Material Handling. Centrifugal Pumps. Compressors. Overhead Cranes. Conveyor Systems. Stirrers and Mixers. Lumber and Saw Mills.

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1 Selection Guide for Smart Motor Controllers Smart Coices for Motor Management

2 Allen-Bradley Smart Motor Controllers: Intelligent, Robust, Reliable As a world leader in industrial control systems, Rockwell Automation offers a complete line of Allen-Bradley Smart Motor Controllers (SMC) designed to meet te motor management needs of many applications. Our robust family of controllers features te reliability of solid-state electronics for controlling single- and tree-pase induction motors. Solid-state starting provides smoot acceleration witout te arcing, cattering, or vibration problems associated wit conventional electromecanical motor starters. Maintenance costs and production losses can be reduced, as can wear on moving parts suc as belts, cains, gear boxes, and bearings. Wen looking for compact, cost-effective solutions, STC and SMC-2 controllers are easy to set up and maintain. STC Starting Torque Controller SMC-2 Smart Motor Controller SMC PLUS Smart Motor Controller A Few Familiar Applications Material Handling Centrifugal Pumps Compressors Overead Cranes Conveyor Systems Stirrers and Mixers Lumber and Saw Mills Extruders

3 Motor Management: Te Essence of Automation Te SMC Dialog Plus controller offers sopisticated performance wit advanced motor protection, networking capabilities and easy programmability making it te next generation of intelligent motor control. Allen-Bradley SMC PLUS and SMC Dialog Plus controllers offer a variety of options for soft stopping, slow speed operation, braking, and pump control, providing exceptional flexibility and motor management solutions. In today s automated industrial environments, electric motors andle more tan alf te workload, providing te power for virtually every process involved in production and manufacturing. Tis places a substantial premium on motor protection and up time. Wit te trend toward consolidating multiple protective functions into a single motor control device, system performance, reliability and efficiency can be significantly enanced. Solid-state devices offer even greater integration and functionality, wit lower costs for components, installation and maintenance, and wit smaller control panels. In sort, igly sopisticated motor management is now available in ways tat were previously too costly or impractical to consider. Troug device level network communications, vital motor operating SMC Dialog Plus Controller Rock Crusers Transport Systems Ventilators and Blowers Mills and Kneaders data can be gatered, processed and displayed, all at te local level. Problems can be detected and devices prevented from tripping at a critical stage in a process, elping to prevent costly downtime and unsceduled maintenance.

4 STC STC Starting Torque Controllers Allen-Bradley STC controllers provide a reliable metod of reducing unwanted problems encountered in typical acrosste-line starting applications. Wit smooter starting of AC induction motors, equipment downtime due to problems related to mecanical sock and vibration is substantially reduced. Current Range Voltage Range Starting Mode Features 1 22 A V AC, 50/60Hz Soft Start Digital Adjustments Compact Design Torque Torque Torque Time Starting torque surge during DOL or across-te-line motor starting can cause damage to te motor and to te driven equipment. Time Te STC controller is effective in decreasing te magnitude of starting torque surges. Time STC controller versus a typical across-te-line start. 4

5 SMC-2 SMC-2 Smart Motor Controllers Te SMC-2 controllers offer a range of costeffective solutions, wit easy installation and set-up, for ig-function control of AC induction motors. Current Range Voltage Range Starting Modes Features Interface Option 1 97 A V AC, 50/60Hz Soft Start Current Limit Start Full Voltage Start Advisory and Diagnostic LED Digital Adjustments Energy Saver Compact Design Soft Stop Configurable Auxiliary Contact Local On/Off Control 3Ø Branc Circuit Protection Motor Starter SMC-2 Controller AC Motor SMC-2 controller witout Interface Option 3Ø Branc Circuit Protection SMC-2 Controller wit Interface Option Overload Relay AC Motor SMC-2 controller wit Interface Option 5

6 SMC PLUS Current Range Voltage Range Starting Modes Features Options A V AC, 50/60Hz Soft Start wit Selectable Kickstart Current Limit Start Full Voltage Start Advisory and Diagnostic LEDs Digital Adjustments Energy Saver Configurable Auxiliary Contacts Soft Stop Pump Control Preset Slow Speed SMB Smart Motor Braking Accu-Stop Position Control Slow Speed wit Braking SMC PLUS Smart Motor Controllers SMC PLUS controllers feature intelligent microprocessor control of motors rated from 1/3 troug 1000 orsepower. Solid-state design provides outstanding reliability in a compact package wit dramatically fewer parts tan electromecanical devices. All configurations provide tree starting modes and self calibration. 6

7 SMC Dialog Plus Controllers SMC Dialog Plus controllers provide te same unmatced performance, as well as all te control features and options available in te SMC PLUS controller line. In addition, tey offer igly advanced motor protection wit features, suc as dynamic pase rebalance, flexible communication and straigtforward programming. Current Range Voltage Range Starting Modes Features Options A V AC, 50/60Hz Soft Start wit Selectable Kickstart Current Limit Start Dual Ramp Start Full Voltage Start Electronic Motor Overload Protection Power Monitoring Built-in SCANport Communication 2-line, 16-caracter Backlit LCD Display Keypad Programming Programmable Auxiliary Contacts Soft Stop Pump Control Preset Slow Speed SMB Smart Motor Braking Accu-Stop Position Control Slow Speed wit Braking 7

8 Advanced Motor Management Overload Protection Increased accuracy is accomplised electronically wit an I 2 t algoritm. Termal memory accurately models motor operating temperature. Ambient insensitivity is inerent in te electronic design. Flexibility Selectable trip classes 10, 15, 20, and 30 meet te requirements of a wide range of applications. A programmable trip setting eliminates te need for eater elements and simplifies start-up wile reducing your inventory investment. Protecting Your Investment As little as 4% supply voltage unbalance can cause a 20% current unbalance. Tis can result in a 25% increase in motor temperature, wic may lead to premature motor failure. Advanced diagnostics Fault diagnostic capabilities built into te SMC Dialog Plus controllers elp you pinpoint a problem for easy troublesooting and quick re-starting. Line Fault Overvoltage Power Loss Overtemperature Voltage Unbalance Open Gate Pase Reversal Overload Undervoltage Excessive Starts Per Hour Jam - a motor jam is generally an indication of a mecanical problem. Quick detection can prevent equipment damage and unnecessary downtime. Stall - wen a motor stalls during te starting process, it can take more tan 20 seconds before te overload trips. Quick detection can reduce motor eating and allow for a quick restart once te problem is corrected. Underload - te operating current of a motor can provide detailed information about equipment performance. For instance, a sudden drop in motor current can signal conditions suc as pump cavitation, tool breakage or belt breakage. 501V I1 Supply Voltage 480V 462V SMC Dialog Plus I2 I3 M I1 I2 I3 8 Rockwell Automation understands te sortcomings of traditional voltage unbalance protection, wic de-energizes motor operation upon unbalance detection. Te Allen-Bradley SMC Dialog Plus controllers incorporate a Dynamic Pase Rebalance* feature tat compensates for voltage unbalance by automatically adjusting te voltage output to balance te tree-pase currents drawn by te motor. *Pase Rebalance requires te use of te converter module (Bulletin 825) and te fanning strip (cat. no. 150-NFS).

9 Network Communications Integrating intelligent motor management into your automation arcitecture is enanced wit te SMC Dialog Plus controller. Communication capabilities may increase reliability by reducing te total number of components and terminations per system. Te SMC Dialog Plus controller delivers enanced control troug te ability to access parameter settings and provides faults diagnostics, metering and remote start-stop control. Using te Allen-Bradley Bulletin 1203 communication modules, te SMC Dialog Plus controller offers networking capabilities over a variety of network protocols. Remote I/O DeviceNet Communications RS 232/422/485 (all DF1 protocol) DH-485 ControlNet You can view various functions eiter locally, using te controller s built-in LCD display, or remotely, troug te communication port. Te SMC Dialog Plus controller is simple to program wit organized, descriptive, application-specific parameters. It can be configured using te Allen-Bradley Windows-based DriveTools programming software compatible wit several Allen-Bradley AC and DC digital drive products. Te built-in LCD display provides parameter identification using clear, informative text so you can program your controller witout referring to a manual. Power monitoring Te ability to monitor power comes standard wit te SMC Dialog Plus controller. Vital information can be reported witout te need for additional devices suc as transducers and meters (quicker installation and reduced panel space and wiring at no additional cost.) Tree-pase Currents Tree-pase Voltages Power in kw Power Usage in kwh Motor Termal Capacity Usage Power Factor of te Running Motor Elapsed Time of Motor Operation 9

10 Standard and Optional Start/Stop Controls Meet Virtually Any Application Need Allen-Bradley Smart Motor Controllers provide ample design flexibility to meet te needs of a ost of production applications. To elp identify wic controllers offer te standard and optional start/stop features described on te following pages, use te following code: SMC-2 SMC PLUS SMC Dialog Plus Voltage Initial Torque 100 Soft Start By reducing starting torque surges, Soft Start provides smoot, stepless motor acceleration wile minimizing damage to gears, couplings and belts. Start Run Voltage Initial Torque 100 Kickstart (wen selected) Start Run Soft Start wit Selectable Kickstart Activate te Selectable Kickstart function to provide an extra pulse of torque. Tis optional feature is ideal for overcoming stiction werever ig-friction loads are encountered. % of FLC Current Limit Start Current Limit starting is designed for applications wic require te in-rus current to be limited during acceleration. Selectable Kickstart is also available wit te Current Limit Start. Start 100 Ramp 2 Voltage Ramp 1 Start 1 Start 2 Run Dual Ramp Start Available exclusively on te SMC Dialog Plus controller, Dual Ramp Start allows you to coose between two separate Soft Start profiles wit independently adjustable ramp times and torque settings. It s designed for applications wit varying loads, two speed requirements and reversing. Voltage 100 Full Voltage Start In te Full Voltage Start mode, te SMC performs like a solid-state contactor, acieving full in-rus current and locked rotor torque. 10 Run

11 Soft Stop Te Soft Stop option extends te stopping time to minimize load sifting or spillage. Motor Speed 100 Start Run Coast Soft Stop Pump Control Te SMC controller's unique, interactive Pump Control is designed to reduce fluid surges in pumping systems. It provides closed loop acceleration and deceleration control of centrifugal pump motors witout need for feedback devices. Motor Speed 100 Pump Start Run Pump Stop Preset Slow Speed Te Preset Slow Speed option furnises two jog speeds to facilitate process set-up and alignment. Tese speeds are available in bot te forward and reverse direction witout a reversing contactor. Motor Speed 100 Slow Speed Forward 10% or 20% 7% or 15% Stop Slow Speed Reverse SMB Smart Motor Braking SMB Smart Motor Braking stops a motor quickly for improved operation cycle times and increased productivity. Braking control wit automatic zero speed sut-off is fully integrated into te controller s compact design. Motor Speed 100 Start Run Smart Motor Braking Stop Coast to Rest Accu-Stop Position Control Accu-Stop position control provides rapid braking to a slow speed and ten braking to a stop. Tis option facilitates cost-effective general positioning control. Motor Speed 100 Slow Speed 7% or 15% Braking Slow Speed Slow Speed Braking/Coast Slow Speed Start Start Run Accu-Stop Slow Speed w/braking Slow Speed wit Braking combines te benefits of SMB Smart Motor Braking and Preset Slow Speed for applications requiring slow set-up speeds and braking to a full stop. Motor Speed 100 7% or 15% Braking Coast to Rest Slow Speed Start Run Stop 11

12 Smart Motor Controllers

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14 Smart Motor Controllers Product Overview STC Controller SMC-2 Controller SMC Plus Controller SMC Dialog Plus Controller V, V, V V V Features 1 22 A 1 22 A 1 97 A A A Soft Start S S S S S Kickstart S S Current Limit S S S Dual Ramp Start S Full Voltage S S S Energy Saver S S S Soft Stop O O O Pump Control O O Preset Slow Speed O O SMB Smart Motor Braking O O Accu-Stop O O Slow Speed wit Braking O O Single-pase Operation S Motor Protection S Communication S Metering S Keypad Programming/LCD Display S S = Standard Feature O = Optional Feature Description Te Allen-Bradley SMC Smart Motor Controller product line offers a broad range of products for starting and stopping standard tree-pase squirrel-cage induction motors. For prices, consult your local Allen-Bradley Sales Office or te Master Price List. Approvals: CE Marked (Open Type) Per Low Voltage Directive 73/23/EEC, 93/68/EEC CSA Certified (Open Type) (File No. LR1234) UL Listed (Open Type) (File No. E96956) Your order must include: of te controller selected. Modifications. If required, of any options or accessories. 13

15 Smart Motor Controllers Section Overview STC Starting Torque Controller A Ratings Reduces Starting Torque Surge Feed-Troug Wiring Single- and Tree-Pase Page 15 SMC-2 Smart Motor Controller 5 97 A Ratings 3 Starting Modes Optional Soft Stop Feature Page 20 SMC Plus Smart Motor Controller A Ratings 3 Starting Modes 6 Optional Features Page 39 SMC Dialog Plus Smart Motor Controller A Ratings 4 Starting Modes 6 Options Motor Protection Communication Keypad Programming Page 61 14

16 0 Bulletin 154 Smart Motor Controllers STC Starting Torque Controller Bulletin 154 STC Starting Torque Controller A Ratings Reduces Starting Torque Surges TABLE OF CONTENTS Description Page Description Page CatalogNumberIdentification Product Selection Description Te STC Starting Torque Controller is a compact, simple to use, solid-state controller designed for low orsepower squirrel-cage induction motors. It is intended to relieve te starting torque surge encountered in typical across-te-line starting. Tis will allow for smooter starts and decreased equipment downtime due to sock and vibration problems. Te STC Controller is available in tree current rated sizes: 11 A, 16 A and 22 A. It is offered in four voltage ranges: V, V, V, and V, 50/60 Hz. Te STC Controller is intended to operate in conjunction wit an electromecanical motor starter. For prices, consult your local Allen-Bradley Sales Office or te Master Price List. Specifications...18 ApproximateDimensions...19 Approvals: CE Marked (Open Type) Per Low Voltage Directive 73/23/EEC, 93/68/EEC CSA Certified (Open Type) (File No. LR 1234) UL Listed (Open Type) (File No. E96956) Your order must include: of te controller selected. 15

17 Bulletin 154 Smart Motor Controllers STC Starting Torque Controller Catalog Number Identification Bulletin Number 154 Solid-State Controller 154 A11NB Input Line Voltage A V, 50/60 Hz B V, 50/60 Hz C V, 50/60 Hz L V, 50/60 Hz Controller Rating A11 11 amperes, V AC A16 16 amperes, V AC A22 22 amperes, V AC Enclosure Type N Open 16

18 Single-Pase Selection Open Type Bulletin 154 Smart Motor Controllers STC Starting Torque Controller Current Rating (A) kw HP Tree-Pase Selection Open Type V AC, 50/60 Hz V AC, 50/60 Hz Product Selection 154-A11NL 154-A16NL 154-A22NL 154-A11NA 154-A16NA 154-A22NA Current Rating (A) kw HP V AC, 60 Hz 230V AC, 50/60 Hz V AC, 50/60 Hz V AC, 50/60 Hz A11NA 154-A16NA 154-A22NA 154-A11NA 154-A16NA 154-A22NA 154-A11NB 154-A16NB 154-A22NB 154-A11NC 154-A16NC 154-A22NC Typical Across-te-Line Response Te figure above sows ow starting torque surge during motor starting can cause damage to te motor and to driver equipment. STC Response Te figure above sows ow te STC controller is effective in decreasing te magnitude of starting torque surges. Comparison of Across-te-Line Response versus STC Response Te figure above sows te comparison of te STC controller versus a typical across-te-line start. Specifications Page 18 Approximate Dimensions Page 19 17

19 Bulletin 154 Smart Motor Controllers STC Starting Torque Controller Specifications Electrical Ratings 154-A A A22 Rated Operating Current (A) Maximum Heat Dissipation (Watts) Power Section Back-to-back SCR(s) , V AC, 50/60 Hz, 1-pase, or , , Rated Operational Voltage (+10%, 15%) V AC, 50/60 Hz, 3-pase Cable Size Power Terminals Wire Size: mm 2 (#14 #12 AWG) Termal Capacity IEC 34 (S1), NEMA MG 1 Electrical Design Specifications/Test Requirements Repetitive Peak Inverse Voltage Rating Selectable Start Times Selectable Initial Torque Settings Noise & RF Immunity DV/DT Protection Mecanical Design Specifications/Test Requirements Vibration Sock Construction Terminals Functional Design Specification Standard Features Environmental Temperature Altitude Humidity Set-up Starting Running Wiring Configuring Protection Operating Storage 1400V up to 480V Line 1600V up to 600V Line seconds 10 80% Locked Rotor Torque Surge Transient Peak 3400V. Sowering Arc 1500V Power Terminals: Power Terminals Markings: RC Snubber Network 2.5 G for 60 minutes 30 G for 11 msecs Power Poles: Hig temperature termoplastic moldings Control: Termoplastic moldings Metal Parts: Anodized aluminum, plated brass or copper 6.0 mm ole wit clamping plate CENELEC EN50 012, NEMA Te STC controller is wired in series wit a motor starter. Te STC controller is configured wit rotary digital switces. From an initial torque setting, te STC controller increases te voltage gradually during te acceleration period until full voltage is acieved. Motor overload protection is provided by te overload relay as part of te motor starter. 0 C +50 C (32 F +122 F) 40 C +85 C ( 40 F +185 F) 2000 meters (6560 feet) 5 95% RH (non-condensing) Product Selection Page 17 18

20 Bulletin 154 Smart Motor Controllers STC Starting Torque Controller Approximate Dimensions Dimensions are sown in millimeters (inces). Dimensions are not intended to be used for manufacturing purposes. 11 A Controller 11 Amp Controller G B H F 1 E 3 5 L1 L2 L3 A ALLEN BRADLEY C STC T1 T2 T (.188) Dia. 4 Mtg. Holes A Controller 16 22A Amp Controller A G E C D H L1 L2 L3 B F ALLEN BRADLEY STC T1 T2 T (7/32) Dia. 4 Mtg. Holes Open Type Controller Unit A Widt B Heigt C Dept D E F G H Approx. Sip. Wt. 11 A 16 A 22 A Millimeter (Inc) Millimeter (Inc) Millimeter (Inc) 75 (2-61/64) 122 (4-13/16) 154 (6-1/16) 111 (4-23/64) 127 (5) 180 (7-3/32) 77 (3-1/32) 101 (3-31/32) 127 (5) 24 (15/16) 50 (1 31/32) 60 (2-23/64) 110 (4-21/64) 140 (5-33/64) 90 (3-35/64) 90 (3-35/64) 140 (5-33/64) 7.5 (19/64) 6 (1/4) 7 (9/32) 10 (3-35/64) 18.5 (3/4) 20 (25/32) 2kg (4.5 lbs) 2.25 kg (5 lbs) 3.15 kg (7 lbs) Product Selection Page 17 19

21 Smart Motor Controllers SMC-2 0 SMC-2 Smart Motor Controller 5 97 A Ratings 3 Start Modes Optional Soft Stop (Requires Interface Module) TABLE OF CONTENTS Description Page Description Page ModesofOperation CatalogNumberIdentification Product Selection Accessories Description Options...31 Specifications...36 ApproximateDimensions...37 Te SMC-2 Controller is a compact, multi-functional, versatile solid-state controller used in starting standard tree-pase squirrel-cage induction motors. Tree standard modes of operation are available witin a single controller: Soft Start Current Limit Start Full Voltage Start Te SMC-2 Controller is available in eigt sizes: 5, 9,16, 24, 35, 54, 68 and 97 A. It is offered in tree voltage ranges: V, V, and V, 50/60 Hz. Te SMC-2 Controller can be used in two configurations: as a series controller and as a motor controller wit an interface option. For prices, consult your local Allen-Bradley Sales Office or te Master Price List. Approvals: CE Marked (Open Type) Per Low Voltage Directive 73/23/EEC, 93/68/EEC Your order must include: of te controller selected. If required, suffix code and description of any modifications. If required, of any options or accessories. CSA Certified (Open Type) (File No. LR1234) UL Listed (Open Type) (File No. E96956) 20

22 Smart Motor Controllers SMC-2 Modes of Operation Series Controller Te SMC-2 Controller is designed to operate in series wit an electromecanical motor starter. Te series mode as te following features: Eliminates te need for additional control wiring, simplifying initial installation. Worksinunisonwitanexistingelectromecanicalmotor starter for easy retrofits. Allows easy set-up wit digital adjustments, eliminating te guesswork of setting analog potentiometers. Controller wit Interface Option Te SMC-2 Controller wit te interface option is designed so itcanbeoperatedbyanexternaldevice.teinterfaceoption enances te capabilities of te controller. It can be field or factory installed. For devices rated 5 16 A, tis is a plug-in module. For devices rated A, tere is a PC board tat replaces te existing board. Te SMC-2 Controller wit te interface option offers te following features: Provides ON/OFF control directly to te controller troug an external pilot device. In many applications te interface Modes of Operation option may eliminate te need for an additional contactor if electrical isolation or soft stop is not required. Tis reduces panel space requirements. Provides a selectable auxiliary contact, wic operates as eiter an instantaneous or up-to-speed contact, making it available for a wide variety of control scemes. Provides a Soft Stop feature tat extends stopping time to minimize load sifting or spillage during stopping. Energy Saver Tis built-in feature of te SMC-2 Controller is used to save energy on applications were te motor is ligtly loaded or unloaded for long periods of time. Protective Module In applications were te SMC-2 Controller is exposed to ig or abnormal line transients, an optional protective module is available and can be mounted on bot te line and load side of te unit. Te protective module contains MOVs (Metal Oxide Varistors) tat protect te SCR from line surges and snubber networks to sunt noise energy away. Percent Voltage 100% Initial Torque Start Time (seconds) Run Soft Start Tis metod as te most general application. Te motor is raised from an initial torque value to full voltage. Tis initial torque is adjustable between 0 70% of locked rotor torque. Te motor voltage is gradually increased during te acceleration ramp time, wic can be adjusted from 2 30 seconds. 550% Full Load Amps 25% Start Time (seconds) Current Limit Starting Tis starting mode is used wen it is necessary to limit te maximum starting current. It can be adjusted for % of full load amps. If te motor is not up to speed after te selected time elapses, te controller will transition to full voltage. 100% Percent Voltage Full Voltage Starting Tis mode is used for applications requiring across-te-line starting. Te ramp time is set for less tan 1/10 second as sown. Time (seconds) Options 100% Percent Voltage Initial Torque Start Run Coast Soft Stop Time Soft Stop Te Soft Stop feature is available wit an optional interface module. Tis function can be used wit applications tat require an extended coast to rest. Te voltage ramp down time can be set from seconds. Te motor will stop wen te motor voltage drops to a point were te load torque is greater tan te motor torque. 21

23 Smart Motor Controllers SMC-2 Catalog Number Identification Open and Non-Combination Bulletin Number 150 Solid-State Controller 150R Solid-State Controller wit Reversing Contactor (Non-Combination Only) Controller Ratings 150 A05 N B A9 8L NA 7 Cat. Max HP Max kw Amps No A A A A A A A A Enclosure Type N Open H NEMA Type 3R F NEMA Type 4 (IP65) S NEMA Type 4X (Stainless Steel) J NEMA Input Line Voltage A B C volts (+10%, -15%), 50 and 60 Hz, 3-pase volts (+10%, -15%), 50 and 60 Hz, 3-pase volts (+10%, -15%), 50 and 60 Hz, 3-pase OPTIONS/ACCESSORIES Overload Selection ➊ ➋ Cat. No. Current Rating Cat. No. Current Rating Cat. No. Current Rating C F J D H K E H L Protective Modules ➌ Line Side Interface Option ➎ NA ND 240V AC 8L2 Bot 240V 8B2 ➍ 480V AC 8L4 Line 480V 8B4 ➍ 600V AC 8L6 &Load 600V 8B6 ➍ V (+10%, -15%), 50 and 60 Hz, single-pase V (+10%, -15%), 50 and 60 Hz, single-pase External Reset ➏ 7 For NEMA Type 4 (IP65) or NEMA Type 12 (IP64) ➊ IEC overload relays are rated for Class 10 operation. ➋ Overload option for 5 16 A only (open type) and non-combination or combination unit (5 97 A units). ➌ Protective modules factory installed on 5 54 A units only. 68 A and 97 A are field modifications only. ➍ Wen an IEC overload relay is selected, protective modules are limited to line side only. (For 5 16 A rated controllers only.) ➎ Interface option provides selectable auxiliary contact and Soft Stop feature. ➏ External overload reset available for 5 97 A rated controllers ordered as a non-combination or combination unit wit an overload relay. 22

24 Combination Smart Motor Controllers SMC-2 Catalog Number Identification, Continued Bulletin Number 152C Combination Solid-State Reduced Voltage Controller wit Fusible Disconnect and Isolation Contactor 152X Combination Solid-State Reduced Voltage Controller wit Fusible Disconnect, 120V Interface Module and Control Circuit Transformer, witout Isolation Contactor 152R Combination Solid-State Reduced Voltage Controller wit Fusible Disconnect and Reversing Contactor 152XR Combination Solid-State Reduced Voltage Controller wit Fusible Disconnect, 120V Interface Module and Control Circuit Transformer wit Reversing Contactor 153C Combination Solid-State Reduced Voltage Controller Breaker Disconnect and Isolation Contactor 153X Combination Solid-State Reduced Voltage Controller wit Circuit Breaker Disconnect, 120V Interface Module and Control Circuit Transfomer, witout Isolation Contactor 153R Combination Solid-State Reduced Voltage Controller wit Circuit Breaker Disconnect and Reversing Contactor 153XR Combination Solid-State Reduced Voltage Controller wit Circuit Breaker Disconnect, 120V Interface Module and Control Circuit Transformer, wit Reversing Contactor 152C WO5 J BD A90 ND 8L4 Interface Option ➌ NA V (+10%, -15%), 50 and 60 Hz, single-pase ND V (+10%, -15%), 50 and 60 Hz, single-pase Controller Ratings Cat. Amps Max HP Max kw No W W W W W W W W Enclosure Type F NEMA Type 4 (IP65) H NEMA Type 3R J NEMA Type 12 (IP64) S NEMA Type 4X (Stainless Steel) Input Line Voltage AC Line Voltage Hertz Common Control Wiring Metod Separate Control ➊ IEC overload relays are rated for Class10operationfor5 97A rated controllers only. See previous page for IEC overload selection. For A rated controllers, NEMA overloads are furnised as standard. 120V/60 Hz 110V/50 Hz Secondary Secondary H HS H HD A AD I NS B BD ➋ Wen an IEC overload relay is M MS C CD Overload Selection ➊ OPTIONS/ACCESSORIES Protective Modules ➋ Line Side 240V 8L2 Bot 240V 8B2 480V 8L4 Line 480V 8B4 600V 8L6 &Load 600V 8B6 ➌ selected, protective modules are limited to line side only. (For 5 16 A rated controllers only.) Requires control power source. 23

25 Smart Motor Controllers SMC-2 Product Selection Open Type Open type is a stand-alone SMC-2 Controller. Options wic can be added to open type 5 16 A controllers are an interface module, solid-state type overload relay and protective module(s). Current Rating (A) kw HP ➊ V AC, 50/60 Hz 230V AC, 50/60 Hz /3 1 1/3 2 1/ /3 1 1/3 2 1/ / A05NA 150-A09NA 150-A16NA 150-A24NA 150-A35NA 150-A54NA 150-A68NA 150-A97NA 150-A05NA 150-A09NA 150-A16NA 150-A24NA 150-A35NA 150-A54NA 150-A68NA 150-A97NA V AC, 50/60 Hz /3 3 1/3 5 1/ A05NB 150-A09NB 150-A16NB 150-A24NB 150-A35NB 150-A54NB 150-A68NB 150-A97NB V AC, 50/60 Hz /3 3 1/3 7-1/2 1/ A05NC 150-A09NC 150-A16NC 150-A24NC 150-A35NC 150-A54NC 150-A68NC 150-A97NC ➊ For factory-installed options, add te appropriate suffix from pages Accessories Page 30 Options Page 31 Specifications Page 36 Approximate Dimensions Page 37 24

26 Smart Motor Controllers SMC-2 Product Selection, Continued Non-Combination Controllers Non-combination is te SMC-2 Controller in an IP65 (Type 4) or IP54 (Type 12) enclosure. It is available wit te same options as te Open Type and is also available wit an external reset for overloads. See Accessories and Options on pages 30 and 31. Current Rating (A) kw HP Price Adder IP65 NEMA Type 4 Enclosure Dimension ➊ ➋ IP54 NEMA Type 12 Enclosure Dimension ➊ ➋ a b c d e f g 200V AC, 50/60 Hz S S T U V W X X 230V AC, 50/60 Hz a b c d e f g S S T U V W X X 150-A05FA 150-A09FA 150-A16FA 150-A24FA 150-A35FA 150-A54FA 150-A68FA 150-A97FA➌ 150-A05FA 150-A09FA 150-A16FA 150-A24FA 150-A35FA 150-A54FA 150-A68FA 150-A97FA➌ S S T U V W X X S S T U V W X X 150-A05JA 150-A09JA 150-A16JA 150-A24JA 150-A35JA 150-A54JA 150-A68JA 150-A97JA➌ 150-A05JA 150-A09JA 150-A16JA 150-A24JA 150-A35JA 150-A54JA 150-A68JA 150-A97JA➌ V AC, 50/60 Hz a b c d e f g S S T U V W X X 150-A05FB 150-A09FB 150-A16FB 150-A24FB 150-A35FB 150-A54FB 150-A68FB 150-A97FB➌ S S T U V W X X 150-A05JB 150-A09JB 150-A16JB 150-A24JB 150-A35JB 150-A54JB 150-A68JB 150-A97JB➌ V AC, 50/60 Hz a b c d e f g S S T U V W X X 150-A05FC 150-A09FC 150-A16FC 150-A24FC 150-A35FC 150-A54FC 150-A68FC 150-A97FC➌ S S T U V W X X 150-A05JC 150-A09JC 150-A16JC 150-A24JC 150-A35JC 150-A54JC 150-A68JC 150-A97JC➌ ➊ Optional accessories may increase panel dimensions. ➋ For factory-installed options, add te appropriate suffix from page ➌ 97 A (Type 4 and Type 12) controllers include bypass contactors. Accessories Page 30 Options Page 31 Specifications Page 36 Approximate Dimensions Page 37 25

27 Smart Motor Controllers SMC-2 Product Selection, Continued IP65 (Type 4) Combination Controllers ➊ ➎ Combination controllers can be ordered wit or witout te isolation contactor. A combination controller wit te isolation contactor consists of a rod-operated fusible disconnect ➋➌, te SMC-2 Controller and a 3-pole termal overload relay. For 5 97 A controllers, te current range of te solid-state overload relay must be selected from te cart on page 31. Oterwise, a eutectic alloy type overload relay (less elements) will be provided in place of te solid-state overload. Eutectic alloy overloads are standard on A controllers. A combination controller witout te isolation contactor consists of a rod operated fusible disconnect, te SMC-2 Controller wit an interface option, a control circuit transformer and a 3-pole termal overload relay. Again, for 5 97 A controllers, te current range must be selected for a solid-state overload or a eutectic alloy type overload will be provided. Current Rating (A) kw HP Price Adder Dimension Wit Isolation Contactor Witout Isolation Contactor a b c d e f g a b c d e f g 220V AC, 50 Hz S T T U U V W Y 400V AC, 50 Hz S T T U U V W Y 500V AC, 50 Hz 152C-W05FA➍ 152C-W09FA➍ 152C-W16FA➍ 152C-W24FA➍ 152C-W35FA➍ 152C-W54FA➍ 152C-W68FA➍ 152C-W97FA➍➏ 152C-W05FI➍ 152C-W09FI➍ 152C-W16FI➍ 152C-W24FI➍ 152C-W35FI➍ 152C-W54FI➍ 152C-W68FI➍ 152C-W97FI➍➏ 152X-W05FA-ND-6P 152X-W09FA-ND-6P 152X-W16FA-ND-6P 152X-W24FA-ND-6P 152X-W35FA-ND-6P 152X-W54FA-ND-6P 152X-W68FA-ND-6P 152X-W97FA-ND-6P➏ 152X-W05FI-ND-6P 152X-W09FI-ND-6P 152X-W16FI-ND-6P 152X-W24FI-ND-6P 152X-W35FI-ND-6P 152X-W54FI-ND-6P 152X-W68FI-ND-6P 152X-W97FI-ND-6P➏ a b c d e f g S T T U U V W Y 152C-W05FM➍ 152C-W09FM➍ 152C-W16FM➍ 152C-W24FM➍ 152C-W35FM➍ 152C-W54FM➍ 152C-W68FM➍ 152C-W97FM➍➏ 152X-W05FM-ND-6P 152X-W09FM-ND-6P 152X-W16FM-ND-6P 152X-W24FM-ND-6P 152X-W35FM-ND-6P 152X-W54FM-ND-6P 152X-W68FM-ND-6P 152X-W97FM-ND-6P➏ ➊ For combination controllers wit circuit breakers, refer to Catalog Number Identification on page 23. ➋ Refer to page 36 for fuse clip sizing and type information. ➌ Fuses are not included. ➍ For 120V, 60 Hz separate control, add te letter D after te 9t caracter. For 110V, 50 Hz separate control, add te letter S after te 9t caracter. Example: 152C-W05FH becomes 152C-W05FHD for 120V, 60 Hz separate control. ➎ For 5 97 A controllers, a solid-state overload current range must be selected from te cart on page 31 and te suffix added to te Oterwise, an eutectic alloy overload will be provided. ➏ 97 A Type 4 SMC-2 Smart Motor Controllers include Bulletin 100 bypass contactors wired for 120V AC 50/60 Hz control. Accessories Page 30 Options Page 31 Specifications Page 36 Approximate Dimensions Page 37 26

28 IP65 (Type 4) Combination Controllers ➊ ➌, Continued Current Rating (A) kw HP Price Adder Dimension Smart Motor Controllers SMC-2 Wit Isolation Contactor Product Selection, Continued Witout Isolation Contactor /3 1 1/3 2 1/ /3 1 1/3 2 1/ / a b c d e f g a b c d e f g 220V AC, 60 Hz S T T U U V W Y 230V AC, 60 Hz S T T U U V W Y 152C-W05FH➋ 152C-W09FH➋ 152C-W16FH➋ 152C-W24FH➋ 152C-W35FH➋ 152C-W54FH➋ 152C-W68FH➋ 152C-W97FH➋➍ 152C-W05FA➋ 152C-W09FA➋ 152C-W16FA➋ 152C-W24FA➋ 152C-W35FA➋ 152C-W54FA➋ 152C-W68FA➋ 152C-W97FA➋➍ 152X-W05FH-ND-6P 152X-W09FH-ND-6P 152X-W16FH-ND-6P 152X-W24FH-ND-6P 152X-W35FH-ND-6P 152X-W54FH-ND-6P 152X-W68FH-ND-6P 152X-W97FH-ND-6P➍ 152X-W05FA-ND-6P 152X-W09FA-ND-6P 152X-W16FA-ND-6P 152X-W24FA-ND-6P 152X-W35FA-ND-6P 152X-W54FA-ND-6P 152X-W68FA-ND-6P 152X-W97FA-ND-6P➍ 460V AC, 60 Hz /3 3 1/3 5 1/ a b c d e f g S T T U U V W Y 152C-W05FB➋ 152C-W09FB➋ 152C-W16FB➋ 152C-W24FB➋ 152C-W35FB➋ 152C-W54FB➋ 152C-W68FB➋ 152C-W97FB➋➍ 152X-W05FB-ND-6P 152X-W09FB-ND-6P 152X-W16FB-ND-6P 152X-W24FB-ND-6P 152X-W35FB-ND-6P 152X-W54FB-ND-6P 152X-W68FB-ND-6P 152X-W97FB-ND-6P➍ 575V AC, 60 Hz /3 3 1/3 7-1/2 1/ a b c d e f g S T T U U V W Y 152C-W05FC➋ 152C-W09FC➋ 152C-W16FC➋ 152C-W24FC➋ 152C-W35FC➋ 152C-W54FC➋ 152C-W68FC➋ 152C-W97FC➋➍ 152X-W05FC-ND-6P 152X-W09FC-ND-6P 152X-W16FC-ND-6P 152X-W24FC-ND-6P 152X-W35FC-ND-6P 152X-W54FC-ND-6P 152X-W68FC-ND-6P 152X-W97FC-ND-6P➍ ➊ For combination controllers wit circuit breakers, refer to Catalog Number Identification on page 23. ➋ For 120V, 60 Hz separate control, add te letter D after te 9t caracter. For 110V, 50 Hz separate control, add te letter S afterte9t caracter. Example: 152C-W05FA becomes 152C-W05FAD for 120V, 60 Hz separate control. ➌ For 5 97 A controllers, a solid-state overload current range must be selected from te cart on page 31 and te suffix added to te Oterwise, an eutectic overload will be provided. ➍ 97 A Type 4 SMC-2 Smart Motor Controllers include Bulletin 100 bypass contactors wired for 120V AC 50/60 Hz control. Accessories Page 30 Options Page 31 Specifications Page 36 Approximate Dimensions Page 37 27

29 Smart Motor Controllers SMC-2 Product Selection, Continued IP54 (Type 12) Combination Controllers ➊ ➎ Combination controllers can be ordered wit or witout te isolation contactor. A combination controller wit te isolation contactor consists of a rod operated fusible disconnect ➋➌, te SMC-2 Controller and a 3-pole termal overload relay. For 5 97 A controllers, te current range of te solid-state overload relay must be selected from te cart on page 31. Oterwise, a eutectic alloy type overload relay (less elements) will be provided in place of te solid-state overload. Eutectic alloy overloads are standard on A controllers. A combination controller witout te isolation contactor consists of a rod-operated fusible disconnect, te SMC-2 Controller wit an interface option, a control circuit transformer and a 3-pole termal overload relay. Again, for 5 97 A controllers, te current range must be selected for a solid-state overload or a eutectic alloy type overload will be provided. Current Rating (A) kw HP Price Adder Dimension Wit Isolation Contactor Witout Isolation Contactor a b c d e f g a b c d e f g 220V AC, 50 Hz S T T U U V W Y 400V AC, 50 Hz S T T U U V W Y 500V AC, 50 Hz 152C-W05JA➍ 152C-W09JA➍ 152C-W16JA➍ 152C-W24JA➍ 152C-W35JA➍ 152C-W54JA➍ 152C-W68JA➍ 152C-W97JA➍➏ 152C-W05JI➍ 152C-W09JI➍ 152C-W16JI➍ 152C-W24JI➍ 152C-W35JI➍ 152C-W54JI➍ 152C-W68JI➍ 152C-W97JI➍➏ 152X-W05JA-ND-6P 152X-W09JA-ND-6P 152X-W16JA-ND-6P 152X-W24JA-ND-6P 152X-W35JA-ND-6P 152X-W54JA-ND-6P 152X-W68JA-ND-6P 152X-W97JA-ND-6P➏ 152X-W05JI-ND-6P 152X-W09JI-ND-6P 152X-W16JI-ND-6P 152X-W24JI-ND-6P 152X-W35JI-ND-6P 152X-W54JI-ND-6P 152X-W68JI-ND-6P 152X-W97JI-ND-6P➏ a b c d e f g S T T U U V W Y 152C-W05JM➍ 152C-W09JM➍ 152C-W16JM➍ 152C-W24JM➍ 152C-W35JM➍ 152C-W54JM➍ 152C-W68JM➍ 152C-W97JM➍➏ 152X-W05JM-ND-6P 152X-W09JM-ND-6P 152X-W16JM-ND-6P 152X-W24JM-ND-6P 152X-W35JM-ND-6P 152X-W54JM-ND-6P 152X-W68JM-ND-6P 152X-W97JM-ND-6P➏ ➊ For combination controllers wit circuit breakers, refer to Catalog Number Identification on page 23. ➋ Refer to page 36 for fuse clip sizing and type information. ➌ Fuses are not included. ➍ For 120V, 60 Hz separate control, add te letter D after te 9t caracter. For 110V, 50 Hz separate control, add te letter S after te 9t caracter. Example: 152C-W05FH becomes 152C-W05FHD for 120V, 60 Hz separate control. ➎ For 5 97 A controllers, a solid-state overload current range must be selected from te cart on page 31 and te suffix added to te Oterwise, an eutectic alloy overload will be provided. ➏ 97 A Type 12 SMC-2 Smart Motor Controllers include Bulletin 100 bypass contactors wired for 120V AC 50/60 Hz control. Accessories Page 30 Options Page 31 Specifications Page 36 Approximate Dimensions Page 37 28

30 IP54 (Type 12) Combination Controllers ➊ ➌, Continued Current Rating (A) kw HP Price Adder Dimension Smart Motor Controllers SMC-2 Wit Isolation Contactor Product Selection, Continued Witout Isolation Contactor /3 1 1/3 2 1/ /3 1 1/3 2 1/ / a b c d e f g a b c d e f g 200V AC, 60 Hz S T T U U V W Y 230V AC, 60 Hz S T T U U V W Y 152C-W05JH➋ 152C-W09JH➋ 152C-W16JH➋ 152C-W24JH➋ 152C-W35JH➋ 152C-W54JH➋ 152C-W68JH➋ 152C-W97JH➋➍ 152C-W05JA➋ 152C-W09JA➋ 152C-W16JA➋ 152C-W24JA➋ 152C-W35JA➋ 152C-W54JA➋ 152C-W68JA➋ 152C-W97JA➋➍ 152X-W05JH-ND-6P 152X-W09JH-ND-6P 152X-W16JH-ND-6P 152X-W24JH-ND-6P 152X-W35JH-ND-6P 152X-W54JH-ND-6P 152X-W68JH-ND-6P 152X-W97JH-ND-6P➍ 152X-W05JA-ND-6P 152X-W09JA-ND-6P 152X-W16JA-ND-6P 152X-W24JA-ND-6P 152X-W35JA-ND-6P 152X-W54JA-ND-6P 152X-W68JA-ND-6P 152X-W97JA-ND-6P➍ 460V AC, 60 Hz /3 3 1/3 5 1/ a b c d e f g S T T U U V W Y 152C-W05JB➋ 152C-W09JB➋ 152C-W16JB➋ 152C-W24JB➋ 152C-W35JB➋ 152C-W54JB➋ 152C-W68JB➋ 152C-W97JB➋➍ 152X-W05JB-ND-6P 152X-W09JB-ND-6P 152X-W16JB-ND-6P 152X-W24JB-ND-6P 152X-W35JB-ND-6P 152X-W54JB-ND-6P 152X-W68JB-ND-6P 152X-W97JB-ND-6P➍ 575V AC, 60 Hz /3 3 1/3 7-1/2 1/ a b c d e f g S T T U U V W Y 152C-W05JC➋ 152C-W09JC➋ 152C-W16JC➋ 152C-W24JC➋ 152C-W35JC➋ 152C-W54JC➋ 152C-W68JC➋ 152C-W97JC➋➍ 152X-W05JC-ND-6P 152X-W09JC-ND-6P 152X-W16JC-ND-6P 152X-W24JC-ND-6P 152X-W35JC-ND-6P 152X-W54JC-ND-6P 152X-W68JC-ND-6P 152X-W97JC-ND-6P➍ ➊ For combination controllers wit circuit breakers, refer to catalog number identification on page 23. ➋ For 120V, 60 Hz separate control, add te letter D after te 9t caracter. For 110V, 50 Hz separate control, add te letter S afterte9t caracter. Example: 152C-W05FH becomes 152C-W05FHD for 120V, 60 Hz separate control. ➌ For 5 97 A controllers, a solid-state overload current range must be selected from te cart on page 31 and te suffix added to te Oterwise, an eutectic alloy overload will be provided. ➍ 97 A Type 4 SMC-2 Smart Motor Controllers include Bulletin 100 bypass contactors wired for 120V AC 50/60 Hz control. Accessories Page 30 Options Page 31 Specifications Page 36 Approximate Dimensions Page 37 29

31 Smart Motor Controllers SMC-2 Accessories Protective Module for 5 16 A Protective Module for A Protective Module Te Protective Module mounts on te line or load side of te SMC-2 Controller. Wen te solid-state overload is used on a 5 16 A device, te Protective Module will mount only on te line side. SMC-2 Current Rating (A) Field Modification Factory Modification Suffix Number Line or Load Side ➊ Factory Modification Suffix Number Bot Line and Load V AC, 50/60 Hz N82T -8L2-8B N82P -8L2-8B N82P6-8L2-8B N82P9-8L2-8B V AC, 50/60 Hz N84T -8L4-8B N84P -8L4-8B N84P6-8L4-8B N84P9-8L4-8B V AC, 50/60 Hz N86T -8L6-8B N86P -8L6-8B N86P6-8L6-8B N86P9-8L6-8B6 ➊ One Protective Module is provided, wic will mount on eiter te line side or te load side. If a solid-state overload relay is used, te Protective Module mounts on te line side only. Product Selection Page 24 Options Page 31 Specifications Page 36 Approximate Dimensions Page 37 30

32 Interface Option for Soft Stop ➊ and Auxiliary Contact Smart Motor Controllers SMC-2 Options Te interface option provides ON/OFF control troug an external device, a selectable auxiliary contact and te soft stop feature. Te interface option for te A controller is a Printed Circuit Board (PCB) tat replaces te existing board. Interface Module for 5 16 A Overloads Solid-State Overload Relay ➌ SMC-2 Current Rating (A) Control Voltage Line Voltage V (+10%, 15%) 240V (+10%, 15%) 120V (+10%, 15%) 240V (+10%, 15%) Field Installed Cat. No. Factory Installed Suffix V 150-ND -ND V 150-NA -NA 240V 480V 600V 240V 480V 600V 150-N2D➋ 150-N4D➋ 150-N6D➋ 150-N2A➋ 150-N4A➋ 150-N6A➋ -ND -NA Current Rating (A) Suffix Current Rating (A) Suffix C H D J E K F H L4 Solid-State overload relays are rated for Class 10 operation only. If an overload is selected for te SMC-2 Controller, te current range must be indicated and te suffix added to te (for 5 16 A open type controller and 5 97 A non-combination and combination controllers). NEMA Overload Relay Te eutectic alloy overload relay is not available on te 5 16 A non-combination or open type SMC-2 Controllers, found on pages 24 and 25. To add a eutectic alloy overload relay to a combination controller, consult Allen-Bradley Sales Office. External Overload Relay Reset Add te suffix -7 to any enclosed SMC-2 Controller (NEMA Type 4 and 12 non-combination or combination controller) containing an overload relay. ➊ Wen Soft Stop is used witout an isolation contactor, and te overload trips, te SMC-2 Controller will Soft Stop, not coast-to-stop. ➋ Field Kit consists of a new control board for unit. ➌ Overload relay option for 5 16 A open type and non-combination controllers 5 97 A. Overload provided as standard for combination units and at no additional cost. Accessories Page 30 Product Selection Page 24 Specifications Page 36 Approximate Dimensions Page 37 31

33 Smart Motor Controllers SMC-2 Options, Continued Pus Buttons Selector Switc Pilot Ligt Option Control Circuit Transformer Protective Module ➌ Solid State Overload Relay ➍ Eutectic Alloy Overload Relay ➎➏ Price Adder Description Modification Start-Stop Pus Button -1 Start-Stop Pus Button wit H-O-A Selector Switc -1F a... Soft Stop Pus Button ➊ -1XA Emergency Stop -1E Hand-Off-Auto Selector Switc -3 SMC-Off-Bypass Selector Switc a... -3B Forward-Off-Reverse Selector Switc -3R Transformer Pilot Ligt➋ -4_ a... Pus-to-Test Pilot Ligt ➋ -5_ Control Circuit Transformer (fused primary and secondary) -6P a... Additional 100 VA Control Circuit Transformer (fused primary and -6PX 5 16 A, V Line or Load Side Protective Module a...c A, V Line or Load Side Protective Module d...f -8L2 68 A, V Line or Load Side Protective Module g 97 A, V Line or Load Side Protective Module 5 16 A, V Line or Load Side Protective Module a...c A, V Line or Load Side Protective Module d...f -8L4 68 A, V Line or Load Side Protective Module g 97 A, V Line or Load Side Protective Module 5 16 A, V Line or Load Side Protective Module a...c A, V Line or Load Side Protective Module d...f 68 A, V Line or Load Side Protective Module g -8L6 97 A, V Line or Load Side Protective Module 5 16 A, V Bot Line and Load Side Protective Module a...c A, V Bot Line and Load Side Protective Module d...f 68 A, V Bot Line and Load Side Protective Module g -8B2 97 A, V Bot Line and Load Side Protective Module 5 16 A, V Bot Line and Load Side Protective Module a...c A, V Bot Line and Load Side Protective Module d...f 68 A, V Bot Line and Load Side Protective Module g -8B4 97 A, V Bot Line and Load Side Protective Module 5 16 A, V Bot Line and Load Side Protective Module a...c A, V Bot Line and Load Side Protective Module d...f -8B6 68 A, V Bot Line and Load Side Protective Module g 97 A, V Bot Line and Load Side Protective Module Current Rating (A) C D E F H H J K L4 Tree-pole termal overload for 24 A units d Tree-pole termal overload for 35 A units Tree-pole termal overload for 54 A units Tree-pole termal overload for 68 A units Tree-pole termal overload for 97 A units e f g -OL ➊ Requires te Interface option to provide te Soft Stop feature. For example: 152X-W24JB-ND-6P-1-1XA. ➋ Specify te pilot ligt lens color. Options: Amber, Blue, Clear, Green, Red, and Wite. For example: -4R for a red lens. ➌ Wen an IEC overload is selected, protective modules are limited to line side only. (For 5 16 A controllers only.) ➍ Solid-State Overload Relay will ave a manual reset and Class 10 trip class. ➎ Tree-pole termal overload for enclosed controllers only. Overload standard on Bulletins 152 and 153. (For A controllers only.) ➏ Tree-pole termal overload does not include eater elements. 32

34 Smart Motor Controllers SMC-2 Options, Continued Price Adder Option Description Modification External Overload ➊ External Overload Relay Reset a N.O. Overload Relay Auxiliary Contact -9 Overload Auxiliary Contact a... N.C. Overload Relay Auxiliary Contact -9A Reversing Contactor IEC Bypass Contactor ➌ NEMA Bypass Contactor ➌ NEMA Isolation Contactor Power Factor Correction Capacitors ➍ Power Factor Correction Contactor ➏ Reversing Contactor IEC Bypass for 5 A unit IEC Bypass for 9 A unit IEC Bypass for 16 A unit IEC Bypass for 24 A unit IEC Bypass for 35 A unit IEC Bypass for 54 A unit IEC Bypass for 68 A unit NEMA Bypass for 5 A unit NEMA Bypass for 9 A unit NEMA Bypass for 16 A unit NEMA Bypass for 24 A unit NEMA Bypass for 35 A unit NEMA Bypass for 54 A unit NEMA Bypass for 68 A unit NEMA Bypass for 97 A unit NEMA Isolation for 5 A unit NEMA Isolation for 9 A unit NEMA Isolation for 16 A unit NEMA Isolation for 24 A unit NEMA Isolation for 35 A unit NEMA Isolation for 54 A unit NEMA Isolation for 68 A unit NEMA Isolation for 97 A unit 2kVAR 2.5 kvar 3kVAR 4kVAR 5kVAR 6kVAR 7kVAR 7.5 kvar 8kVAR 9kVAR 10 kvar 11 kvar 12.5 kvar 14 kvar 15 kvar 16 kvar Power Factor Correction Capacitor Contactor a c d a b c d e f g a b c d e f g a b c d e f g a d e f g ➋ -IB -NB -NI -PFCC➎ -PFCCC ➊ External Overload Relay Reset is available wit Bulletins 152, 153, and enclosed devices wit overload option only. ➋ To order a non-combination or combination enclosed controller wit a reversing contactor, add an R to te bulletin prefix. Example: 150R-A97JB. See pages Bulletin 104 contactor will be used. Enclosure dimensions are subject to cange. Consult factory for dimensions. ➌ IEC Bypass Contactor is provided as standard for te 97 A unit wit a non-combination or combination enclosure. ➍ Power Factor Correction Capacitor to include Power Capacitors wit 3-pase Class J Time-Delay Fusing and appropriately-sized contactor. ➎ To order Power Factor Correction Capacitors indicate kvar rating. For example: -PFCC16kVAR. ➏ Only te contactor will be provided. 33

35 Smart Motor Controllers SMC-2 Options, Continued SCR Fusing Option Panel Board Type Ammeter Description Fast acting current limiting SCR fusing for 5 A unit Fast acting current limiting SCR fusing for 9 A unit Fast acting current limiting SCR fusing for 16 A unit Fast acting current limiting SCR fusing for 24 A units Fast acting current limiting SCR fusing for 35 A unit Fast acting current limiting SCR fusing for 54 A unit Fast acting current limiting SCR fusing for 68 A unit Fast acting current limiting SCR fusing for 97 A unit Price Adder a b c d e f g Modification -SCR Single-pase panel board type ammeter for 5 24 A units a d -85AA Single-pase panel board type ammeter for A units e... Panel board type ammeter wit switc for monitoring all tree pases a AA Single-pase panel board type voltmeter -85VA Panel Board Type Voltmeter a... Panel board type voltmeter wit switc for monitoring all tree pases. -86VA Elapsed Time Meter Elapsed time meter a T Control Relays Unwired Control Relays ➊ Auxiliary Contacts Disconnect Auxiliary Circuit Breaker Disconnect Auxiliary Circuit Breaker Disconnect Hig Interrupting Circuit Breaker Sunt Trip Additional Load Circuit Breakers ➌ On-Delay -89FOD a... Off-Delay -89FOFD Bulletin 700CF 4-pole relay 2 N.O. and 2 N.C. -89F22 Bulletin 700CF 4-pole relay 3 N.O. and 1 N.C. a F31 Bulletin 700CF 4-pole relay 4 N.O. -89F40 N.C. auxiliary contacts for 5 97 A units -90 N.O. auxiliary contacts for 5 97 A units a N.O. 1 N.C. auxiliary contacts for A units -901 N.O. disconnect auxiliary mounted on operating mecanism -98 a... N.C. disconnect auxiliary mounted on operating mecanism -99 Internal N.O. circuit breaker auxiliary -98X a... Internal N.C. circuit breaker auxiliary -99X Circuit Breaker Disconnect Hig Interrupting Circuit Breaker for A units Hig Interrupting Circuit Breaker for A units Hig Interrupting Circuit Breaker for 68A unit Hig Interrupting Circuit Breaker for 97 A unit Circuit Breaker Sunt Trip for A units Circuit Breaker Sunt Trip for A units Circuit Breaker Sunt Trip for A units Additional load circuit breakers to be installed in panel. Customer is to stipulate size and quantity. Line Voltage Monitor Bulletin 813S Line Voltage Monitor a -813S Smart Motor Manager Bulletin 825 Smart Motor Manager and Bulletin 825 Converter Module a... -SMM a c d f g a c d f g a c d f g ➋ -HICB ALCB ➊ Instantaneous auxiliary contacts on Bulletin 700F Relays are non-convertible. ➋ To order a combination enclosed controller wit a Circuit Breaker Disconnect, cange te bulletin prefix from 152 to 153. See page 23. Enclosure dimensions are subject to cange. Consult factory for dimensions. ➌ Pricing to be determined upon request. Accessories Page 30 Product Selection Page 24 Specifications Page 36 Approximate Dimensions Page 37 34

36 Smart Motor Controllers SMC-2 Options, Continued Price Adder Option Description Modification IQ1000 Protective Relay Cutler-Hammer IQ1000 Protective Relay a -IQ1000 Multilin 269 Plus GE Multilin 269 Plus Protective Relay a Plus Termistor Protection Relay Bulletin 817 Termistor Protection Relay a Transducer Output 4-20 ma output signal proportional to 1-100% motor FLC a... -TO Bulletin 1409 Arcing Ground Fault Relay and Sensor for applications up to Ground Fault Protection a... -GFP 75 HP Motor Winding Heater ➊ Bulletin 1410 Motor Winding Heater for applications up to 75 HP a... -MWH Ligtning Arrestor Ligtning Surge Protection a... -LA Strip Heater Cabinet Strip Heater wit Termostat a... -SH Service Entrance Label Service Entrance Label a... -SEL U.L. Label U.L. Label a... -UL Unwired Terminal Blocks Panel-mounted unwired terminal blocks -TB6 a... 6 or 12 position -TB12 Panel Mount ➋ Components mounted on enclosure mounting plate only a... -PM Specified Panel Dimensions ➋ Customer is to stipulate panel dimensions a... -SPD Enclosure Color (custom paint) ➋ Customer is to stipulate paint color for enclosure a... -EC Enclosure Sock Mounts ➋ Enclosure Type NEMA 3R ➌ Enclosure Type NEMA 3R ➌ Enclosure Type NEMA 4X Stainless Steel ➍ Enclosure Type NEMA 4X Stainless Steel ➍ Sip Board MIL-S-901D Sock and Vibration Mountings Enclosure Type NEMA 3R Non-Combination Enclosure Type NEMA 3R Combination Enclosure Type NEMA 4X Stainless Steel Non-Combination Enclosure Type NEMA 4X Stainless Steel Combination Air Conditioning ➋ AC Unit mounted on enclosure a... -AC Wiring Diagrams AutoCad Drawing of panel wiring a... -WD Print Approval ➎ Customer Requested Print Approval Drawings a... -PA a... a d e g a d e g a b c d f g a c d f g -SM ➊ Requires an isolation contactor on te output of te SMC. ➋ Pricing to be determined upon request. ➌ To order a non-combination or combination enclosed controller wit a NEMA 3R enclosure, add an H to te enclosure type prefix. Example: 150-A68HB. See pages Enclosure dimensions are subject to cange. Consult factory for dimensions. Enclosure price adder is to be added to NEMA 12 non-combination or combination price. ➍ To order a non-combination or combination enclosed controller wit a NEMA 4X stainless steel enclosure, add an S to te enclosure type prefix. Example: Cat. No 152X-A16SB-ND. See pages Enclosure dimensions are subject to cange. Consult factory for dimensions. Enclosure price adder is to be added to te NEMA 12 non-combination or combination price. ➎ Order to be released to manufacturing upon return of signed print approval drawings. Accessories Page 30 Product Selection Page 24 Specifications Page 36 Approximate Dimensions Page 37 35

37 Smart Motor Controllers SMC-2 Specifications Fuse Clip Sizing and Type for Fusible Combination Controllers ➊➋ Electrical Ratings 150-A A A A A A A A97 Rated Operating Current (A) Maximum Heat Dissipation (Watts) Power Terminals Cable mm mm mm 2 10 mm 2 10 mm 2 10 mm 2 25 mm 2 50 mm 2 Size Interface Option Terminals #8AWG #8AWG #4AWG #2AWG #1/0AWG #14 #12 AWG #14 #12 AWG #14 #12 AWG Rated Operational Voltage , , V AC, 50/60 Hz, 3-pase (+10%, 15%) Termal Capacity IEC 34 (S1), NEMA MG1 Interface Option Voltage (+10%, 15%) 100/120V or 200/240V, 50/60 Hz, 1-pase Power Requirements 15 VA Maximum Heatsink Fan 45 VA Auxiliary Contact Rating NEMA C300 IEC AC-15 Electrical Design Specifications/Test Requirements Repetitive Peak Inverse Voltage Rating 1200V up to 240V Line, 1400V up to 480V Line, 1600V up to 600V Line Selectable Soft Start Times Current Limit Times Selectable Across-te-Line Starting Soft Stop Times 2, 5, 10, 20, 25, & 30 seconds 15 & 30 seconds 1/10 second 5, 10, 15, 25, 35, 45, 55, 110 seconds Noise & RF Immunity Surge Transient Peak 3400V. Sowering Arc 1500V DV/DT Protection RC Snubber Network Transient Protection (Optional) Metal Oxide Varistors: (80 joules) Mecanical Design Specifications/Test Requirements Vibration Sock 2.5 G for 60 minutes 30 G for 11 msecs Power Poles: Hig temperature termoplastic moldings Construction Control: Termoplastic moldings Metal Parts: Anodized aluminum, plated brass, or copper Power Terminals: 6.0 mm ole wit clamping plate Terminals Control Terminals: UNC 6-32 Screw wit self-tilting clamp plate Power Terminal Markings: CENELEC EN50 012, NEMA Functional Design Specifications Standard Features Set-up Wiring Te SMC-2 Controller witout options is wired in series wit a motor starter. Adjustments Te SMC-2 Controller is configured wit DIP switces and a rotary digital switc. 3 Modes Soft Start, Current Limit, Full Voltage in one unit. Starting Protection Te controller as pre-start protection from pase loss and sorted SCRs. An LED is provided to indicate te status of te unit. Te LED is ON wen 3-pase power is applied. A flasing LED indicates Running Optional Set-up Interface Features Starting Stopping Environmental Temperature Altitude Humidity Protection Energy Level Wiring Auxiliary Contact Operating Storage one of 3 conditions: sorted SCR or pase loss during start, or a stalled motor during run. Stall protection available during starting and run condition for additional motor protection. Built-in energy saver available for low load conditions. 2- and 3-wire control for wider variety of applications. Interface option requires no additional space and can be factory or field installed. Selectable auxiliary contact available for eiter up-to-speed or instantaneous operation. Module allows for soft stopping to minimize load sifting. Also adjusted from standard DIP switces. 0 C +50 C (32 F +122 F) -40 C +85 C (-40 F +185 F) 2000 meters (6560 feet) 5 95% Relative Humidity (non-condensing) 480V Fuse Clip Size/Type Fuse Size Range A/Class J A/Class J A/Class J A/Class J A/Class J A/Class J A/Class J A/Class J ➊ Consult NEC Handbook for proper fuse sizing guidelines. ➋ Optional fuse clip sizes and types are available upon request. Consult Allen-Bradley Sales Office. Product Selection Page 24 36

38 Smart Motor Controllers SMC-2 Approximate Dimensions Open Type Dimensions are sown in millimeters (inces). Dimensions are not intended to be used for manufacturing purposes. 5.5 (.218) Dia. 4 Mtg. Holes A E L1 L2 L ALLEN BRADLEY F B C POWER ON SMC 2 TM FAULT T1 T2 T D Controller Unit A Widt B Heigt C Dept D E F Approx. Sip. Wt. 5A 9A 16 A Millimeter (Inc) Millimeter (Inc) Millimeter (Inc) 122 (4-13/16) 122 (4-13/16) 154 (6-5/64) 127 (5) 180 (7-3/32) 180 (7-3/32) 134 (5-9/32) 134 (5-9/32) 160 (6-5/16) 24 (61/64) 24 (61/64) 50 (1-31/32) 110 (4-11/32) 110 (4-11/32) 140 (5-33/64) 90 (3-35/64) 140 (5-33/64) 140 (5-33/64) 2kg 4.5 lbs kg 5lbs kg 7lbs. K J LINE MOV D H A B ALLEN BRADLEY A ROCKWELL INTERNATIONAL COMPANY G B SMC 2 M5 (0.19) O.D. 5.5 (.218) Dia. 4 Places LOAD MOV F D 6 (.23) E A C Controller Unit A Widt B Heigt C Dept D E F G H J K Approx. Sip. Wt A 54 A 68 A mm (inc) mm (inc) 214 (8-27/64) 244 (9-39/64) 250 (9-27/32) 290 (11-27/64) 160 (6-19/64) 190 (7-31/64) 34 (1-11/32) 34 (1-11/32) 60 (2-23/64) 90 (3-35/64) 200 (7-7/8) 230 (9-1/16) 220 (8-21/32) 250 (9-27/32) 15 (19/32) 20 (51/64) 7 (17/64) 7 (17/64) 8 (21/64) 8 (21/64) 4.5 kg 10 lbs 6.8 kg 15 lbs Product Selection Page 24 37

39 Smart Motor Controllers SMC-2 Approximate Dimensions, Continued Open Type, Continued Dimensions are sown in millimeters (inces). Dimensions are not intended to be used for manufacturing purposes. K LOAD MOV A E H LINE MOV F G K J B C D Ground Screw.281 Dia. (9/32) 4-Mtg. Holes Fan Terminals Controller 97 A Unit mm (inc) A Widt 248 (9-25/32) B Heigt 336 (13-15/64) C Dept D E F G H J K 230 (9-3/64) 128 (5-3/64) 220 (8-43/64) 250 (9-55/64) 40 (1-5/8) 14 (35/64) 9.5 (3/8) 25.4 (1) Approx. Sip. Wt kg 23 lbs Enclosed Type ➊ Non-Combination Controllers Combination Controllers wit Fusible Disconnect A B C Dimension S T U V W X Y Unit Millimeter (Inc) Millimeter (Inc) Millimeter (Inc) Millimeter (Inc) Millimeter (Inc) Millimeter (Inc) Millimeter (Inc) A Widt 154 (6-5/64) 154 (6-5/64) 244 (9-39/64) 244 (9-39/64) 244 (9-39/64) 610 (24) B Heigt 290 (11-27/64) 290 (11-27/64) 410 (16-9/64) 410 (16-9/64) 410 (16-9/64) 762 (30) C Dept 140 (5-33/64) 171 (6-47/64) 218 (8-37/64) 218 (8-37/64) 218 (8-37/64) 276 (12) A Widt 400 (16) 406 (16) 610 (24) 610 (24) 762 (30) B Heigt 350 (14) 610 (24) 762 (30) 762 (30) 965 (38) C Dept 210 (8) 230 (9) 276 (12) 276 (12) 302 (14) 914 (36) 1295 (51) 356 (14) ➊ Any option(s) added to enclosed controllers may cange size of enclosure. Product Selection Page 24 38

40 0 Smart Motor Controllers SMC PLUS 150-A360NBD 150-A24NBD 150-A97NBD SMC PLUS Smart Motor Controller A Ratings 3StartModes Options Include: Pump Control SMB Smart Motor Braking Slow Speed wit Braking Accu-Stop Preset Slow Speed Soft Stop TABLE OF CONTENTS Description Page Description Page ModesofOperation CatalogNumberIdentification Product Selection Accessories Options...50 Specifications...57 ApproximateDimensions...59 Description Te SMC PLUS Solid-State Motor Controller provides microcomputer controlled starting for standard tree-pase squirrel-cage induction motors. Tree standard modes of operation are available witin a single controller: Soft Start wit Selectable Kickstart Current Limit Start Full Voltage Start Te SMC PLUS Controller is available for motors rated A; V, or V, 50 and 60 Hz. In addition to motors, te SMC PLUS Controller can be used to control resistive loads. Energy Saver Tis is a standard feature wit te SMC PLUS Controller. It is used to save energy on applications were te motor is ligtly loaded or unloaded for long periods of time. Te Energy Saver is a built-in feature of te controller. It does not require additional panel space or external wiring. And, it does not require a complicated setup procedure. For prices, consult your local Allen-Bradley Sales Office or te Master Price List. Approvals: CE Marked (Open Type) Per Low Voltage Directive 73/23/EEC, 93/68/EEC CSA Certified (Open Type) (File No. LR1234) UL Listed (Open Type) (File No. E96956) Optional SMC Easy Sip Program Non-Combination Controllers Cat. Nos. printed in blue will sip in two working days. Combination Controllers Cat. Nos. printed in blue will sip in four working days. Contact your distributor for availability. Orders for multiple quantities may increase lead time. Your order must include: of te controller selected. Modifications. If required, of any options or accessories. 39

41 Smart Motor Controllers SMC PLUS Modes of Operation Te controller provides te following modes of operation: soft start wit selectable kickstart, current limit start, or full voltage start across-te-line starting. Soft Start Tis metod as te most general application. Te motor is raised to an initial torque value. Te initial torque is adjustable between 5 and 90% of locked rotor torque. Te motor voltage is gradually increased during te acceleration ramp time, wic can be adjusted from 2 30 seconds. Tese customer settings are set for te best starting performance over te required load range. Soft Start wit Selectable Kickstart A kickstart or boost can be provided. Kickstart is intended to provide a current pulse of 550% of full load current and is adjustable from seconds. Tis will allow te motor to develop additional torque at start for loads wic may need a boost to get started. Current Limit Start Tis starting mode is used wen it is necessary to limit te maximum starting current. Tis can be adjusted for % of full load amps. Full Voltage Start Tis mode is used for applications requiring across-te-line starting. Te ramp time is set for less tan 1/4 second. Description of Options ➊ Te following options are available in te SMC PLUS Controller. Only one option may be added to te standard unit. Pump Control Te Pump Control option is used to reduce surges in a pumping system during starting and stopping of a centrifugal pump by smootly accelerating and decelerating te motor at a selectable rate. Te microcomputer analyzes te motor variables and generates control commands wic control te motor in suc a way to reduce te possibility of surges occurring in te system. Te starting time is adjustable from 2 30 seconds and te stopping time is adjustable from seconds. SMB Smart Motor Braking ➋ Te Smart Motor Braking option provides motor braking for applications wic require te motor to stop faster tan a coast to rest. It is a microcomputer based braking system wic applies braking current to a standard squirrel-cage induction motor. Braking is acieved witout an additional contactor or power devices and provides automatic zero speed sut-off witout a timer, sensor or tacometer. Te strengt of te braking current is adjustable from 150% to 400% of full load current. Slow Speed wit Braking ➋ Te Slow Speed wit Braking option is used on applications wic require forward slow speed for positioning and alignment and also requirebrakingcontrol to stop. Slow speed adjustments are 7% (LOW) or 15% (HIGH) of rated speed. Slow speed acceleration current (available for 2 seconds) is adjustable from % of full load current. Running current is adjustable from % of full load current. Braking current is adjustable from %. Kickstart is not available. Accu-Stop ➋➌ Te Accu-Stop option is used in applications requiring controlled position stopping. During stopping, braking torque is applied to te motor until it reaces preset slow speed (7 or 15% of rated speed) and olds te motor at tis speed until a stop command is given. Braking torque is ten applied until te motor reaces zero speed. Braking current is adjustable from % of full load current. Slow Speed Current is adjustable from % of full load current. Slow speed can be selected for eiter 7% (LOW) or 15% (HIGH). Accu-Stop wit Slow Speed at Start ➋➌ Te Accu-Stop option can also allow te motor to operate at te preset slow speed wen Slow Speed Start is selected. Tis minimizes te jogging required to position a load. Te start commandwilltenramptevoltagefromtepresetslowspeed to full speed. Te operation of Accu-Stop is te same as explained previously. Preset Slow Speed Te Preset Slow Speed option can be used on applications wic require a slow speed (for example, moving material into position). Te preset slow speed can be set by a DIP switc for eiter LOW (7% of base speed) or HIGH (15% of base speed) in te forward direction. It can also be set for LOW (10% of base speed) or HIGH (20% of base speed) in te reverse direction witout a reversing contactor. Te direction of rotation is DIP switc selectable. Te slow speed current limit is adjustable from % of full load current. Soft Stop ➋ Te Soft Stop option can be used on applications wic require an extended coast to rest. It is designed for frictional type loads tat tend to stop suddenly wen voltage is removed from te motor. Te voltage ramp down time can be set from 2 60 seconds. Te load will stop wen te motor voltage drops to a pointwereteloadtorqueisgreatertantemotortorque. ➊ Only one option may be added to te standard unit. ➋ Not intended to be used as an emergency stop. Refer to te applicable standards for emergency stop requirements. ➌ Accu-Stop control is not available wen a bypass contactor is used. 40

42 Open and Non-Combination Bulletin Number 150 Solid-State Controller 150B Solid-State Controller and Isolation Contactor 150R Solid-State Controller and Reversing Contactor Smart Motor Controllers SMC PLUS Catalog Number Identification 150 A180 N BD A 8L4 Enclosure Type N Open A NEMA Type 1 B NEMA Type 1 Ventilated J NEMA Type 12 Controller Ratings F NEMA Type 4 H NEMA Type 3R A24 24 A, V AC S NEMA Type 4X (stainless steel) A35 35 A, V AC A54 54 A, V AC A97 97 A, V AC Input Line Voltage A A, V AC BD V AC, 3-pase, 50 and 60 Hz A A, V AC CD V AC, 3-pase, 50 and 60 Hz A A, V AC A A, V AC A A, V AC A A, V AC Options (Select Only One) A A, V AC A Soft Stop A A, V AC B Pump Control A A, V AC C Preset Slow Speed D SMB Smart Motor Braking E Accu-Stop F Slow Speed wit Braking Options 8L4 8L6 8M4 8M6 8B4 8B6 Max. 480V AC, Line-Mounted Protective Module Max. 600V AC, Line-Mounted Protective Module Max. 480V AC, Load-Mounted Protective Module Max. 600V AC, Load-Mounted Protective Module Max. 480V AC, Line- and Load-Mounted Protective Modules Max. 600V AC, Line- and Load-Mounted Protective Modules 41

43 Smart Motor Controllers SMC PLUS Catalog Number Identification, Continued Combination 152B WA B A 56 8L4 Enclosure Type WA NEMA Type 1 WB NEMA Type 1 Ventilated Line Voltage Options (Select only one) WJ NEMA Type 12 WH NEMA Type 3R A 240V AC A Soft Stop WS NEMA Type 4X (Stainless Steel) B 480V AC B Pump Control C 600V AC C Preset Slow Speed H 200V AC D E SMB Smart Motor Braking Accu-Stop F Slow Speed wit Braking Bulletin Number 152B Solid-State Controller wit Fusible Disconnect and Isolating Contactor 152H Solid-State Controller wit Fusible Disconnect Horsepower 152R Solid-State Controller wit Fusible Disconnect and Reversing Contactor Cat. HP Cat. HP Cat. HP Cat HP Cat. HP 153B Solid-State Controller wit Circuit No. Rating No. Rating No. Rating No. Rating No. Rating Breaker and Isolating Contactor H Solid-State Controller wit Circuit Breaker R Solid-State Controller wit Circuit Breaker and Reversing Contactor Options 8L4 Max. 480V AC, Line-Mounted Protective Module 8L6 Max. 600V AC, Line-Mounted Protective Module 8M4 Max. 480V AC, Load-Mounted Protective Module 8M6 Max. 600V AC, Load-Mounted Protective Module 8B4 Max. 480V AC, Line- and Load-Mounted Protective Modules 8B6 Max. 600V AC, Line- and Load-Mounted Protective Modules 42

44 Open Type Controllers Up to 480V AC Smart Motor Controllers SMC PLUS Product Selection Current Rating (A) kw ➊ 230V AC 400V AC 200V AC 230V AC 460V AC 50 Hz 50 Hz 60 Hz 60 Hz 60 Hz ➌ A24NBD a A35NBD b A54NBD c A97NBD d A135NBD e A180NBD f A240NBD g A360NBD A500NBD i A650NBD j A720NBD k A850NBD l A1000NBD m HP ➋ Price Adder Up to 600V AC Current Rating (A) kw ➊ 230V AC V AC V AC V AC V AC V AC V AC 60 Hz Hz Hz Hz Hz Hz Hz ➌ A24NCD a A35NCD b A54NCD c A97NCD d A135NCD e A180NCD f A240NCD g A360NCD A500NCD i A650NCD j A720NCD k A850NCD l A1000NCD m ➊ Te minimum rating is: 0.7 kw for devices wit current ratings of 54 A or less; 4 kw for devices rated A; 7.5 kw for devices rated 850 A and greater. ➋ HP ratings at motor terminal voltages for 208, 480 and 600 line volts, respectively. ➌ Controllers are sipped from te factory preset for soft start mode, 10 s acceleration, energy saver inactive, motor stall inactive, and control power V AC, 50/60 Hz. HP ➋ Price Adder Accessories Page 49 Options Page 50 Specifications Page 57 Approximate Dimensions Page 59 43

45 Smart Motor Controllers SMC PLUS Product Selection, Continued IP30 (Type 1) Enclosed Non-Combination Controllers (Non-Combination Controller) Te SMC PLUS Controller requires a separate V, 50/60 Hz single-pase control source. A termal overload is not included. Terminals are provided for a separate termal overload relay connection to te control circuit. Enclosures oter tan tose listed are available. Consult Allen-Bradley Sales Office. Up to 480V AC SMC Easy Sip program Cat. Nos. are printed in blue. See page 39. Current Rating (A) Up to 600V AC kw ➊ HP ➋ 230V AC V AC V AC V AC V AC 60 Dimension Hz Hz Hz Hz Hz ➌ A24JBD Q a A35JBD Q b A54JBD Q c A97BBD R d A135BBD T e A180BBD T f A240BBD T g A360BBD U A500BBD W i A650BBD X j A720BBD X k A850BBD X l A1000BBD X m Price Adder Current Rating (A) kw ➊ 230V AC 50 Hz 400V AC 50 Hz 500V AC 50 Hz 200V AC 60 Hz 230V AC 60 Hz 460V AC 60 Hz 575V AC 60 Hz ➌ Dimension A24JCD Q a A35JCD Q b A54JCD Q c A97BCD R d A135BCD T e A180BCD T f A240BCD T g A360BCD U A500BCD W i A650BCD X j A720BCD X k A850BCD X l A1000BCD X m HP ➋ Price Adder ➊ Te minimum rating is: 0.7 kw for devices wit current ratings of 54 A or less; 4 kw for devices rated A; 7.5 kw for devices rated 850 A and greater. ➋ HP ratings at motor terminal voltages for 208, 480 and 600 line volts, respectively. ➌ Controllers are sipped from te factory preset for soft start mode, 10 second acceleration, energy saver inactive, motor stall active, and control power V AC, 50/60 Hz. Accessories Page 49 Options Page 50 Specifications Page 56 Approximate Dimensions Page 59 44

46 Smart Motor Controllers SMC PLUS Product Selection, Continued IP65 (Type 4) Enclosed Non-Combination Controllers (Non-Combination Controller) Te SMC PLUS Controller requires a separate V, 50/60 Hz single-pase control source. A termal overload is not included. Terminals are provided for a separate termal overload relay connection to te control circuit. Enclosures oter tan tose listed are available. Consult Allen-Bradley Sales Office. Up to 480V AC Current Rating (A) kw ➊ HP ➋ 230V AC V AC V AC V AC V AC 60 Dimension Hz Hz Hz Hz Hz ➌➍ A24FBD Q a A35FBD Q b A54FBD Q c A97FBD S d A135FBD T e A180FBD T f A240FBD U g A360FBD V A500FBD X i A650FBD Z1 j A720FBD Z1 k A850FBD Z1 l A1000FBD Z1 m Price Adder Up to 600V AC Current Rating (A) kw ➊ 230V AC 50 Hz 400V AC 50 Hz 500V AC 50 Hz 200V AC 60 Hz 230V AC 60 Hz 460V AC 60 Hz 575V AC 60 Hz ➌➍ Dimension A24FCD Q a A35FCD Q b A54FCD Q c A97FCD S d A135FCD T e A180FCD T f A240FCD V g A360FCD V A500FCD X i A650FCD Z1 j A720FCD Z1 k A850FCD Z1 l A1000FCD Z1 m HP ➋ Price Adder ➊ Te minimum rating is: 0.7 kw for devices wit current ratings of 54 A or less; 4 kw for devices rated A; 7.5 kw for devices rated 850 A and greater. ➋ HP ratings at motor terminal voltages for 208, 480 and 600 line volts, respectively. ➌ Controllers are sipped from te factory preset for soft start mode, 10 second acceleration, energy saver inactive, motor stall inactive, and control power V AC, 50/60 Hz. ➍ A Type 4 SMC PLUS Smart Motor Controllers include Bulletin 100 bypass contactors wired for 120V AC 50/60 Hz. Accessories Page 49 Options Page 50 Specifications Page 56 Approximate Dimensions Page 59 45

47 Smart Motor Controllers SMC PLUS Product Selection, Continued IP54 (Type 12) Enclosed Non-Combination Controllers (Non-Combination Controller) Te SMC PLUS Controller requires a separate V, 50/60 Hz single-pase control source. A termal overload is not included. Terminals are provided for a separate termal overload relay connection to te control circuit. Enclosures oter tan tose listed are available. Consult Allen-Bradley Sales Office. Up to 480V AC SMC Easy Sip program Cat. Nos. are printed in blue. See page 39. Current Rating (A) Up to 600V AC kw ➊ HP ➋ 230V AC V AC V AC V AC V AC 60 Dimension Hz Hz Hz Hz Hz ➌➍ A24JBD Q a A35JBD Q b A54JBD Q c A97JBD S d A135JBD T e A180JBD T f A240JBD U g A360JBD V A500JBD X i A650JBD Z j A720JBD Z1 k A850JBD Z1 l A1000JBD Z1 m Price Adder Current Rating (A) kw ➊ 230V AC 50 Hz 400V AC 50 Hz 500V AC 50 Hz 200V AC 60 Hz 230V AC 60 Hz 460V AC 60 Hz 575V AC 60 Hz ➌➍ Dimension A24JCD Q a A35JCD Q b A54JCD Q c A97JCD S d A135JCD T e A180JCD T f A240JCD V g A360JCD V A500JCD X i A650JCD Z j A720JCD Z1 k A850JCD Z1 l A1000JCD Z1 m HP ➋ Price Adder ➊ Te minimum rating is: 0.7 kw for devices wit current ratings of 54 A or less; 4 kw for devices rated A; 7.5 kw for devices rated 850 A and greater. ➋ HP ratings at motor terminal voltages for 208, 480 and 600 line volts, respectively. ➌ Controllers are sipped from te factory preset for soft start mode, 10 second acceleration, energy saver inactive, motor stall inactive, and control power V AC, 50/60 Hz. ➍ A Type 12 SMC PLUS Smart Motor Controllers include Bulletin 100 Bypass Contactors wired for 120V AC 50/60 Hz. Accessories Page 49 Options Page 50 Specifications Page 56 Approximate Dimensions Page 59 46

48 Enclosed Combination Controllers ➊ Smart Motor Controllers SMC PLUS Product Selection, Continued Bulletin 152H/153H (Combination Controller) Includes a 120V control transformer and a tree-pole termal overload relay less elements. Were isolating or bypass contactors are required, Bulletin 100 contactors are used (troug 600 A). Enclosures oter tan tose listed are available. Consult Allen-Bradley Sales Office. HP Nominal Current (A) Price Adder IP30 (Type 1) Vented Enclosure Wit Fusible Disconnect ➋ ➊ 208V and 240V Controllers are available. Consult Allen-Bradley Sales Office. ➋ See page 56 for fuse clip size and type information. ➌ Accu-Stop Control is not available wen a bypass contactor is used. ➍ Bypass contactors are used to bypass te SMC PLUS Controller wen te motor as reaced full speed. ➎ Includes internal circulating fan rater tan enclosure ventilation. ➏ Includes internal circulating fan rater tan bypass contactor. IP54 (Type 12) Enclosed Combination Controller Wit Fusible Disconnect and Bypass Contactor ➋ Dimension Dimension ➌➍ 480V AC, 60 Hz a S 152H-WAB-42➎ S 152H-WJB-42➏ b T 152H-WAB-43➎ T 152H-WJB-43➏ b T 152H-WAB-44➎ T 152H-WJB-44➏ c T 152H-WAB-45➎ T 152H-WJB-45➏ c T 152H-WAB-46➎ T 152H-WJB-46➏ d U 152H-WBB-47 U 152H-WJB d U 152H-WBB-48 U 152H-WJB d U 152H-WBB-49 U 152H-WJB e V 152H-WBB-50 V 152H-WJB f W 152H-WBB-51 W 152H-WJB f W 152H-WBB-52 W 152H-WJB g W 152H-WBB-54 W 152H-WJB X2 152H-WBB-56 X2 152H-WJB X2 152H-WBB-57 X2 152H-WJB i Y1 152H-WBB-58 Y2 152H-WJB i Y1 152H-WBB-59 Y2 152H-WJB j Z1 152H-WBB-60 Z2 152H-WJB j Z1 152H-WBB-61 Z2 152H-WJB k Z1 152H-WBB-62 Z2 152H-WJB l Z1 152H-WBB-63 Z3 152H-WJB m Z1 152H-WBB-65 Z3 152H-WJB V AC, 60 Hz a S 152H-WAC-43➎ S 152H-WJC-43➏ b T 152H-WAC-44➎ T 152H-WJC-44➏ b T 152H-WAC-45➎ T 152H-WJC-45➏ c T 152H-WAC-46➎ T 152H-WJC-46➏ c T 152H-WAC-47➎ T 152H-WJC-47➏ d U 152H-WBC-48 U 152H-WJC d U 152H-WBC-49 U 152H-WJC e V 152H-WBC-50 V 152H-WJC e V 152H-WBC-51 V 152H-WJC f W 152H-WBC-52 W 152H-WJC g W 152H-WBC-54 W 152H-WJC g X2 152H-WBC-56 X2 152H-WJC X2 152H-WBC-57 X2 152H-WJC Y1 152H-WBC-58 Y2 152H-WJC i Y1 152H-WBC-59 Y2 152H-WJC i Z1 152H-WBC-60 Z2 152H-WJC i Z1 152H-WBC-61 Z2 152H-WJC j Z1 152H-WBC-62 Z2 152H-WJC k Z1 152H-WBC-63 Z3 152H-WJC l Z1 152H-WBC-65 Z3 152H-WJC m Z1 152H-WBC-67 Z3 152H-WJC-67 Accessories Page 49 Options Page 50 Specifications Page 56 Approximate Dimensions Page 59 47

49 Smart Motor Controllers SMC PLUS Product Selection, Continued Enclosed Combination Controllers ➊ SMC Easy Sip program Cat. Nos. are printed in blue. See page 39. Bulletin 152H/153H (Combination Controller) Includes a 120V control transformer and a tree-pole termal overload relay less elements. Were isolating or bypass contactors are required, Bulletin 100 contactors are used (troug 600 A). Enclosures oter tan tose listed are available. Consult Allen-Bradley Sales Office. ➊ 208V and 240V Controllers are available. Consult Allen-Bradley Sales Office. ➋ See page 56 for circuit breaker size and rating plug size. ➌ Accu-Stop Control is not available wen a bypass contactor is used. ➍ Bypass contactors are used to bypass te SMC PLUS Controller wen te motor as reaced full speed. ➎ Includes internal circulating fan rater tan enclosure ventilation. ➏ Includes internal circulating fan rater tan bypass contactor HP Nominal Current Price Adder IP30 (Type 1) Vented Enclosed Combination Controllers Wit Circuit Breaker ➋ IP54 (Type 12) Enclosed Combination Controller Wit Circuit Breaker and Bypass Contactor ➋ Dimension Dimension ➌➍ 480V AC, 60 Hz a S 153H-WAB-42➎ S 153H-WJB-42➏ b T 153H-WAB-43➎ T 153H-WJB-43➏ b T 153H-WAB-44➎ T 153H-WJB-44➏ c T 153H-WAB-45➎ T 153H-WJB-45➏ c T 153H-WAB-46➎ T 153H-WJB-46➏ d U 153H-WBB-47 U 153H-WJB d U 153H-WBB-48 U 153H-WJB d U 153H-WBB-49 U 153H-WJB e V 153H-WBB-50 V 153H-WJB f W 153H-WBB-51 W 153H-WJB f W 153H-WBB-52 W 153H-WJB g W 153H-WBB-54 W 153H-WJB X2 153H-WBB-56 X 153H-WJB X2 153H-WBB-57 X 153H-WJB i Y1 153H-WBB-58 Y1 153H-WJB i Y1 153H-WBB-59 Y1 153H-WJB j Y2 153H-WBB-60 Z 153H-WJB j Y2 153H-WBB-61 Z 153H-WJB k Y2 153H-WBB-62 Z 153H-WJB l Z 153H-WBB-63 Z 153H-WJB m Z 153H-WBB-65 Y3 153H-WJB V AC, 60 Hz a S 153H-WAC-43➎ S 153H-WJC-43➏ b T 153H-WAC-44➎ T 153H-WJC-44➏ b T 153H-WAC-45➎ T 153H-WJC-45➏ c T 153H-WAC-46➎ T 153H-WJC-46➏ c T 153H-WAC-47➎ T 153H-WJC-47➏ d U 153H-WBC-48 U 153H-WJC d U 153H-WBC-49 U 153H-WJC e V 153H-WBC-50 V 153H-WJC e V 153H-WBC-51 V 153H-WJC f W 153H-WBC-52 W 153H-WJC g W 153H-WBC-54 W 153H-WJC g X2 153H-WBC-56 W 153H-WJC X2 153H-WBC-57 X 153H-WJC Y1 153H-WBC-58 Y1 153H-WJC i Y1 153H-WBC-59 Y1 153H-WJC i Y2 153H-WBC-60 Z 153H-WJC i Y2 153H-WBC-61 Z 153H-WJC j Y2 153H-WBC-62 Z 153H-WJC k Z 153H-WBC-63 Z 153H-WJC l Z 153H-WBC-65 Y3 153H-WJC m Z 153H-WBC-67 Y3 153H-WJC-67 Accessories Page 49 Options Page 50 Specifications Page 56 Approximate Dimensions Page 59

50 Protective Modules (Field Modifications) ➊ ➋ Smart Motor Controllers SMC PLUS Nominal Current Rating (A) Price Adder Description a c d Accessories Field Modification 480V Protective Module 150-N84 600V Protective Module 150-N86 480V Protective Module 600V Protective Module 150-N84L 150-N86L Terminal Lug Kits ( A) Nominal Current Rating (A) IEC Terminal Covers (Field Modification) Conductor Range Total No. of Terminal Lugs Possible Eac Side Pkg. Qty. Line Side Load Side #6-4/0 AWG LF #6-4/0 AWG LF1 500 #4-500MCM AWG LG #4-500MCM AWG LG (2) 1/0-500MCM AWG LJ1 Description IEC line or load terminal covers for A devices (includes line and load termination covers) IEC line and load terminal covers for A devices (includes line and load termination covers) Field Modification 150-NT1 150-NT2 ➊ Te same protective module mounts on te line or load side of te SMC PLUS. For applications requiring bot line and load side protection, two protective modules must be ordered. ➋ Protective modules are standard on A units. Product Selection Page 43 49

51 Smart Motor Controllers SMC PLUS Options SMC Easy Sip program descriptions are printed in blue. See page 39. Soft Stop ➊➋➌ Option Pump Control ➊➋ Preset Slow Speed ➊➋ SMB Smart Motor Braking ➊➋➌ Accu-Stop ➊➋➌➎ Slow Speed wit Braking ➊➋➌➏ Description Provides a ramp down time of 2 60 seconds for applications wic require an extended coast-to-rest. Provides smoot motor acceleration and deceleration, reducing surges caused by te starting and stopping of centrifugal pumps. Starting time is adjustable from 2 30 seconds, and stopping time is adjustable from seconds. Provides a preset slow speed for positioning or alignment applications. Preset speeds can be selected at eiter 7% or 15% of rated motor speed, in te forward direction, 10% or 20% in te reverse direction. Te direction of te motor is dip switc selectable. Slow speed current is adjustable from % of full load current. Provides a microcomputer based braking system wic applies tree-pase braking current to a standard squirrel-cage induction motor. Te strengt of te braking current is adjustable from % of full load motor current. Provides precise stopping control for positioning or to minimize jogging to stop. A tree-pase braking current is applied to te motor (adjustable from % of full load current) until it reaces a preset slow speed (eiter 7% or 15% of rated motor-speed). Te motor is eld at tis speed until a stop command is given. Braking torque is ten applied until te motor reaces zero speed. Slow speed current is adjustable from % of full load current. Provides forward slow speed for positioning and alignment, and braking control to stop. Price Adder a m a m a m a b c d e f g i j k l m a b c d e f g i j k l m a b c d e f g i j k l m Modification A ➍ B ➍ C ➍ D ➍ E ➍ F ➍ ➊ Only one option may be added to te standard unit. ➋ Observe te termal rating of te AC induction motor. ➌ Not intended to be used as an emergency stop. Refer to te applicable standards for emergency stop requirements. ➍ Add te designated letter to te end of te For example, to add te Pump Control Option: Cat. No NBD becomes 150-A24NBDB or 152B-WBB-56 becomes 152B-WBBB-56 for combination style. ➎ Accu-stop Control is not available wen a bypass contactor is used. ➏ Kickstart is not available wit tis option. Product Selection Page 43 50

52 Smart Motor Controllers SMC PLUS Options, Continued SMC Easy Sip program descriptions are printed in blue. See page 39. Pus Buttons Selector Switc Pilot Ligts Option Control Circuit Transformer Protective Modules ➌ Overload Relay ➍➎ External Overload Relay Reset ➏ Overload Auxiliary Contact Isolation Contactor Price Adder Description Modification Start-Stop Pus Button -1 Start-Stop Pus Button wit H-O-A Selector Switc -1F Soft Stop Pus Button ➊ -1XA Pump Stop Pus Button ➊ -1XB Slow Speed Pus Button ➊ a...m -1XC Brake Pus Button ➊ -1XD Accu-Stop/Slow Speed Pus Button ➊ -1XE Emergency Stop -1E Fault Reset -FR Hand-Off-Auto Selector Switc -3 SMC-Off-Bypass Selector Switc a...m -3B Forward-Off-Reverse Selector Switc -3R Transformer Pilot Ligt (Red Lens Easy Sip Program) ➋ -4_ a...m Pus-to-Test Pilot Ligt ➋ -5_ Control Circuit Transformer (fused primary and secondary) -6P a...m Additional 100 VA Control Circuit Transformer (fused primary and -6PX A, 480V Line Side Protective Module a...c A, 480V Line Side Protective Module d... -8L A, 600V Line Side Protective Module a...c A, 600V Line Side Protective Module d... -8L A, 480V Load Side Protective Module a...c A, 480V Load Side Protective Module d... -8M A, 600V Load Side Protective Module a...c A, 600V Load Side Protective Module d... -8M A, 480V Bot Line and Load Side Protective Modules a...c -8B A, 480V Bot Line and Load Side Protective Modules d A, 600V Bot Line and Load Side Protective Modules a...c A, 600V Bot Line and Load Side Protective Modules d... -8B6 Tree-pole termal overload relay for A units a...b Tree-pole termal overload relay for 54 A units c Tree-pole termal overload relay for A units d...e Tree-pole termal overload relay for A units f... -OL Tree-pole termal overload relay for 500 units i Tree-pole termal overload relay for A units j...l Tree-pole termal overload relay for 1000 A units m A Overload Relay Reset a...c A Overload Relay Reset d...g A Overload Relay Reset...m N.O. Overload Relay Auxiliary Contact -9 a...m N.C. Overload Relay Auxiliary Contact -9A a...d e...f g Isolation Contactor i ➐ j k...l m ➊ Option pus buttons are only available wen te corresponding option module is selected. For example, 150-A24JBDA-1XA. ➋ Specify pilot ligt lens color. Options: Amber, Blue, Clear, Green, Red, and Wite. For example, -4R for a red lens. ➌ Line and Load Side Protective Modules are standard on A units. ➍ Tree-pole termal overload for enclosed controllers only. Overload is standard on Bulletins 152 and 153. ➎ Tree-pole termal overload does not include eater elements. ➏ External Overload Relay Reset is available wit Bulletins 152, 153, and enclosed devices wit overload option only. ➐ To order a non-combination or combination enclosed controller wit an isolator contactor, add te letter B to te bulletin prefix. See pages Bulletin 100 contactors are used troug 600 A. Enclosure dimensions are subject to cange. Consult factory for dimensions. 51

53 Smart Motor Controllers SMC PLUS Options, Continued Option Reversing Contactor NEMA Bypass Contactor ➋ NEMA Isolation Contactor ➋ Power Factor Correction Capacitors ➌ Reversing Contactor NEMA Bypass for A unit NEMA Bypass for A unit NEMA Bypass for 240 A unit NEMA Bypass for 360 A unit NEMA Bypass for 500 A unit NEMA Bypass for 650 A unit NEMA Bypass for A unit NEMA Bypass for A unit NEMA Bypass for 240 A unit NEMA Bypass for 360 A unit NEMA Bypass for 500 A unit NEMA Bypass for 650 A unit 2kVAR 2.5 kvar 3kVAR 4kVAR 5kVAR 6kVAR 7kVAR 7.5 kvar 8kVAR 9kVAR 10 kvar 11 kvar 12.5 kvar 14 kvar 15 kvar 16 kvar 17.5 kvar 18 kvar 20 kvar 22.5 kvar 25 kvar 27.5 kvar 30 kvar 32.5 kvar 35 kvar 37.5 kvar 40 kvar 42.5 kvar 45 kvar 47.5 kvar 50 kvar Description Price Adder a...d e...f g i j k...l m a d e f g i j a d e f g i j Modification ➊ -NB -NI -PFCC➍ ➊ To order a non-combination or combination enclosed controller wit a reversing contactor, add an R to te bulletin prefix. See pages Bulletin 104 contactors are used troug V. Enclosure dimensions are subject to cange. Consult factory for dimensions. ➋ 720, 850, 1000 A units currently use a NEMA Contactor. ➌ Power Factor Correction Capacitor to include Power Capacitors wit 3-pase Class J Time-Delay Fusing and appropriately sized contactor. ➍ To order Power Factor Correction Capacitors indicate kvar rating. For example: -PFCC30kVAR. Product Selection Page 43 Accessories Page 49 Specifications Page 56 Approximate Dimensions Page 59 52

54 Smart Motor Controllers SMC PLUS Options, Continued Option Description Price Adder Modification a...d e...f Power Factor g Power Factor Correction Capacitor Contactor -PFCCC Correction Contactor ➊ i j Fast acting current limiting SCR fusing for 24 A unit a Fast acting current limiting SCR fusing for 35 A unit b Fast acting current limiting SCR fusing for 54 A unit c Fast acting current limiting SCR fusing for A units d...e Fast acting current limiting SCR fusing for 180 A unit f SCR Fusing Fast acting current limiting SCR fusing for 240 A unit g -SCR Fast acting current limiting SCR fusing for 360 A unit Fast acting current limiting SCR fusing for 500 A unit i Fast acting current limiting SCR fusing for A units j...k Fast acting current limiting SCR fusing for 850 A unit l Fast acting current limiting SCR fusing for 1000 A unit m Single-pase panel board type ammeter for 24 A units a Single-pase panel board type ammeter for A units b...d Single-pase panel board type ammeter for A units e...g Panel Board Type Ammeter Single-pase panel board type ammeter for 360 A units -85AA Single-pase panel board type ammeter for A units i...j Single-pase panel board type ammeter for A units k...m Panel board type ammeter wit switc for monitoring all tree pases a...m -86AA Panel Board Type Voltmeter Single-pase panel board type voltmeter -85AV a...m Panel board type voltmeter wit switc for monitoring all tree pases. -86AV Elapsed Time Meter Elapsed time meter a...m -85T Bulletin 700CF 4-pole relay 2 N.O. and 2 N.C. -89F22 Unwired Control Relays ➋ Bulletin 700CF 4-pole relay 3 N.O. and 1 N.C. a...m -89F31 Bulletin 700CF 4-pole relay 4 N.O. -89F40 Control Relays On-Delay -89FOD a... Off-Delay -89FOFD N.O. auxiliary contacts for A units a...g N.O. auxiliary contacts for A units...m -90 Auxiliary Contacts ➌ N.C. auxiliary contacts for A units a...g N.C. auxiliary contacts for A units...m N.O N.C. auxiliary contacts for A units a...g 1 N.O N.C. auxiliary contacts for A units...m -901 Disconnect Auxiliary ➍ N.O. disconnect auxiliary mounted on operating mecanism -98 a...m N.C. disconnect auxiliary mounted on operating mecanism -99 Circuit Breaker Internal N.O. circuit breaker auxiliary -98X a...m Disconnect Auxiliary ➎ Internal N.C. circuit breaker auxiliary -99X Hig Interrupting Circuit Breaker for A units a...c Hig Interrupting Circuit Breaker for A units d...f Hig Interrupting Circuit Breaker for 240 A units g Hig Interrupting Hig Interrupting Circuit Breaker for 360 A units Circuit Breaker Hig Interrupting Circuit Breaker for 500 A units i -HICB Hig Interrupting Circuit Breaker for A units j...k Hig Interrupting Circuit Breaker for A units l...m ➊ Only te contactor will be provided. For motor orsepower above 500 consult factory for sizing and pricing. ➋ Instantaneous auxiliary contacts on Bulletin 700F relays are non-convertible. ➌ Available only wit enclosed, 152 and 153 devices wit an isolation contactor or bypass contactor. Maximum of four (4) auxiliary contacts. ➍ Available only wit Bulletin 152 and 153 devices. Maximum of two (2) disconnect auxiliaries. ➎ Available only wit Bulletin 153 devices. Maximum of two (2) disconnect auxiliaries. Product Selection Page 43 53

55 Smart Motor Controllers SMC PLUS Options, Continued Sunt Trip ➊ Option Additional Load Circuit Breakers ➋ Description Circuit Breaker Sunt Trip for A units Circuit Breaker Sunt Trip for A units Circuit Breaker Sunt Trip for A units Circuit Breaker Sunt Trip for A units Circuit Breaker Sunt Trip for A units Circuit Breaker Sunt Trip for 1000 A units Additional load circuit breakers to be installed in panel. Customer is to stipulate size and quantity. Price Adder Modification Line Voltage Monitor Bulletin 813S Line Voltage Monitor a...m -813S Termistor Protection Relay Bulletin 817 Termistor Protection Relay a...m -817 Smart Motor Manager Bulletin 825 Smart Motor Manager and Bulletin 825 Converter Module a...m -SMM IQ1000 Protective Relay Cutler-Hammer IQ1000 Protective Relay a...m -IQ1000 Multilin 269 Plus GE Multilin 269 Plus Protective Relay a...m -269PLUS Transducer Output 4 20 ma output signal proportional to 1 100% motor FLC a...m -TO Ground Fault Protection Motor Winding Heater ➋ Bulletin 1409 Arcing Ground Fault Relay and Sensor for applications up to 400 HP Bulletin 1410 Motor Winding Heater for applications up to 600 HP Ligtning Arrestor Ligtning Surge Protection a...m -LA Strip Heater Cabinet Strip Heater wit Termostat a...m -SH Service Entrance Label Service Entrance Label a...j k l -SEL U.L. Label U.L. Label a...m -UL Unwired Terminal Blocks Panel Mounted Unwired Terminal Blocks -TB6 a...m 6 or 12 position -TB12 Panel Mount ➌ Components mounted on enclosure mounting plate only a...m -PM Specified Panel Dimensions ➌ Customer is to stipulate panel dimensions a...m -SPD Enclosure Color (Custom Paint) ➌ Customer is to stipulate paint color for enclosure a...m -EC Enclosure Sock Mounts ➌ Sip Board MIL-S-901D a...m -SM Enclosure Type NEMA 3R ➍ Enclosure Type NEMA 3R ➍ Enclosure Type NEMA 3R Non-Combination Enclosure Type NEMA 3R Combination ➊ Available only wit Bulletin 153 devices. ➋ Requires an isolation contactor on te output of te SMC. ➌ Pricing to be determined upon request. ➍ To order a non-combination or combination enclosed controller wit a NEMA 3R enclosure, add an H to te enclosure type prefix. Example: 152H-B240HBD-54. See pages Enclosure dimensions are subject to cange. Consult factory for dimensions. Enclosure price adder is to be added to NEMA 12 non-combination or combination price. ➎ Consult factory for pricing. a...c d...e f...g...i j...l m a...m a...i a...e f g i j k a c d e f i m a c d e f i m ALCB -GFP -MWH ➎ ➎ Product Selection Page 43 Accessories Page 49 Specifications Page 56 Approximate Dimensions Page 59 54

56 Option Enclosure Type NEMA 4X Stainless Steel ➊ Enclosure Type NEMA 4X Stainless Steel ➊ Smart Motor Controllers SMC PLUS Description Enclosure Type NEMA 4X Stainless Steel Non-Combination Enclosure Type NEMA 4X Stainless Steel Combination Options, Continued Price Adder a d e f g i m Modification Air Conditioning ➋ AC Unit mounted on enclosure a...m -AC Wiring Diagrams AutoCad Drawing of panel wiring a...m -WD Print Approval ➌ Customer Requested Print Approval Drawings a...m -PA a c d e f i m ➍ ➍ ➊ To order a non-combination or combination enclosed controller wit a NEMA 4X stainless steel enclosure, add an S to te enclosure type prefix. Example: Cat. No 152H-B240SBD-54. See pages Enclosure dimensions are subject to cange. Consult factory for dimensions. Enclosure price adder is to be added to te NEMA 12 non-combination or combination price. ➋ Pricing to be determined upon request. ➌ Order to be released to manufacturing upon return of signed approval drawing. ➍ Consult factory for pricing. Product Selection Page 43 Accessories Page 49 Specifications Page 56 Approximate Dimensions Page 59 55

57 Smart Motor Controllers SMC PLUS Specifications Electrical Ratings 150-A A A A A A A240 Rated Operating Voltage V or V Rated Operating Current (A) Maximum Heat Dissipation (Watts) Cable Size ➊ Power Terminals mm mm mm 2 #14 #4 AWG #6 #4/0 AWG #6 #4/0 AWG Control Terminals mm 2 (#18 #12 AWG) all sizes Termal Capacity NEMA MG1 IEC 34 (S1) Control Module Voltage Single Pase V 50/60 Hz Power Requirements 30 VA 30 VA 30 VA 30 VA 30 VA 30 VA 30 VA Heatsink Fan 45 VA 45 VA 45 VA 45 VA Auxiliary Contact Rating N.O. 240V AC Max., 24V Min., Make 4700 VA, Break 470 VA N.C. 240V AC Max., 24V Min., Make 2750 VA, Break 275 VA Electrical Design Specifications/Test Requirements Repetitive Peak Inverse Voltage Rating ( V) 1400V ( V) 1600V Selectable Across-te-Line Starting Selectable Soft Start Times Stall Trip Time Corresponding to Start Times Selectable Kickstart Times Selectable Current Limit Starting Selectable Soft Stop Times Selectable Pump Starting Times Selectable Pump Stopping Times Selectable Preset Slow Speed Selectable SMB Smart Motor Braking Selectable Accu-Stop Selectable Slow Speed wit Braking 1/4 second 2, 5, 10, 20, 25 & 30 seconds 5, 7, 10, 20, 25 & 30 seconds 0.4, 0.6, 0.8, 1.0, 1.2, 1.4, 1.6, 1.8, % of Full Load Current 2, 5, 10, 20, 25, 30, 40, 50, 60 seconds 2, 5, 10, 20, 25, 30 seconds 2, 4, 5, 10, 20, 25, 30, 40, 50, 60, 80, 100, 120 seconds 7% & 15% forward speed; 10% or 20% reverse speed; % of Full Load Current % of Full Load Current % of Full Load Current % of Full Load Current Noise & RF Immunity Surge Transient Peak 3000V. Sowering Arc 1500V DV/DT Protection RC Snubber Network Transient Protection Metal Oxide Varistors: ( A 360 A; V 500 A 1000 A & V 500 A 1000 A) Fuse Clip Sizing and Type for Fusible Combination Controllers ➋ ➌ Circuit Breaker Sizes and Rating Plug Sizes 480V 480V Fuse Clip Size/Type Fuse Size Range (A) ➊ A units require addition of appropriate lugs. ➋ Consult NEC Handbook for proper fuse sizing guidelines. ➌ Optional fuse clip sizes and types are available upon request. Consult Allen-Bradley Sales Office. Fuse Clip Size/Type Fuse Size Range (A) A/Class R A/Class R A/Class R A/Class R A/Class R A/Class R A/Class R A/Class L A/Class R A/Class L A/Class R A/Class L A/Class R A/Class L A/Class R A/Class L A/Class R A/Class L A/Class R A/Class L A/Class R Circuit Breaker Size (A)/ Rating Plug Size (A) Interrupting Rating in Symmetrical 480V Circuit Breaker Size (A)/ Rating Plug Size (A) Interrupting Rating in Symmetrical 480V /50 14, /400 35, /50 14, /500 35, /60 14, /600 35, /70 14, /800 35, /100 14, /800 50, /125 14, / , /150 25, / , /175 25, / , /225 25, / , /250 25, / , /300 35,000 56

58 Smart Motor Controllers SMC PLUS Specifications, Continued Functional Design Specifications Standard Features Optional Features Set-up Starting Running Set-up Auxiliary Contacts Soft Stop Pump Control Preset Slow Speed Wiring Adjustments 150-A A A A A A A240 Te SMC PLUS controller may be wired wit or witout a motor starter. Te SMC PLUS controller is configured wit DIP switces and rotary digital switces. 3 modes Soft Start wit Kickstart, Current Limit, Full Voltage in one unit. Te controller as pre-start Protection and run protection from pase loss and sorted SCRs. Status and Diagnostic Indicators SMB Smart Motor Braking Accu-Stop Slow Speed wit Braking Mecanical Design Specifications/Test Requirements Resistance to Vibration Resistance to Sock Construction Terminals Environmental Temperature Altitude Humidity Dual purpose LEDs are provided to indicate te status of te unit. Te LEDs indicate Control Voltage Present, Running Mode, Starting Mode, Stopping Mode, Energy Saver, Start Fault, Stalled Motor, Temperature Fault and Line Fault. Protection Stall protection available during starting and run condition for additional motor protection. Energy Level Built-in energy saver available for low load conditions. Wiring 2- and 3-wire control for a wide variety of applications. Operating Storage Configurable auxiliary contacts provided for eiter up-to-speed or instantaneous operation. 1 N.O. 1 N.C. auxiliary contact provided as standard. Extended coast to rest to minimize load sifting. Ramp down time is adjustable from 2 to 60 seconds. Reduces surges in a pumping system during starting and stopping. Starting time is adjustable from 2 30 seconds. Stopping time is adjustable from seconds. Slow speed for positioning material. Te Preset Slow Speed can be set for Low (7% of base speed), Hig (15% of base speed), Reverse Low (10% of base speed) or Reverse Hig (20% of base speed). Slow speed current can be adjusted to % of full load current. Provides motor braking for applications wic require te motor to stop quickly. Braking current is adjustable from % of full load current. Combines Smart Motor Braking and Preset Slow Speed. Braking current is adjustable from % of full load current. Slow speed can be set for eiter Low (7% of base speed) or Hig (15% of base speed). Combines Smart Motor Braking and Preset Slow Speed for applications tat require slow setup speeds and braking to a stop. Power Poles: Control Modules: Metal Parts: 2.5 G for 60 minutes 30 G for 11 msecs Termoset Moldings A Heatsink ockey puck tyristor A Termoset & Termoplastic Moldings Anodized Aluminum, Plated Brass, Copper or Painted Steel Power Terminals: Up to -A54: 6.0 mm ole wit clamp screw -A97 & -A135 Line & Load; One 11.5 mm (0.453) dia. ole eac -A180, -A240 & -A360 Line & Load: One 10.5 mm (0.413) dia. ole eac -A500 Line & Load: Two 13.5 mm (0.531) dia. ole eac -A650 & -A720 Line & Load: Tree 13.1 mm (0.515) dia. ole eac -A850 & -A1000 Line & Load: Six 13.1 mm (0.515) dia. ole eac Control Terminals: UNC 6-32 Screw wit self-tilting clamp plate Power Terminal Marking: NEMA, CENELEC EN C +50 C (32 F 122 F) 40 C +85 C ( 40 F 185 F) 2000 meters (6560 feet) 5 95% Relative Humidity (non-condensing) Product Selection Page 43 57

59 Smart Motor Controllers SMC PLUS Specifications, Continued Electrical Ratings 150-A A A A A A1000 Rated Operating Voltage 200V 480V or 200V 600V Rated Operating Current (A) Maximum Heat Dissipation (Watts) x mm Power Terminals 2 25 mm mm mm 2 Cable Size #6 #4/0 AWG #4 #500 MCM 1/0 500 MCM Control Terminals mm 2 (#18 #12 AWG) all sizes NEMA MG1 Termal Capacity IEC 34 (S1) Control Module Voltage V 50/60 Hz or V 50/60 Hz Power Requirements 30 VA 30 VA 30 VA 30 VA 30 VA 30 VA Heatsink Fan 45 VA 145 VA 320 VA 320 VA 320 VA 320 VA Auxiliary Contact Rating Electrical Design Specifications/Test Requirements Repetitive Peak Inverse Voltage Rating Selectable Across-te-Line Starting Selectable Soft Start Times Stall trip time corresponding to Start Times Selectable Kickstart Times Selectable Current Limit Starting Selectable Soft Stop Times Selectable Pump Starting Times Selectable Pump Stopping Times Selectable Preset Slow Speed Selectable SMB Smart Motor Braking Selectable Accu-Stop Selectable Slow Speed wit Braking Noise & RF Immunity DV/DT Protection Transient Protection Mecanical Design Specifications/Test Requirements Resistance to Vibration Resistance to Sock Construction Terminals Environmental Temperature Altitude Humidity Operating Storage N.O. 240V AC Max., 24V Min., Make 4700 VA, Break 470 VA N.O. 240V AC Max., 24V Min., Make 2750 VA, Break 275 VA 480V 1400V 600V 1600V 1/4 second 2, 5, 10, 20, 25 & 30 seconds 5, 7, 10, 20, 25 & 30 seconds 0.4, 0.6, 0.8, 1.0, 1.2, 1.4, 1.6, 1.8, % of Full Load Current 2, 5, 10, 20, 25, 30, 40, 50, 60 seconds 2, 5, 10, 20, 25, 30 seconds 2, 4, 5, 10, 20, 25, 30, 40, 50, 60, 80, 100, 120 seconds 7% & 15% forward speed; 10% or 20% reverse speed; 5% 450% of Full Load Current % of Full Load Current % of Full Load Current % of Full Load Current Surge Transient Peak 3400V. Sowering Arc 1500V RC Snubber Network Metal Oxide Varistors: ( A 360 A; V A & V A) Power Poles: Control Modules: Metal Parts: 2.5 G for 60 minutes 30 G for 11 msecs Termoset Moldings A Heatsink ockey puck tyristor A Termoset & Termoplastic Moldings Anodized Aluminum, Plated Brass, Copper or Painted Steel Power Terminals: Up to -A54: 6.0 mm ole wit clamp screw -A97 & -A135 Line & Load; One 11.5 mm (0.453) dia. ole eac -A180, -A240 & -A360 Line & Load: One 10.5 mm (0.413) dia. ole eac -A500 Line & Load: Two 13.5 mm (0.531) dia. ole eac -A650 & -A720 Line & Load: Tree 13.1 mm (0.515) dia. ole eac -A850 & -A1000 Line & Load: Six 13.1 mm (0.515) dia. ole eac Control Terminals: UNC 6-32 Screw wit self-tilting clamp plate Power Terminal Marking: NEMA, CENELEC EN C +50 C (32 F 122 F) 40 C +85 C ( 40 F 185 F) 2000 meters (6560 feet) 5 95% Relative Humidity (non-condensing) Product Selection Page 43 58

60 Smart Motor Controllers SMC PLUS Dimensions are in millimeters (inces). Dimensions are not intended for manufacturing purposes Enclosed Type Controllers ➊➋ Approximate Dimensions Dimensions in Millimeters (Inces) Open Type Controllers Controller 24 A 35 A 54 A 97 A 135 A 180 A 240 A 360 A 500 A Enclosed Type Controllers A Dimension Dimensions in Millimeters (Inces) Approx. Sip Wt. S Widt Heigt Dept kg (lbs) T 155 (6-1/16) 215 (8-7/16) 245 (9-5/8) 248 (9-3/4) 248 (9-3/4) 273 (10-3/4) 273 (10-3/4) 273 (10-3/4) 508 (20) 180 (7-1/8) 240 (9-1/2) 290 (11-7/16) 336 (13-1/4) 336 (13-1/4) 560 (22-1/16) 560 (22-1/16) 560 (22-1/16) (24) B C 160 (6-1/4) 170 (6-5/8) 200 (7-13/16) 230 (9-1/16) 230 (9-1/16) 268 (10-9/16) 268 (10-9/16) 268 (10-9/16) (12) 4.5 (10) 6.8 (15) 11.3 (25) 10.4 (23) 11.8 (26) 25 (55) 30 (65) 30 (65) 40.8 (90) Q R S T U V W X Y Z Z1 U&V W X1 X2 Y1 Y2 Z1 Z2 Z3 A Widt B Heigt C Dept Non-Combination Controller 244 (9-5/8) 610 (24) 610 (24) 762 (30) 915 (36) 965 (38) 635 (25) 889 (35) 1397 (55) 1524 (60) 1778 (70) 410 (16-1/8) 762 (30) 762 (30) 915 (36) 1219 (48) 1524 (60) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 2286 (90) Combination Controllers wit Fusible Disconnect 559 (22) 813 (32) 965 (38) 965 (38) 762 (30) 965 (38) 1143 (45) 1270 (50) 1397 (55) 1778 (70) 2667 (105) (24) 914 (36) 1219 (48) 1524 (60) 2286 (90) 1524 (60) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 2286 (90) Combination Controllers wit Circuit Breaker 220 (8-2/3) 254 (10) 305 (12) 305 (12) 305 (12) 305 (12) 508 (20) 508 (20) 508 (20) 508 (20) 508 (20) (8) (12) (12) (12) 508 (20) 356 (14) 508 (20) 508 (20) 508 (20) 508 (20) 508 (20) ➊ All dimensions are subject to cange. ➋ Any options added to enclosed controllers may cange size of enclosure. Consult Allen-Bradley Sales Office. S T&U V W X Y1 Y2 Y3 Z 559 (22) 813 (32) 965 (38) 965 (38) 762 (30) 889 (35) 1397 (55) 2667 (105) 1778 (70) (24) 914 (36) 1219 (48) 1524 (60) 2286 (90) 2286 (90) 2286 (90) 2286 (90) 2286 (90) (8) (12) (12) (12) 508 (20) 508 (20) 508 (20) 508 (20) 508 (20) 59

61 Smart Motor Controllers SMC PLUS Notes 60

62 0 Smart Motor Controllers SMC Dialog Plus SMC Dialog Plus Smart Motor Controller A Ratings 4 Standard Start Modes Options Include: Soft Stop Pump Control Preset Slow Speed SMB Smart Motor Braking Accu-Stop Slow Speed wit Braking TABLE OF CONTENTS Description Page Description Page Features StartingandStoppingOptions ModesofOperation DescriptionofStartingandStoppingOptions DescriptionofFeatures CatalogNumberIdentification Description Product Selection Options...77 EnclosedOptions...78 Accessories...82 Specifications...86 ApproximateDimensions...90 Te SMC Dialog Plus controller provides microprocessor controlled starting for standard tree-pase squirrel-cage induction motors. Four standard modes of operation are available witin a single controller: Soft Start wit Selectable Kickstart Current Limit Start Dual Ramp Start Full Voltage Start Features Motor Protection Metering SCANport Communication LCD Display Keypad Programming Tree Programmable Auxiliary Contacts Te SMC Dialog Plus controller is available for motors rated A; V AC, or V AC, 50 and 60 Hz. In addition to motors, te SMC Dialog Plus controller can be used to control resistive loads. Optional SMC Easy Sip Program Non-Combination Controllers Cat. Nos. printed in blue will sip in two working days. Combination Controllers Cat. Nos. printed in blue will sip in four working days. Contact your distributor for availability Orders for multiple quantities may increase lead time. SMC Dialog Plus, SMB, and Accu-Stop are trademarks of Allen-Bradley Company, Inc. DeviceNet is a trademark of te Open Device Vendors Association (O.D.V.A.). For prices, consult your local Allen-Bradley Sales Office or te Master Price List. Your order must include: of te controller selected. Options (if required). Accessories (if required). 61

63 Smart Motor Controllers SMC Dialog Plus Modes of Operation Starting and Stopping Options Te following options are available in te SMC Dialog Plus controller: Soft Stop Pump Control Preset Slow Speed SMB Smart Motor Braking Accu-Stop Slow Speed wit Braking Modes of Operation Te SMC Dialog Plus controller provides te following modes of operation: Soft Start wit selectable Kickstart, Current Limit Start, Dual Ramp Start, and Full Voltage Start. Soft Start Tis metod as te most general application. Te motor is raised to an initial torque value wic is programmable from 0 90% of locked rotor torque. Te motor voltage is gradually increased during te acceleration ramp time, wic can be programmed from 0 30 seconds. Percent Voltage 100% Initial Torque Start Run Time (seconds) Soft Start wit Selectable Kickstart A kickstart, or boost, at te beginning of te voltage ramp is intended to provide a current pulse of 550% of full load current. Te kickstart time is adjustable from seconds. Tis allows te motor to develop additional torque at start for loads wic may need a boost to get started. Percent Voltage 100 Initial Torque Kickstart (wen selected) Start Run Time (seconds) Current Limit Start Tis starting mode is used wen it is necessary to limit te maximum starting current. Te current limit can be programmed for % of full load current. Percent Full Load Current 500% 50% Start Time (seconds) Dual Ramp Start Tis starting mode is useful on applications tat ave varying loads and terefore varying starting torque requirements. Te Dual Ramp Start offers te user te option to select between two separate Soft Start profiles wit separately adjustable ramp times and initial torque settings. Te acceleration ramp times can be programmed from 0 30 seconds. Te initial torque values can be programmed from 0 90% of locked rotor torque. Note: Dual Ramp is only available wit te standard controller. Percent Voltage 100% Initial Torque Start #1 Run Start #2 Ramp #2 Ramp #1 Run Run 62

64 Full Voltage Start Tis mode is used for applications requiring across-te-line starting. Te ramp time is less tan 1/4 second. Description of Starting and Stopping Options Te following options are available in te SMC Dialog Plus controller. Only one option may be added to te standard unit. Smart Motor Controllers SMC Dialog Plus 100% Percent Voltage Modes of Operation, Continued Time (seconds) Soft Stop ➊ Tis option can be used on applications tat require an extended coast to rest. It is designed for frictional loads tat tend to stop suddenly wen voltage is removed from te motor. Tevoltagerampdowntimecanbeprogrammedfrom0 60 seconds. Te load will stop wen te motor voltage drops to a point were te load torque is greater tan te motor torque. Motor Speed Start Run Time (seconds) Coast Soft Stop Pump Control ➊ Tis option is used to reduce surges during te starting and stopping of a centrifugal pump by smootly accelerating and decelerating te motor. Te microprocessor analyzes te motor variables and generates commands wic control te motor and reduce te possibility of surges occurring in te system. Motor Speed Pump Start Run Pump Stop Testartingtimeisprogrammablefrom0 30secondsand te stopping time is programmable from seconds. Time (seconds) Preset Slow Speed Tis option can be used on applications tat require a slow speed (for example, moving material into position). Te preset slow speed can be programmed for eiter 7% of base speed (low) or 15% of base speed (ig) in te forward direction. It can also be set for 10% of base speed (low) or 20% of base speed (ig) in te reverse direction witout a reversing contactor. 100% Speed Forward Slow Speed 15% or7% Slow Speed Reverse 10% or 20% SMB Smart Motor Braking ➊ Tis option provides motor braking for applications tat require te motor to stop faster tan a coast to rest. Braking control, wit automatic zero speed sut off, is fully integrated into te compact design of te SMC Dialog Plus controller. Tis design facilitates a clean, straigtforward installation and eliminates te requirement for additional ardware suc as braking contactors, resistors, timers, and speed sensors. Te microprocessor based braking system applies braking current to a standard squirrel cage induction motor. Te strengt of te braking current is programmable from % of full load current. 100% Motor Speed Start Smart Motor Braking Coast to Rest Run Stop Time (seconds) ➊ Not intended to be used as an emergency stop. Refer to te applicable standards for emergency stop requirements. 63

65 Smart Motor Controllers SMC Dialog Plus Modes of Operation, Continued Accu-Stop ➊ Tis option is used in applications requiring controlled position stopping. During stopping, braking torque is applied to te motor until it reaces preset slow speed (7 or 15% of rated speed) and olds te motor at tis speed until a stop command is given. Braking torque is ten applied until te motor reaces zero speed. Braking current is programmable from 0 400% of full load current. Slow Speed Current is programmable from 0 450% of full load current. Slow speed can be programmed for eiter 7% (low) or 15% (ig). 100% Motor Speed Start Run Time (seconds) Braking Slow Speed Braking Coast Accu Stop Accu-Stop wit Slow Speed at Start ➊ Te Accu-Stop option can also allow te motor to operate at a preset slow speed wen Slow Speed Start is selected. Tis minimizes te jogging required to position a load. Te start command will ramp te voltage from te preset slow speed to full speed. Te operation of Accu-Stop is te same as explained previously. 100% Motor Speed Slow Speed Slow Start Speed Start Run Time (seconds) Braking Slow Speed Accu Stop Braking /Coast Slow Speed wit Braking ➊ Slow Speed wit Braking is used on applications tat require slow speed (in te forward direction) for positioning or alignment and also require braking control to stop. Slow speed adjustments are 7% (low) or 15% (ig) of rated speed. Slow speed acceleration current is adjustable from 0 450%. Slow speed running current is adjustable from 0 450% of full load current. Braking currentis adjustable from 0 400%. 100% Speed Slow Speed 15% or7% Start Run Time (seconds) Coast to Rest Braking Stop ➊ Not intended to be used as an emergency stop. Refer to te applicable standards for emergency stop requirements. 64

66 Smart Motor Controllers SMC Dialog Plus Description of Features Electronic Motor Overload Protection Te SMC Dialog Plus controller incorporates, as standard, electronic motor overload protection. Tis overload protection is accomplised electronically wit an I 2 t algoritm. Wen coordinated wit te proper sort circuit protection, overload protection is intended to protect te motor, motor controller, and power wiring against overeating caused by excessive overcurrent. Te SMC Dialog Plus controller meets applicable requirements as a motor overload protective device. Te controller s overload protection is programmable, providing te user wit flexibility. Te overload trip class can be selected for class 10, 15, 20 or 30 protection. Te trip current is programmed by entering te motor full load current rating. Termal memory is included to accurately model motor operating temperature. Ambient insensitivity is inerent in te electronic design of te overload. Note: Te current sensing capability of te SMC Dialog Plus controller is disabled during bypass operation. Te Bulletin 825 Converter Module is required for providing current feedback in tese applications. Note: To acieve calibration, 70% motor load or greater is required at te motor saft for 2 seconds. Calibration is required wen a Bulletin 825 Converter Module is not used. Stall Protection and Jam Detection Motors can experience locked rotor currents and develop ig torque levels in te event of a stall or a jam. Tese conditions can result in winding insulation breakdown or mecanical damage to te connected load. Te SMC Dialog Plus controller provides bot stall protection and jam detection for enanced motor and system protection. Stall protection allows te user to program a maximum stall protection delay time from 0 10 seconds. Te stall protection delay time is in addition to te programmed start time and begins only after te start time as timed out. If te controller senses tat te motor is stalled, it will sut down after te delay period as expired. Jam detection allows te user to determine te motor jam detection level as a percentage of te motor s full load current rating. To prevent nuisance tripping, a jam detection delay time, from seconds, can be programmed. Tis allows te user to select te time delay required before te SMC Dialog Plus controller will trip on a motor jam condition. Te motor current must remain above te jam detection level during te delay time. Jam detection is active only after te motor as reaced full speed. Energy Saver Tis is a standard feature wit te SMC Dialog Plus controller. It is used to save energy on applications were te motor is ligtly loaded or unloaded for long periods of time. Te Energy Saver is a built-in feature of te controller. It does not require additional panel space or external wiring. And, it does not require a complicated setup procedure. Pase Rebalance Te SMC Dialog Plus controller incorporates, as standard, a dynamic Pase Rebalance feature. Te controller compensates for voltage unbalance by automatically adjusting te voltage output to balance te tree-pase currents drawn by te motor. Wen pase rebalance is acieved, motor life may be extended and production can continue witout interruption. Pase Rebalance is a built-in feature of te controller and does not require a complicated set-up procedure. Note: Pase Rebalance requires te use of te Bulletin 825 Converter Module and te 150-NFS fanning strip. Note: Te performance of te Pase Rebalance feature is dependent on te motor s loading and caracteristics. Severe imbalances cannot be corrected. Underload Protection Utilizing te underload protection of te SMC Dialog Plus controller, motor operation can be alted if a drop in current is sensed. Te SMC Dialog Plus controller provides an adjustable underload trip setting from 0 99% of te programmed motor full load current rating wit an adjustable trip delay time of 0 99 seconds. Undervoltage Protection Te SMC Dialog Plus controller s undervoltage protection will alt motor operation if a drop in te incoming line voltage is detected. Te undervoltage trip level is adjustable as a percentage of te programmed line voltage, from 0 99%. To eliminate nuisance trips, a programmable undervoltage trip delay time of 0 99 seconds can also be programmed. Te line voltage must remain below te undervoltage trip level during te programmed delay time. Overvoltage Protection If a rise in te incoming line voltage is detected, te SMC Dialog Plus controller s overvoltage protection will alt motor operation. Te overvoltage trip level is adjustable as a percentage of te programmed line voltage, from 0 99%. To eliminate nuisance trips, a programmable overvoltage trip delay time of 0 99 seconds can also be programmed. Te line voltage must remain above te overvoltage trip level during te programmed delay time. Voltage Unbalance Protection Voltage unbalance is detected by monitoring te tree-pase supply voltage magnitudes in conjunction wit te rotational relationsip of te tree pases. Te controller will alt motor operation wen te calculated voltage unbalance reaces te user-programmed trip level. Te voltage unbalance trip level is programmable from 0 25% unbalance. Excessive Starts Per Hour Te SMC Dialog Plus controller allows te user to program te allowed number of starts per our (up to 99). Tis elps eliminate motor stress caused by repeated starting during a sort time period. 65

67 Smart Motor Controllers SMC Dialog Plus Description of Features, Continued Metering Power monitoring parameters include: Tree-pase current Tree-pase voltage Power in kw Power usage in kwh Power factor Motor termal capacity usage Elapsed time Note: Te motor termal capacity usage allows te user to monitor te amount of overload termal capacity usage before te SMC Dialog Plus controller s built-in electronic overload trips. Note: In bypass configurations, te current sensing and power factor measurement capability of te SMC Dialog Plus controller is disabled. Tree-pase current measurement, kw, kwh, and motor termal capacity usage can still be maintained wit te use of te Bulletin 825 Converter Module. Note: Te usage of an SMC Controller on a generator and line power requires te use of a Bulletin 825 Converter Module. Built-in SCANport Communication A serial interface port is provided as standard, wic allows connection to a Bulletin 1201 Human Interface Module or a variety of Bulletin 1203 Communication Modules. Tis includes Allen-Bradley Remote I/O, DeviceNet network and RS 232/422/485-DF1. LCD Display Te SMC Dialog Plus controller s two-line 16-caracter backlit LCD display provides parameter identification using clear, informative text. Controller set up can be performed quickly and easily witout te use of a reference manual. Parameters are arranged in an organized four-level menu structure for ease of programming and fast access to parameters. Keypad Programming Programming of parameters is accomplised troug a fivebutton keypad on te front of te SMC Dialog Plus controller. Te five buttons include up and down arrows, an Enter button, a Select button, and an Escape button. Te user needs only to enter te correct sequence of keystrokes for programming te SMC Dialog Plus controller. Auxiliary Contacts Tree ard contacts are furnised as standard wit te SMC Dialog Plus controller. Te first two contacts are programmable for Normal/Up-to-speed. Te tird is programmable for Normal/ Fault. Easy Sip Program Select enclosed controllers are available wit te following optional quick deliveries: Type 1 and Type 12 non-combination controllers rated A, V AC, sip in 48 ours. Type 12 circuit breaker combination controllers rated HP at 480V sip in 4 working days. Cat. Nos. listed in blue type are available on te Easy Sip Program. Orders for multiple quantities may increase lead time. Consult your Allen-Bradley distributor for details. 66

68 Open and Non-Combination Bulletin Number 150 Solid-State Controller 150B Solid-State Controller and Isolation Contactor 150R Solid-State Controller wit Reversing Contactor Smart Motor Controllers SMC Dialog Plus Catalog Number Identification 150 B180 N B D A 8L Controller Ratings B24 24 A, V AC B35 35 A, V AC B54 54 A, V AC B97 97 A, V AC B A, V AC B A, V AC B A, V AC B A, V AC B A, V AC B A, V AC B A, V AC B A, V AC B A, V AC Enclosure Type N Open A NEMA Type 1(IP30) J NEMA Type 12 (IP54) F NEMA Type 4 (IP65) H NEMA Type 3R S NEMA Type 4X (Stainless Steel) Options (Select Only One) A Soft Stop B Pump Control C Preset Slow Speed D SMB Smart Motor Braking E Accu-Stop F Slow Speed wit Braking Input Line Voltage Control Voltage Open Type D V AC B V AC, 3-pase, 50 and 60 Hz R 24V AC/DC C V AC, 3-pase, 50 and 60 Hz Non-Combination Enclosed Only H V AC, 3-pase, 50 and 60 Hz A 230V AC, 3-pase, 50 and 60 Hz B C V AC, 3-pase, 50 and 60 Hz V AC, 3-pase, 50 and 60 Hz Options 8L Line-Mounted Protective Module 8M Load-Mounted Protective Module 8B Line- and Load-Mounted Protective Modules 67

69 Smart Motor Controllers SMC Dialog Plus Catalog Number Identification, Continued Combination 152H B240 A BD B 52 8B Controller Ratings B24 24 A, V AC B35 35 A, V AC B54 54 A, V AC B97 97 A, V AC B A, V AC B A, V AC B A, V AC B A, V AC B A, V AC B A, V AC B A, V AC B A, V AC B A, V AC Control Options A Soft Stop B Pump Control C Preset Slow Speed D SMB Smart Motor Braking E Accu-Stop F Slow Speed wit Braking Line Voltage HD V AC, 3-pase, 50 and 60 Hz Enclosure Type AD 230V AC, 3-pase, 50 and 60 Hz BD V AC, 3-pase, 50 and 60 Hz A NEMA Type 1 (IP30) CD V AC, 3-pase, 50 and 60 Hz J NEMA Type 12 (IP54) F NEMA Type 4 (IP65) H NEMA 3R S NEMA 4X (Stainless Steel) Bulletin Number 152B Solid-State Controller wit Fusible Disconnect and Isolating Contactor 152H Solid-State Controller wit Fusible Disconnect 152R Solid-State Controller wit Fusible Disconnect and Reversing Contact 153B Solid-State Controller wit Circuit Breaker and Isolating Contactor 153H Solid-State Controller wit Circuit Breaker 153R Solid-State Controller wit Circuit Breaker and Reversing Contactor Cat. No. HP Rating Cat. No. HP Rating Horsepower Cat. No. HP Rating Cat. No. HP Rating Options 8L Line-Mounted Protective Module 8M Load-Mounted Protective Module 8B Line- and Load-Mounted Protective Modules Cat. No. HP Rating

70 0 Open Type Controllers Up to 480V AC Smart Motor Controllers SMC Dialog Plus Product Selection Current ➊ Rating (A) 230V AC 50 Hz kw ➋ 400V AC 50 Hz 200V AC 60 Hz HP ➌ 230V AC 60 Hz 460V AC 60 Hz Price Adder V AC 50/60 Hz Control 24V AC/DC Control a 150-B24NBD 150-B24NBR b 150-B35NBD 150-B35NBR c 150-B54NBD 150-B54NBR d 150-B97NBD 150-B97NBR e 150-B135NBD 150-B135NBR f 150-B180NBD 150-B180NBR g 150-B240NBD 150-B240NBR B360NBD 150-B360NBR i 150-B500NBD 150-B500NBR j 150-B650NBD 150-B650NBR k 150-B720NBD 150-B720NBR l 150-B850NBD 150-B850NBR m 150-B1000NBD 150-B1000NBR Up to 600V AC Current ➊ Rating (A) 230V AC 50 Hz kw ➋ 400V AC 50 Hz 500V AC 50 Hz 200V AC 60 Hz 230V AC 60 Hz ➊ Controllers rated 97 A and greater are not equipped wit line and load terminal lugs. See page 82 for terminal lug kits. ➋ Te minimum rating is: 0.7 kw for devices wit current ratings of 54 A or less; 4 kw for devices rated A; 7.5 kw for devices rated 850 A and greater. ➌ HP ratings at motor terminal voltages for 208, 480 and 600 line volts, respectively. Options Page 77 Accessories Page 82 Specifications Page 85 Approximate Dimensions Page 89 HP ➌ 460V AC 60 Hz 575V AC 60 Hz Price Adder V AC 50/60 Hz Control 24V AC/DC Control a 150-B24NCD 150-B24NCR b 150-B35NCD 150-B35NCR c 150-B54NCD 150-B54NCR d 150-B97NCD 150-B97NCR e 150-B135NCD 150-B135NCR f 150-B180NCD 150-B180NCR g 150-B240NCD 150-B240NCR B360NCD 150-B360NCR i 150-B500NCD 150-B500NCR j 150-B650NCD 150-B650NCR k 150-B720NCD 150-B720NCR l 150-B850NCD 150-B850NCR s m 150-B1000NCD 150-B1000NCR 69

71 Smart Motor Controllers SMC Dialog Plus Product Selection, Continued IP30 (Type 1) Vented Enclosed Non-Combination Controllers Requires a separate 100 to 240V, 50/60 Hz single-pase control source. Line and load terminations are provided as standard. Enclosures oter tan tose listed are available; consult Allen-Bradley Sales Office. Current Rating (A) HP 200V AC 60 Hz Price Adder Current Rating (A) kw ➋ 230V AC 50 Hz SMC Easy Sip program Cat. Nos. are printed in blue. See page 61. HP 230V AC 60 Hz Price Adder 208V AC 240V AC a 150-B24AHD➊ a 150-B24AAD➊ b 150-B35AHD➊ b 150-B35AAD➊ c 150-B54AHD➊ c 150-B54AAD➊ d 150-B97AHD d 150-B97AAD e 150-B135AHD e 150-B135AAD f 150-B180AHD f 150-B180AAD g 150-B240AHD g 150-B240AAD B360AHD B360AAD i 150-B500AHD i 150-B500AAD j 150-B650AHD j 150-B650AAD k 150-B720AHD k 150-B720AAD l 150-B850AHD l 150-B850AAD m 150-B1000AHD m 150-B1000AAD Current Rating (A) kw ➋ 400V AC 50 Hz HP 460V AC 60 Hz Price Adder Current Rating (A) kw ➋ 500V AC 50 Hz HP 575V AC 60 Hz Price Adder 480V AC 600V AC a 150-B24ABD➊ a 150-B24ACD➊ b 150-B35ABD➊ b 150-B35ACD➊ c 150-B54ABD➊ c 150-B54ACD➊ d 150-B97ABD d 150-B97ACD e 150-B135ABD e 150-B135ACD f 150-B180ABD f 150-B180ACD g 150-B240ABD g 150-B240ACD B360ABD B360ACD i 150-B500ABD i 150-B500ACD j 150-B650ABD j 150-B650ACD k 150-B720ABD k 150-B720ACD l 150-B850ABD l 150-B850ACD m 150-B1000ABD m 150-B1000ACD ➊ Includes internal circulating fan rater tan enclosure ventilation. ➋ Te minimum rating is 0.7 kw for devices wit current ratings of 54 A or less; 4 kw for devices rated A; 7.5 kw for devices 850 A and greater. Options Page 77 Accessories Page 82 Specifications Page 85 Approximate Dimensions Page 89 70

72 Smart Motor Controllers SMC Dialog Plus Product Selection, Continued IP65 (Type 4) Enclosed Non-Combination Controllers Require a separate 100 to 240V, 50/60 Hz single-pase control source. Line and load terminations are provided as standard. Te 97 to 1000 A controllers include a bypass contactor and a Bulletin 825 converter module. Enclosures oter tan tose listed are available; consult Allen-Bradley Sales Office. Current Rating (A) HP 200V AC 60 Hz Price Adder Current Rating (A) kw ➋ 230V AC 50 Hz HP 230V AC 60 Hz Price Adder 208V AC 240V AC a 150-B24FHD➊ a 150-B24FAD➊ b 150-B35FHD➊ b 150-B35FAD➊ c 150-B54FHD➊ c 150-B54FAD➊ d 150-B97FHD d 150-B97FAD e 150-B135FHD e 150-B135FAD f 150-B180FHD f 150-B180FAD g 150-B240FHD g 150-B240FAD B360FHD B360FAD i 150-B500FHD i 150-B500FAD j 150-B650FHD j 150-B650FAD k 150-B720FHD k 150-B720FAD l 150-B850FHD l 150-B850FAD m 150-B1000FHD m 150-B1000FAD Current Rating (A) kw ➋ 400V AC 50 Hz HP 460V AC 60 Hz Price Adder Current Rating (A) kw ➋ 500V AC 50 Hz HP 575V AC 60 Hz Price Adder 480V AC 600V AC a 150-B24FBD➊ a 150-B24FCD➊ b 150-B35FBD➊ b 150-B35FCD➊ c 150-B54FBD➊ c 150-B54FCD➊ d 150-B97FBD d 150-B97FCD e 150-B135FBD e 150-B135FCD f 150-B180FBD f 150-B180FCD g 150-B240FBD g 150-B240FCD B360FBD B360FCD i 150-B500FBD i 150-B500FCD j 150-B650FBD j 150-B650FCD k 150-B720FBD k 150-B720FCD l 150-B850FBD l 150-B850FCD m 150-B1000FBD m 150-B1000FCD ➊ Includes an internal circulating fan instead of a bypass contactor. ➋ Te minimum rating is 0.7 kw for devices wit current ratings of 54 A or less; 4 kw for devices rated A; 7.5 kw for devices 850 A and greater. Options Page 77 Accessories Page 82 Specifications Page 85 Approximate Dimensions Page 89 71

73 Smart Motor Controllers SMC Dialog Plus Product Selection, Continued IP54 (Type 12) Enclosed Non-Combination Controllers Require a separate V, 50/60 Hz single-pase control source. Line and load terminations are provided as standard. Te A controllers include a bypass contactor and a Bulletin 825 converter module. Enclosures oter tan tose listed are available; consult Allen-Bradley Sales Office. Current Rating (A) HP 200V AC 60 Hz Price Adder Current Rating (A) SMC Easy Sip program Cat. Nos. are printed in blue. See page 61. kw ➋ 230V AC 50 Hz HP 230V AC 60 Hz Price Adder 208V AC 240V AC a 150-B24JHD➊ a 150-B24JAD➊ b 150-B35JHD➊ b 150-B35JAD➊ c 150-B54JHD➊ c 150-B54JAD➊ d 150-B97JHD d 150-B97JAD e 150-B135JHD e 150-B135JAD f 150-B180JHD f 150-B180JAD g 150-B240JHD g 150-B240JAD B360JHD B360JAD i 150-B500JHD i 150-B500JAD j 150-B650JHD j 150-B650JAD k 150-B720JHD k 150-B720JAD l 150-B850JHD l 150-B850JAD m 150-B1000JHD m 150-B1000JAD Current Rating (A) kw ➋ 400V AC 50 Hz HP 460V AC 60 Hz Price Adder Current Rating (A) kw ➋ 500V AC 50 Hz HP 575V AC 60 Hz Price Adder 480V AC 600V AC a 150-B24JBD➊ a 150-B24JCD➊ b 150-B35JBD➊ b 150-B35JCD➊ c 150-B54JBD➊ c 150-B54JCD➊ d 150-B97JBD d 150-B97JCD e 150-B135JBD e 150-B135JCD f 150-B180JBD f 150-B180JCD g 150-B240JBD g 150-B240JCD B360JBD B360JCD i 150-B500JBD i 150-B500JCD j 150-B650JBD j 150-B650JCD k 150-B720JBD k 150-B720JCD l 150-B850JBD l 150-B850JCD m 150-B1000JBD m 150-B1000JCD ➊ Includes an internal circulating fan instead of a bypass contactor. ➋ Te minimum rating is 0.7 kw for devices wit current ratings of 54 A or less; 4 kw for devices rated A; 7.5 kw for devices 850 A and greater. Options Page 77 Accessories Page 82 Specifications Page 85 Approximate Dimensions Page 89 72

74 Smart Motor Controllers SMC Dialog Plus Product Selection, Continued IP30 (Type 1) Vented Enclosed Combination Controllers wit Fusible Disconnect Includes a 120V control transformer and line and load terminations. Enclosures oter tan tose listed are available; consult Allen-Bradley Sales Office. HP Range Controller Current Rating (A) ➊ Price Adder HP Range Controller Current Rating (A) ➊ Price Adder 208V AC, 60 Hz 240V AC, 60 Hz a 152H-B24AHD-39➋ 1 7-1/2 24 a 152H-B24AAD-40➋ 7-1/2 35 b 152H-B35AHD-40➋ b 152H-B35AAD-41➋ b 152H-B35AHD-41➋ c 152H-B54AAD-42➋ c 152H-B54AHD-42➋ c 152H-B54AAD-43➋ c 152H-B54AHD-43➋ d 152H-B97AAD d 152H-B97AHD d 152H-B97AAD d 152H-B97AHD e 152H-B135AAD e 152H-B135AHD e 152H-B135AAD f 152H-B180AHD f 152H-B180AAD f 152H-B180AHD g 152H-B240AAD g 152H-B240AHD H-B360AAD H-B360AHD H-B360AAD H-B360AHD H-B360AAD i 152H-B500AHD i 152H-B500AAD j 152H-B650AHD j 152H-B650AAD k 152H-B720AHD k 152H-B720AAD l 152H-B850AHD l 152H-B850AAD m 152H-B1000AHD m 152H-B1000AAD-59 HP Range Controller Current Rating (A) ➊ Price Adder HP Range Controller Current Rating (A) ➊ Price Adder 480V AC, 60 Hz 600V AC, 60 Hz a 152H-B24ABD-42➋ a 152H-B24ACD-43➋ b 152H-B35ABD-43➋ b 152H-B35ACD-44➋ b 152H-B35ABD-44➋ b 152H-B35ACD-45➋ c 152H-B54ABD-45➋ c 152H-B54ACD-46➋ c 152H-B54ABD-46➋ c 152H-B54ACD-47➋ d 152H-B97ABD d 152H-B97ACD d 152H-B97ABD d 152H-B97ACD d 152H-B97ABD e 152H-B135ACD e 152H-B135ABD e 152H-B135ACD f 152H-B180ABD f 152H-B180ACD f 152H-B180ABD g 152H-B240ACD g 152H-B240ABD g 152H-B240ACD H-B360ABD H-B360ACD H-B360ABD i 152H-B500ACD i 152H-B500ABD i 152H-B500ACD i 152H-B500ABD i 152H-B500ACD j 152H-B650ABD i 152H-B500ACD j 152H-B650ABD j 152H-B650ACD k 152H-B720ABD k 152H-B720ACD l 152H-B850ABD l 152H-B850ACD m 152H-B1000ABD m 152H-B1000ACD-67 ➊ Te nominal current rating for te combination package may differ from te controller, based on te orsepower. Consult Allen-Bradley Sales Office. ➋ Includes internal circulating fan rater tan enclosure ventilation. 73

75 Smart Motor Controllers SMC Dialog Plus Product Selection, Continued IP54 (Type 12) Enclosed Combination Controllers wit Fusible Disconnect Include a 120V control transformer and line and load terminations. Te 97 to 1000 A controllers include a bypass contactor and a Bulletin 825 converter module. Enclosures oter tan tose listed are available; consult Allen-Bradley Sales Office. HP Range Controller Current Rating (A) ➊ Price Adder HP Range Controller Current Rating (A) ➊ Price Adder 208V AC, 60 Hz 240V AC, 60 Hz a 152H-B24JHD-39➋ 1 7-1/2 24 a 152H-B24JAD-40➋ 7-1/2 35 b 152H-B35JHD-40➋ b 152H-B35JAD-41➋ b 152H-B35JHD-41➋ c 152H-B54JAD-42➋ c 152H-B54JHD-42➋ c 152H-B54JAD-43➋ c 152H-B54JHD-43➋ d 152H-B97JAD d 152H-B97JHD d 152H-B97JAD d 152H-B97JHD e 152H-B135JAD e 152H-B135JHD e 152H-B135JAD f 152H-B180JHD f 152H-B180JAD f 152H-B180JHD g 152H-B240JAD g 152H-B240JHD H-B360JAD H-B360JHD H-B360JAD H-B360JHD H-B360JAD i 152H-B500JHD i 152H-B500JAD j 152H-B650JHD j 152H-B650JAD k 152H-B720JHD k 152H-B720JAD l 152H-B850JHD l 152H-B850JAD m 152H-B1000JHD m 152H-B1000JAD-59 HP Range Controller Current Rating (A) ➊ Price Adder HP Range Controller Current Rating (A) ➊ Price Adder 480V AC, 60 Hz 600V AC, 60 Hz a 152H-B24JBD-42➋ a 152H-B24JCD-43➋ b 152H-B35JBD-43➋ b 152H-B35JCD-44➋ b 152H-B35JBD-44➋ b 152H-B35JCD-45➋ c 152H-B54JBD-45➋ c 152H-B54JCD-46➋ c 152H-B54JBD-46➋ c 152H-B54JCD-47➋ d 152H-B97JBD d 152H-B97JCD d 152H-B97JBD d 152H-B97JCD d 152H-B97JBD e 152H-B135JCD e 152H-B135JBD e 152H-B135JCD f 152H-B180JBD f 152H-B180JCD f 152H-B180JBD g 152H-B240JCD g 152H-B240JBD g 152H-B240JCD H-B360JBD H-B360JCD H-B360JBD i 152H-B500JCD i 152H-B500JBD i 152H-B500JCD i 152H-B500JBD i 152H-B500JCD j 152H-B650JBD i 152H-B500JCD j 152H-B650JBD j 152H-B650JCD k 152H-B720JBD k 152H-B720JCD l 152H-B850JBD l 152H-B850JCD m 152H-B1000JBD m 152H-B1000JCD-67 ➊ Te nominal current rating for te combination package may differ from te controller, based on te orsepower. Consult Allen-Bradley Sales Office. ➋ Supplied witout bypass contactor or converter module. 74

76 Smart Motor Controllers SMC Dialog Plus Product Selection, Continued IP30 (Type 1) Vented Enclosed Combination Controllers wit Circuit Breaker Includes a 120V control transformer and line and load terminations. Enclosures oter tan tose listed are available; consult Allen-Bradley Sales Office. HP Range Controller Current Rating (A) ➊ Price Adder HP Range Controller Current Rating (A) ➊ Price Adder 208V AC, 60 Hz 240V AC, 60 Hz a 153H-B24AHD-39➋ 1 7-1/2 24 a 153H-B24AAD-40➋ 7-1/2 35 b 153H-B35AHD-40➋ b 153H-B35AAD-41➋ b 153H-B35AHD-41➋ c 153H-B54AAD-42➋ c 153H-B54AHD-42➋ c 153H-B54AAD-43➋ c 153H-B54AHD-43➋ d 153H-B97AAD d 153H-B97AHD d 153H-B97AAD d 153H-B97AHD e 153H-B135AAD e 153H-B135AHD e 153H-B135AAD f 153H-B180AHD f 153H-B180AAD f 153H-B180AHD g 153H-B240AAD g 153H-B240AHD H-B360AAD H-B360AHD H-B360AAD H-B360AHD H-B360AAD i 153H-B500AHD i 153H-B500AAD j 153H-B650AHD j 153H-B650AAD k 153H-B720AHD k 153H-B720AAD l 153H-B850AHD l 153H-B850AAD m 153H-B1000AHD m 153H-B1000AAD-59 HP Range Controller Current Rating (A) ➊ Price Adder HP Range Controller Current Rating (A) ➊ Price Adder 480V AC, 60 Hz 600V AC, 60 Hz a 153H-B24ABD-42➋ a 153H-B24ACD-43➋ b 153H-B35ABD-43➋ b 153H-B35ACD-44➋ b 153H-B35ABD-44➋ b 153H-B35ACD-45➋ c 153H-B54ABD-45➋ c 153H-B54ACD-46➋ c 153H-B54ABD-46➋ c 153H-B54ACD d 153H-B97ABD d 153H-B97ACD d 153H-B97ABD d 153H-B97ACD d 153H-B97ABD e 153H-B135ACD e 153H-B135ABD e 153H-B135ACD f 153H-B180ABD f 153H-B180ACD f 153H-B180ABD g 153H-B240ACD g 153H-B240ABD g 153H-B240ACD H-B360ABD H-B360ACD H-B360ABD i 153H-B500ACD i 153H-B500ABD i 153H-B500ACD i 153H-B500ABD i 153H-B500ACD j 153H-B650ABD i 153H-B500ACD j 153H-B650ABD j 153H-B650ACD k 153H-B720ABD k 153H-B720ACD l 153H-B850ABD l 153H-B850ACD m 153H-B1000ABD m 153H-B1000ACD-67 ➊ Te nominal current rating for te combination package may differ from te controller, based on te orsepower. Consult Allen-Bradley Sales Office. ➋ Includes internal circulating fan rater tan enclosure ventilation. 75

77 Smart Motor Controllers SMC Dialog Plus Product Selection, Continued IP54 (Type 12) Enclosed Combination Controllers wit Circuit Breaker Includes a 120V control transformer and line and load terminations. Te A controllers include a bypass contactor and a Bulletin 825 converter module. Enclosures oter tan tose listed are available; consult Allen-Bradley Sales Office. Controller Current Rating (A) ➊ Price Adder HP Range Controller Current Rating (A) ➊ Price Adder SMC Easy Sip program Cat. Nos. are printed in blue. See page 61. HP Range 208V AC, 60 Hz 240V AC, 60 Hz a 153H-B24JHD-39➋ 1 7-1/2 24 a 153H-B24JAD-40➋ 7-1/2 35 b 153H-B35JHD-40➋ b 153H-B35JAD-41➋ b 153H-B35JHD-41➋ c 153H-B54JAD-42➋ c 153H-B54JHD-42➋ c 153H-B54JAD-43➋ c 153H-B54JHD-43➋ d 153H-B97JAD d 153H-B97JHD d 153H-B97JAD d 153H-B97JHD e 153H-B135JAD e 153H-B135JHD e 153H-B135JAD f 153H-B180JHD f 153H-B180JAD f 153H-B180JHD g 153H-B240JAD g 153H-B240JHD H-B360JAD H-B360JHD H-B360JAD H-B360JHD H-B360JAD i 153H-B500JHD i 153H-B500JAD j 153H-B650JHD j 153H-B650JAD k 153H-B720JHD k 153H-B720JAD l 153H-B850JHD l 153H-B850JAD m 153H-B1000JHD m 153H-B1000JAD-59 Controller Current Rating (A) ➊ Price Adder HP Range Controller Current Rating (A) ➊ Price Adder HP Range 480V AC, 60 Hz 600V AC, 60 Hz a 153H-B24JBD-42➋ a 153H-B24JCD-43➋ b 153H-B35JBD-43➋ b 153H-B35JCD-44➋ b 153H-B35JBD-44➋ b 153H-B35JCD-45➋ c 153H-B54JBD-45➋ c 153H-B54JCD-46➋ c 153H-B54JBD-46➋ c 153H-B54JCD-47➋ d 153H-B97JBD d 153H-B97JCD d 153H-B97JBD d 153H-B97JCD d 153H-B97JBD e 153H-B135JCD e 153H-B135JBD e 153H-B135JCD f 153H-B180JBD f 153H-B180JCD f 153H-B180JBD g 153H-B240JCD g 153H-B240JBD g 153H-B240JCD H-B360JBD H-B360JCD H-B360JBD i 153H-B500JCD i 153H-B500JBD i 153H-B500JCD i 153H-B500JBD i 153H-B500JCD j 153H-B650JBD i 153H-B500JCD j 153H-B650JBD j 153H-B650JCD k 153H-B720JBD k 153H-B720JCD l 153H-B850JBD l 153H-B850JCD m 153H-B1000JBD m 153H-B1000JCD-67 ➊ Te nominal current rating for te combination package may differ from te controller, based on te orsepower. Consult Allen-Bradley Sales Office. ➋ Supplied witout bypass contactor or converter module. 76

78 Smart Motor Controllers SMC Dialog Plus Options SMC Easy Sip program Cat. Nos. are printed in blue. See page 61. Soft Stop Option Pump Control Preset Slow Speed SMB Smart Motor Braking Accu-Stop Slow Speed wit Braking Protective Modules Description Provides a ramp down time of 0 60 seconds for applications wic require an extended coast-to-rest. Provides smoot motor acceleration and deceleration, reducing surges caused by te starting and stopping of centrifugal pumps. Starting time is adjustable from 0 30 seconds, and stopping time is adjustable from seconds. Provides preset slow speeds for positioning or alignment applications. Preset speeds can be selected at eiter 7% or 15% of rated motor speed, wit adjustable slow speed current from 0 450% of full load motor current. Provides a microprocessor-based braking system tat applies tree-pase braking current to a standard squirrel cage induction motor. Te strengt of te braking current is adjustable from 0 400% of te motor s full load current rating. Provides stopping control for general positioning or to minimize jogging to stop. A tree-pase braking current is applied to te motor (adjustable from 0 400% of full load current) until it reaces a preset slow speed (eiter 7% or 15% of rated motor speed). Te motor is eld at tis speed until a stop command is given. Braking torque is ten applied until te motor reaces zero speed. Slow speed current is adjustable from 0 450% of full load current. Provides a preset slow speed for positioning or alignment applications. Preset speeds can be selected at eiter 7% or 15% of rated motor speed, wit adjustable slow speed current from 0 450% of full load current. Provides a microprocessor based braking system tat applies tree-pase braking current to a standard squirrel cage induction motor. Te strengt of te braking current is adjustable from 0 400% of full load motor current. Price Adder A, 480V Line Side Protective Module a c A, 480V Line Side Protective Module d A, 600V Line Side Protective Module a c A, 600V Line Side Protective Module d A, 480V Load Side Protective Module a c A, 480V Load Side Protective Module d A, 600V Load Side Protective Module a c A, 600V Load Side Protective Module d A, 480V Bot Line and Load Side Protective Modules a c A, 480V Bot Line and Load Side Protective Modules d A, 600V Bot Line and Load Side Protective Modules a c A, 600V Bot Line and Load Side Protective Modules d ➊ Add te designated letter to te end of te For example, to add te Pump Control option: 150-B24NBDB or 152H-B180JBDB-51. a m a m a m a b c d e f g i j k l m a b c d e f g i j k l m a b c d e f g i j k l m Modification A ➊ B ➊ C ➊ D ➊ E ➊ F ➊ -8L -8M -8B Product Selection Page 69 77

79 Smart Motor Controllers SMC Dialog Plus Enclosed Options SMC Easy Sip program Cat. Nos. are printed in blue. See page 61. Option Pus Buttons Selector Switc Pilot Ligts Control Circuit Transformer SCR Fusing Door-Mounted Human Interface Module Communication Module Isolation Contactor Description Price Adder Modification Start-Stop Pus Button -1 Start-Stop Pus Button wit H-O-A Selector Switc -1F Soft Stop Pus Button ➊ -1XA Pump Stop Pus Button ➊ -1XB Slow Speed Pus Button ➊ a m -1XC BrakePusButton➊ -1XD Accu-Stop/Slow Speed Pus Button ➊ -1XE Emergency Stop -1E Fault Reset -FR Hand-Off-Auto Selector Switc -3 SMC-Off-Bypass Selector Switc a m -3B Forward-Off-Reverse Selector Switc -3R Transformer Pilot Ligts (Red Lens Easy Sip Program) Pus-to-Test Pilot Ligts Control Circuit Transformer (fused primary and secondary) Additional 100 VA Control Circuit Transformer (fused primary and secondary) Fast acting current limiting SCR fusing for 24 A unit Fast acting current limiting SCR fusing for 35 A unit Fast acting current limiting SCR fusing for 54 A unit Fast acting current limiting SCR fusing for A units Fast acting current limiting SCR fusing for 180 A unit Fast acting current limiting SCR fusing for 240 A unit Fast acting current limiting SCR fusing for 360 A unit Fast acting current limiting SCR fusing for 500 A unit Fast acting current limiting SCR fusing for A units Fast acting current limiting SCR fusing for 850 A unit Fast acting current limiting SCR fusing for 1000 A unit Programmer Only (Type 1) Programmer Only (Type 4/12) Digital Control Panel (Type 1) Digital Control Panel (Type 4/12) Remote I/O RS- 232/422/485 DH485 DeviceNet Network Enanced Devicenet Control Net Isolation Contactor a m a m a b c d e f g i j k l m a m a m a d e f g i j k l m -4_ ➋ -5_ ➋ -6P -6PX -SCR -HAP -HJP -HA2 -HJ2 -GD1 -GD2 -GD2 -GK5 -GU5 -CN1 ➌ ➊ Option pusbuttons are available only wen te corresponding option module is selected. For example: 150-B24JBDA-1XA. ➋ Specify pilot ligt lens color. Options: Amber, Blue, Clear, Green, Red, and Wite. For example, -4R for a red lens. ➌ To order a non-combination or combination enclosed controller wit an isolation contactor, add te letter B to te bulletin prefix. For example, 150B-B180JBD. See pages Bulletin 100 contactor is used troug V. Enclosure dimensions are subject to cange. Consult Allen-Bradley Sales Office. 78

80 Smart Motor Controllers SMC Dialog Plus Enclosed Options, Continued Option Reversing Contactor NEMA Bypass Contactor ➋ NEMA Isolation Contactor ➋ Power Factor Correction Capacitors ➌ Reversing Contactor NEMA Bypass for A unit NEMA Bypass for A unit NEMA Bypass for 240 A unit NEMA Bypass for 360 A unit NEMA Bypass for 500 A unit NEMA Bypass for 650 A unit NEMA Bypass for A unit NEMA Bypass for A unit NEMA Bypass for 240 A unit NEMA Bypass for 360 A unit NEMA Bypass for 500 A unit NEMA Bypass for 650 A unit 2kVAR 2.5 kvar 3kVAR 4kVAR 5kVAR 6kVAR 7kVAR 7.5 kvar 8kVAR 9kVAR 10 kvar 11 kvar 12.5 kvar 14 kvar 15 kvar 16 kvar 17.5 kvar 18 kvar 20 kvar 22.5 kvar 25 kvar 27.5 kvar 30 kvar 32.5 kvar 35 kvar 37.5 kvar 40 kvar 42.5 kvar 45 kvar 47.5 kvar 50 kvar Description Price Adder a...d e...f g i j k...l m a d e f g i j a d e f g i j Modification ➊ -NB -NI -PFCC ➍ ➊ To order a non-combination or combination enclosed controller wit a reversing contactor, add a R to te bulletin prefix. For example: 152R-B240JBD-54. See pages Bulletin 104 contactor is used troug V. Enclosure dimensions are subject to cange. Consult factory for dimensions ➋ 720, 850, 1000 A units currently use a NEMA contactor ➌ Power Factor Correction Capacitor to include Power Capacitors wit 3-pase Class J Time-Delay Fusing and appropriately-sized contactor. ➍ To order Power Factor Correction Capacitors indicate kvar Rating. For example: -PFCC30kVAR. 79

81 Smart Motor Controllers SMC Dialog Plus Enclosed Options, Continued Option Description Price Adder Modification a...d e...f Power Factor g Correction Power Factor Correction Capacitor Contactor -PFCCC Contactor ➊ i j Converter Bulletin 825 Converter Module and -NFS a...m -825 Tree-pole termal overload for A units a...b Tree-pole termal overload for 54 A units c Tree-pole termal overload for A units d...e Overload Relay Tree-pole termal overload for A units f...g -OL ➋ Tree-pole termal overload for A units...i Tree-pole termal overload for A units j...l Tree-pole termal overload for 1000 A units m Control Relays On-Delay -89FOD a Off-Delay -89FOFD Bulletin 700CF 4-pole relay 2 N.O. and 2 N.C. a m -89F22 Unwired Bulletin 700CF 4-pole relay 3 N.O. and 1 N.C. a m -89F31 Control Relays Bulletin 700CF 4-pole relay 4 N.O. a m -89F40 N.O. auxiliary contacts for A units a g N.O. auxiliary contacts for A units m -90 Auxiliary Contacts N.C. auxiliary contacts for A units a g N.C. auxiliary contacts for A units m N.O. 1 N.C. auxiliary contacts for A units a g N.O. 1 N.C. auxiliary contacts for A units m Disconnect Auxiliary N.O. disconnect auxiliary mounted on operating mecanism -98 a m N.C. disconnect auxiliary mounted on operating mecanism -99 Circuit Breaker Disconnect Internal N.O. circuit breaker auxiliary -98X a m Auxiliary Internal N.C. circuit breaker auxiliary -99X Circuit Breaker Sunt Trip for A units a c Circuit Breaker Sunt Trip for A units d e Circuit Breaker Sunt Trip for A units f g Sunt Trip Circuit Breaker Sunt Trip for A units i -754 Circuit Breaker Sunt Trip for A units j l Circuit Breaker Sunt Trip for 1000 A unit m Additional Load Circuit Breakers Hig Interrupting Circuit Breaker Additional load circuit breakers to be installed in panel. Customer is to stipulate size and quantity. Hig Interrupting Circuit Breaker for A units Hig Interrupting Circuit Breaker for A units Hig Interrupting Circuit Breaker for 240 A unit Hig Interrupting Circuit Breaker for 360 A unit Hig Interrupting Circuit Breaker for 500 A unit Hig Interrupting Circuit Breaker for A units Hig Interrupting Circuit Breaker for A units ➊ Only te contactor will be provided. for motor orsepower above 500 consult factory for sizing and pricing ➋ To be used wit SMC-Off-Bypass circuit to provide overload protection during bypass operation. Selector Switc Option of -3B will be required. For example: 153H-B240JBD-54-3B-OL. a m a...c d...f g i j...k l...m -ALCB -HICB Product Selection Page 69 80

82 Smart Motor Controllers SMC Dialog Plus Enclosed Options, Continued Price Adder Option Description Modification Line Voltage Monitor Bulletin 813S Line Voltage Monitor a...m -813S Termistor Protection Bulletin 817 Termistor Protection Relay a...m -817 Relay Smart Motor Manager Bulletin 825 Smart Motor Manager and Bulletin 825 Converter Module a...m -SMM IQ1000 Protective Relay Cutler-Hammer IQ1000 Protective Relay a...m -IQ1000 Multilin 269 Plus GE Multilin 269 Plus Protective Relay a...m -269PLUS Transducer Output 4 20 ma output signal proportional to 0 100% motor FLC a...m -TO Ground Fault Protection Bulletin 1409 Arcing Ground Fault Relay and Sensor for applications up to 400 HP a...i -GFP Bulletin 1410 Motor Winding Heater for applications up to 600 HP a...e f g Motor Winding Heater ➊ -MWH i j k Ligtning Arrestor Ligtning Surge Protection a...m -LA Strip Heater Cabinet Strip Heater wit Termostat a...m -SH Service Entrance Label Service Entrance Label a...j k l -SEL U.L. Label U.L. Label a...m -UL Unwired Terminal Blocks Panel Mounted unwired terminal blocks -TB6 a...m 6 or 12 position -TB12 Panel Mount ➋ Components mounted on enclosure mounting plate only a...m -PM Specified Panel Customer is to stipulate panel dimensions a...m Dimensions ➋ -SPD Enclosure Color Customer is to stipulate paint color for enclosure a...m (Custom Paint) ➋ -EC Enclosure Sock Sip Board MIL-S-901D a...m Mounts ➋ -SM Enclosure Type NEMA 3R ➌ Enclosure Type NEMA 3R ➌ Enclosure Type NEMA 4X Stainless Steel ➍ Enclosure Type NEMA 4X Stainless Steel ➍ EnclosureTypeNEMA3RNon-Combination Enclosure Type NEMA 3R Combination Enclosure Type NEMA 4X Stainless Steel Non-Combination Enclosure Type NEMA 4X Stainless Steel Combination Air Conditioning ➋ AC Unit mounted on enclosure a...m -AC Wiring Diagrams AutoCad Drawing of panel wiring a...m -WD Print Approval ➎ Customer Requested Print Approval Drawings a...m -PA Window Kit Standard (3 H x5 W) (76.2 mm H x 127 mm W) Hinged (10 H x10 W) (254 mm H x 254 mm W) ➊ Requires an isolation contactor on te output of te SMC. ➋ Pricing to be determined upon request. ➌ To order a non-combination or combination enclosed controller wit a NEMA 3R enclosure, add an H to te enclosure type prefix. Example: 152H-B240HBD-54. See pages Enclosure dimensions are subject to cange. Consult factory for dimensions. Enclosure price adder is to be added to NEMA 12 non-combination or combination price. ➍ To order a non-combination or combination enclosed controller wit a NEMA 4X stainless steel enclosure, add an S to te enclosure type prefix. Example: Cat. No 152H-B240SBD-54. See pages Enclosure dimensions are subject to cange. Consult factory for dimensions. Enclosure price adder is to be added to te NEMA 12 non-combination or combination price. ➎ Order to be released to manufacturing upon return of signed print approval drawings. ➏ Consult factory for pricing. a c d e f i m a c d e f i m a d e f g i a c d e f i m a m ➏ ➏ ➏ ➏ -WK1 -WK2 81

83 Smart Motor Controllers SMC Dialog Plus Accessories Field-Installed Protective Modules ➊➋ Current Rating (A) Description Price Adder V Protective Module a...c Field Modification 150-N84 600V Protective Module 150-N86 480V Protective Module 600V Protective Module d N84L 150-N86L Terminal Lug Kits ( A) Current Rating (A) Conductor Range Total No. of Terminal Lugs Possible Eac Side Line Side Load Side Pkg. Qty #6-4/0 AWG LF #4-500MCM AWG LG (2) 1/0-500MCM AWG LJ1 IEC Terminal Covers Description IEC line or load terminal covers for A devices (includes line and load termination covers) IEC line and load terminal covers for A devices (includes line and load termination covers) Field Modification 150-NT1 150-NT2 ➊ Te same protective module mounts on te line or load side of te SMC Dialog Plus Controller. For applications requiring bot line and load side protection, two protective modules must be ordered. ➋ Surgeprotectionisprovidedasstandardon Aunits Product Selection Page 69 82

84 1201-HAP Smart Motor Controllers SMC Dialog Plus Description Human Interface Modules ➌ Accessories Field-Installed, Continued Door Mount Bezel Kit IP30 (Type 1) 1201-DMA Programmer Only IP30 (Type 1) ➋ IP65 (Type 4/12) wit Bezel 1201-HAP 1201-HJP Analog Control Panel ➊ IP30 (Type 1) ➋ 1201-HA HA1 Digital Control Panel ➊ IP30 (Type 1) ➋ 1201-HA HA2 Communication Cable 1202-C10 IP65 (Type 4/12) wit Bezel 1201-HJ2 Description Use Wit IP30 (Type 1) 1202-C03 1/3 Meter Communication Cables Male-Male 1Meter 3Meters 9Meters Human Interface Module and Communications Modules 1202-C C C90 Single Point Remote I/O RS232/RS422/RS485/DF GD GD2 Communication Module 1203-GD1 Communication Modules ➌ DH485 ControlNet DeviceNet Network SMC Dialog Plus 1203-GD CN GK5 Enanced DeviceNet 1203-GU5 DriveTools Programming Software ➌➍ Personal Computer 1300-DTLS 1203-FM1 Cat No SM1 Communication Option Kits Flex I/O SCANport Module ➌➎ Flex I/O Terminal Base Flex I/O Module SLC Communication Module ➌ SMC Dialog Plus 1203-FB FM1➏ 1203-SM1 ➊ Start, Stop and Jog buttons are te only active controls wen used wit te SMC Dialog Plus Controller. ➋ Requires Type 1 Door Mount Bezel Kit. ➌ Separately powered 120/240V AC. ➍ Requires te use of a 1203-GD2 communication module. ➎ Eac Flex I/O SCANport Module requires (1) 1203-FB1 and (1) 1203-FM1. ➏ Requires a Communication Option Cable (1202-C03/C10/C30/C90) to be functional. Tese units are not acceptable for NEMA Type 4 door mounting or UL Type 4X outdoor only. 83

85 Smart Motor Controllers SMC Dialog Plus Accessories Field-Installed, Continued Converter Modules ➊ Description 825-MCM180 Motor Full Load Current Range (A) MCM MCM MCM MCM630 Description Fanning Strip for Bulletin 825 Converter Modules 150-NFS 150-NFS Optional Bus Bars for 825-MCM180 Features Terminals: M8 1/8 x 5/8 x 4-1/64 in. (4 x 16 x 102 mm) Weigt: 230 g 825-MVM ➊ Must be used wit fanning strip 150-NFS. Product Selection Page 69 84