 5 NM Size 6 Series 1 Series 1 Series 1 Series 1 N35 = Size 00, N35 and N35 = Size 0, N35G = Size 2, N35K = Size 3, N35N = Size 4, and N35S = Size 5. onsult factory. Voltage ratings of the main coils must match those of the feeder group for proper operation of the starter/contactor. ontactor and Starter Series 1, Starter Series 1 Part No. Part No. Part No. Part No. Part No. Part No. Renewal Parts Publication Number ontact Kits Two-pole Three-pole Magnet oils oil Suffix 120V 60 Hz or 110V 50 Hz KIT KIT KIT KIT V 60 Hz or 220V 50 Hz KIT KIT KIT KIT V 60 Hz or 440V 50 Hz KIT KIT KIT KIT V 60 Hz or 550V 50 Hz KIT KIT KIT KIT V 60 Hz KIT KIT KIT KIT V 60 Hz H KIT KIT KIT KIT 208/240V 60 Hz J 240V 50 Hz K KIT KIT KIT KIT V 50 Hz L V 50 Hz L KIT KIT KIT KIT 415V 50 Hz M KIT KIT KIT KIT 550V 50 Hz N KIT KIT KIT KIT 24V 60 Hz 24V 50 Hz T V 60 Hz T KIT KIT KIT KIT 24V 50 Hz U KIT KIT KIT KIT 48V 60 Hz W V 50 Hz Y KIT KIT KIT KIT Overload Relays For replacement on existing starters three-pole ambient compensated bimetallic N3 306N3 306N3 306N3 urrent Transformer Magnet Frame rmature Lower Magnet Frame Upper Magnet Frame Volts Hertz NM Size 4 NM Size 5 NM Size 6 Series 1 Series 1 Series 1 Series 1 ontactor and Starter Series 1, Starter Series / / / / / / / ontactor and Starter Series 1, Starter Series 1 ontactor and Starter Series 1, Starter Series Volume 5 Motor ontrol and Protection ecember

33 NM ontactors and Starters.1 For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below. For atalog Numbers N16, N30, N40, N56, N70, N80, N800, N15, N35 and N55 ontactors and Starters (Size 7, 8) escription Notes N35 = Size 00, N35 and N35 = Size 0, N35G = Size 2, N35K = Size 3, N35N = Size 4, and N35S = Size 5. onsult factory. NM Size 7 NM Size 8 Series 1 Series 1 Series 1 Series 1 Part No. Part No. Part No. Part No. Renewal Parts Publication Number ontact Kits Two-pole Three-pole Magnet oils oil Suffix 120V 60 Hz or 110V 50 Hz V 60 Hz or 220V 50 Hz V 60 Hz or 440V 50 Hz V 60 Hz or 550V 50 Hz V 60 Hz V 60 Hz H 208/240V 60 Hz J 240V 50 Hz K V 50 Hz L 380V 50 Hz L V 50 Hz M 550V 50 Hz N 24V 60 Hz 24V 50 Hz T 24V 60 Hz T 24V 50 Hz U 32V 50 Hz V 48V 60 Hz W 48V 50 Hz Y Overload Relays For replacement on existing starters three-pole ambient compensated bimetallic 306N3 306N3 306N3 306N3 urrent Transformer Magnet Frame rmature Lower magnet frame Upper magnet frame Volume 5 Motor ontrol and Protection ecember

34 .1 NM ontactors and Starters Feeder Group Renewal NM Size 7 NM Size 8 Volts Hertz Series 1 Series 1 Series 1 Series / / / / / / / / / / / / / / / / / / Note Voltage ratings of the main coils must match those of the feeder group for proper operation of the starter/contactor. 274 Volume 5 Motor ontrol and Protection ecember

35 NM ontactors and Starters.1 Technical ata and Specifications ll data is based on a standard contactor with no auxiliary devices and a 120 Vac or 24 Vdc magnet coil. oil data oil ata Notes P.U..O. old Hot has a ±5% range depending on the application, therefore specific data may vary. Pick-up time is the average time taken from closing of the coil circuit to main contact touch rop-out time is the average time taken from opening of the coil circuit to main contact separation oil data with a cold coil oil data with a hot coil Volume 5 Motor ontrol and Protection ecember

36 .1 NM ontactors and Starters Specifications Sizes 00 3 escription onfiguration ontactor atalog Number/Size N15 NM Size 00 N15 NM Size 0 N15 NM Size 1 N15G NM Size 2 Number of poles 2, 3, 4 2, 3 2, 3, 4, 5 2, 3, 4, 5 2, 3 N15K NM Size 3 uxiliary contacts, standard 4th pole NO (1) Side NO (1) Side NO (1) Side NO (1) Side NO (1) dd-on auxiliary contacts Top (4) or side (4) Top (4) or side (3) Top (4) or side (3) Top (4) or side (3) Left side (4) or right side (3) Frame size 45 mm 45 mm 65 mm 65 mm 90 mm Maximum voltage rating 600 Vac 600 Vac 600 Vac 600 Vac 600 Vac ontinuous ampere ratings (I) Maximum Horsepower (hp) Single-phase 115V 1/ /2 230V /2 15 Three-phase 200V 1-1/ / V 1-1/ / V V Magnet oil ata Pick-up volts cold 74% 74% 74% 74% 72% Pick-up volts hot 78% 78% 78% 78% 76% Pick-up voltamperes Pick-up watts Sealed voltamperes Sealed watts rop-out volts cold 75% 75% 75% 75% 75% rop-out volts hot 75% 75% 75% 75% 75% Maximum operation rate ops/hour 12,000 12,000 12,000 12,000 7,200 Pick-up time (ms) rop-out time (ms) oil operating range % of rated voltage 15% to +10% 15% to +10% 15% to +10% 15% to +10% 15% to +10% magnet coil data For magnet coils (and coil data), see ccessories, Pages 268 and 269. For magnet coils (and coil data), see ccessories, Pages 268 and 269. For magnet coils (and coil data), see ccessories, Pages 268 and 269. For magnet coils (and coil data), see ccessories, Pages 268 and 269. Operating temperature 20 to to to to to 65 Maximum operating altitude (ft) Mechanical life 20,000,000 20,000,000 10,000,000 10,000,000 6,000,000 lectrical Life (480V/60 Hz) -3 4,000,000 3,000,000 5,000,000 3,500,000 1,700, ,000 85, ,000 62,000 80,000 Wire Range Power terminals ontrol terminals Power terminal torque Line and load lb-in stranded, solid u stranded, solid u 8 16 stranded, solid u stranded, solid u 8 14 stranded or solid u stranded, solid u 2 14 (upper) and/or 6 14 (lower) stranded or solid u stranded, solid u For magnet coils (and coil data), see ccessories, Pages 268 and /0 14 u stranded, solid u (14 8 WG) 35 (14 10 WG) 45 (6 4 WG) 40 (8 WG) 50 (3 WG) 45 (6 4 WG) 50 (3 1/0 WG) uxiliary contact rating 600, P , P , P , P , P Volume 5 Motor ontrol and Protection ecember

37 NM ontactors and Starters.1 Specifications Sizes 4 8 escription onfiguration Note 20 30% of rated coil voltage. ontactor atalog Number/Size N15N NM Size 4 N15S NM Size 5 N15T NM Size 6 N15U NM Size 7 Number of poles 2, 3 2, N15V NM Size 8 uxiliary contacts, standard Side NO (1) Side NO (1) Top left 2NO/2N (1) Top left 2NO/2N (1) Side 2NO/N (1) dd-on auxiliary contacts Left side (3) or right side (4) Left side (3) or right side (4) Top right 2NO/2N (1) Top right 2NO/2N (1) NO/N (2) Frame size 180 mm 180 mm 0 mm 0 mm 334 mm Maximum voltage rating 600 Vac 600 Vac 600 Vac 600 Vac 600 Vac ontinuous ampere ratings (I) Maximum Horsepower (hp) Single-phase 115V 230V Three-phase 200V V V V Magnet oil ata Pick-up volts cold 72.5% 75% 75% 75% 75% Pick-up volts hot 76% 77% 75% 75% 75% Pick-up voltamperes Pick-up watts Sealed voltamperes Sealed watts rop-out volts cold 75% 75% rop-out volts hot 75% 75% Maximum operation rate ops/hour N/ N/ N/ Pick-up time (ms) rop-out time (ms) oil operating range % of rated voltage 15% to +10% 15% to +10% 15% to +10% 15% to +10% 15% to +10% magnet coil data For magnet coils (and coil data), see ccessories, Pages 268 and 269. For magnet coils (and coil data), see ccessories, Pages 268 and 269. For magnet coils (and coil data), see ccessories, Pages 268 and 269. For magnet coils (and coil data), see ccessories, Pages 268 and 269. Operating temperature 20 to to to to to 65 Maximum operating altitude (ft) , Mechanical life 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 lectrical Life (480V/60 Hz) , , , , , ,000 34, Wire Range Power terminals ontrol Terminals Open 3/0 8 u; nclosed 250 kcmil 6 u/l stranded, solid u 750 kcmil 2 or (2) 250 kcmil 3/0 u/l stranded, solid u For magnet coils (and coil data), see ccessories, Pages 268 and 269. (2) 750 kcmil 3/0 u/l (3) 750 kcmil 3/0 u/l (4) 750 kcmil 1/0 u/l stranded, solid u stranded, solid u Power terminal torque line and load lb-in stranded, solid u uxiliary contact rating 600, P , P , P , P , P300 Volume 5 Motor ontrol and Protection ecember

38 .1 NM ontactors and Starters lectrical Life -3 and -4 Utilization ategories Life Load urves aton s NM contactors have been designed and manufactured for superior life performance in any worldwide application. ll testing has been based on requirements as found in NM and UL standards and conducted by aton. ctual application life may vary depending on environmental conditions and application duty cycle. -3 and -4 Utilization ategories Operations Operations 100,000,000 10,000,000 1,000, , ,000,000 10,000,000 1,000, , Utilization ategories The International lectrotechnical ommission (I) has developed utilization categories for contactors and auxiliary contacts. The I utilization categories are used to define the type of electrical load for estimating electrical life, and do not imply the devices are I rated. -1 Non-inductive or slightly inductive loads, such as resistance furnaces and heating. Size 00 Size 0 Size 1 Size 2 Size 3 reak mperes NM -3 Load Life, Sizes 00 5, 480V 60 Hz Size 4-2 Starting of slip-ring motors. -3 Squirrel cage motors; starting, switching off motors during running. -4 Squirrel cage motors; starting, plugging, inching or jogging. Note: -3 tests are conducted at rated device currents and -4 tests are conducted at six times rated device currents. ll tests have been run at 460V, 60 Hz. Size Size 00 Size 0 Size 1 10, ,000 reak mperes NM -4 Load Life, Sizes 00 5, 480V 60 Hz Size 2 Size 3 Size 4 Size 5 ontactor hoice ecide what utilization category your application is and choose the appropriate curve Locate the intersection of the life-load curve of the appropriate contactor with the applications operational current (I e ), as found on the horizontal axis Read the estimated contact life along the vertical axis in number of operational cycles 278 Volume 5 Motor ontrol and Protection ecember

39 NM ontactors and Starters.1 32 Overload 306N3 ontents escription Page ontactors Non-Reversing and Reversing Starters Three-Phase Non-Reversing and Reversing, Full Voltage Starters Single-Phase Non-Reversing, Full Voltage, i-metallic Overload ccessories Renewal Parts Technical ata and Specifications Relays Thermal Overload Product Selection ccessories Modifications Replacement Parts Technical ata and Specifications imensions /XT lectronic Overload Relay Relays Thermal Overload Product escription 306 Overload Relays are designed for use with or N non-reversing and reversing contactors. Four sizes are available for overload protection up to 144. Features Selectable manual or automatic reset operation Interchangeable heater packs adjustable ±24% to match motor FL and calibrated for use with 1.0 and 1.15 service factor motors. Heater packs for 32 overload relay will mount in 75 overload relay useful in derating applications such as jogging lass 10 or 20 heater packs Load lugs built into relay base imetallic, ambient compensated operated. Trip free mechanism lectrically isolated NO-N contacts (pull RST button to test). (lectrical ratings see table on Page 7) Overload trip indication Shrouded or fingerproof terminals to reduce possibility of electrical shock Standards and ertifications Meets UL 508 singlephasing requirements UL listed, S certified, NM compliance and mark Volume 5 Motor ontrol and Protection ecember

40 .1 NM ontactors and Starters Product Selection 306 Thermal Overload Relays 306N3 306GN3 306T3 306GT3 ontactors NM Size Standalone pplications Maximum mpere Rating Number of Poles Open Type atalog Number NM Sizes 5 8 use the 32 overload in conjunction with Ts. Series overload relays have load lugs built into relay base and will only accept Series heater packs. These relays can be directly attached to contactor or they can be IN rail or panel mounted using adapter on Page 5. These relays can be panel mounted only. Overload relay assembled with mounting adapter for IN rail or panel mount. Panel mount only. NM Sizes 5 8 use the 32 overload in conjunction with Ts. NM 1 nclosed atalog Number 00, N3 306G3 1, GN3 306GG KN NN3 5 8 NM Size Maximum mpere Rating Number of Poles Open Type atalog Number 00, 0, T GT KN NN Volume 5 Motor ontrol and Protection ecember

41 NM ontactors and Starters.1 Heater Pack Selection Heater packs H2001 to H2017 and H2101 to H2117 are to be used only with Series overload relays atalog Numbers 306N3 (Part No ) and 306GN3 (Part No ). The load lugs are built into the overload relay Starters with Series Overload Relays NM N Type base to allow load wiring prior to heater pack installation. The previous heater design had integral load lugs. The Series heater packs are electrically equivalent to the previous heater design. Heaters H to H have not changed. Standard Trip lass 20 Heater Notes I Type Size Series Size Series 00 0 F 1 2 G K 5 G K 6 G K 7 8 G K Heater Pack H2001 H2017 Overload Relay Size Motor Full Load mpere Rating ial Position For Use with NM Sizes 00 0 Series, NM Sizes 1 2 Series ; I Sizes F Series, I Sizes G K Series The series of a starter is the last digit of the listed catalog number. xample: N16N0. Heater packs are shipped three to a carton. catalog numbers are for three heater packs. atalog Number 32 or H H H H H H H H H H H H H H For Use with NM Size 2, I Sizes G K Only, Series H H H Volume 5 Motor ontrol and Protection ecember

42 .1 NM ontactors and Starters Heater Pack H2018 H2024 Standard Trip lass 20 Heater, continued Overload Relay Size Notes Motor Full Load mpere Rating ial Position For Use with NM Sizes 3 4, I Sizes L N Only Series 105 or H H H H H H H H H H For Use with Size 5 Starters Series and I P, R and S with 300/5 T Heater packs are shipped three to a carton. catalog numbers are for three heater packs. Sizes 5 8 and I P Z use the 32 overload relay with current transformers. atalog Number H H H H H For Use with Size 6 Starters Only Series and I T V with 600/5 T H H H H For Use with Size 7 Starters Only Series and I W X with 1000/5 T H H H H H For Use Size 8 Starters Only Series and I Z with 1500/5 T H H H H H Volume 5 Motor ontrol and Protection ecember

43 NM ontactors and Starters.1 Heater Pack H2101 H2117 Fast Trip lass 10 Heater Overload Relay Size Notes Motor Full Load mpere Rating ial Position For Use with NM Sizes 00 0 Series, NM Sizes 1 2 Series ; I Sizes F Series, I Sizes G K Series Heater packs are shipped three to a carton. catalog numbers are for three heater packs. Sizes 5 8 and I P Z use the 32 overload relay with current transformers. atalog Number 32 or H For Use with Size 2, I Sizes G K Only Series H H H H H H H H H H H H H H H H For Use with Size 5 Starters Only Series and I P, R and S with 300/5 T H H H H H For Use with Size 6 Starters Only Series and I T V with 600/5 T H H H H For Use with Size 7 Starters Only Series and I W X with 1000/5 T H H H H H For Use with Size 8 Starters Only Series and I Z with 1500/5 T H H H H H Volume 5 Motor ontrol and Protection ecember

44 .1 NM ontactors and Starters ccessories IN Rail and Panel Mounting dapter These adapters are required adapter includes line when component overload terminals and connects relays are to be separately with the overload relays mounted. The terminal base on Page T1 IN Rail and Panel Mounting dapter escription For 32 overload relay For 75 overload relay atalog Number 306T1 306T2 Locking over for Overload Relay 306 Only Snap-on transparent or dial helps prevent accidental opaque plastic panel for or unauthorized changes to covering access port to the trip and reset setting. overload relay trip setting Overload Relay over Locking over for Overload Relay 306 Only escription Min. Order Qty. (Std. Pkg.) atalog Number lear cover, no accessibility P3 Gray cover, no accessibility with auto only nib Gray cover, no accessibility with manual only nib P P5 Gray cover with FL dial P6 accessibility,,,, positions and auto only nib Gray cover with FL dial P7 accessibility,,,, positions and manual only nib Notes This Series adapter will accept Series or overload relays (306GN3 or 306GN3), 306T2 can only be used with 306GN3. Modifications 306 Thermal Overload Relays with Mounting dapter onsists of a thermal permits fast and easy overload relay mounted to a installation. terminal base adapter 306 Thermal Overload Relays with Mounting dapter escription 306N T1 306GN T2 atalog Number 306T3 306GT3 4 Volume 5 Motor ontrol and Protection ecember

45 NM ontactors and Starters.1 Replacement Parts Heater Pack Replacement The heater pack series is determined by the 6th character of the catalog number. Series or prior heater packs (identified by either or - as the 6th character) have built-in load lugs. Series or later heater Superseded Series Heater Pack Series Heater Pack Heater Pack Ratings packs do not (load lugs are on overload relay). Replacement of Series or earlier heater packs with Series or later heater packs, requires the one time addition of Lug dapter Kit 3606KL1-3 to the Series 1 overload relay. Heater Pack Replacement Requirements xisting Heater Pack atalog Numbers H H H H H H H H H Motor Full Load mpere Rating ial Position H H H H H H Replacement Product Required Lug adapter kit 306KL1-3 and Series heater pack Series heater pack When inventory is exhausted, replace with lug adapter kit 3606KL1-3 and Series heater pack Series heater pack When inventory is exhausted, replace with heater pack chosen from table below When inventory is exhausted, replace with lug adapter kit 3606KL1-3 and Series heater pack Series heater pack Order Heater Pack atalog Number H H H Overload Relay Lug dapter Kit Superseded 32 Series Overload Relay 306N3 These kits are used in conjunction with atalog Numbers H2001 H2014 or H2101 H2114 heater packs as a means of utilizing these Series heater packs in atalog Numbers 306N3 and 306GN3 Series l overload relays. The kit consists of three lug 306KL1 Overload Relay Lug escription Overload Relay Replacement Series Only When replacing a atalog Number 306N3 (Part No ) or 306GN3 ( ) Series overload relay on a starter, order a Series overload relay and Series heater packs. Series l overload relay lug adapter kit Superseded 75 Series Overload Relay 306GN3 adapters and installation instructions. When installing Series heater packs plus lug adapters in Series overload relays, refer to heater pack FL adjustment tables originally supplied with equipment (also supplied with kit). atalog Number 306KL1-3 Volume 5 Motor ontrol and Protection ecember

46 .1 NM ontactors and Starters Technical ata and Specifications Operation 306 Overload Relay Setting For motors having a 1.15 service factor, rotate the FL (Full Load mperes) adjustment dial to correspond to the motor s FL rating. stimate the dial position when the motor FL falls between two letter values as shown in the example. For motors having a 1.0 service factor, rotate the FL dial one-half position counterclockwise (W). FL ial djustment 1.0 Service Factor 1.15 Service Factor xample of 12.0 FL setting for heater pack number H2011 showing position for 1.0 or 1.15 service factor motors. lass 10 and lass 20 Trip urves Trip Time (Seconds) 10, The overload relay is factory set at M for manual reset operation. For automatic reset operation, turn the reset adjustment dial to the position as shown in the illustration. utomatic reset is not intended for two-wire control devices. Manual/utomatic Reset M xample of setting for manual reset Multiples of urrent Setting lass 10 Overload Relay 25 Open Rating Test for Trip Indication To test overload relay for trip indication when in manual reset, pull out the blue reset button. n orange flag will appear indicating that the device has tripped. Push reset button in to reset. Warning To provide continued protection against fire or shock hazard, the complete overload relay must From old Start From Hot Start be replaced if burnout of the heater element occurs. General Overload relays are provided to protect motors, motor control apparatus and motorbranch circuit conductors against excessive heating due to motor overloads and failure to start. This definition does not include: 1) motor circuits over 600V, 2) short circuits, 3) ground faults and 4) fire pump control. (N rt ) Time urrent haracteristics The time-current characteristics of an overload relay is an expression of performance which defines its operating time at various multiples of its current setting. Tests are run at Underwriters Laboratories (UL) in accordance with NM Standards and the N. UL requires: When tested at 100 percent of its current rating, the overload relay shall trip ultimately Trip Time (Seconds) 10, Multiples of urrent Setting lass 20 Overload Relay 25 Open Rating When tested at 200 percent of its current rating, the overload relay shall trip in not more than 8 minutes When tested at 600 percent of the current rating, the overload relay shall trip in not more than 10 or 20 seconds, depending on the lass of the relay urrent Rating is defined as the minimum current at which the relay will trip. Per N, an overload must ultimately trip at 125% of FL current (heater) setting for a 1.15 service factor motor and 115% FL for a 1.0 service factor motor. urrent Setting is defined as the FL of the motor and thus the overload heater pack setting. xample: 600% of current rating is defined as 750% (600 x 1.25) of FL current (heater) setting for a 1.15 service factor motor. 10 heater setting must trip in 20 seconds or less at 75 motor current for a lass 20 relay. From old Start From Hot Start 6 Volume 5 Motor ontrol and Protection ecember

47 NM ontactors and Starters.1 Wire (75 ) Sizes WG or kcmil NM Sizes 00 2, I K Open Power Terminals Line I Size NM Size u Only,, stranded, solid,, F stranded, solid stranded or solid G, H, J, K (upper) and/or 6 14 (lower) stranded or solid Power Terminals Load u Only (Stranded or Solid) atalog Number Terminal Wire Size 306N WG 306GN WG ontrol Terminals u Only WG stranded, WG solid Wire (75 ) Sizes WG or kcmil NM Sizes 3 8, I L N Open Power Terminals Line and Load I Size NM Size Wire Size L 3 1/0 14 u/l M 1/0 8 u/l N 3/0 8 u/l 4 Open 3/0 8 u nclosed 250 kcmil 6 u/l kcmil 2 or (2) 250 kcmil 3/0 u/l ontrol Terminals u Only 6 7 (2) 750 kcmil 3/0 u/l 8 (2) 750 kcmil 1/0 u/l WG stranded, WG solid Power Terminal Torque Line and Load Terminals atalog Number Terminal Torque in lb-in 306T GT (14 10 WG) 306KN3 (socket head screw) 306NN3 (socket head screw) 306NN3 (slotted head screw) 40 (8 WG) 45 (6 4 WG) 50 (3 2 WG) (3/16) 200 (1/4) 250 (5/16) (3/16) 200 (1/4) 250 (5/16) 35 (14 10 WG) 40 (8 WG) 45 (6 4 WG) 50 (3 1/0 WG) Plugging and Jogging Service Horsepower Ratings NM Size 200V 230V 460V 575V 00 1/2 1/2 1/ /2 1-1/ / Overload Relay UL/S ontact Ratings ontrol ircuit Volts 120V 240V 480V 600V N ontact 600 Make and break amperes reak amperes ontinuous amperes NO ontact 600 Make and break amperes reak amperes ontinuous amperes Notes Two compartment box lug. Maximum horsepower where operation is interrupted more than 5 times per minute or more than 10 times in a 10 minute period. NM standard IS table ratings cover coils only. Volume 5 Motor ontrol and Protection ecember

48 .1 NM ontactors and Starters imensions pproximate imensions in Inches (mm) Stand-lone Overload Relays 32 and 75 Sizes 306T38 and 306GT3 F imensions and Shipping Weights mpere Size 105 and 144 Sizes 306KN38 and 306NN3 G Wide High eep Mounting Mtg. Holes for (3) 1/4-20 Screws F (Slot) G (Hole) (45.0) 4.13 (104.9) 3.69 (93.7) 1.36 (34.5) 3.74 (95.0) 0.18 x 0.30 (4.6 x 7.6) 0.18 (4.6) dia. 0.8 (0.4) (64.5) 4.69 (119.1) 3.74 (95.0) 2.00 (50.8) 3.45 (87.6) 0.22 x 0.26 (5.6 x 6.6) 0.21 (5.3) dia. 1.4 (0.6) 105 and (101.6) 7.17 (182.1) 4.91 (124.7) 3.00 (76.2) 6.62 (168.1) 4.0 (1.8) Shipping Weight Lbs (kg) 8 Volume 5 Motor ontrol and Protection ecember

49 NM ontactors and Starters.1 440/XT lectronic Overload Relay 440/XT lectronic Overload Relay Product escription aton s new electronic overload relay (OL) is the most compact, highfeatured, economical product in its class. esigned on a global platform, the new OL covers the entire power control spectrum including NM, I and P contactors. The NM and P versions are offered with the 440 designation while the I offering has the XT designation. The electronic design provides reliable, accurate and value driven protection and communications capabilities in a single compact device. It is the flexible choice for any application requiring easy-touse, reliable protection. aton has a long history of innovations and product development in motor control and protection, including both traditional NM, as well as I control. It was from this experience that the 440 was developed, delivering new solutions to meet today s demands. 440 is a self-powered electronic overload relay available up to 100 as a self contained unit. With external Ts, 440 can protect motor up to 1500 FL. vailable add-on accessories include remote reset capability and communication modules with I/O for evicenet, PROFIUS, and Modbus. ontents escription Page ontactors Non-Reversing and Reversing Starters Three-Phase Non-Reversing and Reversing, Full Voltage Starters Single-Phase Non-Reversing, Full Voltage, i-metallic Overload ccessories Renewal Parts Technical ata and Specifications Relays Thermal Overload 440/XT lectronic Overload Relay Standards and ertifications atalog Number Selection Product Selection ccessories Technical ata and Specifications imensions Features and enefits Features Reliable, accurate, electronic motor protection asy to select, install and maintain ompact size Flexible, intelligent design Global product offering available with NM, I and P power control Size/Range road FL range ( ) Selectable trip class (10, 10, 20, 30) irect mounting to NM, I and P contactors Most compact electronic overload in its class Motor ontrol Two 600 alarm (NO) and fault (N) contacts Test/Trip button Motor Protection Thermal overload Phase loss Selectable (ON/OFF) phase unbalance Selectable (ON/OFF) ground fault User Interface Large FL selection dial Trip status indicator Operating mode L IP switch selectable trip class, phase unbalance and ground fault Selectable uto/manual reset Feature Options Remote reset 120 Vac 24 Vac 24 Vdc Tamper-proof cover ommunications modules Modbus RTU RS-485 evicenet with I/O PROFIUS with I/O Modbus RTU with I/O (Q4 2010) thernet IP (planned) Volume 5 Motor ontrol and Protection ecember

50 .1 NM ontactors and Starters enefits Reliability and Improved Uptime 440 provides the users with peace of mind knowing that their assets are protected with the highest level of motor protection and communication capability in its class xtends the life of plant assets with selectable motor protection features such as trip class, phase unbalance and ground fault Protects against unnecessary downtime by discovering changes in your system (line/load) with remote monitoring capabilities Status L provides added assurance that valuable assets are protected by indicating the overload operational status lectronic Overload ducation Flexibility vailable with NM, I and P contactors Improves return on investment by reducing inventory carrying costs with wide FL adjustment (5:1) and selectable trip class esign incorporates built-in ground fault protection thus eliminating the need for separate Ts and modules Flexible communication with optional I/O enables easy integration into plant management systems for remote monitoring and control vailable as an open component and in enclosed control and motor control center assemblies Monitoring apabilities Individual phase currents RMS verage three-phase current RMS Thermal memory Fault indication (overload, phase loss, phase unbalance, ground fault) Safety IP 20 rated terminal blocks vailable in aton s industry leading FlashGard Ms Tested to the highest industry standards such as UL, S, and I RoHS compliant Standards and ertifications UL S NM I/N V 0660 ISO (N954-1) RoHS TX directive 94/9/ quipment Group 2, ategory 2 escription efinition ause ffect if not Protected 440/XT Protection Motor Protection Thermal overload Overload is a condition in which current draw exceeds 115% of the full load amperage rating for an inductive motor. n increase in the load or torque that is being driven by the motor. low voltage supply to the motor causes the current to go high to maintain the power needed. poor power factor causing above normal current draw. Increase in current draw leads to heat and insulation breakdown, which can cause system failure. Increase in current can increase power consumption and waste valuable energy. Ground fault line to ground fault. current leakage path to ground. n undetected ground fault can burn through multiple insulation windings, ultimately leading to motor failure, not to mention risk to equipment or personnel Unbalanced phases (voltage and current) Phase loss current (single-phasing) Uneven voltage or current between phases in a three-phase system. One of the three-phase voltages is not present. When a three-phase load is powered with a poor quality line, the voltage per phase may be unbalanced. Multiple causes, loose wire, improper wiring, grounded phase, open fuse, etc. Unbalanced voltage causes large unbalanced currents and as a result this can lead to motor stator windings being overloaded, causing excessive heating, reduced motor efficiency and reduced insulation life. Single-phasing can lead to unwanted motor vibrations in addition to the results of unbalanced phases as listed above. Thermal trip behavior is defined by UL, S and I standards. Trip class is settable from 10, 10, 20, 30 Fixed protective setting that takes the starter offline if ground fault current exceeds 50% of the FL dial setting, i.e., if the FL dial is set to 12, the overload relay will trip if the ground current exceeds 6. Fixed protective setting that takes the starter offline if a phase drops below 50% of the other two phases. Fixed protective setting that takes the starter offline if a phase drops below 50% of the other two phases. 290 Volume 5 Motor ontrol and Protection ecember

51 NM ontactors and Starters.1 atalog Number Selection NM Starters with 440 lectronic Overload Relays = = = G = K = N = S = evice Type = Starter evice ssembly onfiguration 1 = Non-reversing 5 = Reversing ontactor Frame Size NM Size ontinuous mperes Standard N = NM OLR Type 9 = Starter w/440 OLR NM nclosure N = Open N 1 9 N For Starters Starter Mounting Option 0 = Horizontal Notes See Page 292 for Product Selection. NM Sizes 00 and 0 only. NM Sizes 00 and 0 only. Sizes 1 3 are 24/60 only. Starter not shipped as an assembled unit. Order NM Size 4 contactor (N15NN3) plus current transformers (Z-XT300) and overload relay ( SLX or SLX). NM Size 5 starter available with panel mounted Ts. Starter shipped as an assembled unit with overload relay ( SLX or SLX). 440 OLR esignation (FVNR and FVR only) 5 = Standard feature set SL Reset, SL lass (10, 10, 20, 30) 5G =Ground fault feature set SL Reset, SL lass (10, 20) oil Suffix Suffix Volts and Hertz = = = = = H = J = K = L = N = T = U = V = W = Y = 120/60 or 110/50 240/60 or 220/50 480/60 or 440/50 600/60 or 550/50 208/60 277/ /60 240/ /50 550/50 24/60, 24/50 24/50 32/50 48/60 48/ FL Range (FVNR and FVR only) NM Size 00 1P6 = = = 4 20 NM Size 0 1P6 = = = 4 20 NM Size 1 1P6 = = = = 9 45 NM Size = = = 9 45 NM Size = NM Size 4 NM Size = Volume 5 Motor ontrol and Protection ecember

52 .1 NM ontactors and Starters Product Selection Type N19/59 Starters Type N19/59 Starters with 440 lectronic Overload Relays NM Starter Non-Reversing and Reversing Type N19/59 Starters with 440 with Ground Fault lectronic Overload Relays NM Starter with Ground Fault oil Suffix odes NM Size ontinuous mpere Rating Service Limit urrent Rating (mps) Non-Reversing and Reversing Maximum UL Horsepower Single-Phase Three-Phase Notes Underscore (_) indicates coils suffix required, see oil Suffix table above. Underscore (_) indicates OLR designation required, see 440 FL Range table above. Starter not shipped as an assembled unit. Order NM Size 4 contactor (N15NN3) plus current transformers (Z-XT300) and overload relay ( SLX or SLX). NM Size 5 starter available with panel mounted Ts. Starter shipped as an assembled unit with overload relay ( SLX or SLX). Three-Pole Non-Reversing 440 FL Range (FVNR and FVR Starters Only) Three-Pole Reversing 115V 230V 208V 240V 480V 600V atalog Number atalog Number / /2 1-1/2 2 2 N19N0_ 5 _ N59N0_ 5 _ N19N0_ 5 _ N59N0_ 5 _ /2 7-1/ N19N0_ 5 _ N59N0_ 5 _ / N19GN0_ 5 _ N59GN0_ 5 _ N19KN0_ 5 _ N59KN0_ 5 _ N19SN0_ 5 _ N59SN0_ 5 _ NM Size ontinuous mpere Rating Service Limit urrent Rating (mps) Maximum UL Horsepower Single-Phase Three-Phase Three-Pole Non-Reversing Three-Pole Reversing 115V 230V 208V 240V 480V 600V atalog Number atalog Number / /2 1-1/2 2 2 N19N0_ 5G _ N59N0_ 5G _ N19N0_ 5G _ N59N0_ 5G _ /2 7-1/ N19N0_ 5G _ N59N0_ 5G _ / N19GN0_ 5G _ N59GN0_ 5G _ N19KN0_ 5G _ N59KN0_ 5G _ N19SN0_ 5G _ N59SN0_ 5G _ Suffix oil Volts and Hertz Suffix oil Volts and Hertz 120/60 or 110/50 L /50 240/60 or 220/50 N 550/50 480/60 or 440/50 T 24/60, 24/50 600/60 or 550/50 U 24/50 208/60 V 32/50 H 277/60 W 48/60 J /60 Y 48/50 K 240/50 NM Size OLR ode FL Range OLR ode FL Rating 00 1P P P Volume 5 Motor ontrol and Protection ecember

53 NM ontactors and Starters.1 ccessories T Kits Safety over Reset ar Remote Reset ccessories ommunication The 440 is provided with two levels of communication capability. asic ommunication via xpansion Module Monitoring Only asic communication on the 440 is accomplished using an expansion module. The expansion module plugs into the expansion bay on the 440 overload relay, enabling communications with the overload via their Modbus RTU (RS-485) network. No additional parts are required. See figure below. asic ommunication Modbus escription Safety over lear Lexan cover that mounts on top of the FL dial and IP switches when closed. Reset ar ssembles to the top of the overload to provide a larger target area for door mounted reset operators. Remote Reset Remote reset module (24 Vdc) Remote reset module (120 Vac) Remote reset module (24 Vac) dvanced ommunication Monitoring and ontrol 440 also has the ability to communicate on industrial protocols such as evicenet, PROFIUS, Modbus RTU and Modbus TP, and thernet (planned) while providing control capability using I/O. n expansion module (mentioned earlier) combined with a communication adapter and a communication module allows easy integration onto the customer s network. See figure below. dvanced ommunication ommunication dapter with ommunication Module dvanced ommunication ommunication Module The communication adapter comes standard with four inputs and two outputs (24 Vdc or 120 Vac) while providing the customer with flexible mounting options (IN rail or panel). See figure below, Note ustomer can wire remote mounted button to reset module (i.e., 22 mm pushbutton, catalog number M22---G14-K10). atalog Number Z-XS Z-XR 440-XOM Z-XRR-120 Z-XRR-24 Volume 5 Motor ontrol and Protection ecember

54 .1 NM ontactors and Starters The following information can be viewed using the communication option: Motor status running, stopped, tripped or resetting Individual rms phase currents (,, ) verage of three-phase rms current xpansion Module ommunication dapter Percent thermal capacity Fault codes (only available prior to reset) Percent phase unbalance Ground fault current and percent ommunication ccessories escription xpansion module (Remote Reset/Modbus RTU, RS-485 ommunication) Overload relay settings trip class, IP switch selections, reset selections Modbus address (can be set over the network) ommunication adapter kit (IN Panel mounted adapter, required for advance communication option) evicenet communication module kit 120V I/O (consists of 440-XOM + 441K OM-P) evicenet communication module kit 24 Vdc I/O (consists of 440-XOM + 441L OM-P) PROFIUS communication module kit 120V I/O (consists of 440-XOM + 441S OM-P) PROFIUS communication module kit 24V I/O (consists of 440-XOM + 441Q OM-P) Modbus communication module kit 120V I/O (consists of 440-XOM + 441N OM-P) Modbus communication module kit 24 Vdc I/O (consists of 440-XOM + 441P OM-P) thernet IP communication module kit 120V I/O (consists of 440-XOM + 441R OM-P) atalog Number 440-XOM 440-OM-P 440-N N P P MO MO IP Volume 5 Motor ontrol and Protection ecember

55 NM ontactors and Starters.1 Modbus ommunication Module The Modbus module combined with an expansion module and a communication adapter provide Modbus communication capability to the 440 electronic overload relay. Modbus ommunication Module evicenet ommunication Modules The evicenet ommunication Module provides monitoring and control for the 440 overload relay from a single evicenet node. These modules also offer convenient I/O in two voltage options, 24 Vdc and 120 Vac. evicenet ommunication Module PROFIUS ommunication Modules The PROFIUS module combined with an expansion module and a communication adapter provide Modbus communication capability to the 440 electronic overload relay. PROFIUS ommunication Module Features and enefits The Modbus communication module is capable of baud rates up to 115K The Modbus address and baud rate configuration can be easily changed using the HMi user interface Modbus address and baud rate are set via convenient IP switches; Ls are provided to display Modbus traffic onfiguration with common Modbus configuration tools Features and enefits ommunication to evicenet uses only one evicenet M I onfiguration evicenet M I and aud rate are set via convenient IP switches with an option to set from the network dvanced configuration available using common evicenet tools Features and enefits The PROFIUS communication module is capable of baud rates up to 12 Mb PROFIUS address is set via convenient IP switches; Ls are provided to display PROFIUS status Intuitive configuration with common PROFIUS configuration tools Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed ach terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 120 Vac I/O Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed ach terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 120 Vac I/O Terminals Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed ach terminal is marked for ease of wiring and troubleshooting Selectable I/O assemblies 4IN/2OUT Signal types include 24 Vdc I/O and 120 Vac I/O ach I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF ach I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF ombined status L ach I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF Volume 5 Motor ontrol and Protection ecember

56 .1 NM ontactors and Starters Technical ata and Specifications lectronic Overload Relays up to 1500 Specification escription 45 mm 55 mm lectrical Ratings Range Range Operating voltage (three-phase) and frequency 690 Vac (60/50 Hz) 690 Vac (60/50 Hz) FL Range Use with ontactors XT I frames,, F, G Freedom NM sizes 00, 0, 1, 2 3 Trip lass Motor Protection Thermal overload setting 10, 10, 20, 30 Selectable 1.05 x FL: does not trip 1.15 x FL: overload trip 10, 10, 20, 30 Selectable Feature Range Range 1.05 x FL: does not trip 1.15 x FL: overload trip Phase loss Fixed threshold 50% Fixed threshold 50% Phase unbalance (selectable: enable/disable) Fixed threshold 50% Fixed threshold 50% Ground fault (selectable: enable/disable) 50% of FL dial setting >150% = 2 sec >250% = 1 sec 50% of FL dial setting >150% = 2 sec >250% = 1 sec Reset Manual/automatic Manual/automatic Indicators Trip status Orange flag Orange flag Mode L Options One flash: Overload operating properly Two flashes: urrent is above FL dial setting pending trip Remote reset Yes Yes Reset bar Yes Yes ommunication expansion module Yes Yes ommunication adapter Yes Yes apacity Load terminals Terminal capacity WG (4 6 mm 2 ) 8 6 WG (6 16 mm 2 ) Tightening torque Input, auxiliary contact and remote reset terminals lb-in ( Nm) lb-in ( Nm) One flash: Overload operating properly Two flashes: urrent is above FL dial setting pending trip 6 1 WG (16 50 mm 2 ) lb-in ( Nm) Terminal capacity 2 x (18 12) WG 2 x (18 12) WG Tightening torque 5.3 lb-in ( Nm) 5.3 lb-in ( Nm) Voltages Insulation voltage U i (three-phase) 690 Vac 690 Vac Insulation voltage U i (control) 500 Vac 500 Vac Rated impulse withstand voltage 6000 Vac 6000 Vac Overvoltage category/pollution degree III/3 III/3 296 Volume 5 Motor ontrol and Protection ecember

57 NM ontactors and Starters.1 lectronic Overload Relays up to 1500, continued Specification escription 45 mm 55 mm uxiliary and ontrol ircuit Ratings onventional thermal continuous current 5 5 Rated operational current I -15 Make contact (1800 V) 120V V V V reak contact (180 V) 120V V V V I -13 (L/R F 15 ms1) 0 250V Rated operational current UL 600 Make contact (3600 V) 120V V V V 6 6 reak contact (360 V) 120V V V V R300 Vdc ratings ( V) 0 120V V Short-ircuit Rating without Welding Maximum fuse 6 gg/gl 6 gg/gl nvironmental Ratings mbient temperature (operating) 13 F to 149 F ( 25 to 65 ) 13 F to 149 F ( 25 to 65 ) mbient temperature (storage) 40 F to 185 F ( 40 to 85 ) 40 F to 185 F ( 40 to 85 ) Operating humidity UL 991 (H3) 5% to 95% non-condensing 5% to 95% non-condensing ltitude (no derating) NM IS1 2000m 2000m Shock (I ) 15g any direction 15g any direction Vibration (I ) 3g any direction 3g any direction Pollution degree per I for product (2 for pcb) 3 for product (2 for pcb) Ingress protection IP20 IP20 Protection against direct contact when actuated from front (I 536) Finger- and back-of-hand proof Finger- and back-of-hand proof Mounting position ny ny limatic proofing amp heat, constant to I amp heat, constant to I Volume 5 Motor ontrol and Protection ecember

58 .1 NM ontactors and Starters lectronic Overload Relays up to 1500, continued Specification escription 45 mm 55 mm lectrical/m Radiated emissions I Table 15 N (ISPIR 11) Group 1, lass, ISM onducted emissions I Table 14 N (ISPIR 11) Group 1; lass ISM S immunity I (Table 13) Radiated immunity I I onducted immunity I , I Fast transient immunity I (Table 13) I Surge immunity I (Table 13) I a lass 4 Power freq. magnetic field immunity I , I lectromagnetic field I Table 13, I mhz to 1000 mhz 30 mhz to 1000 mhz 0.15 mhz to 30 mhz 0.15 mhz to 30 mhz ±8 kv air, ±6 kv contact ±8 kv air, ±6 kv contact 10 V/m 80 mhz 1000 mhz 3 V/m from 1.4 to 2.7 ghz 80% amplitude modulated 1 khz sine wave 140 dub (10V rms) 150 khz 100 mhz ±4 kv using direct method with accessory installed in expansion bay ±2 kv using direct method Three-phase power inputs: ±4 kv line-to-line (M) ±4 kv line-to-ground (M) With accessory installed in expansion bay: ±2 kv line-to-line (M) >1.2/50 us; 2 kv line-to-earth, 1 kv line-to-line ±4 kv line-to-ground (M) 10 V/m 80 mhz 1000 mhz 3 V/m from 1.4 to 2.7 ghz 80% amplitude modulated 1 khz sine wave 140 dub (10V rms) 150 khz 100 mhz ±4 kv using direct method with accessory installed in expansion bay ±2 kv using direct method Three-phase power inputs: ±4 kv line-to-line (M) ±4 kv line-to-ground (M) 30 /m, 50 Hz 30 /m, 50 Hz 10 V/m 10 V/m With accessory installed in expansion bay: ±2 kv line-to-line (M) >1.2/50 us; 2 kv line-to-earth, 1 kv line-to-line ±4 kv line-to-ground (M) istortion I 519 5% TH max., 5th harmonic 3% max. 5% TH max., 5th harmonic 3% max. lectrostatic discharge (S) I , N lectrical fast transient (FT) I , N Surge immunity I , N kv contact 8 kv air discharge 4 kv contact 8 kv air discharge ±2 kv using direct method ±2 kv using direct method ±2 kv line-to-ground (M) ±2 kv line-to-ground (M) 298 Volume 5 Motor ontrol and Protection ecember

59 NM ontactors and Starters.1 ommunication Modules escription Modbus evicenet PROFIUS lectrical/m Radiated emissions I Table 15, N (ISPIR 11) Group 1, lass onducted emissions I Table 14, N (ISPIR 11) Group 1, lass S immunity I (Table 13) Radiated immunity I onducted immunity I Fast transient immunity I (Table 13) I Surge immunity I (Table 13) I lass 3 lectromagnetic field I (Table 13) I nvironmental Ratings Note Relates to 441M only mhz mhz mhz mhz mhz mhz ±8 kv air, ±4 kv contact ±8 kv air, ±4 kv contact ±8 kv air, ±4 kv contact 10 V/m mhz 80% amplitude modulated 1 khz sine wave 140 duv (10V rms) 150 khz 80 mhz 10 V/m mhz 80% amplitude modulated 1 khz sine wave 140 duv (10V rms) 150 khz 80 mhz 10 V/m mhz 80% amplitude modulated 1 khz sine wave 140 duv (10V rms) 150 khz 80 mhz ±2 kv using direct method ±2 kv supply and control, ±1 kv communication ±2 kv supply and control, ±1 kv communication User IO and communication lines : ±1 kv line-to-line (M) ±2 kv line-to-ground (M) User IO and communication lines: ±0.5 kv line-to-line (M) ±1 kv line-to-ground (M) 10 V/m 10 V/m 10 V/m User IO and communication lines: ±0.5 kv line-to-line (M) ±1 kv line-to-ground (M) mbient temperature (operating) 4 F to 122 F ( 20 to 50 ) 13 F to 122 F ( 25 to 50 ) 13 F to 122 F ( 25 to 50 ) mbient temperature (storage) 40 F to 185 F ( 40 to 85 ) 40 F to 185 F ( 40 to 85 ) 40 F to 185 F ( 40 to 85 ) Operating humidity 5 95% noncondensing 5 95% noncondensing 5 95% noncondensing ltitude (no derating) 2000m 2000m 2000m Shock (I ) 15G any direction 15G any direction 15G any direction Vibration (I ) 3G any direction 3G any direction 3G any direction Pollution degree per I egree of protection IP20 IP20 IP20 Overvoltage category per UL 508 III III III evicenet evicenet connections Group 2, polling, bit strobe, explicit, no UMM evicenet baud rate 125K, 250K, 500K PROFIUS PROFIUS connections Group 2, polling, bit strobe, explicit, no UMM PROFIUS baud rate 9.6K, 19.2K, 45.45K, 93.75K, 187.5K, 500K, 1.5M, 3M, 6M, 12M 441_ 24 Vdc Input Nominal input voltage 24 Vdc 24 Vdc 24 Vdc Operating voltage Vdc Vdc Vdc Number of inputs Signal delay 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec) 5 ms (programmable to 65 sec) OFF-state voltage <6 Vdc <6 Vdc <6 Vdc ON-state voltage >18 Vdc >18 Vdc >10 Vdc Nominal input current 5 m 5 m 5 m Isolation 1500V 1500V 1500V Terminal screw torque 7 9 in-lb 7 9 in-lb 7 9 in-lb 24V source current 50 m 50 m 50 m Volume 5 Motor ontrol and Protection ecember

60 .1 NM ontactors and Starters ommunication Modules, continued escription Modbus evicenet PROFIUS Operating Voltage Range Input Modules OFF state 0 6 Vdc 0 6 Vdc 0 6 Vdc Transition region 6 18 Vdc 6 18 Vdc 6 18 Vdc ON state Vdc Vdc Vdc 441_ 120 Vac Input Nominal input voltage 120 Vac 120 Vac 120 Vac Operating voltage Vac Vac Vac Number of inputs OFF-state voltage <30 Vac <30 Vac <20 Vac ON-state voltage >80 Vac >80 Vac >70 Vac Nominal input current 15 m 15 m 15 m Signal delay 1/2 cycle 1/2 cycle 1/2 cycle Isolation 1500V 1500V 1500V Terminal screw torque 7 9 in-lb 7 9 in-lb 7 9 in-lb Operating Voltage Range Input Modules OFF state 0 30 Vac 0 30 Vac 0 30 Vac Transition region Vac Vac Vac ON state Vac Vac Vac Output Modules Nominal voltage Note Resistive current at 55 ambient. 120 Vac 24 Vdc Number of outputs (2) 1NO Form 1NO/N Form 120 Vac 24 Vdc (2) 1NO Form 1NO/N Form Relay OFF time 3 ms 3 ms 3 ms Relay ON time 7 ms 7 ms 7 ms 120 Vac 24 Vdc (2) 1NO Form 1NO/N Form Max. current per point 5 (300 rated) 5 (300 rated) 5 (300 rated) lectrical life 100,000 cycles 100,000 cycles 100,000 cycles Mechanical life 1,000,000 cycles 1,000,000 cycles 1,000,000 cycles 300 Volume 5 Motor ontrol and Protection ecember

61 NM ontactors and Starters.1 Short ircuit Ratings (North merica S, cul) hanges to UL 508 and N in recent years have brought a focus to control panel safety with regard to short-circuit current ratings (SR). aton s 440 electronic overload relays combined with XT series I and NM contactors provide a wide variety of SR solutions needed for a variety of applications. The SR data in this document reflects the latest information as of pril /XT Standalone Overload Relays (XT, 440) Overload FL Range Maximum Operating Voltage Standard-Fault Short ircuit ata 600V (k) Maximum Fuse Size () (RK5) Maximum reaker Size () NM Starters with 440 lectronic Overload Relays I XT Starters with XT lectronic Overload Relays High-Fault Short ircuit ata Fuses (RK5, J, ) 480V (k) 600V (k) Thermal-Magnetic ircuit reakers Maximum Fuse Size 480V (k) 600V (k) Vac Vac Vac Maximum reaker Size Vac /175 (480/600) Vac /400 (480/600) NM Size Maximum Operating Voltage High-Fault Short ircuit ata Fuses (RK5, J, ) Maximum 480V 600V Fuse Size 480V 600V Thermal-Magnetic ircuit reakers ontactor Frame Size Maximum Operating Voltage High-Fault Short ircuit ata Fuses (RK5, J, ) 480V 600V Maximum Fuse Size 480V 600V Maximum reaker Size Thermal-Magnetic ircuit reakers F G Maximum reaker Size Volume 5 Motor ontrol and Protection ecember

62 .1 NM ontactors and Starters imensions pproximate imensions in Inches (mm) NM Starters Full Voltage Non-Reversing Starters RST Sizes 00, 0 Size 3 Text Orientation Text Orientation NM Size 00, (50.0) 6.60 (167.6) 4.90 (124.5) 6.18 (157.0) 1, (65.0) 7.10 (180.0) 4.98 (126.5) 2.00 (50.8) 6.50 (165.0) (103.8) (9.6) 5.92 (150.3) 1.77 (44.9) (274.6) (177.8) (452.3) 8.08 (205.2) 6.00 (152.4) (406.6) RST Sizes 1, 2 Size 5 Text Orientation Text Orientation 302 Volume 5 Motor ontrol and Protection ecember

63 NM ontactors and Starters.1 pproximate imensions in Inches (mm) Full Voltage Reversing Starters Sizes 00, 0 Size 2 Size 5 Text Orientation Text Orientation NM Size 00, (132.0) 7.40 (187.0) 4.90 (125.0) 3.50 (89.0) 6.90 (174.0) (171.0) 7.10 (180.0) 4.98 (126.5) 5.25 (133.0) 5.70 (144.0) (171.0) 8.10 (205.0) 4.98 (126.5) 5.25 (133.0) 6.70 (170.0) (205.2) (8.3) 6.00 (152.0) 7.00 (177.8) (273.6) (368.3) (452.3) 8.06 (204.8) (342.9) (406.6) RST Size 1 Size 3 Text Orientation Text Orientation Volume 5 Motor ontrol and Protection ecember

64 .2 NM ontactors and Starters 200 Series ontactors Non-Reversing and Reversing ontactors Non-Reversing and Reversing Product escription lass 201 ontactors, Sizes 00 4; Three-Phase, 1-1/2 100 hp 201 Magnetic ontactors from aton s electrical sector are 600V rated devices available in NM Sizes 00 4, 10 through 150 (open rating). Product features include: Straight-through wiring to line and load terminals located up front for ease of installation Moving and stationary contacts are front accessible, simplifying inspection and maintenance Reliable U-shaped magnet for reduced power consumption oil design reduces inventory/maintenance expenses. For a given voltage, one size coil fits all contactors Sizes 00 2, and a second coil fits three-pole Model J Sizes 3 and 4. Model K coils are different design 201 contactors have normally open holding circuit interlocks which are supplied as standard. Panel layout and drilling are simplified through the use of common backplates, one for Sizes 00 2 and one for Sizes 3 4. In addition, panel space is reduced dramatically through the use of unique corner cavities for mounting the wide variety of modifications shown on Page 323. For reversing applications, two contactors are supplied on a common base with electrical and mechanical interlocks which prevent both contactors from being closed at the same time. lass 201 ontactors, Sizes 5 9; Three-Phase, Over 100 hp These magnetic contactors utilize clapper design and feature straightthrough wiring. ontacts are silver alloy for longer life. The contacts close with optimum wiping action which serves to keep the contacting surfaces clean. e-ion arc quenchers draw the arc away from the contacts at opening, which reduces burning and pitting and increases contact life. ll of the contactors are complete with one unwired, normally-open (NO) auxiliary contact mounted and have ontents escription Page 200 Series ontactors Non-Reversing and Reversing Starters Non-Reversing and Reversing Relays Thermal and Fast Trip Thermal Type, lass 20, Manual Reset Thermal Type, lass 20, uto/manual Reset Type FT Fast Trip, lass Heater Selection Relays urrent Sensing Protective accommodations for additional auxiliary contacts. No control circuit wiring or terminal markings are included. Size 5, 300, 600V, Open Size 6, 600, 600V, Open lass 201 Size 5 and 6 contactors are front clapper design, operated with the armature pivoting on dual needle bearings which assure accurate contact alignment. The contactor base is molded of a high impact, nontracking, non-hygroscopic glass polyester material permitting front mounting and wiring on a steel panel. Floating magnet assures quiet operation. Size 5 and 6 contactors must be mounted with the line terminals directly above the load terminals. Multi-voltage coil ratings allow selection of the voltage which closely matches the actual system voltage to assure optimum contactor operation. ach contactor accommodates two Type J11 auxiliary contacts, providing up to four auxiliary circuits, normally-open or normallyclosed (NO and N). 201 Size 5 and 6 contactors and starters are UL recognized when supplied without terminals. When supplied with terminals, the devices are UL listed. Two special configurations of the lass 201 Size 5 and 6 contactors are available: Latched esign This is a mechanically held, electrically released device. It is applied where the contactor must remain closed during extreme voltage fluctuations or power failure. It is also suitable for applications requiring quiet operation since the operating coil is de-energized when the contactor is closed. The latch assembly consists of a mechanical latch mechanism, electrically operated trip solenoid and a clearing contact Operated This device is operated. It is used where low dropout voltage or exceptionally quiet operation is desired. The assembly consists of a operating coil, integrally mounted rectifier and shorting contact 304 Volume 5 Motor ontrol and Protection ecember

65 NM ontactors and Starters 200 Series.2 Size 7, 900, 600V, Open Size 8, 1350, 600V, Open Size 9, 2500, 600V, Open lass 201 Size 7 and 8 contactors are operated side clapper design with the shaft mounted on dual needle bearings to ensure positive contact alignment and long contact life. steel panel base permits mounting on angle or channel without additional support, for versatile low cost installation. ach stationary contact assembly is mounted on an individual molded insulator. ach pair of contacts is surrounded by a e-ion grid type arc quencher for rapid and confined arc interruption and long contact life. The shunt for each pole is made of flexible, braided copper cable for freedom of movement and long life. The rugged operating coils are designed to operate at high temperature and insulated to meet lass H service. n integrally mounted avalanche type silicon rectifier supplies coil voltage from the control circuit. Sizes 7 and 8 accommodate three Type L-63 auxiliary contacts which are easily converted from normallyopen to normally-closed, providing auxiliary circuit flexibility. Size 9 uses L-64 auxiliary contacts with a total of four circuits. 201 Size 7, 8 and 9 contactors and starters are UL recognized when supplied without terminals. When supplied with terminals, the devices are UL listed. pplication escription Magnetic contactors are used to switch transformers and capacitors and to control electrical power circuits such as heating, lighting and motors that require no overload protection, or where overload protection is separately provided. They can be operated remotely by manual or automatic pilot devices. Standards and ertifications 201 contactors are UL listed components and also have S certification. Instructional Leaflets Sizes 00 1 Magnetic ontactor, Non-reversing or Reversing Size 2 Magnetic ontactor, Non-reversing or Reversing 13238G Size 3 Magnetic ontactor, Non-reversing or Reversing Size 4 Magnetic ontactor, Non-reversing or Reversing Size 5 Magnetic ontactor, Non-reversing or Reversing Size 6 Magnetic ontactor, Non-reversing or Reversing Sizes 7 8 Magnetic ontactor, Non-reversing or Reversing Size 9 Magnetic ontactor, Non-reversing or Reversing Volume 5 Motor ontrol and Protection ecember

66 .2 NM ontactors and Starters 200 Series Product Selection Non-Reversing, Sizes 00 9 When Ordering Specify Order by catalog number from the table below, plus suffix for coil voltages, verifying usage of appropriate sizes. 201 Size 1 ontactor Front onnected ontactors Size mps Sizes 00 6 Max. UL Horsepower Two Poles Open Three Poles Open Four Poles Open Five Poles Open Single-Phase Three-Phase atalog 115V 230V 208V 240V 480V 600V Number Rear onnected ontactors oil Suffix atalog Number Notes Sizes 7 9 use rectifier with coil. For Size 9, only available coil voltage is 120V. Supplied without terminal lugs. atalog Number atalog Number / /2 1-1/ K_ 201K_ 201K_ 201K_ K0_ 201K0_ 201K0_ 201K0_ /2 7-1/ K1_ 201K1_ 201K1_ 201K1_ / K2_ 201K2_ 201K2_ 201K2_ K3_ 201K3_ 201K3_ 201K3_ K4_ 201K4_ 201K4_ 201K4_ K5_ 201K5_ K6_ 201K6_ Sizes K7_ 201K7_ K8_ 201K8_ K9_ 201K9_Z1 120V Rectified oil/open Only Size atalog Number 7 201K7JZ1Z K8JZ1Z K9JZ1Z4 oil Volts and Hz Sizes /60 or 110/ /60 240/60 W Sizes 7, 8 and 9 480/60 X 600/ /50 or 60 J /50 or 60 K /50 or 60 U 600/60 ode Suffix 306 Volume 5 Motor ontrol and Protection ecember

67 NM ontactors and Starters 200 Series.2 Reversing, Sizes 00 9 When Ordering Specify Order by catalog number from the table below, plus suffix for coil voltages, verifying usage of appropriate sizes. Size 1 Horizontal Reversing ontactor lass 211 Horizontally Mounted and lass 251 Vertically Mounted Reversing ontactors Size Sizes 0 6 oil Suffix Notes mps Sizes 7 9 use rectifier with coil. For Size 9, only available coil voltage is 120V. Max. UL Horsepower Horizontal esign Vertical esign Single-Phase Three-Phase atalog 115V 230V 208V 240V 480V 600V Number atalog Number K0_ 251K0_ /2 7-1/ K1_ 251K1_ / K2_ 251K2_ K3_ 251K3_ K4_ 251K4_ K5_ 251K5_ K6_ 251K6_ Sizes K7_ K8_ K9_ oil Volts and Hz Sizes /60 or 110/ /60 240/60 W 480/60 X 600/60 Sizes 7, 8 and /50 or 60 J /50 or 60 K /50 or 60 U 600/60 ode Suffix Volume 5 Motor ontrol and Protection ecember

68 .2 NM ontactors and Starters 200 Series imensions pproximate imensions in Inches (mm) Not to be used for construction purposes unless approved. Non-Reversing Open ontactors Figure Sizes F 2 G 0.20 (5.1) 4 Mounting Slots Figure Size (3.0) 0.22 (5.6) ia. Hole imensions and Shipping Weights NM Size No. of Poles 0.38 x 0.5 (9.7 x 12.7) 2 Mounting Slots Fig. 2 Mounting Screws No. Size H G Figure Size (3.0) 0.38 x 0.5 (9.7 x 12.7) 2 Mounting Slots 0.38 (9.7) ia. Open nd Mounting Slot (2 Places) Figure Sizes H G 4 Holes for 0.38 (9.7) ia. Mounting Hardware F G H 00, 0, # (84.1) 4.38 (111.3) 4.61 (117.1) 3.95 (100.3) 1.50 (38.1) 1.66 (42.2) 0.23 (5.8) 2.6 (1.2) 5 3 # (106.4) 4.38 (111.3) 4.61 (117.1) 3.95 (100.3) 1.50 (38.1) 2.09 (53.1) 0.23 (5.8) 3.2 (1.5) 2 2, 3 3 # (84.1) 4.38 (111.3) 4.94 (125.5) 3.95 (100.3) 1.50 (38.1) 1.66 (42.2) 0.23 (5.8) 3.3 (1.5) 4, 5 3 # (1.5) 4.38 (111.3) 4.94 (125.5) 3.95 (100.3) 1.50 (38.1) 2.53 (64.3) 0.23 (5.8) 4.5 (2.0) 3, 4 2, 3 3 1/4 in (117.6) 6.63 (168.4) 6.75 (171.5) 6.00 (152.4) 1.88 (47.8) 2.31 (58.7) 0.38 (9.7) 9.3 (4.2) H G Weight, Lbs (kg) 4, 5 3 1/4 in (184.2) 6.63 (168.4) 6.75 (171.5) 6.00 (152.4) 1.88 (47.8) 3.63 (92.2) 0.38 (9.7) 13.0 (5.9) 5 2, 3 4 3/8 in (183.4) (304.8) 7.75 (196.9) (279.4) 2.75 (69.9) 0.59 (15.0) 2.22 (56.4) 25.0 (11.4) 6 2, 3 4 3/8 in (183.4) (342.9) 9.50 (251.3) (279.4) 2.75 (69.9) 0.59 (15.0) 2.22 (56.4) 42.0 (19.1) /8 in (596.9) (473.2) (279.4) (304.8) (558.8) 5.63 (143.0) 0.75 (19.1) (97.6) /8 in (596.9) (489.0) (279.4) (304.8) (558.8) 5.63 (143.0) 0.75 (19.1) (120.3) /2 in (838.2) (755.7) (3.7) 8.00 (203.2) (781.1) (368.3) 1.63 (41.4) (143.0) 308 Volume 5 Motor ontrol and Protection ecember

69 NM ontactors and Starters 200 Series.2 pproximate imensions in Inches (mm) Not to be used for construction purposes unless approved. Reversing Open ontactors Figure Sizes 00 4 Horizontal F Figure Sizes 5, 6 Horizontal Figure Sizes 00 4 Vertical Figure Sizes 5, 6 Vertical Figure Sizes 7 9 Vertical imensions and Shipping Weights NM Size H 0.20 (5.1) ia. 3 Mtg. Holes No. of Poles G (5.1) ia. 3 Mounting Slots F Fig. G Mounting Screws 2 F H No. Size F G H 00, 0, 1 3 x 3 H. 3 # (181.1) 4.45 (113.0) 5.05 (1.3) 3.95 (100.3) 5.31 (134.9) 3.56 (90.4) 0.25 (6.4) 7.8 (3.5) 3 x 3 V. 3 # (84.6) 9.61 (244.1) 5.05 (1.3) 9.08 (230.6) 2.16 (54.9) 0.75 (19.1) 0.25 (6.4) 4.52 (114.8) 8.9 (4.0) 2 3 x 3 H. 3 # (181.1) 4.45 (113.0) 5.38 (136.7) 3.95 (100.3) 5.31 (134.9) 3.56 (90.4) 0.25 (6.4) 9.1 (4.1) G Weight, Lbs (kg) 3 x 3 V. 3 # (84.6) 9.61 (244.1) 5.38 (136.7) 9.08 (230.6) 2.16 (54.9) 0.75 (19.1) 0.25 (6.4) 4.52 (114.8) 10.0 (4.5) 3, 4 3 x 3 H. 3 1/4 in (247.7) 6.88 (174.8) 7.25 (184.2) 6.00 (152.4) 7.00 (177.8) 4.88 (124.0) 0.44 (11.2) 24.0 (10.9) 3 x 3 V. 3 1/4 in (117.6) (420.6) 7.25 (184.2) (398.5) 2.75 (69.9) 0.94 (23.9) 0.44 (11.2) 7.78 (197.6) 25.0 (11.4) 5 3 x 3 H. 8 3/8 in (437.4) (304.8) 7.75 (196.9) (279.4) 2.75 (69.9) ( (15.0) 1.38 (35.1) 55.0 (25.0) 3 x 3 V. 8 3/8 in (209.6) (762.0) 7.75 (196.9) (457.8) 2.75 (69.9) 1.38 (35.1) 55.0 (25.0) 6 3 x 3 H. 8 3/8 in (437.4) (342.9) 8.75 (222.3) (279.4) 2.75 (69.9) (254.0) 0.59 (15.0) 1.38 (35.1) 90.0 (40.9) 3 x 3 V. 8 3/8 in (209.6) (1054.1) 8.75 (222.3).00 (711.2) 2.75 (69.9) 1.38 (35.1) 90.0 (40.9) 7 3 x 3 V. 8 3/8 in (596.9) (981.2) (279.4) (508.0) (558.8) 5.63 (143.0) 0.75 (19.1) (204.3) 8 3 x 3 V. 8 3/8 in (596.9) (997.0) (279.4) (508.0) (558.8) 5.63 (143.0) 0.75 (19.1) (249.7) 9 3 x 3 V. 8 1/2 in (838.2) (1593.9) (3.7) (838.2) (781.1) (368.3) 1.63 (41.4) (295.1) 2 H 0.53 (13.5) ia. 3 Holes H G Volume 5 Motor ontrol and Protection ecember

70 .2 NM ontactors and Starters 200 Series Starters Non-Reversing and Reversing Starters Non-Reversing and Reversing Product escription NM Sizes 00 4; Three-Phase, 1-1/2 100 hp These Starters from aton s electrical sector use lass 201 contactors as described on Page 304. ontactor features are enhanced through the ability to provide positive motor protection in the form of several types of overload relays. See Pages Type Overload Relay, Manual Reset Only Supplied as standard on lass 200 and 900 starters (two-speed). The bi-metallic overload relay offers ambient compensation and trip-to-test feature (relay contact status check) as standard. In addition, an isolated normallyopen contact is available in kit form for customer mounting. Type overload relays are manual reset only. Type Overload Relay, Manual or utomatic Reset This is an optional overload relay, offering the capability of field conversion to automatic reset. It is available as an ambient compensated or non-compensated type. Non-Reversing Starters Non-reversing starters are supplied as open devices. ll starters are supplied with a normally-open holding circuit interlock. Reversing Starters For reversing applications (lass 210), a starter and a contactor electrically and mechanically interlocked are supplied on a common baseplate. Reversing starters are used to start, stop and reverse squirrel cage motors and for primary control of reversing woundrotor motors. For plugging or inching, when operations exceed five times per minute, decreased horsepower ratings in accordance with NM Standard IS are recommended. Two-Speed Starters, 900s For across-the-line starting of two-speed constant hp, constant torque and variable ontents escription Page ontactors Non-Reversing and Reversing Starters Non-Reversing and Reversing pplication escription Features and enefits Standards and ertifications Instructional Leaflets Product Selection ccessories Renewal Parts ccessories and Field Modification Kits Technical ata and Specifications Mechanical haracteristics imensions Relays Thermal and Fast Trip Thermal Type, lass 20, Manual Reset Thermal Type, lass 20, uto/manual Reset Type FT Fast Trip, lass Heater Selection Relays urrent Sensing Protective torque squirrel cage motors, two-speed starters (lass 900) are available. These starters consist of two starters, one for each motor speed, mechanically and electrically interlocked and wired for manual speed selection by means of pushbuttons. uxiliary relays may be added to provide automatic acceleration or deceleration. Starters for two-speed, two independent winding motors consist of two-, three- or fourpole starters electrically and mechanically interlocked. Starters for two-speed, single reconnectable winding motors consist of one threepole and one five-pole starter mechanically and electrically interlocked. NM Sizes 5 9; Three-Phase 75 to 1600 hp Non-reversing (lass 200), and reversing (lasses 210, 250) full voltage starters are used for across-the-line starting of squirrel cage induction motors. They are used with motors rated above 50 hp at 230V, and above 100 hp at 460 through 600V. Sizes 5 and 6 starters use lass 201 contactors as described on Page 304. In addition to standard motor starters, special application devices are available: Sizes 5 and 6 starters with integrally rectified to coils for applications where low voltage problems are prevalent are available. Front Removable Parts ll operating parts can be removed quickly and easily from the front. Straightthrough wiring and conveniently located connection points for external wires and cables minimize installation time. Type lock Type Thermal Overload Relay ependable overload protection is assured by these snap-action, manual reset relays. utomatic reset Type relays are available as an option. 310 Volume 5 Motor ontrol and Protection ecember

71 NM ontactors and Starters 200 Series.2 Types of Starters lass 200, Sizes 5 and 6 Non-reversing starters contain an magneticallyoperated Size 5 or Size 6 line contactor and block Type three-pole overload relay, along with three current transformers. control relay whose contacts handle the coil current of the starter is provided with Size 6 starters. lass 200, Sizes 7, 8 and 9 Non-reversing starters contain a operated line contactor, power supply, block Type three-pole overload relay with three current transformers and a control relay. lass 960/970/980 Multi-Speed Starters: Refer to Page 314. pplication escription Magnetic starters are used for full-voltage, across-theline starting and stopping of squirrel cage motors. They can be operated locally or remotely by manual or automatic pilot devices. Features and enefits Sizes 00 4 Straight-Through Wiring, Up-Front, Out-Front Terminals for ease in installation Unique ccessory Mounting avities reduce panel space requirements Snap-in ccessories for application flexibility Vertical and Horizontal Interlocking capability increases application flexibility mbient ompensated Overload Relays available as standard, offering superior motor protection in variable motor/controller environments Isolated Normally Open Relay ontact available in kit mounting form on Type Overload Relay Sizes 5 9 Rectified / oils available to reduce premature drop-out or kiss problems due to inherent low voltage conditions lapper esign armature assembly pivots on needle bearings resulting in quick, smooth opening and closing of the magnet Stainless Steel Kick-Out Spring assures quick, positive drop-out time Front Removable Parts all current carrying parts front removable for easy inspection and maintenance Standards and ertifications lass 200 starters are UL listed and recognized and also carry S certification. Instructional Leaflets Sizes 00 1, 3-Pole Motor ontroller Sizes 00 1, 2-Pole, Single-Phase Motor ontroller Size 2, 3-Pole Motor ontroller Size 2, 2-Pole, Single-Phase Motor ontroller Sizes 3 and 4J Motor ontroller Size 4, Model K Motor ontroller Size 5 Motor ontroller Size 6 Motor ontroller Volume 5 Motor ontrol and Protection ecember

72 .2 NM ontactors and Starters 200 Series Product Selection Non-Reversing, Sizes 00 9 When Ordering Specify Order by catalog number from the tables to the right, plus suffix for coil voltages, verifying usage of appropriate sizes. Size 3 Starter Non-Reversing Starters Size oil Suffix Notes mperes Two-Poles Sizes 00 2 Heaters nter heaters as separate item by listing catalog number from the tables on Pages 342 and 343, as required per starter. Max. UL Horsepower Single-Phase Three-Phase 115V 230V 208V 240V 480V 600V For ambient compensated overload relay with auto-reset, add Suffix. Single-phase with one single-pole overload relay. Sizes 7 9 use rectifier with coil. For Size 9, only available coil voltage is 120V. Open atalog Number /3 1-1/2 1-1/ MR M0R /2 7-1/ M1R 1-1/ MR M2R Three Poles Sizes /3 1-1/2 1-1/ M_ M0_ /2 7-1/ M1_ M2_ M3_ M4_ M5_ M6_ Three Poles Sizes M7_ M8_ M9_ oil Volts and Hz Sizes /60 or 110/ /60 240/60 W 480/60 X 600/60 Sizes 7, 8 and /50 or 60 J /50 or 60 W /50 or 60 X 600/60 ode Suffix 312 Volume 5 Motor ontrol and Protection ecember

73 NM ontactors and Starters 200 Series.2 Reversing, Sizes 00 9 When Ordering Specify Order by catalog number from table below, plus suffix for coil voltages, verifying usage of appropriate sizes. Size 1 Horizontal Reversing Starter Reversing Starters Size Sizes 00 6 oil Suffix Notes mps Heaters nter heaters as separate item by listing catalog number from the tables on Pages 342 and 343, as required per starter. Max. UL Horsepower Horizontal esign Vertical esign Single-Phase Three-Phase atalog 115V 230V 208V 240V 480V 600V Number For ambient compensated overload relay with auto-reset, add Suffix. Sizes 7 9 use rectifier with coil. For Size 9, only available coil voltage is 120V. atalog Number / /2 1-1/ M_ 250M_ M0_ 250M0_ /2 7-1/ M1_ 250M1_ / M2_ 250M2_ M3_ 250M3_ M4_ 250M4_ M5_ 250M5_ M6_ 250M6_ Sizes M7_ M8_ M9_ oil Volts and Hz Sizes /60 or 110/ /60 240/60 W 480/60 X 600/60 Sizes 7, 8 and /50 or 60 J /50 or 60 W /50 or 60 X 600/60 ode Suffix Volume 5 Motor ontrol and Protection ecember

74 .2 NM ontactors and Starters 200 Series For Separate Two-Winding Motors Heaters nter heaters as separate item by listing catalog number from the tables on Pages 342 and 343, as required per starter. Three-Phase, Non-Reversing, Reversing 60 Hz Starters Heater Selection NM Sizes 0 6 For Single-Winding Motors Sizes 0 6 oil Suffix Note mperes onstant Horsepower onstant or Variable Torque Three Poles Open 208V 240V 480V 600V 208V 240V 480V 600V atalog Number M0_ /2 7-1/ /2 7-1/2 960M1_ / M2_ M3_ M4_ M5_ M6_ NM mperes 208V 240V 480V 600V onstant Horsepower For ambient compensated overload relay with auto-reset, add Suffix. Three Poles Open atalog Number M0_ /2 7-1/ M1_ M2_ M3_ M4_ M5_ M6_ onstant or Variable Torque M0_ /2 7-1/2 980M1_ / M2_ M3_ M4_ M5_ M6_ oil Volts and Hz Sizes /60 or 110/ /60 240/60 W 480/60 X 600/60 oil Suffix 314 Volume 5 Motor ontrol and Protection ecember

75 NM ontactors and Starters 200 Series.2 ccessories SS-56 Surge Suppressor esigned to be used with magnetic motor controllers through Size 4 in 120V, 60 Hz control circuit applications where electronic equipment is used Steady state coil volts: 120, 60 Hz, rms SS-56 Surge Suppressor Mechanical Interlock Surge Suppressor Prevents closing of one member of a reversing or multi-speed contactor until the opposite member is completely open Lever type mechanism assures positive action Mechanical Interlock Type Mounting Starter ontactor rrangement (Number of Poles, Horizontal or Vertical) Peak input volts: 169.6, 60 Hz, max. amplitude Max. ambient temperature: 65 Nominal limiting volts: 270 peak Nominal rate of volt rise: 0.5 per ms Kit atalog Number SS-56 an be factory assembled or field mounted on 200 and 900 starters and contactors ontinuous Size Interlock atalog Number 3 x 3 horizontal 0, 1 M x 4 horizontal 0, 1 M x 3 horizontal 0, 1 M-33-1 ll pole combination, vertical 0, 1 M x 3 horizontal reversing 2 M x 3 vertical reversing 2 M x 3 horizontal 2 M x 4 horizontal 2 M-36-2 ll pole combination horizontal 3, 4 M-33-3 ll pole combination vertical 3, 4 M-34-3 F-56 Fuse lock Facilitates installation of fuses (15, 600V max.) in control circuits Utilizes ussman type KTK fuses, or equivalent Fuse lock Mounting Starter Panel R-56 Interposing Relay The R-56 interposing relay is a low energy solid-state device with a single NO solidstate contact. It can be used as a 120 Vac control relay, and will operate on as little as 40 Vac input. Is useful in Interposing Relay Type Mounting Starter or panel 3NO ell larm ontact Isolated normally open bell alarm contact ell larm ontact Kit atalog Number 3NO-2 3NO-4 ontrol ontact Ratings (600) Volts Maximum mperes Make Overload Relay Reset xtension Used to adjust overload reset rod depth of lass 200 Model J starters and current design overload relays to same dimensions as obsolete 200 starters and overloads identified by suffix, i.e., 13 Mounts in same cavity as Type J auxiliary contact No tools or mounting hardware needed Fuse not included Kit atalog Number applications requiring long control wiring runs where excessive voltage drop would prevent the contactor or relay from energizing. Will operate a Size 4 contactor from 10,000 feet using 18 WG wire. Mounts in Type blocktype overload relay When replacing obsolete 200 device with lass 200 starter and Type overload, order Style H03. No charge. When replacing obsolete 200 device with lass 200 starter and Type overload, order Style H10. No charge. Notes an be used on Sizes 5 and 6 with 120V coil. Mounting bracket required order separately. Mounting bracket G04. For Size 3 and 4. F56 F56-P Kit atalog Number R56- reak V 360 V ontinuous current rating: 5 Volume 5 Motor ontrol and Protection ecember

76 .2 NM ontactors and Starters 200 Series Power Pole Kit dds 1NO or 1N power pole to Size lass contactors Factory installed or field mountable in load side auxiliary cavities Power Pole Kit Replacement uxiliary ontacts xtra uxiliary ontact Kits ll starters include an auxiliary contact with 1NO and 1N contact. These kits include an auxiliary contact with contacts xtra uxiliary ontact Kits 600 Vac ontinuous current rating of 18 for Size 0, 27 for Size 1 ontinuous urrent Rating Kit Size Kit atalog Number Normally Open 18 0 PNO PNO-1 Normally losed 18 0 PN PN-1 ontactor Size ontact rrangement uxiliary lect. ontact atalog Number Style Number 5, 6 1NO + 1N J G01 2NO J G02 2N J G03 7, 8 1NO G01 1N G03 9 1NO + 1N G04 2NO G05 2N G06 as shown, plus operating arm and mounting bracket when required. ontactor Size ontact rrangement Style Number 5, 6 1NO + 1N G18 2NO 2N G G19 7, 8 2NO G06 1NO G04 oil onversion Kits Kits listed below include all necessary parts to convert from to control including the coil with oil onversion Kits Mechanical Interlocks Notes o not use with operated contactors. Size 7 and larger use coils as standard. built-in diode, rectifier, auxiliary interlock and all mounting hardware. Size Voltage Kit Style Number G G G G01 ontactor Sizes G G03 Style Numbers Horizontal Vertical 3, 4 and G G65 5 and G G17 5 and G G16 6 and 7, G55 7, 8 and 7, 8 No (rear conn.) G01 7, 8 and 9 No (rear conn.) G06 9 and 9 No (rear conn.) G Volume 5 Motor ontrol and Protection ecember

77 NM ontactors and Starters 200 Series.2 Overload Protection Overload Protection Size 5 Starters Type overload relay is a three-pole, block type, thermal ambient compensated device with manual reset mounted integrally. urrent transformers are enclosed in a protective case and integrally mounted to save panel space. Standard ratio is 300:5. Overload Protection Size 6 Starters Overload protection assembly consists of three current transformers, Type threepole block overload relay and an optional interposing relay. These parts are mounted on a Overload Relay Kits Kit Size Replacement Terminal Lugs Note ll mounting hardware is included in kit. panel which connects directly to the load terminal of the contactor. urrent transformers are 600:5 ratio as standard. If automatic reset is required, the Type, three-pole block, ambient compensated relay is available upon request. Overload Relay Kits ach kit includes three current transformers (standard ratio) and one Type, three-pole block overload relay, ambient compensated with manual reset. Kit Part Number G G10 ontactor Size able Size Terminals Quantity in Kit Quantity Required per Pole Kit Style Number MM G MM G MM G MM G03 Volume 5 Motor ontrol and Protection ecember

78 .2 NM ontactors and Starters 200 Series Renewal Parts When Ordering Specify Use this renewal parts data to identify device by style number, catalog number and/or description. Select style number of replacement part from the following pages. For clarification of ordering procedure, pricing and discounts, contact the ustomer Support enter. JF utostarters JF utostarter Kits Frame Size Solenoid ssembly with oil (ll Sizes) General Information This renewal parts data will provide the proper identification of standard parts which may be required for maintenance of aton s components. It is the intent of this catalog section to make it possible to quickly select the parts needed. n investment in renewal parts and regular maintenance program will Start ontacts Run ontacts Grid Stack Kit Notes Kits contain a complete set of moving contacts, stationary contacts and springs. When replacing solenoid assembly series use adapter plate style H01 one required. These styles replace coil style G. When ordering new style as replacement, customer must order adapter plate H01, one required. protect against downtime and ensure a proper duty cycle for your equipment. To maintain maximum operating efficiency and dependability of your equipment, only genuine aton replacement parts should be used. This section identifies the replacements parts which are available. Order by style number. Required Style Number Required Style Number Required Style Number G G G L G G G10 5M 5MM G G G10 Volt Hz Style Number H H H H Volume 5 Motor ontrol and Protection ecember

79 NM ontactors and Starters 200 Series.2 Starters, ontactors 200, 201 ontactors Model J Sizes 00, 0, 1, 2 Kits Part oils oil Poles Notes Model contact tips and coils 00-4, two-, three-, four- and five-pole contactors are same as Model J. ll other parts are unavailable. Mounting hardware included. Use one each of G11 and G12. Two-, three-pole. Four-, five-pole. ual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. Use only on contactors originally supplied with a coil. Size 00 Size 0 Size 1 Size 2 Style Number Style Number Style Number Style Number ontact kit G G G G G G G G G G G G G G G10 rc box 2, 3, G G G G G G G G08 ross bar 2, 3 N/ N/ N/ G32 4, 5 N/ N/ N/ G34 Upper base (for single rated coils only) 2, 3 N/ N/ N/ G33 4, 5 N/ N/ N/ G35 Lower base 2, 3 N/ N/ N/ G09 4, 5 N/ N/ N/ G05 KO spring (package of 10) ll N/ N/ N/ G01 Terminal line/load (package of 3) ll N/ N/ N/ G03 Voltage Hz Size 00, 0, 1 Size 2 Two-, Three-, Four-Pole Five-Pole Two-, Three-Pole Four-, Five-Pole Style Number Style Number Style Number Style Number 120/110 60/ G G G G G G G G02 600/550 60/ G G G G G G G G07 240/220 60/ G G G G12 480/440 60/ G G G G G16 N/ G G G G G G16 240/480 60/ G G G G03 120/240 60/ G G G G10 Voltage Size 0, 1 Single-, Two-, Three-, Four-Pole Style Number G G G G G G G G G G01 125/ G G03 Size 2 Single-, Two-, Three-Pole Style Number Volume 5 Motor ontrol and Protection ecember

80 .2 NM ontactors and Starters 200 Series ccessories for Size 5 9 ontactors rectifier circuit converts the supply to supply. This conversion provides pick up and drop out characteristics. ll necessary parts are included in the kit. - oil onversion Kits Voltage Replacement oils for - oil onversion Kit uxiliary lectrical Interlocks Size 7 9 and ll Units Model J K, Sizes 3 and 4 Sizes 3 and 4 Kits Size 5 Size 6 Style Number Style Number 120 Vac 7864G G Vac 7864G G Vac 7864G G03 Voltage Size 5 Size 6 Style Number Style Number 120 Vac G G Vac G G Vac G G15 Type ircuits pplication Style Number L63 NO Size G01 L63 N Size G03 L64 NO-N Size G04 L64 2NO Size G05 L64 2N Size G06 Part Poles ccessories for Size 00 6 ontactors uxiliary lectrical Interlocks atalog Number (Obsolete) Size 3 Model J Style Number Style Number (Obsolete) Notes Model contact tips and coils 00-4, two-, three-, four- and five-pole contactors are same as Model J. ll other parts are unavailable. For magnetically latched lighting contactors order three-pole contact kit style G07. Model K replaces Model J, offering superior design life characteristics. Renewal parts are different. Use parts for proper model only. Use quantity two of G12. Use quantity one each of G12 and G13. Use quantity two of G16. Use quantity one each of G16 and G17. ircuits atalog Number urrent Style Number urrent (L-56) (260901G01) 1NO and 1N J G01 (L-56) (260901G02) 2NO J G02 (L-56) (260901G03) 1NO and 1N J G01 (L-56) (260901G04) 2NO J G02 (L-56H) (260901G05) 2NO J G02 (L-56J) (260901G06) 1NO and1n J G04 (L-56) (260901G07) N/ N/ N/ (L-56) (260901G08) N/ N/ N/ (L-56F) (260901G09) N/ N/ N/ (L-56G) (260901G10) 1NO and 1N J G04 (L-56) (260901G11) 2N J G03 (L-56M) (260901G12) N/ N/ N/ (L-56P) (260901G17) 1NO and 1N J G01 (L-56R) (260901G18) 2N J G03 (L-56S) (260901G19) 1NO and 1N J G01 Size 4 Model J Style Number Size 4 Model K Style Number ontact kit G G G G G G G G19 rc box 2, G G G11 4, G G G12 ross bar 2, G G G40 4, G G38 Upper base 2, G G G52 4, G G39 Lower base 2, G G G10 4, G G06 KO spring (package of 10) ll G G G50 Terminal line/load (package of 3) ll G G G Volume 5 Motor ontrol and Protection ecember

81 NM ontactors and Starters 200 Series.2 ccessories for Model J K, Series 3, 4 oils Voltage oils 201 ontactors Size 5 9 Model J Size 3, 4 Two-, Three-Pole Style Number G G G G02 125/ G03 Voltage Hz G 530/630 GP 7, 8, 9 Kits Model J Size 3, 4 Notes Use only on units originally supplied with coil. ual voltage coils. Use only on contactors or starters originally supplied with dual voltage coil. Model K replaces Model J, offering superior design life characteristics. Renewal parts are different. Use parts for proper model only. atalog Number 201/200 Series replaces G/GP series. Renewal parts are the same. Use G06 for silver tungsten applications. R.. Model K Size 4 Two-, Three-Pole Four-, Five-Pole Two-, Three-Pole Four-, Five-Pole Style Number Style Number Style Number Style Number 120/110 60/ G G G G G G G G02 600/550 60/ G G G G G G G G07 240/220 60/ G G G G12 480/440 60/ G G G G G34 N/ G34 N/ G14 N/ G14 N/ 240/480 60/ G G G G03 120/244 60/ G G G G10 Part Size 5 Size 6 Size 7 Size 8 Style Number Style Number Style Number Style Number Style Number ontact kit (one per pole) G G G G G01 Size G02 rc box G G G G G02 Magnet assembly G G46 N/ N/ N/ Mag. spg. kit G G47 N/ N/ N/ cr cup kit G48 N/ N/ N/ N/ Load conversion kit G G49 N/ N/ N/ Line conversion kit G G50 N/ N/ N/ K.O. spring G G46 N/ N/ N/.T. 300/5 6555H03 N/ N/ N/ N/.T. 400/5 6555H04 N/ N/ N/ N/.T. 600/5 N/ G18 N/ N/ N/.T. 800/5 N/ G19 N/ N/ N/ Phase barrier N/ N/ G G G03 ross bar G G15 N/ N/ N/ Shunt N/ G G G G02 F...T. kit which replaces the single molded 1.T. assembly used on the old size 6 airbreak. The kit includes a single molded 3.T. assembly, 2 bus bar and hardware. This.T. kit also replaces the single molded 3.T. assembly used on the present size 6 airbreak and size vacuum. Set of three. Set of four. Volume 5 Motor ontrol and Protection ecember

82 .2 NM ontactors and Starters 200 Series ccessories for 201 ontactors Size 5 9 oils (Sizes 5 and 6) Size 5 Size 6 Voltage Hz Style Number Style Number Sizes 5 and 6 110/ G G05 110/ G G06 200/ G G07 220/ G G08 200/ G G09 220/ G G10 277/ G G12 380/ G G14 440/ G G15 440/ G G16 550/ G G17 550/ G G18 380/ G G19 120/ G G G G G G G G G G27 oils (Sizes 7 9) Line Voltage Style Number Required Sizes 7 and Vdc G Vdc G Vdc G /120 Vac G /240 Vac G Vac G /480 Vac G /575 Vac G13 2 Size Vdc G01 Notes Rectifier 125V G01 (one required). Rectifier 250V G02 (one required). Rectifier 600V G03 (one required). These coils require an external rectifier. If the rectifier needs replacement, order by the appropriate style number. ontains coil and resistor. 322 Volume 5 Motor ontrol and Protection ecember

83 NM ontactors and Starters 200 Series.2 Modifications Factory Modifications Modification ontrol circuit Overload relays (substitutions) escription ccessories and Field Modification Kits Type J uxiliary ontact apable of being field mounted in a contactor or starter (lasses 200, 900 Sizes 00 6, V200, V201 vacuum and definite purpose controllers) Provides two separate electrical contact sets which wire vertically and are color coded; black designates N and silver designates NO. Please uxiliary ontact Ratings uxiliary ontact Types 1 xtra auxiliary contact (1NO-1N) non-reversing, reversing, 2-speed unwired 2 xtra auxiliary contact non-reversing, reversing, 2-speed unwired atalog Number Suffix J1 J2 NM Size onsult sales office for pricing adders. onsult sales office for pricing adders. 3 xtra auxiliary contact non-reversing, unwired J3 onsult sales office for pricing adders. 4 xtra auxiliary contact non-reversing, unwired J4 onsult sales office for pricing adders. Wired for separate control (N) onsult sales office for pricing adders. Omit control wiring (N) X onsult sales office for pricing adders. mbient compensated with auto reset (N) onsult sales office for pricing adders. Fast trip ambient compensated (specify motor FL) 7 onsult sales office for pricing adders. Overload relay alarm contact (NO) per overload onsult sales office for pricing adders. Voltage Make reak NM Vac 7200 V 720 V Vac V 72 Vac 60 V 10 NM R Vdc V V ontact Type Max. atalog Number 1NO and 1N 4 J11 2N 4 J02 2NO 4 J20 1 coil clearing N and 1NO 4 J1 note that the vertical wiring is contrary to the horizontal wiring of the L-56 auxiliary contacts esigned to fit within dimensions of starter; no additional panel space is required Provides circuit isolation (no polarity restrictions) and single break bifurcated contacts Volume 5 Motor ontrol and Protection ecember

84 .2 NM ontactors and Starters 200 Series Technical ata and Specifications lectrical haracteristics Sizes 00 4 Sizes 5 9 Size 00 Size 0 Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Size 7 Size 8 Size 9 Max. voltage rating 600V 600V 600V 600V 600V 600V Max. voltage rating 600V 600V 600V 600V 600V mpere rating (Open) mpere rating (Open) (nclosed) (nclosed) Squirrel age Motor Maximum horsepower at: Squirrel age Motor Maximum horsepower at: 200V/60 Hz 1-1/2 hp 3 hp 7-1/2 hp 10 hp 25 hp 40 hp 200V/60 Hz 75 hp 150 hp 230V/ 60 Hz 1-1/2 hp 3 hp 7-1/2 hp 15 hp 30 hp 50 hp 230V/60 Hz 100 hp 200 hp 300 hp 450 hp 800 hp 380V/50 Hz 1-1/2 hp 5 hp 10 hp 25 hp 50 hp 75 hp 380V/50 Hz 150 hp 300 hp 460V 575V/60 Hz 2 hp 5 hp 10 hp 25 hp 50 hp 100 hp 460V 575V/60 Hz 200 hp 400 hp 600 hp 900 hp 1600 hp Resistive Heating kw Single-phase, two-pole Resistive Heating kw Single-phase, two-pole 120V 3 kw 5 kw 10 kw 15 kw 120V 30 kw 60 kw 90 kw 240V 6 kw 10 kw 20 kw 30 kw 240V 60 kw 120 kw 180 kw 480V 12 kw 20 kw 40 kw 60 kw 480V 120 kw 240 kw 360 kw 600V 15 kw 25 kw 50 kw 75 kw 600V 150 kw 300 kw 450 kw Three-phase, three-pole 120V 5 kw 8.5 kw 17 kw 26 kw Three-phase, three-pole 120V 52 kw 105 kw 155 kw 240V 10 kw 17 kw 34 kw 68 kw 240V 105 kw 210 kw 315 kw 480V 20 kw 34 kw 68 kw 105 kw 480V 210 kw 415 kw 625 kw 600V 25 kw 43 kw 86 kw 130 kw 600V 260 kw 515 kw 775 kw apacitor Switching kvr, Three-Phase apacitor Switching kvr, Three-Phase 240V 12 kvr 27 kvr 40 kvr 240V 80 kvr 160 kvr 240 kvr 360 kvr 665 kvr 480V 25 kvr 53 kvr 80 kvr 480V 160 kvr 320 kvr 480 kvr 720 kvr 1325 kvr 600V 31 kvr 67 kvr 100 kvr 600V 200 kvr 400 kvr 600 kvr 900 kvr 1670 kvr Transformer Switching kv Single-phase, two-pole Transformer Switching kv Single-phase, two-pole 120V 0.6 kv 1.2 kv 2.1 kv 4.1 kv 6.8 kv 120V 14 kv 27 kv 41 kv 61 kv 112 kv 240V 1.2 kv 2.4 kv 4.1 kv 8.1 kv 14 kv 240V 27 kv 54 kv 81 kv 122 kv 225 kv 480V 2.4 kv 4.9 kv 8.3 kv 16 kv 27 kv 480V 54 kv 108 kv 162 kv 244 kv 450 kv 600V 3 kv 6.2 kv 10 kv 20 kv 34 kv 600V 68 kv 135 kv 203 kv 304 kv 562 kv Three-phase, three-pole 120V 1.8 kv 3.6 kv 6.3 kv 12 kv 20 kv Three-phase, three-pole 120V 41 kv 81 kv 122 kv 182 kv 337 kv 240V 2.1 kv 4.3 kv 7.2 kv 14 kv 23 kv 240V 47 kv 94 kv 140 kv 210 kv 342 kv 480V 4.2 kv 8.5 kv 14 kv kv 47 kv 480V 94 kv 188 kv 0 kv 420 kv 783 kv 600V 5.2 kv 11 kv 18 kv 35 kv 59 kv 600V 117 kv 234 kv 351 kv 526 kv 975 kv Notes Resistive loads having inrush currents not exceeding 1.5 times continuous rating. These ratings are for transformers having inrush currents not more than 20 times peak of continuous current ratings. For inrush currents greater than 20 times, refer to factory. For ratings refer to factory. 324 Volume 5 Motor ontrol and Protection ecember

85 NM ontactors and Starters 200 Series.2 Power Pole Ratings The following represent typical production test values and should not be interpreted as a guarantee of actual performance. Operated 120 and 240V oils ontactor Size 380V, 50 Hz Starter Maximum Horsepower Ratings Horsepower Ratings Operating oil haracteristics at Rated oil Volts, Sizes 00 9 The following represent typical production test values and should not be interpreted as a guarantee of actual performance. Operating oil haracteristics ontact mpere Rating Two Poles in Series 120V V NM Size Maximum horsepower oil urden 1-1/ Sizes 00, 0, 1 Size 2 Size 3 Size 4 Size 5 Size 6 Size 7 Size 8 Size 9 (Open V) 160 V 160 V 625 V 700 V 1700 V 2900 V (losed V) 25 V 25 V 50 V 64 V 180 V 220 V (losed Watts) 7.8 W 7.8 W 18 W 21 W 32 W 42 W Pick-up volts 85% 85% 85% 85% 78% 70% rop-out volts 40 60% 40 60% 40 60% 40 60% 65 to 75% 60 to 70% Pick-up time Hz 1 1-1/2 1-1/ / / rop-out time Hz 3/4 1 3/4 1 3/4 1 3/ oil urden (Open V) 17 V 17 V 35 V 35 V 600 V 2120 V 400 V 400 V 2100 V (losed V) 17 V 17 V 35 V 35 V 22 V 21 V 400 V 400 V 350 V (losed Watts) 18 W 18 W 35 W 35 W 20 W 20 W 400 W 400 W 350 W Pick-Up Volts 80% 80% 80% 80% 64% 73% 45% 65% 45% 65% 50% 65% rop-out Volts 5 10% 5 10% 5 10% 5 10% 18% 13% 30% 45% 30% 45% 40% 50% Pick-Up Time Hz ms ms ms 2.7 Hz 3 Hz Hz Hz rop-out Time Hz ms ms ms 9.3 Hz 17.5 Hz 7 12 Hz 7 12 Hz Hz Notes Non-inductive load. coil data pertains to Model K, coil data pertains to Model J. operated only. Percent of rated coil voltage. t 60 Hz base. To contact touch. Lower figure when coil is cold. Higher figure when coil is hot. rop-out time to clear arc. Time varies with type of load and contact wear. Volume 5 Motor ontrol and Protection ecember

86 .2 NM ontactors and Starters 200 Series Mechanical haracteristics NM Standard IS irect-current operated contactors shall withstand 110% of their rated voltage continuously without injury to the operating coils and shall close successfully at 80% of their rated voltage. Mechanical haracteristics, Sizes 00 9 imensions in inches (mm) lternating-current operated contactors shall withstand 110% of their rated voltage continuously without injury to the operating coils and shall close successfully at 85% of their rated voltage. Sizes 00, 0, 1 Size 2 Size 3 Size 4 Size 5 Size 6 Size 7 Size 8 Size 9 Height 6.45 (163.8) 7.16 (181.9) 9.93 (252.2) 9.93 (252.2) (304.8) (342.9) (472.9) (489) (635) Width 3.31 (84.1) 3.31 (84.1) 4.62 (117.3) 4.62 (117.3) 7.00 (177.8) 7.00 (177.8) (596.9) (596.9) (812.8) epth 4.61 (117.1) 4.96 (126) 6.75 (171.5) 6.75 (171.5) 7.75 (196.9) 8.75 (222.3) (279.4) (279.4) (330.2) Panel area square inches Weight pounds able connection Front Front Front/rear Front/rear Front/rear Maximum cable size/phase copper (WG/MM) uxiliary electrical circuits available 6 WG 3 WG 1/0 4/ MM MM MM MM MM Latched version available Yes Yes Yes Yes Yes Yes No No No Mechanical interlock combinations available Sizes 00, 0, 1, 2, 3, 4 Vert., Horiz. Vert., Horiz. Vert., Horiz. Vert., Horiz. Vert., Horiz. 5 Vert., Horiz. Vert., Horiz. 6 Vert., Horiz. Vert., Horiz. Vertical Vertical 7, 8 Vertical Vertical Vertical Vertical 9 Vertical Vertical Vertical ata from Tables Through 150 of 1996 N: Motor mperes at Full Load, Three-Phase hp Single-Phase Induction Type Squirrel age and Wound-Rotor mperes Single-Phase Induction Type Squirrel age and Wound-Rotor mperes 115V 230V 200V 230V 460V 575V 120V 240V hp 115V 230V 200V 230V 460V 575V 120V 240V 1/ / / / / / / Notes For Sizes 5 9 contactors only; for starter Sizes 5 9, refer to factory. These current values are for motors running at usual speeds and with normal torque characteristics. Motors for special low speed or high torque may require higher current. In all cases, heaters should be selected on basis of information on motor nameplate or motor card data. 326 Volume 5 Motor ontrol and Protection ecember

87 NM ontactors and Starters 200 Series.2 ombination Ratings Sizes 00 2 Short-ircuit Protective evice (SP) Sizes 00, 0, 1 oil Suffix Max. Rating SP ircuit reaker Interrupting Rating Short-ircuit Withstand apability urrent Other vailable oil Voltages and oils Voltage lass H fuse V lass J fuse , V lass R fuse , V lass T fuse , V Magnetic only 30 Marked HMP 100, V Type 50, V Thermal/magnetic 50 65,000 65, V Type 25,000 25, V Magnetic only 30 HMP + current Type + L limiter 100, , V 35,000 35, V 100, V Thermal/magnetic , , V Type L Size 2 lass H fuse V lass J fuse , V lass R fuse , V lass T fuse , V Magnetic only 50 Marked HMP 100, V Type 50, V Thermal/magnetic 90 65,000 65, V Type 25,000 25, V Magnetic only 50 HMP + current Type + L limiter 100, , V 35,000 35, V 100, V Thermal/magnetic , , V Type L oils atalog Number Suffix oil Rating (Volts/Hertz) atalog Number Suffix oil Rating (Volts/Hertz) 120/60, 110/50 N 110/ /60 P 48/60 240/60 and 480/60 R 120/60 and 240/60 440/50 U /50 or 60 Rect. to 600/60 Hz V 110/60 G 220/50 W 240/60 H 380/50 X 480/60 I 24/60 Y 415/50 J /50 or 60 Rect. to Z 277/60 K /50 or 60 Rect. to L 24 Vdc S 125 Vdc M 48 Vdc T 250 Vdc Sizes 3 and 4 Short-ircuit Protective evice (SP) Size 3 Max. Rating SP ircuit reaker Interrupting Rating Short-ircuit Withstand apability urrent Notes Instantaneous adjustable trip. ircuit breaker. Inverse time circuit breaker. Instantaneous adjustable trip with current limiting attachment. Inverse time with built-in current limiting attachment. Inverse time current limiting breaker. vailability may be limited. coils for Size 5 and 6 contactors and starters are intermittent duty rated only. mechanical latch is required. coils. Use only on contactors originally supplied with a coil. Voltage lass H fuse V lass J fuse , V lass R fuse , V lass T fuse , V Magnetic only 100 Marked HMP 100, V Type 50, V Thermal/magnetic ,000 65, V Type 25,000 25, V Magnetic only 100 HMP + current Type + L limiter 100, , V 35,000 35, V 100, V Thermal/magnetic , , V Type L Size 4 lass H fuse , V lass J fuse , V lass R fuse , V lass T fuse , V Magnetic only 150 Marked HMP 100, V Type 50, V Thermal/magnetic ,000 65, V Type 25,000 25, V Magnetic only 150 HMP + current Type + L limiter 100, , V 35,000 35, V 100, V Thermal/magnetic , , V Type + L Thermal/magnetic , , V Type L Volume 5 Motor ontrol and Protection ecember

88 .2 NM ontactors and Starters 200 Series imensions pproximate imensions in Inches (mm) Not to be used for construction purposes unless approved. Open Non-Reversing Starters Figure Sizes J F Figure Size (9.7) Wide 4 Mtg. Slots K imensions and Shipping Weights NM Size M No. of Poles Note Refer to factory. G Reset Rod L K M 2 Fig. F Reset Travel H Mounting Screws 00, 0, 1 2, 3 3 # (84.1) 2 2, 3 3 # (84.1) 3, 4 2, 3 3 1/4 in (117.6) /8 in (192.8) /8 in (235.0) (962.2) 8 3 L G Figure Size 5 Term. Lug Supplied When Ordered 0.38 x.5 (9.7 x 12.7) (2 Mtg. Slots) M L 2 F H G K Reset Rod ont r Mtg. L Holes J L of ont r No. Size F G H J K L M (962.2) 6.42 (163.1) 7.17 (182.1) 9.94 (252.5) (412.0) (596.9) (546.1) (546.1) 4.61 (117.1) 4.94 (125.5) 6.75 (171.5) 7.75 (196.9) 9.50 (241.3) (298.5) (298.5) 6.00 (152.4) 6.75 (171.5) 9.25 (235.0) (279.4) (279.4) 1.88 (47.8) 1.88 (47.8) 2.88 (73.2) 2.75 (69.9) 2.75 (69.9) 1.66 (42.2) 1.66 (42.2).94 (23.9) 3.81 (96.8) 4.81 (122.2) 0.23 (5.8) 0.23 (5.8) 0.38 (9.7) 2.69 (68.3) 2.75 (69.9) 0.39 (9.9) 0.41 (10.4) 0.55 (14.0) 2.42 (61.5) 3.06 (77.7) 0.33 (8.4) 0.59 (15.0) 0.77 (19.6) 0.80 (20.3) 0.33 (8.4) 6.50 (165.1) 4.48 (113.8) 4.53 (115.1) 6.36 (161.5) 7.00 (177.8) 8.44 (214.4) 0.27 (6.9) 0.27 (6.9) 0.27 (6.9) 0.27 (6.9) 0.27 (6.9) 9 3 Weight, Lbs (kg) 35.0 (15.9) 43.0 (19.5) (52.2) 29.0 (13.2) 55.0 (25.0) 3 Volume 5 Motor ontrol and Protection ecember

89 NM ontactors and Starters 200 Series.2 pproximate imensions in Inches (mm) Not to be used for construction purposes unless approved. Open Reversing Starters Figure Sizes 00 4 Horizontal 0. (7.1) ia. J M 3 Mtg. Holes Reset Travel L imensions and Shipping Weights NM Size Number of Poles Note Refer to factory. F Fig. Mounting Screws 00, 0, 1 3 x 3 Horiz. 3 # (181.1) G K Figure Sizes 00 4 Vertical G N J F 0. (7.1) ia. 3 Mtg. Holes K Reset Travel No. Size F G J K L M N 3 x 3 Vert. 3 # (84.6) 2 3 x 3 Horiz. 3 # (181.1) 3 x 3 Vert. 3 # (84.6) 3, 4 3 x 3 Horiz. 3 1/4 in (247.7) 3 x 3 Vert. 3 1/4 in (117.6) 5 3 x 3 Horiz. 4 3/8 in (895.4) 6 3 x 3 Horiz. 4 3/8 in (895.4) 6.50 (165.1) (295.4) 7.25 (184.2) (314.5) (257.3) (503.2) (647.7) (647.7) 5.05 (1.3) 5.05 (1.3) 5.38 (136.7) 5.38 (136.7) 7.25 (184.2) 7.25 (184.2) 8.75 (222.3) (266.7) 6.00 (152.4) (2.7) 6.75 (171.5) (301.8) 9.25 (235.0) (481.1) 5.69 (144.5) 1.88 (47.8) 5.69 (144.5) 1.88 (47.8) 8.00 (203.2) 2.88 (73.2) 3.56 (90.4) 1.66 (42.2) 3.56 (90.4) 1.66 (42.2) 4.88 (124.0) 2.94 (74.7) 0.25 (6.4) 0.25 (6.4) 0.25 (6.4) 0.25 (6.4) 0.44 (11.2) 0.44 (11.2) 2.3 (58.4) 0.39 (9.9) 2.31 (58.7) 0.39 (9.9) 3.11 (79.0) 0.55 (14.0) 0.59 (15.0) 0.59 (15.0) 0.77 (19.6) 0.77 (19.6) 0.80 (20.3) 0.80 (20.3) 4.92 ( (125.0) 4.97 (126.2) 4.97 (126.2) 6.86 (174.2) 6.86 (174.2) M L 0.27 (6.9) 0.27 (6.9) 0.27 (6.9) 0.27 (6.9) 0.27 (6.9) 0.27 (6.9) Weight, Lbs (kg) 9.0 (4.0) 4.52 (114.8) 9.8 (4.4) ) 4.52 (114.8) 12.2 (5.5) 26.0 (11.8) 7.91 (200.9).0 (12.7) 73.0 (33.1) (57.7) Volume 5 Motor ontrol and Protection ecember

90 .2 NM ontactors and Starters 200 Series pproximate imensions in Inches (mm) Not to be used for construction purposes unless approved. Open Multi-Speed Starters Figure Sizes 00 4 Figure Sizes 2 imensions and Shipping Weights NM Size J Number of Poles N J R Fig. Mounting Screws 00, 0, 1 3 x 3 Horiz. 3 # (181.1) No. Size F G J K L M N P R 5 x 3 Horiz. 3 # (203.2) 2 3 x 3 Horiz. 3 # (181.1) 5 x 3 Horiz. 3 # (225.6) 3, 4 3 x 3 Horiz. 3 1/4 in (247.7) F 5 x 3 Horiz. 3 1/4 in (314.5) 6.50 (165.1) 6.50 (165.1) 5.05 (1.3) 5.05 (1.3) Notes Three-pole x three-pole devices are for Wye-Wye two-winding motors only. Refer to factory. G K 0.2 (5.1) ia. 3 Mounting Slots G K 7.25 (184.2) 7.25 (184.2) (257.3) (257.3) M 0.2 (5.1) ia. 3 Mounting Slots 5.38 (136.7) 5.38 (136.7) 7.25 (184.2) 7.25 (184.2) M Reset Travel L 6.00 (152.4) 6.00 (152.4) 6.75 (171.5) 6.75 (171.5) 9.25 (235.0) 9.25 (235.0) 5.69 (144.5) 6.53 (165.9) 5.69 (144.5) 6.56 (166.6) 8.00 (203.2) 9.31 (236.5) 3.56 (90.4) 3.56 (90.4) 3.56 (90.4) 3.56 (90.4) 4.88 (124.0) 4.88 (124.0) 0.25 (6.4) 0.25 (6.4) 0.25 (6.4) 0.25 (6.4) 0.44 (11.2) 0.44 (11.2) 2.30 (58.4) 2.30 (58.4) 2.69 (68.3) 2.69 (68.3) 3.11 (79.0) 3.11 (79.0) 0.33 (8.4) 0.48 (12.2) 0.69 (17.5) 0.69 (17.5) 0.80 (20.3) 0.80 (20.3) 4.92 (125.0) 4.92 (125.0) 4.97 (126.2) 4.97 (126.2) 6.86 (174.2) 6.86 (174.2) 0.27 (6.9) 0.27 (6.9) 0.27 (6.9) 0.27 (6.9) 0.27 (6.9) 0.27 (6.9) 3.81 (96.8) 4.66 (118.4) 3.81 (96.8) 4.66 (118.4) 5.13 (130.3) 6.44 (163.6) 2.91 (73.9) 2.91 (73.9) 2.91 (73.9) 2.84 (72.1) 4.00 (101.6) 4.00 (101.6) 5 6 Reset Travel L Weight, Lbs (kg) 10.0 (4.5) 11.0 (5.0) 11.0 (5.0) 13.0 (5.9).0 (12.7) 33.5 (15.2) 330 Volume 5 Motor ontrol and Protection ecember

91 NM ontactors and Starters 200 Series.2 Relays Thermal and Fast Trip Relays Thermal and Fast Trip Product Overview Type and Type, lass 20 Thermal Overload Relays from aton s electrical sector will protect the motor against abnormal overload conditions. imetallic actuated, they are available as either ambient compensated or noncompensated in either singlepole or block type three-pole design. Type use one pole of the three-pole block for single-phase. Single-pole relays are also available as Fast Trip lass 10 ambient compensated type, which provides approximately 125% motor protection with a tripping time of less than 10 seconds, at 600% of heater current rating. Fast trip relays can be identified by the green reset rods. They are available for panel or starter mounting. The three-pole fast trip design is composed of three single-pole relays on a common baseplate, with a common reset bar. The bimetal element is actuated by precisely calibrated heater elements which are connected directly in the circuit to be protected. Thermal actuation of this device opens the contacts in the coil circuit of a contactor or relay which results in the disconnection of power to the overloaded circuit. Interchangeable thermal heater elements for singlepole standard trip and block type overload relays are available to cover motor full load currents from 0.29 to 133 in approximately 10% steps (see Heater pplication Table). Fast trip overload relays do not have interchangeable heater elements but are available in a series of ratings to cover motor full load currents from 1.6 to 150 in approximately 50% steps. ontents escription Page ontactors Non-Reversing and Reversing Starters Non-Reversing and Reversing Relays Thermal and Fast Trip Standards and ertifications Instruction Leaflets Thermal Type, lass 20, Manual Reset Thermal Type, lass 20, uto/manual Reset Type FT Fast Trip, lass Heater Selection Relays urrent Sensing Protective Features Manual or utomatic Reset Type is furnished with a manual reset. Type is normally furnished set for manual reset operation and may be quickly adjusted for automatic reset when required. utomatic reset should not be used with two-wire control or where automatic restarting would endanger either personnel or equipment. Trip Indication n immediate visible indication of trip is provided on the overload relay. When an overload occurs, which causes the relay to operate, a trip indicator projects out and thus shows positive visual indication of trip. Type has a mechanical trip bar to manually check the N contact operation on the overload relay. djustable Trip On Type, the trip rating of a specific heater element can be adjusted over a range of approximately 85% to 115% of its respective rating to permit the desired close protection. This is accomplished by turning the adjusting knob on the relay to the respective stop position. Positive ontact reak follow-through contact, provided on the stationary terminal of the snap action control switch, provides reliable electrical continuity during toggling, thus eliminating false trip sometimes prevalent with thermally operated switches. This contact also allows contact wipe for further reliability. Volume 5 Motor ontrol and Protection ecember

92 .2 NM ontactors and Starters 200 Series mbient ompensation Motor overload protection can be provided with the same trip characteristics in ambient temperature from 40 to 77 ( 40 to 167 F). compensating bimetal maintains a constant travel to trip distance independent of ambient conditions. The compensating feature is fully automatic and no adjustments are required over wide fluctuations in ambient temperatures. ompensated relays are identified by black reset rods on Type and light gray reset rods on Type, while noncompensated relays use red reset rods. three-pole units have gray reset rods. one-pole units have black reset rods. ontrol ontact Single-pole and block type relays are supplied as standard with a SPST N control contact. SPT NO-N with common is available as a factory modification on Type. n isolated NO contact can be supplied on Type as either a factory modification or as a field kit. Standards and ertifications UL 508 S NSI/NM IS Instruction Leaflets Fast Trip Sizes 0 4, 3-Pole OL Relay Type Sizes 1 2, 1-Pole OL Relay Mod Type Sizes 1 2, 3-Pole OL Relay Mod J Type Sizes 3 4, 3-Pole OL Relay Mod J Type Sizes 3 4, 1-Pole OL Relay Mod Type OLR for Sizes 7, 8 and 9 ontactors Type Sizes 1 2, 1-Pole OL Relay Type Sizes 1 2, 3-Pole OL Relay Type Sizes 3 4, 3-Pole OL Relay 13676F Fast Trip Sizes 0 4, 1-Pole OL Relay 332 Volume 5 Motor ontrol and Protection ecember

93 NM ontactors and Starters 200 Series.2 Thermal Type, lass 20, Manual Reset Thermal Type, lass 20, Manual Reset pplication escription The Type overload relay is designed to protect industrial motors against overload conditions. Using modern block type, bimetallic design, this relay will provide lass 20 operation in either single-phase or three-phase applications. Operation The Type overload relay is a bimetallic actuated device. The bimetal elements are operated by precisely calibrated heaters. The heater elements are connected either directly in the circuit to be measured, or through current transformers on applications NM Size 5 and larger. s the bimetals are heated by motor current flow, a deflection force is produced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snapaction output contact. ontents escription Page ontactors Non-Reversing and Reversing Starters Non-Reversing and Reversing Relays Thermal and Fast Trip Thermal Type, lass 20, Manual Reset Product Selection ccessories Technical ata imensions Thermal Type, lass 20, uto/manual Reset Type FT Fast Trip, lass Heater Selection Relays urrent Sensing Protective mbient ompensation The Type ambient compensated design is supplied as standard on all 200 starters. This design uses a second compensating bimetal responsive to ambient air temperature in the surrounding enclosure. This feature reduces nuisance tripping in applications using compact control panels and motor control centers where internal temperature rise is significant compared to motor ambient temperature. The compensating characteristic is maintained in ambient temperatures from 40 to 77. Features mbient compensation standard larm contact field mountable lass V design Inverse time delay trip Test trip device for weld check Hi-visibility up-front trip indication Trip-free reset mechanism Volume 5 Motor ontrol and Protection ecember

94 .2 NM ontactors and Starters 200 Series Product Selection Heaters nter heaters as separate item by listing catalog number from tables, Pages 342 and 343, as required per starter. Relays Type Overload Relay Panel Mounting ccessories larm ontact Kit Selection Type Overload Relay Size Thermal Type Overload Relay Motor Full Load mps Panel Mounted mbient omp. atalog Number Single-Pole (One N ontact) Non-omp. atalog Number Notes Includes contactor mounting bracket, overload relay and connection straps to contactor. For replacement on 200 size 00, 0, 1 use 23 instead of 13 and use N23 instead of N13. Starter Mounted Replacement for Type Overload Relays mbient omp. atalog Number Non-omp. atalog Number Replacement for Type Overload Relays in Manual Reset Mode (Three-Pole Only) mbient omp. atalog Number JP N11JP 11 N JP N21JP 21 N Use three-pole design, wire three poles in series Use three-pole design, wire three poles in series Three-Pole (One N ontact) 1, 2 3NO-2 3, 4 3NO-4 Use three-pole design, wire three poles in series Use three-pole design, wire three poles in series Use three-pole design, wire three poles in series Use three-pole design, wire three poles in series Use three-pole design, wire three poles in series Use three-pole design, wire three poles in series Use three-pole design, wire three poles in series Use three-pole design, wire three poles in series JP N13JP 13 N13 13J N13J JP N23JP 23 N23 23J N23J P N33P 33 N33 33 N P N43P 43 N43 43 N43 atalog Number Non-omp. atalog Number Use three-pole design, wire three poles in series Use three-pole design, wire three poles in series 334 Volume 5 Motor ontrol and Protection ecember

95 NM ontactors and Starters 200 Series.2 Technical ata ontrol ontact Ratings NM 600 NO and N ontrol ontact Rating Volts Make reak V 360 V imensions pproximate imensions in Inches (mm) Not to be used for construction purposes unless approved. Thermal Type Overload Relays Sizes 1 and 2 Three-Pole, Panel Mounted 1.98 (50.3) 0.2 (5.1) ia. 6 Mtg. Slots 3.31 (84.1) imensions 0.8 (20.3) 0.94 (23.9).17 (4.3) (71.4) (79.8) 0.41 (10.4) 0.53 (13.5) 4.00 (101.6) 2.22 (56.4) Relay Size (79.5) 4.06 (103.1) 044 (11.2) 0.31 (7.9) (85.9) 4.38 (111.3) 0.31 (7.9) 0.19 (4.8) Note larm contact available as factory modification of field mountable. For factory modification, add suffix. Sizes 3 and 4 Three-Pole, Panel Mounted 1.34 (34.0) 2.22 (56.4) 0.47 (11.9) 0. (7.1) ia. 3 Mtg. Slots 4.44 (112.8) 0.25 (6.4) 3.38 (85.9) 1.75 (44.5) 1.38 (35.1) 5. (134.1) 3.88 (98.6) 0.47 (11.9) Volume 5 Motor ontrol and Protection ecember

96 .2 NM ontactors and Starters 200 Series Thermal Type, lass 20, uto/manual Reset Thermal Type, lass 20, uto/manual Reset pplication escription The Type overload relay is designed to protect industrial motors against overload conditions. Using modern block type, bimetallic design, this relay will provide lass 20 operation in either singleor three-phase applications. Features Field selectable manual/ auto reset larm contract factory available lass V design Inverse time delay trip djustable trip rating ±15% olor coded reset rod: ompensated (gray) Non-compensated (red) ontents escription Page ontactors Non-Reversing and Reversing Starters Non-Reversing and Reversing Relays Thermal and Fast Trip Thermal Type, lass 20, Manual Reset Thermal Type, lass 20, uto/manual Reset Product Selection Technical ata and Specifications imensions Type FT Fast Trip, lass Heater Selection Relays urrent Sensing Protective Operation The Type overload relay is a bimetallic actuated device. The bimetal elements are operated by precisely calibrated heaters. The heater elements are connected either directly in the circuit to be measured, or through current transformers on applications NM Size 5 and larger. s the bimetals are heated by motor current flow, a deflection force is produced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snapaction output contact. utomatic Reset The Type overload relay can be supplied as an option on all 200 starters to provide automatic reset operation. The overload relay is always shipped in the non-automatic mode. To set up auto operation, reposition the reset rod by loosening and retightening a hold-down clamp at the base of overload relay. 336 Volume 5 Motor ontrol and Protection ecember

97 NM ontactors and Starters 200 Series.2 Product Selection Heaters nter heaters as separate item by listing catalog number from tables, Pages 342 and 343, as required per starter. Relays Type Overload Relay Single-Pole Panel Mounting Technical ata and Specifications ontrol ontact Ratings Volts Thermal Type Overload Relay Motor Full Load mps Panel Mounted Notes For alarm contact (Form ), add Suffix. vailable only as factory modification on Type relay. Three-pole Type overload relay is a suitable alternative to a three-pole Type overload relay in manual reset mode. For example, 13JP for 13P, N23J for N23, etc. (See Page 334.) Starter Replacement mbient omp. Non-omp. mbient omp. Non-omp. atalog Number atalog Number atalog Number atalog Number Single-Pole (One N ontact) P N11P 11 N P N21P 21 N P N31P 31 N P N41P 41 N41 Three-Pole (One N ontact) P N13P 13 N P N23P 23 N P N33P 33 N P N43P 43 N43 Normally losed Three-Pole ontrol ontact Ratings Normally Open Make reak Make reak V 240 V 600 V 60 V Single-Pole ontrol ontact Ratings V 360 V 1200 V 120 V Volume 5 Motor ontrol and Protection ecember

98 .2 NM ontactors and Starters 200 Series imensions pproximate imensions in Inches (mm) Not to be used for construction purposes unless approved. Type Single-Pole (Sizes 4 Shown) G H imensions imension T S Q F Relay Size K ia. 2 Mtg. Holes N P M L 2.72 (69.1) 3.48 (88.4) 4.19 (106.4) 4.5 (114.3) 0.94 (23.9) 0.67 (17.0) 0.25 (6.4) 0.38 (9.7) 2.75 (69.9) 3.5 (88.9) 3.53 (89.7) 3.78 (96.0) 3.25 (82.6) 3.25 (82.6) 4.13 (104.9) 4.13 (104.9) 2.63 (66.8) 2.63 (66.8) 3.38 (85.9) 3.38 (85.9) F 1.34 (34.0) 1.34 (34.0) 2.19 (55.6) 2.19 (55.6) G 0.25 (6.4) 0.25 (6.4) 0. (7.1) 0. (7.1) H 0.31 (7.9) 0.31 (7.9) 0.38 (9.7) 0.38 (9.7) J 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) K 0.22 (5.6) 0.22 (5.6) 0.27 (6.8) 0.27 (6.8) L 1.34 (34.0) 1.34 (34.0) 1.69 (42.9) 1.69 (42.9) M 0.66 (16.8) 0.66 (16.8) 0.88 (22.4) 0.88 (22.4) N 0.16 (4.1) 0.16 (4.1) 0.27 (6.8) 0.27 (6.8) P 0.22 (5.6) 0.22 (5.6) 0.34 (8.6) 0.34 (8.6) Q 0.06 (1.5) 0.06 (1.5) 0.69 (17.5) 0.69 (17.5) R 4.00 (101.6) 4.00 (101.6) 5.19 (131.8) 5.19 (131.8) S 0.47 (11.9) 0.47 (11.9) 0.59 (15.0) 0.59 (15.0) T 1.11 (.2) 1.11 (.2) 0.69 (17.5) 0.69 (17.5) J Trip Indicator ommon Terminal No Terminal (When Supplied) N Terminal R Three-Pole (Size 4 Shown) G F R N Q P J ia. 3 Mtg. Slots K H L M imensions Relay Size imension (60.5) 2.44 (62.0) 3.13 (79.5) 3.38 (85.9) 3.13 (79.5) 3.17 (80.5) 4.06 (103.1) 4.38 (111.3) 0.36 (9.1) 0.33 (8.4) 0.44 (11.2) 0.31 (7.9) 1.66 (42.2) 1.66 (42.2) 2.22 (56.4) 2.22 (56.4) 0.17 (4.3) 0.17 (4.3) 0.25 (6.4) 0.25 (6.4) F 2.81 (71.4) 2.81 (71.4) 3.38 (85.9) 3.38 (85.9) G 3.08 (78.2) 3.08 (78.2) 3.88 (98.6) 3.88 (98.6) H 0.47 (11.9) 0.47 (11.9) 0.47 (11.9) 0.47 (11.9) J 0.20 (5.1) 0.20 (5.1) 0. (7.1) 0. (7.1) K 0. (7.1) 0. (7.1) 0.47 (11.9) 0.47 (11.9) L 4.00 (101.6) 4.00 (101.6) 5. (134.1) 5. (134.1) M 3.31 (84.1) 3.31 (84.1) 4.44 (112.8) 4.44 (112.8) N 1.80 (45.7) 1.80 (45.7) 2.77 (70.4) 2.77 (70.4) P 1.89 (48.0) 1.89 (48.0) 1.75 (44.5) 1.75 (44.5) Q 1.00 (25.4) 1.00 (25.4) 1.34 (34.0) 1.34 (34.0) R 1.03 (26.2) 1.03 (26.2) 338 Volume 5 Motor ontrol and Protection ecember

99 NM ontactors and Starters 200 Series.2 Type FT Fast Trip, lass 10 ontents escription Page ontactors Non-Reversing and Reversing Starters Non-Reversing and Reversing Relays Thermal and Fast Trip Thermal Type, lass 20, Manual Reset Thermal Type, lass 20, uto/manual Reset Type FT Fast Trip, lass 10 Product Selection Technical ata and Specifications imensions Heater Selection Relays urrent Sensing Protective Type FT Fast Trip, lass 10 pplication escription The Type FT overload relay is designed to protect special purpose motors having restricted thermal and locked rotor capabilities. Using modern block type, bimetallic design, this relay will provide lass 10 operation in singleor three-phase applications. Operation The Type FT overload relay is a bimetallic actuated device. The bimetal elements are operated directly from line current, thus separate calibrating heater elements are not utilized. The overload relay may be wired directly in the motor circuit, or throughcurrent transformers on applications larger than 150. s the bimetals are heated by motor current flow, a deflection force is produced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap action output contact. Features lass V design Inverse time delay trip olor coded reset rod green larm contact factory available Field selectable manual/ auto reset djustable trip rating ±20% mbient compensation included Volume 5 Motor ontrol and Protection ecember

100 .2 NM ontactors and Starters 200 Series Product Selection Type FT Single-Pole Technical ata and Specifications ontrol ontact Ratings Volts Type FT Single-Pole (One N ontact); Three-Phase (Three N ontacts in Series) Motor Full Load mperes Panel Mounted Single-Pole Three-Pole Note Single-pole (1NO-N contact): add suffix. Three-pole (3NO-N contacts): add suffix. xample: FT13P-12. Starter Replacement Single-Pole atalog Number atalog Number NM Size atalog Number FT11P-1.1 FT13P-1.1 FT FT11P-1.6 FT13P-1.6 FT FT11P-2.4 FT13P-2.4 0, 1 FT FT11P-3.6 FT13P-3.6 0, 1 FT FT11P-5.4 FT13P-5.4 0, 1 FT FT11P-8.0 FT13P-8 0, 1 FT FT11P-12 FT13P-12 0, 1 FT FT11P-18 FT13P-18 1 FT FT13P FT11P-32 FT13P-32 0, 1 FT FT21P-36 FT23P-36 2 FT FT21P-54 FT23P FT FT31P-32 FT33P-32 3 FT FT31P-48 FT33P-48 3 FT FT31P-72 FT33P-72 3 FT FT41P-110 FT43P FT FT41P-150 FT43P FT Normally losed Normally Open Make reak Make reak V 360 V 1200 V 120 V 340 Volume 5 Motor ontrol and Protection ecember

101 NM ontactors and Starters 200 Series.2 imensions pproximate imensions in Inches (mm) Not to be used for construction purposes unless approved. Type FT Overload Relays Three-Pole, Size (82.6) 2.81 (71.4) Three-Pole, Size (91.7) 0.17 (4.3) 3.25 (82.6) 2.81 (71.4) Three-Pole, Sizes 3, (98.6) 3.38 (85.9) 0.25 (6.4) imensions 0.19 (4.8) 0.11 (2.8) 1.30 (33.0) 1.64 (41.7) (4.8) (12.7) 1.00 (25.4) 1.30 (33.0) 0.06 (1.5) 0.16 (4.1) 1.75 (44.5) 0.69 (17.5) 0.11 (2.8) 0.88 (22.4) 0.50 (12.7) 1.00 (25.4) 3. (83.3) 1.64 (41.7) 0.22 (5.6) 3. (83.3) 0.17 (4.3) 3 Mtg. Holes 0.22 (5.6) 4.41 (112) (55.9) (12.2) 1.42 (36.1) 1.75 (44.5) 0.69 (17.5) 0.69 (17.5) 0.17 (4.3) 3 Mtg. Holes 0.63 (16.0) Relay Size (108.0) 0.53 (13.5) 2.91 (73.9) 0.09 (2.3) 0.06 (1.5) (114.3) 0.59 (15.0) 3.03 (77.0) 0.22 (5.6) 0.19 (4.8) 0. (7.1) 3 Mtg. Holes 4.49 (114) Hand Reset Pos (111.3) uto Reset Pos (69.1) 0.06 (1.5) 0.38 (9.7) 4.49 (114) Hand Reset Pos (111.3) uto Reset Pos (88.4) 0.06 (1.5) 3. (83.3) 0.06 (1.5) 0.06 (1.5) 5.63 (143) Hand Reset Pos (140.2) uto Reset Pos (1.5) 3.31 (84.1) 2.81 (71.4) 0. (7.1) 0.06 (1.5) 0.74 (18.8) Volume 5 Motor ontrol and Protection ecember

102 .2 NM ontactors and Starters 200 Series Heater Selection General Information on Heater oil Selection For maximum motor therefore selection on this protection and compliance basis always involves risk. with rticle of the For fully reliable motor National lectrical ode, protection, select heater select heater coils from the coils on the basis of full tables in this section on the load current rating as basis of motor nameplate shown on the motor full load current. nameplate. When the full load current is unknown, selection may be made on the basis of average full load currents as shown on Pages 358 and 359. aution The average ratings could be high or low for a specific motor and Type and Overload Relays, Sizes 3 and 4 Size Starter For Size 4 Starters For Size 3 Starters mbient ompensated nclosed Starters ll pplications Full Load urrent of Motor mps Heater coils are rated to protect 40 rise motors, and open and drip-proof motors having a service factor of 1.15 where the motor and the controller are at the same ambient temperature. Non-ompensating nclosed Starters FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH94 Heater (One Heater per atalog Number) atalog Number For other conditions: 1. For 50, 55, 75 rise motors and enclosed motors having a service factor of 1.0, select one size smaller coil. 2. mbient temperature of controller lower than motor by 26 (47 F), use one size smaller coil. 3. mbient temperature of controller higher than motor by 26 (47 F), use one size larger coil. Ultimate tripping current of heater coils is approximately 1.25 times the minimum current rating listed in the tables. Type and Overload Relays, Sizes 5 and 6 ompensated Overload Relay Open Starter Full Load urrent of Motor (mps) nclosed Starter Size 5 (with 300/5 urrent Transformers) FH FH FH FH FH FH FH FH FH FH FH FH34 Size 6 (with 600/5 urrent Transformers) FH FH FH FH FH FH FH FH FH FH FH FH34 Note Size 7 and larger advise full load current. Heater (One Heater per atalog Number) atalog Number 342 Volume 5 Motor ontrol and Protection ecember

103 NM ontactors and Starters 200 Series.2 Type and Overload Relays, Sizes 0, 1 and 2 Size Starter Non-ompensated Open Starters and mbient omp. Open and nclosed Starters lock Type Overload sing Three Heaters Full Load urrent of Motor (mps) For Size 2 Starters For Size 1 Starters For Size 0 Starters Single-Pole Type Overload Heater (One Heater per atalog Number) atalog Number Non-ompensating nclosed Starters lock Type Overload Using Three Heaters Single-Pole Type Overload FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH57 Heater atalog Number Volume 5 Motor ontrol and Protection ecember

104 .2 NM ontactors and Starters 200 Series Relays urrent Sensing Protective Relays urrent Sensing Protective Product escription The IQ500 is a heaterless, current-sensing, solid-state motor protective relay with optional communications capabilities. Several functions are incorporated into the base relay (IQ502/IQ504) as standard: Overload (overcurrent) protection Phase unbalance and phase loss protection Ground current protection (lass II) The base relay can serve as the initial building block for a motor protection system by adding the IQ500M Special Function Module. The module can address application related motor load functions with the additional features: Underload protection Long acceleration Jam protection Load control The IQ500 can provide a costeffective alternative to conventional protective relays such as current relays, ground fault relays and phase loss or phase unbalance relays. Used with the PowerNet system, a lowcost, local area communication network, information such as current values, status, setpoint values and cause of trip can be displayed remotely. The IQ500 relay is ideal for a variety of industrial applications such as mining, timber, material handling, air conditioning compressors, wastewater treatment plants and petrochemical industries. ontents escription Page ontactors Non-Reversing and Reversing Starters Non-Reversing and Reversing Relays Thermal and Fast Trip Thermal Type, lass 20, Manual Reset Thermal Type, lass 20, uto/manual Reset Type FT Fast Trip, lass Heater Selection Relays urrent Sensing Protective Standards and ertifications Product Selection imensions Volume 5 Motor ontrol and Protection ecember

105 NM ontactors and Starters 200 Series.2 Features Overload class is adjustable using IP switches for 5, 10, 20 or 30 seconds, maximum trip times at six times rated current esigned for 1000V and less distribution systems Form (NO/N) contact on output relay Isolated alarm relay output contact ommunications capability using IMP network Manual or automatic reset (either a true manual or remote electrical reset) selectable Overload, lass II ground current, phase unbalance and single-phase protection are standard L indication (bicolored red/green) for device status, including overload, phase unbalance or ground current trip Special Function Module adds protection for underload and jam conditions, also provides for long acceleration Standards and ertifications UL File No Product Selection IQ502 Optional load control feature available with special function module Feed-through current transformer windows for contactors, NM Sizes 1 4 (for Size 5 and larger, external current transformers can be used) Fits mounting footprint of aton s MOR relay Panel or starter mountable ause of trip is held in memory through a power loss ell alarm contact available for remote status indication IP switch provided for setting operating frequency 50 or 60 Hz Plug-in terminal block for control power, trip relay and bell alarm relay connections Operating temperature: 20 to 60 ( 4 to 140 F) enefits No external current transformers are required since they are internal to the IQ500 urrent Sensing Protective Relay Maximum Horsepower 200V 230V V Note mpere Rating an be used with external Ts having 5 secondary. IP switches used to select functions and settings on base relay are clearly marked and covered with screw-on plastic covers On the automatic reset, the reset times can be selected for long (90 second) or short (10 second) delay evice can be set for different motor full load currents without additional parts or modules Optional enefits With the addition of the IQ500M Special Function Module, the enhanced protection includes jam (overtorque) and underload and provides long acceleration time (high inertia load) The underload and jam protection functions each have independent Form output relays as part of the module. In addition, the underload and jam functions each have their own Ls for status indication ontrol Voltage 110/120V 50/60 Hz atalog Number IQ502 IQ IQ504 IQ /240V 50/60 Hz atalog Number IQ500L IQ500L Special function module IQ500M IQ500M The underload and jam functions also have separate selectable trip levels and adjustable tripdelay and start-delay settings The IQ500M can be used as a load control module that allows shedding and restoring a particular load that contributes to the load being monitored The PONI (Product Operated Network Interface) card attaches directly to the base relay or special function module for interfacing with the aton s PowerNet communications system Localized display can be achieved with the entral Monitoring Unit Volume 5 Motor ontrol and Protection ecember

106 .2 NM ontactors and Starters 200 Series imensions pproximate imensions in Inches (mm) urrent Sensing Protective Relays IQ504 IQ500L and IQ (4.8) ia Tap 2 Holes 0.44 (11.2) ia (73.2) 3.59 (91.2) 4.5 (114.3) 0.5 (12.7) 1.88 (47.8) 3.59 (91.2) 0.53 (13.5) 4.88 (124.0) (63.5) (76.2) 3.25 (82.6) (30.2) (19.8) 2.75 (69.9) 4.13 (104.9) 0.81 (20.6) ia. 0.5 (12.7) ia (138.9) 4.88 (124.0) 5.47 (138.9) 4.13 (104.9) 346 Volume 5 Motor ontrol and Protection ecember

107 NM ontactors and Starters Solenoids lternating urrent.3 Solenoids lternating urrent Product escription Solenoids from aton s electrical sector are used for a wide variety of applications where straight line motion is to be obtained automatically or at a remote point. Features Plunger and frame are machined to ensure quiet operation Push- and pull-type operation With and without terminal box Plunger provided with connecting pin Size and solenoids are provided with special bearing to minimize wear in clevis under severe service ontents escription Page Solenoids lternating urrent Product Selection imensions Volume 5 Motor ontrol and Protection ecember

108 .3 NM ontactors and Starters Solenoids lternating urrent Product Selection When Ordering Specify atalog number Solenoids 60 Hz, ontinuous uty Size Notes Volt. 60 Hertz Pull Type Operating ata Magnetic Force in Lbs Horizontal Position With Gravity gainst Gravity Max. urrent t 100% Voltage t 85% Voltage t 100% Voltage t 85% Voltage t 100% Voltage t 85% Voltage Stroke in Inches (mm) Inrush Sealed Mounting of solenoids with conduit box Size are for wall mounting Size, and are for floor mounting. Recommended selection of solenoids on basis of 85% voltage values. Part numbers are now obsolete. Without onduit ox Floor Mtg. atalog Number Wall Mtg. atalog Number With onduit ox Mtg. atalog Number (25.4) H H (25.4) H H (25.4) H H (25.4) H H H (25.4) H H H (25.4) H H H (31.8) H H (31.8) H H (31.8) H H (31.8) H H H (31.8) H H H (31.8) H H H Hertz Push Type (25.4) H H (25.4) H H (25.4) H H (25.4) H H H (25.4) H H H (25.4) H H H (31.8) H H (31.8) H H (31.8) H H (31.8) H H H (31.8) H H H (31.8) H H H Volume 5 Motor ontrol and Protection ecember

109 NM ontactors and Starters Solenoids lternating urrent.3 imensions pproximate imensions in Inches (mm) Solenoids Wall Mounted imensions and Shipping Weights Size Push Type Wide Wall Mounted Note In sealed state. High Floor Mounted Mounting eep Shipping Weight Lbs (kg) Pull Type Wide High Mounting eep 2.38 (60.5) 3.63 (92.2) 2.25 (57.2) 1.13 (.7) 1.63 (41.4) 2.0 (0.9) 2.38 (60.5) 2.63 (66.8) 2.25 (57.2) 1.13 (.7) 1.63 (41.4) 2.0 (0.9) 2.63 (66.8) 4.88 (124.0) 3.00 (76.2) 2.00 (50.8) 2.13 (54.1) 2.5 (1.1) 2.63 (66.8) 3.63 (92.2) 3.00 (76.2) 2.00 (50.8) 2.13 (54.1) 2.5 (1.1) 3.00 (76.2) 6.13 (155.7) 4.13 (104.9) 2.38 (60.5) 3.13 (79.5) 5.0 (2.3) 3.00 (76.2) 4.88 (124.0) 4.13 (104.9) 2.38 (60.5) 3.13 (79.5) 5.0 (2.3) 4.00 (101.6) 6.13 (155.7) 4.13 (104.9) 2.75 (69.9) 3.13 (79.5) 7.0 (3.2) 4.00 (101.6) 4.88 (124.0) 4.13 (104.9) 2.75 (69.9) 3.13 (79.5) 7.0 (3.2) Floor Mounted 3.13 (79.5) 4.88 (124.0) 3.00 (76.2) 1.50 (38.1) 2.25 (57.2) 2.5 (1.1) 3.13 (79.5) 3.88 (98.6) 3.00 (76.2) 1.50 (38.1) 2.25 (57.2) 2.5 (1.1) 3.50 (88.9) 6.13 (155.7) 3.75 (95.3) 1.75 (44.5) 3.13 (79.5) 5.0 (2.3) 3.50 (88.9) 4.88 (124.0) 3.75 (95.3) 1.75 (44.5) 3.13 (79.5) 5.0 (2.3) 3.88 (98.6) 6.13 (155.7) 3.75 (95.3) 2.25 (57.2) 3.13 (79.5) 7.0 (3.2) 3.88 (98.6) 4.88 (124.0) 3.75 (95.3) 2.25 (57.2) 3.13 (79.5) 7.0 (3.2) Shipping Weight Lbs (kg) Volume 5 Motor ontrol and Protection ecember

110 .4 NM ontactors and Starters Shoe rakes and Magnetic Shoe rakes and, 511 Series ontents escription Page Shoe rakes and Magnetic Product Selection imensions Product escription Type S rakes from aton s electrical sector re electrically released and spring applied providing fail-safe operation. The retarding torque developed is directly proportional to the spring pressure. pplication escription onveyors Machine tools Printing presses Small cranes Overhead doors umb waiters Vacuum molding machines arnival rides Features The brake wheel is of relatively large size in relation to the torque developed by the brake. This permits use of a larger brake shoe lining and lower shoe pressures. Low shoe pressure, equally distributed over a large lining area, results in even wear of the friction surfaces and even braking torque. The oversize wheel type construction also permits use of a smaller operating solenoid that requires less current for a given torque rating. rakes Standard brakes are equipped with shunt coils. The magnet coil circuit on brakes consists of two separate windings and a protective switch. Mounting Type S brakes are designed and recommended for use and mounting only in the horizontal position. Side or vertical mountings are not recommended because the solenoid loading is altered, resulting in accelerated wear and premature coil failure. 350 Volume 5 Motor ontrol and Protection ecember