5-axis universal machining centres DMU 40 evo DMU 60 evo DMU 80 evo DMU evo series

Transcription

1 DMU 40 evo DMU 60 evo DMU 80 evo 5-axis universal machining centres DMU evo series

2 Applications and Parts Machine and Technology Control Technology Technical Data DMU evo series 5-axis technology as standard, high machining performance and precision. The DMU 40 / 60 / 80 evo combine the flexibility of modern universal milling machines and the performance of vertical machining centres. Highlights such as the innovative machine concept, the optional linear drives in the X- and Y-axes and the tried-and-tested swivelling rotary table are features which give these machines maximised productivity and flexibility. The NC swivelling rotary table with its wide swivel range allows 5-axis simultaneous interpolation for machining optimal surfaces and expands the possible applications of these machines in all fields, both in the complete machining of individual parts and in series production. Be it mechanical engineering, tool and mould making, medical, automotive or aerospace technology, wherever precision and flexibility are as important as time and cost savings, the machines in the DMU evo range have the most efficient technology for optimised production : Hub, power engineering 2: Knee joint, medical technology

3 : Face mill, tool making 4: Titanium valve block, aerospace 5: Steering knuckle support, automotive 6: Tyre mould, mould making 03 Hydraulic component, formula 1: The major advantage of the DMU evo linear lies in complete machining of workpieces in up to two operations, using simultaneous 5-axis cycles.

4 Applications and Parts Machine and Technology êêuniversal Milling Machines Control Technology Technical Data DMU evo series The full DMU evo range from sizes 40 to 80. The new DMU 40 / 60 / 80 evo are world-class successors to the proven and successful DMU evo generation. They are fully redesigned as gantry machines, which significantlyincreases rigidity and precision. Unlike the classic gantry design, the 'optimised gantry' provides improved accessibility, even from the side, as well as longer travels and a larger working area in a smaller footprint. The tried and tested swivelling rotary table concept was retained but the table load, dynamics and swivel range have been significantly increased. DMU 40 / 60 / 80 evo machines with ball screws provide cost-effective entry into 5-axis machining. A dynamic package featuring linear drives in the X- and Y-axes is available for the highest productivity. Options such as integrated turn-mill technology and a pallet changer make this range a universal manufacturing tool. 04

5 1: Dynamic package with linear drives in the X- and Y-axes and 80 m/min rapid traverse in all axes 2: Simultaneous 5-axis machining with a powerful 20,000 rpm spindle 1

6 Highlights DMU 40 / 60 / 80 evo + + The revolutionary machine concept ensures unmatched rigidity and precision, impressive accessibility and a spacious working area in a compact footprint + + Highly dynamic swivelling rotary table for simultaneous 5-axis machining with a 5 to 110 swivel range and a high load capacity of up to 600 kg + + Two drive configurations: Entry-level machine with ball screw and 50 m/min rapid traverse, dynamic variation with two linear drives and 80 m/min rapid traverse + + Short approach and positioning times thanks to high accelerations up to 10 m/s² + + High-quality standard features: Tool magazine with 30 pockets, spindle rated at 20,000 rpm, NC swivelling rotary table, direct measuring systems + + Optional space-saving pallet changer for greater productivity + + Optional turn-mill technology integration + + CELOS with 21.5" multi-touch screen and SIEMENS 840D solutionline control 2

7 Simultaneous 5-axis machining The highly dynamic rotary table with a swivel range from 5 to 110 allows 5-axis machining of complex workpieces weighing up to 600 kg.

8 Applications and Parts Machine and Technology êêgantry Design Control Technology Technical Data DMU evo series Revolutionary working area concept due to the optimised gantry design. The construction of the machine with minimal axis overhangs provides unparalleled stability and rigidity across the entire working area and delivers impressive long-term precision. The structure of the Y-axis slideway and the round enclosure offer easy access to the working area, which can be accessed from the front even when the machine is connected to handling systems. The favourable ergonomics of the machine are exemplified by the short working depth from the front and the optimal loading height. A tool magazine positioned on the left and the chain-type carrier design ensure a similar set-up configuration for all sizes of magazine.

9 1 Guideways and drives outside and above the working area 2 Linear drives in the X- and Y-axes 3 Magazine for up to 210 tools 4 NC swivelling rotary table also available with a pallet changer or as a torque table 09 Optimised gantry design + + Compact footprint and improved accessibility compared to a conventional gantry design + + Easy operation: tool magazine, machine and handling system accessible from the front + + Spacious working area and load capacity up to 600 kg + + Easy loading by crane from above

10 Applications and Parts Machine and Technology êêinnovations Control Technology Technical Data 2 1 1: Tool magazine loading during machining 2: Double gripper for quick and reliable tool transfer 3: Optional internal coolant supply 4: 20,000 rpm spindle for dynamic machining DMU evo series: The innovative machine concept of the evo range provides, in addition to optimal access and outstanding dynamics, exceptional machining performance and power reserve.

11 DMU evo series Technological advance through innovation high-tech down to the smallest detail. Perfectly coordinated high-tech features in a compact design guarantee high precision and efficiency. For example, the tool changer with double gripper offers impressive speed and a 5-second chip-to-chip time, while the versatile magazine options provide flexibility for housing 30, 60, 120 or even 210 tools. The wear-free linear drives in the X- and Y-axes of the dynamic variant boast unparalleled precision and 80 m/min rapid traverse. In addition to the standard 20,000 rpm speedmaster motor spindle, 15,000, 24,000 and 40,000 rpm spindles provide tailored solutions for all requirements. An internal coolant supply of up to 80 bar and minimum quantity lubrication are additional options and guarantee optimal results with excellent surface quality. Whether as a basic or customised machine, the DMU evo range can broaden your machining horizons. 11 5: Ball screw with 50 m/min rapid traverse and direct measurement system as standard 6: Dynamic version with 80 m/min rapid traverse and a linear motor with direct measurement system for exceptional precision 5 6

12 Applications and Parts Machine and Technology êêtables Control Technology Technical Data Fast and strong for exacting requirements. Knee joint, medical technology High speeds of up to 80 rpm in the B-axis and 150 rpm in the C-axis, together with a machining angle up to 20 degrees, guarantee efficient complete machining of single parts right up to series production. 12

13 1: Turn-mill table with Direct Drive technology 1 DMU evo series Table options for all applications. Swivel range to 20 degrees. Top options at the best price-performance ratio. The DMU 40 / 60 / 80 evo meet these requirements perfectly. Non-productive times are reduced and productivity is increased thanks to rapid traverse up to 60 rpm in the B-axis and the C-axis as standard. The enormous swivel range of the B-axis generates a machining angle of up to 20 degrees and significantly increases the possibility of full 5-axis machining. In addition to the NC swivelling rotary table, torque tables rated at 80 rpm in the B-axis and 150 rpm in the C-axis are available, as well as a mill / turn table rated at up to 1,200 rpm which maximises the range of components the machine can produce : NC swivel rotary table: large swivel range makes any complete machining job possible 4 5

14 Applications and Parts Machine and Technology êêpallet Changer Control Technology Technical Data DMU evo series Maximum productivity: 5-axis machining with a space-saving pallet changer. The new evo range can be equipped with a pallet changer for greater productivity. Off-line set-up during machining and short pallet-changing times reduce downtime and guarantee efficient machining. The benefits of the optimised gantry design speak for themselves. The pallet changer only slightly increases the overall footprint whilst maintaining good accessibility to the working area. 14 DMU 60 evo with pallet changer: Stable, compact machine with a small footprint. Optimal for flexible, precise and efficient production.

15 : Quick pallet change Highlights + + Quick pallet changer to reduce non-productive times + + Compact design, small footprint + + Good accessibility to the set-up station and working areas 15

16 Applications and Parts Machine and Technology Control Technology êêcelos Technical Data Simplified machine operation. Seamless integration of machine and company. Like on a smartphone, the operator has direct access to all available applications through the APP MENU. 16 ERGOline Control with 21.5" multi-touchscreen and SIEMENS control. Simple User-friendly machine operation for all new high-tech machines from DMG MORI. Consistent Consistent administration, docu mentation and visualisation of order, process and machine data. Compatible Compatible with PPS and ERP systems. Can be networked with CAD / CAM products. Open to trendsetting CELOS APP extensions. SMARTkey Customised user authorisation. Individually adapted access privileges to the control system and the machine.

17 DMU evo series From the idea to the finished product. CELOS features a standard user interface for all new high-tech machines from DMG MORI. CELOS APPs facilitate the consistent management, documentation and visualisation of order, process and machine data on a unique 21.5" multi-touch screen. They also simplify, standardise and automate operation of the machine. 16 standard APPs help the operator prepare, optimise and systematically execute production jobs. JOB MANAGER Systematic planning, administration and preparation of work orders. + + Machine related creation and configuration of new work orders + + Structured storage of all production related data and documents + + Easy visualisation of orders, including NC program, equipment, etc. JOB ASSISTANT Define and process jobs. CELOS APPs 3 examples: Menu guided set-up of the machine and conversational processing of production orders + + Reliable error prevention thanks to windowsbased guidance with a mandatory acknowledgement function TOOL HANDLING Shorter set-up times by assessing the suitability of the tooling in the magazine for subsequent orders. + + Display of all tools required for a job, including automatic generation of a loading list + + Generation of an unloading list through automatic detection of all tools not required for subsequent jobs

18 Applications and Parts Machine and Technology Control Technology êêergoline Control Technical Data Exclusive, optionally available DMG MORI technology cycles. STANDARD MPC Machine Protection Control Machine protection with an emergency shut-off function Vibration sensors on the milling spindle Emergency shut-off function with teach function Process monitoring by means of a bar graph display ATC Application Tuning Cycle Process optimisation at the touch of a button Process-oriented feed drive tuning Faster machining and maximum component quality, irrespective of workpiece weight 3D quickset Quick and easy for high precision Toolkit for checking and correcting the kinematic precision of 4- and 5-axis machine configurations All head variants and all table axes 18 Milling spindle bearing diagnostics CELOS with 21.5" screen: The control system features 3D simulation, large memory capacities, extremely powerful processors and a simple user interface.

19 SIEMENS 840D solutionline + + New SINUMERIK Operate user interface + + 3D simulation + + Quick network connection GB user memory + + Fast editing of large programs + + Simple, graphically supported set-up + + Comprehensive tool management " monitor Advantages + + The simplest interactive programming + + Programming without additional documentation + + Wide range of cycles + + Reliability through pre-production simulations + + Efficient tool handling HEIDENHAIN TNC Conversational or DIN-ISO programming + + 3D simulation + + Graphical programming + + Coordinates transformation + + Rapid creation of cutting cycles with on-screen programming + + Comprehensive cycles Advantages + + Familiar and proven HEIDENHAIN programming interface + + For the fastest programming + + Graphic programming support + + Convenient to use thanks to the comprehensive selection of cycles 19 ERGOline Control High-end CNCs for reliable machining and maximum precision. Intelligent control systems are indispensable when it comes to converting engineering ideas into maximum machining efficiency, at the same time ensuring the highest precision and optimal user-friendliness. DECKEL MAHO looks to the global market leaders SIEMENS and HEIDENHAIN for these qualities and supplements their technology with its own software solutions such as DMG MORI Virtual Machine and the DMG MORI Process Chain.

20 Applications and Parts Machine and Technology Control Technology Technical Data êê Floor Plans DMU evo series Floor Plans DMU 40 evo DMU 60 evo Front view Front view DMU 40 evo DMU 60 evo Plan view Plan view DMU 40 evo DMU 60 evo with pallet changer with pallet changer

21 342 DMU 80 evo Front view DMU 80 evo Plan view DMU 80 evo with pallet changer ca ca ca max.

22 Applications and Parts Machine and Technology Control Technology Technical Data êêpower Charts DMU evo series Torque / Power Charts rpm speedmaster (Standard) Torque (Nm) Power (kw) kw 40% Nm 40% 86 Nm 100% 25 kw 100% ,100 2, Speed (rpm) 20 1,250 2,500 5,000 10,000 20,000 5, rpm* speedmaster rpm* (only in conjunction with FD technology) 22 Torque (Nm) Nm 40% 130 Nm 100% 46 kw 40% 30 kw 100% 2,200 2,800 4,300 7,760 9,830 Power (kw) Torque (Nm) 1, Nm 40% 87 Nm 100% 35 kw 40% 25 kw 100% Power (kw) Speed (rpm) 20 1,250 2,500 5,000 10,000 15,000 Speed (rpm) ,000 2,500 6,300 15,000 18, rpm* rpm* Torque (Nm) kw 40% 16 kw 100% Power (kw) Torque (Nm) Nm 40% 12 kw 40% 10 kw 100% Power (kw) Nm 40% 67 Nm 100% 16,000 20, Nm 100% ,300 5, Speed (rpm) ,000 2,500 6,300 12,000 18,000 24,000 Speed (rpm) ,000 2,500 6,300 15,000 40,000 * Optional

23 Energy efficiency with DMG MORI machines Save up to 30 % energy As a co-founder of the Blue Competence Initiative, sustainable manufacturing technology and resource-saving machine tool designs have already become the standard at DMG MORI. Thanks to intelligent technology, the energy consumption of our machines has fallen on average by 20 % over the entire life cycle. 23 Intelligent control technology: + + DMG AUTOshutdown: Intelligent standby controls to avoid unnecessary energy consumption when idle + + DMG GREENmode: Faster processing and greater energy savings through intelligent feed regulation + + Simulation with DMG MORI Virtual Machine: Quick setup and reduced downtime with pre-production simulation Intelligent electronics and drive technology: Unique flexibility + + Optimal drive design + + Regulated motors + + Regenerative drives Optimised mechanics: + + Reduced moving masses and optimal weight counterbalancing + + Minimised friction The revolutionary working area concept of the new evo range with optimised gantry design provides maximum flexibility and efficiency during 5-axis simultaneous machining of workpieces weighing up to 600 kg.

24 Applications and Parts Machine and Technology Control Technology Technical Data êêoptions DMU evo series Technical Data 24 DMU 40 evo Working area X- / Y- / Z-axes mm 400 / 400 / 375 Distance from spindle nose to table mm Main drive Motor spindle SK40 / HSK-A63* rpm 20,000 Drive power (40 / 100 % DC) kw 35 / 25 Torque (40 / 100 % DC) Nm 130 / 86 Motor spindle SK40* / HSK-A63* rpm 15,000 Drive power (40 / 100 % DC) kw 46 / 30 Torque (40 / 100 % DC) Nm 200 / 130 Motor spindle SK40* / HSK-A63 rpm 18,000 Drive power (40 / 100 % DC) kw 35 / 25 Torque (40 / 100 % DC) Nm 130 / 87 Motor spindle HSK-A63* rpm 24,000 Drive power (40 / 100 % DC) kw 24 / 16 Torque (40 / 100 % DC) Nm 100 / 67 Motor spindle HSK-E50* rpm 40,000 Drive power (40 / 100 % DC) kw 12 / 10 Torque (40 / 100 % DC) Nm 7.6 / 6.4 Feed drives Standard X / Y / Z configuration m/min 50 Dynamic X / Y / Z* configuration m/min 80 NC swivelling rotary table Clamping area mm mm Table load kg 250 B-axis swivel range degrees 5 / +110 C-axis rotation degrees 360 B- / C-axis speed rpm 60 / 60 B- / C-axis speed on torque table rpm 80 / 150 Turn-mill table speed rpm 1,200 Tool magazine pockets 30 (60, 120, 210) Dimensions Footprint (without an electric cabinet cooler) mm mm 2,050 2,815 Height mm 2,530 Controls CELOS with 21,5" multi-touch-screen SIEMENS 840D solutionline ERGOline Control with 19" monitor SIEMENS 840D solutionline ERGOline Control with 19" monitor HEIDENHAIN TNC 640 * Optional ** with mill-turn option only Options DMU 40 evo DMU 60 evo DMU 80 evo Tool magazine with 60 / 120 / 210 pockets Internal coolant supply, 40 bar Internal coolant supply, 40 / 80 bar switchable Oil mist and emulsion separator Pallet changer (pallets with hole matrix) Mill-turn table (star grooves and 18,000 rpm -rated spindle)

25 DMU 60 evo DMU 80 evo 600 / 500 / / 650 / ,000 20, / / / / 86 15,000 15, / / / / ,000 18, / / / / 87 24,000 24, / / / / 67 40,000 40, / / / / / / / / / / 150 1, (60, 120, 210) 30 (60, 120, 210) 2,230 2,960 2,440 3,350 2,865 3,050 DMU 40 evo DMU 60 evo DMU 80 evo Infra-red measuring sensor Laser measurement of tools Minimum quantity lubrication Air blast through the spindle Hydraulic workpiece clamping

26 Always close by! Headquarters Europe Germany: DMG MORI Deutschland Riedwiesenstraße 19 D Leonberg Tel.: +49 (0) / Fax: +49 (0) / Service Hotline: +49 (0) Europe: DMG MORI Europe Sulzer-Allee 70 CH-8404 Winterthur Tel.: +41 (0) 58 / Fax: +41 (0) 58 / Service Hotline: +41 (0) Asia: DMG MORI Japan Shiomi Koto-ku, Tokyo JP , Japan Tel.: Fax: America: DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL Tel.: +1 (847) Fax: +1 (847) DMG MORI Austria Oberes Ried 11 A-6833 Klaus Tel.: +43 (0) / Fax: +43 (0) / Service Hotline: +43 (0) / _ Stockerau Josef-Jessernigg-Straße 16 A-2000 Stockerau Tel.: +43 (0) / Fax: +43 (0) / DMG MORI Benelux _ Netherlands Wageningselaan 48 NL-3903 LA Veenendaal Tel.: +31 (0) Fax: +31 (0) Service Hotline: +31 (0) _ Belgium Hermesstraat 4B B-1930 Zaventem Tel.: +32 (0) 2 / Fax: +32 (0) 2 / Service Hotline: +32 (0) 2 / DMG MORI Czech Kaštanová 8 CZ Brno Tel.: Fax: Service Hotline: _ Planá Chýnovská 535 CZ Planá nad Lužnicí Tel.: Fax: _ Slovakia Brnianska 2 SK Trenčín Tel.: DMG MORI France Parc du Moulin 1 Rue du Noyer B.P Roissy-en-France F Roissy CDG Cedex Tel.: +33 (0) 1 / Fax: +33 (0) 1 / Service Hotline: +33 (0) _ Lyon Parc des Lumières 1205 Rue Nicéphore Niepce F Saint-Priest Tel.: +33 (0) 4 / Fax: +33 (0) 4 / _ Toulouse Futuropolis Bat. 2 2 Rue Maryse Hilsz F Toulouse Tel.: +33 (0) 5 / Fax: +33 (0) 5 / _ Haute-Savoie Espace Scionzier 520 avenue des Lacs F Scionzier Tel.: +33 (0) 4 / Fax: +33 (0) 4 / DMG MORI Hungary Vegyész u B. Building H-1116 Budapest Tel.: Fax: Service Hotline: DMG MORI Ibérica Pol. Ind. Els Pinetons Avda. Torre Mateu 2 8 Nave 1 E Ripollet Barcelona Tel.: Fax: Service Hotline: _ Madrid C / Alcañiz 23 E Madrid Tel.: Fax: _ San Sebastián Edificio Igaraburu Pokopandegi 11, Oficina 014 E San Sebastián Tel.: Fax: Service Hotline: DMG MORI Italia Via G. Donizetti 138 I Brembate di Sopra (BG) Tel.: Fax: Service Hotline: _ Milano Via Riccardo Lombardi 10 I Milano (MI) Tel.: Fax: _ Padova Via E. Fermi 7 I Veggiano (PD) Tel.: Fax: DMG MORI Middle East Jebel Ali Free Zone JAFZA Towers Lob 18, Office 2403, P.O. Box Dubai, U.A.E. Tel.: Fax: DMG MORI Polska ul. Fabryczna 7 PL Pleszew Tel.: +48 (0) 62 / Fax: +48 (0) 62 / Service Hotline: +48 (0) 62 / DMG MORI Romania DN 65B, KM RO Pitesti Tel.: Fax: DMG MORI Russia ul. Novohohlovskaya 23 / 1 RU Moscow Tel.: Fax: Service Hotline: _ Jekaterinburg ul. Sofi Kowalewskoj 4, litera Z RUS Jekaterinburg Tel.: Fax: _ St. Petersburg pr. Obuhovskoy Oborony 271, litera A RUS St. Petersburg Tel.: Fax: DMG MORI Scandinavia _ DMG MORI Finland & Baltics Jasperintie 310 FI Pirkkala Tel.: Service Hotline: _ DMG MORI Sweden E A Rosengrens gata 5 SE Västra Frölunda Tel.: +46 (0) Fax: +46 (0) Service Hotline: +46 (0) _ DMG MORI Denmark Robert Jacobsens Vej 60, 2.tv DK-2300 København S Tel.: Fax: Service Hotline: _ Norway Bergsli Metallmaskiner AS Bedriftsveien 64 NO-3735 Skien Tel.: Fax: DMG MORI Schweiz Sulzer-Allee 70 CH-8404 Winterthur Tel.: +41 (0) 58 / Fax: +41 (0) 58 / Service Direct Line: +41 (0) 58 / Service Hotline: +41 (0) DMG MORI South East Europe Ag. Georgiou 5 Patriarchiko Pylaias, Cosmos Offices, PO GR Thessaloniki Tel.: Fax: DMG MORI Turkey Ferhatpaşa Mah. Gazipaşa Cad. No: 11 TR Ataşehir İstanbul Tel.: Fax: Service Hotline: DMG MORI UK 4030 Siskin Parkway East Middlemarch Business Park Coventry CV3 4PE GB Tel.: +44 (0) Fax: +44 (0) Service Direct Line: +44 (0) Service Hotline: +44 (0) DMG MORI Africa Representative WIN-TECH Machinery & Tooling 90 El Thawra Street El Golf Area Heliopolise Cairo, Egypt Tel.: Fax: PRO.D6934_0416UK Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. DMG MORI Europe AG Sulzer-Allee 70, CH-8404 Winterthur Tel.: +41 (0) 58 / , Fax: +41 (0) 58 / info@dmgmori.com,