Definite Purpose Control. Product Focus

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1 Product Focus

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3 Innovation in Eaton s utler-hammer efinite Purpose (P) ontactors are designed to improve control of refrigeration, air conditioning, ventilation and resistance heating applications. The complete line offers everything from compact Ps to the smallest 0 ampere P ontactor in the world an average of 0% smaller than the competition. lways looking for new ways to improve the customer experience, Eaton launched the 0mm P ontactor with an innovative sealed housing design to keep out contaminants and lower noise. uilding on that success, the new series of ompact Ps are now available in a sleek new sealed design. ontinuing to innovate and upgrade products, Eaton offers the perfect definite purpose solution for your HVR applications. New Series of ompact efinite Purpose ontactors The new 0 ampere, single- and double-pole, Type compact P contactors feature a compact, efficient design with a low V coil and straightthrough wiring. These devices are economically priced, UL recognized/s certified, are current rated and hp/kw rated with magnet coils rated lass F, (most are lass, ) and designed with low V current ratings for less energy consumption. With the ability to be mounted vertically, horizontally or tabletop, the new series of compact Ps will meet all your definite purpose application needs ompact P ontactor. 0mm P ontactor with Quick onnect Terminals. 0mm Reversing P ontactor with Quick onnect Terminals ETON ORPORTION Innovation in i

4 May 007 escription Page Product Family Overview pplication escription Selection ontactors 0, ompact 1- and -Pole , -, - and 4-Pole , Options and ccessories , -Pole Fuse lock , Reversing and -Speed Starters, Single and Three-Phase, Overload Relay and ccessories Heater Packs lass and lass , Single and Three-Phase 7, Overload Relay Specifications , Single and Three-Phase 9, NEM Type 1 Enclosed ontrol ontactors Starters, Starters 7, imensions Renewal Parts Technical ata and Specifications imensions, Weights and Ratings imensions, weights and ratings given in this Product Guide are approximate and should not be used for construction purposes. rawings giving exact dimensions are available upon request. ll listed product specifications and ratings are subject to change without notice. Photographs are representative of production units. Terms and onditions ll orders accepted by Eaton are subject to the general terms and conditions as set forth in Sellers Policy Other utler-hammer Products Eaton s electrical business is a leader in the development and manufacturing of power distribution equipment, electrical control products and advanced industrial automation solutions. For more information on utler-hammer products and services, visit our Web site at WRNING The installation and use of utler-hammer products should be in accordance with the provisions of the U.S. National Electrical ode and/or other local codes or industry standards that are pertinent to the particular end use. Installation or use not in accordance with these codes and standards could be hazardous to personnel and/or equipment. PG00001E

5 May 007 Product Family Overview 1 pplication escription These utler-hammer ampere and horsepower rated devices from Eaton s electrical business are designed for service in applications such as Refrigeration, ir onditioning and Resistance Heating and are manufactured to traditional utler-hammer standards for quality and reliability. They are subjected to stringent quality assurance inspections and Selection Table 1. ing System testing procedures. The life expectancy, both electrical and mechanical, will meet or exceed industry performance requirements for efinite Purpose devices. If more detailed technical information is required specifications, ratings, etc. contact your local Eaton distributor or sales office. N Model = ontactor = Three-Phase Starter = Single-Phase Starter Type = Non-reversing ontactors & Starters 7 = Non-reversing Starters 9 = Non-reversing Starters 6 = Reversing ontactors ontactor Frame Size = ompact 1-Pole = ompact -Pole = ompact 1-Pole W/Shunt = 0, - and -Pole E =, 4-Pole F = 7, - and -Pole G = 90, - and -Pole H =, - and -Pole K = 00 and 00, -Pole L =, -Pole For Starters Only = ommon ontrol Wiring S = Separate ontrol Wiring Enclosure Type N = Open with Metal Mounting Plate R = Open with IN Rail Mounting dapter (- and -Pole, 0 ontactors Only) G = NEM Type 1 Enclosed Power Terminals = inding Head Screw = inding Head Screw and Quick onnect Terminals (side by side) = Screw/Pressure Plate = Screw/Pressure Plate and Quick onnect Terminals (side by side) E = ox Lugs (Posidrive Setscrew) F = ox Lugs (Posidrive Setscrew) and Quick onnect Terminals (side by side) G = inding Head Screw and Quick onnect Terminals (vertical in-line) H = Screw/Pressure Plate and Quick onnect Terminals (vertical in-line) J = ox Lugs (Posidrive Setscrew) and Quick onnect Terminals (vertical in-line) K = ox Lugs (Hex Socket llen Head Setscrew) L = ox Lugs (Hex Socket llen Head Setscrew) and Quick onnect Terminals (side by side) M =ox Lugs (Hex Socket llen Head Setscrew) and Quick onnect Terminals (vertical in-line) Not available on 0 devices. No. of Poles 1 = 1-Pole = -Pole = -Pole 4 = 4-Pole ulk Packaging lank = individual pkg. -84 = 0 pc./pkg. (_) 0 pc./pkg. (_, _, _) -86 = Rotate coil terminals for 0 ontactors Fuse locks 161 = lass M, 0V, 0 7 = lass G, 00V, 8 = lass G, 00V, 0 1 = lass G, 00V, 0 = lass G, 00V, 61 = lass J, 0V, 0 6 = lass J, 0V, 41 = lass T, 00V, 0 4 = lass T, 00V, 461 = lass T, 0V, 0 46 = lass T, 0V, 1 = lass H, 0V, 0 = lass H, 0V, 61 = lass R, 0V, 0 6 = lass R, 0V, uxiliary ontacts (Side Mount) = 1NO Pressure Plate = 1N Pressure Plate = 1NO-1N Pressure Plate = NO Pressure Plate E = N Pressure Plate F = 1NO Pressure Plate and Q G = 1N Pressure Plate and Q H = 1NO-1N Pressure Plate and Q J = NO Pressure Plate and Q K = N Pressure Plate and Q L = 1NO-1N Snap Switch Q Only M =NO-N Snap Switch Q Only oil Selection = 1 V, 0/ Hz = 08 V, 0/ Hz = 4 480V, 0/ Hz = 0 0V, 0/0 Hz H = 77V, Hz J = 0 V, 0/ Hz L = 80 4V, 0 Hz = = 0 = 0 = 0 = 0 = urrent Rating 7 = 7 90 = 90 = 00 = = 00 = R = 1V, 0/ Hz T = 4V, 0/ Hz 1R = 1V 1T = 4V 1W = 48V 1 = V PG00001E

6 ontactors 0, ompact 1- and -Pole May 007 ontents escription ompact 1- and -Pole ontactors 0 Product escription Standards and ertifications Technical ata Specifications Options imensions Product Selection ompact -Pole Product escription Page utler-hammer 0, single- and double-pole, Type contactors from Eaton s electrical business feature a compact, efficient design with a low V coil and straight-through wiring. New contactor housing design effectively limits dust and other contaminants from magnet structure reduces or eliminates noise. These economically priced, UL recognized/ S certified, ampere rated devices are well suited for use in heating/air conditioning, refrigeration, data processing and food service applications. Standards and ertifications UL Recognized omponents: UL File E1491, Guides NLX and NLX8 S ertified omponents: S. No. 14-0, File 808 lass 84 IE EN Technical ata Specifications Insulation : 690V urrent Rated and hp/kw Rated ontacts: ouble reak Magnet oil: lass F, ontact rc overs are standard on all ontactors Standard Power Terminals /16" Hex Washer Head Screws Quad (4) Quick onnect Terminals on all Line and Load Terminals ox Lugs available as option ontactors are marked with Line and Load Terminal esignations Operating Temperature Range: -1 to 8 F (- to 70 ) Terminal Wire Range Hex Washer Head Screws: 16 WG, 0 lb-in torque rating ox Lugs: 16 WG, lb-in torque rating; 8 WG, lb-in torque rating; 6 4 WG, 4 lb-in torque rating Mounting Position: Vertical, Horizontal or Tabletop RI 780/790 Standard RoHS ompliance Table. oil haracteristics oil 0/ Hz One-Pole 4 08/ 77 Two-Pole 4 08/ Options Max. Inrush V Max. Sealed V Max. Sealed Watts Table. ompact Options Factory Installed escription ox lugs with quick connects for 0 contactors: 1-Pole 1-Pole with shunt -Pole To order replace letter in the 6th position of with letter F. EXMPLE: NF iscount Symbol onsult Sales Office for Pricing PG00001E

7 May 007 ontactors 0, ompact 1- and -Pole Product Selection When Ordering Specify plus Magnet oil Suffix. Modify for any options required see factory installed Options Page. Table 4. ing System N0 Incomplete Magnet oil Suffix ompact 1-Pole ompact 1-Pole with Shunt Table. ompact ontactors Product Selection Open Type mpere Ratings Max. Motor Horsepower Inductive Full Load Resistive Single-Pole Single-Pole with Shunt 0 ouble-pole Max. Motor Kilowatts Locked Rotor 77V 480V 0V 1V 0V 1V 0V Rating per pole. Incomplete. Replace underscore (_) in with oil Suffix letter from Table 6. ulk pack quantities are available in quantities of 0, contact local sales office. 1-1/ 7-1/ 7-1/ 7-1/ N_ N_ N1_ N_ N_ N1_ N0_ N_ N0_ N_ imensions ompact -Pole Table 6. Magnet oil Selection oil 0/ Hz (0 Hz); ( Hz) oil Suffix T H 0.0 (0.8) 0.1 (.) 0. (6.) 0.0 (0.8) 0.1 (.) 0. (6.) (8) (4) (61).19 (81) (8) (4) (61).19 (81) 1.61 (41) 1.97 (0). (9) 1.61 (41) 1.97 (0). (9) 1-Pole and 1-Pole +Shunt Ship. Wt.: 0. lb. (0. kg) -Pole Ship. Wt.: 0.7 lb. (0. kg) Figure 1. ompact pproximate imensions in Inches (mm) and Shipping Weights Technical ata Page Options Page iscount Symbol onsult Sales Office for Pricing PG00001E

8 4 ontactors, -, - and 4-Pole May mm P ontactor Product escription utler-hammer Type efinite Purpose ontactors through, from Eaton s electrical business incorporate most competitive contactor mounting dimensions into a single baseplate. ontactors are dual-rated with inductive and resistive ratings as well as horsepower and kilowatt ratings. contactors are furnished with pressure plates and quick connect terminals as standard on, and 0 devices and with box lugs and quickconnect terminals on, 0, and 7. Other terminal configurations are available, see Table 14. ontactors will accept add-on auxiliary contacts order factory assembled or as kits for field installation. The separately available snap-on mechanical interlock permits interlocking two contactors for reversing or two-speed applications. ontactors rated 0 only are available with IN rail mount as a factory installed option. Standards and ertifications UL Recognized omponents UL File #E-1491, Guide NLX S ertified omponents File #LR, lass 04, 481 & 1 IE EN RoHS ompliance ( to 0 Only) Technical ata and Specifications Magnet coil: lass (E, F, G, H and K), lass F ( and L), lass H (), (vailable as factory installed option) ontacts: ouble break oil terminals: 14 WG mbient temperature: 0 F (6 ) maximum UL recognized, S certified and conform to RI 780 E mark Terminal wire range: #8 binding head screw: 14 1 WG (one conductorsolid) #8 screw/pressure plate: 14 8 WG (one conductor) 14 8 WG (two conductors) ox lugs 0: # posidrive screw or / hex socket screw Upper Level: 14 4 WG (one conductor) Lower Level: 14 6 WG (one conductor) ox lugs 7 Upper Level: 14 WG Lower Level: 14 6 WG Note: The box lugs on the 7 device can accept two conductors per pole. ox lugs 90: 1/0 14 WG ox lugs : /0 8 WG ox lugs 00 00: 0 MM 6 WG ox lugs : 70 MM WG Table 7. Lighting uty Ratings ( to 0 Only) Table 8. IE/E Ratings (IE , EN ) for through 0 _ontactors _ -1 (Ic) - (Ie) -4 (Ie) -8a Inductive Rating 480V 0V 480V 0V 480V 0V 480V 0V Table 9. Ratings ( to 0 Only) -Pole, 0 Inductive UL/ S -/ _ Inductive Rating 0 0 -Pole, Inductive UL/ S 0 0 -/ - Tungsten & allast (480V) 0 0 Table. ontactor Torque Ratings ontactor Size Terminal Wire Range Tightening Torque The box lugs on the 0 device can accept conductors per pole, the upper section will accept 4 14 WG and the lower section will accept 6 14 WG. The box lugs on the 7 device can accept conductors per pole, the upper section will accept 14 WG and the lower section will accept 6 14 WG. -Pole, 0 Inductive UL/ S -/ Pole, Inductive UL/ S FL hp I e FL hp I e FL hp I e FL hp I e V Poles in Series 4 /4 4 1 V Poles in Series 8 /4 8 1 V Poles in Series. 1/. 8 /4 8. 1/. 8 /4 8 V per Pole 1/. 1/4. 1/. 1/4. 4V per Pole inding Head Screw 1 14 WG lb-in Screw/Pressure Plate 8 14 WG lb-in ox Lug 1 14 WG WG 8 WG 4 6 WG lb-in lb-in lb-in 4 lb-in 7 ox Lug 14 WG 8 WG 6 WG lb-in 4 lb-in 0 lb-in 90 ox Lug 1/0 14 WG lb-in ox Lug 8 WG 4 6 WG 1/0 WG lb-in 4 lb-in 0 lb-in ox Lug 6 0 MM 00 lb-in ox Lug 70 MM 0 lb-in -/ - PG00001E

9 May 007 ontactors, -, - and 4-Pole Product Selection When Ordering Specify plus Magnet oil Suffix, below. Incomplete. Replace underscore (_) in with Magnet oil Suffix from table below. arton quantities including 0 individually packaged units are available for - and - pole units through inductive. ontactors with coils (only available up to 7) include an early break N auxiliary contact, 0KG1. See Page for more details. vailable only for through 7 contactors and 4-pole contactors. vailable through 7. vailable through. vailable. vailable 90, others V. vailable through 0. Modify for any options required see Options, Page 6. s of accessory kits required, Page 6. Table 1. ontactors Product Selection Open Type Rating, mperes Maximum Motor Maximum Motor Horsepower Kilowatts Inductive Resistive Line Locked 1-Phase -Phase 1-Phase -Phase Full Load per Pole Rotor /4 7-1/ 7-1/ 0 7-1/ Table 1. Magnet oil Selection Hertz 0 Hertz of Poles Table. ing System N X Incomplete Open Type with Metal Mounting Plate Magnet oil Suffix Option ode as necessary Open Type with IN Rail dapter N_ N_ N_ N_ EN4_ N0_ N0_ EN_ NF_ NF_ ENF4_ NJ0_ NJ0_ FNF_ FNF_ FNF7_ FNF7_ GNF90_ GNF90_ R_ R_ R_ R_ R0_ R0_ RF_ RF_ RJ0_ RJ0_ N N N HNE_ N KNE00_ N KNE00_ N LNE_ N oil Suffix R T E J H L 1R 1T 1W 1 4 V 0/ Hz for, 7 and all 4-Pole ontactors ( ). lass H oils available as option for 0 ontactor. dd before oil Suffix letter. Technical ata Pages 4, 4 Options Page 6 ccessories Page 6 imensions Page 0 iscount Symbol onsult Sales Office for Pricing PG00001E

10 6 ontactors, Options and ccessories May 007 Options Factory Installed To order, 6, and ontactors and Starters with the factory installed options listed below, change the basic listed in the Product Selection Table as noted. Table 14. Factory Installed Options escription Terminals through 0 inding Head Screws Without Quick onnect Terminals With Quick onnect Terminals (Side-by-Side) With Quick onnect Terminals (Vertical In-Line) Screw/Pressure Plate Without Quick onnect Terminals With Quick onnect Terminals (Side-by-Side) With Quick onnect Terminals (Vertical In-Line) ox Lugs (# Posidrive/Slotted Screw) Without Quick onnect Terminals With Quick onnect Terminals (Side-by-Side) With Quick onnect Terminals (Vertical In-Line) ox Lugs (Hex Socket llen Head Screw) Without Quick onnect Terminals With Quick onnect Terminals (Side-by-Side) With Quick onnect Terminals (Vertical In-Line) ode Letter 4-Pole contactors have box lugs with slotted screws. Screw/Pressure Plate terminals are not available on 0 ontactors. uxiliary ontacts (Side Mount) Table. uxiliary ontacts Factory Installed G H E F J K L M of Poles -, -, 4-Pole -, -, 4-Pole -, -Pole -, -, 4-Pole -, -, 4-Pole -, -Pole -, -, 4-Pole -, -, 4-Pole -, -Pole -, -Pole -, -Pole -, -Pole Terminals through 7 Replace letter in the 6th position of with ode Letter listed below. EXMPLE: hange FNF0 to FNE0. ox Lugs (Slotted Screw) Without Quick onnect Terminals With Quick onnect Terminals E F -, -Pole -, -Pole dd ode Letter listed below to complete. EXMPLE: hange N to N. escription With Standard Pressure Plate Terminals With Quick onnect Terminals Snap Switch esign with Quick onnect Terminals For through 90 1NO 1N 1NO-1N NO N E For through 7 1NO-1N NO-N For through ode ode ode Letter Letter Letter F G H J K 1NO 1NO-1N NO N E Special Marking Special contactor marking, consult local sales office. 90 available only with binding head screw and quick connect terminals. L M ccessories uxiliary ontact Kits (Side Mounted) Side Mounted uxiliary ontact Table 16. Heavy-uty Pilot Rated for at 0V ircuit With Standard Pressure With Pressure Plate and Plate Terminals Quick onnect Terminals For through 7 1NO 1N 1NO-1N NO N For 90 1NO 1N 1NO-1N NO 0KG1 0KG 0KG 0KG4 0KG For through 1NO 1N 1NO-1N 0KG 0KG1 0KG1 0KG14 0KG 0PG 0PG01 0PG 0PG0 Table 17. Snap Switch esign Side Mounted uxiliary ontacts ircuit 1NO-1N NO-N 0KGS0 0KGS1 0KGS Side Mounted Snap Switch Snap Switch esign with Quick onnect Terminals 0SNP 0SNP iscount Symbol onsult Sales Office for Pricing PG00001E

11 May 007 ontactors, Options and ccessories 7 Magnet oil Quick onnect Terminal Table 18. Magnet oil Quick onnect Terminal escription Extra ual Quick onnect Terminals (U-shaped) for Magnet oil Terminals To order, add Suffix 9 to the complete. Example: N9. uxiliary ontact Kits (Top Mounted) Table 19. Heavy-uty Pilot Rated for at 0V ircuit With Standard Pressure Plate Terminals For through 7 1NO 1N 1NO-1N NO N NO NO-1N 1NO-N N 4NO NO-1N NO-N 1NO-N 4N 0KGT1 0KGT 0KGT 0KGT4 0KGT 0KGT9 0KGT 0KGT 0KGT1 0KGT1 0KGT14 0KGT 0KGT16 0KGT17 Top Mounted uxiliary ontact Not available for 4-pole contactors ( mp). Solid-State ON ELY Timer Side Mounted on, E and F Frame This timer is designed to be wired in series with the load (typically a coil). When the STRT button is pushed (power applied to timer), the ON ELY timing function starts. t the completion of the set timing period, timer and series wired load will both be energized. Table 1. Solid-State ON ELY Timer Timing Range Seconds 1 0 Seconds 0 00 Seconds 0 Minutes dd operating voltage Suffix to. = V, = V, E = 08V Rated. ampere pilot duty not to be used on larger contactors. Terminal connections are quick connects only. Two per side. Separate Enclosures 0TN1_ 0TN0_ 0TN00_ 0TN000_ Solid-State ON ELY Timer NEM 1 Enclosure at. No Mechanical Interlock Kit Table. Separate Enclosures NEM 1 pplication Mechanical Interlock through 0, - and -Pole 79918, - and -Pole or through, 4-Pole Table 0. Mechanical Interlock Kit for through 7 1KM iscount Symbol onsult Sales Office for Pricing PG00001E

12 8 ontactors, -Pole Fuse lock May 007 Optional -Pole Fuse lock vailable only on -Pole, 0 ontactors esigned to save space and reduce installation costs, these -pole Fuse locks will accommodate a variety of fuse classes and fuse holders to satisfy a wide range of electrical/electronic applications such as commercial space and water heaters, dishwashers, food coolers and sterilizing equipment. They are supplied either factory assembled, mounted and wired to the contactor or in kit form. To order factory assembled, add Suffix from table below to of contactor listed on Page and make necessary price addition. EXMPLE: N61. -Pole Fuse lock Table. -Pole Fuse lock Fuse Holder Fuse imensions Terminal Type and Factory Installed Field Installation Kit in Inches (mm) Maximum Wire Size Ordering Suffix Volts mperes iameter Length lass M (.4) 0 (8.1) Pressure Plate WG u 161 0KM61 lass G lass J 0 0 lass T lass H 0 0 lass R (.4) 1.1 (.) 1.41 (.8) 0.41 (.4) 1.6 (41.4). (7.) 0.81 (0.6) 1.06 (6.9) 0.41 (.4) 0.6 (14.) 0.6 (14.) 0.81 (0.6) 0.6 (14.) 0.81 (0.6) 0.6 (14.) 0.81 (0.6). (7.).8 (.) 0.88 (.4) 0.88 (.4) 0 (8.1) 6 (9.6).00 (0.8).00 (76.).00 (0.8).00 (76.) Pressure Plate Pressure Plate Pressure Plate ox Lug Pressure Plate ox Lug ox Lug ox Lug ox Lug ox Lug Pressure Plate ox Lug Pressure Plate ox Lug WG u WG u WG u WG u/l WG u WG u/l 6 WG u WG u/l 6 WG u WG u/l WG u WG u/l WG u WG u/l KG7 0KG8 0KG1 0KG 0KJ61 0KJ6 0KT1 0KT 0KT61 0KT6 0KH1 0KH 0KR1 0KR imensions Front View Side View Figure. -Pole Fuse lock and ontactor imensions Table 4. pproximate imensions for -Pole Fuse lock and ontactor Fuse Size imensions in Inches (mm) lass mps Volts Wide High For imensions Not Shown, See Next Page. G 0 0 H 0 J (61).41 (61) (61).6 (67) 0.00 (76) 4. (7) (1) 4.81 (1).81 (71).81 (71).81 (71) 4. (8).0 (77) 4.7 () 4.1 () 4.1 () eep.14 ().14 ().14 ().18 (1). ().86 (149).9 (0).9 (0) M (61).81 (71).14 () R 0 T (76) 4. (7) (87).44 (87).7 (9) 4.87 (14).0 (77) 4.7 ().7 (70).7 (70).19 (81).94 (7). ().86 (149).4 (18).4 (18).6 (16).68 (144) iscount Symbol onsult Sales Office for Pricing PG00001E

13 May 007 ontactors 7, Reversing and -Speed 6 9 Product escription utler-hammer 6 Reversing ontactors from Eaton s electrical business are furnished with pressure plates and quick connect terminals as standard on, and 0 devices and with box lugs and quick connect terminals on, 0, and 7. Other terminal configurations are available see Factory Installed Options Table on Page 6. Reversing contactors will accept add-on uxiliary ontacts on either side order factory assembled or as kits for field installation. See Page 6. Table. ing System 6N X Incomplete Magnet oil Suffix Option ode as necessary Standards and ertifications UL Recognized omponents UL File #E-1491, Guide NLX S ertified omponents File #LR, Guide 80w-1.14 lass 04 6 Reversing ontactor Product Selection Table 6. Reversing and -Speed ontactors Product Selection Open Type Unwired, Mechanically Interlocked Only Rating, mperes Maximum Motor Maximum Motor Open Type with Metal Horsepower Kilowatts of Poles Mounting Plate Inductive Full Load Resistive per Pole Line Locked Rotor 1-Phase -Phase 1-Phase -Phase Open Type with IN Rail dapter Incomplete. Replace underscore (_) with Magnet oil Suffix from Table 7. vailable through 0. 4 V 0/ Hz for, 7. lass H oils available as option for 0 ontactor. dd before oil Suffix letter. /4 7-1/ 7-1/ Table 7. Magnet oil Selection Volts oil Suffix Hz 0 Hz R T J H L 6N_ 6N_ 6N_ 6N_ 6N0_ 6N0_ 6NF_ 6NF_ 6NJ0_ 6NJ0_ 6FNF_ 6FNF_ 6FNF7_ 6FNF7_ 6R_ 6R_ 6R_ 6R_ 6R0_ 6R0_ 6RF_ 6RF_ 6RJ0_ 6RJ0_ N N Table 8. Magnet oil Options escription Extra dual quick connect terminals ( U shaped) for magnet coil terminals. To order, add Suffix 9 to the complete. EXMPLE: 6N9. Torque Ratings Page 4 Options Page 6 imensions Page 0 iscount Symbol onsult Sales Office for Pricing PG00001E

14 Starters, Single and Three-Phase, May 007 ontents escription Page Starters Product escription.. Features Standards and ertifications Technical ata and Specifications..., 4 Product Selection... Overload Relay ccessories Heater Packs imensions Renewal Parts Features Overload Relay Selectable Manual or utomatic Reset operation Interchangeable Heater Packs adjustable ±4% to match motor FL and calibrated for use with 1.0 and 1. service factor motors lass or 0 heater packs imetallic, ambient compensated operated. Trip free mechanism. Electrically isolated NO-N contacts (pull RESET button to test) Overload trip indication Shrouded or fingerproof terminals to reduce possibility of electrical shock Single-phase sensitivity Table 1. Overload Relay UL/S ontact Ratings ontrol ircuit Volts V V 480V 0V N ontact 0 Make and 0 6 reak reak ontinuous NO ontact 0 Make and.7 reak reak ontinuous.... Wire (Supplied with ommon ontrol) Product escription utler-hammer and efinite Purpose Starters from Eaton s electrical business combine the features and flexibility of the efinite Purpose ontactors and Freedom Series imetallic mbient ompensated Overload Relays mounted on a common mounting plate. Standards and ertifications UL Recognized omponents UL File #E-1491, Guide NLX S ertified omponents File #LR, Guide 80W-1.14 lass 04 1 L1 /T1 L 4/T NO ux. ontact (When Supplied) Wire (Supplied with 1NO ux. ontact) Reset Technical ata and Specifications Table 9. Terminal Wire Sizes Line Side (ontactor) Terminal Type Wire Range Solid or Stranded Power oil Terminals Terminals T1 T Motor Single-Phase onnections Wire (Supplied with ommon ontrol) Starter Screw/ 8 14 WG 1 16 WG Pressure Plate ox Lug 4 14 WG 1 16 WG 0 ox Lug 14 WG 1 16 WG Line side (contactor) torque ratings can be found on Page 4. Table 0. Power Terminals Load u Only (Stranded or Solid) Terminal Range Torque Rating L1 L L 1 /T1 4/T 6/T NO ux. ontact (When Supplied) Wire (Supplied with 1NO ux. ontact) and 0 mpere, 0 and mpere 14 6 WG 0 lb-in (14 WG) 14 WG lb-in (14 WG) lb-in (8 WG) 4 lb-in (6 4 WG) 0 lb-in ( WG) ontrol Terminals u Only 1 16 WG stranded, 1 14 WG solid T1 T Motor T Three-Phase onnections Figure. Starter Wiring iagrams PG00001E

15 May 007 Starters, Single and Three-Phase, Product Selection When Ordering Specify plus Magnet oil Suffix Heater Packs for specific FL of motor, see Page 1 Table. ing System N0 Incomplete Magnet oil Suffix Order N0. Note: Modify for any options required. Table. Single- and Three-Phase Starters Product Selection Open Type mpere Rating Max. Motor hp Max. Motor kw Single-Phase Three-Phase Inductive Full Load Line Locked Rotor Phase -Phase 1-Phase -Phase ommon ontrol 7-1/ 7-1/ Incomplete. Replace underscore (_) with Magnet oil Suffix from Table 4. Starters do not include heater packs. Select heater pack from tables, Page 1. Set of heater packs required for single-phase applications Separate ommon ontrol ontrol Separate ontrol N_ SN_ N_ SN_ N0_ SN0_ N0_ SN0_ NE_ SNE_ NE_ SNE_ NE0_ SNE0_ NE_ SNE_ Table 4. Magnet oil Selection Hertz 0 Hertz oil Suffix oil Suffix R T J H L R 1T 1W 1 Starters with coils include an early breaking auxiliary contact, 0KG1. See Page for more detail. vailable through 0. 4 V 0/ Hz for ontactor. lass H oils available as option for 0 ontactor. dd before oil Suffix letter. Technical ata Pages, 4 ccessories Page 6 imensions Page 8 iscount Symbol onsult Sales Office for Pricing PG00001E

16 1 Starters Overload Relay and ccessories May 007 Overload Relay General Overload relays are provided to protect motors, motor control apparatus and motor-branch circuit conductors against excessive heating due to motor overloads and failure to start. This definition does not include: 1) motor circuits over 0 volts, ) short circuits, ) ground faults and 4) fire pump control. (NE rt. -1) Time urrent haracteristics The time-current characteristics of an overload relay is an expression of performance which defines its operating time at various multiples of its current setting. Tests are run at Underwriters Laboratory (UL) in accordance with NEM Standards and the NE. UL requires When tested at 0 percent of its current rating, the overload relay shall trip ultimately. When tested at 00 percent of its current rating, the overload relay shall trip in not more than 8 minutes. When tested at 0 percent of its current rating, the overload relay shall trip in not more than or 0 seconds, depending on the lass of the relay or heater packs. urrent Rating is defined as the minimum current at which the relay will trip. Per NE, an overload must ultimately trip at % of FL current (heater) setting for a 1. service factor motor and 1% FL for a 1.0 service factor motor. urrent Setting is defined as the FL (Full Load mperes) of the motor and thus the overload heater pack setting. Example: 0% of current rating is defined as 70% (0 x ) of FL current (heater) setting for a 1. service factor motor. ampere heater setting must trip in 0 seconds or less at 7 amperes motor current for a lass 0 relay. Overload Relay Setting FL ial djustment For motors having a 1. service factor, rotate the FL adjustment dial to correspond to the motor s FL rating. Estimate the dial position when the motor FL falls between two letter values as shown in the example. For motors having a 1.0 service factor, rotate the FL dial one-half position counterclockwise (W). Manual/utomatic Reset The overload relay is factory set at M for manual reset operation. For automatic reset operation, turn the reset adjustment dial to the position as shown in the illustration. utomatic reset is not intended for two-wire control devices. Test for Trip Indication To test overload relay for trip indication when in manual reset, pull out the blue RESET button. n orange flag will appear indicating that the device has tripped. Push RESET button in to reset. Figure 4. FL ial djustment Table. Replacement Overload with onnectors Starter Size Overload Part and 0 and 0 ccessories ontactor ccessories See Pages 6 and 7. Locking over for Overload Relay Snap-on transparent or opaque plastic panel for covering access port to the overload relay trip setting dial helps prevent accidental or unauthorized changes to trip and reset setting. Table 6. Locking over for Overload Relay escription Min. Order Quantity (Std. Pkg.) Separate Enclosures Table 7. Separate Enclosures NEM 1 lear cover, no accessibility 0 0P Gray cover, no accessibility, with 0 0P4 uto only nib Gray cover, no accessibility, with Manual only nib Gray cover with FL dial accessibility,,,, positions and uto only nib Gray cover with FL dial accessibility,,,, positions and Manual only nib pplication and 0, 0 and 1.0 Service Factor 1. Service Factor Example of 1.0 FL setting for heater pack number H0 showing position for 1.0 or 1. service factor motors. FL ial djustment 0 0P 0 0P6 0 0P M Example of setting for manual reset. Reset djustment ial iscount Symbol onsult Sales Office for Pricing PG00001E

17 May 007 Starters Heater Packs lass and lass 0 1 Heater Packs Fast Trip lass Heater Packs Manual or utomatic Reset Note: Heater packs are shipped to a carton. s listed below are for heater packs. Table 8. Fast Trip Ratings Motor Full Load mpere Rating ial Position For motor full load amperes between listed values, adjust dial clockwise for higher or counterclockwise for lower motor currents. The currents listed are for service factor motors. position adjustment is provided for 1.0 service factor motors. Set of three heater packs are required for both single- and three-phase applications. Standard Trip lass 0 Heater Packs Manual or utomatic Reset Note: Heater packs are shipped to a carton. s and prices listed below are for heater packs. Table 9. Standard Trip Ratings Motor Full Load mpere Rating ial Position (Includes Heater Packs) H1- H- H- H4- H- H6- H7- H8- H9- H1- H1- H- H- H4- H1- H6- H7- (Includes Heater Packs) H001- H00- H00- H004- H00- H006- H007- H008- H009- H0- H0- H01- H01- H014- H0- H016- H017- For motor full load amperes between listed values, adjust dial clockwise for higher or counterclockwise for lower motor currents. The currents listed are for service factor motors. position adjustment is provided for 1.0 service factor motors. Set of three heater packs are required for both single- and three-phase applications. Trip urves imetallic mbient ompensated Overload Relay Open Rating Trip Time (Seconds), Figure. lass Overload Relay Open Rating, Trip Time (Seconds) Figure 6. lass 0 Overload Relay Open Rating Multiples of urrent Setting Multiples of urrent Setting From old Start From Hot Start From old Start From Hot Start iscount Symbol onsult Sales Office for Pricing PG00001E

18 14 Starters 4, Single and Three-Phase 7, 7 May 007 ontents escription Page Starters 4 Product escription Features Standards and ertifications Technical ata and Specifications Product Selection Overload Relay Specifications imensions Renewal Parts Product escription utler-hammer 7 and 7 efinite Purpose Starters from Eaton s electrical business combine the features and flexibility of the efinite Purpose ontactors and XT Series i-metallic mbient ompensated Overload Relays. 7 Starter Features Selectable Manual or utomatic Reset operation lass Trip lass imetallic, ambient compensated operated. Trip free mechanism. Electrically isolated NO-N contacts (pull TEST button to test) Shrouded or fingerproof terminals to reduce possibility of electrical shock Single-phase sensitivity Standards and ertifications UL Recognized omponents UL File #E-1491, Guide NLX S ertified omponents File #LR, Guide 80W-1.14 lass 04 Technical ata and Specifications Table. Terminal Wire Sizes Line Side (ontactor) Terminal Type Wire Range Solid or Stranded Power oil Terminals Terminals Screw/ 8 14 WG 1 16 WG Pressure Plate ox Lug 4 14 WG 1 16 WG 4 Line side (contactor) torque ratings can be found on Page 4. Table 41. Power Terminals Load u Only (Stranded or Solid) Terminal Range Torque Rating and mpere 0, and 4 mpere 14 8 WG 16 lb-in (14 8 WG) 14 WG 1 lb-in (14 WG) ontrol Terminals u Only 1 16 WG stranded, 1 14 WG solid 1 L1 /T1 T1 1 L 4/T T Wire (Supplied with ommon ontrol) 1 14 Motor Single-Phase onnections L1 L L /T1 4/T 6/T T1 T Motor T Wire (Supplied with ommon ontrol) Three-Phase onnections Figure 7. Starter Wiring iagrams 1NO ux. ontact (When Supplied) Wire (Supplied with 1NO ux. ontact) Reset 1NO ux. ontact (When Supplied) Wire (Supplied with 1NO ux. ontact) PG00001E

19 May 007 Starters 4, Single and Three-Phase 7, 7 Product Selection When Ordering Specify plus Magnet oil Suffix plus Overload Relay Suffix (see example at right) Table 4. ing System 7NE0 Incomplete Magnet oil Suffix 0 Overload Relay Suffix Table 4. Three-Phase Starter Product Selection Open Type mpere Rating Inductive Full Load Line Locked Rotor Max. Motor hp 7-1/ Max. Motor kw Order 7NE00. Note: Modify for any options required. ommon ontrol Separate ontrol Metal IN Rail Metal IN Rail Mounting Plate dapter Mounting Plate dapter 7N_ 7R_ 7SN_ 7SR_ 7N_ 7R_ 7SN_ 7SR_ 7NE0_ 7RE0_ 7SNE0_ 7SRE0_ 7NE_ 7RE_ 7SNE_ 7SRE_ 7NE4_ 7RE4_ 7SNE4_ 7SRE4_ Incomplete. Replace underscore (_) with Magnet oil Suffix from Table 44 and Overload Relay Suffix from Table 4. Table 44. Magnet oil Selection Hertz 0 Hertz oil Suffix R T J H L oil Suffix 1R 1T 1W 1 Starters with coils include an early breaking auxiliary contact, 0KG1. See Page for more detail. vailable through 4. lass H oils available as option. dd before oil Suffix letter. Table 4. Overload Relay Suffix Motor Full Load mperes Frame Frame Suffix ode P16 P4 P P 001 1P6 P For use with ontactor mp Range iscount Symbol onsult Sales Office for Pricing PG00001E

20 16 Starters 4, Single and Three-Phase 7, 7 May 007 Table 46. Single-Phase Starter Product Selection Open Type mpere Rating Inductive Full Load Line Locked Rotor Max. Motor hp /4 7-1/ 7-1/ Max. Motor kw ommon ontrol Separate ontrol Metal IN Rail Metal IN Rail Mounting Plate dapter Mounting Plate dapter 7N_ 7R_ 7SN_ 7SR_ 7N_ 7R_ 7SN_ 7SR_ 7NE0_ 7RE0_ 7SNE0_ 7SRE0_ 7NE_ 7RE_ 7SNE_ 7SRE_ 7NE4_ 7RE4_ 7SNE4_ 7SRE4_ Incomplete. Replace underscore (_) with Magnet oil Suffix from Table 47 and Overload Relay Suffix from Table 48. Table 47. Magnet oil Selection Hertz 0 Hertz oil Suffix R T J H L oil Suffix 1R 1T 1W 1 Starters with coils include an early breaking auxiliary contact, 0KG1. See Page for more detail. vailable through 4. lass H oils available as option. dd before oil Suffix letter. Table 48. Overload Relay Suffix Motor Full Load mperes Frame Frame Suffix ode P16 P4 P P 001 1P6 P For use with ontactor mp Range iscount Symbol onsult Sales Office for Pricing PG00001E

21 May 007 Starters Overload Relay Specifications 17 Overload Relays These tripping characteristics are the mean values of the spread at 0 ambient temperature in a cold state. Tripping time depends on response current. With devices at operating temperature, the tripping time of the overload relay reduces to approximately % of the read off value. Specific characteristics for each individual setting range can be found in MN0001E. Seconds Minutes h Phase XTO...1, XTO...1 -Phase Table 49. Overload Relay Technical ata and Specifications Figure 8. Tripping haracteristics escription XTO 1 XTO 1 General Standards IE/EN 947, VE 06, UL, S IE/EN 947, VE 06, UL, S limatic Proofing amp heat, constant, to IE ; amp heat, cyclic, to IE amp heat, constant, to IE ; amp heat, cyclic, to IE mbient Temperature - to 0 [-1 to 1 F] - to 0 [-1 to 1 F] Temperature ompensation ontinuous ontinuous Mechanical Shock Resistance (IE/EN ) Half-sinusoidal Shock ms g g egree of Protection IP0 IP0 Protection against irect ontact when ctuated Finger and back of hand proof Finger and back of hand proof from Front (IE 6) Insulation (Ui) V Overvoltage ategory /Pollution egree III/ III/ Impulse Withstand (Uimp) V Operational (Ue) V Safe Isolation to VE 06 Part 1 and Part 1/1 etween auxiliary contacts and main contacts (V) etween main contacts (V) Overload Relay Setting Range Temperature ompensation Residual Error >0 (%/K) urrent Heat Loss ( onductors) Lower value of setting range, W Upper value of setting range, W Terminal apacity Solid, mm Flexible with ferrule, mm mbient temperature operating range to IE/EN 947, PT: - to mm flexible with ferrules to IN 468. Main contact terminal capacity, solid and stranded conductors with ferrules: When using conductors use identical cross-section x (1 6) x (1 4) x (1 6) Solid or Stranded, WG Terminal Screw Tightening Torque Nm Lb-in M M6. 1 Tools Pozidrive screwdriver Standard screwdriver Size 1 x x (1 16) 1 x x (1 ) Size 1 x 6 PG00001E

22 18 Starters Overload Relay Specifications May 007 Table 49. Overload Relay Technical ata and Specifications (ontinued) escription XTO 1 XTO 1 uxiliary and ontrol ircuit onnections Impulse Withstand (Uimp) V Overvoltage ategory/pollution egree III/ III/ Terminal apacity Solid, mm Flexible with ferrule, mm Solid or stranded, WG Terminal Screw Tightening Torque Nm Lb-in Tools Pozidrive screwdriver Standard screwdriver x (0.7 4) x (0.7.) x (18 1) M Size 1 x 6 uxiliary ircuit Rated Insulation (Ui) V Rated Operational (Ue) V Safe Isolation to VE 06 Part 1 and Part 1/1 etween the auxiliary contacts (V) onventional Thermal urrent, Ith 6 6 Rated Operational urrent - NO ontact V V 4V 00V N ontact V V 4V 00V Rated Operational urrent -1 L/R ms 4V V 1V 0V Short ircuit Rating without Welding Maximum fuse, gg/gl 6 6 Rated operational current: Making and breaking conditions to -1, L/R constant as stated x (0.7 4) x (0.7.) x (18 1) M Size 1 x Table 0. Overload Relay Replacement s Motor Full Load mperes Frame Frame Suffix ode P16 P4 P P 001 1P6 P For use with ontactor mp Range Overload Relay XTOP161P XTOP41P XTOP1P XTOP1P XTO00P XTO1P61P XTOP41P XTO0041P XTO0061P XTO01P XTO0161P XTO041P XTO01P XTO01P XTO0161P XTO041P XTO01P XTO071P iscount Symbol onsult Sales Office for Pricing PG00001E

23 May 007 Starters 7, Single and Three-Phase 9, 9 19 ontents vailable June 007 escription Page Starters 7 Product escription Features Standards and ertifications Selection Product Selection Overload Relay Specifications Features Standard Version: Selectable Trip lass (,, 0, 0) with Selectable Manual or uto Reset (4 and 6 mm Frames) urrent djustment Range: :1 Self-Powered esign will accept voltages from 1 to 690V 0/ Hz mbient Temperature ompensation Low Heat Generation Phase Loss Protection Phase Unbalance Protection Electrically isolated 1NO-1N ontacts (Push-to-Test) Trip Status Indicator Standards and ertifications UL Listed omponents S ertified omponents IE EN , EN E ertified omponents ertified omponents RoHS ertified omponents 1 L1 /T1 T1 L 4/T T Wire (Supplied with ommon ontrol) Motor Single-Phase onnections Wire (Supplied with ommon ontrol) 1NO ux. ontact (When Supplied) Wire (Supplied with 1NO ux. ontact) Reset 9 Starter Product escription utler-hammer 9 and 9 efinite Purpose Starters from Eaton s electrical business combine the features and flexibility of the efinite Purpose ontactors and 96 Electronic Overload Relays. 1 L1 L L /T1 4/T 6/T T1 T Motor T Three-Phase onnections Figure 9. Starter Wiring iagrams 1NO ux. ontact (When Supplied) Wire (Supplied with 1NO ux. ontact) PG00001E

24 0 Starters 7, Single and Three-Phase 9, 9 May 007 vailable June 007 Selection Table 1. 9 and 9 P ing System 9 N X E 0 0 esignation = Three-Phase Starter = Single-Phase Starter Type 9 = Non-reversing 69 = Reversing ontrol = ommon ontrol S = Separate ontrol Enclosure Type N = Open with Metal Mounting Plate R = Open with IN Rail Mounting dapter (- and -Pole, 0 ontactors Only) G = NEM Type 1 Enclosed Power Terminals ontactor = inding Head Screws without Quick onnect Terminals = inding Head Screws with Quick onnect Terminals = Pressure Plate without Quick onnect Terminals = Pressure Plate with Quick onnect Terminals E = Lugs without Quick onnect Terminals F = Lugs with Quick onnect Terminals 0 7 ontactor E = Lugs without Quick onnect Terminals F = Lugs with Quick onnect Terminals = = 0 = 0 = urrent Ratings 0 = 0 = 7 = 7 Overload Range P Starters with 96 Electronic Overload 7 ontactor P0 = = = = = = = 7 OLR Model esignation E = Standard 96 OLR SEL Reset, SEL lass uxiliary ontacts (Side Mount) = 1NO Pressure Plate = 1N Pressure Plate = 1NO-1N Pressure Plate = NO Pressure Plate E = N Pressure Plate F = 1NO Pressure Plate and Q G = 1N Pressure Plate and Q H = 1NO-1N Pressure Plate and Q J = NO Pressure Plate and Q K = N Pressure Plate and Q L = 1NO-1N Snap Switch Q Only M = NO-N Snap Switch Q Only X = none R = 1V T = 4V = 1/V = 08/V = 4/480V oil odes = 0/0V H = 77V L = 80/4V J = V/ Hz; 0V/0 Hz (vailable through 0) PG00001E

25 May 007 Starters 7, Single and Three-Phase 9, 9 1 Product Selection When Ordering Specify plus oil ode, uxiliary ontact ode, OLR Model esignation and Overload Range ode (see Table ). Table. ing System 9 N 1 X E 0 0 vailable June 007 R = 1V T = 4V = 1/V = 08/V = 4/480V oil odes Incomplete = 0/0V H = 77V L = 80/4V J = V/ Hz; 0V/0 Hz (vailable through 0) uxiliary ontacts (Side Mount) = 1NO Pressure Plate = 1N Pressure Plate = 1NO-1N Pressure Plate = NO Pressure Plate E = N Pressure Plate F = 1NO Pressure Plate and Q G = 1N Pressure Plate and Q H = 1NO-1N Pressure Plate and Q J = NO Pressure Plate and Q K = N Pressure Plate and Q L = 1NO-1N Snap Switch Q Only M = NO-N Snap Switch Q Only X = none Overload Range P Starters with 96 Electronic Overload, and 0 ontactor P0 = = = = = = = 7 OLR Model esignation E = Standard 96 OLR SEL Reset, SEL lass Table. Three-Phase Starter Product Selection Open Type mpere Rating Max. Max. ommon ontrol Separate ontrol Inductive Line Locked Motor Motor Metal IN Rail Metal IN Rail Full Load Rotor hp kw Mounting Plate dapter Mounting Plate dapter / Incomplete. Replace underscore (_) with Suffix (see Table ). 9N_ 9R_ 9SN_ 9SR_ 9N_ 9R_ 9SN_ 9SR_ 9NE0_ 9RE0_ 9SNE0_ 9SRE0_ 9NE_ 9RE_ 9SNE_ 9SRE_ 9NE0_ 9RE0_ 9SNE0_ 9SRE0_ 9NE_ 9SNE_ 9NE7_ 9SNE7_ iscount Symbol onsult Sales Office for Pricing PG00001E

26 Starters 7, Single and Three-Phase 9, 9 May 007 Product Selection When Ordering Specify plus oil ode, uxiliary ontact ode, OLR Model esignation and Overload Range ode (see Table 4). Table 4. ing System vailable June N 1 X E 0 0 R = 1V T = 4V = 1/V = 08/V = 4/480V oil odes Incomplete = 0/0V H = 77V L = 80/4V J = V/ Hz; 0V/0 Hz (vailable through 0) Overload Range P Starters with 96 Electronic Overload, and 0 ontactor P0 = = = = = = = 7 uxiliary ontacts (Side Mount) = 1NO Pressure Plate = 1N Pressure Plate = 1NO-1N Pressure Plate = NO Pressure Plate E = N Pressure Plate F = 1NO Pressure Plate and Q G = 1N Pressure Plate and Q H = 1NO-1N Pressure Plate and Q J = NO Pressure Plate and Q K = N Pressure Plate and Q L = 1NO-1N Snap Switch Q Only M = NO-N Snap Switch Q Only X = none OLR Model esignation E = Standard 96 OLR SEL Reset, SEL lass Table. Single-Phase Starter Product Selection Open Type mpere Rating Max. Max. ommon ontrol Separate ontrol Inductive Line Locked Motor Motor Metal IN Rail Metal IN Rail Full Load Rotor hp kw Mounting Plate dapter Mounting Plate dapter /4 7-1/ Incomplete. Replace underscore (_) with Suffix (see Table 4). 9N_ 9R_ 9SN_ 9SR_ 9N_ 9R_ 9SN_ 9SR_ 9NE0_ 9RE0_ 9SNE0_ 9SRE0_ 9NE_ 9RE_ 9SNE_ 9SRE_ 9NE4_ 9RE4_ 9SNE4_ 9SRE4_ iscount Symbol onsult Sales Office for Pricing PG00001E

27 May 007 Starters Overload Relay Specifications Technical ata and Specifications Table 6. Overload Relay Specifications General 96 escription Standard Protection Thermal 1.0 x FL: oes not trip x FL: Overload trip Phase Loss 1 Phase = 0, Trip time = s (Hot Status) Phase Imbalance Max - Min / Max > %, Trip time = s (Hot Status) Inrush urrent > 8 x Max FL, Trip time is 0.s (old Status) Trip lass lass,, 0, 0 Selectable Reset M / M-O / -O vailable June 007 Indications Test Indicator Trip Indicator P Power Sensing Instant Reset by Power ON Thermal memory old and Hot Trip urves Power onsumption Options Safety over Remote Reset Manual / Manual + Stop uto / uto + Stop uto Reset Time = 16s Yellow Yellow phase PU reset by Power ON after s < min. Power ON > 0 min. is Hot Status < 00 mw overs FL dial, IP switches 4V, 4V, V, V Table 6. Overload Relay Specifications (ontinued) General 96 escription Standard limate onsiderations mbient Temperature - to 6 (-1 to 149 F) inside enclosure (Operating) mbient Temperature - to 80 (- to 176 F) (Storage / Transportation) Humidity UL991 (H): 0 9% non-condensing ltitude (Operating) NEM IS1: 000 meters max above sea level Pollution (Operating Pollution degree External) Mechanical Shock g Resistance (IE/EN ) Vibration (Lloyd s Register of Shipping, Vibration Test ) Temperature ompensation s ontrol Insulation (Ui) Main ircuit Insulation (Ui) ontrol ircuit Impulse Withstand (Uimp) V FL Range 6g ontinuous 1 690V, 0/ Hz 00V 690V 00 4 mm Frame: 96_ mm Frame: 96_ 1 1 mm Frame: 96_ 0 0 Safety egree of Protection IP0 (Stand-lone Version Only) apacity ontrol Terminal apacity WG ontrol Terminal Tightening 0.79 (7) Torque in Nm (lb-in) Load Terminal apacity 4 mm Frame: 96_ 14 6 WG 6 mm Frame: 96_ 1 WG 1 mm Frame: 96_ 6 WG 0 mcm Load Terminal Tightening Torque in Nm (lb-in) 4 mm Frame: 96_. (8) 6 mm Frame: 96_ 9.0 (80) 1 mm Frame: 96_.6 (00) PG00001E

28 4 Starters Overload Relay Specifications May 007 vailable June 007 Table Replacement Overloads for Integrated Use with P ontactors FL Range (mps) P ontactor Rating 4 mm Overload Frame Size ,, 0,, 0,, 0,, 0,,, 0,, 0, 0 Standard lass //0/0 96P0SEL 90SEL 90SEL 908SELE 9SELF 94SELF 6 mm Overload Frame Size 7, 7 97SELG iscount Symbol onsult Sales Office for Pricing PG00001E

29 May 007 NEM Type 1 Enclosed ontrol ontactors Product Selection When Ordering Specify plus Magnet oil Suffix, below. Modify for any options required see Options, Page 6. Table 8. ing System G X Incomplete Magnet oil Suffix Option ode as necessary NEM 1 Enclosed P ontactor Table 9. -, - and 4-Pole NEM Type 1 Enclosed ontactors Product Selection Rating, mperes Maximum Motor Horsepower Inductive Full Load Resistive per Pole Line Locked Rotor Maximum Motor Kilowatts 1-Phase -Phase 1-Phase -Phase of Poles NEM Type /4 7-1/ Incomplete. Replace underscore (_) in with Magnet oil Suffix from table below. 7-1/ G_ G_ G_ G_ EG4_ G0_ G0_ EG_ GF_ GF_ EGF4_ GJ0_ GJ0_ FGF_ FGF_ Table. Magnet oil Selection Hertz 0 Hertz oil Suffix R T J H L 1R 1T 1W 1 ontactors with coils include an early break N auxiliary contact, 0KG1. See Page for more details. vailable through / Hz for ontactor. lass H oils available as option. dd before oil Suffix letter. Technical ata Pages 4, 4 Options Page 6 ccessories Page 6 imensions Page 0 iscount Symbol onsult Sales Office for Pricing PG00001E

30 6 NEM Type 1 Enclosed ontrol Starters, May 007 NEM 1 Enclosed P Starter Product escription utler-hammer and efinite Purpose Starters from Eaton s electrical business combine the features and flexibility of the efinite Purpose ontactors and Freedom Series imetallic mbient ompensated Overload Relays mounted on a common mounting plate. Standards and ertifications UL Recognized omponents UL File #E-1491, Guide NLX S ertified omponents File #LR, Guide 80W-1.14 lass 04 Product Selection When Ordering Specify plus Magnet oil Suffix Heater Packs for specific FL of motor, see Page 1. Table 61. ing System G0 X Incomplete Magnet oil Suffix Option ode as necessary Table 6. Single- and Three-Phase NEM Type 1 Enclosed Starters Product Selection mpere Rating Max. Motor hp Max. Motor kw Single-Phase Three-Phase Inductive Full Load Line Locked Rotor 1-Phase -Phase 1-Phase -Phase ommon ontrol Separate ommon ontrol ontrol Separate ontrol / 7-1/ G_ SG_ G_ SG_ G0_ SG0_ G0_ SG0_ GE_ SGE_ GE_ SGE_ GE0_ SGE0_ GE_ SGE_ Incomplete. Replace underscore (_) with Magnet oil Suffix from Table 6. Starters do not include heater packs. Select heater pack from tables, Page 1. Set of heater packs required for singlephase applications. Starters with coils include an early breaking auxiliary contact, 0KG1. See Page for more detail. vailable through / Hz for ontactor. lass H oils available as option. dd before oil Suffix letter. Table 6. Magnet oil Selection Hertz 0 Hertz oil Suffix R T J H L 1R 1T 1W 1 Technical ata Pages, 4 ccessories Page 6 imensions Page 8 iscount Symbol onsult Sales Office for Pricing PG00001E

31 May 007 NEM Type 1 Enclosed ontrol 4 Starters 7, 7 7 NEM 1 Enclosed P Starter Product escription utler-hammer 7 and 7 efinite Purpose Starters from Eaton s electrical business combine the features and flexibility of the efinite Purpose ontactors and XT Series i-metallic mbient ompensated Overload Relays. Standards and ertifications UL Recognized omponents UL File #E-1491, Guide NLX S ertified omponents File #LR, Guide 80W-1.14 lass 04 Product Selection When Ordering Specify plus Magnet oil Suffix plus Overload Relay Suffix Table 64. ing System 7GE0 0 Incomplete Magnet oil Suffix Overload Relay Suffix Table 6. Single- and Three-Phase NEM Type 1 Enclosed Starters Product Selection mpere Rating Max. Motor hp Max. Motor kw Single-Phase Three-Phase Inductive Line Locked Separate ommon Separate Full Load Rotor ontrol ontrol ontrol Phase -Phase 1-Phase -Phase ommon ontrol /4 7-1/ 7-1/ 7-1/ Incomplete. Replace underscore (_) with Magnet oil Suffix from Table 66 and Overload Relay Suffix from Table 67. 7G_ 7SG_ 7G_ 7SG_ 7G_ 7SG_ 7G_ 7SG_ 7GE0_ 7SGE0_ 7GE0_ 7SGE0_ 7GE_ 7SGE_ 7GE_ 7SGE_ 7GE4_ 7SGE4_ 7GE4_ 7SGE4_ Table 66. Magnet oil Selection Hertz 0 Hertz vailable through 4. Starters with coils include an early breaking auxiliary contact, 0KG1. See Page for more detail. lass H oils available as option. dd before oil Suffix letter. PG00001E oil Suffix R T J H L 1R 1T 1W 1 Table 67. Overload Relay Suffix Motor Full Load mperes Frame Frame Suffix ode P16 P4 P P 001 1P6 P For use with ontactor mp Range Technical ata Pages 14, 4 ccessories Page 6 imensions Page 9 iscount Symbol onsult Sales Office for Pricing

32 8 imensions May 007 and Starters Table 68. pproximate imensions and Shipping Weights mpere Size Open Type and 0 imensions in Inches (mm) Wide.0 (64.0).6 (6.0) 0 and.6 (6.0) NEM 1 Enclosed and 0, 0 and.6 (14.0) 7.64 (194.0) High 7.14 (181.0) 8.08 (0.0) 8.08 (0.0).17 (8.0) 1.7 (7.0) eep Mounting uxiliary ontact dder E G H.6 (90.4).0 (89.0) 4. (.0).81 (148.0) 6.67 (169.0).69 (9.7).66 (9.0).66 (9.0) 6. (166.0) 0 (190.) 0 (190.) 8.00 (0.0).7 (7.0).0 (.1).00 (1.0).00 (1.0) 4.0 (4.0) 6.00 (.0).4 (1.7).4 (1.7).4 (1.7) Ship. Wt. Lbs. (kg) 1.8 (.8) 1.8 (.8).6 (1.6) 4.8 (.).6 (4.8) H H H H E E G G Mtg. for #- Screw Mtg. for #- Screw and 0 mpere Open Type, 0 and mpere Open Type Figure. pproximate imensions Open Type E G, 0,, 0 and mpere NEM 1 Enclosed Figure. NEM 1 Enclosed imensions PG00001E

33 May 007 imensions 9 7 and 7 Starters Table 69. pproximate imensions and Shipping Weights mpere Size Open Type and (Metal Plate) and (IN Rail Mount) 0, and 4 (Metal Plate) 0, and 4 (IN Rail Mount) NEM 1 Enclosed imensions in Inches (mm) Wide. (61.0). (6.). (61.0). (6.), and 0.6 (14.0) and (194.0) High.0 (19.0).0 (1.0) 6.00 (.0).70 (14.0).17 (8.0) 1.7 (7.0) eep Mounting uxiliary ontact dder E G H. (8.0). (8.0). (8.0). (8.0).81 (148.0) 6.67 (169.0).70 (94.0).70 (94.0).90 (98.0).90 (98.0).1 (8.6).4 (1.7).4 (1.7).1 (8.6) 8.00 (0.0).7 (7.0).4 (1.7).4 (1.7) 4.0 (4.0) 6.00 (.0) Ship. Wt. Lbs. (kg) 1.6 (.7) 1.6 (.7) 1. (.9) 1. (.9) 4.8 (.).6 (4.8) H H E E and mpere Open Type 0, and 4 mpere Open Type Figure 1. pproximate imensions Open Type E G,, 0, and 0 mpere NEM 1 Enclosed Figure 1. NEM 1 Enclosed imensions PG00001E

34 0 imensions May 007 ontactors Table 70. pproximate imensions and Shipping Weights mpere Size of Poles imensions in Inches (mm) Wide High eep dd 0.0 inch (8 mm) to width for contactors with coils. Mounting Side uxiliary ontact dder E F G H J Ship. Wt. Lbs. (kg) Open Type 0 and. (61.0).7 (9.0). (8.0). (8.0).00 (1.0).1 (79.0) 0 (8.0) 0.4 (8.6) 1. (.6) 4.68 (68.0).7 (9.0).8 (86.0). (8.0).00 (1.0) (8.0).1 (79.0) 0 (8.0) 0.0 (). (1.0) 7 and.6 (67.0).7 (9.0).97 (1.0). (8.0).00 (1.0) (8.0).1 (79.0) 0 (8.0) 0.7 (9.).8 (1.) 90 and.9 (86.0).1 (.0) 4.76 (.0) 4.44 (.0).87 (7.0).0 (6.) 0.4 (1.7) 4.0 (1.8) and 4.08 (4.0) 7.17 (18.0).94 (1.0).00 (76.0) 6.6 (168.0) 0.4 (1.7) 8. (.9) 00 and 00 and 7.0 (179.0) 9. (.0) (184.0) 6.00 (.0) 8.0 (16.0) 0.0 (9.1) and 7.0 (179.0) 1.1 (.0) 7.78 (198.0) 6.00 (.0) 0 (18.0).0 (.4) Open Type Reversing 0 and.0 (17).7 (9). (8). (8) 4. (8).1 (79) 4.1 () 0.4 (8.6).6 (1.) 7 and.77 (147).7 (9).97 (1). (8). (). (80).1 (79) 4.6 (8) 0.7 (9.).6 (.) NEM 1 Enclosed 0 and 4. (4.0) 6.7 (171.0).0 (89.0).7 (70) (14.0).4 () 4.6 (14.0) 9.1 (41.0) 4.81 (1.0) 4.0 (4.0) 8.00 (0.0).8 (.6) and 6. (.9) 0 mpere, - and -Pole (79918) mpere, 4-Pole mpere, - and -Pole (79919) E E Figure 14. Enclosures J J J I J ux. ont. F ux. ont. G ux. ont. F ux. ont. G H Mtg. Holes/Slots for 8 Screws E 7 mpere (Non-reversing) H Mtg. Holes/Slots for 16 Screws E 7 mpere (Reversing) J E Side Mtd. ux. E H E Figure., -, - and 4-Pole ux. Mtg. Holes for Screws 90 mpere mpere 00 mpere Mtg. Holes for Screws PG00001E

35 May 007 Renewal Parts 1 Renewal Parts Renewal ontact Kits for efinite Purpose ontactors Replace complete contactor for: oils Table 71. oil Selection oil Frequency Inrush (Maximum) Sealed (Maximum) oil oil Part V Watts V Watts Suffix lass Standard,, 0 and - and -Pole (Series 1) 1 4 1/ 08/ 0/ 4/480 0/ R T J H lass F, lass F, / L lass F, ,, 0 and - and -Pole (Series 1) 1 4 4/ 08/ 4/480 0/ R T lass F, lass F, H lass F, / L lass F, 9--8,, 0 and - and -Pole (Series 1) 1 4 1/ 08/ 0/ 4/480 0/ R T J H lass H, lass H, / L lass H, and -Pole (Series 1) 1 4 1/ 08/ 0/ 4/480 0/ Table 7. Renewal ontact Kits for efinite Purpose ontactors FNF0 FNF0 FNF FNF FNF7 FNF7 GNF90 GNF90 HNE KNE00 KNE00 LNE Order one kit per pole, for -pole and for -pole devices Pole Kit -Pole Kit -Pole Kit Part No. Part No. Part No R T J H lass F, lass F, / L lass F, iscount Symbol onsult Sales Office for Pricing PG00001E

36 Renewal Parts May 007 Table 71. oil Selection ontinued oil Frequency Inrush (Maximum) Sealed (Maximum) oil oil Part V Watts V Watts Suffix lass Standard 0 - and -Pole (Series 1) 1 4 1/ 08/ 0/ 4/480 0/ R T J H lass H, lass H, / L lass H, 9--8 and 7 - and -Pole;, 0 and 4-Pole 1 4 4/ 08/ 4/480 0/ R T lass, lass, H lass, / L lass, and -Pole 4 1/ 08/ T 4/480 0/ lass, lass, H lass, Pole 4 1/ 0/ 4/480 0/0 0/ T lass, E H 00, 00 and -Pole 1/ 0/ 4/480 0/ / E H lass, lass F, lass F, iscount Symbol onsult Sales Office for Pricing PG00001E

37 May 007 Renewal Parts oils Table 7. oil Selection oil Max. Inrush mperes,, 0 and - and -Pole (Series 1) and -Pole (Series 1) Max. Inrush Watts ,, 0 and - and -Pole (Series 1) Max. Sealed mperes and 7 - and -Pole;, 0 and 4-Pole (Series 1) m 1 m m Max. Sealed Watts coils require an early break N auxiliary contact 0KG1 (1NI) or 0KG (1NO-1NI). Order separately, not included with replacement coil. oil Suffix 1R 1T 1W 1 1R 1T 1W 1 1R 1T 1W 1R 1T 1W 1 lass Part lass F, lass F, lass F, lass F, Operation These coils have separate pick-up and seal windings. The pick-up winding must be connected to an early break normally closed auxiliary contact block and provides the magnetic force required to close the magnet. s the magnet approaches the closed position, the early break normally closed contact is opened and the holding coil is inserted in series with the pick-up winding. The early break contact block (0KG1) has to be attached to the side of the contactor, taking up one of the positions available for add-on auxiliary contact blocks. 1 (Top) (Top) Hold (Seal) Pick-Up onductor Extending from ottom of oil NI Early reak Normally losed uxiliary ontact Figure 16. oil Elementary iagram ontactors and Starters iscount Symbol onsult Sales Office for Pricing PG00001E

38 4 Technical ata and Specifications May 007 mpere Rating of Motors mpere ratings of motors vary somewhat, depending upon the type of motor. The values given below are for drip-proof, lass insulated (T Frame) where available, 1. service factor, NEM esign motors. These values represent an average full load motor current which was calculated from the motor performance data published by several motor manufacturers. In the case of high torque squirrel cage motors, the ampere ratings will be at least % greater than the values given below. aution These average ratings could be high or low for a specific motor and therefore heater coil selection on this basis always involves risk. For fully reliable motor protection, select heater coils on the basis of full load current rating as shown on the motor nameplate. mpere Ratings of Three-Phase, Hz, Induction Motor hp Syn. Speed RPM urrent in mperes 00V 0V 80V V V 00V hp Syn. Speed RPM urrent in mperes 00V 0V 80V V V 00V 1/ / 0 0 1/ 0 0 / / / To convert horsepower to kw, multiply horsepower by V 0 Hz PG00001E

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