// SIMPLY MORE SUCCESS DMU ecoline DMU 50 ecoline NEW // DMU 70 ecoline

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1 DMU 50 ecoline NEW // DMU 70 ecoline // SIMPLY MORE SUCCESS DMU ecoline

2 Machine highlights Machine and technology Control technology Quality / options and service Technical data new dmu 70 ecoline DMU ecoline Universal 5-sided machining. After the success of the DMU 50 ecoline, DMG MORI is offering another high precision 5-sided machining centre in its entry level segment in the form of the DMU 70 ecoline. With its patented 2-axis NC swivel rotary table, larger workpieces can now be reliably manufactured with high shape and position tolerances. The practical SLIMline user interface, which is optionally delivered with Operate 4.5 on SIEMENS 840D solutionline or HEIDENHAIN TNC 620, makes it easy for both novices and seasoned professionals to tap the full potential of the machine. It is always a question of the fastest route from the idea to the finished workpiece. The workpiece is created using a selection of DMG MORI spindle concepts and cutting edge drive technology with high rapid traverses of 24 m/min. 02 More clarity! LED signal light + + Provides information on the status of the machine + + Improves process reliability and the efficiency of work processes More information! Unique PROGRESSline + + Keep an eye on your production + + The remaining production time and quantity of a full machining process are clearly displayed More premium! LIGHTline + + A brand specific lighting element + + Elegant and modern, including high quality light emission the eye can now work with

3 1: Main shaft support (automotive), material: aluminium, dimensions: mm 2: Bearing (automotive), material: aluminium, dimensions: mm 1 2 Highlights + + The greatest efficiency 5-axis machining of workpieces ranging from the simple to the highly complex + + The highest precision NC swivel rotary table with digital drives + + Powerful spindle rated at 8,000 rpm, 83 / 57 Nm and 13 / 9 kw (40% / 100 % DC) or 12,000 rpm for the DMU 70 ecoline; optionally increased speed of 10,000 rpm, 83 / 57 Nm and 13 / 9 kw (40% / 100 % DC) for the DMU 50 ecoline + + The tool change system of the DMU 50 ecoline features 16 slots in the pick-up magazine and an optional chain tool magazine with holders and double grippers with 30 slots; it features 32 slots as standard for the DMU 70 ecoline + + Direct distance measurement system (X / Y / Z)* and central lubricated re-circulating roller guides for high long-term precision + + 3D control technology: 15" SLIMline with Operate 4.5 on SIEMENS 840D solutionline or 15" SLIMline with HEIDENHAIN TNC DMG SMARTkey + + DMG Netservice * Optional 03 More operating comfort! Third generation SLIMline + + The ergonomic control panel provides maximum operating comfort. Scratch proof, high-tech surfaces also provide long-term protection against wear. A better view! Large pane of safety glass + + For the best view of what is happening in the working area + + Perfect lighting with the cutting-edge PLANONlight featuring energy efficient LED technology New design! High-tech surfaces + + Scratch proof and low maintenance surfaces for your everyday manufacturing work the high-tech surfaces also provide longterm protection against wear

4 Machine highlights Machine and technology Control technology Quality / options and service Technical data!!! precision DMU ecoline Powerful technology for entry level 5-sided machining. Nothing can rock the DMU ecoline the modern C-frame design with integrated NC-controlled B and C axes in the table and inherently stable, corrugated cast iron frame deliver maximum stability. Combined with the re-circulating roller guides, it delivers the highest precision and the best surface finishes. 1 Cast iron C-frame design + + With the B and C axes in the table + + Maximum stiffness and minimal space requirements Y axis 450 mm**, 600 mm*** 04 2 Stability and precision + + Stable mineral composite bed with four point support, outstanding damping properties and optimal chip removal 3 Powerful spindles + + For the best cutting performance 4 16-slot / 30-slot* / 32-slot tool magazine + + Pick-up (16-slot magazine) + + With double gripper for quick tool changes (30-slot magazine* / 32-slot magazine) 4 Z axis 400 mm**, 520 mm*** 3 C axis ±360 X axis 500 mm**, 750 mm*** B axis 5 / +110 **, 10 / +95 *** The best control technology + + With 3D simulation and graphic support 2 6 Dynamic axis drive + + For feeds of up to 24 m/min DMU 50 ecoline DMU 70 ecoline Traverse (X / Y / Z) mm 500 / 450 / / 600 / 520 Spindle speed rpm 8,000 / 10,000* 12,000 Torque (40 / 100 % DC) Nm 83 / / 57 Drive performance (40 / 100 % DC) kw 13 / 9 13 / 9 Number of workpiece slots 16 / 30* 32 Rapid traverse (X / Y / Z) m/min 24 / 24 / / 24 / 24 Max. table load kg NC swivel rotary table degrees 5 / / +95 * Optional, ** Data for the DMU 50 ecoline, *** Data for the DMU 70 ecoline

5 NC swivel rotary table + + The highest stability thanks to hydraulic clamps on the B and C axes + + Enormous swivel range on the B axis ranging from 5 to +110 on the DMU 50 ecoline and from 10 to +95 on the DMU 70 ecoline (C axis: 360 ) sided machining of workpieces weighing up to 200 kg on the DMU 50 ecoline and 350 kg on the DMU 70 ecoline in just one clamping operation + + The highest shape and position tolerances, especially in opposing holes Patented NC swivel rotary table: highly ergonomic, optimal accessibility, optimal chip removal 1 Proven spindles from DMG MORI Automated 5-sided machining. 2 The integrated patented NC swivel rotary table has a maximum workpiece mounting surface of ø mm or ø mm and a maximum load of 200 kg or 350 kg. Thanks to 5-sided machining in just one clamping operation, the precision of the finished parts is substantially increased and the set up time is reduced, making the DMU ecoline with NC swivel rotary table the high efficiency solution for almost all workpieces. 1: Swivel range: 115 ( 5 / +110 ) on the DMU 50 ecoline and 105 ( 10 to +95 ) on the DMU 70 ecoline 2: Hydraulic table clamp and maximum table load of 200 kg on the DMU 50 ecoline and 350 kg on the DMU 70 ecoline

6 Machine highlights Machine and technology Control technology Quality / options and service Technical data 06 More power! Rapid USB data interface for externally generated programs. More clarity! 15" TFT display with 3D workpiece simulation for easy monitoring on the screen. More comfort! Full ASCII keyboard for particularly easy programming. More storage capacity! 2 GB program expansion* with the CF storage card supplied as standard. * for the HEIDENHAIN TNC 620, available from April 2014 More variety! All cycles supplied as standard.

7 SLIMline HEIDENHAIN TNC 620 with plain text dialogue and DMG SMARTkey " TFT display with a clear screen design + + Comfortable programming with the new full ASCII keyboard ms block processing time as standard MB (2 GB)* program memory on a CF card + + Workshop orientated programming with graphic support + + Rapid data interface for externally generated programs + + Includes workpiece and tool measurement cycles in combination with the HEIDENHAIN single-touch system as standard + + 3D workpiece simulation * for the HEIDENHAIN TNC 620, available from April 2014 SLIMline with Operate 4.5 SIEMENS 840D solutionline with ShopMill as standard and DMG SMARTkey " TFT display with a clear screen design + + The latest generation of software and intuitive user guidance from the drawing to the finished workpiece + + 3D workpiece simulation + + Workshop orientated programming + + Numerous cycles such as rigid tapping, pocketing and falling contours as standard + + The program memory consists of 5 MB NC storage and an additional 2 GB on a CF card faster block processing time

8 1: DMG SMARTkey 2: 15" colour display for clear 3D workpiece simulation 1 3D workpiece simulation 2 DMU ecoline Control system equipment SLIMline with Operate 4.5 on SIEMENS 840D solutionline SLIMline with HEIDENHAIN TNC 620 Monitor 15" colour 15" colour Access protection DMG SMARTkey DMG SMARTkey Programming DIN, ShopMill DIN, plain text programming Simulation 3D workpiece simulation 3D workpiece simulation Program memory 5 MB + 2 GB 250 MB (2 GB)* Block processing time 1.5 ms 1.5 ms Interface USB, ethernet USB, ethernet Programming help Online programming handbook Online programming handbook External programming SINUTRAIN TNC 620 (Programming Station) * for the HEIDENHAIN TNC 620, available from April 2014

9 DMU ecoline SLIMline the controls with a modern user interface. Whatever your preferred control system, the ECOLINE provides the latest controls for your segment. SLIMline, optionally with Operate 4.5 on SIEMENS 840D solutionline or with HEIDENHAIN TNC 620, supports ISO, plain text and rapid cycle programming. To keep you right, the keypads are practical and the display is divided into clear operator menus. You can simulate the machining process in advance and in 3D with the large, high resolution 15" TFT display. Naturally, this is quick and happens in real time you can play it safe without losing any valuable time! To increase your motivation at work even further, we have designed the SLIMline in attractive scratch-proof oxidised aluminium. This is what modern and responsible work places look like! More safety! DMG SMARTkey with transponder. Personal authorisation allows you to grant each operator privileges befitting their skills. More comfort! Ergonomic work posture for operators 1.60 m to 1.95 m tall with the flexible SLIMline Panel. More service! DMG MORI Messenger allows you to access detailed machine status information live wherever and whenever you want. The DMG Service Agent ECOLINE informs you about necessary repair work in due time and supports you with the work.

10 Machine highlights Machine and technology Control technology Quality / options and service Technical data around the clock! DMU ecoline Top quality for the highest requirements. When it comes to ECOLINE, the motto high quality at attractive prices applies not only to the machine tools but also to the range of accessories. Many options and services enhance the daily production experience for the user and increase productivity. The high quality of ECOLINE machines can only be guaranteed through optimum quality standards in production. A special criterion in the production of ECOLINE machines is the assembly line concept featuring screen guided workstations. Machine quality + + Refined, tried and tested design + + Selected components from notable, certified suppliers on the supply chain hour endurance tests + + Laser measurement / axis positioning as part of standard tests + + Our machines meet CE standards + + NAS part for every machine Production quality + + Optimised processes thanks to the assembly line concept and its high degree of standardisation + + Screen guided workstations ensure the high level of quality and also support the final assembly inspections + + Efficient value-added chain and material handling + + Best possible innovative strength thanks to an internal suggested improvements system plus bonus system + + Quality assurance system with an internal testing field + + The factories are certified under ISO

11 1 2 3 Options Optional packages 1 WH 10* workpiece handling Chip disposal package + + Spray gun + + Finished system with maximum storage capacity + + Full machining with the optional modular secondary processes + + Scraper type chip conveyor + + Spray gun + + Quad colour signal lights + + Enclosed machine cabin (folding roof) + + Quad colour signal lights Safety package for power failure axis industrial robot, loading capacity up to 10 kg or 25 kg, working radius up to 1,611 / 2,033 mm or 4-drawer models with a maximum loading capacity of 300 kg for loading during main time Measuring and precision The optional direct distance measurement system (X / Y / Z) increases the positioning accuracy and therefore the stability of your workpieces. The robust design also improves the availability of the machine. One touch tool and workpiece systems facilitate machine setup, reduce non-productive time and guarantee your process stability. Production package + + DMU 50 ecoline: Motor spindle rated at 10,000 rpm (83 Nm / 13 kw and 40 % DC); DMU 70 ecoline: In-line spindle rated at 12,000 rpm (83 Nm / 13 kw and 40 % DC) bar internal coolant supply pump + + Scraper type chip conveyor with larger 360 litre coolant tank + + Air flow coolant switch Additional options + + SK 40, CAT 40, BT 40 tool holders + + Tool magazine with 30 slots* + + Over voltage protector + + Low voltage monitor Tropical package + + Active coolant unit for the control cabinet + + Additional ventilator in the control console + + Hydraulic fluid temperature sensor + + Spray gun + + Air flow coolant switch 11 2 ECOLINE measuring sensor kit + + PowerProbe 40 optical measuring sensor for workpiece measurement + + TS27R optical tool setter for tool measurement + + OMI-2T optical sender + + Direct distance measurement system (X / Y / Z) + + TS649 measuring sensor for workpiece measurement + + TT140 measuring sensor for tool measurement + + Quad colour signal lights + + Electronic hand wheel free M functions + + Cabin roof + + DMG Powertools (DMG Service Agent ECOLINE, DMG MORI Messenger) 3 12-bar internal cooling unit + + Internal coolant supply for improved tool service life and more productivity * Only available for the DMU 50 ecoline The ECOLINE service Our service to you + + Short reaction times thanks to our comprehensive service network + + We are as close to customers as possible with our local DMG MORI branches / 7 Hotline: Our experts can resolve most of your issues directly over the phone! + + Online troubleshooting with the DMG Netservice + + Preventive maintenance and inspections by our experts + + Original spare parts directly from the manufacturer for maximum production reliability

12 Machine highlights Machine and technology Control technology Quality / options and service Technical data DMU ecoline Technical data 12 DMU 50 ecoline DMU 70 ecoline Working area X axis traverse mm Y axis traverse mm Z axis traverse mm Working spindle Maximum speed range rpm 8,000 / 10,000* 12,000 Drive output (40 / 100 % DC) 8,000 / 10,000* / 12,000 kw 13 / 9 13 / 9 Torque (40 / 100 % DC) 8,000 / 10,000* / 12,000 Nm 83 / / 57 Rapid traverse X / Y / Z m/min Maximum feed force kn Feed velocity (theoretical value) m/min Positioning accuracy X / Y / Z resolution (direct distance measurement system) mm B / C axis resolution (direct distance measurement system) arcseconds P max X / Y / Z under VDI / DGQ 3441 (indirect / direct distance measurement system) mm / / P max B / C axis under VDI / DGQ 3441 (direct distance measurement system) arcseconds P max under JIS B (indirect / direct distance measurement system) mm / / B / C axis B axis swivel range degrees 5 / / +95 Clamp hydraulic hydraulic Rapid traverse degrees /min 2,160 2,160 Tool magazine / changer Number of tools 16 / 30* 32 Maximum tool weight kg 6 6 Maximum tool length mm Maximum tool diameter mm ø 80 ø 80 Maximum tool diameter for vacant adjacent slots mm ø 130 ø slot tool magazine: tool changing time for slot 1 2 / slot 1 9 sec. 9 / slot tool magazine: average chip-to-chip time for slot 1 2 / slot 1 9 sec. 12 / slot or 32-slot tool magazine: tool changing time sec slot or 32-slot tool magazine: average chip-to-chip time sec. 8 Table configuration Workpiece mounting surface with T-nuts mm ø ø Loading height (upper table edge) mm Table load (set-up weight) kg Machine weight / connected values Machine weight with 16-slot tool magazine and chip tray kg 4,100 Machine weight with 30 or 32-slot tool magazine and chip tray kg 4,700 7,500 I n max. at 100 % ED A Power consumption at 100 % ED kva Maximum pre-fusing A Controls SLIMline with Operate 4.5 on SIEMENS 840D solutionline with ShopMill SLIMline with HEIDENHAIN TNC 620 and plain text dialogue * Optional, Standard

13 Footprint and work areas DMU 50 ecoline with chip transporter and 16-slot tool magazine Front view Top view 600 5,500 4, ,775 2,110 1, ,300 1, ,738 1,936 2,064 with roof cover max. 2,465 max. 2,530 with roof cover 1,500 2,125 1, ,524 R 714 1,872 1,450 R 714 R 1,018 R 295 R 495 2,200 2,775 3, ,935 DMU 50 ecoline with chip transporter and 30-slot tool magazine Front view Top view 5,500 4, ,055 3,300 1, ,090 R 714 R 714 2,615 1, ,738 1,936 2,064 with roof cover max. 2,465 max. 2,530 with roof cover 2,125 1, R 295 R 1,018 R 495 2,200 2,775 3,482 4,935 1,500 1,872 Space requirements DMU 50 ecoline with 16 tools DMU 50 ecoline with 30 tools DMU 70 ecoline with 32 tools With cooling lubricant container mm 3,975 4,935 4,255 4,935 5,150 5,600 With chip transporter mm 5,500 4,935 5,500 4,935 6,300 5,600 With internal coolant supply 12 bar mm 5,830 4,935 6,115 4,935 6,300 5,600

14 Performance diagram DMU 50 ecoline standard spindle with 8,000 rpm DMU 50 ecoline motor spindle with 10,000 rpm Torque (Nm) Power (kw) Torque (Nm) Power (kw) Nm 57 Nm 13 kw 40% DC 9 kw 100% DC kw Nm 57 Nm 13 kw 40% DC 9 kw 100% DC 4.5 kw Nm 1,500 5, Nm 1 Work area and dimensions With maximum traverses of mm* and mm**, a table swivel range of 5 / +110 * and 10 / +95 ** and optimal working area accessibility, the DMU ecoline is the best basis even for more complex workpieces. The machine concept is rounded off by a range of spindles and other options. * DMU 50 ecoline, ** DMU 70 ecoline +110 * +95 ** 5 * 10 ** 500* / 620** Speed (rpm) ,000 2,500 5,000 8,000 12,000 Speed (rpm) ,000 2,500 5,000 8,000 10,000 1,500 7,800 ø 630* / ø 800**

15 Cutting data Inserted tooth cutter Tool diameter mm ø 63 Spindle speed rpm 1,600 Feed velocity mm/min 2,400 Cutting depth mm 2 Cutting width mm 42 Material removal rate cm 3 /min 201 Material C45 End mill cutter Tool diameter mm ø 20 Spindle speed rpm 5,000 Feed velocity mm/min 5,000 Cutting depth mm 15 Cutting width mm 15 Material removal rate cm 3 /min Material ALMgSi Solid drill Tool diameter mm ø 40 Spindle speed rpm 1,250 Feed velocity mm/min 150 Material removal rate cm 3 /min 188 Material C45 Tap Tool diameter mm M Spindle speed rpm 1,250 Feed velocity mm/min 3,125 Material C45

16 Cooperation sustains innovation Worldwide at your service! DMG MORI GERMANY DMG MORI Deutschland Riedwiesenstraße 19 D Leonberg Tel.: +49 (0) / Fax: +49 (0) / DMG MORI EUROPE DMG MORI Europe Lagerstrasse 14 CH-8600 Dübendorf Tel.: +41 (0) 44 / Fax: +41 (0) 44 / DMG MORI Austria Oberes Ried 11 A-6833 Klaus Tel.: +43 (0) / Fax: +43 (0) / DMG MORI Benelux Hermesstraat 4B B-1930 Zaventem Tel.: +32 (0) 2 / Fax: +32 (0) 2 / DMG MORI Czech Kaštanová 8 CZ Brno Tel.: Fax: DMG MORI France Parc du Moulin 1, Rue du Noyer B.P Roissy-en-France F Roissy CDG Cedex Tel.: +33 (0) 1 / Fax: +33 (0) 1 / DMG MORI Hungary Vegyész u B. Building H-1116 Budapest Tel.: Fax: DMG MORI Ibérica Pol. Ind. Els Pinetons Avda. Torre Mateu 2 8 Nave 1 E Ripollet Barcelona Tel.: Fax: DMG MORI Italia Via G. Donizetti 138 I Brembate di Sopra (BG) Tel.: Fax: DMG MORI Middle East Jebel Ali Free Zone JAFZA Towers 18 Floor 24 Office 3 PO Box Dubai, U.A.E. Tel.: Fax: DMG MORI Polska ul. Fabryczna 7 PL Pleszew Tel.: +48 (0) 62 / Fax: +48 (0) 62 / DMG MORI Romania Road Bucuresti Piteşti, DN7, km 110 Platforma IATSA RO Piteşti Stefanesti Tel.: Fax: DMG MORI Russia Nowohohlowskaja-Strasse 23 / 1 RUS Moscow Tel.: Fax: DMG MORI Scandinavia _ Danmark Robert Jacobsens Vej 60 2.tv DK-2300 København S Tel.: Fax: _ Sverige EA Rosengrens gata 5 S Västra Frölunda Tel.: Fax: DMG MORI Schweiz Lagerstrasse 14 CH-8600 Dübendorf Tel.: +41 (0) 44 / Fax: +41 (0) 44 / DMG MORI South East Europe 9 th km. National Road Thessaloniki Moudanion PO Box: GR Thessaloniki Tel.: Fax: DMG MORI UK 4030 Siskin Parkway East Middlemarch Business Park Coventry CV3 4PE GB Tel.: +44 (0) Fax: +44 (0) DMG MORI Turkey Ferhatpaşa Mah. Gazipaşa Cad. No: 11 TR Ataşehir, İstanbul Tel.: Fax: DMG MORI Africa Representative WIN-TECH Machinery & Tooling 90 El Thawra Street, El Golf Area Heliopolise Cairo, Egypt Tel.: Fax: DMG MORI ASIA DMG MORI Australia Unit 6, 6 Garden Road 3168 Clayton VIC Tel.: Fax: DMG MORI China 331 Guangzhong Road Shanghai Tel.: Fax: DMG MORI India No. 3 / 1, 3 rd Main Road KIADB Peenya 1 st Stage, Ward 1, HMT Bangalore Tel.: Fax: DMG MORI Indonesia Komplek Gading Bukit Indah Blok M / 01 Jl. Bukit Gading Raya, Kelapa Gading Jakarta Utara Tel.: Fax: DMG MORI Japan Meieki, Nakamura-ku Nagoya City, Aichi , Japan Tel.: Fax: DMG MORI Korea #110, 1F. Kofomo Techno Center II 3 Na Ho Shihwa Industrial Complex Jeongwang-dong, Siheung-si Gyeonggi-do Tel.: Fax: DMG MORI Malaysia No. 19, Jalan Pendidik U1 / 31, Seksyen U1 Hicom-Glenmarie Industrial Park Shah Alam, Selangor Tel.: Fax: DMG MORI South East Asia 3 Tuas Link Singapore Tel.: Fax: DMG MORI Taiwan No. 12-3, Industrial 33 rd Rd. Industrial Park 407 Taichung City Tel.: Fax: DMG MORI Thailand 40 Moo 4 Rojana Industrial Park 2 Rojana Road, Tambol U-Thai Ampur U-Thai, Ayutthaya Tel.: Fax: DMG MORI Vietnam 6 th Floor, Mekong Tower 235 Cong Hoa St., Ward 13, Tan Binh District Ho Chi Minh City, Vietnam Tel.: Fax: DMG MORI Philippines Representative TECHline Machine Tools Inc. 100 North Science Avenue Lagune Technopark Binan Laguna Tel.: / 58 Fax: DMG MORI AMERICA DMG MORI USA 2400 Huntington Blvd. Hoffmann Estates, IL Tel.: +1 (847) Fax: +1 (847) DMG MORI South America Rua. Dr. Luiz Migliano, São Paulo, SP, Brasil Tel.: Fax: DMG MORI Canada 165 Admiral Blvd. Mississauga, ON L5T 2T3 Tel.: +1 (905) Fax: +1 (905) DMG MORI Mexico Acceso III, No. 14, Bodega 11 Parque Industrial Benito Juárez Querétaro, Qro Tel.: Fax: Simplified organizational structure. All worldwide branches available at PRO.D6117_0114UK_NB Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. DMG ECOLINE AG Lagerstrasse 14, CH-8600 Dübendorf Tel.: +41 (0) 44 / , Fax: +41 (0) 44 / DMG ECOLINE GmbH Oberes Ried 11, A-6833 Klaus Tel.: +43 (0) / , Fax: +43 (0) / info@dmgmori.com,