ISO 9001:2008 Certified

Transcription

1 DM ISO 9001:2008 Certified

2 At M.A.Ford, we pride ourselves on being one of the world s premier manufacturers of high performance cutting tools. That s as true today as it was back in 1919 when Matthew A. Ford produced the first hand cut HSS rotary files made in America. Whether it s engineering the exacting tolerances of the first circuit board drills, or developing the intricate geometries for application specific high performance cutting tools, such as Aero engine casings in Inconel 718, or Aluminium wing spars at 40 M/Min feed, our commitment to innovation, quality and professional service put us a cut above. M.A.Ford has two modern solid carbide and HSS cutting tool manufacturing facilities located in Davenport, Iowa and Vero Beach, Florida, USA. Both plants employ a team concept that strives for improved response times, the highest quality tools, innovative ideas and cost reduction & control. European markets are covered from our stock and distribution headquarters located in Derby, England, supported by factory trained technical field sales personnel. M.A.Ford strives to keep ahead of market requirements for unique tooling technology and speciality coatings, by creating partnerships and joint ventures with worldwide market leaders. M.A.Ford s ALtima coating is produced by Miracle Tools America (MTA). This is a joint venture manufacturing company established between Mitsubishi Materials Corporation (MMC) and M.A.Ford Mfg. Co., Inc. MMC licenses its PVD coating technology to M.A.Ford and MTA and this successful partnership has been in place since Nous sommes fiers chez M.A.Ford d être parmi les meilleurs fabricants d outils coupants à haute performance sur le plan mondial. Ceci est aussi vrai aujourd hui que ce l était en 1919 quand Matthew A. Ford a fabriqué les premières limes rotatives en HSS taillées à la main en Amérique. Que ce soit les tolérances exigeantes dans l ingénierie de forets pour les premiers circuits imprimés, ou le développement de géométries très élaborées pour des outils coupants à haute performance dans des applications particulières telles que carters de réacteurs dans de l Inconel, ou des envergures d aile en Aluminium avec des avances de 40M/Min, notre engagement en matière d innovation, de qualité et d un service professionnel nous place dans une catégorie supérieure. M.A.Ford possède deux installations modernes de fabrication d outils de coupe en carbure et en HSS situées à Davenport, Iowa et Vero Beach, Floride, aux E-U. Les deux usines sont encadrés dans un concept d équipe s efforçant d améliorer continuellement les temps de réponses, la meilleure qualité possible, des idées innovatrices, ainsi que la diminution et la maîtrise des coûts. Les marchés européens, pour le stock et la distribution, sont gérés à partir de notre quartier général situé à Derby en Angleterre, avec l appui d un personnel technicocommercial formé en usine et sur le terrain. M.A.Fords efforce de rester à l avant-garde des exigences du marché en matière de technologie d outillage unique et de revêtements spécialisés en créant des partenariats et des coentreprises avec des leaders du marché mondial. Le revêtement ALtima de M.A.Ford est fabriqué par Miracle Tools America, une succursale d M.A.Ford établie conjointement avec Mitsubishi Carbide et MMC Kobelco Tool. La technologie PVD de Miracle Tools America provient sous licence de MMC Kobelco Tool. sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

3 Tool application guide High Performance milling tools Series Page No. of Flutes Square End Ball Nose Corner Radius Neck Relief Rough / Finish HSC / HSM Available Coating 113A 14 6 l F l ALtima l R/F l ALtima 177LR N5 7 4 l l R/F l ALtima 177R 5 4 l R/F l ALtima 177S 6 4 l l l R/F l ALtima l R/F l ALtima 178R 10 5 l R/F l ALtima l R/F l ALtima l R/F l ALtima 179L N l l R/F l ALtima 180R N l l R/F l ALtima Blaze 180R 13 7 l R/F l ALtima Blaze l R/F l ALtima Blaze 277R 8 4 l R/F l ALtima Blaze 278R N l l R/F l ALtima Blaze l R l FordLube* 135B N l l R/F l FordLube* 135B N l l R/F l FordLube* 135 N 19 2 l l R l FordLube* 135 N l l l R l FordLube* 135 N l l l R l FordLube* 137V N l l l R/F l FordLube* 137V N l l l R/F l FordLube* 137V N l l l R/F l FordLube* 138B 31 3 l R/F l FordLube* 138B N l l R/F l FordLube* l l F l ALtima Multi l l F l ALtima l l R/F l ALtima 52 High performance drilling tools Series Page Drill Length Coolant Fed Key: 1st Choice Diameter range-mm 2nd Choice 2MDCLM 42 10X Micro Y ALtima 2XDCEM 58 12X-25X Y ALtima 2XDCLM X Y ALtima 2XDCRM 52 5X Y ALtima 2XDCSM 46 3X Y ALtima 2XDSRM 49 5X N ALtima 2XDSSM 43 3X N ALtima 200S 59 Spot Drill N ALtima Available Coating Steel (up to 35 Rc) Steel (36-50Rc) Hardened Materials 48HRC+ Precipitantion Hardened Stainless High Temp Alloys Titanium Gray Cast Iron Ductile Cast Iron Austenetic Stainless Steel Aluminium-Non-Ferrous FordLube* Available to order - delivery 3-4 weeks Kevlar-Composites-Plastics Glass/Ceramic X-AL XR - XT Die & Mould TWISTER Drills DiACON PCD Tools Pages CERAedge Coating Pages 100 Technical Information Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

4 Series 113A,177, 178, 179, 180, 277 & 278 Features Unique M.A. Ford Heli-Pitch Geometry. Proprietary Carbide Substrate. Eccentric Primary Relief Angle. ALtima Coating. Caractéristique Géométrie Héll Décalée de M.A. Ford. Substrat Carbure sous licence. Angle de dépouille primaire excentrique. Revêtement ALtima Benefits Higher Feeds and Speeds for Increased Productivity. Reduced Vibration Harmonics Maintains Cutting Edge Strength & Sharpness for Improved Tool Life. Strong Cutting Edges Allowing for Increased Depths of Cut at Elevated Cutting Data. State-of-the-Art ALtima (AlTiN) PVD Coating for Superior Tool Life in Virtually All Materials. Avantage Avances et Vitesses supérieures pour un Meilleur Rendement. Diminution des Vibrations. Maintient la Résistance et l Acuité de l arête de coupe pour une meilleure Durée de Vie. Fortes Arêtes permettant des Profondeurs de Coupe Accrues avec des paramêtres de coupe élevés. Revêtement PVD de pointe ALtima (AlTiN) pour Une Durée de vie supérieure pour presque toutes matiéres sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

5 Contents Vue d Ensemble Series Séries R 177S 177LR N R R Technical Section Form Forme No. of Teeth Nbre.Dents Z=4 Z=4 Z=4 Z=4 Z=4 Z=4 Z=5 Z=5 Z=5 Z=4 Z=4 Z=7 Z=7 Z=6 Lengths Longueurs Corner Prep Prép.Bec Sharp corner mm radius mm radius mm radius Sharp corner mm radius Sharp corner mm radius Sharp corner 278R N3 Z= mm radius L N5 180R 180R N5 113A N/A N/A mm radius mm radius Sharp corner 1 x D 1 x D 1 x D 1 x D 1 x D 1 x D 1 x D 1 x D 1 x D 1 x D Ae Ae 1 x D 1 x D Application Area Secteur d Application 1 x D 1 x D 1 x D 1 x D 1 x D 1 x D 1 x D 0.5 x D 0.1 x D 0.2 x D 0.1 x D 0.2 x D 0.5 x D 1.5 x D 0.5 x D 1.5 x D 0.5 x D 1.5 x D 0.5 x D 1.5 x D 2 x D 0.5 x D Ae 1.5 x D 0.5 x D 0.1 x D 1.5 x D 2 x D 2 x D Primarily Titanium alloys 2 x D Primarily Titanium alloys 2 x D 0.2 x D 2 x D 0.2 x D Ap Ap 2 x D Ap 0.2 x D 2 x D 0.2 x D 2 x D 0.2 x D 2 x D 0.2 x D 2 x D 0.2 x D 2 x D Page Technical Technical Section Section DiACON TM Twister Drills Twister Drills TuffCut Die & TuffCut Mould Die & Mould TuffCut TuffCut X-AL X-AL TuffCut XR XR - XT - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

6 Series 177 Tool No. EDP D1 D2 L1 L2 P A A A A Tool No. EDP D1 D2 L1 L2 P A A A A A A A A A A A A A A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

7 P75 Series 177R Tool No. EDP D1 D2 L1 L2 R RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA RA Technical Technical Section Section DiACON TM Twister Drills Twister Drills TuffCut Die & TuffCut Mould Die & Mould TuffCut TuffCut X-AL X-AL TuffCut XR XR - XT - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

8 Series 177S Tool No. EDP D1 D2 D3 L1 L2 L3 Shank 177S 0300A DIN 6535 HA 177S 0400A DIN 6535 HA 177S 0500A DIN 6535 HA 177S 0600A DIN 6535 HA 177S 0800A DIN 6535 HA 177S 1000A DIN 6535 HA 177S 1200A DIN 6535 HA 177S 1600A DIN 6535 HA 177S 2000A DIN 6535 HA Tool No. EDP D1 D2 D3 L1 L2 L3 Shank 177S 0300AW DIN 6535 HB 177S 0400AW DIN 6535 HB 177S 0500AW DIN 6535 HB 177S 0600AW DIN 6535 HB 177S 0800AW DIN 6535 HB 177S 1000AW DIN 6535 HB 177S 1200AW DIN 6535 HB 177S 1600AW DIN 6535 HB 177S 2000AW DIN 6535 HB Tool No. EDP D1 D2 D3 L1 L2 L3 R Shank 177S RA DIN 6535 HA 177S RA DIN 6535 HA 177S RA DIN 6535 HA 177S RA DIN 6535 HA 177S RA DIN 6535 HA 177S RA DIN 6535 HA 177S RA DIN 6535 HA 177S RA DIN 6535 HA 177S RA DIN 6535 HA Tool No. EDP D1 D2 D3 L1 L2 L3 R Shank 177S RAW DIN 6535 HB 177S RAW DIN 6535 HB 177S RAW DIN 6535 HB 177S RAW DIN 6535 HB 177S RAW DIN 6535 HB 177S RAW DIN 6535 HB 177S RAW DIN 6535 HB 177S RAW DIN 6535 HB 177S RAW DIN 6535 HB sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

9 P75 Series 177LR N5 Tool No. EDP D1 D2 D3 L1 L2 L3 R 177L 06N5-0.25RA L 06N5-0.5RA L 06N5-1.0RA L 08N5-0.5RA L 08N5-1.0RA L 08N5-2.0RA L 08N5-3.0RA L 10N5-0.5RA L 10N5-1.0RA L 10N5-2.0RA L 10N5-3.0RA L 12N5-0.5RA L 12N5-1.0RA L 12N5-2.0RA L 12N5-3.0RA L 12N5-4.0RA L 16N5-0.5RA L 16N5-1.0RA L 16N5-2.0RA L 16N5-3.0RA L 20N5-0.5RA L 20N5-1.0RA L 20N5-3.0RA Technical Technical Section Section DiACON TM Twister Drills Twister Drills TuffCut Die & TuffCut Mould Die & Mould TuffCut TuffCut X-AL X-AL TuffCut XR XR - XT - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

10 Series 277 BLAZE Tool No. D1 D2 L1 L2 P B B B B B B B B B Series 277R BLAZE Tool No. D1 D2 L1 L2 R P RB RB RB RB RB RB RB RB RB RB TuffCut XT - For enhanced performance in stainless steel type materials sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

11 P75 Series 178 Tool No. EDP D1 D2 L1 L A A A A A A A A A A A A Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

12 Series 178R Tool No. EDP D1 D2 L1 L2 R P RA RA RA RA RA RA RA RA RA Series Tool No. EDP D1 D2 L1 L2 P A A A A A A A A A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

13 P78 Series 278R N3 N = 3 x D BLAZE Tool No. D1 D2 D3 L1 L2 L3 R N3-0.25RB N3-0.5RB N3-0.25RB N3-0.5RB N3-0.25RB N3-0.5RB N3-0.25RB N3-0.5RB N3-1.0RB N3-0.25RB N3-0.5RB N3-1.0RB N3-0.5RB N3-1.0RB N3-2.0RB N3-0.5RB N3-1.0RB N3-1.5RB N3-2.5RB N3-3.0RB N3-4.0RB N3-0.5RB N3-1.0RB N3-1.5RB N3-2.5RB N3-3.0RB N3-4.0RB N3-1.0RB N3-3.0RB N3-4.0RB N3-1.0RB N3-3.0RB N3-4.0RB Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

14 Series 179 Tool No. EDP D1 D2 L1 L A A A A A A A A A A A A A P A Series 179L N5 D3 L3 Tool No. EDP D1 D2 D3 L1 L2 L3 P75 179L 03N5A L 04N5A L 05N5A L 06N5A L 08N5A L 10N5A L 12N5A L 16N5A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

15 P77 P77 Series 180R BLAZE Tool No. EDP D1 D2 L1 L2 R RB RB RB RB RB RB RB RB RB RB RB RB RB RB RB Series 180R N5 BLAZE Tool No. EDP D1 D2 D3 L1 L2 L3 R N5-1.0RB N5-2.0RB N5-3.0RB N5-4.0RB N5-1.0RB N5-2.0RB N5-3.0RB N5-4.0RB N5-1.0RB N5-2.0RB N5-3.0RB N5-4.0RB D2 h6 D2 h6 D3 L1 L1 L3 L2 L2 D1 h10 R D1 h10 R Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

16 Series 113A L2 D2 h6 D1 h10 L1 Tool No. EDP D1 D2 L1 L2 P A A A A A A A A A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

17 Technical Technical Section Section DiACON TM Twister Drills Twister Drills TuffCut Die & TuffCut Mould Die & Mould TuffCut TuffCut X-AL X-AL TuffCut XR XR - XT - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

18 When Machining Aluminium and Aluminium Alloys Features / Caractéristique 135 series / Série 135 Unique double grind geometry Variety of lengths from stock with neck relief as standard. Industry standard radii from stock. Géométrie unique à double rectification. Choix de longueurs en stock avec fraises détalonnées en standard. Rayons industriels stockés en standard Benefit / Avantage Controlled chip form for easy evacuation. Highest tooth loading capability (1 mm/tooth/rev during 1 x D slotting) Enabling the use of best practice tool length. 3 x D and 5 x D neck relieved shanks available. Tool availability reduces forward planning required for short lead time components. Forme du copeau maîtrisée pour en faciliter l évacuation Capacité de charge à la dent la plus élevée (1 mm/dent/tour lors de rainurage 1 x D). Permettant l utilisation d une longueur d outil optimale. 3 x D et 5 x D disponibles avec queues détalonnée. Moins de planification nécessaire, diminuant le délai d approvisionnement. 137V series / Série 137V 3 Flute geometry Circular land Wiper flats Géométrie à 3 Dents Face de dépouille circulaire Arêtes de Raclage HS roughing and finishing endmill for smoother cutting and higher feed rates. Improved surface finishes and reduced chatter on walls/ribs. Best possible web/rib surface finishes. Fraise finition HV pour coupes plus douces et avances plus élevées. Etats de surface améliorées et broutage diminué sur les parois. Meilleures états de surface possibles pour les parois/fonds. General Features / Caractéristiques Générales Unique carbide substrates Fordlube coating Substrats en carbure exceptionnels Revêtement Fordlube Application specific grades for optimum tool performance. To prevent chip adhesion and extend tool life during Ultra high speed machining or applications involving the use of minimal coolant. Nuances pour applications particulières afin d assurer une performance optimale. Pour éviter l adhérence de copeaux et prolonger la durée de vie lors d usinages à très hautes vitesses ou pour des applications utilisant un minimum d arrosage sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

19 Contents Vue d Ensemble Series Séries N 135 N3 135 N5 135B N3 135B N5 Form Forme No. of Teeth Nbre.Dents Z=2 Z=2 Z=2 Z=2 Z=2 Z=2 Lengths Longueurs Corner Prep Prép.Bec mm Radius Rayon mm Radius Rayon 0-5.0mm Radius Rayon 0-5.0mm Radius Rayon 137V N3 Z= mm Radius 137V N4 137V N5 138B 138B N5 Z=3 Z=3 Z=3 Z=3 N/A N/A 0-4.0mm Radius 0-4.0mm Radius N/A N/A Application Area Secteur d Application High feed machine -1> mm tooth loading possible Fortes avances -1> mm à la dent High feed machine -1> mm tooth loading possible Fortes avances -1> mm à la dent High feed machine -1> mm tooth loading possible Fortes avances -1> mm à la dent Rough & finish profile milling Ebauche & Fraisage finition profil Rough & finish profile milling Ebauche & Fraisage finition profil Rough & finish profile milling Ebauche & Fraisage finition profil Rough & finish profile milling Ebauche & Fraisage finition profil Rough & finish profile milling Ebauche & Fraisage finition profil Rough & finish profile milling Ebauche & Fraisage finition profil Finish profile milling Finition profil Finish profile milling Finition profil Page DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Technical Section Available Coatings - Delivery 3-4 weeks Micro Hardness (HV) Max Work Temp. ºC Colour Coef. of Friction Dureté Micro (HV) Max. Fonctionnement ºC Couleur Coef. friction F - Fordlube Light Grey Gris clair <0.45 Revêtements Disponibles - Livraison 3-4 semaines Application Area Al-Si Alloys / Ti Alloys / Mg Alloys / Copper Alloys Alliages Al-Si/Alliages Ti / Alliages Mg/Alliages Cuivre Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

20 Series 135 D2 h6 D1 h10 Tool No. EDP D1 D2 L1 L2 R P Tool No. EDP D1 D2 L1 L2 R P Tool No. EDP D1 D2 L1 L2 R P Available with Fordlube upon request sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

21 P80 P80 Series 135 N D2 h6 Tool No N EDP D1 3 D2 3 L1 38 L2 3.5 L3 11 R N N N N N N N N N N N Tool No. EDP D1 D2 L1 L2 L3 R N N N N N N N DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Tool No. EDP D1 D2 L1 L2 L3 R P N N N N N N N Available with Fordlube upon request. Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

22 Series 135 N3 D2 h6 Tool No. EDP D1 D2 L1 L2 L3 R P N N3-0.5R N3-1.0R N N3-0.5R N3-1.0R N N3-0.5R N3-1.0R N N3-0.5R N3-1.0R N3-1.5R N3-2.0R N N3-0.5R N3-1.0R N3-1.5R N3-2.0R N3-3.0R N N N3-1.0R N3-1.5R N3-2.0R N3-3.0R N Available with Fordlube upon request sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

23 P80 Series 135 N3 D2 h6 Tool No. EDP D1 D2 L1 L2 L3 R N3-0.5R N3-1.0R N3-1.5R N3-2.0R N3-3.0R N3-4.0R N N3-0.5R N3-1.0R N3-1.5R N3-2.0R N3-3.0R N3-4.0R N3-0.5R N3-1.0R N3-1.5R N3-2.0R N3-3.0R N3-4.0R N3-0.5R N3-1.0R N3-1.5R N3-2.0R N3-3.0R N3-4.0R Available with Fordlube upon request. Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

24 Series 135 N5 D2 h6 Tool No. EDP D1 D2 L1 L2 L3 R P N N5-0.5R N5-1.0R N N5-0.5R N5-1.0R N N5-0.5R N5-1.0R N N5-0.5R N5-1.0R N5-1.5R N5-2.0R N N5-0.5R N5-1.0R N5-1.5R N5-2.0R N5-3.0R N5-0.5R N5-1.0R N5-1.5R N5-2.0R N5-3.0R N5-0.5R Available with Fordlube upon request sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

25 P80 Series 135 N5 Tool No. EDP D1 D2 L1 L2 L3 R N5-1.0R N5-1.5R N5-2.0R N5-3.0R N5-4.0R N5-5.0R N5-0.5R N5-1.0R N5-1.5R N5-2.0R N5-3.0R N5-4.0R N5-0.5R N5-1.0R N5-1.5R N5-2.0R N5-3.0R N5-4.0R N5-5.0R N5-0.5R N5-1.0R N5-1.5R N5-2.0R N5-3.0R N5-4.0R Available with Fordlube upon request. D2 h6 Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

26 Series 135B N3 D2 h6 D1 h10 Tool No. EDP D1 D2 L1 L2 L3 P80 135B 0300N B 0400N B 0500N B 0600N B 0800N B 1000N B 1200N B 1600N Series 135B N5 D2 h6 D1 h10 Tool No. EDP D1 D2 L1 L2 L3 P80 135B 0200N B 0300N B 0400N B 0500N B 0600N B 0800N B 1000N B 1200N B 1600N Available with Fordlube upon request sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

27 P81 3 Series 137V N3 N = 3 x D Tool No. D1 D2 L1 L2 L3 R 137V 03N V 03N3-0.2R V 03N3-0.5R V 03N3-1.0R V 04N V 04N3-0.2R V 04N3-0.5R V 04N3-1.0R V 05N V 05N3-0.2R V 05N3-0.5R V 05N3-1.0R V 06N V 06N3-0.2R V 06N3-0.5R V 06N3-1.0R V 06N3-1.5R V 06N3-2.0R V 08N V 08N3-0.2R V 08N3-0.5R V 08N3-1.0R V 08N3-1.5R V 08N3-2.0R V 08N3-3.0R V 10N V 10N3-0.2R V 10N3-0.5R V 10N3-1.0R V 10N3-1.5R V 10N3-2.0R V 10N3-3.0R V 10N3-4.0R Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

28 Series 137V N3 3 N = 3 x D Tool No. D1 D2 L1 L2 L3 R P81 137V 12N V 12N3-0.2R V 12N3-0.5R V 12N3-1.0R V 12N3-1.5R V 12N3-2.0R V 12N3-3.0R V 12N3-4.0R V 16N V 16N3-0.2R V 16N3-0.5R V 16N3-1.0R V 16N3-1.5R V 16N3-2.0R V 16N3-3.0R V 16N3-4.0R V 20N V 20N3-0.2R V 20N3-0.5R V 20N3-1.0R V 20N3-1.5R V 20N3-2.0R V 20N3-3.0R V 20N3-4.0R sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

29 P Series 137V N4 N = 4 x D Tool No. D1 D2 L1 L2 L3 R 137V 03N V 03N4-0.2R V 03N4-0.5R V 03N4-1.0R V 04N V 04N4-0.2R V 04N4-0.5R V 04N4-1.0R V 05N V 05N4-0.2R V 05N4-0.5R V 05N4-1.0R V 06N V 06N4-0.2R V 06N4-0.5R V 06N4-1.0R V 06N4-1.5R V 06N4-2.0R V 08N V 08N4-0.2R V 08N4-0.5R V 08N4-1.0R V 08N4-1.5R V 08N4-2.0R V 08N4-3.0R V 10N V 10N4-0.2R V 10N4-0.5R V 10N4-1.0R V 10N4-1.5R V 10N4-2.0R V 10N4-3.0R V 10N4-4.0R Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

30 Series 137V N4 3 N = 4 x D Tool No. D1 D2 L1 L2 L3 R P82 137V 12N V 12N4-0.2R V 12N4-0.5R V 12N4-1.0R V 12N4-1.5R V 12N4-2.0R V 12N4-3.0R V 12N4-4.0R V 16N V 16N4-0.2R V 16N4-0.5R V 16N4-1.0R V 16N4-1.5R V 16N4-2.0R V 16N4-3.0R V 16N4-4.0R V 20N V 20N4-0.2R V 20N4-0.5R V 20N4-1.0R V 20N4-1.5R V 20N4-2.0R V 20N4-3.0R V 20N4-4.0R sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

31 P82 3 Series 137V N5 N = 5 x D Tool No. D1 D2 L1 L2 L3 R 137V 03N V 03N5-0.2R V 03N5-0.5R V 03N5-1.0R V 04N V 04N5-0.2R V 04N5-0.5R V 04N5-1.0R V 05N V 05N5-0.2R V 05N5-0.5R V 05N5-1.0R V 06N V 06N5-0.2R V 06N5-0.5R V 06N5-1.0R V 06N5-1.5R V 06N5-2.0R V 08N V 08N5-0.2R V 08N5-0.5R V 08N5-1.0R V 08N5-1.5R V 08N5-2.0R V 08N5-3.0R V 10N V 10N5-0.2R V 10N5-0.5R V 10N5-1.0R V 10N5-1.5R V 10N5-2.0R V 10N5-3.0R V 10N5-4.0R Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

32 Series 137V N5 3 N = 5 x D Tool No. D1 D2 L1 L2 L3 R P82 137V 12N V 12N5-0.2R V 12N5-0.5R V 12N5-1.0R V 12N5-1.5R V 12N5-2.0R V 12N5-3.0R V 12N5-4.0R V 16N V 16N5-0.2R V 16N5-0.5R V 16N5-1.0R V 16N5-1.5R V 16N5-2.0R V 16N5-3.0R V 16N5-4.0R V 20N V 20N5-0.2R V 20N5-0.5R V 20N5-1.0R V 20N5-1.5R V 20N5-2.0R V 20N5-3.0R V 20N5-4.0R sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

33 P80 P80 Series 138B D2 h6 D1 h10 Tool No. EDP D1 D2 L1 L2 138B B B B B B B B Series 138B N5 D2 h6 D1 h10 Tool No. EDP D1 D2 L1 L2 L3 138B 0200N B 0300N B 0400N B 0500N B 0600N B 0800N B 1000N B 1200N B 1600N Available with Fordlube upon request. Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

34 DM Features & Benefits Features Series New additions to our ballnose endmill range. Improved ballnose radius tolerance (±0.005) New & Improved Series 157 Multi Flute Endmills Series Brand new range of four flute necked endmill with corner radius. New coating technology with ALtima 52 Benefits Offering greater application solutions for the Die/Mould industry. For precision finishing applications. Allows for high feed machining of hardened steels. Extended range offering for high feed milling of pre-hardened and hardened tools steels. Allows for machining pre-hardened and hardened steels up to 65HRc sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

35 Contents Vue d Ensemble Series Technical Information Lengths Diameter Range mm mm mm Application Area Page Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

36 DM Series 156 Z2 12 ALtima 52 N N R / D3 D2 h D1 L2 L1 L3 Tool No. EDP D1 R D2 D3 L1 L2 L3 P N1A N2A N3A N4A N5A N6A To come N2A N4A N6A N8A N10A N2A N4A N6A N8A N10A N2A N3A N4A N6A N10A N12A N14A N16A N18A N20A N8A N12A N8A N12A N16A N4A N8A N16A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

37 Z2 P83 DM Series ALtima 52 D2 h N N Tool No. EDP D1 R D2 D3 L1 L2 L N20A N8A N12A N16A N20A N8A N12A N16A To 1.8 come N20A N3A N4A N6A N8A N10A N12A N16A N20A N25A N30A N35A N40A N8A N10A N16A N25A N30A N35A N10A N16A N25A N35A N40A N50A N25A L1 D3 R / L2 L3 D1 Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

38 DM Series 156 Z2 12 N ALtima 52 N R / D3 D2 h L1 L2 L3 D1 Tool No. EDP D1 R D2 D3 L1 L2 L3 P N40A N30A N50A N30A N50A N30A N50A N30A N50A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

39 Z Multi P83 45 DM Series 157 ALtima 52 D2 h6 L 1 L 2 D 1 R Non-Center Cutting Tool No. EDP D1 D2 L1 L2 Z R A RA A RA A RA A RA RA A RA RA RA A RA RA RA RA A RA RA RA RA RA A RA RA RA RA RA Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

40 DM Series /38 Z4 ALtima 52 N N R +0.02/-0.02 D2 h6 Tool No. EDP D1 D2 D3 L1 L2 L3 L3/D1 R P N3-0.3RB x D N5-0.3RB x D N5-0.8RB x D N3-0.3RB x D N5-0.3RB x D N5-1.5RB x D N3-0.3RB x D N5-0.3RB x D N5-2.0RB x D N3-0.3RB x D N5-0.3RB x D N5-2.0RB x D N3-0.3RB x D N5-0.3RB x D N5-2.0RB x D N3-0.3RB x D N5-0.3RB x D N5-3.0RB x D N5-0.3RB x D N5-3.0RB x D sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

41 TOOL STEELS Material cross reference chart UK German DIN French Swedish Spanish USA C80W1 Y190;Y180 W C105W1 Y W110 BW1B C80W2 F.1507 C80 W C125W Y2120 F.5123 C120 W112 BW1A C75W W1 BL Cr6 Y100C6 F Cr6 L CrV3 L2 BO MnCrW F MnCrW5 O1 BS WCrV F WCrSi 8 S1 BW V1 Y1105V W210 BO MnCrV8 90MV A Cr6 100C F Cr NiCrMoV6 55NCDV7 F.528 L6 Grade2A G-X260NiCr42 A532IBNiCr-LC Grade2B G-X330NiCr42 A532IANiCr-HC Grade2C;D;E G-X300CrNiSi952 A532IDNi-HiCr Grade3A;B G-X300CrMoNi1521 Grade3C G-X260CrMoNi2021 A532IID20%CrMo-LC Grade3D G-X260Cr27 A532IIIA25%Cr Grade3E G-X300CrMo271 A532IIIA25%Cr BD X210Cr12 Z200C12 F.5212 X210 Cr12 D3 BH X38CrMoV51 Z38CDV5 F.5317 X37 CrMoV5 H11 BH X40CrMoV51 Z40CDV F.5318 X40 CrMoV5 H13 BA X100CrMoV51 Z100CDV F.5227 X100 CrMoV5 A2 BH X32CrMoV33 32DCV28 F.5313 CrMoV 12 H10 BD X155CrVMo121 Z160CDV12 D X210CrW F.5213 X210 CrW X30WCrV53 Z32WCV5 BH X30WCrV93 Z30WCV9 F.5323 X30 WCrV9 H X165CrMoV F.5211 X160 CrMoV12 BH X37CrMoW51 Z35CWDV5 H12 BT S F T S Z130WKCDV F S Z85WDKCV F S Z110WKCDV F M41 BT S Z110DKCWV F M42 BM S F M33/M34 BT S Z80WKCV F T4 BT S F T SC6-5-2 Z90WDCV M3 BM S6-5-2 Z85WDCV F M S6-5-3 Z130WDCV F M3Class2 BM S2-9-1 Z85DCWV H41/M S2-9-2 Z100DCWV F M7 BT S Z80WCV F T X120Mn12 Z120M12 / Z120Mn12 F AM-X 120 Mn 12 A128(A) Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

42 Xtreme High Performance Drilling with Xtended tool life in a broad range of materials Features Advanced Active Cut Geometric Design Refined Critical Cut Zone Characteristics High-Efficiency Flute Profile State-of-the-Art Proprietary Coating Stable Low-Thrust Point Form Coolant-Fed or Solid Diameter Range -.5mm to 20.0mm Stub (3x), Regular (5x), Long Flute Lengths (7x+) (12x-25x) and Micro (10x) Engineered & Produced in the USA Benefits Extended Tool Life Elevated Metal Removal Rates (MRR) Lower Cost Per Hole Improved Hole/Part Quality Increased Tool Reliability Factory Trained Network of Application & Technical Specialists Factory Reconditioning Service Ideal Platform for Modification or an Engineered Special Tool Compatibility to a Wide Range of Standard Toolholder Systems Tolerances Drill Dia. h7 Tolerance / / / / /-.021 Shank Dia. h6 Tolerance / / / / /-.013 New easy read numbering system Product Type Platform Platform Thru Coolant or Solid Length Metric Nominal Cutting Diameter Nominal Cutting Diameter Nominal Cutting Diameter Coating Grade 2 X D C R M A Cutting Diameter - mm (e.g. 8.5mm shown) ALtima 2 = Holemaking Coolant Solid Stub (3x) Regular (5x) Long (7x + ) Extended (10x + ) sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

43 Contents Vue d Ensemble Technical Information Series 2MDCLM 2XDSRM Lengths Diameter Range 2XDSSM XDCSM 2XDCRM 2XDCLM 2XDCEM 200S Application Area Page Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

44 2MDCLM - 10xD Micro D2 h6 4 Tool No. EDP D1 D2 L1 L2 L3 L4 P86 2MDCLM0200A MDCLM0205A MDCLM0210A MDCLM0215A MDCLM0220A MDCLM0225A MDCLM0230A MDCLM0235A MDCLM0240A MDCLM0245A MDCLM0250A MDCLM0255A MDCLM0260A MDCLM0265A MDCLM0270A MDCLM0275A MDCLM0280A MDCLM0285A MDCLM0290A MDCLM0295A Tolerances Drill Dia. h8 Tolerance /-.014 Shank Dia. h6 Tolerance /-.006 Machine Requirements High Pressure Pump System (1000 psi) Coolant filtration of 10 microns or better Machine runout of.0004 (.01mm) Max. Estimated Peck Depths For hole depths up to 6x diameter No pecks For hole depths up to 10x diameter 0-2 pecks For hole depths up to 15x diameter 2-4 pecks M.A. Ford recommends full retraction of the body of the drill from the hole during the peck cycle. It is recommended to leave the drill point within the hole. For hole depths deeper than 4x the diameter, M.A. Ford recommends using a soft start program that drills to.5x diameter deep at 2/3 of the speed and feed sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

45 P86 2XDSSM - 3xD Tool No. EDP D1 D2 L1 L2 L3 L4 2XDSSM0250A XDSSM0290A XDSSM0300A XDSSM0310A XDSSM0320A XDSSM0330A XDSSM0340A XDSSM0350A XDSSM0360A XDSSM0370A XDSSM0380A XDSSM0390A XDSSM0400A XDSSM0410A XDSSM0420A XDSSM0430A XDSSM0440A XDSSM0450A XDSSM0460A XDSSM0470A XDSSM0480A XDSSM0490A XDSSM0500A XDSSM0510A XDSSM0520A XDSSM0530A XDSSM0540A XDSSM0550A XDSSM0570A XDSSM0580A XDSSM0590A XDSSM0600A XDSSM0610A XDSSM0620A XDSSM0630A XDSSM0640A XDSSM0650A XDSSM0660A XDSSM0670A XDSSM0680A XDSSM0690A Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

46 2XDSSM - 3xD 4 Tool No. EDP D1 D2 L1 L2 L3 L4 P86 2XDSSM0700A XDSSM0710A XDSSM0720A XDSSM0730A XDSSM0740A XDSSM0750A XDSSM0760A XDSSM0770A XDSSM0780A XDSSM0790A XDSSM0800A XDSSM0810A XDSSM0820A XDSSM0830A XDSSM0840A XDSSM0850A XDSSM0860A XDSSM0870A XDSSM0880A XDSSM0890A XDSSM0900A XDSSM0910A XDSSM0920A XDSSM0925A XDSSM0930A XDSSM0940A XDSSM0950A XDSSM0960A XDSSM0970A XDSSM0980A XDSSM0990A XDSSM1000A XDSSM1010A XDSSM1020A XDSSM1030A XDSSM1040A XDSSM1050A XDSSM1060A XDSSM1070A XDSSM1080A XDSSM1090A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

47 P86 2XDSSM - 3xD Tool No. EDP D1 D2 L1 L2 L3 L4 2XDSSM1100A XDSSM1110A XDSSM1120A XDSSM1130A XDSSM1140A XDSSM1150A XDSSM1160A XDSSM1170A XDSSM1180A XDSSM1190A XDSSM1200A XDSSM1210A XDSSM1250A XDSSM1280A XDSSM1290A XDSSM1300A XDSSM1350A XDSSM1370A XDSSM1400A XDSSM1450A XDSSM1470A XDSSM1500A XDSSM1530A XDSSM1550A XDSSM1570A XDSSM1600A XDSSM1608A XDSSM1630A XDSSM1650A XDSSM1700A XDSSM1750A XDSSM1800A XDSSM1850A XDSSM1916A XDSSM1925A XDSSM1930A XDSSM1950A XDSSM2000A Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

48 2XDCSM - 3xD 4 Tool No. EDP D1 D2 L1 L2 L3 L4 P86 2XDCSM0300A XDCSM0310A XDCSM0320A XDCSM0330A XDCSM0340A XDCSM0350A XDCSM0360A XDCSM0370A XDCSM0380A XDCSM0390A XDCSM0400A XDCSM0410A XDCSM0420A XDCSM0430A XDCSM0440A XDCSM0450A XDCSM0460A XDCSM0470A XDCSM0480A XDCSM0490A XDCSM0500A XDCSM0510A XDCSM0520A XDCSM0530A XDCSM0540A XDCSM0550A XDCSM0570A XDCSM0580A XDCSM0590A XDCSM0600A XDCSM0610A XDCSM0620A XDCSM0630A XDCSM0640A XDCSM0650A XDCSM0660A XDCSM0670A XDCSM0680A XDCSM0690A XDCSM0700A XDCSM0710A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

49 P86 2XDCSM - 3xD Tool No. EDP D1 D2 L1 L2 L3 L4 2XDCSM0720A XDCSM0730A XDCSM0740A XDCSM0750A XDCSM0760A XDCSM0770A XDCSM0780A XDCSM0790A XDCSM0800A XDCSM0810A XDCSM0820A XDCSM0830A XDCSM0840A XDCSM0850A XDCSM0860A XDCSM0870A XDCSM0880A XDCSM0890A XDCSM0900A XDCSM0910A XDCSM0920A XDCSM0925A XDCSM0930A XDCSM0940A XDCSM0950A XDCSM0960A XDCSM0970A XDCSM0980A XDCSM0990A XDCSM1000A XDCSM1010A XDCSM1020A XDCSM1030A XDCSM1040A XDCSM1050A XDCSM1060A XDCSM1070A XDCSM1080A XDCSM1090A XDCSM1100A XDCSM1110A Technical Technical Section Section DiACON TM Twister Drills TuffCut Die & TuffCut Mould Die & Mould TuffCut TuffCut X-AL X-AL TuffCut XR XR - XT - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

50 2XDCSM - 3xD 4 Tool No. EDP D1 D2 L1 L2 L3 L4 P86 2XDCSM1120A XDCSM1130A XDCSM1140A XDCSM1150A XDCSM1160A XDCSM1170A XDCSM1180A XDCSM1190A XDCSM1200A XDCSM1210A XDCSM1250A XDCSM1280A XDCSM1283A XDCSM1290A XDCSM1300A XDCSM1350A XDCSM1370A XDCSM1400A XDCSM1450A XDCSM1470A XDCSM1500A XDCSM1530A XDCSM1550A XDCSM1570A XDCSM1600A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

51 P86 2XDSRM - 5xD Tool No. EDP D1 D2 L1 L2 L3 L4 2XDSRM0050A XDSRM0060A XDSRM0065A XDSRM0095A XDSRM0100A XDSRM0105A XDSRM0125A XDSRM0150A XDSRM0160A XDSRM0180A XDSRM0190A XDSRM0200A XDSRM0205A XDSRM0230A XDSRM0240A XDSRM0250A XDSRM0290A XDSRM0300A XDSRM0310A XDSRM0320A XDSRM0330A XDSRM0340A XDSRM0350A XDSRM0360A XDSRM0370A XDSRM0380A XDSRM0390A XDSRM0400A XDSRM0410A XDSRM0420A XDSRM0430A XDSRM0440A XDSRM0450A XDSRM0460A XDSRM0470A XDSRM0480A XDSRM0490A XDSRM0500A XDSRM0510A XDSRM0520A XDSRM0530A Technical Technical Section Section DiACON TM Twister Drills TuffCut Die & TuffCut Mould Die & Mould TuffCut TuffCut X-AL X-AL TuffCut XR XR - XT - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

52 2XDSRM - 5xD 4 Tool No. EDP D1 D2 L1 L2 L3 L4 P86 2XDSRM0540A XDSRM0550A XDSRM0570A XDSRM0580A XDSRM0590A XDSRM0600A XDSRM0610A XDSRM0620A XDSRM0630A XDSRM0640A XDSRM0650A XDSRM0660A XDSRM0670A XDSRM0680A XDSRM0690A XDSRM0700A XDSRM0710A XDSRM0720A XDSRM0730A XDSRM0740A XDSRM0750A XDSRM0760A XDSRM0770A XDSRM0780A XDSRM0790A XDSRM0800A XDSRM0810A XDSRM0820A XDSRM0830A XDSRM0840A XDSRM0850A XDSRM0860A XDSRM0870A XDSRM0880A XDSRM0890A XDSRM0900A XDSRM0910A XDSRM0920A XDSRM0925A XDSRM0930A XDSRM0940A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

53 P86 2XDSRM - 5xD Tool No. EDP D1 D2 L1 L2 L3 L4 2XDSRM0950A XDSRM0960A XDSRM0970A XDSRM0980A XDSRM0990A XDSRM1000A XDSRM1010A XDSRM1020A XDSRM1030A XDSRM1040A XDSRM1050A XDSRM1060A XDSRM1070A XDSRM1080A XDSRM1090A XDSRM1100A XDSRM1110A XDSRM1120A XDSRM1130A XDSRM1140A XDSRM1150A XDSRM1160A XDSRM1170A XDSRM1180A XDSRM1190A XDSRM1200A XDSRM1210A XDSRM1250A XDSRM1280A XDSRM1290A XDSRM1300A XDSRM1350A XDSRM1370A XDSRM1400A XDSRM1450A XDSRM1470A XDSRM1500A XDSRM1530A XDSRM1550A XDSRM1570A XDSRM1600A Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

54 2XDCRM - 5xD 4 Tool No. EDP D1 D2 L1 L2 L3 L4 P86 2XDCRM0300A XDCRM0310A XDCRM0320A XDCRM0330A XDCRM0340A XDCRM0350A XDCRM0360A XDCRM0370A XDCRM0380A XDCRM0390A XDCRM0400A XDCRM0410A XDCRM0420A XDCRM0430A XDCRM0440A XDCRM0450A XDCRM0460A XDCRM0470A XDCRM0480A XDCRM0490A XDCRM0500A XDCRM0510A XDCRM0520A XDCRM0530A XDCRM0540A XDCRM0550A XDCRM0570A XDCRM0580A XDCRM0590A XDCRM0600A XDCRM0610A XDCRM0620A XDCRM0630A XDCRM0640A XDCRM0650A XDCRM0660A XDCRM0670A XDCRM0680A XDCRM0690A XDCRM0700A XDCRM0710A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

55 P86 2XDCRM - 5xD Tool No. EDP D1 D2 L1 L2 L3 L4 2XDCRM0720A XDCRM0730A XDCRM0740A XDCRM0750A XDCRM0760A XDCRM0770A XDCRM0780A XDCRM0790A XDCRM0800A XDCRM0810A XDCRM0820A XDCRM0830A XDCRM0840A XDCRM0850A XDCRM0860A XDCRM0870A XDCRM0880A XDCRM0890A XDCRM0900A XDCRM0910A XDCRM0920A XDCRM0925A XDCRM0930A XDCRM0940A XDCRM0950A XDCRM0960A XDCRM0970A XDCRM0980A XDCRM0990A XDCRM1000A XDCRM1010A XDCRM1020A XDCRM1030A XDCRM1040A XDCRM1050A XDCRM1060A XDCRM1070A XDCRM1080A XDCRM1090A XDCRM1100A XDCRM1110A Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

56 2XDCRM - 5xD 4 Tool No. EDP D1 D2 L1 L2 L3 L4 P86 2XDCRM1120A XDCRM1130A XDCRM1140A XDCRM1150A XDCRM1160A XDCRM1170A XDCRM1180A XDCRM1190A XDCRM1200A XDCRM1210A XDCRM1250A XDCRM1280A XDCRM1290A XDCRM1300A XDCRM1350A XDCRM1370A XDCRM1400A XDCRM1450A XDCRM1470A XDCRM1500A XDCRM1530A XDCRM1550A XDCRM1570A XDCRM1600A XDCRM1608A XDCRM1630A XDCRM1650A XDCRM1700A XDCRM1750A XDCRM1800A XDCRM1850A XDCRM1916A XDCRM1925A XDCRM1930A XDCRM1950A XDCRM2000A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

57 P86 2XDCLM - 7xD+ Tool No. EDP D1 D2 L1 L2 L3 L4 2XDCLM0300A XDCLM0310A XDCLM0320A XDCLM0330A XDCLM0340A XDCLM0350A XDCLM0360A XDCLM0370A XDCLM0380A XDCLM0390A XDCLM0400A XDCLM0410A XDCLM0420A XDCLM0430A XDCLM0440A XDCLM0450A XDCLM0460A XDCLM0470A XDCLM0480A XDCLM0490A XDCLM0500A XDCLM0510A XDCLM0520A XDCLM0530A XDCLM0540A XDCLM0550A XDCLM0570A XDCLM0580A XDCLM0590A XDCLM0600A XDCLM0610A XDCLM0620A XDCLM0630A XDCLM0640A XDCLM0650A XDCLM0660A XDCLM0670A XDCLM0680A XDCLM0690A Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

58 2XDCLM - 7xD+ 4 Tool No. EDP D1 D2 L1 L2 L3 L4 P86 2XDCLM0700A XDCLM0710A XDCLM0720A XDCLM0730A XDCLM0740A XDCLM0750A XDCLM0760A XDCLM0770A XDCLM0780A XDCLM0790A XDCLM0800A XDCLM0810A XDCLM0820A XDCLM0830A XDCLM0840A XDCLM0850A XDCLM0860A XDCLM0870A XDCLM0880A XDCLM0890A XDCLM0900A XDCLM0910A XDCLM0920A XDCLM0925A XDCLM0930A XDCLM0940A XDCLM0950A XDCLM0960A XDCLM0970A XDCLM0980A XDCLM0990A XDCLM1000A XDCLM1010A XDCLM1020A XDCLM1030A XDCLM1040A XDCLM1050A XDCLM1060A XDCLM1070A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

59 P86 2XDCLM - 7xD+ Tool No. EDP D1 D2 L1 L2 L3 L4 2XDCLM1080A XDCLM1090A XDCLM1100A XDCLM1110A XDCLM1120A XDCLM1130A XDCLM1140A XDCLM1150A XDCLM1160A XDCLM1170A XDCLM1180A XDCLM1190A XDCLM1200A Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

60 2XDCEM - 12xD+ 4 Tool No. EDP D1 D2 L1 L2 L3 Ref. L4 L2/D1 L3/D1 P89 2XDCEM 0600A XDCEM 0620A XDCEM 0630A XDCEM 0635A XDCEM 0680A XDCEM 0700A XDCEM 0760A XDCEM 0780A XDCEM 0794A XDCEM 0800A XDCEM 0820A XDCEM 0850A XDCEM 0870A XDCEM 0900A XDCEM 0940A XDCEM 0953A XDCEM 0980A XDCEM 1000A XDCEM 1030A XDCEM 1050A XDCEM 1080A XDCEM 1100A XDCEM 1111A XDCEM 1150A XDCEM 1180A XDCEM 1200A XDCEM 1270A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

61 P87 200S Spot Drill Tool No. EDP D1 D2 L1 L2 L5 200S 0300A S 0600A S 0800A S 1000A S 1200A S 1600A DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

62 High Performance PCD Diamond Tools Features DiACON, a part of M.A. Ford s Advanced Product Group, features a wide range of high performance, polycrystalline diamond (PCD) tipped tools to improve your productivity in today s metal, wood and composite material industries. PCD tooling is ideal for more efficient machining of non-ferrous metals, plastics, composite materials, graphite and other hard to machine and abrasive materials. DiACON offers end mills, drills, step drills, step reamers and countersinks. Special tools are quoted upon request. DiACON is dedicated to continually developing innovative products manufactured with efficient state-of-the-art technology while offering great value and top quality at reasonable prices. DiACON End Mill Numbering System - Metric DiACON End Mill No. of Flutes End Style Space Nominal Cutting Diameter Nominal Cutting Diameter Nominal Cutting Diameter Nominal Cutting Diameter D E 1 S E=End Mill SE=Spiral Vein S=Square End B=Ball End sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

63 Contents Vue d Ensemble Technical Information Diameter Series Lengths Application Area Page Range DES End Mills 1-2 Flute DES End Mills Multi Flute DEB End Mills 1-2 Flute DSE Spiral Vein End Mill 84PCD Countersinks 2 Flute 87PCD Countersinks 3 Flute 83PCD Countersinks 2 Flute DWD Spiral Wafer Drill DND Full Nib Drill Specials Drill Countersinks Step Drill Reamers 3-20mm 8-16mm 6-12mm 8-16mm mm 3 / 8 inch / 4 inch 10-17mm 1 / 2 inch / 4 inch 10-17mm 3 / 8 inch / 4 inch 3-16mm 3-10mm DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

64 Series DES End Mill Square 1-2 Flutes PCD 1-2 L1 L2 D2 D1 Tool No. EDP D1 D2 L1 L2 No of Flutes P90 DE1S DE1S DE2S DE2S DE2S DE2S DE2S DE2S DE2S DE2S DE2S DE2S sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

65 P90 PCD Multi Series DES End Mill Multi-Flute Tool No. EDP D1 D2 L1 L2 D2 DE3S DE3S DE5S DE3S DE5S DE7S DE9S DE3S DE5S DE7S DE9S L1 L2 No of Flutes D1 DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

66 Series DEB End Mill Ball PCD 1-2 L1 L3 L2 R D2 D1 Tool No. EDP D1 D2 L1 L2 L3 No of Flutes P90 DE1B DE1B DE1B DE2B DE2B DE2B DE2B DE2B DE2B Series DSE Spiral Vein End Mill PCD 2-4 L1 L2 D2 D1 Tool No. EDP D1 D2 L1 L2 No of Flutes P90 DSE2S DSE4S DSE4S DSE4S sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

67 PCD 2 Series 84PCD Tipped Countersinks Tool No. EDP D1 D2 D3 A PCD M6X PCD M6X PCD M8X PCD M8X Metric Tool No. EDP D1 D2 D3 A PCD /8 1/ PCD /2 1/ PCD /8 1/ PCD /4 7/ PCD /8 7/ PCD / PCD /1-14 7/ Inches 130 countersink angle available. Additional sizes available upon request. D1 D3 A No of Flutes No of Flutes D2 DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

68 Series 87PCD Tipped Countersinks PCD 3 A D1 D3 D2 Tool No. EDP D1 D2 D3 A No of Flutes PCD M6x PCD M6x PCD M8x PCD M8x Metric Tool No. EDP D1 D2 D3 A No of Flutes PCD /2 1/ PCD /8 1/ PCD /4 7/ PCD /8 7/ PCD / PCD /4 7/ Inches 130 countersink angle available. Additional sizes available upon request sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

69 PCD 2 Series 83PCD Tipped Countersinks Tool No. EDP D1 D2 D3 A PCD M6X PCD M6X PCD M8X PCD M8X Metric Tool No. EDP D1 D2 D3 A 83E12504PCD /8 1/ E12804PCD /8 1/ F15604PCD /16 1/ F18704PCD /16 1/ G12504PCD /2 1/ G12804PCD /2 1/ G23904PCD /2 1/ Inches 83H19104PCD /8 1/ H25004PCD /8 1/ J31204PCD /4 3/ Inches D3 A D1 No of Flutes No of Flutes D2 DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

70 DWD Spiral Wafer Drill PCD L1 L2 D2 D1 D1 +0/-.013 Diameter Range D2 (h6) Shank L1 OAL L2 Flute Length Metric D1 +0/ Diameter Range D2 (h6) Shank L1 OAL L2 Flute Length P Inches To order DiACON Specials contact M.A. Ford Custom Tool Division sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

71 P90 PCD D1 +0/-.013 Diameter Range DND Full Nib Drill D2 (h6) Shank L1 OAL L2 Flute Length Metric D1 +0/ Diameter Range D2 (h6) Shank D2 h6 L1 OAL L2 Flute Length Inches L1 L2 D1 DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT To order DiACON Specials contact M.A. Ford Custom Tool Division Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

72 Holemaking in Composite Materials with PCD Tools Case Study Drills Full Nib Veined PCD Drill Diamond Coated Drill Uncoated Drill Uncoated Drill Drill diameter 6.35mm DiACON Competitor A Competitor B Competitor C REF Cutting Conditions - Feed mm/min Depth per hole, mm Machine time per hole, min Tool Life - No. of holes No. of Regrinds Tool Life Total - No. of holes Machine time for 8100 holes, hours Price per hour CNC Center, USD Machining time cost for 8100 holes, USD Price per new tool, USD Price per recondition, USD Price total include reconditions No. of Tools per 8100 holes Tools price for 8100 holes, USD No. of setups for 8100 holes Setup time per tool in Tool Room, hours Price per hour for setup time, USD Setup time cost in Tool Room for 8100 holes, USD Total price 8100 holes, USD Total price per hole, USD Tool Performance 468% 242% 247% 132% 100% sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

73 PCD Drill Countersinks Available with full Nib or Wafer. PCD Step Drill Reamers Manufactured to Customer Specification. Contact: Ashton Tools Ltd 8 Royds Farm Road, Leeds, West Yorkshire, LS12 6DX, UK Tel: +44 (0) sales@ashtontools.co.uk Specials Custom Tooling Solutions M.A. Ford s DiACON products and Custom Tool Division can provide customised PCD tooling solutions designed specifically to your application needs. Whether you are looking for custom PCD step drills, step reamers, or special configuration PCD drills or end mills, DiACON can provide a tooling solution that will greatly reduce your machining costs, and improve your bottom line. DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

74 Icon Glossary Drill Icons Solid Carbide Helix Angle Workpiece Material Group Steels Coolant Fed ALtima Coatings Hardened Steels (45-65Rc) Drill Length Drill Point Angle >3mm DIN 6537L DIN Specs Application Stainless Steels Cast Iron Special Alloys Non-Ferrous PCD End Mill Icons Z3 Number of Flutes N N Neck Relief Workpiece Material Group Steels Center Cutting Lengths Corner Radius Shank Hardened Steels (45-65Rc) Stainless Steels Cast Iron ALtima Coatings Helix Angle HB DIN6535 PCD Shank/DIN Special Alloys Non-Ferrous Ball Nose sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

75 Technical Section Series 113A Recommended cutting data Series 177, 178 & 179 Recommended cutting data Series 179 Profiling Series 180 Recommended cutting data Series 277/278 Recommended cutting data Series 135 Feed capability - Necked Tools Series 135,135B,138B Recommended cutting data Series 137V Recommended cutting data DM Series 156 Recommended cutting data DM Series 157 Recommended cutting data DM Series 158 Recommended cutting data Recommended cutting data Series 2XDCE Technical Information Series 2XDCE Recommended cutting data Series DES, DEB, DSE, DWD, DND Recommended cutting data 90 Page DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Material cross reference chart 91 Ashton Tools - Remanufacturing, Special Tool Production Quality Policy/Certification Coating Properties Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

76 Series 113A Recommended cutting data Workpiece Material Group Steels Stainless Steels Special Alloys Cast Irons Hardened Steels P M S K H Coolant Material Type Max Air MMS 0.05 x D 0.1 x D 0.25 x D 0.5 x D 2 x D 2 x D 2 x D 1.5 x D Vc-M/Min Low Carbon l l l Medium Carbon l l l Alloy Steels l l l Die/Tool Steels l l l Free Machining l X q Austenitic l X q Difficult Stainless l X q PH Stainless l X q Cobalt Chrome Alloys l X q Duplex (22%) l X q Super Duplex (25%) l X q High Temp Alloys l X X Inconel 625/718 l X X Titanium Alloys l X X Gray Cast Iron l q q Ductile Cast Iron l q q Malleable Iron l q q Hardened Steels Rc l q q Hardened Steels Rc l q q l Preferred q Possible X Not Possible Workpiece Material Group Material Type Tool Diameter 3mm 5mm 6mm 8mm 10mm 12mm 16mm 20mm 25mm Peripheral Milling-fz mm / Tooth Low Carbon Steels Stainless Steels Special Alloys Cast Irons Hardened Steels P M S K H Medium Carbon Alloy Steels Die/Tool Steels Free Machining Austenitic Difficult Stainless PH Stainless Cobalt Chrome Alloys Duplex (22%) Super Duplex (25%) High Temp Alloys Inconel Titanium Alloys Gray Cast Iron Ductile Cast Iron Malleable Iron Hardened Steels Rc Hardened Steels Rc Please Note- Peripheral Milling only. During profile milling less than 50% of the cutter diameter radial width, the actual chip thickness at the cutting edge is less than the programmed chipload. The accompanying table shows the increase in tooth load by given raidal percentage engagement. Multiply your feed per tooth by the factor before finalising your table feed. Radial Cut (Ae) Chip thickness Compensation factor 30% % % % % % sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

77 Workpiece Material Group Steels Stainless Steels Special Alloys Cast Irons Hardened Steels Workpiece Material Group Steels Stainless Steels Special Alloys Titanium Cast Irons Hardened Steels P M S K H P M S K H Series 177, 178 & 179 Recommended cutting data 0.5 x D 1 x D Material Type Max Air MMS Vc-M/Min Low Carbon l l l Medium Carbon l l l Alloy Steels l l l Die/Tool Steels l l l Free Machining l X q Austenitic l X q Difficult Stainless l X q PH Stainless l X q Cobalt Chrome Alloys l X q Duplex (22%) l X q Super Duplex (25%) l X q High Temp Alloys l X X Titanium Alloys l X X Gray Cast Iron l q q Ductile Cast Iron l q q Malleable Iron l q q Hardened Steels Rc l q q Hardened Steels Rc l q q l Preferred q Possible X Not Possible Machining type by series Tool Diameter 1.5mm 3mm 5mm 6mm 8mm 10mm 12mm 16mm 20mm 25mm fz-mm/tooth Profiling Slotting-177/ Profiling Slotting-177/ Profiling Slotting-177/ Profiling Slotting-177/ Profiling Slotting-177/ Profiling <50HRC Slotting-177/179 <50HRC Profiling >55HRC Slotting-177/179 >55HRC Please Note- 178 series-5 flute to be used for Peripheral milling only. During profile milling less than 50% of the cutter diameter radial width, the actual chip thickness at the cutting edge is less than the programmed chipload. The accompanying table shows the increase in tooth load by given raidal percentage engagement. Multiply your feed per tooth by the factor before finalising your table feed. For 177L tools please use the following conditions Ap 1 x D x D1 Ae 0.1 x D1 1.0 x D1 Coolant 1 x D 1 x D Radial Cut (Ae) Chip thickness Compensation factor 30% % % % % % 5.00 When using Long Series Reduce speed by 20% 0.05 x D 2 x D 0.1 x D 2 x D 0.2 x D 2 x D 0.3 x D 1.5 x D 0.5 x D 1.5 x D Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

78 Series 179 Profiling Découpage au profil Série 179 Semi Roughing / Roughing Steel (25-48 HRC) / Ebauche intermédiaire / Ebauche Acier (25-48 HRC) Semi Finishing / Finishing Steel (25-48 HRC) / Finition intermédiaire / Finition Acier (25-48 HRC) Diameter R RPM f fz Ae Max. Ap Max. f fz Ae Max. Ap Max. mm mm trs mm/min mm/z mm mm mm/min mm/z mm mm 1.5 R ,000 1,950-3, ,950-3, R ,000 2,100-3, ,100-3, R ,000 2,100-3, ,100-3, R ,500 2,100-3, ,100-3, R ,000 2,250-3, ,250-3, R ,000 2,250-3, ,250-3, R ,000 2,250-3, ,250-3, R ,000 1,800-5, ,800-5, R ,000 1,800-5, ,800-5, R ,000 2,200-5, ,200-5, R ,000 2,300-4, ,300-4, R ,000 1,900-4, ,900-4, R 8.0 7,500 1,600-3, ,600-3, Titanium / Titane High Temperature Alloys / Alliages Pour Hautes Tem Diameter R RPM f fz Diameter R RPM f fz Ae Max. Ap Max. mm mm trs mm/min mm/z mm mm trs mm/min mm/z mm mm 1.5 R ,000 2, R ,000 2, R ,000 2, R ,000 1, R ,000 1, R ,000 1, R ,000 1, R ,000 1, R 3.0 8,000 1, R 4.0 6,000 1, R 5.0 5,000 1, R 6.0 4,000 1, R 8.0 3,000 1, R , R 1.0 7, R , R 1.5 5, R , R 2.0 3, R , R 2.5 3, R 3.0 2, R 4.0 1, R 5.0 1, R 6.0 1, R sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

79 Workpiece Material Group Steels Stainless Steels Special Alloys Cast Irons Hardened Steels Workpiece Material Group Steels Stainless Steels Special Alloys Cast Irons Hardened Steels P M S K H P M S K H Series 180 Recommended cutting data Material Type Max Air MMS Vc-M/Min Low Carbon l l l Medium Carbon l l l Alloy Steels l l l Die/Tool Steels l l l Free Machining l X q Austenitic l X q Difficult Stainless l X q PH Stainless l X q Cobalt Chrome Alloys l X q Duplex (22%) l X q Super Duplex (25%) l X q High Temp Alloys l X X Inconel l X X Titanium Alloys l X X Gray Cast Iron l q q Ductile Cast Iron l q q Malleable Iron l q q Hardened Steels Rc l q q Hardened Steels Rc l q q l Preferred q Possible X Not Possible Material Type Low Carbon Medium Carbon Alloy Steels Die/Tool Steels Free Machining Austenitic Difficult Stainless PH Stainless Cobalt Chrome Alloys Duplex (22%) Super Duplex (25%) High Temp Alloys Inconel Titanium Alloys Gray Cast Iron Ductile Cast Iron Malleable Iron Hardened Steels Rc Hardened Steels Rc Coolant Tool Diameter 12mm 16mm 20mm 25mm Peripheral Milling Fz-mm/Tooth 0.05 x D 0.1 x D 0.2 x D 2 x D 2 x D 2 x D DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Please Note - Peripheral Milling only. During profile milling less than 50% of the cutter diameter radial width, the actual chip thickness at the cutting edge is less than the programmed chipload. The accompanying table shows the increase in tooth load by given raidal percentage engagement. Multiply your feed per tooth by the factor before finalising your table feed. Radial Cut (Ae) Chip thickness Compensation factor 30% % % % % % 5.00 Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

80 Series 277/278 Recommended cutting data Workpiece Material Group Steels Stainless Steels Special Alloys Cast Irons Hardened Steels P M S K H Coolant Material Type Max Air MMS 0.05 x D 0.1 x D 0.2 x D 0.3 x D 0.5 x D 1 x D 1 x D 2 x D 2 x D 2 x D 1.5 x D 1.5 x D 0.5 x D 1 x D Vc-M/Min Low Carbon l l l Medium Carbon l l l Alloy Steels l l l Die/Tool Steels l l l Free Machining l X q Austenitic l X q Difficult Stainless l X q PH Stainless l X q Cobalt Chrome Alloys l X q Duplex (22%) l X q Super Duplex (25%) l X q High Temp Alloys l X X l X X Titanium Alloys l X X Gray Cast Iron l q q Ductile Cast Iron l q q Malleable Iron l q q Hardened Steels Rc l q q Hardened Steels Rc l q q l Preferred q Possible X Not Possible Workpiece Material Group Machining type Tool Diameter 3mm 5mm 6mm 8mm 10mm 12mm 16mm 20mm 25mm fz-mm/tooth Steels Stainless Steels Special Alloys Titanium Cast Irons Hardened Steels P M S K H Profiling Slotting Profiling Slotting Profiling Slotting Profiling Slotting Profiling Slotting Profiling Rc Slotting Rc Profiling Rc Slotting Rc During profile milling less than 50% of the cutter diameter radial width, the actual chip thickness at the cutting edge is less than the programmed chipload. The accompanying table shows the increase in tooth load by given raidal percentage engagement. Multiply your feed per tooth by the factor before finalising your table feed. Radial Cut (Ae) Chip thickness Compensation factor 30% % % % % % sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

81 Série 135 Paramètres de Coupe. Outils Corps Passant RPM fz fz fz fz 0.12 Diameter - mm fz 0.26 Diamètre - mm FEED Shown in mm/min AVANCE indiquée en mm/min Feed rate allowance for length (Slotting) Part no. example length Fz Series 135 Feed capability - Necked Tools Ae Ap fz 0.61 fz 0.77 fz 0.79 fz Surcote sur avance pour la longueur Article no. exemple longueur N3 Short 1 1 x D 1 X D N3 Court 1 1 x D 1 X D N5 Medium x x D 0.25 X D N5 Moyen x x D 0.25 X D N Long x x D 1 X D N Long x x D 1 X D Fz Ae fz 0.76 Ap DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Feed rate for un-necked tools Please calculate feed rate based upon length from table above - then apply the following factors: Diameter Factor 3-8mm Feed mm/min x mm Feed mm/min x 1.35 Avance pour outils décolletés Veuillez calculer l avance en fonction de la longueur indiquée dans le tableau ci-dessus - puis appliquer la formule suivante: Coefficient diamètre 3-8mm Avance mm/min x mm Avance mm/min x 1.35 Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

82 Recommended cutting data - Al / Al-Si Alloys Series Diameter - mm Diamètre - mm Type of cut Vc Ae Ap M/Min fz fz fz fz fz 1 x D 0.5 x D x D 1 x D x D 1 x D x D 1 x D x D 1 x D B 1 x D 0.5 x D B 0.1 x D 1 x D Series Diameter - mm Diamètre - mm Type of cut Vc Ae Ap M/Min fz fz fz fz fz 1 x D 0.5 x D x D 1 x D x D 1 x D x D 1 x D x D 1 x D B 1 x D 0.5 x D B 0.1 x D 1 x D sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

83 Series 137V N3 Series 137V N3 Series 137V N4 Series 137V Diameter - mm Diamètre - mm Type of cut Vc Ø 3.0 Ø 4.0 Ø 5.0 Ø 6.0 Ø 8.0 Ae Ap M/Min fz fz fz fz fz 1 x D 0.25 x D x D 0.5 x D x D 1 x D x D 0.5 x D x D 1 x D x D 1.5 x D x D 0.9 x L Diameter - mm Type of cut Vc Ø 10.0 Ø 12.0 Ae Ap M/Min fz fz Diamètre - mm Ø 16.0 fz Ø 20.0 fz 1 x D 0.25 x D x D 0.5 x D x D 1 x D x D 0.5 x D x D 1 x D x D 1.5 x D x D 0.9 x L Diameter - mm Diamètre - mm Type of cut Vc Ø 3.0 Ø 4.0 Ø 5.0 Ø 6.0 Ø 8.0 Ae Ap M/Min fz fz fz fz fz 1 x D 0.25 x D x D 0.5 x D x D 1 x D x D 0.5 x D x D 1 x D x D 0.9 x L x D 0.9 x L Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

84 Series 137V Series Diameter - mm Type of cut Vc Ø 10.0 Ø 12.0 Ae Ap M/Min fz fz Diamètre - mm Ø 16.0 fz Ø 20.0 fz 1 x D 0.25 x D x D 0.5 x D x D 1 x D V N x D 0.5 x D x D 1 x D x D 0.9 x L x D 0.9 x L Series Diameter - mm Diamètre - mm Type of cut Vc Ø 3.0 Ø 4.0 Ø 5.0 Ø 6.0 Ø 8.0 Ae Ap M/Min fz fz fz fz fz 1 x D Max 0.2 x D V N x D 1 x D Max Series Type of cut Vc Ae Ap M/Min Diameter - mm Diamètre - mm Ø 10.0 Ø 12.0 Ø 16.0 Ø 20.0 fz fz fz fz 1 x D Max 0.2 x D V N x D 1 x D Max Profile Height-X (µm) / Surface finish Ae Diameter - mm Diamètre - mm mm Ae X sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

85 Material Group Hardness HRC Dia. mm Application conditions Material Group Hardened tool steel Hardened tool steel Hardened tool steel Application conditions Carbon/Alloy/ Tool steels Ferritic/martensitic/ PH stainless steel Hardened tool steel Hardened tool steel Hardened tool steel HRC <40 HRC HRC HRC HRC Radius mm Vc RPM Vf mm/min Vc RPM Vf mm/min Vc RPM Vf mm/min Vc RPM Vf mm/min Vc RPM Vf mm/min , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Hardness HRC HRC HRC HRC Diameter mm DM Series 156 Recommended cutting data 0.2 x D 0.1D <1mm = 0.05D >1mm = 0.1D DM Series 157 Recommended cutting data Vc RPM Vf mm/min Vc RPM Vf mm/min Vc RPM Vf mm/min 3 14, , , , , , , , , , , , , , , , , , , , , D 1.5D 0.03D (D < Ø 3) 0.05D (D > Ø 3) (Max 0.5mm) 1D 0.05D 0.03D (D < Ø 3) (Max 0.2mm) 1D Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

86 DM Series 158 Recommended cutting data Material Cast Iron Carbon Steel Alloy Steel Tool steels PH Stainless steel Hardened steel PH Stainless steel Hardened steel Hardened steel HRc Machining type Diameter (mm) corner radius Diameter (mm) corner radius Diameter (mm) corner radius Ae Ap n rpm Vf Ae Ap n rpm Vf mm/min mm/min Ae Ap n rpm Vf mm/min Standard cutting conditions. First choice starting conditions. High efficiency-longest life. High Speed condition. Machine stable, capable of high feeds, high spindle speeds. Ultra high efficiency. High depth of cut. Rigid machines without high speed spindles. Low Load conditions. Low rigidity machines, hence lower speed / feed. Finishing conditions Ae Ap DM Series 158 HSM conditions Material Groups Structural-Alloy-Low carbon steel Die-Mould / Tool Steels Austenitic Stainless Steels and Precipitation Hardened & Martensitic Stainless Steels 32 HRC+ TuffCut DM Endmill Diameter ( mm) Radial Cut Radial Cut Radial Cut Radial Cut Ae 10% Ae 20% Ae 10% Ae 20% Ae 10% Ae 20% Ae 10% Ae 20% Ae - % 1 xd Ap sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

87 DM Series 158 Recommended cutting data Diameter (mm) corner radius Diameter (mm) corner radius Diameter (mm) corner radius Diameter (mm) corner radius Ae Ap n rpm Vf Ae Ap n rpm Vf Ae Ap n rpm Vf mm/min mm/min mm/min Ae Ap n rpm Vf mm/min TuffCut DM Endmill Diameter ( mm) Radial Cut Radial Cut Radial Cut Radial Cut Radial Cut Ae 10% Ae 20% Ae 10% Ae 20% Ae 10% Ae 20% Ae 10% Ae 20% Ae 10% Ae 20% RPM (n) FEED (mm/min) RPM (n) FEED (mm/min) RPM (n) FEED (mm/min) Technical Technical Section Section DiACON TM Twister Drills Twister Drills TuffCut Die & TuffCut Mould Die & Mould TuffCut TuffCut X-AL X-AL TuffCut XR XR - XT - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

88 Recommended speed - all drills Recommended cutting data SPEED - M/MIN Materials 2XDSSM 3 X D SOLID 2XDSRM 5 X D SOLID 2XDCSM 3 X D COOLANT 2XDCRM 5 X D COOLANT 2XDCLM 7 X D COOLANT 2MDCLM 10 X D COOLANT Low Carbon Steel <0.3%C Medium Carbon Steel Alloy Steel 35hrc Alloy Steel 36-45hrc Alloy Steel 45-50hrc Grey Cast Iron Ductile Cast Iron Austenitic Stainless Ph Stainless High Temp Alloys Titanium Alloys Series 2XD drill - Recommended feed 0.5-6mm diameter Materials FEED MM/REV Low Carbon Steel <0.3%C Medium Carbon Steel Alloy Steel 35hrc Alloy Steel 36-45hrc Alloy Steel 45-50hrc Grey Cast Iron Ductile CaSt Iron Austenitic Stainless Ph Stainless High Temp Alloys Titanium Alloys Series 2MDCL micro coolant drills - Recommended feed FEED MM/REV Materials Diameter Low Carbon Steel <0.3%C Medium Carbon Steel Alloy Steel 35hrc Alloy Steel 36-45hrc Alloy Steel 45-50hrc Grey Cast Iron Ductile Cast Iron Austenitic Stainless Ph Stainless High Temp Alloys Titanium Alloys sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

89 Series 2XD drill - Recommended feed 8-20mm diameter Materials FEED MM/REV Low Carbon Steel <0.3%C Medium Carbon Steel Alloy Steel 35hrc Alloy Steel 36-45hrc Alloy Steel 45-50hrc Grey Cast Iron Ductile Cast Iron Austenitic Stainless Ph Stainless High Temp Alloys Titanium Alloys Series 200S Spot drll - Recommended Cutting Data Materials Speed-Vc M/min Diameter FEED MM/REV Low Carbon Steel <0.3%C Medium Carbon Steel Alloy Steel 35hrc Alloy Steel 36-45hrc Alloy Steel 45-50hrc Grey Cast Iron Ductile Cast Iron Austenitic Stainless Ph Stainless High Temp Alloys Titanium Alloys Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

90 Series 2XDCE Technical Information Process For Successful Deep Hole Drilling: 1. Start by producing a 1.5 x diameter to 3 x diameter pilot hole using a coolant or non-coolant pilot drill. Typically this tool will have a point angle the same as or greater than the deep hole drill. Run this drill at 100% of the final drill speed and 1/2 the normal IPM. 2. Retract and tool change to the final deep hole (2XDCE MA Ford Series) drill. Drill should not make contact here Drill should make contact here 3. Rapid to clearance plane and enter the pilot hole at 25% (don t exceed 400 to 500 RPM) of the final speed and mm/min. This will help with true position by eliminating drill whip. Once into the hole, turn on the coolant and advance to the material start. At this point, you can add a dwell to clear any chips that have been left from the previous drill and let the spindle get to full speed. Increase the speed and feed to final drilling parameters. 4. Drill one shot to the final hole depth or through. 5. Should you experience any squeaking you may need to retract the drill and increase your feed. Chip packing is occurring and will need to be addressed. 6. Once through the material, it may be necessary to reduce the RPM to eliminate breakage of the drill due to drill whip. Then retract to the clearance plane. Machine Requirements High Pressure Pump System (70 Bar) Machine runout of 0.008mm Max. Due to the conditions of equipment, tool holders, and conditions beyond MA Ford s control, your results may vary. Should your application require more in depth discussion or a special tool, please contact M.A. Ford s Application Engineering Department at +44(0) Safety Note Always wear the appropriate personal protective equipment such as safety glasses and protective clothing when using solid carbide or HSS cutting tools. Machines should be fully guarded. Technical data provided should be considered advisory only as variations may be necessary depending on the particular application sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

91 Workpiece material SPEED Vc-M/Min Series 2XDCE Recommended cutting data Diameter FEED MM/REV Low Carbon Steel <0.3%C Structural Steel Medium Carbon Steel Tool & Die Steel Alloy Steel Grey Cast Iron Ductile Cast Iron Austenitic Stainless Ph Stainless Martensitic Stainless Ferritic Stainless High Temp Alloys Titanium Alloys Hardened Steel (35-45 Hrc) Hardened Steel (46-55 Hrc) Non Ferrous-Al<14%Si Non Ferrous-Al>14%Si Non Ferrous-Brass Cu/Cu Alloys/Magnesium Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

92 Recommended cutting data DES & DEB Series Diameter mm Speed M/Min RPM Feed Fz DSE Series Diameter mm Speed M/Min RPM Feed Fz DWD Wafer Drill Parameters CFRP & CFRP/AL Stack Diameter mm Speed M/Min RPM Feed Fr (mm/rev) DND Full Nib Drill Parameters CFRP & CFRP/AL Stack Diameter mm Speed M/Min RPM Feed Fr (mm/rev) sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

93 Material cross reference chart FREE MACHINING STEEL LOW CARBON STEEL STRUCTURAL STEEL MEDIUM CARBON STEEL UK German DIN French Swedish Spanish USA SMnPB28 S250Pb 1914 F SMnPb28 12L13 210M S20 10F1 F S A S F.210F. 240M SMn36 S300 F SMn MnPb36 S300Pb 1926 F SMnPb 35 12L SPb20 10PbF2 F SPb 20 11L08 045M C10 AF34C10/XC M15;040A C15 AF37C12/XC F A20/055M C22 AF42C20/XC F M C25 AF50C30 F M S M SMn28 S F SMn A Ck10 XC F C 10 k M Mn5 20M5 F Mn / M Ck15 XC15 / C15E 1370 F C 16 k A Ck22 XC25 / C22E F C 25 k M Ck25 XC25 / C25E F C 25 k Mo Ni6 15N6 / 15Ni6 F Ni 6 A350-LF5 655M13/A NiCr14 12NC / M Cr3 12C C RSt37-2 E24-2NE / S235JRG A570 (36) B St44-2 E28-2 / S275JR 1412 A 430B A570 (40) B St50-2 A50-2 / E A570 (50) E St60-2 A60-2 / E C/D C St37-3 E24-3;-4 / S235J2G A360 C;D A284/A573/A /3/4CR St12 DC01 AP 00 A366/1012/A CR; 3CR St13 AP CR; 2CR St14 DC04 AP 04 A Gr / H I A37CP;AP / P235GH 1330 A 37 RC I;RA II A516Gr.65;-55; 3CR RRSt13 DC03 A ; H II A42CP;AP / P265GH 1430 A42 RC I Mn6 A52CP;AP / P335GH 2101/2102 A 47 RB II A Mn4 A48CP;AP / P295GH A 47 RC I; RA II A516 (70) StE355 E355R/FP / S355N 2132 AE 355 KG; DD A633 (C) B;50C;50D St52-3 E36-3;E36-4 / S355J2G A 510 C;D Mo3 15D3 / 15Mo F Mo 3 A204 (A) Mo5 F Mo Ni14 12N14 / 12Ni14 F.152 A350-LF NiCr6 10NC NiCr10 14NC11 F NiCr Gr.27; CrMo44 15CD F CrMo 4 5 A182-F11;F E StE420 E420RIFP / S420N AE 420 KG A633Gr.E StE460 E460RIFP / S460N AE 460 KG A633Gr.E St70-2 A70-2 / E Gr CrMo44 15CD A387 (12) 622Gr.31; CrMo910 12CD9.10 / 10CrMo TU.H A182F22 660/ MoV63 F MoCrV6 060A C35 AF55C35 /XC F M S20 35MF F.210G M36/150M Mn5 35M5 / 30Mn5 F Mn Mn5 35M5 / 34Mn5 F Mn M Mn5 40M5 / 36Mn F Mn M Mn6 20M5 / 28Mn M Cm35 XC32 / C35R 1572 F C 35 k M Ck35 XC38H1 / C35E 1572 F C 35 k A Cf35 XC38H1TS M C45 AF65C45 /C F M C55 C A C60 AF70C55 / C60 F A C75 C75 212M S20 45MF A Si7 51S F Si A Si7 55S F Si M Mn4 35M A40/080A Ck40 XC42H1 / C40E M46/060A Ck45 XC42H1 / C45/XC F C 45 k A Cf45 XC42H1TS M Cm45 XC42H1 /C45R 1660 F C 45 k A57/070M Ck55 XC55H1 / C55E F C 55 k M Ck50 XC48H1 / C50E M Cm55 XC55H1 / C55R / 3C55 F C 55 k A Cf53 XC48H1TS A Ck60 XC60 / C60E/2C /1678 F.511/F A Ck67 XC A Si7 60S7 F Si A SiCr7 60SC7 F SiCr Technical Section DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

94 Material cross reference chart UK German DIN French Swedish Spanish USA ALLOY STEEL HIGH STRENGTH ALLOY STEEL TOOL STEELS 805M NiCrMo2 20NCD F NiCrMo A NiCrMo22 F NiCrMo A Ck75 XC75 / C75E 1774/1778 F.513/514/ / A NiCr6 35NC M NiCr Type NiCrMo22 40NCD2 F NiCrMo A CrNiMo8 18NCD6 F NiCrMo13 832M NiCrMo134 16NCD13 F NiCrMo Cr2 42C2 / 46Cr2 5045/ A Cr4 32C4 / 34Cr4 F Cr 4/F A Cr4 38C4 / 37Cr4 F Cr M MnCr5 16MC F MnCr MnCr5 20MC5 F.150.D CDS CrMo4 25CD4 / 25CrMo F AM 25 CrMo M CrAlMo5 30CAD6.12 F CrAlMo5 A355Cl.D 905M CrAlMo7 40CAD F CrAlMo7 A355Cl.A 708A CrMo4 34CD4 / 35CrMo M CrMo4 42CD M40/530A Cr4 42C4 / 41Cr4 F Cr A Cr4 42C4TS 2245 F Cr A Cr3 55C F Cr A CrMo4 35CD4 / 34CrMo F AM 34 CrMo4 4135/ M CrMo4 42CD4TS 2244 F CrMo4 4142/ M CrMo4 42CD4 / 42CrMo F CrMo A CrMo4 50CrMo A CrV4 50CV4 / 51CrV F CrV A Ck101 XC M CrNiMo4 40NCD3 / 36CrNiMo4 F NiCrMo M NiCrMo Type NiCrMo6 F NiCrMo M CrNiMo8 30CND8 / 30CrNiMo8 817M CrNiMo8 35NCD6 / 34CrNiMo F NiCrMo M NiCrMo145 35NCD14 F NiCrMo M NiCrMo166 35NCD16 F NiCrMo16 722M CrMoV139 30CD F CrMo M CrMo12 30CD F.124.A C80W1 Y190;Y180 W C105W1 Y W110 BW1B C80W2 F.1507 C80 W C125W Y2120 F.5123 C120 W112 BW1A C75W W1 BL Cr6 Y100C6 F Cr6 L CrV3 L2 BO MnCrW F MnCrW5 O1 BS WCrV F WCrSi 8 S1 BW V1 Y1105V W210 BO MnCrV8 90MV A Cr6 100C F Cr NiCrMoV6 55NCDV7 F.528 L6 Grade2A G-X260NiCr42 A532IBNiCr-LC Grade2B G-X330NiCr42 A532IANiCr-HC Grade2C;D;E G-X300CrNiSi952 A532IDNi-HiCr Grade3A;B G-X300CrMoNi1521 Grade3C G-X260CrMoNi2021 A532IID20%CrMo-LC Grade3D G-X260Cr27 A532IIIA25%Cr Grade3E G-X300CrMo271 A532IIIA25%Cr BD X210Cr12 Z200C12 F.5212 X210 Cr12 D3 BH X38CrMoV51 Z38CDV5 F.5317 X37 CrMoV5 H11 BH X40CrMoV51 Z40CDV F.5318 X40 CrMoV5 H13 BA X100CrMoV51 Z100CDV F.5227 X100 CrMoV5 A2 BH X32CrMoV33 32DCV28 F.5313 CrMoV 12 H10 BD X155CrVMo121 Z160CDV12 D X210CrW F.5213 X210 CrW X30WCrV53 Z32WCV5 BH X30WCrV93 Z30WCV9 F.5323 X30 WCrV9 H X165CrMoV F.5211 X160 CrMoV12 BH X37CrMoW51 Z35CWDV5 H12 BT S F T S Z130WKCDV F S Z85WDKCV F S Z110WKCDV F M41 BT S Z110DKCWV F M42 BM S F M33/M34 BT S Z80WKCV F T4 BT S F T SC6-5-2 Z90WDCV M3 BM S6-5-2 Z85WDCV F M sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

95 Material cross reference chart TOOL STEELS STAINLESS STEEL HIGH TEMPERATURE ALLOYS UK German DIN French Swedish Spanish USA S6-5-3 Z130WDCV F M3Class2 BM S2-9-1 Z85DCWV H41/M S2-9-2 Z100DCWV F M7 BT S Z80WCV F T X120Mn12 Z120M12 / Z120Mn12 F AM-X 120 Mn 12 A128(A) 443S X80CrNiSi20 Z80CSN20.02 F.3222-X 80CrSiNi20-02 HNV6 403S X6Cr13 Z6013 / Z6Cr F.3110-X6 Cr S X7Cr14 Z F.8401-AM-X12 Cr S 405S X6CrAl13 Z6CA13 / Z6CrAl F.3111-X6 CrAl S X12CrS13 Z12CF13 / Z12CrS F.3411-X12 CrS S X10Cr13 Z12C13 / Z12Cr F.3401-X12 Cr /CA C G-X8Cr14 Z12CN13M S X6Cr17 Z8C17 / Z6Cr F.3113-X8 Cr S X20Cr13 Z20C13 / Z20Cr F.3402-X20 Cr S X30Cr13 Z20C13 / Z20Cr F.3403-X30 Cr X38Cr13 Z40C14 / Z40Cr F.3404-X40 Cr S X46Cr13 Z40C14 / Z40Cr14 F.3405-X46 Cr S X20CrNi172 Z15CN F.3427-X15 CrNi X12CrMoS17 Z10CF F.3117-X10 CrS17 430F 434S X6CrMo17 Z8CD X105CrMo17 Z100CD17 440C X6CrTi17 Z8CT17 F.3114-X8CrTi17 XM8/430Ti 409S X5CrTi12 Z6CT PH Mo PH 15-7 PH Mo PH Z7CNU PH,CH S X45CrSi93 Z45CS9 F.3220-X 4 ScrSi HNV3 403S X10CrAl13 Z10C13 F X 10 CrAl X40CrSiMo102 Z40CSD10 F.3221-X 40 CrSiMo S X10CrAl18 Z10CAS18 F.3153-X 10 CrAl X10CrAl24 Z10CAS24 F.3154-X 10 CrAl S X10CrNiS189 Z10CNF F.3508-X10CrNiS S X5CrNi1810 Z6CN F.3451-X5 CrNi /304H 305S X5CrNi1812 Z8CN18.12 F.3513-X8CrNi ; S12/S11/C G-X2CrNi189/1911 Z2CN18.10/Z3CN19.10M 2333/52 F.3503-X 2CrNi L 304C G-X6CrNi189 Z6CN18.10M 2333 CF-8 301S X12CrNi177 Z12CN17.07 F.3517-X12CrNi S X2CrNiN1810 Z2CN18.10Az LN 425C G-X5CrNi134 Z4CND13.4M 2385 CA6-NM 316S16/S X5CrNiMo17122 Z6CND F.3543-X5CrNiMo17-12/ /316L 316S11/S X2CrNiMo17132 Z2CND F.3533-X 2CrNiMo L 316S CrNiMoN17122 Z2CND 17.12Az 316LN 316C G-X6CrNiMo F.8414-AM-X7 CrNiMo20 10 CF-8M 316S X2CrNiMo17133 Z2CND17.13Az LN 316S11/S X2CrNiMo18143 Z2CND F.3533-X 2 CrNiMo L 316S X5CrNiMo17133 Z6CND F.3534-X 6 CrNiMo S X2CrNiMo18164 Z2CND L 317S X5CrNiMo C G-X5CrNiNb189 Z6NNb18.10M X8CrNiMo F.3309-X 8CrNiMo S12S X6CrNiTi1810 Z6CNT F.3553-X 7 CrNiTi X5CrNiCuNb1714 Z6CNU S17/S X5CrNiNb S17/S X6CrNiNb1810 Z6CNNb F.3552-X 7 CrNiNb S31/S X6CrNiMoTi17122 Z6CNDT F.3552-X 6 CrNiMoTi Ti 318S X6CrNiMoNb17122 Z6CNDNb17.12/ Cb 318C G-X5CrNiMiNb1810 Z4CNDNb18.12M 309S X15CrNiSi2012 Z15CNS S X7CrNi2314 Z15CN S 309C G-X40CrNiSi X15CrNiSi2520 Z15CNS25.20 F.3310-X15 CrNiSi / S X12CrNi2521 Z12CN F S 310C G-X40CrNiSi2520 F.8452-AM-X 40 CrNi25 20 HK 349S X53CrMnNiN219 Z52CMN21.09 F.3217-X 53 CrMnNiN EV8 331S X45CrNiW189 Z35CNWS14.14 F.3211-X45 CrNiSiW S X12CrNiTi189 T6CNT18.12(B) 2337 F.3523-X 6CrNiTi ; X8Ni9 Z8N9 F X 8 Ni 09 A Ni19 Z18N NA NiCu30 Al NU 30 AT Monel k G-NiMo28 Hastelloy B G-NiMo30 Hastelloy C NiMo16cR16Ti Hastelloy C-4 NA 16/ NiCr21Mo NC 21 Fe DU Incoloy NiCr16fE7TiAl Inconel NA NiCr22Mo9Nb NC 22 FeDNb Inconel 625 Technical Technical Section Section DiACON TM Twister Drills Twister Drills TuffCut Die & TuffCut Mould Die & Mould TuffCut TuffCut X-AL X-AL TuffCut XR XR - XT - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

96 Material cross reference chart UK German DIN French Swedish Spanish USA HIGH TEMPERATURE ALLOYS TITANIUM NODULAR CAST IRON GREY CAST IRON ALUMINIUM ALLOYS Inconel NiC29Fe Nnc 30 Fe Inconel NiCr19FeNbMo NC 19 Fe Nb Inconel NiCr15Fe7TiAl NC 15 TNb A Inconel X-750 Invar Alloy Invar Super 32-5 Invar Super 32-5 NA NiCu30Fe NU 30 Monel 400 X5NiCrTi26 15 HR650 A286 Co28Cr6Mo Z6CNU15-5 Co Chrome ASTM F-75 NA X12NiCrSi3616 Z12NCS37.18 F.3313-X 12 CrNi NA15(H) X10NiCrAlTi3320 Z8NC3221 F.3545-X 9NiCr B /NA NiCu30Fe NU /SB127/ /NA18/ NiCu30Al NiCr17Mo17FeW NC 17 DWY 5388 C HR5/203-4/703-B Ni-Cr20Ti NC 20 T MH-05 Nimonic 75 HR NiCr20Co19MoTi NCK 20 D NiCr15MoTi Z8 NCDT 42 MH C HR 6/ NiCr22Fe18Mo Nc 22 FeD MH E HC G-NiCr13Al6MoNb NC 13 AD MH A HC NiCo15Cr10MoAlTi NK 15 CAT NiCr15Fe NC 15 Fe NiCr22Mo9Nb NC 22 FeDNB NiCr21Mo NC 21 FeDU HR 207/5047 NiFe33Cr17Mo NW 11 AC NiCo32Cr26Mo KC 20 WN NiCo28Cr15MoAlTi NK 27 CADT HR 3/ NiCo20Cr15MoAlTi NCKD 20 ATV MH NiCr20Co14MoTi NC 20 K 14 HR NiCr16FeTi NC 15 Fe TNb 5542G NiCo10W10Cr9AlTi NiCr20Co16MoTi NC 19 KDU/V NiW13Co10Cr9AlTi NKW 10 CAT ahf NiCr16Co10WAlTi HR 401HR601/736B NiCr20TiAl NC 20 TA MH NiCo15Cr15MoAlTi NCKD 20 AT NiFe35Cr14MoTi Z8 NCDT 42 HR NiCr19Fe19NbMo NC 19 FeNb MH NiCr19Co11MoTi NiCr18Co18MoAlTi NCK 19 DAT 684 NiCo22Cr16WAlTi NC 14 K8 TA /25 Ti 99,8 T-35 Ti-PO1 TA.2/3/4/ /35 Ti 99,7 T-40 Ti-PO2 4941/42/51/4902 TA.6/7/8/ /65 Ti99,5 T-60 Ti-PO4 4901/21 TA.21-24/52-55/ TiCu2 T-U2 Ti-P11 DTD 5023/5273/5283 T TiAl5Sn2 Ti-5Al-2.5Sn 5553 Ti-5Al-5V-5Mo-3Cr TA.43/ TiAl6Zr5Mo0,5Si0,2 T-A6ZD Ti-P67 TA.10-13/28/ /65 TiAl6V4 T-A6V Ti-P /35/54/65/67 TA.45-51/ TiAl4Mo4Sn2Si0,5 T-A4DE Ti-P68 420/ GGG-40 FGS / GGG-40.3 FGS / GGG-50 FGS / GGG-60 FGS / GGG-70 FGS / GGG-80 FGS W 340/ GTW MB 35-7 W 410/ GTW MB B 340/ GTS MN SIS P 440/ GTS MP 50-5 SIS P 540/ GTS MP 60-3 SIS P 690/ GTS MP 70-2 SIS B 290/6 MN 32-8/38-18 SIS GG10 Ft10D / FGL FG 10 A48-20B Grade GG15 Ft15D / FGL FG 15 A48-25B Grade GG20 Ft20D / FGL FG20 A48-30B Grade GG25 Ft25D / FGL FG 25 A48-40B Grade GG30 Ft30D / FGL FG 30 A48-45B Grade GG35 Ft35D / FGL FG35 A48-50B Grade GG40 Ft40D / FGL A48-60B LM4/LM G-AlSi6Cu4 A-S5U 4230 L ,2 2L99/LM G-AlSi7Mg A-S7G0, A356.2 LM G-AlSi8Cu3 A-S9U L ,1 LM G-AlSi10Mg A-S10G 4253 L-2560 A360 LM G-AlSi12Cu A-S12U 4260 L ,1 LM G-AlSi12 A-S L-2520 A sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

97 Material cross reference chart ALUMINIUM ALLOYS COPPER ALLOYS UK German DIN French Swedish Spanish USA LM28/LM29 AlSi18-25CuNiMg 393 1C Al99 A L B Al99,5 A L A 1E E-Al A5/L L A 1A Al99,8 A L A Al99,98R A N AlMn0,5Mg0, N AlMn L AlMn1Mg0,5 A-M1G0, N AlMnMg1 A-M1G L AlFeSi A-FeS 8011A H AlCuSiMn A-U4SG L AlCu2Mg0, L86/HR AlCu2,5Mg0,5 A-U2G L H AlCuMg1 A-U4G L A 2L AlCuMg2 A-U4G1 L AlCuMgPb A-U4Pb L FC AlCuBiPb A-U5PbBi L L91/ G-AlCu4Ti 295.1/.2 91E E-AlMgSi L B BTR Al99,85MGsI A85-GS 6463 H Al-Si1 Mg A-SGMO, L H AlMGSi0, L BTRE E-AlMgSi0,5 A-GS/L C G-AlMg3Si A-G3T F/B514.0 N AlMg1 A-G0, L A 3L AlMg1,5 A-G1,5 L B BTR Al99,85Mg1 A85-G AlMg1,8 5051A AlMg4, N5Mg3, AlMg2,5 A-G2,5C L N AlMg2Mn0,3 A-G2M AlMg2Mn0, AlMg3 A-G3M L N AlMg2,7Mn A-G2,5MC G-AlMg3 A-G3T L AlMg4Mn A-G4MC L N AlMg4,5Mn L N AlMg L A LM G-AlMg5 A-G LM G-AlMg10 A-G10-Y4 L H AlZn4,5Mg1 A-Z5G L AlZnMgCu0,5 A-Z5GU0, L AlZnMgCu1,5 A-Z5GU L AlZn1 L Pb G-CuSn12 CuSn12 C CT G-CuSn12Ni C CT G-CuSn10 C G-CuSn7ZnPb CuSn7Pb6Zn4 C LG G-CuSn6ZnNi C LG G-CuSn5ZnPb/RG5 CuPb5Sn5Zn5 C LG G-CuSn2ZnPb C LB G-CuPb10Sn CuPb10Sn10 C LB G-CuPb15Sn C LB G-CuPb20Sn CuPb20Sn5 C CuAl5As CuAl6 C CuAl8 CuAl8 C CA CuAl8Fe3 CuAl7Fe2 C CA CuAl10Fe3Mn2 CuAl9Fe3Mn2 C AB CuAl10Fe CuAl9Fe3 C CA CuAl10Ni5Fe4 CuAl9Ni5Fe3Mn C AB G-NiAlBzF50 CuAl9Ni5Fe C CC CuCrZr C C CuCo2Be C CB CuBe1,7 CuBe1,7 C Technical Technical Section Section DiACON TM Twister Drills Twister Drills TuffCut Die & TuffCut Mould Die & Mould TuffCut TuffCut X-AL X-AL TuffCut XR XR - XT - XT sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

98 Re-grinds & re-manufacture Special designs with a special service Sometimes, even our extraordinarily advanced tooling range can t meet every need off-the-shelf, which is where Ashton Tools, our specialist custom tool design, production, regrind and remanufacture facility can provide the perfect solution for your needs. Whether you have a specialised requirement for a custom tool form, length or material, our team can help you design, develop and create dedicated, application specifi c tooling that not only does the job, but is also manufactured to the excellent quality and precision standards expected from M.A. Ford. From precision drills, taps, milling tools and cutters for high performance composites, through to special punches, press tool dies and rotary broaches, we have the expertise, facilities and experience to produce advanced special purpose tools, which are used in a diverse range of manufacturing environments. From agriculture to aerospace and motorsport to medical, we ve got it covered. In addition, for more than 30 years, we have provided a precision tool regrind, remanufacture and modifi cation service to businesses in the UK and Europe, which allows worn tools to be revitalised and ensure that their productive working life can be increased at a fraction of the cost of making a new tool. Like all our precision solutions, our regrinding service is managed and carried out by highly skilled manufacturing professionals to ensure that every customer receives the same high quality support and service that has been a key factor in why Ashton Tools customers keep returning. For further information please contact: Tel: +44 (0) Royds Farm Road, Leeds, West Yorkshire, LS12 6DX, UK Tel: +44 (0) sales@ashtontools.co.uk

99 Optimised Cutting-High Performance Cutting (HPC) Since producing it s first cutting tools in 1919, M.A.Ford has always strived to improve it s customers productivity and hence lower costs. The Tuffcut XR-XT range of end mills is the latest step in this process, offering unique Heli-pitch geometry, proprietary substrates and state of the art AlTima coatings. High Speed Machining or HSM has long been characterised by cutting conditions that are 4 to 10 times higher than conventional machining. The machine tools widely available today to 95% of customers are not capable of these cutting speeds nor do they have the rigidity required. High Performance Cutting techniques (HPC) use cutting speeds that are 2 times+ that of standard or conventional techniques. In conjunction with the increase in surface speed, by controlling the engagement angle of the cutting tool during the milling process and the use of chip thickness compensation-vastly increased cutting data can be achieved. Before using these techniques there are several required pre-requisites:- Rigid machine tools with modern control systems with a HSM function.. High performance, high technology cutting tools. High gripping strength, rigid tool holders. Air or powerful coolant delivery system-according to material being machined. Cad Cam software to control the engagement angle of the tool. M.A.Ford has partnered with OneCNC Cad/Cam software company to provide this service to it s customers. In conjunction with their XR5 sofware with it s HSM function the radial engagement of the tool during the milling process can be guaranteed never to exceed the set percentage. A step over of 10% of the cutter diameter requires a chip thickness compensation factor of 1.8 to be applied. 20% radial engagement requires a compensation of 1.2 times. However, care must be taken when using these rates for tight corner internal machining. Due to the small radial cuts, large axial cuts typically 2 times the tool diameter can be used. The combination of these factors enables most steels up to 40HRC to be machined at feeds of up to 13 metres/min. An example of this HPC cutting data can be seen on the next page in a direct comparison with conventional programming techniques. Benefits of HPC using OneCNC software- Decreased cycle time Reduced costs Potentially reduced cutting tool diameter and hence cost Improved process reliability Improved cutting tool life Reduced coolant consumption DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

100 Benefits of Enhanced cutting parameters with HSM toolpaths HSM tool path Conventional tool path Tool diameter-12 mm Entry-Helical ramp-2 degrees Axial depth Ap-24 mm-1cut Radial step over Ae-10%-1.2 mm RA Tool diameter-12 mm RA Entry-Via drilled hole. Axial depth Ap-24 mm-2 cuts of 12 mm Radial step over Ae-50%-6 mm Cutting data and cycle time by material Steel RPM Feed mm/min Cycle time 1 min-40 secs 4 mins Metal removal rate 193 Cm-3 55 Cm-3 Expected tool life 2-3hrs 1-2hrs Stainless steel RPM Feed mm/min Cycle time 3 min-20 secs 7 mins Metal removal rate 98 Cm-3 32 Cm-3 Expected tool life 2-3hrs 1-2hrs Titanium RPM Feed mm/min Cycle time 5 min-15 secs 8 mins Metal removal rate 61 Cm-3 27 Cm-3 Expected tool life 2-3hrs 1-2hrs Inconel 625 RPM Feed mm/min Cycle time 21 mins 37 mins Metal removal rate 14 Cm-3 6 Cm-3 Expected tool life 30 mins-1 hr mins sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

101 M.A. FORD Quality Policy Ultimately we are judged by our customer. The product that we supply must satisfy our customers needs and meet their requirements, or they will find an alternate source. The customer will define quality. It therefore becomes everyone s quality mission to know their customer, to fully understand their requirements, and to commit to continued improvement in satisfying those needs and requirements. Certificate Number: g Initial Certification Date: 30 October 1998 Certificate Issue Date: 6 December 2012 Certificate Expiry Date: 26 December 2015 In the issuance of this certificate, Intertek assumes no liability to any party other than to the Client, and then only in accordance with the agreed upon Certification Agreement. This certificate s validity is subject to the organization maintaining their system in accordance with Intertek s requirements for systems certification. Validity may be confirmed via at certificate.validation@intertek.com or by scanning the code to the right with a smartphone. The certificate remains the property of Intertek, to whom it must be returned upon request. The M.A. Ford Quality Policy is: Certificate of Registration This is to certify that the quality management system of M.A. Ford Manufacturing Company, Inc. Main Site: 7737 N.W. Boulevard, Davenport, Iowa, 52808, USA has been assessed and registered by Intertek as conforming to the requirements of ISO 9001:2008 The quality management system is applicable to The design and manufacture of precision rotary cutting tools. Calin Moldovean, President, Business Assurance Intertek Testing Services NA, Inc. 70 Codman Hill Road - Boxborough, MA, USA Know our customers. Know their requirements. Make continual improvements in satisfying those requirements. These are the responsibilities of every individual who works at M.A. Ford. CT-ISO ANAB-EN-LT-L-04.jan.12 DiACON TM Twister Drills TuffCut Die & Mould TuffCut X-AL TuffCut XR - XT Steve Morency, President Technical Section sales@mafordeurope.com Tel:+44(0) Fax:+44(0)

102 TM with Ceramic Coating EXTREME Properties Titanium Tough. Extreme Heat Tolerance. Non-Reactive to Titanium. Lubricity that Approaches Teflon. Hardness that makes it the 3rd Hardest Material when Compared to Industrial Diamonds. Perfect for Machining Titanium Clad Composites. Where High Performance is the Standard Tel:+44(0) Fax:+44(0)