Contactors & Starters. Definite Purpose. Definite Purpose Contactors & Starters C-1. Contents

Transcription

1 Definite Purpose ontactors & Starters - July 007 Definite Purpose ontactors & Starters ontents Description Page Product Family Overview pplication Description atalogue Selection ontactors 0 40, ompact - and -Pole , -, - and 4-Pole , Options and ccessories , -Pole Fuse lock , Reversing and -Speed Starters 5, Single and Three-Phase 5, Overload Relay and ccessories Heater Packs lass 0 and lass , Single and Three-Phase 7, Overload Relay Specifications , Single and Three-Phase 9, Dimensions Renewal Parts ontactors Heavy-Duty Special Purpose ontactors Direct urrent mm DP ontactor ompact -Pole with Shunt ompact -Pole 50 mm DP Starter XT Starter 08000K

2 - Definite Purpose ontactors & Starters Product Family Overview July 007 pplication Description These utler-hammer ampere and horsepower rated devices from Eaton s electrical business are designed for service in applications such as Refrigeration, ir onditioning and Resistance Heating and are manufactured to traditional utler-hammer standards for quality and reliability. They are subjected to stringent quality assurance inspections and atalogue Selection Table -. Definite Purpose ontrol atalogue ing System 5 D N testing procedures. The life expectancy, both electrical and mechanical, will meet or exceed industry performance requirements for Definite Purpose devices. If more detailed technical information is required specifications, ratings, etc. contact your local Eaton distributor or sales office. Model = ontactor = Three-Phase Starter = Single-Phase Starter Type 5 = Non-reversing 7 = Non-reversing Starters 65 = Reversing Frame Size = ompact -Pole = ompact -Pole = ompact -Pole W/Shunt D = 5 50, - and -Pole E = 5 40, 4-Pole F = 75, - and -Pole G = 90, - and -Pole H = 0, - and -Pole K = 00 and 00, -Pole L =, -Pole Enclosure Type N = Open with Metal Mounting Plate R = Open with DIN Rail Mounting dapter (- and -Pole, 5 50 ontactors Only) G = NEM Type Enclosed Power Terminals = inding Head Screw = inding Head Screw and Quick onnect Terminals (side by side) = Screw/Pressure Plate D = Screw/Pressure Plate and Quick onnect Terminals (side by side) E = ox Lugs (Posidrive Setscrew) F = ox Lugs (Posidrive Setscrew) and Quick onnect Terminals (side by side) G = inding Head Screw and Quick onnect Terminals (vertical in-line) H = Screw/Pressure Plate and Quick onnect Terminals (vertical in-line) J = ox Lugs (Posidrive Setscrew) and Quick onnect Terminals (vertical in-line) K = ox Lugs (Hex Socket llen Head Setscrew) L = ox Lugs (Hex Socket llen Head Setscrew) and Quick onnect Terminals (side by side) M =ox Lugs (Hex Socket llen Head Setscrew) and Quick onnect Terminals (vertical in-line) Not available on 50 devices. No. of Poles = -Pole = -Pole = -Pole 4 = 4-Pole ulk Packaging lank = individual pkg. -84 = 0 pc./pkg. (5D_) 50 pc./pkg. (5_, 5_, 5_) -86 = Rotate coil terminals 80 for 5 50 ontactors Fuse locks 6 = lass M, 0V, 0 7 = lass G, 00V, 5 8 = lass G, 00V, 0 = lass G, 00V, 0 = lass G, 00V, 6 = lass J, 0V, 0 6 = lass J, 0V, 4 = lass T, 00V, 0 4 = lass T, 00V, 46 = lass T, 0V, 0 46 = lass T, 0V, 5 = lass H, 50V, 0 5 = lass H, 50V, 6 = lass R, 50V, 0 6 = lass R, 50V, uxiliary ontacts (Side Mount) = NO Pressure Plate = N Pressure Plate = NO-N Pressure Plate D = NO Pressure Plate E = N Pressure Plate F = NO Pressure Plate and Q G = N Pressure Plate and Q H = NO-N Pressure Plate and Q J = NO Pressure Plate and Q K = N Pressure Plate and Q L = NO-N Snap Switch Q Only M =NO-N Snap Switch Q Only = 0 0V, 50/ Hz = 08 40V, 50/ Hz = V, 50/ Hz D = 550 0V, 50/50 Hz H = 77V, Hz J = 0 40 V, 50/ Hz L = 80 45V, 50 Hz 5 = 5 5 = 5 0 = 0 40 = = 50 = urrent Rating oil Selection R = V, 50/ Hz T = 4V, 50/ Hz R = V D T = 4V D W = 48V D = 0V D 75 = = 90 0 = 0 00 = = 00 = 08000K

3 July 007 Definite Purpose ontactors & Starters ontactors 0 40, ompact - and -Pole 5 - ontents Description ompact - and -Pole ontactors 0 40 Page Product Description Standards and ertifications Technical Data Specifications Options Dimensions Product Selection Standards and ertifications UL Recognized omponents: UL File E49, Guides NLDX and NLDX8 S ertified omponents: S. No. 4-05, File 808 lass 84 IE EN Technical Data Specifications RI 780/790 Standard RoHS ompliance ompact -Pole Product Description utler-hammer 0 40, single- and double-pole, Type 5 contactors from Eaton s electrical business feature a compact, efficient design with a low V coil and straight-through wiring. New contactor housing design effectively limits dust and other contaminants from magnet structure reduces or eliminates noise. These economically priced, UL recognized/ S certified, ampere rated devices are well suited for use in heating/air conditioning, refrigeration, data processing and food service applications. Insulation Voltage: 690V urrent Rated and hp/kw Rated ontacts: Double reak Magnet oil: lass F, 55 ontact rc overs are standard on all ontactors Standard Power Terminals 5/6" Hex Washer Head Screws Quad (4) Quick onnect Terminals on all Line and Load Terminals ox Lugs available as option ontactors are marked with Line and Load Terminal Designations Operating Temperature Range: - to 58 F (-5 to 70 ) Terminal Wire Range Hex Washer Head Screws: 6 0 WG, 0 lb-in torque rating ox Lugs: 6 0 WG, 5 lb-in torque rating; 8 WG, 40 lb-in torque rating; 6 4 WG, 45 lb-in torque rating Mounting Position: Vertical, Horizontal or Tabletop Table -. oil haracteristics oil Voltage 50/ Hz One-Pole /40 77 Two-Pole / Options Max. Inrush V Max. Sealed V Table -. ompact Options Factory Installed Description ox lugs with quick connects for 0 40 contactors: -Pole -Pole with shunt -Pole To order replace letter in the 6th position of atalog with letter F. EXMPLE: 5NF40 Max. Sealed Watts dder Discount Symbol M K

4 -4 Definite Purpose ontactors & Starters ontactors 0 40, ompact - and -Pole 5 July 007 Product Selection When Ordering Specify atalog plus Magnet oil Suffix. Modify atalog for any options required see factory installed Options Page -. Table -4. atalog ing System 5N0 Incomplete atalog Magnet oil Suffix ompact -Pole ompact -Pole with Shunt Table -5. ompact ontactors Product Selection Open Type mpere Ratings Max. Motor Max. Motor Inductive Resistive Locked Rotor Horsepower Kilowatts Full Load 40 77V 480V 0V 5V 0V 5V 0V Single-Pole Single-Pole with Shunt Double-Pole atalog Rating per pole. Incomplete atalog. Replace underscore (_) in atalog with oil Suffix letter from Table -6. ulk pack quantities are available in quantities of 50, contact local sales office. -/ 5 7-/ 5 7-/ 5 7-/ N5_ 5N0_ 5N40_ 5N5_ 5N0_ 5N40_ 5N0_ 5N5_ 5N0_ 5N40_ Dimensions ompact -Pole Table -6. Magnet oil Selection oil Voltage 50/ Hz (50 Hz); ( Hz) oil Suffix T H 0.0 (0.8) 0. (5.) 0.5 (6.) 0.0 (0.8) 0. (5.) 0.5 (6.) (8) (45) (6).9 (8) (8) (45) (6).9 (8).6 (4).97 (50). (59).6 (4).97 (50). (59) -Pole and -Pole +Shunt Ship. Wt.: 0.5 lb. (0. kg) -Pole Ship. Wt.: 0.7 lb. (0. kg) Figure -. ompact pproximate Dimensions in Inches (mm) and Shipping Weights Technical Data Page - Options Page - Discount Symbol M K

5 July 007 Definite Purpose ontactors & Starters ontactors 5, -, - and 4-Pole mm DP ontactor Product Description utler-hammer Type 5 Definite Purpose ontactors 5 through, from Eaton s electrical business incorporate most competitive contactor mounting dimensions into a single baseplate. ontactors are dual-rated with inductive and resistive ratings as well as horsepower and kilowatt ratings. 5 contactors are furnished with pressure plates and quick connect terminals as standard on 5, 5 and 0 devices and with box lugs and quickconnect terminals on 40, 50, and 75. Other terminal configurations are available, see Table -4. ontactors will accept add-on auxiliary contacts order factory assembled or as kits for field installation. The separately available snap-on mechanical interlock permits interlocking two contactors for reversing or two-speed applications. ontactors rated 5 50 only are available with DIN rail mount as a factory installed option. Standards and ertifications UL Recognized omponents UL File #E-49, Guide NLDX S ertified omponents File #LR5, lass 04, 480 & 0 IE EN RoHS ompliance (5 to 50 Only) Technical Data and Specifications Magnet coil: lass (5E, F, G, H and K), 0 lass F (5D and L), 55 lass H (5D), 80 (vailable as factory installed option) ontacts: Double break oil terminals: 0 4 WG mbient temperature: 50 F (65 ) maximum UL recognized, S certified and conform to RI 780 E mark Terminal wire range: #8 binding head screw: 4 WG (one conductorsolid) #8 screw/pressure plate: 4 8 WG (one conductor) 4 8 WG (two conductors) ox lugs 5 50: # posidrive screw or 5/ hex socket screw Upper Level: 4 4 WG (one conductor) Lower Level: 4 6 WG (one conductor) ox lugs 75 Upper Level: 4 WG Lower Level: 4 6 WG Note: The box lugs on the 5 75 device can accept two conductors per pole. ox lugs 90: /0 4 WG ox lugs 0: /0 8 WG ox lugs 00 00: 50 MM 6 WG ox lugs : 750 MM WG Table -7. Lighting Duty Ratings (5 to 50 Only) Table -8. IE/E Ratings (IE , EN ) for 5 through 50 5D_ontactors 5D_ - (Ic) - (Ie) -4 (Ie) -8a Inductive Rating 480V 0V 480V 0V 480V 0V 480V 0V Table -9. D Ratings (5 to 50 Only) Voltage -Pole, 5 0 Inductive UL/ S D-/ D D_ Inductive Rating Pole, 40 Inductive UL/ S D-/ D-5 Tungsten & allast (480V) Table -0. ontactor Torque Ratings ontactor Size Terminal Wire Range Tightening Torque The box lugs on the 5 50 device can accept conductors per pole, the upper section will accept 4 4 WG and the lower section will accept 6 4 WG. The box lugs on the 75 device can accept conductors per pole, the upper section will accept 4 WG and the lower section will accept 6 4 WG. -Pole, 5 0 Inductive UL/ S D-/ D Pole, 40 Inductive UL/ S FL hp I e FL hp I e FL hp I e FL hp I e 40V D Poles in Series 4 / V D Poles in Series 8 / V D Poles in Series 5.5 / / / /4 8 0V D per Pole /0.5 /4.5 /0.5 /4.5 4V D per Pole inding Head Screw 4 WG lb-in Screw/Pressure Plate 8 4 WG 5 lb-in ox Lug 4 WG 0 WG 8 WG 4 6 WG 5 lb-in 5 lb-in 40 lb-in 45 lb-in 75 ox Lug 0 4 WG 8 WG 6 WG 40 lb-in 45 lb-in 50 lb-in 90 ox Lug /0 4 WG lb-in 0 ox Lug 8 WG 4 6 WG /0 WG 40 lb-in 45 lb-in 50 lb-in ox Lug 6 50 MM 00 lb-in ox Lug 750 MM 550 lb-in D-/ D K

6 -6 Definite Purpose ontactors & Starters ontactors 5, -, - and 4-Pole 5 July 007 Product Selection When Ordering Specify atalogue plus Magnet oil Suffix, below. Incomplete atalogue. Replace underscore (_) in atalogue with Magnet oil Suffix from table below. arton quantities including 0 individually packaged units are available for - and - pole units through inductive. ontactors with D coils (only available up to 75) include an early break N auxiliary contact, 0KGD. See Page - for more details. vailable only for 5 through 75 contactors and 4-pole contactors. vailable through 75. vailable through 0. vailable 0. vailable 5 90, others 40V. vailable through 50. Modify atalogue for any options required see Options, Page -7. atalogue s of accessory kits required, Page -7. Table -. 5 ontactors Product Selection Open Type Rating, mperes Maximum Motor Maximum Motor Horsepower Kilowatts Inductive Resistive Line Locked -Phase -Phase -Phase -Phase Full Load per Pole Voltage Rotor /4 5 7-/ / / Table -. Magnet oil Selection Voltage Hertz 50 Hertz D of Poles Table -. atalogue ing System 5DND5 X Incomplete atalogue Open Type with Metal Mounting Plate Magnet oil Suffix Option ode as necessary Open Type with DIN Rail dapter atalogue atalogue 5DND5_ 5DND5_ 5DND5_ 5DND5_ 5END45_ 5DND0_ 5DND0_ 5END40_ 5DNF40_ 5DNF40_ 5ENF440_ 5DNJ50_ 5DNJ50_ 5FNF_ 5FNF_ 5FNF75_ 5FNF75_ 5GNF90_ 5GNF90_ 5DRD5_ 5DRD5_ 5DRD5_ 5DRD5_ N/ 5DRD0_ 5DRD0_ N/ 5DRF40_ 5DRF40_ N/ 5DRJ50_ 5DRJ50_ N N N 5HNE0_ N 5KNE00_ N 5KNE00_ N 5LNE_ N oil Suffix R T E J H L D R T W 04 0V 50/ Hz for, 75 and all 4-Pole ontactors (5 40). lass H oils available as option for 5 50 ontactor. dd before oil Suffix letter. Technical Data Pages -5 Options Page -7 ccessories Page -7 Dimensions Page -8 Discount Symbol M K

7 July 007 Definite Purpose ontactors & Starters ontactors 5, Options and ccessories -7 Options Factory Installed To order 5, 65, 5 and 5 ontactors and Starters with the factory installed options listed below, change the basic atalogue listed in the Product Selection Table as noted. Table -4. Factory Installed Options Description ode Letter Terminals 5 through 50 inding Head Screws Without Quick onnect Terminals With Quick onnect Terminals (Side-by-Side) With Quick onnect Terminals G (Vertical In-Line) Screw/Pressure Plate Without Quick onnect Terminals With Quick onnect Terminals D (Side-by-Side) With Quick onnect Terminals H (Vertical In-Line) ox Lugs (# Posidrive/Slotted Screw) Without Quick onnect Terminals E With Quick onnect Terminals F (Side-by-Side) With Quick onnect Terminals J (Vertical In-Line) ox Lugs (Hex Socket llen Head Screw) Without Quick onnect Terminals K With Quick onnect Terminals L (Side-by-Side) With Quick onnect Terminals M (Vertical In-Line) Terminals through 75 4-Pole contactors have box lugs with slotted screws. uxiliary ontacts (Side Mount) of Poles -, -, 4-Pole -, -, 4-Pole -, -Pole -, -, 4-Pole -, -, 4-Pole -, -Pole -, -, 4-Pole -, -, 4-Pole -, -Pole -, -Pole -, -Pole -, -Pole dder Replace letter in the 6th position of atalogue with ode Letter listed below. EXMPLE: hange 5FNF50 to 5FNE50. ox Lugs (Slotted Screw) Without Quick onnect Terminals With Quick onnect Terminals E F -, -Pole -, -Pole Table -5. uxiliary ontacts Factory Installed dd ode Letter listed below to complete atalogue. EXMPLE: hange 5DND5 to 5DND5. Description With Standard With Quick Snap Switch Pressure Plate onnect Terminals Design with Quick Terminals onnect Terminals ode Letter For 5 through 90 NO N NO-N NO N D E For 5 through 75 NO-N NO-N For 0 through NO NO-N NO N D E dder ode Letter F G H J K dder Special Marking Special contactor marking, consult local sales office. ode Letter L M dder 90 available only with binding head screw and quick connect terminals. ccessories uxiliary ontact Kits (Side Mounted) Side Mounted uxiliary ontact Table -6. Heavy-Duty Pilot Rated for 0 at 0V ircuit With Standard Pressure With Pressure Plate and Plate Terminals Quick onnect Terminals atalogue For 5 through 75 NO N NO-N NO N For 90 NO N NO-N NO 0KG 0KG 0KG 0KG4 0KG5 For 0 through NO N NO-N 0KGS0 0KGS 0KGS atalogue 0KG 0KG 0KG 0KG4 0KG5 0DPG0 0DPG0 0DPG 0DPG0 Table -7. Snap Switch Design Side Mounted uxiliary ontacts ircuit Snap Switch Design with Quick onnect Terminals atalogue NO-N NO-N Side Mounted Snap Switch 0SNP 0SNP Discount Symbol M K

8 -8 Definite Purpose ontactors & Starters ontactors 5, Options and ccessories July 007 Magnet oil Quick onnect Terminal Table -8. Magnet oil Quick onnect Terminal Description dder Solid-State ON DELY Timer Extra Dual Quick onnect Terminals (U-shaped) for Magnet oil Terminals To order, add Suffix 9 to the complete atalogue. Example: 5DND59. uxiliary ontact Kits (Top Mounted) Table -9. Heavy-Duty Pilot Rated for 0 at 0V ircuit With Standard Pressure Plate Terminals atalogue For 5 through 75 NO N NO-N NO N NO NO-N NO-N N 4NO NO-N NO-N NO-N 4N 0KGT 0KGT 0KGT 0KGT4 0KGT5 0KGT9 0KGT0 0KGT 0KGT 0KGT 0KGT4 0KGT5 0KGT6 0KGT7 Top Mounted uxiliary ontact Not available for 4-pole contactors (5 40 mp). Side Mounted on 5D, 5E and 5F Frame This timer is designed to be wired in series with the load (typically a coil). When the STRT button is pushed (power applied to timer), the ON DELY timing function starts. t the completion of the set timing period, timer and series wired load will both be energized. Table -. Solid-State ON DELY Timer Timing Range..0 Seconds 0 Seconds 0 00 Seconds 5 0 Minutes dd operating voltage Suffix to atalogue. = 0V, = 40V, E = 08V Rated.5 ampere pilot duty not to be used on larger contactors. Terminal connections are quick connects only. Two per side. Separate Enclosures atalogue 0TDN_ 0TDN0_ 0TDN00_ 0TDN000_ Solid-State ON DELY Timer NEM Enclosure at. No Mechanical Interlock Kit Table -. Separate Enclosures NEM pplication atalogue Mechanical Interlock 5 through 50, - and -Pole 7998, - and -Pole or through 40, 4-Pole Table -0. Mechanical Interlock Kit for 5 through 75 atalogue KM Discount Symbol M K

9 July 007 Definite Purpose ontactors & Starters ontactors 5 40, -Pole Fuse lock -9 Optional -Pole Fuse lock vailable only on -Pole, 5 50 ontactors Designed to save space and reduce installation costs, these -pole Fuse locks will accommodate a variety of fuse classes and fuse holders to satisfy a wide range of electrical/electronic applications such as commercial space and water heaters, dishwashers, food coolers and sterilizing equipment. They are supplied either factory assembled, mounted and wired to the contactor or in kit form. Table -. -Pole Fuse lock Fuse Holder Fuse Dimensions in Inches (mm) Volts mperes Diameter Length lass M Terminal Type and Maximum Wire Size Factory Installed Ordering Suffix Field Installation Kit atalogue (0.4).50 (8.) Pressure Plate 0 WG u 6 50KM6 lass G lass J 0 0 lass T lass H 50 0 lass R (0.4). (.).4 (5.8).6 (4.4).5 (57.) 0.8 (0.6).06 (6.9) 0.4 (0.4) 0.56 (4.) 0.56 (4.) 0.8 (0.6) 0.56 (4.) 0.8 (0.6) 0.56 (4.) 0.8 (0.6).5 (57.).8 (.5) 0.88 (.4) 0.88 (.4).50 (8.).56 (9.6).00 (50.8).00 (76.).00 (50.8).00 (76.) To order factory assembled, add Suffix from table below to atalogue of contactor listed on Page -6 and make necessary price addition. EXMPLE: 5DND56. Pressure Plate Pressure Plate Pressure Plate ox Lug Pressure Plate ox Lug ox Lug ox Lug ox Lug ox Lug Pressure Plate ox Lug Pressure Plate ox Lug 0 WG u 0 WG u 0 WG u WG u/l 0 WG u WG u/l 6 WG u WG u/l 6 WG u WG u/l 0 WG u WG u/l 0 WG u WG u/l Pole Fuse lock 50KG7 50KG8 50KG 50KG 50KJ6 50KJ6 50KT 50KT 50KT6 50KT6 50KH 50KH 50KR 50KR /dder Dimensions Figure -. -Pole Fuse lock and ontactor Dimensions 08000K Front View Side View Table -4. pproximate Dimensions for -Pole Fuse lock and ontactor Fuse Size Dimensions in Inches (mm) lass mps Volts Wide For Dimensions Not Shown, See Next Page. G H 0 J (6).4 (6).4 (6).6 (67) (76) 4. (07) () 4.8 () High.8 (7).8 (7).8 (7) 4.5 (08).0 (77) 4.75 () 4. (05) 4. (05) Deep 5.4 () 5.4 () 5.4 () 5.8 () 5. (5) 5.86 (49) 5.9 (50) 5.9 (50) M (6).8 (7) 5.4 () R 0 T (76) 4. (07) (87).44 (87).75 (95) 4.87 (4).0 (77) 4.75 ().75 (70).75 (70).9 (8).94 (75) 5. (5) 5.86 (49) 5.4 (8) 5.4 (8) 5.6 (6) 5.68 (44) Discount Symbol M7

10 -0 Definite Purpose ontactors & Starters ontactors 5 75, Reversing and -Speed 65 July 007 Product Description utler-hammer 65 Reversing ontactors from Eaton s electrical business are furnished with pressure plates and quick connect terminals as standard on 5, 5 and 0 devices and with box lugs and quick connect terminals on 40, 50, and 75. Other terminal configurations are available see Factory Installed Options Table on Page -7. Reversing contactors will accept add-on uxiliary ontacts on either side order factory assembled or as kits for field installation. See Page -7. Table -5. atalogue ing System 65DND5 X Incomplete atalogue Magnet oil Suffix Option ode as necessary Standards and ertifications UL Recognized omponents UL File #E-49, Guide NLDX S ertified omponents File #LR5, Guide 80w-.4 lass Reversing ontactor Product Selection Table -6. Reversing and -Speed ontactors Product Selection Open Type Unwired, Mechanically Interlocked Only Rating, mperes Maximum Motor Maximum Motor Open Type with Metal Horsepower Kilowatts of Poles Mounting Plate Inductive Full Load Resistive per Pole Line Voltage Locked Rotor -Phase -Phase -Phase -Phase Open Type with DIN Rail dapter atalogue atalogue Incomplete atalogue. Replace underscore (_) with Magnet oil Suffix from Table -7. vailable through V 50/ Hz for, 75. lass H oils available as option for 5 50 ontactor. dd before oil Suffix letter. /4 5 7-/ / Table -7. Magnet oil Selection Volts oil Suffix Hz 50 Hz R T J H L D 65DND5_ 65DND5_ 65DND5_ 65DND5_ 65DND0_ 65DND0_ 65DNF40_ 65DNF40_ 65DNJ50_ 65DNJ50_ 65FNF_ 65FNF_ 65FNF75_ 65FNF75_ 65DRD5_ 65DRD5_ 65DRD5_ 65DRD5_ 65DRD0_ 65DRD0_ 65DRF40_ 65DRF40_ 65DRJ50_ 65DRJ50_ N N Table -8. Magnet oil Options Description Extra dual quick connect terminals ( U shaped) for magnet coil terminals. To order, add Suffix 9 to the complete atalogue. EXMPLE: 65DND59. dder Torque Ratings Page -5 Options Page -7 Dimensions Page -8 Discount Symbol M K

11 July 007 Definite Purpose ontactors & Starters Starters 5, Single and Three-Phase 5, 5 - ontents Description Starters 5 Page Product Description.. - Features Standards and ertifications Technical Data and Specifications... - Product Selection Overload Relay ccessories Heater Packs Dimensions Renewal Parts Features Overload Relay Selectable Manual or utomatic Reset operation Interchangeable Heater Packs adjustable ±4% to match motor FL and calibrated for use with.0 and.5 service factor motors lass 0 or 0 heater packs imetallic, ambient compensated operated. Trip free mechanism. Electrically isolated NO-N contacts (pull RESET button to test) Overload trip indication Shrouded or fingerproof terminals to reduce possibility of electrical shock Single-phase sensitivity Table -. Overload Relay UL/S ontact Ratings ontrol ircuit Volts 0V 40V 480V 0V N ontact 0 Make and reak reak ontinuous NO ontact 0 Make and 5.75 reak reak ontinuous Wire (Supplied with ommon ontrol) Product Description utler-hammer 5 and 5 Definite Purpose Starters from Eaton s electrical business combine the features and flexibility of the 5 Definite Purpose ontactors and Freedom Series imetallic mbient ompensated Overload Relays mounted on a common mounting plate. Standards and ertifications UL Recognized omponents UL File #E-49, Guide NLDX S ertified omponents File #LR5, Guide 80W-.4 lass 04 L /T L 4/T NO ux. ontact (When Supplied) Wire D (Supplied with NO ux. ontact) Reset T T Technical Data and Specifications Table -9. Terminal Wire Sizes Motor Single-Phase onnections Line Side (ontactor) Terminal Type Wire Range Solid or Stranded Power oil Terminals Terminals Wire (Supplied with ommon ontrol) 5 Starter Screw/ 8 4 WG 6 WG Pressure Plate ox Lug 4 4 WG 6 WG 5 50 ox Lug 4 WG 6 WG Line side (contactor) torque ratings can be found on Page -5. Table -0. Power Terminals Load u Only (Stranded or Solid) Terminal Range Torque Rating L L L /T 4/T 6/T NO ux. ontact (When Supplied) Wire D (Supplied with NO ux. ontact) 5 and 0 mpere 40, 50 and mpere 4 6 WG 0 lb-in (4 0 WG) 4 WG 5 lb-in (4 0 WG) 40 lb-in (8 WG) 45 lb-in (6 4 WG) 50 lb-in ( WG) ontrol Terminals u Only 6 WG stranded, 4 WG solid T T T Motor Three-Phase onnections Figure -. Starter Wiring Diagrams 08000K

12 - Definite Purpose ontactors & Starters Starters 5, Single and Three-Phase 5, 5 July 007 Product Selection When Ordering Specify atalogue plus Magnet oil Suffix Heater Packs for specific FL of motor, see Page -4 Table -. atalogue ing System 5N0 Incomplete atalogue Magnet oil Suffix Order atalogue 5N0. Note: Modify atalogue for any options required. Table -. Single- and Three-Phase Starters Product Selection Open Type mpere Rating Max. Motor hp Max. Motor kw Single-Phase Three-Phase Inductive Full Load Line Voltage Locked Rotor -Phase -Phase -Phase -Phase ommon ontrol atalogue Separate ontrol atalogue ommon ontrol atalogue Separate ontrol atalogue / 7-/ Incomplete atalogue. Replace underscore (_) with Magnet oil Suffix from Table -4. Starters do not include heater packs. Select heater pack from tables, Page -4. Set of heater packs required for single-phase applications. 5N5_ 5SN5_ 5N5_ 5SN5_ 5N0_ 5SN0_ 5N0_ 5SN0_ 5NE40_ 5SNE40_ 5NE40_ 5SNE40_ 5NE50_ 5SNE50_ 5NE_ 5SNE_ Table -4. Magnet oil Selection Voltage oil Hertz 50 Hertz Suffix D Voltage oil Suffix R T J H L D R T W Starters with D coils include an early breaking auxiliary contact, 0KGD. See Page - for more detail. vailable through V 50/ Hz for ontactor. lass H oils available as option for 5 50 ontactor. dd before oil Suffix letter. Technical Data Pages - ccessories Page -7 Dimensions Page -6 Discount Symbol M K

13 July 007 Definite Purpose ontactors & Starters Starters Overload Relay and ccessories - Overload Relay General Overload relays are provided to protect motors, motor control apparatus and motor-branch circuit conductors against excessive heating due to motor overloads and failure to start. This definition does not include: ) motor circuits over 0 volts, ) short circuits, ) ground faults and 4) fire pump control. (NE rt. 40-) Time urrent haracteristics The time-current characteristics of an overload relay is an expression of performance which defines its operating time at various multiples of its current setting. Tests are run at Underwriters Laboratory (UL) in accordance with NEM Standards and the NE. UL requires When tested at 00 percent of its current rating, the overload relay shall trip ultimately. When tested at 00 percent of its current rating, the overload relay shall trip in not more than 8 minutes. When tested at 0 percent of its current rating, the overload relay shall trip in not more than 0 or 0 seconds, depending on the lass of the relay or heater packs. urrent Rating is defined as the minimum current at which the relay will trip. Per NE, an overload must ultimately trip at 5% of FL current (heater) setting for a.5 service factor motor and 5% FL for a.0 service factor motor. urrent Setting is defined as the FL (Full Load mperes) of the motor and thus the overload heater pack setting. Example: 0% of current rating is defined as 750% (0 x.5) of FL current (heater) setting for a.5 service factor motor. 0 ampere heater setting must trip in 0 seconds or less at 75 amperes motor current for a lass 0 relay. Overload Relay Setting FL Dial djustment For motors having a.5 service factor, rotate the FL adjustment dial to correspond to the motor s FL rating. Estimate the dial position when the motor FL falls between two letter values as shown in the example. For motors having a.0 service factor, rotate the FL dial one-half position counterclockwise (W). Manual/utomatic Reset The overload relay is factory set at M for manual reset operation. For automatic reset operation, turn the reset adjustment dial to the position as shown in the illustration. utomatic reset is not intended for two-wire control devices. Test for Trip Indication To test overload relay for trip indication when in manual reset, pull out the blue RESET button. n orange flag will appear indicating that the device has tripped. Push RESET button in to reset. Figure -4. FL Dial djustment Table -5. Replacement Overload with onnectors Starter Size Overload Part 5 and 0 40 and 50 ccessories ontactor ccessories See Pages Locking over for Overload Relay Snap-on transparent or opaque plastic panel for covering access port to the overload relay trip setting dial helps prevent accidental or unauthorized changes to trip and reset setting. Table -6. Locking over for Overload Relay Description Min. Order Quantity (Std. Pkg.) Separate Enclosures Table -7. Separate Enclosures NEM pplication atalogue atalogue lear cover, no accessibility 50 0P Gray cover, no accessibility, with 50 0P4 uto only nib Gray cover, no accessibility, with 50 0P5 Manual only nib Gray cover with FL dial 50 0P6 accessibility,,,, D positions and uto only nib Gray cover with FL dial accessibility,,,, D positions and Manual only nib 50 0P7 5 and 0 40, 50 and.0 Service Factor.5 Service Factor Example of.0 FL setting for heater pack number H0 showing position for.0 or.5 service factor motors. FL Dial djustment D M Example of setting for manual reset. Reset djustment Dial Discount Symbol M K

14 -4 Definite Purpose ontactors & Starters Starters Heater Packs lass 0 and lass 0 July 007 Heater Packs Fast Trip lass 0 Heater Packs Manual or utomatic Reset Note: Heater packs are shipped to a carton. atalogue s listed below are for heater packs. Table -8. Fast Trip Ratings Motor Full Load mpere Rating Dial Position D For motor full load amperes between listed values, adjust dial clockwise for higher or counterclockwise for lower motor currents. The currents listed are for.5 service factor motors. position adjustment is provided for.0 service factor motors. Set of three heater packs are required for both single- and three-phase applications. Standard Trip lass 0 Heater Packs Manual or utomatic Reset Note: Heater packs are shipped to a carton. atalogue s and prices listed below are for heater packs. Table -9. Standard Trip Ratings Motor Full Load mpere Rating Dial Position D atalogue (Includes Heater Packs) H0- H0- H0- H04- H05- H06- H07- H08- H09- H0- H- H- H- H4- H5- H6- H7- atalogue (Includes Heater Packs) H00- H00- H00- H004- H005- H006- H007- H008- H009- H00- H0- H0- H0- H04- H05- H06- H07- For motor full load amperes between listed values, adjust dial clockwise for higher or counterclockwise for lower motor currents. The currents listed are for.5 service factor motors. position adjustment is provided for.0 service factor motors. Set of three heater packs are required for both single- and three-phase applications. Trip urves imetallic mbient ompensated Overload Relay 5 Open Rating Trip Time (Seconds) Figure -5. lass 0 Overload Relay 5 Open Rating Trip Time (Seconds) 0, , Figure -6. lass 0 Overload Relay 5 Open Rating Multiples of urrent Setting Multiples of urrent Setting From old Start From Hot Start From old Start From Hot Start Discount Symbol M K

15 July 007 Definite Purpose ontactors & Starters Starters 5 45, Single and Three-Phase 7, 7-5 ontents Description Starters 5 45 Page Product Description Features Standards and ertifications Technical Data and Specifications Product Selection Overload Relay Specifications Dimensions Renewal Parts Product Description utler-hammer 7 and 7 Definite Purpose Starters from Eaton s electrical business combine the features and flexibility of the 5 Definite Purpose ontactors and XT Series i-metallic mbient ompensated Overload Relays. 7 Starter Features Selectable Manual or utomatic Reset operation lass 0 Trip lass imetallic, ambient compensated operated. Trip free mechanism. Electrically isolated NO-N contacts (pull TEST button to test) Shrouded or fingerproof terminals to reduce possibility of electrical shock Single-phase sensitivity Standards and ertifications UL Recognized omponents UL File #E-49, Guide NLDX S ertified omponents File #LR5, Guide 80W-.4 lass 04 Technical Data and Specifications Table -40. Terminal Wire Sizes Line Side (ontactor) Terminal Type Wire Range Solid or Stranded Power oil Terminals Terminals Screw/ 8 4 WG 6 WG Pressure Plate ox Lug 4 4 WG 6 WG 5 45 Line side (contactor) torque ratings can be found on Page -5. Table -4. Power Terminals Load u Only (Stranded or Solid) Terminal Range Torque Rating L /T T L 4/T T Wire (Supplied with ommon ontrol) Motor Single-Phase onnections L L L /T 4/T 6/T T T T 95 Wire (Supplied with ommon ontrol) Motor Three-Phase onnections NO ux. ontact (When Supplied) Wire D (Supplied with NO ux. ontact) Reset NO ux. ontact (When Supplied) Wire D (Supplied with NO ux. ontact) 5 and 5 mpere 4 8 WG 6 lb-in (4 8 WG) Figure -7. Starter Wiring Diagrams 0, 40 and 45 mpere 4 WG lb-in (4 WG) ontrol Terminals u Only 6 WG stranded, 4 WG solid 08000K

16 -6 Definite Purpose ontactors & Starters Starters 5 45, Single and Three-Phase 7, 7 July 007 Product Selection When Ordering Specify atalogue plus Magnet oil Suffix plus Overload Relay Suffix (see example at right) Table -4. atalogue ing System 7NE0 Incomplete atalogue Magnet oil Suffix 040 Overload Relay Suffix Order atalogue 7NE0040. Note: Modify atalogue for any options required. Table -4. Three-Phase Starter Product Selection Open Type mpere Rating Max. Max. ommon ontrol Separate ontrol Inductive Line Locked Motor Motor Metal DIN Rail Metal DIN Rail Full Load Voltage Rotor hp kw Mounting Plate dapter Mounting Plate dapter atalogue atalogue atalogue atalogue / N5_ 7R5_ 7SN5_ 7SR5_ 7N5_ 7R5_ 7SN5_ 7SR5_ 7NE0_ 7RE0_ 7SNE0_ 7SRE0_ 7NE40_ 7RE40_ 7SNE40_ 7SRE40_ 7NE45_ 7RE45_ 7SNE45_ 7SRE45_ Incomplete atalogue. Replace underscore (_) with Magnet oil Suffix from Table -44 and Overload Relay Suffix from Table -45. Table -44. Magnet oil Selection Voltage oil Hertz 50 Hertz Suffix R T J H L D D Voltage oil Suffix R T W Starters with D coils include an early breaking auxiliary contact, 0KGD. See Page - for more detail. vailable through 45. lass H oils available as option. dd before oil Suffix letter. Table -45. Overload Relay Suffix Motor Full Load mperes Frame Frame D Suffix ode P6 P4 P40 P 00 P6 P For use with ontactor mp Range Discount Symbol M K

17 July 007 Definite Purpose ontactors & Starters Starters 5 45, Single and Three-Phase 7, 7-7 Table -46. Single-Phase Starter Product Selection Open Type mpere Rating Max. Max. ommon ontrol Separate ontrol Inductive Line Locked Motor Motor Metal DIN Rail Metal DIN Rail Full Load Voltage Rotor hp kw Mounting Plate dapter Mounting Plate dapter atalogue atalogue atalogue atalogue /4 5 7-/ 7-/ N5_ 7R5_ 7SN5_ 7SR5_ 7N5_ 7R5_ 7SN5_ 7SR5_ 7NE0_ 7RE0_ 7SNE0_ 7SRE0_ 7NE40_ 7RE40_ 7SNE40_ 7SRE40_ 7NE45_ 7RE45_ 7SNE45_ 7SRE45_ Incomplete atalogue. Replace underscore (_) with Magnet oil Suffix from Table -47 and Overload Relay Suffix from Table -48. Table -47. Magnet oil Selection Voltage oil Hertz 50 Hertz Suffix R T J H L D D Voltage oil Suffix R T W Starters with D coils include an early breaking auxiliary contact, 0KGD. See Page - for more detail. vailable through 45. lass H oils available as option. dd before oil Suffix letter. Table -48. Overload Relay Suffix Motor Full Load mperes Frame Frame D Suffix ode P6 P4 P40 P 00 P6 P For use with ontactor mp Range Discount Symbol M K

18 -8 Definite Purpose ontactors & Starters Starters Overload Relay Specifications July 007 Overload Relays These tripping characteristics are the mean values of the spread at 0 ambient temperature in a cold state. Tripping time depends on response current. With devices at operating temperature, the tripping time of the overload relay reduces to approximately 5% of the read off value. Specific characteristics for each individual setting range can be found in MN04000E. Seconds Minutes h Phase XTO..., XTO...D -Phase Figure -8. Tripping haracteristics Table -49. Overload Relay Technical Data and Specifications Description XTO XTO D General Standards IE/EN 947, VDE 06, UL, S IE/EN 947, VDE 06, UL, S limatic Proofing Damp heat, constant, to IE ; Damp heat, cyclic, to IE Damp heat, constant, to IE ; Damp heat, cyclic, to IE mbient Temperature -5 to 50 [- to F] -5 to 50 [- to F] Temperature ompensation ontinuous ontinuous Mechanical Shock Resistance (IE/EN ) Half-sinusoidal Shock 0 ms 0g 0g Degree of Protection IP0 IP0 Protection against Direct ontact when ctuated Finger and back of hand proof Finger and back of hand proof from Front (IE 56) Insulation Voltage (Ui) V Overvoltage ategory /Pollution Degree III/ III/ Impulse Withstand Voltage (Uimp) V Operational Voltage (Ue) V Safe Isolation to VDE 006 Part 0 and Part 0/ etween auxiliary contacts and main contacts (V) etween main contacts (V) Overload Relay Setting Range Temperature ompensation Residual Error >0 (%/K) urrent Heat Loss ( onductors) Lower value of setting range, W Upper value of setting range, W Terminal apacity Solid, mm Flexible with ferrule, mm mbient temperature operating range to IE/EN 947, PT: -5 to mm flexible with ferrules to DIN 468. Main contact terminal capacity, solid and stranded conductors with ferrules: When using conductors use identical cross-section x ( 6) x ( 4) x ( 6) Solid or Stranded, WG Terminal Screw Tightening Torque Nm Lb-in M4.8 6 M6.5 Tools Pozidrive screwdriver Standard screwdriver Size x x ( 6) x 5 x ( 0) Size x K

19 July 007 Definite Purpose ontactors & Starters Starters Overload Relay Specifications -9 Table -49. Overload Relay Technical Data and Specifications (ontinued) Description XTO XTO D uxiliary and ontrol ircuit onnections Impulse Withstand Voltage (Uimp) V Overvoltage ategory/pollution Degree III/ III/ Terminal apacity Solid, mm Flexible with ferrule, mm Solid or stranded, WG Terminal Screw Tightening Torque Nm Lb-in Tools Pozidrive screwdriver Standard screwdriver x (0.75 4) x (0.75.5) x (8 ) M Size x 6 uxiliary ircuit Rated Insulation Voltage (Ui) V Rated Operational Voltage (Ue) V Safe Isolation to VDE 006 Part 0 and Part 0/ etween the auxiliary contacts (V) onventional Thermal urrent, Ith 6 6 Rated Operational urrent -5 NO ontact 0V 40V 45V 500V N ontact 0V 40V 45V 500V Rated Operational urrent D- L/R 5 ms 4V V 0V 0V Short ircuit Rating without Welding Maximum fuse, gg/gl 6 6 Rated operational current: Making and breaking conditions to D-, L/R constant as stated x (0.75 4) x (0.75.5) x (8 ) M Size x Table -50. Overload Relay Replacement atalogue s Motor Full Load mperes Frame Frame D Suffix ode P6 P4 P40 P 00 P6 P For use with ontactor mp Range Overload Relay atalogue XTOP6DP XTOP4DP XTOP40DP XTOPDP XTO00DP XTOP6DP XTOP4DP XTO004DP XTO006DP XTO00DP XTO06DP XTO04DP XTO0DP XTO00DDP XTO06DDP XTO04DDP XTO040DDP XTO057DDP Discount Symbol M K

20 -0 Definite Purpose ontactors & Starters Starters 5 75, Single and Three-Phase 9, 9 July 007 ontents vailable June 007 Description Starters 5 75 Page Product Description Features Standards and ertifications atalogue Selection Product Selection Overload Relay Specifications Product Description utler-hammer 9 and 9 Definite Purpose Starters from Eaton s electrical business combine the features and flexibility of the 5 Definite Purpose ontactors and 96 Electronic Overload Relays. Features Three Overload Models are available: Economy Version: Fixed Trip lass 0 or 0 with Manual Reset only (45 and 65 mm Frames) Standard Version: Selectable Trip lass (5, 0, 0, 0) with Selectable Manual or uto Reset (45 and 65 mm Frames) dvanced Version: Selectable lass 0 or 0, Selectable Manual or uto Reset, Ground Fault/Jam On or Off (45 and 65 mm Frames) urrent djustment Range: 5: Self-Powered Design will accept voltages from to 690V 50/ Hz mbient Temperature ompensation Low Heat Generation Phase Loss Protection Phase Unbalance Protection Electrically isolated NO-N ontacts (Push-to-Test) Trip Status Indicator Standards and ertifications UL Listed omponents S ertified omponents IE EN , EN E ertified omponents ertified omponents RoHS ertified omponents L /T T L 4/T T Wire (Supplied with ommon ontrol) Motor Single-Phase onnections L L L /T 4/T 6/T 95 Wire (Supplied with ommon ontrol) NO ux. ontact (When Supplied) Wire D (Supplied with NO ux. ontact) Reset NO ux. ontact (When Supplied) Wire D (Supplied with NO ux. ontact) T T T Motor Three-Phase onnections Figure -9. Starter Wiring Diagrams 08000K

21 July 007 Definite Purpose ontactors & Starters Starters 5 75, Single and Three-Phase 9, 9 - vailable June 007 atalogue Selection Table and 9 DP atalogue ing System 9 N 5 X E Designation = Three-Phase Starter = Single-Phase Starter Type 9 = Non-reversing 69 = Reversing ontrol = ommon ontrol S = Separate ontrol Enclosure Type N = Open with Metal Mounting Plate R = Open with DIN Rail Mounting dapter (- and -Pole, 5 50 ontactors Only) G = NEM Type Enclosed Power Terminals 5 40 ontactor = inding Head Screws without Quick onnect Terminals = inding Head Screws with Quick onnect Terminals = Pressure Plate without Quick onnect Terminals D = Pressure Plate with Quick onnect Terminals E = Lugs without Quick onnect Terminals F = Lugs with Quick onnect Terminals ontactor E = Lugs without Quick onnect Terminals F = Lugs with Quick onnect Terminals 5 = 5 5 = 5 0 = 0 40 = 40 urrent Ratings 50 = 50 = 75 = 75 Overload Range DP Starters with 96 EOL OLR 5 75 ontactor P50 = = = = = = = 5 75 OLR Model Designation E = Economy 96 OLR Manual Reset, lass 0 E = Economy 96 OLR Manual Reset, lass 0 E = Standard 96 OLR SEL Reset, SEL lass 4E = dvanced 96 OLR SEL Reset, SEL lass Ground Fault and Jam uxiliary ontacts (Side Mount) = NO Pressure Plate = N Pressure Plate = NO-N Pressure Plate D = NO Pressure Plate E = N Pressure Plate F = NO Pressure Plate and Q G = N Pressure Plate and Q H = NO-N Pressure Plate and Q J = NO Pressure Plate and Q K = N Pressure Plate and Q L = NO-N Snap Switch Q Only M = NO-N Snap Switch Q Only X = none R = V T = 4V = 0/0V = 08/40V = 440/480V oil odes D = 550/0V H = 77V L = 80/45V J = 40V/ Hz; 0V/50 Hz (vailable through 50) 08000K

22 - Definite Purpose ontactors & Starters Starters 5 75, Single and Three-Phase 9, 9 July 007 Product Selection When Ordering Specify atalogue plus oil ode, uxiliary ontact ode, OLR Model Designation and Overload Range ode (see Table -5). vailable June 007 Table -5. atalogue ing System R = V T = 4V = 0/0V = 08/40V = 440/480V 9 N 5 X E Incomplete atalogue oil odes D = 550/0V H = 77V L = 80/45V J = 40V/ Hz; 0V/50 Hz (vailable through 50) Overload Range DP Starters with 96 EOL OLR 5, 5 and 0 ontactor P50 = = = = = = = 5 75 uxiliary ontacts (Side Mount) = NO Pressure Plate = N Pressure Plate = NO-N Pressure Plate D = NO Pressure Plate E = N Pressure Plate F = NO Pressure Plate and Q G = N Pressure Plate and Q H = NO-N Pressure Plate and Q J = NO Pressure Plate and Q K = N Pressure Plate and Q L = NO-N Snap Switch Q Only M = NO-N Snap Switch Q Only X = none OLR Model Designation E = Economy 96 OLR Manual Reset, lass 0 E = Economy 96 OLR Manual Reset, lass 0 E = Standard 96 OLR SEL Reset, SEL lass 4E = dvanced 96 OLR SEL Reset, SEL lass Ground Fault and Jam Table -5. Three-Phase Starter Product Selection Open Type mpere Rating Max. Max. ommon ontrol Separate ontrol Inductive Line Locked Motor Motor Metal DIN Rail Metal DIN Rail Full Load Voltage Rotor hp kw Mounting Plate dapter Mounting Plate dapter atalogue atalogue atalogue atalogue / Incomplete atalogue. Replace underscore (_) with Suffix (see Table -5). 9N5_ 9R5_ 9SN5_ 9SR5_ 9N5_ 9R5_ 9SN5_ 9SR5_ 9NE0_ 9RE0_ 9SNE0_ 9SRE0_ 9NE40_ 9RE40_ 9SNE40_ 9SRE40_ 9NE50_ 9RE50_ 9SNE50_ 9SRE50_ 9NE_ 9SNE_ 9NE75_ 9SNE75_ Discount Symbol D-5Discount Symbol D-5Discount Symbol M K

23 July 007 Definite Purpose ontactors & Starters Starters 5 75, Single and Three-Phase 9, 9 - Product Selection When Ordering Specify atalogue plus oil ode, uxiliary ontact ode, OLR Model Designation and Overload Range ode (see Table -54). vailable June 007 Table -54. atalogue ing System 9 N 5 X E R = V T = 4V = 0/0V = 08/40V = 440/480V Incomplete atalogue oil odes D = 550/0V H = 77V L = 80/45V J = 40V/ Hz; 0V/50 Hz (vailable through 50) Overload Range DP Starters with 96 EOL OLR 5, 5 and 0 ontactor P50 = = = = = = = 5 75 uxiliary ontacts (Side Mount) = NO Pressure Plate = N Pressure Plate = NO-N Pressure Plate D = NO Pressure Plate E = N Pressure Plate F = NO Pressure Plate and Q G = N Pressure Plate and Q H = NO-N Pressure Plate and Q J = NO Pressure Plate and Q K = N Pressure Plate and Q L = NO-N Snap Switch Q Only M = NO-N Snap Switch Q Only X = none OLR Model Designation E = Economy 96 OLR Manual Reset, lass 0 E = Economy 96 OLR Manual Reset, lass 0 E = Standard 96 OLR SEL Reset, SEL lass 4E = dvanced 96 OLR SEL Reset, SEL lass Ground Fault and Jam Table -55. Single-Phase Starter Product Selection Open Type mpere Rating Max. Max. ommon ontrol Separate ontrol Inductive Line Locked Motor Motor Metal DIN Rail Metal DIN Rail Full Load Voltage Rotor hp kw Mounting Plate dapter Mounting Plate dapter /4 5 7-/ atalogue Incomplete atalogue. Replace underscore (_) with Suffix (see Table -54). atalogue atalogue atalogue 9N5_ 9R5_ 9SN5_ 9SR5_ 9N5_ 9R5_ 9SN5_ 9SR5_ 9NE0_ 9RE0_ 9SNE0_ 9SRE0_ 9NE40_ 9RE40_ 9SNE40_ 9SRE40_ 9NE45_ 9RE45_ 9SNE45_ 9SRE45_ Discount Symbol M K

24 -4 Definite Purpose ontactors & Starters Starters Overload Relay Specifications July 007 Technical Data and Specifications Table -56. Overload Relay Specifications General Description Protection Thermal Phase Loss Economy Standard dvanced.05 x FL: Does not trip.5 x FL: Overload trip Phase = 0, Trip time = s (Hot Status) Phase Imbalance Max - Min / Max > 40%, Trip time = s (Hot Status) Inrush urrent > 8 x Max FL, Trip time is 0.s (old Status) Jam If trip level equals 400% FL, Trip Time = 0.5s. Trip function activated 0s after start-up. Ground Fault If trip level 50% FL, Trip Time = s. Trip function activated 0s after start-up. Trip lass lass 0 or 0 Fixed lass 0 or 0 Selectable lass 5, 0, 0, 0 Selectable Reset M / M-O Manual / Manual + Stop M / M-O / -O vailable June 007 uto Reset Time = 65s Manual / Manual = Stop uto / uto + Stop Indications Power LED Indicator LED Green Optional LED Green Test Indicator Yellow Trip Indicator Yellow P Power Sensing phase Instant Reset by PU reset by Power ON after s Power ON Thermal memory < min. old and Hot Trip Power ON > 0 min. is Hot Status urves Power onsumption < 00 mw Options Safety over overs FL dial, DIP switches Remote Reset ccepts 4V D or 0 40V Table -56. Overload Relay Specifications (ontinued) General Description Economy Standard dvanced limate onsiderations mbient Temperature -5 to 65 (- to 49 F) inside enclosure (Operating) mbient Temperature -40 to 80 (-40 to 76 F) (Storage / Trans- portation) Humidity UL99 (H): 0 95% non-condensing ltitude NEM IS: 000 meters max above sea level (Operating) Pollution (Operating Pollution degree External) Mechanical Shock 5g Resistance (IE/EN 68--7) Vibration (Lloyd s 6g Register of Shipping, Vibration Test ) Temperature ontinuous ompensation Voltages ontrol Voltage 690V, 50/ Hz Insulation Voltage (Ui) 000V Main ircuit Insulation Voltage (Ui) 690V ontrol ircuit Impulse Withstand 00 Voltage (Uimp) V FL Range 45 mm Frame: _ 65 mm Frame: 0 96_ 0 mm Frame: _ Safety Degree of Protection IP0 apacity ontrol Terminal 4 WG apacity ontrol Terminal 0.79 (7) Tightening Torque in Nm (lb-in) Line Terminal apacity 45 mm Frame: 4 6 WG 96_ 65 mm Frame: 0 WG 96_ 0 mm Frame: 6 WG 50 mcm 96_ Line Terminal Tightening Torque in Nm (lb-in) 45 mm Frame:.8 (5) 96_ 65 mm Frame: 4. (5) 96_ 0 mm Frame: 8.5 (50) 96_ 08000K

25 July 007 Definite Purpose ontactors & Starters Starters Overload Relay Specifications -5 vailable June 007 Table Replacement Overloads for Integrated Use with DP ontactors FL DP Economy lass 0 Economy lass 0 Standard lass 5/0/0/0 dvanced lass 0/0 Range ontactor atalogue atalogue atalogue atalogue (mps) Rating 45 mm Overload Frame Size , 5, 0 5, 5, 0 5, 5, 0 5, 5, 0, 40 5, 5, 0, 40, 50 40, 50 96MP050D 96M000D 96M0050D 96M0080DE 96M00DF 96M0450DF 96MP050D 96M000D 96M0050D 96M0080DE 96M00DF 96M0450DF 96P05SELD 90SELD 905SELD 908SELDE 9SELDF 945SELDF 96P05SELD 90SELD 905SELD 908SELDE 9SELDF 945SELDF 65 mm Overload Frame Size 5 75, 75 96M0750DG 96M0750DG 975SELDG 975SELDG Discount Symbol M K

26 -6 Definite Purpose ontactors & Starters Dimensions July and 5 Starters Table -58. pproximate Dimensions and Shipping Weights mpere Dimensions in Inches (mm) Size Open Type 5 and 0 Wide.50 (64.0) (65.0) 50 and.56 (65.0) NEM Enclosed 5 and 0 40, 50 and 5.6 (4.0) 7.64 (94.0) High 7.4 (8.0) 8.08 (05.0) 8.08 (05.0) 0.7 (58.0).7 (7.0) Deep Mounting uxiliary ontact dder D E G H.56 (90.4).50 (89.0) 4.5 (05.0) 5.8 (48.0) 6.67 (69.0).69 (9.7).66 (9.0).66 (9.0) 6.55 (66.0) 0 (90.5) 0 (90.5) 8.00 (0.0) 0.75 (7.0).0 (5.).00 (5.0).00 (5.0) 4.50 (4.0) 6.00 (5.0).54 (.7).54 (.7).54 (.7) Ship. Wt. Lbs. (kg).8 (.8).8 (.8).6 (.6) 4.8 (.) 0.6 (4.8) H H H H E E G D G D Mtg. for #0- Screw Mtg. for #0- Screw 5 and 0 mpere Open Type 40, 50 and mpere Open Type Figure -0. pproximate Dimensions Open Type E G 5, 0, 40, 50 and mpere NEM Enclosed Figure -. NEM Enclosed Dimensions 08000K

27 July 007 Definite Purpose ontactors & Starters Dimensions -7 7 and 7 Starters Table -59. pproximate Dimensions and Shipping Weights mpere Dimensions in Inches (mm) Size Open Type 5 and 5 (Metal Plate) 5 and 5 (DIN Rail Mount) 0, 40 and 45 (Metal Plate) 0, 40 and 45 (DIN Rail Mount) NEM Enclosed Wide.40 (6.0). (56.5).40 (6.0). (56.5) 5, 5 and (4.0) 40 and (94.0) High 5.50 (9.0) 5.0 (.0) 6.00 (5.0) 5.70 (45.0) 0.7 (58.0).7 (7.0) Deep Mounting uxiliary ontact dder D E G H.5 (85.0).5 (85.0).5 (85.0).5 (85.0) 5.8 (48.0) 6.67 (69.0).70 (94.0).70 (94.0).90 (98.0).90 (98.0). (8.6).54 (.7).54 (.7). (8.6) 8.00 (0.0) 0.75 (7.0).54 (.7).54 (.7) 4.50 (4.0) 6.00 (5.0) Ship. Wt. Lbs. (kg).6 (.7).6 (.7). (.9). (.9) 4.8 (.) 0.6 (4.8) H H E E 5 and 5 mpere Open Type D D 0, 40 and 45 mpere Open Type Figure -. pproximate Dimensions Open Type E G 5, 5, 0, 40 and 50 mpere NEM Enclosed Figure -. NEM Enclosed Dimensions 08000K

28 -8 Definite Purpose ontactors & Starters Dimensions July ontactors Table -. pproximate Dimensions and Shipping Weights mpere Dimensions in Inches (mm) Size of Poles Wide High Deep dd 0.0 inch (8 mm) to width for 5 contactors with D coils Mounting Side uxiliary ontact dder D E F G H J Ship. Wt. Lbs. (kg) Open Type 5 50 and.40 (6.0).75 (95.0).5 (85.0).5 (8.0).00 (5.0). (79.0).50 (8.0) 0.4 (8.6). (.6) (68.0).75 (95.0).8 (86.0).5 (8.0).00 (5.0).5 (8.0). (79.0).50 (8.0) 0.50 (.5). (.0) 75 and.6 (67.0).75 (95.0).97 (0.0).5 (8.0).00 (5.0).5 (8.0). (79.0).50 (8.0) 0.7 (9.5).8 (.) 90 and.9 (86.0) 5. (0.0) 4.76 (.0) 4.44 (.0).87 (7.0).50 (6.5) 0.54 (.7) 4.0 (.8) 0 and 4.08 (04.0) 7.7 (8.0) 5.94 (5.0).00 (76.0) 6.6 (68.0) 0.54 (.7) 8.5 (.9) 00 and 00 and 7.05 (79.0) 9. (.0) (84.0) 6.00 (5.0) 8.50 (6.0) 0.0 (9.) and 7.05 (79.0). (.0) 7.78 (98.0) 6.00 (5.0).50 (8.0).0 (0.4) Open Type Reversing 5 50 and 5.0 (7).75 (95).5 (85).5 (8) 4.5 (8). (79) 4. (05) 0.4 (8.6).6 (.) 75 and 5.77 (47).75 (95).97 (0).5 (8) 5.5 ().5 (80). (79) 4.65 (8) 0.7 (9.5) 5.6 (.5) NEM Enclosed 5 50 and 4.0 (04.0) 6.75 (7.0).50 (89.0).75 (70) (4.0).4 (.5) (4.0) 9.5 (4.0) 4.8 (.0) 4.50 (4.0) 8.00 (0.0) 5.8 (.6) and 6. (.9) 5 50 mpere, - and -Pole (7998) 5 40 mpere, 4-Pole mpere, - and -Pole (7999) E E D D Figure -4. Enclosures J J J I J ux. ont. F ux. ont. G D ux. ont. F ux. ont. G D H Mtg. Holes/Slots for 8 Screws E 5 75 mpere (Non-reversing) H Mtg. Holes/Slots for 6 Screws E 5 75 mpere (Reversing) J D E Side Mtd. ux. E Figure -5. 5, -, - and 4-Pole ux. H E D Mtg. Holes for Screws D Mtg. Holes for Screws 90 mpere 0 mpere 00 mpere 08000K

29 July 007 Definite Purpose ontactors & Starters Renewal Parts -9 Renewal Parts Renewal ontact Kits for 5 Definite Purpose ontactors Replace complete contactor for: D oils Table -6. oil Selection oil Frequency Inrush (Maximum) Sealed (Maximum) oil oil Part Voltage V Watts V Watts Suffix lass Standard 5, 5, 0 and 40 - and -Pole (Series D) 4 0/0 08/40 0/40 440/ / R T J D H lass F, lass F, / L lass F, , 5, 0 and 40 - and -Pole (Series ) 4 04/0 08/40 440/ / R T D lass F, lass F, H lass F, / L lass F, , 5, 0 and 40 - and -Pole (Series D) 4 0/0 08/40 0/40 440/ / R T J D H lass H, lass H, / L lass H, and -Pole (Series D) 4 0/0 08/40 0/40 440/ / Table -6. Renewal ontact Kits for 5 Definite Purpose ontactors atalogue -Pole Kit -Pole Kit -Pole Kit Part No. Part No. Part No FNF50 5FNF50 5FNF 5FNF 5FNF75 5FNF75 5GNF90 5GNF90 5HNE0 5KNE00 5KNE00 5LNE Order one kit per pole, for -pole and for -pole devices R T J D H lass F, lass F, / L lass F, Discount Symbol M K

30 -0 Definite Purpose ontactors & Starters Renewal Parts July 007 Table -6. oil Selection ontinued oil Frequency Inrush (Maximum) Sealed (Maximum) oil oil Part Voltage V Watts V Watts Suffix lass Standard 50 - and -Pole (Series D) 4 0/0 08/40 0/40 440/ / R T J D H lass H, lass H, / L lass H, and 75 - and -Pole; 5, 0 and 40 4-Pole 4 04/0 08/40 440/ / R T D lass, lass, H lass, / L lass, and -Pole 4 0/0 08/40 440/ / T D lass, lass, H lass, Pole 4 0/0 0/40 440/ /0 50/ T D lass, E H 00, 00 and -Pole 0/0 0/40 440/ / / D E H lass, lass F, lass F, Discount Symbol M K

31 July 007 Definite Purpose ontactors & Starters Renewal Parts - D oils Table -6. D oil Selection D oil Voltage Max. Inrush mperes 5, 5, 0 and 40 - and -Pole (Series D) and -Pole (Series D) Max. Inrush Watts , 5, 0 and 40 - and -Pole (Series ) Max. Sealed mperes and 75 - and -Pole; 5, 0 and 40 4-Pole (Series ) m 0 m 55 m Max. Sealed Watts D coils require an early break N auxiliary contact 0KGD (NI) or 0KGD (NO-NI). Order separately, not included with replacement coil. oil Suffix R T W R T W R T W R T W lass Part lass F, lass F, lass F, lass F, D Operation These D coils have separate pick-up and seal windings. The pick-up winding must be connected to an early break normally closed auxiliary contact block and provides the magnetic force required to close the magnet. s the magnet approaches the closed position, the early break normally closed contact is opened and the holding coil is inserted in series with the pick-up winding. The early break contact block (0KGD) has to be attached to the side of the contactor, taking up one of the positions available for add-on auxiliary contact blocks. (Top) (Top) Hold (Seal) Pick-Up onductor Extending from ottom of oil NI Early reak Normally losed uxiliary ontact Figure -6. D oil Elementary Diagram ontactors and Starters Discount Symbol M K

32 - Definite Purpose ontactors & Starters Technical Data July 007 mpere Rating of Motors mpere ratings of motors vary somewhat, depending upon the type of motor. The values given below are for drip-proof, lass insulated (T Frame) where available,.5 service factor, NEM Design motors. These values represent an average full load motor current which was calculated from the motor performance data published by several motor manufacturers. In the case of high torque squirrel cage motors, the ampere ratings will be at least 0% greater than the values given below. aution These average ratings could be high or low for a specific motor and therefore heater coil selection on this basis always involves risk. For fully reliable motor protection, select heater coils on the basis of full load current rating as shown on the motor nameplate. mpere Ratings of Three-Phase, Hz, Induction Motor hp Syn. Speed RPM urrent in mperes 00V 0V 80V V V 00V hp Syn. Speed RPM urrent in mperes 00V 0V 80V V V 00V / / / / / / To convert horsepower to kw, multiply horsepower by V 50 Hz K

33 July 007 Definite Purpose ontactors & Starters ontactors Heavy-Duty Special Purpose DPK - ontents Description Heavy-Duty Special Purpose ontactors Page Product Description pplication Description... - Features enefits Technical Data and Specifications ccessories Renewal Parts Dimensions Product Selection Features double wound epoxy coil allows for lower temperature rise and longer life The U-shaped magnet provides fast, reliable action, long life and lower power requirements Stainless steel kick-out springs Rugged one-piece mounting plate llows up to four double circuit auxiliary contacts per contactor Technical Data and Specifications Table -64. Magnet oil V Hz atalogue Open V enefits ll contacts are silver alloy, providing long life and resistance to welding Straight-through wiring and up front terminals allow for fast, easy installation Loosening two captive screws allows for easy visual inspection of contacts losed V losed Watts DPK05 DPK00, DPK50 DPK50 Model Only K 5 0/000V ontactor Product Description The DPK ontactors are designed to provide peak performance and reliability on special switching applications. These heavy-duty special purpose contactors are rated for applications up to 500V. pplication Description Typical applications include mining equipment, welding equipment, heating and air conditioning applications and other loads that require a compact heavy-duty contactor rated up to 500V. The DPK ontactors are supplied with bolts and washers on each terminal for use with customer supplied lugs. Table -65. ontactor Ratings Volts Full Load urrent (mperes) atalogue DPK ccessories atalogue DPK atalogue DPK Table -66. ccessory Kits Description atalogue uxiliary ontacts, NO-N Horizontal Mechanical Interlock: Line, Load Terminal Kit Surge Suppressor J 80G09 647G G0 TK50 SS56 Includes two terminals and hardware for #4 to 0 kcmil u conductors. ontactors supplied with terminals for ring type connectors only. Locked Rotor urrent (mperes) Resistive Load (mperes) Lighting Load (mperes) Discount Symbol M7/ M9

34 -4 Definite Purpose ontactors & Starters ontactors Heavy-Duty Special Purpose DPK July 007 Renewal Parts Table -67. DPK ontactor Renewal Parts Description Hz oil Suffix ode 5 00 Model 50 Model 50 -, -Pole 4-, 5-Pole -, -Pole -, -Pole -, -Pole Part Part Part Part Part ontact Kit -Pole -Pole R ox Upper ase Lower ase rossbar Magnet oil 0/0 0 08/0 0/40 40/0 480/ /480 0/ /0 8080G0 8080G0 6749G0 6749G0 6749G G07 /50 /50 /50 /50 50 V W X E H 668G0 668G08 668G0 N/ 668G09 668G0 N/ 668G05 N/ 668G06 N/ 6749G0 6749G G G08 669G0 669G06 669G0 N/ 669G07 669G08 N/ 669G04 N/ 669G09 N/ 8080G G G G G G G0 5470G G0 N/ 5470G0 5470G05 N/ 5470G07 N/ N/ 5470G Model replaces Model renewal parts are different. Only use parts for proper model. For a 4-pole device, use () of the 8080G0 ontact Kits. For a 5-pole device, use () of the 8080G0 and () of the 8080G0 ontact Kits. 6789G 6789G N/ N/ N/ N/ 79749G G G0 N/ 79749G G05 N/ 79749G G06 N/ 79749G 6789G 6789G 6789G9 6789G 6789G5 6789G4 N/ 54990G0 N/ 54990G0 N/ N/ 54990G0 N/ 54990G05 N/ N/ Dimensions Table -68. pproximate Dimensions and Shipping Weights Poles Dimensions in Inches (mm) Ship. Wt. Wide High Deep Lbs. (kg) 5 ontactors and 4 and (0.) 6.06 (5.9) 5.44 (8.) 5.44 (8.) 5.6 (4.0) 5.6 (4.0) 6.0 (7.) 9.0 (8.6) 00 ontactors and 5.8 (6.7) 7.8 (98.4) 6.75 () 8.0 (.7) 50 ontactors and 8.5 (09.6) 0.8 (74.6) 7.69 (95.) 50.0 (.7) 5 and 00 mpere ontactors (90.5) 50 mpere ontactors 4.75 (0.7) Figure -7. ontactor Dimensions Discount Symbol M K

35 July 007 Definite Purpose ontactors & Starters ontactors Heavy-Duty Special Purpose DPK -5 Product Selection When Ordering Specify atalogue with any required ccessories from Page - 5 0/000V ontactor 50 0V ontactor Table -69. atalogue DPK ir reak ontactors - and -Pole Open mpere Rating oil Voltage Open Type of Poles 0V 000V 500V Hz -Pole -Pole /40 440/ /0 atalogue DPK05WW DPK05XW DPK05EW DPK00WW DPK00XW DPK00EW DPK50V DPK50W DPK50X DPK50E atalogue DPK05WW DPK05XW DPK05EW DPK00WW DPK00XW DPK00EW DPK50V DPK50W DPK50X DPK50E Holding circuit auxiliary contact not included. If required, order from ccessories on Page -. For other coil voltages, refer to replacement coils on Page -4 and insert proper letter in place of 9th digit of listed atalogue. Example: DPK05WW with 80/50 coil DPK05HW. If short load terminals are desired, add the letter S in the 0th position of the listed atalogue. Example: DPK50WS. Table -70. atalogue DPK ir reak ontactors 4- and 5-Pole Open mpere Rating oil Voltage Open Type of Poles 0V 000V 500V Hz 4-Pole 5-Pole atalogue DPK405WW DPK405XW DPK405EW atalogue DPK505WW DPK505XW DPK505EW Holding circuit auxiliary contact not included. If required, order from ccessories on Page -. For other coil voltages, refer to replacement coils on Page -4 and insert proper letter in place of 9th digit of listed atalogue. Example: DPK05WW with 80/50 coil DPK05HW. If short load terminals are desired, add the letter S in the 0th position of the listed atalogue. Example: DPK50WS. ccessory Kits Page - Dimensions Page -4 Discount Symbol M K

36 -6 Definite Purpose ontactors & Starters ontactors Direct urrent 0V ontactors July 007 0V ontactors Single Pole, at. No. MD50 with L-64 uxiliary ontact Product Description These D ontactors are designed to handle rugged D applications. They provide durable service and easy installation and maintenance. pplication Description pplications including Mining, Milling, ranes and Transportation. These contactors utilize D coils. Note: e sure to utilize a rectifier module if the only control voltage source available is 0V. ccessories Table -7. uxiliary ontacts (Electrical Interlocks) For Field Installation Only uxiliary ontact Type pplication ontact rrangement L46 ME0 Only NO F N F L66 L64 dded to Existing L64 Interlocks of uxiliary ontacts uxiliary ontacts Factory Installed atalogue 87G0 87G09 Features Sturdy glass polyester base on MD and ME Knife edge bearings that guarantee precise operation and minimal wear High contact pressure Vacuum impregnated magnetic coil enefits ble to mount on steel or panels of any material for maximum flexibility Front or rear mounting available for convenient installation and maintenance Rapid arc quenching to ensure long life Easily accessible contact tips to remove and replace uxiliary ontacts Unmounted Replacement Only atalogue 87G0 87G09 Mounting and Operating Hardware for New pplications atalogue None Required ME0 Only N F O G G0 None Required ME0, ME, ME0, ME0, ME, ME40 and ME4 ME0, ME, ME0, ME0, ME, ME40 and ME4 ME0 Only MD/MR50, MD/MR and MD/MR70 MD/MR50, MD/MR 70 MD/MR80 MD/MR90 MD80 MD90 MD80 90 NO F N F D F L D F R D F L O D F R O NO-N NO N NO-N NO N 4NO to 4N 6NO to 6N 4NO to 4N 6NO to 6N NO to N 4NO to 4N NO to N 87G09 87G0 6590G G G G07 84D94G04 84D94G05 84D94G06 84D94G04 84D94G05 84D94G06 Order () L64 Order () L64 Order () L64 Order () L64 Order () L64 Order () L64 Order () L64 87G09 87G0 6590G G G G07 84D94G04 84D94G05 84D94G06 84D94G04 84D94G05 84D94G06 Order () L64 Order () L64 Order () L64 Order () L64 Order () L64 Order () L64 Order () L64 None Required None Required None Required 0876G0 0876G0 0876G0 0876G G7 0876G G G G G G G G G0 For factory installed electrical interlocks, consult factory. NO = Normally Open, N = Normally losed, D = Delayed reak, F = Front onnected, L = Left Hand, R = Right Hand, O = Outboard (for -pole, Size frame). With one interlock mounted. With two interlocks mounted. Table -7. Standard Magnet oil Selection Voltage Suffix ode 65V D (ME Size 0 4 only) 5V D 5V D 0V D 50V D 550V D Other D E F G Discount Symbol M K

37 July 007 Definite Purpose ontactors & Starters ontactors Direct urrent 0V ontactors Dimensions -7 Table -7. Rear onnector Kit for ME ontactors atalogue 840G08 Field installation only. Table -74. Options Description Rectifier for Operation Order by description dder Table -75. Mechanical Interlocks, Unmounted Type ontactor atalogue Type Size ontacts M-5 M-5 M-7 M-7 M-7 ME ME MD MD MD ll ll NO, NO + N NO, NO + N NO NO NO 878D400G0 878D40G0 5669G0 5670G0 567G0 Dimensions Table -76. pproximate Dimensions and Shipping Weights ontactor Size Front onnected ontact rrangement 0 NO NO NO, N N 4 NO NO NO, N N 5 NO N 6 NO N 7 NO N Width in Inches (mm).8 (80.8) 5.5 (40.5).67 (9.).67 (9.).8 (80.8) 5.5 (40.5).67 (9.).67 (9.) 5.50 (9.7) 5.88 (49.4) 6.6 (68.4) 9.95 (5.7) 6.6 (68.4) 9.95 (5.7) Height in Inches (mm) 6 (9.0) 6.75 ().44 (6.0) 9.57 (4.) 7.78 (97.6) 7.44 (89.0).88 (7.) 9.69 (46.).00 (0.) 6.9 (4.) 6.8 (47.0) 0.8 (57.7) 6.8 (47.0) 0.8 (57.7) Depth in Inches (mm) Ship. Wt. Lbs. (kg) 6.8 (7.0) 8.0 (.6) 0.0 (4.5).0 (5.4) 0.0 (4.5) 6.8 (7.0) 8.0 (.6) 0.0 (4.5).0 (5.4) 0.0 (4.5).00 (04.8).00 (04.8) 4.8 (65.) 4.75 (74.7) 4.8 (65.) 4.75 (74.7) 4.0 (5.4) 45.0 (0.4) 7.0 (. 0.0 (46.8) 76.0 (4.5) 0.0 (49.9) 8 NO.00 (79.4).00 (5.4) 7.00 (4.8) 5.0 (68.6) 9 NO.00 (79.4).00 (5.4) 9.00 (48.6) 88.0 (85.4) Rear onnected 5 NO N 6 NO N 7 NO N 7.00 (77.8) 7.00 (77.8) 6.75 () 9.50 (4.) 6.75 () 9.50 (4.) 7.00 (4.8) 0.00 (508.0).00 (5.4) 4.00 (9.6).00 (5.4) 4.00 (9.6).50 () 0.50 (66.7).00 (0.).00 (0.).00 (0.).00 (0.) 4.0 (5.4) 45.0 (0.4) 7.0 (.) 0.0 (46.8) 76.0 (4.5) 0.0 (49.9) 8 NO 9.50 (4.) 4.00 (9.6) 5.00 (8.0) 5.0 (68.6) 9 NO 9.50 (4.) 4.00 (9.6) 7.00 (4.8) 0.0 (99.9) Discount Symbol M K

38 -8 Definite Purpose ontactors & Starters ontactors Direct urrent 0V ontactors Renewal Parts July 007 Renewal Parts Sizes 5 9 M & MD Series MD 50 oil Part No G Table -77. oils Voltage M & MD 50 M & MD 50 M & MD /70 Part Sym Part Sym Part Wiring Wiring Sym Wiring 65V 90/9V 5V 5V 0V 50V 550V N/ N/ 0475G G4 0475G G 0475G G 45555G 45555G G G G 45555G G7 0477G G0 0477G G G08 Voltage M & MD /70 M & MD 80 M & MD 90 Part Sym Wiring Part Sym Wiring Part Sym Wiring 9V 5V 5V 5V 5V 0V 0V 50V 50V 550V 550V 0V 0477G 0477G0 0477G4 0477G 0477G0 0477G0 0477G 0477G G5 0477G0 4598G0 4599G0 L48G G0 L48G0 4P064G0 L48G0 N/ 4590G0 L48507G0 L48507G G0 L48507G0 L54970G0 L48508G0 L548879G0 Voltage M & MD 80R oil Sym Wiring Resistor Sym Wiring Resistor Mounting Sym Wiring 5V 0V 550V N/ L48G0 N/ coils connected in series. coils connected in parallel. N/ 57D6G0 57D6G resistors connected in parallel. Resistors connected in series. N/ 57D40G0 57D40G0 Discount Symbol M K

39 July 007 Definite Purpose ontactors & Starters ontactors Direct urrent 0V ontactors Renewal Parts -9 ME Series Table -78. Kits Description NO Pole NO Poles N Pole NO/N Pole Qty. Part Qty. Part Qty. Part Qty. Part ontact Kit rc ox 0/5/50 rc ox 00/50 Shunt Kit rmature Kit lowout ssembly /50 Rear onn. Kit 840G4 840G09 840G0 840G 840G9 840G5 840G6 840G7 840G8 840G08 840G4 840G09 840G0 840G6 840G5 840G 840G 840G 840G4 840G08 840G4 840G09 840G0 0840G G06 840G5 840G6 840G7 840G8 840G08 840G4 840G09 840G0 84G07 84G06 840G5 840G6 840G7 840G8 840G08 Table -79. oils Voltage Operating oils Holding oils (Lower) NO-N ontactors Only 0/5/50/00/50 mpere Sizes 0/5/50 mpere Sizes 00/50 mpere Sizes Part Part Part 65V 90/9V 5V 5V 0/40V 50V 500V 550V 0476G G5 0476G G G G0 0476G4 0476G If lower coils are required, order separately G G 44666G 44666G G G N/ 44666G8 0476G G6 0476G0 0476G6 0476G0 0476G7 N/ 0476G0 ontact Kit Part No. 6DG5 Shunt Part No. 5650G0 rc ox Part No. 5646G0 rmature Kit Part No. 5640G05 lowout oil Kit Part No. 5644G05 Sizes 5 9 MR & MD Series Table -80. Kits ontact, Shunt and rc ox Type MR & MD ontact Kit 50/50R 50 /70 / Shunt 50/50R /80R 90 rc ox 50/50 /, 70/70 80/90 urrent Part 6DG 6DG5 6DG4 6DG6 6DG8 6DG0 5650G0 564G0 5666G0 5654G0 5666G G04 569G0 4545G0 5646G0 566G0 5677G05 MR = rear connected; MD = front connected. Obsolete Part (745058) (74505) (7450) (74505) (745054) (745056) (48695) N/ (48695) (4868) (48690) (48687) (4907) (747587) (48665) (486654) N/ Table -8. rmature Kit Type MR & MD rmature Kit 50/50R 50 /70 /70 80/80R 90 urrent Part 5649G G G0 5655G G05 869G0 Table -8. lowout oil ssembly Kit Type MR urrent Type MD urrent Part Part M50/50R M/ M70/70 M80/80R M G G05 56G0 5698G0 87G0 MD50/50R MD/ MD70/70 MD80/80R MD90 857D505G05 857D506G08 857D56G05 857D508G07 857D509G04 Discount Symbol M K

40 -40 Definite Purpose ontactors & Starters ontactors Direct urrent 0V ontactors Product Selection July 007 Product Selection When Ordering Specify atalogue with appropriate oils Suffix ny Required ccessories Table -8. 0V D ontactors Size Open 8 Hour mpere Rating ontact rrangement Front onnected 0 0 NO NO NO, N N 5 NO NO NO, N N 50 NO NO NO, N N 00 NO NO NO, N N 4 50 NO NO NO, N N 5 00 NO N 6 0 NO N 7 NO N Provisions for Interlocks Mechanical Electrical Yes 4 4 Yes 4 4 Yes 4 4 Yes 4 4 Yes 4 4 Yes No Yes No Yes No Magnet oil Voltage 5V D 5V D 5V D 5V D 5V D atalogue ME00 ME00 ME0 ME00 ME0 ME0 ME ME0 ME0 ME0 ME ME0 ME0 ME0 ME ME0 ME40 ME40 ME4 ME40 MD50 MD50 MD MD MD70 MD70 MD80 Other coil voltages available, see Table -7 on Page -6. Substitute Suffix ode of desired voltage for last digit in listed atalogue. Example: ME00. For 0 50 rear connected contactors, order front connected ME contactor above and rear connection kit, atalogue 840G08, (field installed only). See Table -7 on Page -7. Requires panel drilling. Other coil voltages available, see Table -7 on Page -6. Substitute Suffix ode of desired voltage for last digit in listed atalogue. Example: MR50. 5V D 5V D 5V D 8 50 NO Yes 5V D NO Yes 5V D Rear onnected ME 5 00 NO N 6 0 NO N 7 NO N Yes No Yes No Yes No 5V D 5V D 5V D 8 50 NO Yes 5V D NO Yes 5V D MD90 MR50 MR50 MR MR MR70 MR70 MR80 MR90 Discount Symbol M K

41 July 007 DPM 000V ontactor at. No. 007G0 D ontactor Product Description The DPM 000V D Definite Purpose ontactor has been designed to meet severe environmental and vibration conditions found in your worst applications. The contactor is of unit construction, assembled on a molded insulated base, providing maximum performance in minimum space. pplication Description This rugged device was designed for applications such as railway equipment, offshore drilling, mining, offroad vehicles, marine, etc. Features Power circuit insulating barriers are molded from glass-polyester materials having high arc and track resisting qualities. The DPM is designed to mount directly on a channel or angle frame, but may be adapted for mounting on a flat metal or insulated panel. vailable with or without an overcurrent latching mechanism to prevent opening under heavy overload currents. When the line current returns to normal, the overcurrent latch disengages. enefits Saves panel space by locating the arc chute vents on the front of the unit. This eliminates the need for arcing clearance above the contactor. ll vital parts are removable from the front without having to disconnect line or load connections, allowing for easy maintenance. Safety is a must. The mechanical interlock prevents the contactor from closing when the arc box has been removed or when it is not installed properly K Definite Purpose ontactors & Starters ontactors Direct urrent DPM 000V ontactor Technical Data and Specifications Line Voltage: 000V D ontinuous urrent Rating: arrying and Interrupting apacity: 50 Operating oil: Duty Rating: ontinuous ccessories Table -84. Extra L-67 uxiliary ontacts Order Separately ontact ombination Provided by One uxiliary ontact ssembly Normally Open 0 4 Table -85. Mechanical Interlock Kit Description atalogue When interlock kit is installed, only one L-67 auxiliary contact can be mounted on each DPM contactor. Renewal Parts Normally losed 4 0 Table -86. DPM ontactor Description atalogue Discount symbol M7. Factory Installed atalogue 08740G G G G G05 Operation: Will operate at 80 0% of rated voltage Insulation between power circuit and operating coil: Rated 000V D rcing and reepage Distances: Meet or exceed NEM standards for 000V equipment lowout oil: Rated for continuous duty Field Installed Kit atalogue 08740G 08740G 08740G 08740G G5 Interlock Mounting 6479D96G0 Mechanical Horizontal Interlock Kit Includes mounting instructions and mounting hardware ontact Kit rc ox Shunt oils 8V D 6V D 55V D 74V D 0/5V D 5V D 75V D 0V D 94G0 94G0 5486G0 49G04 49G05 49G06 49G09 49G4 49G5 49G6 49G0 954DG0 Discount Symbol M7-4

42 -4 Definite Purpose ontactors & Starters ontactors Direct urrent DPM 000V ontactor July 007 Dimensions.44 (.) Dia. - Mounting Holes.8-6 Tap.00 (5.4) Deep Line Terminal Holes.00 (5.4) Weight = 0.5 lbs. (.8 kg) 4.00 (0.6).00 (50.8).00 (5.4).6 (5.9).88 (47.6).5 (.8) To Remove rc hute 6.5 (58.8). (08.0).8 (4.9).00 (5.4) learance to Ground 5.00 (7.0) L Duplicate djacent ontactor.50 (.7).50 (.7).88 (6.).00 (76.)* 5. (4.9) ustomer Mounting hannel 0.56 (68.).06 (8.0) Two L-67 uxiliary ontact Units.88 (.4).50 (8.) 4.00 (0.6).5 (.8) oil Terminal Tabs for No. 50 Faston.8-6 Tap.00 (5.4) Deep Load Terminal Holes.06 (5.4) 4. (05.0) *This dimension must not be exceeded or flashover may occur. Figure -8. Dimension Drawing pproximate Dimensions in Inches (mm) Table -87. pproximate Dimensions and Shipping Weights Dimensions in Inches (mm) Ship. Wt. Width Height Depth Lbs. (kg) 4. (05).06 (80.9). (07.8) 0.5 (.8) Product Selection When Ordering Specify atalogue of contactor and any required ccessories Table V D ontactors oil Operating Voltage 8V D 6V D 55V D 74V D 0V D 0V D Overcurrent Latch Without With Without With Without With Without With Without With Without With atalogue 007G0 007G0 007G0 007G04 007G05 007G06 007G09 007G0 007G 007G4 007G 007G Discount Symbol M K

43 July 007 Definite Purpose ontactors & Starters ontactors Direct urrent VD-ontactor -4 VD-ontactor Technical Data 400 continuous current carrying capability at 55 Electrical creepage and clearance distances up to 000V D applications Mechanical life of million operations Operating oil Voltages (D): 8, 7, 74, 00, 0 (others available) Table -89. Operating oil haracteristics oil Voltage urrent Draw at Nominal Voltage (± 0 ) atalogue ccessories Table -90. uxiliary ontacts 000V ontactor ontact onfiguration Terminal onfiguration atalogue Product Description The VD-ontactor is a single-pole normally open, load break, bi-directional definite purpose D contactor. The device is rated at 400 amps continuous and is capable of switching up to 000V D loads. pplication Description The VD-ontactor was designed for the demanding environmental requirements of Locomotive, Rapid Transit and Off Highway Vehicle applications. This device is also applied in high horsepower D drive applications including Process Lines and Off Shore Oil Drilling Rigs. Features i-directional interrupting capability 000V D switching in a compact design due to patented arc chute ny combination of up to four isolated NO or N auxiliary contacts Panel mount design ontinuous duty operating coil ontinuous duty blow out coil NO/N Fast-On NO Fast-On N Fast-On NO/N Screw Type NO Screw Type N Screw Type Renewal Parts Table -9. ontacts Description Product Specification Quantity Required per ontactor atalogue Stationary ontact -75 Movable ontact -755 The VD-ontactor is a definite purpose D contactor. Please contact our Technical Resource enter for assistance in applying this device. Discount Symbol M K

44 -44 Definite Purpose ontactors & Starters ontactors Direct urrent VD-ontactor July 007 Dimensions.75 (9.) 5.00 (7).5 (57.) 5.00 (8) Maximum Stud Length to Maintain 000 Volt Electrical learance Rating (Top Right Stud Only).5 Max D N G ER 0 (444.5) 6.00 (406.4) 9.50 (495.).75 (9.).75 (9.).50 (88.9).4 (0.9) Dia. Mounting Hole (4 Places) Shipping Weight 70 lbs. (.8 kg) Figure -9. VD pproximate Dimensions in Inches (mm) and Shipping Weights Table -9. rc learances in Inches (mm) 000V D Front Top Sides (5) (5) (5) Table -9. pproximate Dimensions and Shipping Weights Dimensions in Inches (mm) Ship. Wt. Width Height Depth Lbs. (kg) 5 (8) 9.5 (495.) 5 (7) 70 (.8) Product Selection Table -94. VD-ontactor Device Type uxiliary ontact onfiguration oil Voltage atalogue 400 ontactor NO/N 8 670ED ED ED ED ED667-7 Note: Please consult our Technical Resource enter for atalogue s of other device configurations and application assistance. Discount Symbol M K

45 July 007 Definite Purpose ontactors & Starters ontactors Direct urrent D-ontactor -45 D-ontactor Technical Data 800 and 000 continuous current carrying capability at V D resistive interrupt rating Electrical creepage and clearance distances up to 500V D applications Mechanical life of million operations Operating oil Voltages (D):, 4,, 48, 74, 00, 5, 0 (others available) Table -95. Operating oil haracteristics oil Voltage urrent Draw at Nominal Voltage (± 0 ) atalogue V ontactor Product Description The D-ontactor is a single-pole normally open, load break, bi-directional definite purpose D contactor. Two devices are available rated at 800 and 000 at 750V D. pplication Description The D-ontactor was designed for the demanding environmental requirements of Locomotive, Rapid Transit and Off Highway Vehicle applications. This device is also widely applied in high horsepower D drive applications including Process Lines and Off Shore Oil Drilling Rigs. Features i-directional interrupting capability ompact design due to intermittent duty blowout coil and arc interruption circuit (not suitable for extremely high duty cycle or jogging applications) ny combination of up to eight isolated NO or N auxiliary contacts hannel/angle frame mounting standard, optional panel mount kit available ontinuous duty operating coil Screw type or fast-on control terminals ccessories Table -96. uxiliary ontacts ontact onfiguration Renewal Parts Table -98. ontact Kits Terminal onfiguration atalogue NO/N Fast-On NO Fast-On N Fast-On NO/N Screw Type NO Screw Type N Screw Type Table -97. Panel Mounting Kit Description atalogue Panel Mounting Kit Device Rating Main ontact onfiguration ontacts atalogue 800 -Main Main ontacts Main rcing ontacts Main Main ontacts Main rcing ontacts Discount Symbol M K

46 -46 Definite Purpose ontactors & Starters ontactors Direct urrent D-ontactor July 007 Product Specification The D-ontactor is a definite purpose D contactor. Please contact our Technical Response enter for assistance in applying this device. Dimensions 6. (.8).56 (4.) Dia. Mtg. Hole.5 (64).75 (44.5) to Remove rc Shoot.68 (4) 6.5 (65.6) Figure -0. D-ontactor pproximate Dimensions in Inches (mm) and Shipping Weights Table -99. rc learances in Inches (mm) Type of Load 750V D Front Top Sides Resistive 4 (0) (5) (76) Inductive 7 (78) 4 (0) (76) Table -00. pproximate Dimensions and Shipping Weights Dimensions in Inches (mm) 5.0 (7) 6.04 (5.4) Width Height Depth 9.6 (4.8) Shipping Weight 4 Lbs. (9.5 kg) Shipping Weight Lbs. (kg) 9.6 (4.8).68 (4) 6.04 (5.4) 4 (9.5) Product Selection Table -0. D-ontactor Device Type uxiliary ontact onfiguration oil Voltage atalogue 800 ontactor NO/N 74V D 670ED584 NO/N 00 V D 670ED66 NO/N 5V D 670ED584- NO/N 74V D 670ED587- NO/N 00V D 670ED668 NO/N 5V D 670ED587-4 Note: Please consult our Technical Resource enter for atalogue s of other device configurations and application assistance. Discount Symbol M K

47 July 007 Definite Purpose ontactors & Starters ontactors Direct urrent Reversing/ssignment ontactor -47 Reversing/ssignment ontactor 000V ontactor Product Description The Reversing/ssignment ontactor is a double-pole, double-throw nonload break definite purpose D contactor. three-position center-off and a two-position magnetically-latched configuration is available. The device is rated for 00, 000V D. The Reversing ontactor includes cross over bus bars for D motor reversing applications; the ssignment ontactor omits the cross over bus bars for motor assignment applications. (See Figure -). pplication Description The Reversing/ssignment ontactor was designed for the demanding environmental requirements of Off Highway Vehicle applications. This device is also widely utilized with high horsepower D drives for D motor reversing and drive assignment applications. Features i-directional current carrying capability (non-load break) an replace four single-pole contactors in D motor reversing applications an replace two or four single-pole contactors in D motor assignment applications ny combination of up to eight isolated NO or N auxiliary contacts Panel mount design ontinuous duty operating coil Screw type or fast-on control terminals Technical Data 00 continuous current carrying capability at 55 Electrical creepage and clearance distances for 000V D applications Mechanical life of million operations Operating oil Voltages (D): 4, 8, 6, 74, 0, 5, 50 (others available) Table -0. Operating oil haracteristics oil Voltage ccessories urrent Draw at Nominal Voltage (± 0 ) Table -0. uxiliary ontacts atalogue ontact onfiguration Terminal onfiguration Load Line Figure -. Reversing ontactor Schematic Diagram The Reversing ontactor includes the cross over bus bars for D motor reversing applications. The ssignment ontactor omits the cross over bus bars for motor assignment applications. atalogue NO/N Fast-On NO Fast-On N Fast-On NO/N Screw Type NO Screw Type N Screw Type Discount Symbol M K