STC Starting Torque Controller A Ratings Reduces Starting Torque Surge Feed-Through Wiring Single- and Three-Phase Page 7-3

Transcription

1 7 Bulletin 150 Reduced Voltage Starters Section Overview STC Starting Torque Controller Ratings Reduces Starting Torque Surge Feed-Through Wiring Single- and Three-Phase Page 7-3 SMC-2 Smart Motor Controller 5 97 Ratings 3 Starting Modes Optional Soft Stop Feature Page 7-8 SMC Plus Smart Motor Controller Ratings 3 Starting Modes 6 Optional Features Page 7-27 SMC Dialog Plus Smart Motor Controller Ratings 4 Starting Modes 6 Options Motor Protection Communication Keypad Programming Page 7-47 MV SMC Dialog Plus Smart Motor Controller V Rating Retrofit and Combination Controllers Page 7-77 Reduced Voltage Starters Bulletin 530 Part Winding Page 7-78 Bulletin 540 Wye-Delta Page 7-80 Bulletin 570 Industrial NEM utotransformer Page

2 Reduced Voltage Starters Product Overview Features S = Standard Feature O = Optional Feature V, STC Controller SMC-2 Controller SMC Plus Controller SMC Dialog Plus Controller V, V V V Soft Start S S S S S Kickstart S S Limit S S S Dual Ramp Start S Full Voltage S S S Energy Saver S S S Soft Stop O O O Pump Control O O Preset Slow Speed O O SMB Smart Motor Braking O O ccu-stop O O Slow Speed with Braking O O Single-phase Operation S Motor Protection S Communication S Metering S Keypad Programming/LCD Display S Description The llen-bradley SMC Smart Motor Controller product line offers a broad range of products for starting and stopping standard three-phase squirrel-cage induction motors. For prices, consult your local llen-bradley Sales Office or the Master Price List. pprovals: CE Marked (Open Type) Per Low Voltage Directive 73/23/EEC, 93/68/EEC CS Certified (Open Type) (File No. LR1234) UL Listed (Open Type) (File No. E96956) Your order must include: of the controller selected. Modifications. If required, of any options or accessories. 7-2

3 7 Bulletin 154 Smart Motor Controllers STC Starting Torque Controller Bulletin 154 STC Starting Torque Controller Ratings Reduces Starting Torque Surges TBLE OF CONTENTS Description Page Description Page Catalog Number Identification Product Selection Specifications pproximate Dimensions Description The STC Starting Torque Controller is a compact, simple to use, solid-state controller designed for low horsepower squirrel-cage induction motors. It is intended to relieve the starting torque surge encountered in typical across-the-line starting. This will allow for smoother starts and decreased equipment downtime due to shock and vibration problems. The STC Controller is available in three current rated sizes: 11, 16 and 22. It is offered in four voltage ranges: V, V, V, and V, 50/60 Hz. The STC Controller is intended to operate in conjunction with an electromechanical motor starter. For prices, consult your local llen-bradley Sales Office or the Master Price List. pprovals: CE Marked (Open Type) Per Low Voltage Directive 73/23/EEC, 93/68/EEC CS Certified (Open Type) (File No. LR 1234) UL Listed (Open Type) (File No. E96956) Your order must include: of the controller selected. 7-3

4 Bulletin 154 Smart Motor Controllers STC Starting Torque Controller Catalog Number Identification N B Bulletin Number 154 Solid-State Controller Input Line Voltage V, 50/60 Hz B V, 50/60 Hz C V, 50/60 Hz L V, 50/60 Hz Controller Rating amperes, 1 7.5HP@480VC amperes, V C amperes, V C Enclosure Type N Open 7-4

5 Single-Phase Selection Open Type Bulletin 154 Smart Motor Controllers STC Starting Torque Controller Product Selection Rating () kw HP V C, 50/60 Hz Three-Phase Selection Open Type V C, 50/60 Hz NL NL NL N N N Rating () kw HP 200V C, 60 Hz V C, 50/60 Hz V C, 50/60 Hz V C, 50/60 Hz N N N N N N NB NB NB NC NC NC Typical cross-the-line Response The figure above shows how starting torque surge during motor starting can cause damage to the motor and to driver equipment. STC Response The figure above shows how the STC controller is effective in decreasing the magnitude of starting torque surges. Comparison of cross-the-line Response versus STC Response The figure above shows the comparison of the STC controller versus a typical across-the-line start. Specifications Page 7-6 pproximate Dimensions Page

6 Bulletin 154 Smart Motor Controllers STC Starting Torque Controller Specifications Electrical Ratings Rated Operating () Maximum Heat Dissipation (Watts) Power Section Back-to-back SCR(s) Rated Operational Voltage (+10%, 15%) , V C, 50/60 Hz, 1-phase, or , , V C, 50/60 Hz, 3-phase Cable Size Power Terminals Wire Size: mm 2 (#14 #12 WG) Thermal Capacity IEC 34 (S1), NEM MG 1 Electrical Design Specifications/Test Requirements Repetitive Peak Inverse Voltage Rating Selectable Start Times Selectable Initial Torque Settings Noise & RF Immunity DV/DT Protection Vibration Shock Construction Terminals Standard Features Temperature ltitude Humidity Set-up Starting Running 1400V up to 480V Line 1600V up to 600V Line seconds 10 80% Locked Rotor Torque Surge Transient Peak 3400V. Showering rc 1500V RC Snubber Network Mechanical Design Specifications/Test Requirements Power Terminals: Power Terminals Markings: Functional Design Specification Wiring Configuring Protection Operating Storage 2.5 G for 60 minutes 30 G for 11 msecs Power Poles: High temperature thermoplastic moldings Control: Thermoplastic moldings Metal Parts: nodized aluminum, plated brass or copper 6.0 mm hole with clamping plate CENELEC EN50 012, NEM The STC controller is wired in series with a motor starter. The STC controller is configured with rotary digital switches. From an initial torque setting, the STC controller increases the voltage gradually during the acceleration period until full voltage is achieved. Motor overload protection is provided by the overload relay as part of the motor starter. Environmental C ( F) C ( F) 2000 meters (6560 feet) 5 95% RH (non-condensing) Product Selection Page

7 Bulletin 154 Smart Motor Controllers STC Starting Torque Controller pproximate Dimensions Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. 11 Controller 11 mp Controller G E C H L1 L2 L3 B F LLEN BRDLEY STC T1 T2 T (.188) Dia. 4 Mtg. Holes Controller mp Controller G E C D H L1 L2 L3 B F LLEN BRDLEY STC T1 T2 T (7/32) Dia. 4 Mtg. Holes Open Type Controller Unit Millimeter (Inch) Millimeter (Inch) Millimeter (Inch) Width 75 (2-61/64) 122 (4-13/16) 154 (6-1/16) B Height 111 (4-23/64) 127 (5) 180 (7-3/32) C Depth 77 (3-1/32) 101 (3-31/32) 127 (5) D E F G H 24 (15/16) 50 (1 31/32) 60 (2-23/64) 110 (4-21/64) 140 (5-33/64) 90 (3-35/64) 90 (3-35/64) 140 (5-33/64) 7.5 (19/64) 6 (1/4) 7 (9/32) 10 (3-35/64) 18.5 (3/4) 20 (25/32) pprox. Ship. Wt. 2kg (4.5 lbs) 2.25 kg (5 lbs) 3.15 kg (7 lbs) Product Selection Page

8 Smart Motor Controllers SMC-2 7 Bulletin 150 SMC-2 Smart Motor Controller 5 97 Ratings 3 Start Modes Optional Soft Stop (Requires Interface Module) TBLE OF CONTENTS Description Page Description Page Modes of Operation Catalog Number Identification Product Selection ccessories Options Specifications pproximate Dimensions Description The SMC-2 Controller is a compact, multi-functional, versatile solid-state controller used in starting standard three-phase squirrel-cage induction motors. Three standard modes of operation are available within a single controller: Soft Start Limit Start Full Voltage Start The SMC-2 Controller is available in eight sizes: 5, 9,16, 24, 35, 54, 68 and 97. It is offered in three voltage ranges: V, V, and V, 50/60 Hz. The SMC-2 Controller can be used in two configurations: as a series controller and as a motor controller with an interface option. For prices, consult your local llen-bradley Sales Office or the Master Price List. pprovals: CE Marked (Open Type) Per Low Voltage Directive 73/23/EEC, 93/68/EEC CS Certified (Open Type) (File No. LR1234) UL Listed (Open Type) (File No. E96956) Your order must include: of the controller selected. If required, suffix code and description of any modifications. If required, of any options or accessories. 7-8

9 Smart Motor Controllers SMC-2 Modes of Operation Series Controller TheSMC-2Controllerisdesignedtooperateinserieswithan electromechanical motor starter. The series mode has the following features: Eliminates the need for additional control wiring, simplifying initial installation. Works in unison with an existing electromechanical motor starter for easy retrofits. llows easy set-up with digital adjustments, eliminating the guesswork of setting analog potentiometers. Controller with Interface Option The SMC-2 Controller with the interface option is designed so it can be operated by an external device. The interface option enhances the capabilities of the controller. It can be field or factory installed. For devices rated 5 16, this is a plug-in module. For devices rated 24 97, there is a PC board that replaces the existing board. The SMC-2 Controller with the interface option offers the following features: Provides ON/OFF control directly to the controller through an external pilot device. In many applications the interface option may eliminate the need for an additional contactor if electrical isolation or soft stop is not required. This reduces panel space requirements. Provides a selectable auxiliary contact, which operates as either an instantaneous or up-to-speed contact, making it available for a wide variety of control schemes. Provides a Soft Stop feature that extends stopping time to minimize load shifting or spillage during stopping. Energy Saver This built-in feature of the SMC-2 Controller is used to save energy on applications where the motor is lightly loaded or unloaded for long periods of time. Protective Module In applications where the SMC-2 Controller is exposed to high or abnormal line transients, an optional protective module is available and can be mounted on both the line and load side oftheunit.theprotectivemodulecontainsmovs(metaloxide Varistors) that protect the SCR from line surges and snubber networks to shunt noise energy away. Modes of Operation Percent Voltage 100% Initial Torque Start Time (seconds) Run Soft Start This method has the most general application. The motor is raised from an initial torque value to full voltage. This initial torque is adjustable between 0 70% of locked rotor torque. The motor voltage is gradually increased during the acceleration ramp time, which can be adjusted from 2 30 seconds. 550% Full Load mps 25% Start Time (seconds) Limit Starting This starting mode is used when it is necessary to limit the maximum starting current. It can be adjusted for % of full load amps. If the motor is not up to speed after the selected time elapses, the controller will transition to full voltage. 100% Percent Voltage Full Voltage Starting This mode is used for applications requiring across-the-line starting. The ramp time is set for less than 1/10 second as shown. Time (seconds) Options 100% Percent Voltage Initial Torque Start Run Coast Soft Stop Time Soft Stop The Soft Stop feature is available with an optional interface module. This functioncanbeusedwithapplicationsthatrequireanextended coast to rest. The voltage ramp down time can be set from seconds. The motor will stop when the motor voltage drops to a point where the load torque is greater than the motor torque. 7-9

10 Smart Motor Controllers SMC-2 Catalog Number Identification Open and Non-Combination Bulletin Number N B 9 8L N Solid-State Controller 150R Solid-State Controller with Reversing Contactor (Non-Combination Only) Controller Ratings Cat. Max HP Max kw mps No Enclosure Type N Open H NEM Type 3R F NEMType4(IP65) S NEM Type 4X (Stainless Steel) J NEM Input Line Voltage B C volts (+10%, 15%), 50 and 60 Hz, 3-phase volts (+10%, 15%), 50 and 60 Hz, 3-phase volts (+10%, 15%), 50 and 60 Hz, 3-phase OPTIONS/CCESSORIES Overload Selection ➊ ➋ Cat. No. Rating Cat. No. Rating Cat. No. Rating C F J D H K E H L Protective Modules ➌ Line Side Interface Option ➎ N ND External Reset ➏ 240V C 8L2 Both 240V 8B2 ➍ 480V C 8L4 Line 480V 8B4 ➍ 600V C 8L6 & Load 600V 8B6 ➍ V (+10%, -15%), 50 and 60 Hz, single-phase V (+10%, -15%), 50 and 60 Hz, single-phase 7 For NEM Type 4 (IP65) or NEM Type 12 (IP64) ➊ IEC overload relays are rated for Class 10 operation. ➋ Overload option for 5 16 only (open type) and non-combination or combination unit (5 97 units). ➌ Protective modules factory installed on 5 54 units only. 68 and 97 are field modifications only. ➍ When an IEC overload relay is selected, protective modules are limited to line side only. (For 5 16 rated controllers only.) ➎ Interface option provides selectable auxiliary contact and Soft Stop feature. ➏ External overload reset available for 5 97 rated controllers ordered as a non-combination or combination unit with an overload relay. 7-10

11 Smart Motor Controllers SMC-2 Catalog Number Identification, Continued Combination 152C WO5 J BD 90 ND 8L4 Bulletin Number 152C Combination Solid-State Reduced Voltage Controller with Fusible Disconnect and Isolation Contactor Interface Option ➌ 152X Combination Solid-State Reduced Voltage Controller with N V (+10%, 15%), Fusible Disconnect, 120V Interface Module and Control 50 and 60 Hz, single-phase Circuit Transformer, without Isolation Contactor ND V (+10%, 15%), 152R Combination Solid-State Reduced Voltage Controller with Fusible Disconnect and Reversing Contactor 50 and 60 Hz, single-phase 152XR Combination Solid-State Reduced Voltage Controller with Fusible Disconnect, 120V Interface Module and Control Circuit Transformer with Reversing Contactor 153C Combination Solid-State Reduced Voltage Controller with Circuit Breaker Disconnect and Isolation Contactor 153X Combination Solid-State Reduced Voltage Controller with Circuit Breaker Disconnect, 120V Interface Module and Control Circuit Transformer, without Isolation Contactor 153R Combination Solid-State Reduced Voltage Controller with Circuit Breaker Disconnect and Reversing Contactor 153XR Combination Solid-State Reduced Voltage Controller with Circuit Breaker Disconnect, 120V Interface Module and Control Circuit Transformer, with Reversing Contactor Controller Ratings Cat. Max HP Max kw mps No W W W W W W W W Enclosure Type F NEM Type 4 H NEM Type 3R J NEM Type 12 S NEM Type 4X (Stainless Steel) Input Line Voltage C Line Voltage Hertz Common Control Wiring Method Separate Control 120V/60 Hz 110V/50 Hz Secondary Secondary H HS H HD D I NS B BD M MS C CD Overload Selection ➊ OPTIONS/CCESSORIES Protective Modules ➋ Line Side 240V 8L2 Both 240V 8B2 480V 8L4 Line 480V 8B4 600V 8L6 & Load 600V 8B6 ➊ IEC overload relays are rated for Class 10 operation for 5 97 rated controllers only. See previous page for IEC overload selection. For 24 97ratedcontrollers, NEM overloads are furnished as standard. ➋ When an IEC overload relay is selected, protective modules are limited to line side only. (For 5 16 rated controllers only.) ➌ Requires control power source. 7-11

12 Smart Motor Controllers SMC-2 Product Selection Open Type Open type is a stand-alone SMC-2 Controller. Options which can be added to open type 5 16 controllers are an interface module, solid-state type overload relay and protective module(s). Rating () kw HP ➊ 200V C, 50/60 Hz ➊ For factory-installed options, add the appropriate suffix from pages V C, 50/60 Hz 1/3 1 1/3 2 1/ /3 1 1/3 2 1/ / V C, 50/60 Hz 1/3 3 1/3 5 1/ V C, 50/60 Hz 1/3 3 1/3 7-1/2 1/ N N N N N N N N N N N N N N N N NB NB NB NB NB NB NB NB NC NC NC NC NC NC NC NC ccessories Page 7-18 Options Page 7-19 Specifications Page 7-24 pproximate Dimensions Page

13 Smart Motor Controllers SMC-2 Product Selection, Continued Non-Combination Controllers Non-combination is the SMC-2 Controller in an IP65 (Type 4) or IP54 (Type 12) enclosure. It is available with the same options as theopentypeandisalsoavailablewithanexternal reset for overloads. See ccessories and Options on pages 7-18 and Rating () kw HP IP65 NEM Type 4 Enclosure Dimension ➋ Code ➊ 200V C, 50/60 Hz S S T U V W X X S S T U V W X X 230V C, 50/60 Hz V C, 50/60 Hz S S T U V W X X V C, 50/60 Hz S S T U V W X X F F F F F F F F ➌ F F F F F F F F ➌ FB FB FB FB FB FB FB FB ➌ FC FC FC FC FC FC FC FC ➌ IP54 NEM Type 12 Enclosure Dimension Code ➊ S S T U V W X X S S T U V W X X S S T U V W X X S S T U V W X X ➋ J J J J J J J J ➌ J J J J J J J J ➌ JB JB JB JB JB JB JB JB ➌ JC JC JC JC JC JC JC JC ➌ ➊ Optional accessories may increase panel dimensions. ➋ For factory-installed options, add the appropriate suffix from page ➌ 97 (Type 4 and Type 12) controllers include bypass contactors. ccessories Page 7-18 Options Page 7-19 Specifications Page 7-24 pproximate Dimensions Page

14 Smart Motor Controllers SMC-2 Product Selection, Continued IP65 (Type 4) Combination Controllers ➊➎ Combination controllers can be ordered with or without the isolation contactor. combination controller with the isolation contactor consists of a rod-operated fusible disconnect ➋➌, the SMC-2 Controller and a 3-pole thermal overload relay. For 5 97 controllers, the current range of the solid-state overload relay must be selected from the chart on page Otherwise, a eutectic alloy type overload relay (less elements) will be provided in place of the solid-state overload. Eutectic alloy overloads are standard on controllers. combination controller without the isolation contactor consists of a rod operated fusible disconnect, the SMC-2 Controller with an interface option, a control circuit transformer and a 3-pole thermal overload relay. gain, for 5 97 controllers, the current range must be selected for a solid-state overload or a eutectic alloy type overload will be provided. Rating () kw HP Dimension Code S T T U U V W Y S T T U U V W Y S T T U U V W Y With Isolation Contactor 220V C, 50 Hz 152C-W05F ➍ 152C-W09F ➍ 152C-W16F ➍ 152C-W24F ➍ 152C-W35F ➍ 152C-W54F ➍ 152C-W68F ➍ 152C-W97F ➍➏ 400V C, 50 Hz 152C-W05FI ➍ 152C-W09FI ➍ 152C-W16FI ➍ 152C-W24FI ➍ 152C-W35FI ➍ 152C-W54FI ➍ 152C-W68FI ➍ 152C-W97FI ➍➏ 500V C, 50 Hz 152C-W05FM ➍ 152C-W09FM ➍ 152C-W16FM ➍ 152C-W24FM ➍ 152C-W35FM ➍ 152C-W54FM ➍ 152C-W68FM ➍ 152C-W97FM ➍➏ Without Isolation Contactor 152X-W05F-ND-6P 152X-W09F-ND-6P 152X-W16F-ND-6P 152X-W24F-ND-6P 152X-W35F-ND-6P 152X-W54F-ND-6P 152X-W68F-ND-6P 152X-W97F-ND-6P ➏ 152X-W05FI-ND-6P 152X-W09FI-ND-6P 152X-W16FI-ND-6P 152X-W24FI-ND-6P 152X-W35FI-ND-6P 152X-W54FI-ND-6P 152X-W68FI-ND-6P 152X-W97FI-ND-6P ➏ 152X-W05FM-ND-6P 152X-W09FM-ND-6P 152X-W16FM-ND-6P 152X-W24FM-ND-6P 152X-W35FM-ND-6P 152X-W54FM-ND-6P 152X-W68FM-ND-6P 152X-W97FM-ND-6P ➏ ➊ For combination controllers with circuit breakers, refer to Catalog Number Identification on page ➋ Refer to page 7-24 for fuse clip sizing and type information. ➌ Fuses are not included. ➍ For 120V, 60 Hz separate control, add the letter D after the 9th character. For 110V, 50 Hz separate control, add the letter S after the 9th character. Example: 152C-W05FH becomes 152C-W05FHD for 120V, 60 Hz separate control. ➎ For 5 97 controllers, a solid-state overload current range must be selected from the chart on page 7-19 and the suffix added to the Otherwise, a eutectic alloy overload will be provided. ➏ 97 Type 4 SMC-2 Smart Motor Controllers include Bulletin 100 bypass contactors wired for 120V C 50/60 Hz control. ccessories Page 7-18 Options Page 7-19 Specifications Page 7-24 pproximate Dimensions Page

15 Smart Motor Controllers SMC-2 Product Selection, Continued IP65 (Type 4) Combination Controllers ➊➌, Continued Rating () kw HP 1/3 1 1/3 2 1/ /3 1 1/3 2 1/ / /3 3 1/3 5 1/ /3 3 1/3 7-1/2 1/ Dimension Code S T T U U V W Y S T T U U V W Y S T T U U V W Y S T T U U V W Y With Isolation Contactor 200V C, 60 Hz 152C-W05FH ➋ 152C-W09FH ➋ 152C-W16FH ➋ 152C-W24FH ➋ 152C-W35FH ➋ 152C-W54FH ➋ 152C-W68FH ➋ 152C-W97FH ➋➍ 230V C, 60 Hz 152C-W05F ➋ 152C-W09F ➋ 152C-W16F ➋ 152C-W24F ➋ 152C-W35F ➋ 152C-W54F ➋ 152C-W68F ➋ 152C-W97F ➋➍ 460V C, 60 Hz 152C-W05FB ➋ 152C-W09FB ➋ 152C-W16FB ➋ 152C-W24FB ➋ 152C-W35FB ➋ 152C-W54FB ➋ 152C-W68FB ➋ 152C-W97FB ➋➍ 575V C, 60 Hz 152C-W05FC ➋ 152C-W09FC ➋ 152C-W16FC ➋ 152C-W24FC ➋ 152C-W35FC ➋ 152C-W54FC ➋ 152C-W68FC ➋ 152C-W97FC ➋➍ Without Isolation Contactor 152X-W05FH-ND-6P 152X-W09FH-ND-6P 152X-W16FH-ND-6P 152X-W24FH-ND-6P 152X-W35FH-ND-6P 152X-W54FH-ND-6P 152X-W68FH-ND-6P 152X-W97FH-ND-6P ➍ 152X-W05F-ND-6P 152X-W09F-ND-6P 152X-W16F-ND-6P 152X-W24F-ND-6P 152X-W35F-ND-6P 152X-W54F-ND-6P 152X-W68F-ND-6P 152X-W97F-ND-6P ➍ 152X-W05FB-ND-6P 152X-W09FB-ND-6P 152X-W16FB-ND-6P 152X-W24FB-ND-6P 152X-W35FB-ND-6P 152X-W54FB-ND-6P 152X-W68FB-ND-6P 152X-W97FB-ND-6P ➍ 152X-W05FC-ND-6P 152X-W09FC-ND-6P 152X-W16FC-ND-6P 152X-W24FC-ND-6P 152X-W35FC-ND-6P 152X-W54FC-ND-6P 152X-W68FC-ND-6P 152X-W97FC-ND-6P ➍ ➊ For combination controllers with circuit breakers, refer to Catalog Number Identification on page ➋ For 120V, 60 Hz separate control, add the letter D after the 9th character. For 110V, 50 Hz separate control, add the letter S afterthe9th character. Example: 152C-W05F becomes 152C-W05FD for 120V, 60 Hz separate control. ➌ For 5 97 controllers, a solid-state overload current range must be selected from the chart on page 7-19 and the suffix added to the Otherwise, a eutectic overload will be provided. ➍ 97 Type 4 SMC-2 Smart Motor Controllers include Bulletin 100 bypass contactors wired for 120V C 50/60 Hz control. ccessories Page 7-18 Options Page 7-19 Specifications Page 7-24 pproximate Dimensions Page

16 Smart Motor Controllers SMC-2 Product Selection, Continued IP54 (Type 12) Combination Controllers ➊➎ Combination controllers can be ordered with or without the isolation contactor. combination controller with the isolation contactor consists of a rod operated fusible disconnect ➋➌, the SMC-2 Controller and a 3-pole thermal overload relay. For 5 97 controllers, the current range of the solid-state overload relay must be selected from the chart on page Otherwise, a eutectic alloy type overload relay (less elements) will be provided in place of the solid-state overload. Eutectic alloy overloads are standard on controllers. combination controller without the isolation contactor consists of a rod-operated fusible disconnect, the SMC-2 Controller with an interface option, a control circuit transformer and a 3-pole thermal overload relay. gain, for 5 97 controllers, the current range must be selected for a solid-state overload or a eutectic alloy type overload will be provided. Rating () kw HP Dimension Code S T T U U V W Y S T T U U V W Y S T T U U V W Y With Isolation Contactor 220V C, 50 Hz 152C-W05J ➍ 152C-W09J ➍ 152C-W16J ➍ 152C-W24J ➍ 152C-W35J ➍ 152C-W54J ➍ 152C-W68J ➍ 152C-W97J ➍➏ 400V C, 50 Hz 152C-W05JI ➍ 152C-W09JI ➍ 152C-W16JI ➍ 152C-W24JI ➍ 152C-W35JI ➍ 152C-W54JI ➍ 152C-W68JI ➍ 152C-W97JI ➍➏ 500V C, 50 Hz 152C-W05JM ➍ 152C-W09JM ➍ 152C-W16JM ➍ 152C-W24JM ➍ 152C-W35JM ➍ 152C-W54JM ➍ 152C-W68JM ➍ 152C-W97JM ➍➏ Without Isolation Contactor 152X-W05J-ND-6P 152X-W09J-ND-6P 152X-W16J-ND-6P 152X-W24J-ND-6P 152X-W35J-ND-6P 152X-W54J-ND-6P 152X-W68J-ND-6P 152X-W97J-ND-6P➏ 152X-W05JI-ND-6P 152X-W09JI-ND-6P 152X-W16JI-ND-6P 152X-W24JI-ND-6P 152X-W35JI-ND-6P 152X-W54JI-ND-6P 152X-W68JI-ND-6P 152X-W97JI-ND-6P ➏ 152X-W05JM-ND-6P 152X-W09JM-ND-6P 152X-W16JM-ND-6P 152X-W24JM-ND-6P 152X-W35JM-ND-6P 152X-W54JM-ND-6P 152X-W68JM-ND-6P 152X-W97JM-ND-6P ➏ ➊ For combination controllers with circuit breakers, refer to Catalog Number Identification on page ➋ Refer to page 7-24 for fuse clip sizing and type information. ➌ Fuses are not included. ➍ For 120V, 60 Hz separate control, add the letter D after the 9th character. For 110V, 50 Hz separate control, add the letter S after the 9th character. Example: 152C-W05FH becomes 152C-W05FHD for 120V, 60 Hz separate control. ➎ For 5 97 controllers, a solid-state overload current range must be selected from the chart on page 7-19 and the suffix added to the Otherwise, a eutectic alloy overload will be provided. ➏ 97 Type 12 SMC-2 Smart Motor Controllers include Bulletin 100 bypass contactors wired for 120V C 50/60 Hz control. ccessories Page 7-18 Options Page 7-19 Specifications Page 7-24 pproximate Dimensions Page

17 Smart Motor Controllers SMC-2 Product Selection, Continued IP54 (Type 12) Combination Controllers ➊➌, Continued Rating () kw HP 1/3 1 1/3 2 1/ /3 1 1/3 2 1/ / /3 3 1/3 5 1/ /3 3 1/3 7-1/2 1/ Dimension Code S T T U U V W Y S T T U U V W Y S T T U U V W Y S T T U U V W Y With Isolation Contactor 200V C, 60 Hz 152C-W05JH ➋ 152C-W09JH ➋ 152C-W16JH ➋ 152C-W24JH ➋ 152C-W35JH ➋ 152C-W54JH ➋ 152C-W68JH ➋ 152C-W97JH ➋➍ 230V C, 60 Hz 152C-W05J ➋ 152C-W09J ➋ 152C-W16J ➋ 152C-W24J ➋ 152C-W35J ➋ 152C-W54J ➋ 152C-W68J ➋ 152C-W97J ➋➍ 460V C, 60 Hz 152C-W05JB ➋ 152C-W09JB ➋ 152C-W16JB ➋ 152C-W24JB ➋ 152C-W35JB ➋ 152C-W54JB ➋ 152C-W68JB ➋ 152C-W97JB ➋➍ 575V C, 60 Hz 152C-W05JC ➋ 152C-W09JC ➋ 152C-W16JC ➋ 152C-W24JC ➋ 152C-W35JC ➋ 152C-W54JC ➋ 152C-W68JC ➋ 152C-W97JC ➋➍ Without Isolation Contactor 152X-W05JH-ND-6P 152X-W09JH-ND-6P 152X-W16JH-ND-6P 152X-W24JH-ND-6P 152X-W35JH-ND-6P 152X-W54JH-ND-6P 152X-W68JH-ND-6P 152X-W97JH-ND-6P ➍ 152X-W05J-ND-6P 152X-W09J-ND-6P 152X-W16J-ND-6P 152X-W24J-ND-6P 152X-W35J-ND-6P 152X-W54J-ND-6P 152X-W68J-ND-6P 152X-W97J-ND-6P ➍ 152X-W05JB-ND-6P 152X-W09JB-ND-6P 152X-W16JB-ND-6P 152X-W24JB-ND-6P 152X-W35JB-ND-6P 152X-W54JB-ND-6P 152X-W68JB-ND-6P 152X-W97JB-ND-6P ➍ 152X-W05JC-ND-6P 152X-W09JC-ND-6P 152X-W16JC-ND-6P 152X-W24JC-ND-6P 152X-W35JC-ND-6P 152X-W54JC-ND-6P 152X-W68JC-ND-6P 152X-W97JC-ND-6P ➍ ➊ For combination controllers with circuit breakers, refer to catalog number identification on page ➋ For 120V, 60 Hz separate control, add the letter D after the 9th character. For 110V, 50 Hz separate control, add the letter S afterthe9th character. Example: 152C-W05FH becomes 152C-W05FHD for 120V, 60 Hz separate control. ➌ For 5 97 controllers, a solid-state overload current range must be selected from the chart on page 7-19 and the suffix added to the Otherwise, a eutectic alloy overload will be provided. ➍ 97 Type 12 SMC-2 Smart Motor Controllers include Bulletin 100 bypass contactors wired for 120V C 50/60 Hz control. ccessories Page 7-18 Options Page 7-19 Specifications Page 7-24 pproximate Dimensions Page

18 Smart Motor Controllers SMC-2 ccessories Protective Module for 5 16 Protective Module for Protective Module The Protective Module mounts on the line or load side of the SMC-2 Controller. When the solid-state overload is used on a 5 16 device, the Protective Module will mount only on the line side. SMC-2 Rating () Field Modification Factory Modification Suffix Number Line or Load Side ➊ V C, 50/60 Hz Factory Modification Suffix Number Both Line and Load N82T -8L2-8B N82P -8L2-8B N82P6-8L2-8B N82P9-8L2-8B V C, 50/60 Hz N84T -8L4-8B N84P -8L4-8B N84P6-8L4-8B N84P9-8L4-8B V C, 50/60 Hz N86T -8L6-8B N86P -8L6-8B N86P6-8L6-8B N86P9-8L6-8B6 ➊ One Protective Module is provided, which will mount on either the line side or the load side. If a solid-state overload relay is used, the Protective Module mounts on the line side only. Product Selection Page 7-12 Options Page 7-19 Specifications Page 7-24 pproximate Dimensions Page

19 Interface Option for Soft Stop ➊ and uxiliary Contact Bulletin 150 Smart Motor Controllers SMC-2 Options The interface option provides ON/OFF control through an external device, a selectable auxiliary contact and the soft stop feature. The interface option for the controller is a Printed Circuit Board (PCB) that replaces the existing board. Interface Module for 5 16 SMC-2 Rating () Control Voltage 120V (+10%, 15%) 240V (+10%, 15%) 120V (+10%, 15%) 240V (+10%, 15%) Line Voltage Field Installed Cat. No. Factory Installed Suffix Code V 150-ND -ND V 150-N -N 240V 480V 600V 240V 480V 600V 150-N2D ➋ 150-N4D ➋ 150-N6D ➋ 150-N2 ➋ 150-N4 ➋ 150-N6 ➋ -ND -N Overloads Solid-State Overload Relay ➌ Rating () Suffix Rating () Suffix C H D J E K F H L4 Solid-State overload relays are rated for Class 10 operation only. If an overload is selected for the SMC-2 Controller, the current range must be indicated and the suffix added to the (for 5 16 open type controller and 5 97 non-combination and combination controllers). NEM Overload Relay The eutectic alloy overload relay is not available on the 5 16 non-combination or open type SMC-2 Controllers, found on pages 7-12 and To add a eutectic alloy overload relay to a combination controller, consult your local llen-bradley Sales Office. External Overload Relay Reset dd the suffix -7 to any enclosed SMC-2 Controller (NEM Type 4 and 12 non-combination or combination controller) containing an overload relay. ➊ When Soft Stop is used without an isolation contactor, and the overload trips, the SMC-2 Controller will Soft Stop, not coast-to-stop. ➋ Field Kit consists of a new control board for unit. ➌ Overload relay option for 5 16 open type and non-combination controllers Overload provided as standard for combination units and at no additional cost. Product Selection Page 7-12 Options Page 7-19 Specifications Page 7-24 pproximate Dimensions Page

20 Smart Motor Controllers SMC-2 Enclosed Options Option Description Modification Push Buttons Start-Stop Push Button -1 Start-Stop Push Button with H-O- Selector Switch -1F Soft Stop Push Button ➊ -1X Emergency Stop -1E Selector Switch Hand-Off-uto Selector Switch -3 SMC-Off-Bypass Selector Switch -3B Forward-Off-Reverse Selector Switch -3R Pilot Light Transformer Pilot Light ➋ -4_ Push-To-Test Pilot Light ➋ -5_ Control Circuit Transformer Control Circuit Transformer (fused primary and secondary) -6P dditional 100 V Control Circuit Transformer (fused primary and secondary) -6PX Protective Module ➌ 5 16, V Line or Load Side Protective Module 24 54, V Line or Load Side Protective Module 68, V Line or Load Side Protective Module 97, V Line or Load Side Protective Module 5 16, V Line or Load Side Protective Module -8L , V Line or Load Side Protective Module 68, V Line or Load Side Protective Module 97, V Line or Load Side Protective Module 5 16, V Line or Load Side Protective Module -8L , V Line or Load Side Protective Module 68, V Line or Load Side Protective Module 97, V Line or Load Side Protective Module 5 16, V Both Line and Load Side Protective Module -8L , V Both Line and Load Side Protective Module 68, V Both Line and Load Side Protective Module 97, V Both Line and Load Side Protective Module 5 16, V Both Line and Load Side Protective Module -8B , V Both Line and Load Side Protective Module 68, V Both Line and Load Side Protective Module 97, V Both Line and Load Side Protective Module 5 16, V Both Line and Load Side Protective Module -8B , V Both Line and Load Side Protective Module 68, V Both Line and Load Side Protective Module 97, V Both Line and Load Side Protective Module -8B6 Rating () C D E1 Solid-State Overload Relay ➍ F H H J K L4 Eutectic lloy Overload Relay ➎➏ Three-pole thermal overload for 24 units Three-pole thermal overload for 35 units Three-pole thermal overload for 54 units -OL Three-pole thermal overload for 68 units Three-pole thermal overload for 97 units ➊ Requires the Interface option to provide the Soft Stop feature. For example: 152X-W24JB-ND-6P-1-1X. ➋ Specify the pilot light lens color. Options: mber, Blue, Clear, Green, Red, and White. For example: -4R for a red lens. ➌ When an IEC overload is selected, protective modules are limited to line side only. (For 5 16 controllers only.) ➍ Solid-State Overload Relay will have a manual reset and Class 10 trip class. ➎ Three-pole thermal overload for Bulletin 150 enclosed controllers only. Overload standard on Bulletins 152 and 153. (For controllers only.) ➏ Three-pole thermal overload does not include heater elements. 7-20

21 Smart Motor Controllers SMC-2 Enclosed Options, Continued Option Description Modification External Overload ➊ External Overload Relay Reset -7 N.O. Overload Relay uxiliary Contact -9 Overload uxiliary Contact N.C. Overload Relay uxiliary Contact -9 Reversing Contactor Reversing Contactor ➋ IEC Bypass for 5 unit IEC Bypass for 9 unit IEC Bypass for 16 unit IEC Bypass IEC Bypass for 24 unit Contactor ➌ IEC Bypass for 35 unit IEC Bypass for 54 unit IEC Bypass for 68 unit NEM Bypass for 5 unit NEM Bypass for 9 unit NEM Bypass for 16 unit NEM Bypass NEM Bypass for 24 unit Contactor ➌ NEM Bypass for 35 unit NEM Bypass for 54 unit NEM Bypass for 68 unit NEM Bypass for 97 unit NEM Isolation for 5 unit NEM Isolation for 9 unit NEM Isolation for 16 unit NEM Isolation NEM Isolation for 24 unit Contactor NEM Isolation for 35 unit NEM Isolation for 54 unit NEM Isolation for 68 unit NEM Isolation for 97 unit 2kVR 2.5 kvr 3kVR 4kVR 5kVR 6kVR 7kVR PowerFactorCorrection 7.5 kvr Capacitors ➍ 8kVR 9kVR 10 kvr 11 kvr 12.5 kvr 14 kvr 15 kvr 16 kvr Power Factor Correction Contactor ➏ Power Factor Correction Capacitor Contactor -IB -NB -NI -PFCC➎ -PFCCC ➊ External Overload Relay Reset is available with Bulletins 152, 153, and enclosed Bulletin 150 devices with overload option only. ➋ To order a non-combination or combination enclosed controller with a reversing contactor, add an R to the bulletin prefix. Example: 150R-97JB. See pages Bulletin 104 contactor will be used. Enclosure dimensions are subject to change. Consult factory for dimensions. ➌ IEC Bypass Contactor is provided as standard for the 97 unit with a non-combination or combination enclosure. ➍ Power Factor Correction Capacitor to include Power Capacitors with 3-phase Class J Time-Delay Fusing and appropriately-sized contactor. ➎ To order Power Factor Correction Capacitors indicate kvr rating. For example: -PFCC16kVR. ➏ Only the contactor will be provided. Product Selection Page 7-12 Options Page 7-19 Specifications Page 7-24 pproximate Dimensions Page

22 Smart Motor Controllers SMC-2 Enclosed Options, Continued SCR Fusing Option Panel Board Type mmeter Description Fast acting current limiting SCR fusing for 5 unit Fast acting current limiting SCR fusing for 9 unit Fast acting current limiting SCR fusing for 16 unit Fast acting current limiting SCR fusing for 24 unit Fast acting current limiting SCR fusing for 35 unit Fast acting current limiting SCR fusing for 54 unit Fast acting current limiting SCR fusing for 68 unit Fast acting current limiting SCR fusing for 97 unit Single-phase panel board type ammeter for 5 24 units Single-phase panel board type ammeter for units Panel board type ammeter with switch for monitoring all three phases Modification Single-phase panel board type voltmeter -85V Panel Board Type Voltmeter Panel board type voltmeter with switch for monitoring all three phases -86V Elapsed Time Meter Elapsed time meter -85T Control Relays On-Delay Off-Delay -SCR FOD -89FOFD Bulletin 700CF 4-pole relay 2 N.O. and 2 N.C. -89F22 Unwired Control Relays ➊ Bulletin 700CF 4-pole relay 3 N.O. and 1 N.C. -89F31 Bulletin 700CF 4-pole relay 4 N.O. -89F40 N.C. auxiliary contacts for 5 97 units -90 uxiliary Contacts N.O. auxiliary contacts for 5 97 units N.O. 1 N.C. auxiliary contacts for units -901 Disconnect uxiliary N.O. disconnect auxiliary mounted on operating mechanism -98 N.C. disconnect auxiliary mounted on operating mechanism -99 Circuit Breaker Internal N.O. circuit breaker auxiliary -98X Disconnect uxiliary Internal N.C. circuit breaker auxiliary -99X Circuit Breaker Disconnect Circuit Breaker Disconnect ➋ High Interrupting Circuit Breaker Shunt Trip dditional Load Circuit Breakers High Interrupting Circuit Breaker for units High Interrupting Circuit Breaker for units High Interrupting Circuit Breaker for 68 unit High Interrupting Circuit Breaker for 97 unit Circuit Breaker Shunt Trip for units Circuit Breaker Shunt Trip for units Circuit Breaker Shunt Trip for units dditional load circuit breakers to be installed in panel. Customer is to stipulate size and quantity. Line Voltage Monitor Bulletin 813S Line Voltage Monitor -813S Smart Motor Manager Bulletin 825 Smart Motor Manager and Bulletin 825 Converter Module -SMM -HICB LCB ➊ Instantaneous auxiliary contacts on Bulletin 700CF Relays are non-convertible. ➋ To order a combination enclosed controller with a Circuit Breaker Disconnect, change the bulletin prefix from 152 to 153. See page Enclosure dimensions are subject to change. Consult factory for dimensions.. Product Selection Page 7-12 Options Page 7-19 Specifications Page 7-24 pproximate Dimensions Page

23 Smart Motor Controllers SMC-2 Enclosed Options, Continued Option Description Modification IQ1000 Protective Relay Cutler-Hammer IQ1000 Protective Relay -IQ1000 Multilin 269 Plus GE Multilin 269 Plus Protective Relay -269Plus Thermistor Protection Relay Bulletin 817 Thermistor Protection Relay -817 Transducer Output 4 20 m output signal proportional to 1 100% motor FLC -TO Ground Fault Protection Bulletin 1409 rcing Ground Fault Relay and Sensor for applications up to 75 HP -GFP Motor Winding Heater ➊ Bulletin 1410 Motor Winding Heater for applications up to 75 HP -MWH Lightning rrestor Lightning Surge Protection -L Strip Heater Cabinet Strip Heater with Thermostat -SH Service Entrance Label Service Entrance Label -SEL U.L. Label U.L. Label -UL Unwired Terminal Blocks Panel-mounted unwired terminal blocks -TB6 6 or 12 position -TB12 Panel Mount Components mounted on enclosure mounting plate only -PM Specified Panel Dimensions Customer is to stipulate panel dimensions -SPD Enclosure Color (custom paint) Customer is to stipulate paint color for enclosure -EC Enclosure Shock Mounts Ship Board MIL-S-901D Shock and Vibration Mountings -SM Enclosure Type NEM 3R ➋ Enclosure Type NEM 3R Non-Combination Enclosure Type NEM 3R ➋ Enclosure Type NEM 3R Combination Enclosure Type NEM 4X Stainless Steel ➌ Enclosure Type NEM 4X Stainless Steel Non-Combination Enclosure Type NEM 4X Stainless Steel ➌ Enclosure Type NEM 4X Stainless Steel Combination ir Conditioning C Unit mounted on enclosure -C Wiring Diagrams utocad Drawing of panel wiring -WD Print pproval ➍ Customer Requested Print pproval Drawings -P ➊ Requires an isolation contactor on the output of the SMC. ➋ To order a non-combination or combination enclosed controller with a NEM 3R enclosure, add an H to the enclosure type prefix. Example: HB. See pages Enclosure dimensions are subject to change. Consult factory for dimensions. Enclosure price adder is to be added to NEM 12 non-combination or combination price. ➌ To order a non-combination or combination enclosed controller with a NEM 4X stainless steel enclosure, add an S to the enclosure type prefix. Example: 152X-16SB-ND. See pages Enclosure dimensions are subject to change. Consult factory for dimensions. Enclosure price adder is to be added to the NEM 12 non-combination or combination price. ➍ Order to be released to manufacturing upon return of signed print approval drawings. Product Selection Page 7-12 Options Page 7-19 Specifications Page 7-24 pproximate Dimensions Page

24 Smart Motor Controllers SMC-2 Specifications Electrical Ratings Rated Operating () Maximum Heat Dissipation (Watts) Power Terminals mm Cable mm mm 2 10 mm 2 10 mm 2 10 mm 2 25 mm 2 50 mm 2 #14 #12 #14 #12 #14 #12 Size Interface Option Terminals #8 WG #8 WG #4 WG #2 WG #1/0 WG WG WG WG Rated Operational Voltage (+10%, 15%) , , V C, 50/60 Hz, 3-phase Thermal Capacity IEC 34 (S1), NEM MG1 Interface Option Voltage (+10%, 15%) 100/120V or 200/240V, 50/60 Hz, 1-phase Power Requirements 15 V Maximum Heatsink Fan 45 V uxiliary Contact Rating NEM C300 IEC C-15 Electrical Design Specifications/Test Requirements Repetitive Peak Inverse Voltage Rating 1200V up to 240V Line, 1400V up to 480V Line, 1600V up to 600V Line Selectable Soft Start Times Limit Times Selectable cross-the-line Starting Soft Stop Times 2, 5, 10, 20, 25, & 30 seconds 15 & 30 seconds 1/10 second 5, 10, 15, 25, 35, 45, 55, 110 seconds Noise & RF Immunity Surge Transient Peak 3400V. Showering rc 1500V DV/DT Protection RC Snubber Network Transient Protection (Optional) Metal Oxide Varistors: (80 joules) Mechanical Design Specifications/Test Requirements Vibration Shock 2.5 G for 60 minutes 30 G for 11 msecs Power Poles: High temperature thermoplastic moldings Construction Control: Thermoplastic moldings Metal Parts: nodized aluminum, plated brass, or copper PowerTerminals: 6.0mmholewithclampingplate Terminals Control Terminals: UNC 6-32 Screw with self-tilting clamp plate Power Terminal Markings: CENELEC EN50 012, NEM Functional Design Specifications Standard Features Set-up Wiring The SMC-2 Controller without options is wired in series with a motor starter. djustments The SMC-2 Controller is configured with DIP switches and a rotary digital switch. Optional Interface Features Temperature ltitude Humidity Fuse Clip Sizing and Type for Fusible Combination Controllers ➊➋ ➊ Consult NEC Handbook for proper fuse sizing guidelines. ➋ Optional fuse clip sizes and types are available upon request. Consult your local llen-bradley Sales Office Starting Running Set-up Starting Stopping 3 Modes Protection Protection Energy Level Wiring uxiliary Contact Operating Storage Soft Start, Limit, Full Voltage in one unit. The controller has pre-start protection from phase loss and shorted SCRs. n LED is provided to indicate the status of the unit. The LED is ON when 3-phase power is applied. flashing LED indicates one of 3 conditions: shorted SCR or phase loss during start, or a stalled motor during run. Stall protection available during starting and run condition for additional motor protection. Built-in energy saver available for low load conditions. 2- and 3-wire control for wider variety of applications. Interface option requires no additional space and canbefactoryorfieldinstalled. Selectable auxiliary contact available for either up-to-speed or instantaneous operation. Module allows for soft stopping to minimize load shifting. lso adjusted from standard DIP switches. Environmental C ( F) C ( F) 2000 meters (6560 feet) 5 95% Relative Humidity (non-condensing) 480V Fuse Clip Size/Type Fuse Size Range /Class J /Class J /Class J /Class J /Class J /Class J /Class J /Class J

25 Smart Motor Controllers SMC-2 pproximate Dimensions Open Type Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. E 5.5 (.218) Dia. 4 Mtg. Holes L1 L2 L LLEN BRDLEY F B C POWER ON SMC 2 TM FULT T1 T2 T D Controller Unit Millimeter (Inch) Millimeter (Inch) Millimeter (Inch) Width 122 (4-13/16) 122 (4-13/16) 154 (6-5/64) B Height 127 (5) 180 (7-3/32) 180 (7-3/32) C Depth 134 (5-9/32) 134 (5-9/32) 160 (6-5/16) D E F 24 (61/64) 24 (61/64) 50 (1-31/32) 110 (4-11/32) 110 (4-11/32) 140 (5-33/64) 90 (3-35/64) 140 (5-33/64) 140 (5-33/64) pprox. Ship. Wt. 2kg 4.5 lbs kg 5lbs kg 7lbs. K J LINE MOV D H B LLEN BRDLEY ROCKWELL INTERNTIONL COMPNY G B SMC 2 M5 (0.19) O.D. 5.5 (.218) Dia. 4 Places LOD MOV F D 6 (.23) E C Controller Unit mm (inch) mm (inch) Width 214 (8-27/64) 244 (9-39/64) B Height 250 (9-27/32) 290 (11-27/64) C Depth 160 (6-19/64) 190 (7-31/64) D E F G H J K 34 (1-11/32) 34 (1-11/32) 60 (2-23/64) 90 (3-35/64) 200 (7-7/8) 230 (9-1/16) 220 (8-21/32) 250 (9-27/32) 15 (19/32) 20 (51/64) 7 (17/64) 7 (17/64) 8 (21/64) 8 (21/64) pprox. Ship. Wt. 4.5 kg 10 lbs 6.8 kg 15 lbs Product Selection Page

26 Smart Motor Controllers SMC-2 pproximate Dimensions, Continued Open Type, Continued Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. K E H K J C D G LOD MOV LINE MOV F B Ground Screw.281 Dia. (9/32) 4-Mtg. Holes Fan Terminals Controller 97 Unit mm (inch) Width 248 (9-25/32) B Height 336 (13-15/64) C Depth 230 (9-3/64) D E F G H J K 128 (5-3/64) 220 (8-43/64) 250 (9-55/64) 40 (1-5/8) 14 (35/64) 9.5 (3/8) 25.4 (1) pprox. Ship. Wt kg 23 lbs Enclosed Type ➊ B C Dimension Code S T U V W X Unit Millimeter (Inch) Millimeter (Inch) Millimeter (Inch) Millimeter (Inch) Millimeter (Inch) Millimeter (Inch) Width 154 (6-5/64) 154 (6-5/64) 244 (9-39/64) 244 (9-39/64) 244 (9-39/64) 610 (24) Non-Combination Controllers B Height 290 (11-27/64) 290 (11-27/64) 410 (16-9/64) 410 (16-9/64) 410 (16-9/64) 762 (30) C Depth 140 (5-33/64) 171 (6-47/64) 218 (8-37/64) 218 (8-37/64) 218 (8-37/64) 276 (12) Combination Controllers with Fusible Disconnect Width 400 (16) 406 (16) 610 (24) 610 (24) 762 (30) B Height 350 (14) 610 (24) 762 (30) 762 (30) 965 (38) C Depth 210 (8) 230 (9) 276 (12) 276 (12) 302 (14) Y Millimeter (Inch) 914 (36) 1295 (51) 356 (14) ➊ ny option(s) added to enclosed controllers may change size of enclosure. Product Selection Page

27 7 Bulletin 150 Smart Motor Controllers SMC PLUS NBD NBD NBD Bulletin 150 SMC PLUS Smart Motor Controller Ratings 3 Start Modes Options Include: Pump Control SMB Smart Motor Braking Slow Speed with Braking ccu-stop Preset Slow Speed Soft Stop TBLE OF CONTENTS Description Page Description Page Modes of Operation Catalog Number Identification Product Selection ccessories Description Options Specifications pproximate Dimensions The SMC PLUS Solid-State Motor Controller provides microcomputer controlled starting for standard three-phase squirrel-cage induction motors. Three standard modes of operation are available within a single controller: Soft Start with Selectable Kickstart Limit Start Full Voltage Start The SMC PLUS Controller is available for motors rated ; V, or V, 50 and 60 Hz. In addition to motors, the SMC PLUS Controller can be used to control resistive loads. Energy Saver This is a standard feature with the SMC PLUS Controller. It is used to save energy on applications where the motor is lightly loaded or unloaded for long periods of time. The Energy Saver is a built-in feature of the controller. It does not require additional panel space or external wiring. nd, it does not require a complicated setup procedure. For prices, consult your local llen-bradley Sales Office or the Master Price List. pprovals: CE Marked (Open Type) Per Low Voltage Directive 73/23/EEC, 93/68/EEC CS Certified (Open Type) (File No. LR1234) UL Listed (Open Type) (File No. E96956) Optional SMC Easy Ship Program Non-Combination Controllers Cat. Nos. printed in blue will ship in two working days. Combination Controllers Cat. Nos. printed in blue will ship in four working days. Contact your distributor for availability. Orders for multiple quantities may increase lead time. Your order must include: of the controller selected. Modifications. If required, of any options or accessories. 7-27

28 Smart Motor Controllers SMC PLUS Modes of Operation The controller provides the following modes of operation: soft start with selectable kickstart, current limit start, or full voltage start. Soft Start This method has the most general application. The motor is raised to an initial torque value. The initial torque is adjustable between 5 and 90% of locked rotor torque. The motor voltage is gradually increased during the acceleration ramp time, which can be adjusted from 2 30 seconds. These customer settings are set for the best starting performance over the required load range. Soft Start with Selectable Kickstart kickstart or boost can be provided. Kickstart is intended to provide a current pulse of 550% of full load current and is adjustable from seconds. This will allow the motor to develop additional torque at start for loads which may need a boost to get started. Limit Start This starting mode is used when it is necessary to limit the maximum starting current. This can be adjusted for % of full load amps. Full Voltage Start This mode is used for applications requiring across-the-line starting. The ramp time is set for less than 1/4 second. Description of Options ➊ The following options are available in the SMC PLUS Controller. Only one option may be added to the standard unit. Pump Control The Pump Control option is used to reduce surges in a pumping system during starting and stopping of a centrifugal pump by smoothly accelerating and decelerating the motor at a selectable rate. The microcomputer analyzes the motor variables and generates control commands which control the motor in such a way to reduce the possibility of surges occurring in the system. The starting time is adjustable from 2 30 seconds and the stopping time is adjustable from seconds. SMB Smart Motor Braking ➋ The Smart Motor Braking option provides motor braking for applications which require the motor to stop faster than a coast to rest. It is a microcomputer based braking system which applies braking current to a standard squirrel-cage induction motor. Braking is achieved without an additional contactor or power devices and provides automatic zero speed shut-off without a timer, sensor or tachometer. The strength of the braking current is adjustable from 150% to 400% of full load current. Slow Speed with Braking ➋ The Slow Speed with Braking option is used on applications which require forward slow speed for positioning and alignment and also require braking control to stop. Slow speed adjustments are 7% (LOW) or15% (HIGH) of rated speed. Slow speed acceleration current (available for 2 seconds) is adjustable from % of full load current. Running current is adjustable from % of full load current. Braking current is adjustable from %. Kickstart is not available. ccu-stop ➋➌ The ccu-stop option is used in applications requiring controlled position stopping. During stopping, braking torque is applied to the motor until it reaches preset slow speed (7 or 15% of rated speed) and holds the motor at this speed until a stop command is given. Braking torque is then applied until the motor reaches zero speed. Braking current is adjustable from % of full load current. Slow Speed is adjustable from % of full load current. Slow speed can be selected for either 7% (LOW) or15% (HIGH). ccu-stop with Slow Speed at Start ➋➌ The ccu-stop option can also allow the motor to operate at the preset slow speed when Slow Speed Start is selected. This minimizes the jogging required to position a load. The start command will then ramp the voltage from the preset slow speed to full speed. The operation of ccu-stop is the same as explained previously. Preset Slow Speed The Preset Slow Speed option can be used on applications which require a slow speed (for example, moving material into position). The preset slow speed can be set by a DIP switch for either LOW (7% of base speed) or HIGH (15% of base speed) intheforwarddirection.itcanalsobesetforlow (10% of base speed) or HIGH (20% of base speed) in the reverse direction without a reversing contactor. The direction of rotation is DIP switch selectable. The slow speed current limit is adjustable from % of full load current. Soft Stop ➋ The Soft Stop option can be used on applications which require an extended coast to rest. It is designed for frictional type loads that tend to stop suddenly when voltage is removed from the motor. The voltage ramp down time can be set from 2 60 seconds. The load will stop when the motor voltage drops to a point where the load torque is greater than the motor torque. ➊ Only one option may be added to the standard unit. ➋ Not intended to be used as an emergency stop. Refer to the applicable standards for emergency stop requirements. ➌ ccu-stop control is not available when a bypass contactor is used. 7-28

29 Smart Motor Controllers SMC PLUS Catalog Number Identification Open and Non-Combination Bulletin Number 150 Solid-State Controller 150B Solid-State Controller and Isolation Contactor 150R Solid-State Controller and Reversing Contactor N BD 8L4 Enclosure Type N Open NEM Type 1 B NEM Type 1 Ventilated J NEM Type 12 Controller Ratings F NEM Type 4 H NEM Type 3R 24 24, V C S NEM Type 4X (stainless steel) 35 35, V C 54 54, V C 97 97, V C Input Line Voltage , V C BD V C, 3-phase, 50 and 60 Hz , V C CD V C, 3-phase, 50 and 60 Hz , V C , V C , V C , V C Options (Select Only One) , V C Soft Stop , V C B Pump Control , V C C Preset Slow Speed D SMB Smart Motor Braking E ccu-stop F Slow Speed with Braking Options 8L4 8L6 8M4 8M6 8B4 8B6 Max. 480V C, Line-Mounted Protective Module Max. 600V C, Line-Mounted Protective Module Max. 480V C, Load-Mounted Protective Module Max. 600V C, Load-Mounted Protective Module Max. 480V C, Line- and Load-Mounted Protective Modules Max. 600V C, Line- and Load-Mounted Protective Modules 7-29

30 Smart Motor Controllers SMC PLUS Catalog Number Identification, Continued Combination 152B W B 56 8L4 Enclosure Type W NEM Type 1 WB NEM Type 1 Ventilated WJ NEM Type 12 Line Voltage Options (Select only one) WH NEM Type 3R 240V C Soft Stop WS Steel) NEM Type 4X (Stainless B 480V C B Pump Control C 600V C C Preset Slow Speed H 200V C D SMB Smart Motor Braking E ccu-stop F Slow Speed with Braking Bulletin Number 152B Solid-State Controller with Fusible Disconnect and Isolating Contactor 152H Solid-State Controller with Fusible Disconnect 152R Solid-State Controller with Fusible Horsepower Disconnect and Reversing Contactor Cat. HP Cat. HP Cat. HP Cat HP Cat. HP 153B Solid-State Controller with Circuit No. Rating No. Rating No. Rating No. Rating No. Rating Breaker and Isolating Contactor H Solid-State Controller with Circuit Breaker R Solid-State Controller with Circuit Breaker and Reversing Contactor Options 8L4 Max. 480V C, Line-Mounted Protective Module 8L6 Max. 600V C, Line-Mounted Protective Module 8M4 Max. 480V C, Load-Mounted Protective Module 8M6 Max. 600V C, Load-Mounted Protective Module 8B4 Max. 480V C, Line- and Load-Mounted Protective Modules 8B6 Max. 600V C, Line- and Load-Mounted Protective Modules 7-30

31 Smart Motor Controllers SMC PLUS Product Selection Open Type Controllers Up to480vc Rating () Up to600vc 230V C 50 Hz kw ➊ 400V C 50 Hz 200V C 60 Hz ➊ The minimum rating is: 0.7 kw for devices with current ratings of 54 or less; 4kW for devices rated ; 7.5 kw for devices rated 850 and greater. ➋ HP ratings at motor terminal voltages for 208, 480 and 600 line volts, respectively. ➌ Controllers are shipped from the factory preset for soft start mode, 10 s acceleration, energy saver inactive, motor stall inactive, and control power V C, 50/60 Hz. HP ➋ 230V C 60 Hz 460V C 60 Hz ➌ NBD NBD NBD NBD NBD NBD NBD NBD NBD NBD NBD NBD NBD Rating () 230V C 50 Hz kw ➊ 400V C 50 Hz 500V C 50 Hz 200V C 60 Hz 230V C 60 Hz HP ➋ 460V C 60 Hz 575V C 60 Hz ➌ NCD NCD NCD NCD NCD NCD NCD NCD NCD NCD NCD NCD NCD ccessories Page 7-37 Options Page 7-38 Specifications Page 7-44 pproximate Dimensions Page

32 Smart Motor Controllers SMC PLUS Product Selection, Continued IP30 (Type 1) Enclosed Non-Combination Controllers SMC Easy Ship program Cat. Nos. are printed in blue. See page Bulletin 150 (Non-Combination Controller) The SMC PLUS Controller requires a separate V, 50/60 Hz single-phase control source. thermal overload is not included. Terminals are provided for a separate thermal overload relay connection to the control circuit. Enclosures other than those listed are available. Consult your local llen-bradley Sales Office. Up to480vc kw ➊ HP ➋ 230V C 50 Hz 400V C 50 Hz 200V C 60 Hz 230V C 60 Hz 460V C 60 Hz ➌ JBD Q JBD Q JBD Q BBD R BBD T BBD T BBD T BBD U BBD W BBD X BBD X BBD X BBD X Rating () Up to600vc Rating () 230V C 50 Hz kw ➊ 400V C 50 Hz 500V C 50 Hz 200V C 60 Hz 230V C 60 Hz Dimension Code ➊ The minimum rating is: 0.7 kw for devices with current ratings of 54 or less; 4kW for devices rated ; 7.5 kw for devices rated 850 and greater. ➋ HP ratings at motor terminal voltages for 208, 480 and 600 line volts, respectively. ➌ Controllers are shipped from the factory preset for soft start mode, 10 second acceleration, energy saver inactive, motor stall active, and control power V C, 50/60 Hz. HP ➋ 460V C 60 Hz 575V C 60 Hz ➌ Dimension Code JCD Q JCD Q JCD Q BCD R BCD T BCD T BCD T BCD U BCD W BCD X BCD X BCD X BCD X ccessories Page 7-37 Options Page 7-38 Specifications Page 7-43 pproximate Dimensions Page

33 IP65 (Type 4) Enclosed Non-Combination Controllers Bulletin 150 Smart Motor Controllers SMC PLUS Product Selection, Continued Bulletin 150 (Non-Combination Controller) The SMC PLUS Controller requires a separate V, 50/60 Hz single-phase control source. thermal overload is not included. Terminals are provided for a separate thermal overload relay connection to the control circuit. Enclosures other than those listed are available. Consult your local llen-bradley Sales Office. Up to480vc Rating () Up to600vc kw ➊ HP ➋ 230V C 50 Hz 400V C 50 Hz 200V C 60 Hz 230V C 60 Hz 460V C 60 Hz ➌➍ Dimension Code FBD Q FBD Q FBD Q FBD S FBD T FBD T FBD U FBD V FBD X FBD Z FBD Z FBD Z FBD Z1 Rating () 230V C 50 Hz kw ➊ 400V C 50 Hz 500V C 50 Hz 200V C 60 Hz 230V C 60 Hz ➊ The minimum rating is: 0.7 kw for devices with current ratings of 54 or less; 4kW for devices rated ; 7.5 kw for devices rated 850 and greater. ➋ HP ratings at motor terminal voltages for 208, 480 and 600 line volts, respectively. ➌ Controllers are shipped from the factory preset for soft start mode, 10 second acceleration, energy saver inactive, motor stall inactive, and control power V C, 50/60 Hz. ➍ Type 4 SMC PLUS Smart Motor Controllers include Bulletin 100 bypass contactors wired for 120V C 50/60 Hz. HP ➋ 460V C 60 Hz 575V C 60 Hz ➌➍ Dimension Code FCD Q FCD Q FCD Q FCD S FCD T FCD T FCD V FCD V FCD X FCD Z FCD Z FCD Z FCD Z1 ccessories Page 7-37 Options Page 7-38 Specifications Page 7-43 pproximate Dimensions Page

34 Smart Motor Controllers SMC PLUS Product Selection, Continued IP54 (Type 12) Enclosed Non-Combination Controllers SMC Easy Ship program Cat. Nos. are printed in blue. See page Bulletin 150 (Non-Combination Controller) The SMC PLUS Controller requires a separate V, 50/60 Hz single-phase control source. thermal overload is not included. Terminals are provided for a separate thermal overload relay connection to the control circuit. Enclosures other than those listed are available. Consult your local llen-bradley Sales Office. Up to480vc kw ➊ HP ➋ 230V C 50 Hz 400V C 50 Hz 200V C 60 Hz 230V C 60 Hz 460V C 60 Hz ➌➍ JBD Q JBD Q JBD Q JBD S JBD T JBD T JBD U JBD V JBD X JBD Z JBD Z JBD Z JBD Z1 Rating () Up to600vc Rating () 230V C 50 Hz kw ➊ 400V C 50 Hz 500V C 50 Hz 200V C 60 Hz 230V C 60 Hz Dimension Code ➊ The minimum rating is: 0.7 kw for devices with current ratings of 54 or less; 4kW for devices rated ; 7.5 kw for devices rated 850 and greater. ➋ HP ratings at motor terminal voltages for 208, 480 and 600 line volts, respectively. ➌ Controllers are shipped from the factory preset for soft start mode, 10 second acceleration, energy saver inactive, motor stall inactive, and control power V C, 50/60 Hz. ➍ Type 12 SMC PLUS Smart Motor Controllers include Bulletin 100 Bypass Contactors wired for 120V C 50/60 Hz. HP ➋ 460V C 60 Hz 575V C 60 Hz ➌➍ Dimension Code JCD Q JCD Q JCD Q JCD S JCD T JCD T JCD V JCD V JCD X JCD Z JCD Z JCD Z JCD Z1 ccessories Page 7-37 Options Page 7-38 Specifications Page 7-43 pproximate Dimensions Page

35 Enclosed Combination Controllers ➊ Bulletin 150 Smart Motor Controllers SMC PLUS Product Selection, Continued Bulletin 152H/153H (Combination Controller) Includes a 120V control transformer and a three-pole thermal overload relay less elements. Where isolating or bypass contactors are required, Bulletin 100 contactors are used (through 600 ). Enclosures other than those listed are available. Consult your local llen-bradley Sales Office. HP Nominal () IP30 (Type 1) Vented Enclosure With Fusible Disconnect ➋ ➊ 208V and 240V Controllers are available. Consult your local llen-bradley Sales Office. ➋ Seepage7-43forfuseclipsizeandtypeinformation. ➌ ccu-stop Control is not available when a bypass contactor is used. ➍ Bypass contactors are used to bypass the SMC PLUS Controller when the motor has reached full speed. ➎ Includes internal circulating fan rather than enclosure ventilation. ➏ Includes internal circulating fan rather than bypass contactor. IP54 (Type 12) Enclosed Combination Controller With Fusible Disconnect and Bypass Contactor ➋ Dimension Code Dimension Code ➌➍ 480V C, 60 Hz S 152H-WB-42 ➎ S 152H-WJB-42 ➏ T 152H-WB-43 ➎ T 152H-WJB-43 ➏ T 152H-WB-44 ➎ T 152H-WJB-44 ➏ T 152H-WB-45 ➎ T 152H-WJB-45 ➏ T 152H-WB-46 ➎ T 152H-WJB-46 ➏ U 152H-WBB-47 U 152H-WJB U 152H-WBB-48 U 152H-WJB U 152H-WBB-49 U 152H-WJB V 152H-WBB-50 V 152H-WJB W 152H-WBB-51 W 152H-WJB W 152H-WBB-52 W 152H-WJB W 152H-WBB-54 W 152H-WJB X2 152H-WBB-56 X2 152H-WJB X2 152H-WBB-57 X2 152H-WJB Y1 152H-WBB-58 Y2 152H-WJB Y1 152H-WBB-59 Y2 152H-WJB Z1 152H-WBB-60 Z2 152H-WJB Z1 152H-WBB-61 Z2 152H-WJB Z1 152H-WBB-62 Z2 152H-WJB Z1 152H-WBB-63 Z3 152H-WJB Z1 152H-WBB-65 Z3 152H-WJB V C, 60 Hz S 152H-WC-43 ➎ S 152H-WJC-43 ➏ T 152H-WC-44 ➎ T 152H-WJC-44 ➏ T 152H-WC-45 ➎ T 152H-WJC-45 ➏ T 152H-WC-46 ➎ T 152H-WJC-46 ➏ T 152H-WC-47 ➎ T 152H-WJC-47 ➏ U 152H-WBC-48 U 152H-WJC U 152H-WBC-49 U 152H-WJC V 152H-WBC-50 V 152H-WJC V 152H-WBC-51 V 152H-WJC W 152H-WBC-52 W 152H-WJC W 152H-WBC-54 W 152H-WJC X2 152H-WBC-56 X2 152H-WJC X2 152H-WBC-57 X2 152H-WJC Y1 152H-WBC-58 Y2 152H-WJC Y1 152H-WBC-59 Y2 152H-WJC Z1 152H-WBC-60 Z2 152H-WJC Z1 152H-WBC-61 Z2 152H-WJC Z1 152H-WBC-62 Z2 152H-WJC Z1 152H-WBC-63 Z3 152H-WJC Z1 152H-WBC-65 Z3 152H-WJC Z1 152H-WBC-67 Z3 152H-WJC-67 ccessories Page 7-37 Options Page 7-38 Specifications Page 7-43 pproximate Dimensions Page

36 Smart Motor Controllers SMC PLUS Product Selection, Continued Enclosed Combination Controllers ➊ SMC Easy Ship program Cat. Nos. are printed in blue. See page Bulletin 152H/153H (Combination Controller) Includes a 120V control transformer and a three-pole thermal overload relay less elements. Where isolating or bypass contactors are required, Bulletin 100 contactors are used (through 600 ). Enclosures other than those listed are available. Consult your local llen-bradley Sales Office. ➊ 208V and 240V Controllers are available. Consult your local llen-bradley Sales Office. ➋ See page 7-43 for circuit breaker size and rating plug size. ➌ ccu-stop Control is not available when a bypass contactor is used. ➍ Bypass contactors are used to bypass the SMC PLUS Controller when the motor has reached full speed. ➎ Includes internal circulating fan rather than enclosure ventilation. ➏ Includes internal circulating fan rather than bypass contactor. 7 IP30 (Type 1) Vented Enclosed Combination Controllers with Circuit Breaker ➋ IP54 (Type 12) Enclosed Combination Controller with Circuit Breaker and Bypass Contactor ➋ HP Nominal Dimension Code Dimension Code ➌➍ 480V C, 60 Hz S 153H-WB-42 ➎ S 153H-WJB-42 ➏ T 153H-WB-43 ➎ T 153H-WJB-43 ➏ T 153H-WB-44 ➎ T 153H-WJB-44 ➏ T 153H-WB-45 ➎ T 153H-WJB-45 ➏ T 153H-WB-46 ➎ T 153H-WJB-46 ➏ U 153H-WBB-47 U 153H-WJB U 153H-WBB-48 U 153H-WJB U 153H-WBB-49 U 153H-WJB V 153H-WBB-50 V 153H-WJB W 153H-WBB-51 W 153H-WJB W 153H-WBB-52 W 153H-WJB W 153H-WBB-54 W 153H-WJB X2 153H-WBB-56 X 153H-WJB X2 153H-WBB-57 X 153H-WJB Y1 153H-WBB-58 Y1 153H-WJB Y1 153H-WBB-59 Y1 153H-WJB Y2 153H-WBB-60 Z 153H-WJB Y2 153H-WBB-61 Z 153H-WJB Y2 153H-WBB-62 Z 153H-WJB Z 153H-WBB-63 Z 153H-WJB Z 153H-WBB-65 Y3 153H-WJB V C, 60 Hz S 153H-WC-43 ➎ S 153H-WJC-43 ➏ T 153H-WC-44 ➎ T 153H-WJC-44 ➏ T 153H-WC-45 ➎ T 153H-WJC-45 ➏ T 153H-WC-46 ➎ T 153H-WJC-46 ➏ T 153H-WC-47 ➎ T 153H-WJC-47 ➏ U 153H-WBC-48 U 153H-WJC U 153H-WBC-49 U 153H-WJC V 153H-WBC-50 V 153H-WJC V 153H-WBC-51 V 153H-WJC W 153H-WBC-52 W 153H-WJC W 153H-WBC-54 W 153H-WJC X2 153H-WBC-56 W 153H-WJC X2 153H-WBC-57 X 153H-WJC Y1 153H-WBC-58 Y1 153H-WJC Y1 153H-WBC-59 Y1 153H-WJC Y2 153H-WBC-60 Z 153H-WJC Y2 153H-WBC-61 Z 153H-WJC Y2 153H-WBC-62 Z 153H-WJC Z 153H-WBC-63 Z 153H-WJC Z 153H-WBC-65 Y3 153H-WJC Z 153H-WBC-67 Y3 153H-WJC-67 ccessories Page 7-37 Options Page 7-38 Specifications Page 7-43 pproximate Dimensions Page

37 Smart Motor Controllers SMC PLUS ccessories Protective Modules (Field Modifications) ➊➋ Nominal Rating () Description Field Modification 480V Protective Module 150-N V Protective Module 150-N86 480V Protective Module 150-N84L V Protective Module 150-N86L Terminal Lug Kits ( ) Nominal Rating () IEC Terminal Covers (Field Modification) Conductor Range Total No. of Terminal Lugs Possible Each Side Line Side Load Side Pkg. Qty #6 4/0 WG LF #6 4/0 WG LF1 500 #4 500MCM WG LG #4 500MCM WG LG (2) 1/0 500MCM WG LJ1 Description IEC line or load terminal covers for devices (includes line and load termination covers) Field Modification 150-NT1 IEC line and load terminal covers for devices (includes line and load termination covers) 150-NT2 ➊ The same protective module mounts on the line or load side of the SMC PLUS. For applications requiring both line and load side protection, two protective modules must be ordered. ➋ Protective modules are standard on units. Product Selection Page

38 Smart Motor Controllers SMC PLUS Options SMC Easy Ship program options are printed in blue. See page Soft Stop ➊➋➌ Pump Control ➊➋ Option Preset Slow Speed ➊➋ SMB Smart Motor Braking ➊➋➌ ccu-stop ➊➋➌➎ Slow Speed with Braking ➊➋➌➏ Description Provides a ramp down time of 2 60 seconds for applications which require an extended coast-to-rest. Provides smooth motor acceleration and deceleration, reducing surges caused by the starting and stopping of centrifugal pumps. Starting time is adjustable from 2 30 seconds, and stopping time is adjustable from seconds. Provides a preset slow speed for positioning or alignment applications. Preset speeds can be selected at either 7% or 15% of rated motor speed, in the forward direction, 10% or 20% in the reverse direction. The direction of the motor is dip switch selectable. Slow speed current is adjustable from % of full load current. Provides a microcomputer based braking system which applies three-phase braking current to a standard squirrel-cage induction motor. The strength of the braking current is adjustable from % of full load motor current. Provides precise stopping control for positioning or to minimize jogging to stop. threephase braking current is applied to the motor (adjustable from % of full load current) until it reaches a preset slow speed (either 7% or 15% of rated motor-speed). The motor is held at this speed until a stop command is given. Braking torque is then applied until the motor reaches zero speed. Slow speed current is adjustable from % of full load current. Provides forward slow speed for positioning and alignment, and braking control to stop. Modification ➍ B ➍ C ➍ D ➍ E ➍ F ➍ ➊ Only one option may be added to the standard unit. ➋ Observe the thermal rating of the C induction motor. ➌ Not intended to be used as an emergency stop. Refer to the applicable standards for emergency stop requirements. ➍ dd the designated letter to the end of the For example, to add the Pump Control Option: Cat. No NBD becomes NBDB or 152B-WBB-56 becomes 152B-WBBB-56 for combination style. ➎ ccu-stop Control is not available when a bypass contactor is used. ➏ Kickstart is not available with this option. Product Selection Page

39 Smart Motor Controllers SMC PLUS Enclosed Options Option SMC Easy Ship program descriptions are printed in blue. See page Description Modification Start-Stop Push Button -1 Start-Stop Push Button with H-O- Selector Switch -1F Soft Stop Push Button ➊ -1X Pump Stop Push Button ➊ -1XB Push Buttons Slow Speed Push Button ➊ -1XC Brake Push Button ➊ -1XD ccu-stop/slow Speed Push Button ➊ -1XE Emergency Stop -1E Fault Reset -FR Hand-Off-uto Selector Switch -3 Selector Switch SMC-Off-Bypass Selector Switch -3B Forward-Off-Reverse Selector Switch -3R Pilot Lights Transformer Pilot Light (Red Lens Easy Ship Program) ➋ -4_ Push-to-Test Pilot Light ➋ -5_ Control Circuit Transformer Control Circuit Transformer (fused primary and secondary) -6P dditional 100 V Control Circuit Transformer (fused primary and secondary) -6PX 24 54, 480V Line Side Protective Module , 480V Line Side Protective Module -8L , 600V Line Side Protective Module , 600V Line Side Protective Module -8L6 Protective Modules ➌ 24 54, 480V Load Side Protective Module , 480V Load Side Protective Module -8M , 600V Load Side Protective Module , 600V Load Side Protective Module -8M , 480V Both Line and Load Side Protective Modules , 480V Both Line and Load Side Protective Modules -8B , 600V Both Line and Load Side Protective Modules , 600V Both Line and Load Side Protective Modules -8B6 Three-pole thermal overload relay for units Overload Relay ➍➎ Three-pole thermal overload relay for 54 units Three-pole thermal overload relay for units Three-pole thermal overload relay for units Three-pole thermal overload relay for 500 units Three-pole thermal overload relay for units Three-pole thermal overload relay for 1000 units -OL Overload Relay Reset External Overload Overload Relay Reset Relay Reset ➏ Overload Relay Reset -7 Overload uxiliary Contact N.O. Overload Relay uxiliary Contact -9 N.C. Overload Relay uxiliary Contact -9 Isolation Isolation Contactor ➐ ➊ Option push buttons are only available when the corresponding option module is selected. For example, JBD-1X. ➋ Specify pilot light lens color. Options: mber, Blue, Clear, Green, Red, and White. For example, -4R for a red lens. ➌ Line and Load Side Protective Modules are standard on units. ➍ Three-pole thermal overload for Bulletin 150 enclosed controllers only. Overload is standard on Bulletins 152 and 153. ➎ Three-pole thermal overload does not include heater elements. ➏ External Overload Relay Reset is available with Bulletins 152, 153, and enclosed Bulletin 150 devices with overload option only. ➐ To order a non-combination or combination enclosed controller with an isolation contactor, add the letter B to the bulletin prefix. See pages Bulletin 100 contactors are used through 600. Enclosure dimensions are subject to change. Consult factory for dimensions. 7-39

40 Smart Motor Controllers SMC PLUS Enclosed Options, Continued Option Description Modification Reversing Contactor Reversing Contactor ➊ NEM Bypass for units NEM Bypass Contactor ➋ NEM Isolation Contactor ➋ Power Factor Correction Capacitors ➌ NEM Bypass for units NEM Bypass for 240 unit NEM Bypass for 360 unit NEM Bypass for 500 unit NEM Bypass for 650 unit NEM Bypass for units NEM Bypass for units NEM Bypass for 240 unit NEM Bypass for 360 unit NEM Bypass for 500 unit NEM Bypass for 650 unit 2kVR 2.5 kvr 3kVR 4kVR 5kVR 6kVR 7kVR 7.5 kvr 8kVR 9kVR 10 kvr 11 kvr 12.5 kvr 14 kvr 15 kvr 16 kvr 17.5 kvr 18 kvr 20 kvr 22.5 kvr 25 kvr 27.5 kvr 30 kvr 32.5 kvr 35 kvr 37.5 kvr 40 kvr 42.5 kvr 45 kvr 47.5 kvr 50 kvr ➊ To order a non-combination or combination enclosed controller with a reversing contactor, add an R to the bulletin prefix. See pages Bulletin 104 contactors are used through 480V. Enclosure dimensions are subject to change. Consult factory for dimensions. ➋ 720, 850, 1000 units currently use a NEM Contactor. ➌ Power Factor Correction Capacitor to include Power Capacitors with 3-phase Class J Time-Delay Fusing and appropriately sized contactor. ➍ To order Power Factor Correction Capacitors indicate kvr rating. For example: -PFCC30kVR. -NB -NI -PFCC➍ Product Selection Page 7-31 ccessories Page 7-37 Specifications Page 7-43 pproximate Dimensions Page

41 Smart Motor Controllers SMC PLUS Enclosed Options, Continued Option Description Modification Power Factor Correction Contactor ➊ Power Factor Correction Capacitor Contactor -PFCCC Fast acting current limiting SCR fusing for 24 unit SCR Fusing Fast acting current limiting SCR fusing for 35 unit Fast acting current limiting SCR fusing for 54 unit Fast acting current limiting SCR fusing for units Fast acting current limiting SCR fusing for 180 unit Fast acting current limiting SCR fusing for 240 unit Fast acting current limiting SCR fusing for 360 unit Fast acting current limiting SCR fusing for 500 unit Fast acting current limiting SCR fusing for units Fast acting current limiting SCR fusing for 850 unit Fast acting current limiting SCR fusing for 1000 unit -SCR Single-phase panel board type ammeter for 24 units Single-phase panel board type ammeter for units Single-phase panel board type ammeter for units Panel Board Type mmeter Single-phase panel board type ammeter for 360 units -85 Single-phase panel board type ammeter for units Single-phase panel board type ammeter for units Panel board type ammeter with switch for monitoring all three phases -86 Panel Board Type Voltmeter Single-phase panel board type voltmeter -85V Panel board type voltmeter with switch for monitoring all three phases -86V Elapsed Time Meter Elapsed time meter -85T Bulletin 700CF 4-pole relay 2 N.O. and 2 N.C. -89F22 Unwired Control Relays ➋ Bulletin 700CF 4-pole relay 3 N.O. and 1 N.C. -89F31 Bulletin 700CF 4-pole relay 4 N.O. -89F40 Control Relays On-Delay -89FOD Off-Delay -89FOFD N.O. auxiliary contacts for units N.O. auxiliary contacts for units -90 uxiliary Contacts ➌ N.C. auxiliary contacts for units N.C. auxiliary contacts for units -91 1N.O. 1N.C.auxiliary contacts for units 1N.O. 1N.C.auxiliary contacts for units -901 Disconnect uxiliary ➍ N.O. disconnect auxiliary mounted on operating mechanism -98 N.C. disconnect auxiliary mounted on operating mechanism -99 Circuit Breaker Internal N.O. circuit breaker auxiliary -98X Disconnect uxiliary ➎ Internal N.C. circuit breaker auxiliary -99X High Interrupting Circuit Breaker for units High Interrupting Circuit Breaker for units High Interrupting Circuit Breaker for 240 units High Interrupting High Interrupting Circuit Breaker for 360 units Circuit Breaker High Interrupting Circuit Breaker for 500 units -HICB High Interrupting Circuit Breaker for units High Interrupting Circuit Breaker for units ➊ Only the contactor will be provided. For motor horsepower above 500 consult factory for sizing and pricing. ➋ Instantaneous auxiliary contacts on Bulletin 700CF relays are non-convertible. ➌ vailable only with enclosed Bulletin 150, 152 and 153 devices with an isolation contactor or bypass contactor. Maximum of four (4) auxiliary contacts. ➍ vailable only with Bulletin 152 and 153 devices. Maximum of two (2) disconnect auxiliaries. ➎ vailable only with Bulletin 153 devices. Maximum of two (2) disconnect auxiliaries. Product Selection Page

42 Smart Motor Controllers SMC PLUS Enclosed Options, Continued Shunt Trip ➊ dditional Load Circuit Breakers Option Description Circuit Breaker Shunt Trip for units Circuit Breaker Shunt Trip for units Circuit Breaker Shunt Trip for units Circuit Breaker Shunt Trip for units Circuit Breaker Shunt Trip for units Circuit Breaker Shunt Trip for 1000 units dditional load circuit breakers to be installed in panel. Customer is to stipulate size and quantity. Modification Line Voltage Monitor Bulletin 813S Line Voltage Monitor -813S Thermistor Protection Relay Bulletin 817 Thermistor Protection Relay -817 Smart Motor Manager Bulletin 825 Smart Motor Manager and Bulletin 825 Converter Module -SMM IQ1000 Protective Relay Cutler-Hammer IQ1000 Protective Relay -IQ1000 Multilin 269 Plus GE Multilin 269 Plus Protective Relay -269PLUS Transducer Output 4 20 m output signal proportional to 1 100% motor FLC -TO Ground Fault Protection Bulletin 1409 rcing Ground Fault Relay and Sensor for applications up to 400 HP -GFP Motor Winding Heater ➋ Bulletin1410MotorWinding Heater for applications up to 600 HP -MWH Lightning rrestor Lightning Surge Protection -L Strip Heater Cabinet Strip Heater with Thermostat -SH Service Entrance Label Service Entrance Label -SEL U.L. Label U.L. Label -UL Unwired Terminal Blocks Panel Mounted Unwired Terminal Blocks -TB6 6or12position -TB12 Panel Mount Components mounted on enclosure mounting plate only -PM Specified Panel Dimensions Customer is to stipulate panel dimensions -SPD Enclosure Color (Custom Paint) Customer is to stipulate paint color for enclosure -EC Enclosure Shock Mounts Ship Board MIL-S-901D -SM Enclosure Type NEM 3R ➌ Enclosure Type NEM 3R Non-Combination Enclosure Type NEM 3R ➌ Enclosure Type NEM 4X Stainless Steel ➍ Enclosure Type NEM 4X Stainless Steel ➍ Enclosure Type NEM 3R Combination Enclosure Type NEM 4X Stainless Steel Non-Combination Enclosure Type NEM 4X Stainless Steel Combination ir Conditioning C Unit mounted on enclosure -C Wiring Diagrams utocad Drawing of panel wiring -WD Print pproval ➎ Customer Requested Print pproval Drawings -P ➊ vailable only with Bulletin 153 devices. ➋ Requires an isolation contactor on the output of the SMC. ➌ To order a non-combination or combination enclosed controller with a NEM 3R enclosure, add an H to the enclosure type prefix. Example: 152H-B240HBD-54. See pages Enclosure dimensions are subject to change. Consult factory for dimensions. Enclosure price adder is to be added to NEM 12 non-combination or combination price. ➍ To order a non-combination or combination enclosed controller with a NEM 4X stainless steel enclosure, add an S to the enclosure type prefix. Example: Cat. No 152H-B240SBD-54. See pages Enclosure dimensions are subject to change. Consult factory for dimensions. ➎ Order to be released to manufacturing upon return of signed approval drawing LCB Product Selection Page 7-31 ccessories Page 7-37 Specifications Page 7-43 pproximate Dimensions Page

43 Smart Motor Controllers SMC PLUS Specifications Electrical Ratings Rated Operating Voltage V or V Rated Operating () Maximum Heat Dissipation (Watts) Cable Size ➊ Power Terminals mm 2 #14 #4 WG mm 2 #6 #4/0 WG mm 2 #6 #4/0 WG Control Terminals mm 2 (#18 #12 WG) all sizes Thermal Capacity NEM MG1 IEC 34 (S1) Control Module Voltage Single Phase V 50/60 Hz Power Requirements 30 V 30 V 30 V 30 V 30 V 30 V 30 V Heatsink Fan 45 V 45 V 45 V 45 V uxiliary Contact Rating N.O. 240V C Max., 24V Min., Make 4700 V, Break 470 V N.C. 240V C Max., 24V Min., Make 2750 V, Break 275 V Electrical Design Specifications/Test Requirements Repetitive Peak Inverse Voltage Rating ( V) 1400V ( V) 1600V Selectable cross-the-line Starting Selectable Soft Start Times Stall Trip Time Corresponding to Start Times Selectable Kickstart Times Selectable Limit Starting Selectable Soft Stop Times Selectable Pump Starting Times Selectable Pump Stopping Times Selectable Preset Slow Speed Selectable SMB Smart Motor Braking Selectable ccu-stop Selectable Slow Speed with Braking 1/4 second 2, 5, 10, 20, 25 & 30 seconds 5, 7, 10, 20, 25 & 30 seconds 0.4, 0.6, 0.8, 1.0, 1.2, 1.4, 1.6, 1.8, % of Full Load 2, 5, 10, 20, 25, 30, 40, 50, 60 seconds 2, 5, 10, 20, 25, 30 seconds 2, 4, 5, 10, 20, 25, 30, 40, 50, 60, 80, 100, 120 seconds 7% &15% forward speed; 10% or 20% reverse speed; % of Full Load % of Full Load % of Full Load % of Full Load Noise & RF Immunity Surge Transient Peak 3000V. Showering rc 1500V DV/DT Protection RC Snubber Network Transient Protection Metal Oxide Varistors: ( ; V & V ) Fuse Clip Sizing and Type for Fusible Combination Controllers ➋➌ 480V Fuse Clip Size/Type Fuse Size Range () 480V Fuse Clip Size/Type Fuse Size Range () /Class R /Class R /Class R /Class R /Class R /Class R /Class R /Class L /Class R /Class L /Class R /Class L /Class R /Class L /Class R /Class L /Class R /Class L /Class R /Class L /Class R Circuit Breaker Sizes and Rating Plug Sizes 480V Circuit Breaker Size ()/ Rating Plug Size () Interrupting Rating in Symmetrical 480V 480V Circuit Breaker Size ()/ Rating Plug Size () ➊ units require addition of appropriate lugs. ➋ Consult NEC Handbook for proper fuse sizing guidelines. ➌ Optional fuse clip sizes and types are available upon request. Consult your local llen-bradley Sales Office. Interrupting Rating in Symmetrical 480V /50 14, /400 35, /50 14, /500 35, /60 14, /600 35, /70 14, /800 35, /100 14, /800 50, /125 14, / , /150 25, / , /175 25, / , /225 25, / , /250 25, / , /300 35,

44 Smart Motor Controllers SMC PLUS Specifications, Continued Functional Design Specifications Set-up Starting Wiring djustments 3 modes Protection Status and Diagnostic Indicators The SMC PLUS controller may be wired with or without a motor starter. The SMC PLUS controller is configured with DIP switches and rotary digital switches. Soft Start with Kickstart, Limit, Full Voltage in one unit. The controller has pre-start and run protection from phase loss and shorted SCRs. Dual purpose LEDs are provided to indicate the status of the unit. The LEDs indicate Control Voltage Present, Running Mode, Starting Mode, Stopping Mode, Energy Saver, Start Fault, Stalled Motor, Temperature Fault and Line Fault. Standard Features Protection Stall protection available during starting and run condition for additional motor protection. Running Energy Level Built-in energy saver available for low load conditions. Set-up Wiring 2- and 3-wire control for a wide variety of applications. Configurable auxiliary contacts provided for either up-to-speed or instantaneous operation. uxiliary Contacts 1N.O. 1N.C.auxiliary contact provided as standard. Extended coast to rest to minimize load shifting. Ramp down time is adjustable from 2 to 60 Soft Stop seconds. Reduces surges in a pumping system during starting and stopping. Starting time is adjustable Pump Control from 2 30 seconds. Stopping time is adjustable from seconds. Slow speed for positioning material. The Preset Slow Speed can be set for Low (7% of base Preset Slow Speed speed), High (15% of base speed), Reverse Low (10% of base speed) or Reverse High (20% Optional of base speed). Slow speed current can be adjusted to % of full load current. Features Provides motor braking for applications which require the motor to stop quickly. Braking current SMB Smart Motor Braking is adjustable from % of full load current. Combines Smart Motor Braking and Preset Slow Speed. Braking current is adjustable from ccu-stop % of full load current. Slow speed can be set for either Low (7% of base speed) or High (15% of base speed). Combines Smart Motor Braking and Preset Slow Speed for applications that require slow setup speeds and braking to a stop. Slow Speed with Braking Mechanical Design Specifications/Test Requirements Resistance to Vibration Resistance to Shock Construction Terminals Temperature ltitude Humidity Operating Storage Power Poles: Control Modules: Metal Parts: 2.5 G for 60 minutes 30 G for 11 msecs Thermoset Moldings Heatsink hockey puck thyristor Thermoset & Thermoplastic Moldings nodized luminum, Plated Brass, Copper or Painted Steel Power Terminals: Up to -54: 6.0 mm hole with clamp screw -97 & -135 Line & Load; One 11.5 mm (0.453) dia. hole each -180, -240 & -360 Line & Load: One 10.5 mm (0.413) dia. hole each -500 Line & Load: Two 13.5 mm (0.531) dia. hole each -650 & -720 Line & Load: Three 13.1 mm (0.515) dia. hole each -850 & Line & Load: Six 13.1 mm (0.515) dia. hole each Control Terminals: UNC 6-32 Screw with self-tilting clamp plate Power Terminal Marking: NEM, CENELEC EN Environmental C ( F) C ( F) 2000 meters (6560 feet) 5 95% Relative Humidity (non-condensing) Product Selection Page

45 Smart Motor Controllers SMC PLUS Specifications, Continued Electrical Ratings Rated Operating Voltage 200V 480V or 200V 600V Rated Operating () Maximum Heat Dissipation (Watts) Cable Size Power Terminals Control Terminals 2x mm 2 #6 #4/0 WG 25 mm mm 2 #4 #500 MCM mm 2 (#18 #12 WG) allsizes mm 2 1/0 500 MCM Thermal Capacity NEM MG1 IEC 34 (S1) Control Module Voltage V 50/60 Hz or V 50/60 Hz PowerRequirements 30V 30V 30V 30V 30V 30V Heatsink Fan 45 V 145 V 320 V 320 V 320 V 320 V uxiliary Contact Rating Repetitive Peak Inverse Voltage Rating Selectable cross-the-line Starting Selectable Soft Start Times Stall trip time corresponding to Start Times Selectable Kickstart Times Selectable Limit Starting Selectable Soft Stop Times Selectable Pump Starting Times SelectablePumpStoppingTimes Selectable Preset Slow Speed Selectable SMB Smart Motor Braking Selectable ccu-stop Selectable Slow Speed with Braking Noise & RF Immunity DV/DT Protection Transient Protection Resistance to Vibration Resistance to Shock Construction Terminals Temperature ltitude Humidity N.O. 240V C Max., 24V Min., Make 4700 V, Break 470 V N.O. 240V C Max., 24V Min., Make 2750 V, Break 275 V Electrical Design Specifications/Test Requirements 480V 1400V 600V 1600V 1/4 second 2, 5, 10, 20, 25 & 30 seconds 5, 7, 10, 20, 25 & 30 seconds 0.4, 0.6, 0.8, 1.0, 1.2, 1.4, 1.6, 1.8, % of Full Load 2, 5, 10, 20, 25, 30, 40, 50, 60 seconds 2, 5, 10, 20, 25, 30 seconds 2, 4, 5, 10, 20, 25, 30, 40, 50, 60, 80, 100, 120 seconds 7% & 15% forward speed; 10% or 20% reverse speed; 5% 450% of Full Load % of Full Load % of Full Load % of Full Load Surge Transient Peak 3400V. Showering rc 1500V RC Snubber Network Metal Oxide Varistors: ( ; V & V ) Mechanical Design Specifications/Test Requirements Operating Storage Power Poles: Control Modules: Metal Parts: 2.5 G for 60 minutes 30 G for 11 msecs Thermoset Moldings Heatsink hockey puck thyristor Thermoset & Thermoplastic Moldings nodized luminum, Plated Brass, Copper or Painted Steel Power Terminals: Up to -54: 6.0 mm hole with clamp screw -97 & -135 Line & Load; One 11.5 mm (0.453) dia. hole each -180, -240 & -360 Line & Load: One 10.5 mm (0.413) dia. hole each -500 Line & Load: Two 13.5 mm (0.531) dia. hole each -650 & -720 Line & Load: Three 13.1 mm (0.515) dia. hole each -850 & Line & Load: Six 13.1 mm (0.515) dia. hole each Control Terminals: UNC 6-32 Screw with self-tilting clamp plate Power Terminal Marking: NEM, CENELEC EN Environmental C ( F) C ( F) 2000 meters (6560 feet) 5 95% Relative Humidity (non-condensing) Product Selection Page

46 Smart Motor Controllers SMC PLUS pproximate Dimensions Dimensions are in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes Open Type Controllers Controller Enclosed Type Controllers Enclosed Type Controllers ➊➋ Dimension Code Dimensions in Millimeters (Inches) pprox. Ship Wt. S Width Height Depth kg (lbs) T 155 (6-1/16) 215 (8-7/16) 245 (9-5/8) 248 (9-3/4) 248 (9-3/4) 273 (10-3/4) 273 (10-3/4) 273 (10-3/4) 180 (7-1/8) 240 (9-1/2) 290 (11-7/16) 336 (13-1/4) 336 (13-1/4) 560 (22-1/16) 560 (22-1/16) 560 (22-1/16) (24) 160 (6-1/4) 170 (6-5/8) 200 (7-13/16) 230 (9-1/16) 230 (9-1/16) 268 (10-9/16) 268 (10-9/16) 268 (10-9/16) (12) 4.5 (10) 6.8 (15) 11.3 (25) 10.4 (23) 11.8 (26) 25 (55) 30 (65) 30 (65) 40.8 (90) ➊ ll dimensions are subject to change. ➋ ny options added to enclosed controllers may change size of enclosure. Consult your local llen-bradley Sales Office. B C Q R S T U V W X Y Z Z1 U & V W X1 X2 Y1 Y2 Z1 Z2 Z3 S T & U V W X Y1 Y2 Y3 Z Dimensions in Millimeters (Inches) Width BHeight C Depth Non-Combination Controller (16) (24) (9) (24) (30) (10) (24) (30) (12) (30) (36) (12) (36) (48) (12) (38) (60) (12) (25) (90) (35) (90) (55) (90) (60) (90) 1778 (70) 2286 (90) Combination Controllers with Fusible Disconnect 559 (22) (24) (32) (36) (38) (48) (38) (60) (30) (90) (38) (60) (45) (90) (50) (90) (55) (90) (70) (90) (105) (90) Combination Controllers with Circuit Breaker 559 (22) 813 (32) 965 (38) 965 (38) 762 (30) 889 (35) 1397 (55) 2667 (105) 1778 (70) (24) 914 (36) 1219 (48) 1524 (60) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 2286 (90) (8) (12) (12) (12) 356 (14) (8) (12) (12) (12) 7-46

47 7 Bulletin 150 Smart Motor Controller SMC Dialog Plus Bulletin 150 SMC Dialog Plus Smart Motor Controller Ratings 4 Standard Start Modes Options Include: Soft Stop Pump Control Preset Slow Speed SMB Smart Motor Braking ccu-stop Slow Speed with Braking TBLE OF CONTENTS Description Page Description Page Features Starting and Stopping Options Modes of Operation Description of Starting and Stopping Options Description of Features Catalog Number Identification Product Selection Options Enclosed Options ccessories Specifications pproximate Dimensions Description The SMC Dialog Plus controller provides microprocessor controlled starting for standard three-phase squirrel-cage induction motors. Four standard modes of operation are available within a single controller: Soft Start with Selectable Kickstart Limit Start Dual Ramp Start Full Voltage Start Features Motor Protection Metering SCNport Communication LCD Display Keypad Programming Three Programmable uxiliary Contacts The SMC Dialog Plus controller is available for motors rated ; V C, or V C, 50 and 60 Hz. In addition to motors, the SMC Dialog Plus controller can be used to control resistive loads. Optional SMC Easy Ship Program Non-Combination Controllers Cat. Nos. printed in blue will ship in two working days. Combination Controllers Cat. Nos. printed in blue will ship in four working days. Contact your distributor for availability Orders for multiple quantities may increase lead time. SMC Dialog Plus, SMB, and ccu-stop are trademarks of llen-bradley Company, Inc. DeviceNet is a trademark of the Open Device Vendors ssociation (O.D.V..). For prices, consult your local llen-bradley Sales Office or the Master Price List. Your order must include: of the controller selected. Options (if required). ccessories (if required). 7-47

48 Smart Motor Controller SMC Dialog Plus Modes of Operation Starting and Stopping Options The following options are available in the SMC Dialog Plus controller: Soft Stop Pump Control Preset Slow Speed SMB Smart Motor Braking ccu-stop Slow Speed with Braking Modes of Operation The SMC Dialog Plus controller provides the following modes of operation: Soft Start with selectable Kickstart, Limit Start, Dual Ramp Start, and Full Voltage Start. Soft Start This method has the most general application. The motor is raised to an initial torque value which is programmable from 0 90% of locked rotor torque. The motor voltage is gradually increased during the acceleration ramp time, which can be programmed from 0 30 seconds. Percent Voltage 100% Initial Torque Start Run Time (seconds) Soft Start with Selectable Kickstart kickstart, or boost, at the beginning of the voltage ramp is intended to provide a current pulse of 550% of full load current. The kickstart time is adjustable from seconds. This allows the motor to develop additional torque at start for loads which may need a boost to get started. Percent Voltage 100 Initial Torque Kickstart (when selected) Start Run Time (seconds) Limit Start This starting mode is used when it is necessary to limit the maximum starting current. The current limit can be programmed for % of full load current. Percent Full Load 500% 50% Start Time (seconds) Dual Ramp Start This starting mode is useful on applications that have varying loads and therefore varying starting torque requirements. The Dual Ramp Start offers the user the option to select between two separate Soft Start profiles with separately adjustable ramp times and initial torque settings. Percent Voltage 100% Ramp #2 The acceleration ramp times can be programmed from 0 30 seconds. The initial torque values can be programmed from 0 90% of locked rotor torque. Note: Dual Ramp is only available with the standard controller. Initial Torque Start #1 Run Start #2 Ramp #1 Run Run 7-48

49 Smart Motor Controller SMC Dialog Plus Modes of Operation, Continued Full Voltage Start This mode is used for applications requiring across-the-line starting. The ramp time is less than 1/4 second. 100% Percent Voltage Time (seconds) Description of Starting and Stopping Options The following options are available in the SMC Dialog Plus controller. Only one option may be added to the standard unit. Soft Stop ➊ This option can be used on applications that require an extended coast to rest. It is designed for frictional loads that tend to stop suddenly when voltage is removed from the motor. Motor Speed Thevoltagerampdowntimecanbeprogrammedfrom0 60 seconds. The load will stop when the motor voltage drops to a point where the load torque is greater than the motor torque. Start Run Time (seconds) Coast Soft Stop Pump Control ➊ This option is used to reduce surges during the starting and stopping of a centrifugal pump by smoothly accelerating and decelerating the motor. The microprocessor analyzes the motor variables and generates commands which control the motor and reduce the possibility of surges occurring in the system. Motor Speed Pump Start Run Pump Stop The starting time is programmable from 0 30 seconds and the stopping time is programmable from seconds. Time (seconds) Preset Slow Speed This option can be used on applications that require a slow speed (for example, moving material into position). The preset slow speed can be programmed for either 7% of base speed (low) or 15% of base speed (high) in the forward direction.itcanalsobesetfor10% of base speed (low) or 20% of base speed (high) in the reverse direction without a reversing contactor. 100% Speed Forward Slow Speed 15% or7% Slow Speed Reverse 10% or 20% SMB Smart Motor Braking ➊ This option provides motor braking for applications that require the motor to stop faster than a coast to rest. Braking control, with automatic zero speed shut off, is fully integrated into the compact design of the SMC Dialog Plus controller. This design facilitates a clean, straightforward installation and eliminates the requirement for additional hardware such as braking contactors, resistors, timers, and speed sensors. The microprocessor based braking system applies braking current to a standard squirrel cage induction motor. The strength of the braking current is programmable from % of full load current. 100% Motor Speed Start Smart Motor Braking Coast to Rest Run Stop Time (seconds) ➊ Not intended to be used as an emergency stop. Refer to the applicable standards for emergency stop requirements. 7-49

50 Smart Motor Controller SMC Dialog Plus Modes of Operation, Continued ccu-stop ➊ This option is used in applications requiring controlled position stopping. During stopping, braking torque is applied to the motor until it reaches preset slow speed (7 or 15% of rated speed) and holds the motor at this speed until a stop command is given. Braking torque is then applied until the motor reaches zero speed. Braking current is programmable from 0 400% of full load current. Slow Speed is programmable from 0 450% of full load current. Slow speed can be programmed for either 7% (low)or15% (high). 100% Motor Speed Start Run Time (seconds) Braking Slow Speed Braking Coast ccu Stop ccu-stop with Slow Speed at Start ➊ The ccu-stop option can also allow the motor to operate at a preset slow speed when Slow Speed Start is selected. This minimizes the jogging required to position a load. The start command will ramp the voltage from the preset slow speed to full speed. The operation of ccu-stop is the same as explained previously. 100% Motor Speed Slow Speed Slow Start Speed Start Run Time (seconds) Braking Slow Speed ccu Stop Braking /Coast Slow Speed with Braking ➊ Slow Speed with Braking is used on applications that require slow speed (in the forward direction) for positioning or alignment and also require braking control to stop. 100% Coast to Rest Slow speed adjustments are 7% (low) or 15% (high) of rated speed. Slow speed acceleration current is adjustable from 0 450%. Slow speed running current is adjustable from 0 450% of full load current. Braking currentis adjustable from 0 400%. Speed Slow Speed 15% or7% Start Run Time (seconds) Braking Stop ➊ Not intended to be used as an emergency stop. Refer to the applicable standards for emergency stop requirements. 7-50

51 Smart Motor Controller SMC Dialog Plus Description of Features Electronic Motor Overload Protection The SMC Dialog Plus controller incorporates, as standard, electronic motor overload protection. This overload protection is accomplished electronically with an I 2 t algorithm. When coordinated with the proper short circuit protection, overload protection is intended to protect the motor, motor controller, and power wiring against overheating caused by excessive overcurrent. The SMC Dialog Plus controller meets applicable requirements as a motor overload protective device. The controller s overload protection is programmable, providing the user with flexibility. The overload trip class can be selected for class 10, 15, 20 or 30 protection. The trip current is programmed by entering the motor full load current rating. Thermal memory is included to accurately model motor operating temperature. mbient insensitivity is inherent in the electronic design of the overload. Note: The current sensing capability of the SMC Dialog Plus controller is disabled during bypass operation. The Bulletin 825 Converter Module is required for providing current feedback in these applications. Note: To achieve calibration, 70% motor load or greater is required at the motor shaft for 2 seconds. Calibration is required when a Bulletin 825 Converter Module is not used. Stall Protection and Jam Detection Motors can experience locked rotor currents and develop high torque levels in the event of a stall or a jam. These conditions can result in winding insulation breakdown or mechanical damage to the connected load. The SMC Dialog Plus controller provides both stall protection and jam detection for enhanced motor and system protection. Stall protection allows the user to program a maximum stall protection delay time from 0 10 seconds. The stall protection delay time is in addition to the programmed start time and begins only after the start time has timed out. If the controller senses that the motor is stalled, it will shut down after the delay period has expired. Jam detection allows the user to determine the motor jam detection level as a percentage of the motor s full load current rating. To prevent nuisance tripping, a jam detection delay time, from seconds, can be programmed. This allows the user to select the time delay required before the SMC Dialog Plus controller will trip on a motor jam condition. The motor current must remain above the jam detection level during the delay time. Jam detection is active only after the motor has reached full speed. Energy Saver This is a standard feature with the SMC Dialog Plus controller. It is used to save energy on applications where the motor is lightly loaded or unloaded for long periods of time. The Energy Saver is a built-in feature of the controller. It does not require additional panel space or external wiring. nd, it does not require a complicated setup procedure. Phase Rebalance The SMC Dialog Plus controller incorporates, as standard, a dynamic Phase Rebalance feature. The controller compensates for voltage unbalance by automatically adjusting the voltage output to balance the three-phase currents drawn by the motor. When phase rebalance is achieved, motor life may be extended and production can continue without interruption. Phase Rebalance is a built-in feature of the controller and does not require a complicated set-up procedure. Note: Phase Rebalance requires the use of the Bulletin 825 Converter Module and the 150-NFS fanning strip. Note: The performance of the Phase Rebalance feature is dependent on the motor s loading and characteristics. Severe imbalances cannot be corrected. Underload Protection Utilizing the underload protection of the SMC Dialog Plus controller, motor operation can be halted if a drop in current is sensed. The SMC Dialog Plus controller provides an adjustable underload trip setting from0 99% of the programmed motor full load current rating with an adjustable trip delay time of 0 99 seconds. Undervoltage Protection The SMC Dialog Plus controller s undervoltage protection will halt motor operation if a drop in the incoming line voltage is detected. The undervoltage trip level is adjustable as a percentage of the programmed line voltage, from 0 99%. To eliminate nuisance trips, a programmable undervoltage trip delay time of 0 99 seconds can also be programmed. The line voltage must remain below the undervoltage trip level during the programmed delay time. Overvoltage Protection If a rise in the incoming line voltage is detected, the SMC Dialog Plus controller s overvoltage protection will halt motor operation. The overvoltage trip level is adjustable as a percentage of the programmed line voltage, from 0 99%. To eliminate nuisance trips, a programmable overvoltage trip delay time of 0 99 seconds can also be programmed. The line voltage must remain above the overvoltage trip level during the programmed delay time. Voltage Unbalance Protection Voltage unbalance is detected by monitoring the three-phase supply voltage magnitudes in conjunction with the rotational relationship of the three phases. The controller will halt motor operation when the calculated voltage unbalance reaches the user-programmed trip level. The voltage unbalance trip level is programmable from 0 25% unbalance. Excessive Starts Per Hour The SMC Dialog Plus controller allows the user to program the allowed number of starts per hour (up to 99). This helps eliminate motor stress caused by repeated starting during a short time period. 7-51

52 Smart Motor Controller SMC Dialog Plus Description of Features, Continued Metering Power monitoring parameters include: Three-phase current Three-phase voltage Power in kw Power usage in kwh Power factor Motor thermal capacity usage Elapsed time Note: The motor thermal capacity usage allows the user to monitor the amount of overload thermal capacity usage before the SMC Dialog Plus controller s built-in electronic overload trips. Note: In bypass configurations, the current sensing and power factor measurement capability of the SMC Dialog Plus controller is disabled. Three-phase current measurement, kw, kwh, and motor thermal capacity usage can still be maintained with the use of the Bulletin 825 Converter Module. Note: The usage of an SMC Controller on a generator and line power requires the use of a Bulletin 825 Converter Module. Built-in SCNport Communication serial interface port is provided as standard, which allows connection to a Bulletin 1201 Human Interface Module or a variety of Bulletin 1203 Communication Modules. This includes llen-bradley Remote I/O, DeviceNet network and RS 232/422/485-DF1. LCD Display The SMC Dialog Plus controller s two-line 16-character backlit LCD display provides parameter identification using clear, informative text. Controller set up can be performed quickly and easily without the use of a reference manual. Parameters are arranged in an organized four-level menu structure for ease of programming and fast access to parameters. Keypad Programming Programming of parameters is accomplished through a fivebutton keypad on the front of the SMC Dialog Plus controller. The five buttons include up and down arrows, an Enter button, a Select button, and an Escape button. The user needs only to enter the correct sequence of keystrokes for programming the SMC Dialog Plus controller. uxiliary Contacts Three hard contacts are furnished as standard with the SMC Dialog Plus controller. The first two contacts are programmable for Normal/Up-to-speed. The third is programmable for Normal/ Fault. Easy Ship Program Select enclosed controllers are available with the following optional quick deliveries: Type 1 and Type 12 non-combination controllers rated , V C, ship in 48 hours. Type 12 circuit breaker combination controllers rated HP at 480V ship in 4 working days. Cat. Nos. listed in blue type are available on the Easy Ship Program. Orders for multiple quantities may increase lead time. Consult your llen-bradley distributor for details. 7-52

53 Open and Non-Combination Bulletin 150 Smart Motor Controller SMC Dialog Plus Catalog Number Identification 150 B180 N B D 8L Bulletin Number 150 Solid-State Controller 150B Solid-State Controller and Isolation Contactor 150R Solid-State Controller with Reversing Contactor Controller Ratings B24 24, V C B35 35, V C B54 54, V C B97 97, V C B , V C B , V C B , V C B , V C B , V C B , V C B , V C B , V C B , V C Enclosure Type N Open NEM Type 1(IP30) J NEM Type 12 (IP54) F NEMType4(IP65) H NEM Type 3R S NEM Type 4X (Stainless Steel) Options (Select Only One) Soft Stop B Pump Control C Preset Slow Speed D SMB Smart Motor Braking E ccu-stop F Slow Speed with Braking Input Line Voltage Open Type B V C, 3-phase, 50 and 60 Hz C V C, 3-phase, 50 and 60 Hz Non-Combination Enclosed Only H V C, 3-phase, 50 and 60 Hz 230V C, 3-phase, 50 and 60 Hz B V C, 3-phase, 50 and 60 Hz C V C, 3-phase, 50 and 60 Hz Control Voltage D V C R 24V C/DC Options 8L Line-Mounted Protective Module 8M Load-Mounted Protective Module 8B Line- and Load-Mounted Protective Modules 7-53

54 Smart Motor Controller SMC Dialog Plus Catalog Number Identification, Continued Combination 152H B240 BD B 52 8B Controller Ratings B24 24, V C B35 35, V C B54 54, V C B97 97, V C B , V C B , V C B , V C B , V C B , V C B , V C B , V C B , V C B , V C Control Options Soft Stop B Pump Control C Preset Slow Speed D SMB Smart Motor Braking E ccu-stop F Slow Speed with Braking Enclosure Type NEMType1(IP30) J NEM Type 12 (IP54) F NEMType4(IP65) H NEM 3R S NEM 4X (Stainless Steel) Line Voltage HD V C, 3-phase, 50 and 60 Hz D 230V C, 3-phase, 50 and 60 Hz BD V C, 3-phase, 50 and 60 Hz CD V C, 3-phase, 50 and 60 Hz Bulletin Number 152B Solid-State Controller with Fusible Disconnect and Isolating Contactor 152H Solid-State Controller with Fusible Disconnect 152R Solid-State Controller with Fusible Disconnect and Reversing Contactor 153B Solid-State Controller with Circuit Breaker and Isolating Contactor 153H Solid-State Controller with Circuit Breaker 153R Solid-State Controller with Circuit Breaker and Reversing Contactor Cat. No. HP Rating Cat. No. HP Rating Horsepower Cat. No. HP Rating Cat. No. HP Rating Options 8L Line-Mounted Protective Module 8M Load-Mounted Protective Module 8B Line- and Load-Mounted Protective Modules Cat. No. HP Rating

55 7 Open Type Controllers Up to480vc Bulletin 150 Smart Motor Controller SMC Dialog Plus Product Selection ➊ Rating () Up to600vc 230V C 50 Hz kw ➋ 400V C 50 Hz 200V C 60 Hz HP ➌ 230V C 60 Hz 460V C 60 Hz V C 50/60 Hz Control 24V C/DC Control B24NBD 150-B24NBR B35NBD 150-B35NBR B54NBD 150-B54NBR B97NBD 150-B97NBR B135NBD 150-B135NBR B180NBD 150-B180NBR B240NBD 150-B240NBR B360NBD 150-B360NBR B500NBD 150-B500NBR B650NBD 150-B650NBR B720NBD 150-B720NBR B850NBD 150-B850NBR B1000NBD 150-B1000NBR ➊ Rating () 230V C 50 Hz kw ➋ 400V C 50 Hz 500V C 50 Hz 200V C 60 Hz 230V C 60 Hz ➊ Controllers rated 97 and greater are not equipped with line and load terminal lugs. See page 7-68 for terminal lug kits. ➋ The minimum rating is: 0.7 kw for devices with current ratings of 54 or less; 4kW for devices rated ; 7.5 kw for devices rated 850 and greater. ➌ HP ratings at motor terminal voltages for 208, 480 and 600 line volts, respectively. HP ➌ 460V C 60 Hz 575V C 60 Hz V C 50/60 Hz Control 24V C/DC Control B24NCD 150-B24NCR B35NCD 150-B35NCR B54NCD 150-B54NCR B97NCD 150-B97NCR B135NCD 150-B135NCR B180NCD 150-B180NCR B240NCD 150-B240NCR B360NCD 150-B360NCR B500NCD 150-B500NCR B650NCD 150-B650NCR B720NCD 150-B720NCR B850NCD 150-B850NCR s B1000NCD 150-B1000NCR Options Page 7-63 ccessories Page 7-68 Specifications Page 7-71 pproximate Dimensions Page

56 Smart Motor Controller SMC Dialog Plus Product Selection, Continued IP30 (Type 1) Vented Enclosed Non-Combination Controllers SMC Easy Ship program Cat. Nos. are printed in blue. See page Requires a separate 100 to 240V, 50/60 Hz single-phase control source. Line and load terminations are provided as standard. Enclosures other than those listed are available; consult your local llen-bradley Sales Office. Rating () HP 200V C 60 Hz 208V C Rating () kw ➋ 230V C 50 Hz HP 230V C 60 Hz 240V C B24HD ➊ B24D ➊ B35HD ➊ B35D ➊ B54HD ➊ B54D ➊ B97HD B97D B135HD B135D B180HD B180D B240HD B240D B360HD B360D B500HD B500D B650HD B650D B720HD B720D B850HD B850D B1000HD B1000D Rating () kw ➋ 400V C 50 Hz HP 460V C 60 Hz 480VC Rating () kw ➋ 500V C 50 Hz HP 575V C 60 Hz 600VC B24BD ➊ B24CD ➊ B35BD ➊ B35CD ➊ B54BD ➊ B54CD ➊ B97BD B97CD B135BD B135CD B180BD B180CD B240BD B240CD B360BD B360CD B500BD B500CD B650BD B650CD B720BD B720CD B850BD B850CD B1000BD B1000CD ➊ Includes internal circulating fan rather than enclosure ventilation. ➋ The minimum rating is 0.7 kw for devices with current ratings of 54 or less; 4kW for devices rated ; 7.5 kw for devices 850 and greater. Options Page 7-63 ccessories Page 7-68 Specifications Page 7-71 pproximate Dimensions Page

57 IP65 (Type 4) Enclosed Non-Combination Controllers Bulletin 150 Smart Motor Controller SMC Dialog Plus Product Selection, Continued Require a separate 100 to 240V, 50/60 Hz single-phase control source. Line and load terminations are provided as standard. The 97 to 1000 controllers include a bypass contactor and a Bulletin 825 converter module. Enclosures other than those listed are available; consult your local llen-bradley Sales Office. Rating () HP 200V C 60 Hz 208V C Rating () kw ➋ 230V C 50 Hz HP 230V C 60 Hz 240V C B24FHD ➊ B24FD ➊ B35FHD ➊ B35FD ➊ B54FHD ➊ B54FD ➊ B97FHD B97FD B135FHD B135FD B180FHD B180FD B240FHD B240FD B360FHD B360FD B500FHD B500FD B650FHD B650FD B720FHD B720FD B850FHD B850FD B1000FHD B1000FD Rating () kw ➋ 400V C 50 Hz HP 460V C 60 Hz 480VC Rating () kw ➋ 500V C 50 Hz HP 575V C 60 Hz 600VC B24FBD ➊ B24FCD ➊ B35FBD ➊ B35FCD ➊ B54FBD ➊ B54FCD ➊ B97FBD B97FCD B135FBD B135FCD B180FBD B180FCD B240FBD B240FCD B360FBD B360FCD B500FBD B500FCD B650FBD B650FCD B720FBD B720FCD B850FBD B850FCD B1000FBD B1000FCD ➊ Includes an internal circulating fan instead of a bypass contactor. ➋ The minimum rating is 0.7 kw for devices with current ratings of 54 or less; 4kW for devices rated ; 7.5 kw for devices 850 and greater. Options Page 7-63 ccessories Page 7-68 Specifications Page 7-71 pproximate Dimensions Page

58 Smart Motor Controller SMC Dialog Plus Product Selection, Continued IP54 (Type 12) Enclosed Non-Combination Controllers SMC Easy Ship program Cat. Nos. are printed in blue. See page Require a separate V, 50/60 Hz single-phase control source. Line and load terminations are provided as standard. The controllers include a bypass contactor and a Bulletin 825 converter module. Enclosures other than those listed are available; consult your local llen-bradley Sales Office. Rating () HP 200V C 60 Hz 208V C Rating () kw ➋ 230V C 50 Hz HP 230V C 60 Hz 240V C B24JHD ➊ B24JD ➊ B35JHD ➊ B35JD ➊ B54JHD ➊ B54JD ➊ B97JHD B97JD B135JHD B135JD B180JHD B180JD B240JHD B240JD B360JHD B360JD B500JHD B500JD B650JHD B650JD B720JHD B720JD B850JHD B850JD B1000JHD B1000JD Rating () kw ➋ 400V C 50 Hz HP 460V C 60 Hz 480VC Rating () kw ➋ 500V C 50 Hz HP 575V C 60 Hz 600VC B24JBD ➊ B24JCD ➊ B35JBD ➊ B35JCD ➊ B54JBD ➊ B54JCD ➊ B97JBD B97JCD B135JBD B135JCD B180JBD B180JCD B240JBD B240JCD B360JBD B360JCD B500JBD B500JCD B650JBD B650JCD B720JBD B720JCD B850JBD B850JCD B1000JBD B1000JCD ➊ Includes an internal circulating fan instead of a bypass contactor. ➋ The minimum rating is 0.7 kw for devices with current ratings of 54 or less; 4kW for devices rated ; 7.5 kw for devices 850 and greater. Options Page 7-63 ccessories Page 7-68 Specifications Page 7-71 pproximate Dimensions Page

59 Smart Motor Controller SMC Dialog Plus Product Selection, Continued IP30 (Type 1) Vented Enclosed Combination Controllers with Fusible Disconnect Includes a 120V control transformer and line and load terminations. Enclosures other than those listed are available; consult your local llen-bradley Sales Office. HP Range Controller Rating () ➊ 208V C, 60 Hz HP Range Controller Rating () ➊ 240V C, 60 Hz H-B24HD-39 ➋ 1 7-1/ H-B24D-40 ➋ 7-1/ H-B35HD-40 ➋ H-B35D-41 ➋ H-B35HD-41 ➋ H-B54D-42 ➋ H-B54HD-42 ➋ H-B54D-43 ➋ H-B54HD-43 ➋ H-B97D H-B97HD H-B97D H-B97HD H-B135D H-B135HD H-B135D H-B180HD H-B180D H-B180HD H-B240D H-B240HD H-B360D H-B360HD H-B360D H-B360HD H-B360D H-B500HD H-B500D H-B650HD H-B650D H-B720HD H-B720D H-B850HD H-B850D H-B1000HD H-B1000D-59 HP Range Controller Rating () ➊ 480V C, 60 Hz HP Range Controller Rating () ➊ 600V C, 60 Hz H-B24BD-42 ➋ H-B24CD-43 ➋ H-B35BD-43 ➋ H-B35CD-44 ➋ H-B35BD-44 ➋ H-B35CD-45 ➋ H-B54BD-45 ➋ H-B54CD-46 ➋ H-B54BD-46 ➋ H-B54CD-47 ➋ H-B97BD H-B97CD H-B97BD H-B97CD H-B97BD H-B135CD H-B135BD H-B135CD H-B180BD H-B180CD H-B180BD H-B240CD H-B240BD H-B240CD H-B360BD H-B360CD H-B360BD H-B500CD H-B500BD H-B500CD H-B500BD H-B500CD H-B650BD H-B500CD H-B650BD H-B650CD H-B720BD H-B720CD H-B850BD H-B850CD H-B1000BD H-B1000CD-67 ➊ The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local llen-bradley Sales Office. ➋ Includes internal circulating fan rather than enclosure ventilation. 7-59

60 Smart Motor Controller SMC Dialog Plus Product Selection, Continued IP54 (Type 12) Enclosed Combination Controllers with Fusible Disconnect Includes a 120V control transformer and line and load terminations. The controllers include a bypass contactor and a Bulletin 825 converter module. Enclosures other than those listed are available; consult your local llen-bradley Sales Office. HP Range Controller Rating () ➊ HP Range Controller Rating () ➊ 208V C, 60 Hz 240V C, 60 Hz H-B24JHD-39 ➋ 1 7-1/ H-B24JD-40 ➋ 7-1/ H-B35JHD-40 ➋ H-B35JD-41 ➋ H-B35JHD-41 ➋ H-B54JD-42 ➋ H-B54JHD-42 ➋ H-B54JD-43 ➋ H-B54JHD-43 ➋ H-B97JD H-B97JHD H-B97JD H-B97JHD H-B135JD H-B135JHD H-B135JD H-B180JHD H-B180JD H-B180JHD H-B240JD H-B240JHD H-B360JD H-B360JHD H-B360JD H-B360JHD H-B360JD H-B500JHD H-B500JD H-B650JHD H-B650JD H-B720JHD H-B720JD H-B850JHD H-B850JD H-B1000JHD H-B1000JD-59 HP Range Controller Rating () ➊ HP Range Controller Rating () ➊ 480V C, 60 Hz 600V C, 60 Hz H-B24JBD-42 ➋ H-B24JCD-43 ➋ H-B35JBD-43 ➋ H-B35JCD-44 ➋ H-B35JBD-44 ➋ H-B35JCD-45 ➋ H-B54JBD-45 ➋ H-B54JCD-46 ➋ H-B54JBD-46 ➋ H-B54JCD-47 ➋ H-B97JBD H-B97JCD H-B97JBD H-B97JCD H-B97JBD H-B135JCD H-B135JBD H-B135JCD H-B180JBD H-B180JCD H-B180JBD H-B240JCD H-B240JBD H-B240JCD H-B360JBD H-B360JCD H-B360JBD H-B500JCD H-B500JBD H-B500JCD H-B500JBD H-B500JCD H-B650JBD H-B500JCD H-B650JBD H-B650JCD H-B720JBD H-B720JCD H-B850JBD H-B850JCD H-B1000JBD H-B1000JCD-67 ➊ The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local llen-bradley Sales Office. ➋ Supplied without bypass contactor or converter module. 7-60

61 IP30 (Type 1) Vented Enclosed Combination Controllers with Circuit Breaker Bulletin 150 Smart Motor Controller SMC Dialog Plus Product Selection, Continued Includes a 120V control transformer and line and load terminations. Enclosures other than those listed are available; consult your local llen-bradley Sales Office. HP Range Controller Rating () ➊ HP Range Controller Rating () ➊ 208V C, 60 Hz 240V C, 60 Hz H-B24HD-39 ➋ 1 7-1/ H-B24D-40 ➋ 7-1/ H-B35HD-40 ➋ H-B35D-41 ➋ H-B35HD-41 ➋ H-B54D-42 ➋ H-B54HD-42 ➋ H-B54D-43 ➋ H-B54HD-43 ➋ H-B97D H-B97HD H-B97D H-B97HD H-B135D H-B135HD H-B135D H-B180HD H-B180D H-B180HD H-B240D H-B240HD H-B360D H-B360HD H-B360D H-B360HD H-B360D H-B500HD H-B500D H-B650HD H-B650D H-B720HD H-B720D H-B850HD H-B850D H-B1000HD H-B1000D-59 HP Range Controller Rating () ➊ HPRange Controller Rating () ➊ 480V C, 60 Hz 600V C, 60 Hz H-B24BD-42 ➋ H-B24CD-43 ➋ H-B35BD-43 ➋ H-B35CD-44 ➋ H-B35BD-44 ➋ H-B35CD-45 ➋ H-B54BD-45 ➋ H-B54CD-46 ➋ H-B54BD-46 ➋ H-B54CD H-B97BD H-B97CD H-B97BD H-B97CD H-B97BD H-B135CD H-B135BD H-B135CD H-B180BD H-B180CD H-B180BD H-B240CD H-B240BD H-B240CD H-B360BD H-B360CD H-B360BD H-B500CD H-B500BD H-B500CD H-B500BD H-B500CD H-B650BD H-B500CD H-B650BD H-B650CD H-B720BD H-B720CD H-B850BD H-B850CD H-B1000BD H-B1000CD-67 ➊ The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local llen-bradley Sales Office. ➋ Includes internal circulating fan rather than enclosure ventilation. 7-61

62 Smart Motor Controller SMC Dialog Plus Product Selection, Continued IP54 (Type 12) Enclosed Combination Controllers with Circuit Breaker Includes a 120V control transformer and line and load terminations. The controllers include a bypass contactor and a Bulletin 825 converter module. Enclosures other than those listed are available; consult your local llen-bradley Sales Office. SMC Easy Ship program Cat. Nos. Cat. Nos. are printed in blue. See page HP Range Controller Rating () ➊ 208V C, 60 Hz HP Range Controller Rating () ➊ 240V C, 60 Hz H-B24JHD-39 ➋ 1 7-1/ H-B24JD-40 ➋ 7-1/ H-B35JHD-40 ➋ H-B35JD-41 ➋ H-B35JHD-41 ➋ H-B54JD-42 ➋ H-B54JHD-42 ➋ H-B54JD-43 ➋ H-B54JHD-43 ➋ H-B97JD H-B97JHD H-B97JD H-B97JHD H-B135JD H-B135JHD H-B135JD H-B180JHD H-B180JD H-B180JHD H-B240JD H-B240JHD H-B360JD H-B360JHD H-B360JD H-B360JHD H-B360JD H-B500JHD H-B500JD H-B650JHD H-B650JD H-B720JHD H-B720JD H-B850JHD H-B850JD H-B1000JHD H-B1000JD-59 HP Range Controller Rating () ➊ 480V C, 60 Hz HP Range Controller Rating () ➊ 600V C, 60 Hz H-B24JBD-42➋ H-B24JCD-43➋ H-B35JBD-43➋ H-B35JCD-44➋ H-B35JBD-44➋ H-B35JCD-45➋ H-B54JBD-45➋ H-B54JCD-46➋ H-B54JBD-46➋ H-B54JCD-47➋ H-B97JBD H-B97JCD H-B97JBD H-B97JCD H-B97JBD H-B135JCD H-B135JBD H-B135JCD H-B180JBD H-B180JCD H-B180JBD H-B240JCD H-B240JBD H-B240JCD H-B360JBD H-B360JCD H-B360JBD H-B500JCD H-B500JBD H-B500JCD H-B500JBD H-B500JCD H-B650JBD H-B500JCD H-B650JBD H-B650JCD H-B720JBD H-B720JCD H-B850JBD H-B850JCD H-B1000JBD H-B1000JCD-67 ➊ The nominal current rating for the combination package may differ from the controller, based on the horsepower. Consult your local llen-bradley Sales Office. ➋ Supplied without bypass contactor or converter module. 7-62

63 Smart Motor Controller SMC Dialog Plus Options Option Description Modification Soft Stop Provides a ramp down time of 0 60 seconds for applications which require an extended coast-to-rest. ➊ Pump Control Provides smooth motor acceleration and deceleration, reducing surges caused by the starting and stopping of centrifugal pumps. Starting time is adjustable from 0 30 seconds, and stopping time is adjustable from B ➊ seconds. Preset Slow Speed Provides preset slow speeds for positioning or alignment applications. Preset speeds can be selected at either 7% or 15% of rated motor speed, with adjustable slow speed current from 0 450% of full load motor current. C ➊ SMB Smart Motor Braking ccu-stop Slow Speed with Braking Protective Modules SMC Easy Ship program options/descriptions are printed in blue. See page Provides a microprocessor-based braking system that applies three-phase braking current to a standard squirrel cage induction motor. The strength of the braking current is adjustable from 0 400% of the motor s full load current rating. Provides stopping control for general positioning or to minimize jogging to stop. three-phase braking current is applied to the motor (adjustable from 0 400% of full load current) until it reaches a preset slow speed (either 7% or 15% of rated motor speed). The motor is held at this speed until a stop command is given. Braking torque is then applied until the motor reaches zero speed. Slow speed current is adjustable from 0 450% of full load current. Provides a preset slow speed for positioning or alignment applications. Preset speeds can be selected at either 7% or 15% of rated motor speed, with adjustable slow speed current from 0 450% of full load current. Provides a microprocessor based braking system that applies three-phase braking current to a standard squirrel cage induction motor. The strength of the braking current is adjustable from 0 400% of full load motor current , 480V Line Side Protective Module , 480V Line Side Protective Module 24 54, 600V Line Side Protective Module , 600V Line Side Protective Module 24 54, 480V Load Side Protective Module , 480V Load Side Protective Module 24 54, 600V Load Side Protective Module , 600V Load Side Protective Module 24 54, 480V Both Line and Load Side Protective Modules , 480V Both Line and Load Side Protective Modules 24 54, 600V Both Line and Load Side Protective Modules , 600V Both Line and Load Side Protective Modules D ➊ E ➊ F ➊ -8L -8M -8B ➊ dd the designated letter to the end of the For example, to add the Pump Control option: 150-B24NBDB or 152H-B180JBDB-51. Product Selection Page

64 Smart Motor Controller SMC Dialog Plus Enclosed Options SMC Easy Ship program descriptions are printed in blue. See page Option Push Buttons Selector Switch Pilot Lights Control Circuit Transformer SCR Fusing Door-Mounted Human Interface Module Communication Module Isolation Contactor Description Modification Start-Stop Push Button -1 Start-Stop Push Button with H-O- Selector Switch -1F Soft Stop Push Button ➊ -1X Pump Stop Push Button ➊ -1XB Slow Speed Push Button ➊ -1XC Brake Push Button ➊ -1XD ccu-stop/slow Speed Push Button ➊ -1XE Emergency Stop -1E Fault Reset -FR Hand-Off-uto Selector Switch -3 SMC-Off-Bypass Selector Switch -3B Forward-Off-Reverse Selector Switch -3R Transformer Pilot Lights (Red Lens Easy Ship Program) Push-to-Test Pilot Lights -4_ ➋ -5_ ➋ Control Circuit Transformer (fused primary and secondary) -6P dditional 100 V Control Circuit Transformer (fused primary and secondary) -6PX Fast acting current limiting SCR fusing for 24 unit Fast acting current limiting SCR fusing for 35 unit Fast acting current limiting SCR fusing for 54 unit Fast acting current limiting SCR fusing for units Fast acting current limiting SCR fusing for 180 unit Fast acting current limiting SCR fusing for 240 unit Fast acting current limiting SCR fusing for 360 unit Fast acting current limiting SCR fusing for 500 unit Fast acting current limiting SCR fusing for units Fast acting current limiting SCR fusing for 850 unit Fast acting current limiting SCR fusing for 1000 unit Programmer Only (Type 1) Programmer Only (Type 4/12) Digital Control Panel (Type 1) Digital Control Panel (Type 4/12) Remote I/O RS- 232/422/485 DH485 DeviceNet Network Enhanced Devicenet Control Net Isolation Contactor -SCR -HP -HJP -H2 -HJ2 -GD1 -GD2 -GD2 -GK5 -GU5 -CN1 ➌ ➊ Option pushbuttons are available only when the corresponding option module is selected. For example: 150-B24JBD-1X. ➋ Specify pilot light lens color. Options: mber, Blue, Clear, Green, Red, and White. For example, -4R for a red lens. ➌ To order a non-combination or combination enclosed controller with an isolation contactor, add the letter B to the bulletin prefix. For example, 150B-B180JBD. See pages Bulletin 100 contactor is used through V. Enclosure dimensions are subject to change. Consult your local llen-bradley Sales Office. 7-64

65 Smart Motor Controller SMC Dialog Plus Enclosed Options, Continued Option Reversing Contactor NEM Bypass Contactor ➋ NEM Isolation Contactor ➋ Power Factor Correction Capacitors ➌ Reversing Contactor NEM Bypass for units NEM Bypass for units NEM Bypass for 240 unit NEM Bypass for 360 unit NEM Bypass for 500 unit NEM Bypass for 650 unit NEM Bypass for units NEM Bypass for units NEM Bypass for 240 unit NEM Bypass for 360 unit NEM Bypass for 500 unit NEM Bypass for 650 unit 2kVR 2.5 kvr 3kVR 4kVR 5kVR 6kVR 7kVR 7.5 kvr 8kVR 9kVR 10 kvr 11 kvr 12.5 kvr 14 kvr 15 kvr 16 kvr 17.5 kvr 18 kvr 20 kvr 22.5 kvr 25 kvr 27.5 kvr 30 kvr 32.5 kvr 35 kvr 37.5 kvr 40 kvr 42.5 kvr 45 kvr 47.5 kvr 50 kvr Description Modification ➊ -NB -NI -PFCC ➍ ➊ To order a non-combination or combination enclosed controller with a reversing contactor, add a R to the bulletin prefix. For example: 152R-B240JBD-54. See pages Bulletin 104 contactor is used through V. Enclosure dimensions are subject to change. Consult factory for dimensions ➋ 720, 850, 1000 units currently use a NEM contactor ➌ Power Factor Correction Capacitor to include Power Capacitors with 3-phase Class J Time-Delay Fusing and appropriately-sized contactor. ➍ To order Power Factor Correction Capacitors indicate kvr Rating. For example: -PFCC30kVR. 7-65

66 Smart Motor Controller SMC Dialog Plus Enclosed Options, Continued Option Description Modification Power Factor Correction Contactor ➊ Power Factor Correction Capacitor Contactor -PFCCC Converter Module Bulletin 825 Converter Module and Bulletin 150-NFS -825 Three-pole thermal overload for units Overload Relay Three-pole thermal overload for 54 units Three-pole thermal overload for units Three-pole thermal overload for units Three-pole thermal overload for units Three-pole thermal overload for units Three-pole thermal overload for 1000 units -OL ➋ Control Relays On-Delay -89FOD Off-Delay -89FOFD Unwired Control Relays ➌ uxiliary Contacts Disconnect uxiliary Circuit Breaker Disconnect uxiliary Shunt Trip dditional Load Circuit Breakers High Interrupting Circuit Breaker Bulletin 700CF 4-pole relay 2 N.O. and 2 N.C. -89F22 Bulletin 700CF 4-pole relay 3 N.O. and 1 N.C. -89F31 Bulletin 700CF 4-pole relay 4 N.O. -89F40 N.O. auxiliary contacts for units N.O. auxiliary contacts for units -90 N.C. auxiliary contacts for units N.C. auxiliary contacts for units N.O. 1 N.C. auxiliary contacts for units 1 N.O. 1 N.C. auxiliary contacts for units -901 N.O. disconnect auxiliary mounted on operating mechanism -98 N.C. disconnect auxiliary mounted on operating mechanism -99 Internal N.O. circuit breaker auxiliary -98X Internal N.C. circuit breaker auxiliary -99X Circuit Breaker Shunt Trip for units Circuit Breaker Shunt Trip for units Circuit Breaker Shunt Trip for units Circuit Breaker Shunt Trip for units -754 Circuit Breaker Shunt Trip for units Circuit Breaker Shunt Trip for 1000 unit dditional load circuit breakers to be installed in panel. Customer is to stipulate size and quantity. -LCB High Interrupting Circuit Breaker for units High Interrupting Circuit Breaker for units High Interrupting Circuit Breaker for 240 unit High Interrupting Circuit Breaker for 360 unit High Interrupting Circuit Breaker for 500 unit High Interrupting Circuit Breaker for units High Interrupting Circuit Breaker for units ➊ Only the contactor will be provided. for motor horsepower above 500 consult factory for sizing and pricing ➋ To be used with SMC-Off-Bypass circuit to provide overload protection during bypass operation. Selector Switch Option of -3B will be required. For example: 153H-B240JBD-54-3B-OL. ➌ Instantaneous auxiliary contact on Bulletin 700CF relays are non-convertible. -HICB Product Selection Page

67 Smart Motor Controller SMC Dialog Plus Enclosed Options, Continued Option Description Modification Line Voltage Monitor Bulletin 813S Line Voltage Monitor -813S Thermistor Protection Relay Bulletin 817 Thermistor Protection Relay -817 Smart Motor Manager Bulletin 825 Smart Motor Manager and Bulletin 825 Converter Module -SMM IQ1000 Protective Relay Cutler-Hammer IQ1000 Protective Relay -IQ1000 Multilin 269 Plus GE Multilin 269 Plus Protective Relay -269PLUS Transducer Output 4 20 m output signal proportional to 0 100% motor FLC -TO Ground Fault Protection Bulletin 1409 rcing Ground Fault Relay and Sensor for applications up to 400 HP -GFP Motor Winding Heater ➊ Bulletin 1410 Motor Winding Heater for applications up to 600 HP -MWH Lightning rrestor Lightning Surge Protection -L Strip Heater Cabinet Strip Heater with Thermostat -SH Service Entrance Label Service Entrance Label -SEL U.L. Label U.L. Label -UL Unwired Terminal Blocks Panel Mounted unwired terminal blocks -TB6 6 or 12 position -TB12 Panel Mount ➋ Components mounted on enclosure mounting plate only -PM Specified Panel Dimensions ➋ Customer is to stipulate panel dimensions -SPD Enclosure Color (Custom Paint) ➋ Customer is to stipulate paint color for enclosure -EC Enclosure Shock Mounts ➋ Ship Board MIL-S-901D -SM Enclosure Type NEM 3R ➌ Enclosure Type NEM 3R Non-Combination Enclosure Type NEM 3R ➌ Enclosure Type NEM 4X Stainless Steel ➍ Enclosure Type NEM 4X Stainless Steel ➍ Enclosure Type NEM 3R Combination Enclosure Type NEM 4X Stainless Steel Non-Combination Enclosure Type NEM 4X Stainless Steel Combination ir Conditioning ➋ C Unit mounted on enclosure -C Wiring Diagrams utocad Drawing of panel wiring -WD Print pproval ➎ Customer Requested Print pproval Drawings -P Window Kit Standard (3 H x 5 W) (76.2mmHx 127 mm W) Hinged (10 H x 10 W) (254 mm H x 254 mm W) ➊ Requires an isolation contactor on the output of the SMC. ➋ Pricing to be determined upon request. ➌ To order a non-combination or combination enclosed controller with a NEM 3R enclosure, add an H to the enclosure type prefix. Example: 152H-B240HBD-54. See pages Enclosure dimensions are subject to change. Consult factory for dimensions. Enclosure price adder is to be added to NEM 12 non-combination or combination price. ➍ To order a non-combination or combination enclosed controller with a NEM 4X stainless steel enclosure, add an S to the enclosure type prefix. Example: Cat. No 152H-B240SBD-54. See pages Enclosure dimensions are subject to change. Consult factory for dimensions. Enclosure price adder is to be added to the NEM 12 non-combination or combination price. ➎ Order to be released to manufacturing upon return of signed print approval drawings. -WK1 -WK2 7-67

68 Smart Motor Controller SMC Dialog Plus ccessories Field-Installed Protective Modules ➊➋ Rating () Description Field Modification 480V Protective Module 150-N V Protective Module 150-N86 480V Protective Module 150-N84L V Protective Module 150-N86L Terminal Lug Kits ( ) Rating () Conductor Range Total No. of Terminal Lugs Possible Each Side Line Side Load Side #6 4/0 WG #4 500MCM WG Pkg. Qty LF1 199-LG (2) 1/0 500MCM WG LJ1 IEC Terminal Covers Description IEC line or load terminal covers for devices (includes line and load termination covers) Field Modification 150-NT1 IEC line and load terminal covers for devices (includes line and load termination covers) 150-NT2 ➊ The same protective module mounts on the line or load side of the SMC Dialog Plus Controller. For applications requiring both line and load side protection, two protective modules must be ordered. ➋ Surgeprotectionisprovidedasstandardon units Product Selection Page

69 Smart Motor Controller SMC Dialog Plus ccessories Field-Installed, Continued Description Door Mount Bezel Kit IP30 (Type 1) 1201-DM IP30 (Type 1) ➋ 1201-HP 1201-HP Programmer Only Human Interface Modules ➌ IP65 (Type 4/12) with Bezel 1201-HJP nalog Control Panel ➊ IP30 (Type 1) ➋ 1201-H H1 IP30 (Type 1) ➋ 1201-H2 Digital Control Panel ➊ 1201-H2 IP65 (Type 4/12) with Bezel 1201-HJ2 Description Use With IP30 (Type 1) 1/3 Meter 1202-C03 Communication Cable 1202-C10 Communication Cables Male-Male 1Meter Human Interface Module and 1202-C10 3 Meters Communications Modules 1202-C30 9 Meters 1202-C90 Single Point Remote I/O ➌ 1203-GD1 RS232/RS422/RS485/DF1 ➌ 1203-GD2 Communication Module 1203-GD1 Communication Modules ➌ DH485 ➌ ControlNet DeviceNet Network Bulletin 150 SMC Dialog Plus 1203-GD CN GK5 Enhanced DeviceNet 1203-GU5 DriveTools Programming Software ➌➍ Personal Computer 1300-DTLS Flex I/O SCNport Module ➌➎ 1203-FM1 Cat No SM1 Communication Option Kits Flex I/O Terminal Base Flex I/O Module Bulletin 150 SMC Dialog Plus SLC Communication Module ➌ 1203-FB FM1➏➎ 1203-SM1 ➊ Start, Stop and Jog buttons are the only active controls when used with the SMC Dialog Plus Controller. ➋ Requires Type 1 Door Mount Bezel Kit. ➌ Separately powered 120/240V C. ➍ Requires the use of a 1203-GD2 communication module. ➎ Each Flex I/O SCNport Module requires (1) 1203-FB1 and (1) 1203-FM1. ➏ Requires a Communication Option Cable (1202-C03/C10/C30/C90) to be functional. These units are not acceptable for NEM Type 4 door mountingorultype4x outdoor only. 7-69

70 Smart Motor Controller SMC Dialog Plus ccessories Field-Installed, Continued Converter Modules ➊ Description Motor Full Load Range () MCM MCM MCM MCM MCM630 Description Fanning Strip for Bulletin 825 Converter Modules 150-NFS 150-NFS Optional Bus Bars for 825-MCM180 Features Terminals: M8 1/8 x 5/8 x 4-1/64 in. (4 x 16 x 102 mm) Weight: 230 g 825-MVM ➊ Must be used with fanning strip 150-NFS. Product Selection Page

71 Smart Motor Controller SMC Dialog Plus Specifications Standard Features Optional Features Installation Set-up Communications Functional Design Specifications The SMC Dialog Plus Controller can be wired with or without an isolation contactor. Bypass Power Wiring contactors can be employed after the controller has brought the motor to full speed. Control Wiring 2- and 3-wire control for a wide variety of applications. Keypad The SMC Dialog Plus Controller is configured with the front keypad and backlit LCD display. Software Starting Modes Protection and Diagnostics Metering Status Indication uxiliary Contacts Parameter values can be downloaded to the SMC Dialog Plus Controller with DriveTools programming software and the 1203-GD2 communication module. One serial port provided for connection to optional human interface and communication modules. Soft start with selectable kickstart, current limit, dual ramp and full voltage in one unit. Power loss, line fault, voltage unbalance, excessive starts/hour, phase reversal, undervoltage, overvoltage, controller temp, stall, jam, open gate, overload, underload, communication fault. mps, volts, kw, kwh, elapsed time, power factor, motor thermal capacity usage. Stopped, ramping, stopping, at speed and fault. (1) Single-pole double-throw contact programmable as normal or up-to-speed; one programmable as normal or fault. Soft Stop Extended coast-to-rest to minimize load shifting. Ramp down time is adjustable from 0 60 seconds. Pump Control Helps reduce fluid surges in centrifugal pumping systems during starting and stopping period. Starting time is adjustable from 0 30 seconds. Stopping time is adjustable from seconds. Preset Slow Speed Enables the operator to position material. The preset slow speed can be set for low (7% of base speed), high (15% of base speed), reverse low (10% of base speed) or reverse high (20% of base speed). SMB Smart Motor Braking Provides motor braking without additional equipment for applications that require the motor to stop quickly. Braking current is adjustable from 0 400% of the motor s full load current rating. ccu-stop/slow Speed with Braking Combines Smart Motor Braking and Preset Slow Speed. Braking current is adjustable from 0 400% of full load current. Slow speed can be set for either Low (7% of base speed) or High (15% of base speed). 7-71

72 Smart Motor Controller SMC Dialog Plus Specifications, Continued Power Circuit Short Circuit Protection Control Circuit Power Requirements Rated Operation Voltage Electrical Ratings UL/CS/NEM V C V C ( 15%, +10%) IEC V V Rated Insulation Voltage N/ 500V Rated Impulse Voltage N/ 6000V Dielectric Withstand 2200V C 2500V Repetitive Peak Inverse Voltage Rating V C: 1400V V C: 1600V V: 1400V V: 1600V Operating Frequency 50/60 Hz 50/60 Hz Utilization Category MG 1 C-53a Protection gainst Electrical Shock N/ IP00 (open device) DV/DT Protection RC Snubber Network Transient Protection Metal Oxide Varistors: V, V, SCPD Performance Type 1 SCPD List Maximum Fuse or Circuit Breaker (): Device Operational Rating (): Rated Operational Voltage V C 24V C 24V DC V 24V 24V DC Rated Insulation Voltage N/ 240V Rated Impulse Voltage N/ 3000V Dielectric Withstand 1600V C 2000V Operating Frequency 50/60 Hz 50/60 Hz Protection gainst Electric Shock N/ IP20 Control Module Heatsink Fan(s) () ➊ V 45 V 45 V 45 V 45 V 45 V 145 V 320 V 320 V 320 V 320 V ➊ For devices rated , heatsink fans can be powered by either 110/120V C or 220/240V C. For devices rated , heatsink fans can only be powered by 110/120V C. 7-72

73 Smart Motor Controller SMC Dialog Plus Specifications, Continued Maximum Heat Dissipation (Watts) uxiliary Contacts Operating Temperature Range Storage and Transportation Temperature Range ltitude Humidity Controller Rating (): Electrical Ratings, Continued UL/CS/NEM Rated Operation Voltage 240V C 240V Rated Insulation Voltage N/ 240V Dielectric Withstand 1600V C 2000V Operating Frequency 50/60 Hz 50/60 Hz Utilization Category B300 (terminals 18 19) C300 (terminals 18 20) C300 (terminals 29 30) C-15 SCPD Performance Type 2 SCPD List Class CC 1000 vailable Fault Environmental 0 50 C ( F) (open) 0 40 C ( F) (enclosed) C 2000 meters 5% 95% (non-condensing) Pollution Degree 2 Mechanical Resistance to Vibration Resistance to Shock Operational Non-Operational Operational Non-Operational 1.0 G Peak, Inch Displacement 2.5 G, Inch Displacement Construction Power Poles: Thermoset Moldings: Heatsink hockey puck thyristor: Control Modules: Thermoset and Thermoplastic Moldings Metal Parts: nodized luminum, Plated Brass, Copper or Painted Steel Terminals Power Terminals: : 6.0 mm hole with clamp screw 97 & 135 : One 11.5 mm (0.453) diameter hole each : One 10.5 mm (0.413) diameter hole each 500 : Two 13.5 mm (0.531) diameter holes each 650 & 720 : Three 13.1 mm (0.515) diameter holes each 850 & 1000 : Six 13.1 mm (0.515) diameter holes each Power Terminal Markings: NEM, CENELEC EN Control Terminals: M3.5x0.6 Pozidriv screw with self-lifting clamp plate 15 G 30 G IEC Product Selection Page

74 Smart Motor Controller SMC Dialog Plus Specifications, Continued EMC Emission Levels EMC Immunity Levels Overload Characteristics pprovals Conducted Radio Frequency Emissions Radiated Emissions Electrostatic Discharge Radio Frequency Electromagnetic Field Fast Transient Surge Transient Fuse Clip Sizing and Type for Fusible Combination Controllers ➊➋ 480V Fuse Clip Size/Type Circuit Breaker Sizes and Rating Plug Sizes 480V Range Trip Classes Trip Rating Number of Poles Open Type Controllers Fuse Size Range () Other Class Class 8 kv ir Discharge Per IEC Per IEC Per IEC , 15, 20 & % of Motor FLC 3 CE Marked Per Low Voltage Directive 73/23/EEC, 93/68/EEC CS Certified (File No. LR1234) UL Listed (File No. E96956) 480V Fuse Clip Size/Type ➊ Consult NEC Handbook for proper fuse sizing guidelines. ➋ Optional fuse clip sizes and types are available upon request. Consult your local llen-bradley Sales Office. ➌ For higher interrupting ratings, consult your local llen-bradley Sales Office. Fuse Size Range () /Class J /Class J /Class J /Class J /Class J /Class J /Class J /Class J /Class J /Class L /Class J /Class L /Class J /Class L /Class J /Class L /Class J /Class L /Class J /Class L /Class J Circuit Breaker Size ()/ Rating Plug Size () Interrupting Rating in Symmetrical 480V ➌ 480V Circuit Breaker Size ()/ Rating Plug Size () Interrupting Rating in Symmetrical 480V ➌ /50 14, /400 35, /50 14, /500 35, /60 14, /600 35, /70 14, /800 35, /100 14, /800 50, /125 14, / , /150 25, / , /175 25, / , /225 25, / , /250 25, / , /300 35,000 Product Selection Page

75 Open Type Controllers Dimensions are not intended for manufacturing purposes. Bulletin 150 Smart Motor Controller SMC Dialog Plus pproximate Dimensions and Shipping Weights Controller Rating () Enclosed Type Controllers Dimensions in Millimeters (Inches) Height Width Depth (7.09) (6.06) (7.29) (9.45) (8.43) (7.68) (11.42) (9.61) (8.86) (13.23) (9.77) (10.09) (13.23) (9.77) (10.09) (22.06) (10.75) (11.58) (22.06) (10.75) (11.58) (22.06) (10.75) (11.58) (23.17) (20.00) (12.23) (60.0) (32.00) (15.83) Weight 4.5 kg (10 lbs.) 6.8 kg (15 lbs.) 11.3 kg (25 lbs.) 10.4 kg (23 lbs.) 11.8 kg (26 lbs) 25 kg (55 lbs.) 30 kg (65 lbs.) 30 kg (65 lbs.) 40.8 kg (90 lbs.) kg (370 lbs.) B C Dimensions are in millimeters (inches). Dimensions are not intended for manufacturing purposes. ll dimensions are subject to change. Factory-installed options may affect enclosure size requirements. Exact dimensions can be obtained after order entry. Please consult your local llen-bradley Sales Office. Controller IP30 (Type 1) IP54 (Type 12) IP65 (Type 4) Rating () B Height Width C Depth B Height Width C Depth B Height Width C Depth Non-Combination Controller (24) (16) (9) (24) (16) (9) (24) (16) (9) (30) (24) (12) (30) (24) (12) (30) (24) (12) (30) (24) (12) (30) (24) (12) (30) (24) (12) (30) (24) (12) (30) (24) (12) (30) (24) (12) (38) (30) (14) (38) (30) (14) (38) (30) (14) (38) (30) (14) (38) (30) (14) (38) (30) (14) (38) (30) (14) (51) (36) (14) (51) (36) (14) (51) (36) (14) (60) (36) (14) (60) (36) (14) (60) (36) (14) (90) (35) (84) (40) (18) (90) (35) (90) (70) (90) (70) (90) (35) (90) (70) (90) (70) (90) (35) (90) (70) (90) (70) (90) Product Selection Page (35) 2286 (90) 1778 (70) 2286 (90) 1778 (70) 7-75

76 Smart Motor Controller SMC Dialog Plus pproximate Dimensions and Shipping Weights, Continued Enclosed Type Controllers, Continued B C Dimensions are in millimeters (inches). Dimensions are not intended for manufacturing purposes. ll dimensions are subject to change. Factory-installed options may affect enclosure size requirements. Exact dimensions can be obtained after order entry. Please consult your local llen-bradley Sales Office. Controller Rating () Combination Controllers with Fusible Disconnect (30) (24) (30) (24) 54 (60 Disconnect) (30) (24) 54 (100 Disconnect) (38) (30) (38) (30) (38) (30) (51) (36) (51) (36) (60) (38) (600 Disconnect) (84) (40) (1200 Disconnect) (90) (45) (90) (55) (90) (55) (90) (55) (90) (55) Combination Controllers with Circuit Breaker (30) (24) (30) (24) (30) (24) (38) (30) (38) (30) (51) (36) (51) (36) (60) (38) (84) (40) (90) (55) (90) (55) (90) (70) 1000 IP30 (Type 1) IP54 (Type 12) IP65 (Type 4) B Height Width C Depth B Height Width C Depth B Height Width C Depth 2286 (90) 1778 (70) 305 (12) 305 (12) 305 (12) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 457 (18) 305 (12) 305 (12) 305 (12) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 457 (18) 762 (30) 762 (30) 762 (30) 965 (38) 965 (38) 965 (38) 1295 (51) 1295 (51) 1524 (60) 2134 (84) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 762 (30) 762 (30) 762 (30) 965 (38) 965 (38) 1295 (51) 1295 (51) 1524 (60) 2134 (84) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 610 (24) 610 (24) 610 (24) 762 (30) 762 (30) 762 (30) 914 (36) 914 (36) 965 (38) 1016 (40) 1270 (50) 1778 (70) 1778 (70) 2667 (105) 2667 (105) 610 (24) 610 (24) 610 (24) 762 (30) 762 (30) 914 (36) 914 (36) 965 (38) 1016 (40) 1778 (70) 1778 (70) 2667 (105) 2667 (105) 305 (12) 305 (12) 305 (12) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 457 (18) 305 (12) 305 (12) 305 (12) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 457 (18) 762 (30) 762 (30) 762 (30) 965 (38) 965 (38) 965 (38) 1295 (51) 1295 (51) 1524 (60) 2134 (84) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 762 (30) 762 (30) 762 (30) 965 (38) 965 (38) 1295 (51) 1295 (51) 1524 (60) 2134 (84) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 610 (24) 610 (24) 610 (24) 762 (30) 762 (30) 762 (30) 914 (36) 914 (36) 965 (38) 1016 (40) 1778 (70) 1778 (70) 1778 (70) 2667 (105) 2667 (105) 610 (24) 610 (24) 610 (24) 762 (30) 762 (30) 914 (36) 914 (36) 965 (38) 1016 (40) 1778 (70) 1778 (70) 2667 (105) 2667 (105) 305 (12) 305 (12) 305 (12) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 457 (18) 305 (12) 305 (12) 305 (12) 356 (14) 356 (14) 356 (14) 356 (14) 356 (14) 457 (18) 7-76

77 7 Bulletin 1562 MV SMC Dialog Plus Smart Motor Controller Bulletin 1562 MV SMC Dialog Plus Smart Motor Controller Solid-State Motor Controller Provides Microcomputer Controlled Starting Modes of Operation: Soft Start with Selectable Kickstart Limit Start Dual Ramp Start Full Voltage Start Motor Protection Communication Description The MV SMC Dialog Plus Solid State Motor Controller provides microcomputer controlled starting for standard three-phase squirrel cage induction motors. The following standard modes of operation are available within a single controller: Soft Start with Selectable Kickstart Limit Start Dual Ramp Start Full Voltage Start The MV SMC PLUS Controller is available for motors rated ; V; 50 and 60 Hz. In addition to motors, the MV SMC PLUS Controller can be used to control resistive loads. Options Pump Control SMB Smart Motor Braking Slow Speed with Braking ccu-stop Control Preset Slow Speed Soft Stop For selection and ordering information on the MV SMC Dialog Plus Controller, consult your local llen-bradley Sales Office. 7-77

78 Bulletin 530 NEM Part Winding Starters 7 Bulletin 530 NEM Sizes 1 8PW 2 or 3 Point Construction vailable with Factory Installed Disconnect Switch or Circuit Breaker Eutectic lloy Overload Relays Class 10, 20 or 30 Solid-State Overload Relays Class 10, 15, 20 and 30 Type 1 General Purpose Enclosure Shown with Door Open TBLE OF CONTENTS Description Page Description Page Product Selection ccessories Modifications Specifications Typical Wiring Diagrams pproximate Dimensions Full Load s of C Motors Overload Relay Code Selection Heater Element Selection Description Bulletin 530 part winding starters are used with squirrel cage motors having two separate, parallel stator windings. Part winding starters provide a simple and economical method of accelerating loads with low starting torque requirements such as fans and blowers. These starters are generally used with motors having wye-connected windings, although motors having delta-connected windings are applicable, provided that neither winding is open during starting. Starters are listed in the 2-point construction consisting of two 3-pole contactors, a pneumatic timer, and are available with eutectic alloy overload relays as well as solid-state overload relays. Notes: 1. To select the starting method best suited for your application, refer to the selection table found on page We recommend that a control circuit transformer be added to the starter in place of using a separate low voltage control circuit source. With a separate source, automatic restarting with both starter windings connected to the power source is possible if the line fails and the control source remains energized. Your order must include: of the part winding starter selected. Type of driven machine and frequency of starting. If required, of any accessories. Conformity to Standards: UL 7-78

79 Bulletin 530 NEM Part Winding Starters Product Selection 2-Point Starters, 3-Pole 3-Pole Heater Elements Starters with eutectic alloy overload relays require 6 overload heater elements. See page for heater element selection tables. NEM Size 3 600V C Maximum 60 Hz With 3-Pole Overload Protection Continuous mpere Rating () Maximum Horsepower Rating Full Load Must Not Exceed Continuous mpere Rating Motor Voltage Type 1 General Purpose Enclosure 200V 230V 460V 575V ➊ 1PW L - 2PW M - 3PW P - 4PW S - 5PW U - 6PW R - ➋ 7PW Y - ➋ 8PW N - ➋ VoltageSuffixCode The as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Example: 530-L - becomes 530-LB-. For other voltages, consult your local llen-bradley Sales Office. Voltage ➌ 208V V V V Common Control ➍ H B C 60 Hz 120V Separate Control HD ➎ D BD ➎ CD Overload Relay Code Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The as listed is incomplete. Select an overload relay code from pages through to complete the Example: 530-LB- becomes 530-LB-2D. ➊ When ordering starters with a factory installed disconnect switch, change the Bulletin Number from 530 to 532. When ordering starters with a factory installed circuit breaker, change the Bulletin Number from 530 to 533. ➋ control circuit transformer is included with this starter. ➌ Starters are suitable for use on 50 Hz applications, consult your local llen-bradley Sales Office. For V, 50 Hz, order entry must specify actual horsepower. ➍ When selecting a factory installed control circuit transformer (see Modifications page 7-86), use the Common Control Voltage Suffix Code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: 530-LB-6P will have a transformer with a 480V primary/120v secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix Code must be added to denote the coil/transformer secondary voltage. Example: 530-LBD-6P will have a transformer with a 480V primary/24v secondary and a 24V starter coil. ➎ For starters with disconnect switches (Bulletin 532) and 120V separate control, use Voltage Suffix Code D for 208V and CD for V. ccessories Page Modifications Page 7-86 Specifications Page 7-89 pproximate Dimensions Page 7-91 Heater Element Selection Page

80 Bulletin 540 NEM Wye-Delta Starters 7 Bulletin 540 Type 1 General Purpose Enclosure Shown with Door Open NEM Sizes 1 8YD vailable in Open and Closed Circuit Transition vailable with Factory-Installed Disconnect Switch or Circuit Breaker Eutectic lloy Overload Relays Class 10, 20 or 30 Solid-State Overload Relays Class 10, 15, 20 and 30 TBLE OF CONTENTS Description Page Description Page Product Selection ccessories Modifications Specifications Typical Wiring Diagram pproximate Dimensions Full Load s of C Motors Overload Relay Code Selection Heater Element Selection Description Bulletin 540 wye-delta starters are used with delta-wound squirrel cage motors which have all leads brought out to facilitate a wye connection for reduced voltage starting. This starting method is particularly suitable for applications involving long accelerating times or frequent starts. Wye-delta starters are typically used for high inertia loads such as centrifugal air conditioning units, although they are applicable in cases where low starting torque is necessary or where low starting current is necessary and low starting torque is permissible. The open circuit transition starters include three 3-pole contactors, an adjustable pneumatic timer, and 3-pole overload protection with eutectic alloy overload relays as well as solid-state overload relays. Closed circuit transition starters include an additional 3-pole contactor and a set of resistors. Notes: 1. To select the starting method best suited for your application, refer to the selection table found on page We recommend that a control circuit transformer be added to the starter in place of using a separate low voltage control circuit source. With a separate source, automatic restarting with both starter windings connected to the power source is possible if the line fails and the control source remains energized. Conformity to Standards: UL CS 22.2, No. 14 pprovals: CE Marked (CE for Sizes 1YD 4YD) Your order must include: of the wye-delta starter. Type of driven machine and frequency of starting. If required, of any accessories. 7-80

81 Bulletin 540 NEM Wye-Delta Starters Product Selection Open and Closed Transition, 3-Pole 3-Pole 3-Pole Heater Elements Starters with eutectic alloy overload relays require 3 overload heater elements. See page for heater element selection tables V C Maximum 60 Hz With 3-Pole Overload Protection Maximum Horsepower Rating Full Load Must Not Exceed Type 1 General Purpose Enclosure ➊ Continuous NEM Size mpere Continuous mpere Rating Rating () Motor Voltage 200V 230V V Open Circuit Transition Closed Circuit Transition 1YD L L L M M YD M M M M P P YD P P P P P S S YD S S S S S U U U YD U U U U U See page 7-82 for NEM sizes 6 8YD. VoltageSuffixCode The as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Example: 540-L becomes 540-LB For other voltages, consult your local llen-bradley Sales Office. Voltage ➋ 208V V V V Common Control ➌ H B C 60 Hz 120V Separate Control HD ➍ D BD ➍ CD Overload Relay Code Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The as listed is incomplete. Select an overload relay code from page to complete the Example: 540-LB becomes 540-LD-2B-241. ➊ When ordering starters with a factory-installed disconnect switch, change the Bulletin Number from 540 to 542. When ordering starters with a factory-installed circuit breaker, change the Bulletin Number from 540 to 543. ➋ Starters are suitable for use on 50 Hz applications, consult your local llen-bradley Sales Office. For V, 50 Hz, order entry must specify actual horsepower. ➌ When selecting a factory-installed control circuit transformer (see Modifications page 7-86), use the Common Control Voltage Suffix Code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: 540-LB-6P-241 will have a transformer with a 480V primary/120v secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix Code must be added to denote the coil/transformer secondary voltage. Example: 540-LBJ-6P-241 will have a transformer with a 480V primary/24v secondary and a 24V starter coil. ➍ For starters with disconnect switches (Bulletin 542) and 120V Separate Control, use Voltage Suffix Code D for 208V and CD for V. ccessories Page Modifications Page 7-86 Specifications Page 7-89 pproximate Dimensions Page 7-91 Heater Element Selection Page

82 Bulletin 540 NEM Wye-Delta Starters Product Selection, Continued Open and Closed Transition, 3-Pole 3-Pole 3-Pole Heater Elements Starters with eutectic alloy overload relay require 3 overload heater elements. See page for heater element selection tables. NEM Size Continuous mpere Rating () 6YD 935 7YD YD 2100 Seepage7-81forNEMsizes1 5YD V C Maximum 60 Hz With 3-Pole Overload Protection Maximum Horsepower Rating Full Load Must Not Exceed Continuous mpere Rating Motor Voltage Type 1 General Purpose Enclosure Open Circuit Transition Closed Circuit Transition 200V 230V V ➊➋ ➊➋ R R R R R R R R R R Y Y Y Y Y Y Y Y Y N N N N N N N N VoltageSuffixCode The as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Example: 540-R becomes 540-RB For other voltages, consult your local llen-bradley Sales Office. Voltage ➌ 208V V V V Common Control ➍ H B C 60 Hz 120V Separate Control HD ➎ D BD ➎ CD Overload Relay Code Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The as listed is incomplete. Select an overload relay code from page to complete the Example: 540-RB becomes 540-RD-2B-254. ➊ When ordering starters with a factory-installed disconnect switch, change the Bulletin Number from 540 to 542. When ordering starters with a factory-installed circuit breaker, change the Bulletin Number from 540 to 543. ➋ control circuit transformer is included with these starters. ➌ Starters are suitable for use on 50 Hz applications, consult your local llen-bradley Sales Office. For V, 50 Hz, order entry must specify actual horsepower. ➍ When selecting a factory-installed control circuit transformer (see Modifications page 7-86), use the Common Control Voltage Suffix Code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: 540-RB-6P-254 will have a transformer with a 480V primary/120v secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix Code must be added to denote the coil/transformer secondary voltage. Example: 540-RBD-6P-254 will have a transformer with a 480V primary/24v secondary and a 24V starter coil. ➎ For starters with disconnect switches (Bulletin 542) and 120V Separate Control, use Voltage Suffix Code D for 208V and CD for V. 7-82

83 7 Bulletin 570 Industrial NEM utotransformer Starters Bulletin 570 NEM Sizes 2 9 Closed Circuit Transition vailable with Factory-Installed Disconnect Switch or Circuit Breaker Eutectic lloy Overload Relay Class 10, 20 or 30 Solid-State Overload Relay Class 10, 15, 20 and 30 Type 1 General Purpose Enclosure Shown with Door Open TBLE OF CONTENTS Description Page Description Page Product Selection ccessories Modifications Specifications Typical Wiring Diagram pproximate Dimensions Full Load s of C Motors Overload Relay Code Selection Heater Element Selection Description Bulletin 570 is designed for automatic reduced voltage starting of squirrel cage motors.the autotransformer type starter provides the highest starting torque per ampere of line current, and is thus an effective means of motor starting for applications where the inrush current must be reduced with a minimum sacrifice of starting torque. Starter components include: Three 3-pole contactors, designated in the wiring diagram as STRT, NEUTRL and RUN; a 3-phase starting autotransformer; an adjustable pneumatic timer; and are available with eutectic alloy overload relay as well as solid-state overload relay. Notes: 1. To select the starting method best suited for your application, refer to the selection table found on page We recommend that a control circuit transformer be added to the starter (standard in Sizes 6 through 9) in place of using a separate low voltage control circuit source. With a separate source, automatic restarting at full voltage is possible if the line fails and the control source remains energized. Conformity to Standards: UL CS 22.2, No. 14 Your order must include: of the reduced voltage starter. If required, of any accessories. 7-83