GUIDE AND GAGE COMPONENTS INDEX
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1 GUIDE ND GGE COMPONENTS INDEX 09/16/17 PGE DTE SERIES DESCRIPTION G-1 04/22/14 Guide and Gage Components Index G /22/14 Guide and Gage Components Index G-2 08/12/97 G01 & G02 Self-Lube Guide lock G-3 01/03/95 G01 Self-Lube Guide lock (45mm) Coding G-4 01/03/95 G02 Self-Lube Guide lock (60mm) Coding G-5 08/12/97 G11 Self-Lube Corner Guide locks G-6 05/19/00 Discontinued 65 mm Wide U & V locks G-7 05/19/00 Discontinued 65 mm Wide U & V locks G-8 05/19/00 Discontinued 75 mm Wide U & V locks G-9 05/19/00 Discontinued 75 mm Wide U & V locks G-10 06/20/03 Discontinued 125 mm Wide U & V locks G-11 05/19/00 Discontinued 125 mm Wide U & V locks G-12 05/19/00 G41, G42 & G43 Center Key Guide and Center Key G-13 05/19/00 G50 Shoulder Guide Post/Pin G-14 05/19/00 G50 Shoulder Guide Post/Pin Coding G-15 05/19/00 G51 Guide Post/Pin G-16 10/17/05 G51 Guide Post/Pin Coding G-17 08/04/05 G61 Guide Post/Pin ronze ushing G-18 08/04/05 G71 ronze Pad ushing G-19 04/14/15 Discontinued ushing Toe Clamp G-20 08/09/17 G72 & G73 ushing Clamping Procedures G-21 05/19/00 G81 Finger Gage G-22 05/19/00 Discontinued alancing Cones G-23 05/19/00 Discontinued alancing Cones Coding G-24 10/19/01 G82 Disappearing Gage G-25 04/14/15 Discontinued 175 mm Wide U & V locks G-26 04/14/15 Discontinued 175 mm Wide U & V locks G-27 12/19/12 lank Page 2017 USCR This document is Uncontrolled when printed. G-1
2 GUIDE ND GGE COMPONENTS INDEX GLOL STNDRD COMPONENTS NMS 09/16/17 PGE DTE SERIES DESCRIPTION 04/23/14 04/23/14 04/23/14 04/23/14 06/13/17 04/14/15 G97 G98 G99 G100 Discontinued G mm V lock 65 mm U lock 125 mm V lock 125 mm U lock Guide Pin ushing Toe Clamps alancing Cones 2017 USCR This document is uncontrolled when printed. G-1.1
3 GUIDE ND GGE COMPONENTS INDEX GLOL STNDRD COMPONENTS NMS 09/16/17 PGE DTE SERIES DESCRIPTION 04/14/15 G103 alancing Cone Shim & Coding G104 G104 G104 G104 06/10/17 G104 G105 G105 G105 G105 G-65 06/24/17 G105 G-66 06/25/17 G G-67 06/25/17 G G-68 06/25/17 G G-69 06/25/17 G G-70 06/25/17 G USCR This document is uncontrolled when printed. G-1.2
4 SELF-LUE GUIDE LOCKS (G01 & G02 SERIES) GLOL STNDRD COMPONENTS 08/12/97 L H 0 13 C J 0 E F 0.8 W 12 G6 (2) HOLES FOR M12 SOC. HD. SCR. (N) HOLES D GRPHITE PLUGS THIS SURFCE NOTES & SPECIFICTIONS: Screw hole locations ±0.25 Dowel hole locations ±0.10 reak all sharp edges 0.4 x 45 Material, steel. Surface harden cross-hatched areas. Evenly distributed graphite plugs to cover 20-30% of the area that requires lubrication. CODING ON FOLLOWING PGE 1997 uto/steel Partnership This document is Uncontrolled when printed. G 2
5 SELF-LUE GUIDE LOCK CODING GLOL STNDRD COMPONENTS (G01 SERIES) 01/03/95 45 mm WIDE NMS (N) CODE HOLES L C D E F H J W G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G CODING CONTINUED ON FOLLOWING PGE 1997 uto/steel Partnership This document is Uncontrolled when printed. G 3
6 SELF-LUE GUIDE LOCK CODING (G02 SERIES) GLOL STNDRD COMPONENTS 01/03/95 60 mm WIDE NMS (N) CODE HOLES L C D E F H J W G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G uto/steel Partnership This document is Uncontrolled when printed. G 4
7 SELF-LUE CORNER GUIDE LOCKS GLOL STNDRD COMPONENTS (G11 SERIES) 08/12/97 FOR M16 SOC. HD. SCR. (2) HOLES G6 (2) HOLES L D H 25 C L x 45 CHMFER 32 REK LL SHRP EDGES 0.4 x 45 EXCEPT S SHOWN SURFCE HRDEN & GRPHITE PLUG CROSS-HTCHED RES NMS CODE H C D L G G G G G G G G G NOTES & SPECIFICTIONS: Screw hole locations ±0.25 Dowel hole locations ±0.10 Material, steel. Grind as shown. Evenly distributed graphite plugs to cover 20 30% of the area that requires lubrication uto/steel Partnership This document is Uncontrolled when printed. G 5
8 65 mm WIDE U & V LOCKS GLOL STNDRD COMPONENTS (G15 SERIES) 05/19/00 FEMLE U LOCK SP DTUM "0" ±0.013 ± G6 & 16 C'ORE (2) HOLES FEMLE U LOCK NMS L C N CODE G G G G C L FOR M12 SOC. HD. SCR. (N) HOLES 23 5 x LL CORNERS 65 ±0.05 TYPICL SECTION "U" & "V" LOCK SSEMLY 3 x 45 DISCONTINUED XXXXXX XXXXXX R NOTES & SPECIFICTIONS: Material, steel 1.6 Surface harden cross-hatched areas. Tolerance between screw holes ±0.12 Tolerance between dowel holes ±0.10 ll over except where otherwise stated. reak all sharp corners uto/steel Partnership This document is Uncontrolled when printed. G 6
9 65 mm WIDE U & V LOCKS GLOL STNDRD COMPONENTS (G16 & G17 SERIES) 05/19/00 MLE V LOCK MLE V LOCK NMS NMS L C N CODE(X) CODE(Y) G G G G G G G G NOTES & SPECIFICTIONS: Material, steel or bronze 1.6 SP DTUM "0" 0 Use code X for steel Use code Y for bronze DISCONTINUED Surface harden cross-hatched areas on steel. Tolerance between screw holes ±0.12 Tolerance between dowel holes ±0.10 ll over except where otherwise stated. reak all sharp corners 0 ± ± G6 (2) HOLES 50 FOR M12 SOC. HD. SCR. (N) HOLES C Male V driver requires evenly distributed graphite plugs to cover 20-30% of the surface that requires lubrication L 5 x LL CORNERS TYPICL SECTION "U" & "V" LOCK SSEMLY ± GRPHITE PLUGS THESE SURFCES ON MLE DRIVE ONLY x uto/steel Partnership This document is Uncontrolled when printed. G 7
10 75 mm WIDE U & V LOCKS (G21 SERIES) GLOL STNDRD COMPONENTS 05/19/00 FEMLE U LOCK SP DTUM "0" 12 G6 & 16 C'ORE (2) HOLES C L ±0.013 ±0.026 FEMLE U LOCK NMS L C N CODE G G G G FOR M12 SOC. HD. SCR. (N) HOLES 23 5 x LL CORNERS 65 ±0.05 TYPICL SECTION "U" & "V" LOCK SSEMLY x 45 DISCONTINUED -- XXXXXX XXXXXX R NOTES & SPECIFICTIONS: Material, steel Surface harden cross-hatched areas. 1.6 Tolerance between screw holes ±0.12 Tolerance between dowel holes ±0.10 ll over except where otherwise stated. reak all sharp corners uto/steel Partnership This document is Uncontrolled when printed. G 8
11 XXXXX XXXX XXXXXX 75 mm WIDE U & V LOCKS (G22 & G23 SERIES) GLOL STNDRD COMPONENTS 05/19/00 MLE V LOCK SP DTUM "0" 0 25 NOTES & SPECIFICTIONS: Material, steel or bronze Use code X for steel Use code Y for bronze DISCONTINUED Surface harden cross-hatched areas on steel. Tolerance between screw holes ±0.12 Tolerance between dowel holes ±0.10 ll over except where otherwise stated. reak all sharp corners 0 ± ± G6 (2) HOLES 50 FOR M12 SOC. HD. SCR. (N) HOLES MLE V LOCK NMS NMS L C N CODE(X) CODE(Y) G G G G G G G G C Male V driver requires evenly distributed graphite plugs to cover 20-30% of the surface that requires lubrication L 5 x LL CORNERS ±0.05 TYPICL SECTION "U" & "V" LOCK SSEMLY 42 GRPHITE PLUGS THESE SURFCES ON MLE DRIVE ONLY x uto/steel Partnership This document is Uncontrolled when printed. G 9
12 DISCONTINUED DISCONTINUED
13 125 mm WIDE U & V LOCKS (G32 & G33 SERIES) GLOL STNDRD COMPONENTS 05/19/00 MLE V LOCK MLE V LOCK NMS NMS L C N CODE(X) CODE(Y) G G G G G G G G NOTES & SPECIFICTIONS: Material, steel or bronze 1.6 SP DTUM "0" ± Use code X for steel Use code Y for bronze "U" & "V" LOCK SSEMLY 85 ±0.05 DISCONTINUED Surface harden cross-hatched areas on steel. Tolerance between screw holes ±0.12 Tolerance between dowel holes ±0.10 ll over except where otherwise stated. reak all sharp corners GRPHITE PLUGS THESE SURFCES ON MLE DRIVE ONLY G6 FOR M16 SOC. HD. (2) HOLES SCR. (N) HOLES 17.5 C'ORE DEEP ± LL CORNERS 5 x 45 3 x 45 Male V driver requires evenly distributed graphite plugs to cover 20 30% of the surface that requires lubrication C L XXXXX XXXX XXXXXXXXXX X X X XXXX uto/steel Partnership This document is Uncontrolled when printed. G 11
14 CENTER KEY GUIDE ND CENTER KEY (G41, G42 & G43 SERIES) GLOL STNDRD COMPONENTS 05/19/00 CENTER KEY GUIDE (G41) C 12 G6 (2) HOLES D CENTER KEY (G42 & G43) C 12 G6 (2) HOLES D L M12 x 1.75 TP PULLOUT HOLE (2) HOLES L M12 X 1.75 TP PULLOUT HOLE (2) HOLES FOR M12 SOC HD. SCR. N HOLES 50 FOR M12 SOC HD. SCR. N HOLES x DOWEL 0 CENTRL x DOWEL CENTRL GRPHITE PLUG THESE SURFCES x R CENT LUE RE NMS NMS CODE(X) CODE (Y) C D L N G G G G G G Use Code X for steel, Code Y for bronze. NOTES & SPECIFICTIONS: Tolerance between screw holes ±0.25 Tolerance between dowel holes ±0.10 Material, steel or bronze. Surface harden cross-hatched areas on steel. Evenly distributed graphite plugs to cover 20-30% of the area that requires lubrication uto/steel Partnership This document is Uncontrolled when printed. G 12
15 SHOULDER GUIDE POST/PIN (G50 SERIES) GLOL STNDRD COMPONENTS 05/19/00 4 TO 6 LED (R20 OPTIONL) 2 LED LENGTH 32, 40, 50, & 63 DI. GUIDE POSTS TO HVE M8 x LONG THRED; 80, 100, & 115 DI. GUIDE POSTS TO HVE M12 x LONG THRED TO FCILITTE HNDLING FROM DEEP FREEZE R1 6 CIRCLE X D1 g6 D3 D2 r6 15 L3 L2 R1 CENTER DRILL, OTH ENDS TO MNUFCTURER'S CHOICE L1 6 4 D2 r6 D2 h6 R1 5 VIEW IN CIRCLE X 1997 uto/steel Partnership This document is Uncontrolled when printed. G 13
16 SHOULDER GUIDE POST/PIN CODING (G50 SERIES) GLOL STNDRD COMPONENTS 05/19/00 NMS CODE D1 D2 D3 L1 L2 L3 R1 G G G G G G G G G G G G G G G G G G G G G G G G G G G uto/steel Partnership This document is Uncontrolled when printed. G 14
17 GUIDE POST/PIN GLOL STNDRD COMPONENTS (G51 SERIES) 05/19/00 4 TO 6 LED (R20 OPTIONL) 2 LED LENGTH 32, 40, 50, & 63 DI. GUIDE POSTS TO HVE M8 x LONG THRED; 80, 100, & 115 DI. GUIDE POSTS TO HVE M12 x LONG THRED TO FCILITTE HNDLING FROM DEEP FREEZE R CIRCLE X D2 r6 D1 g6 15 L3 L1 0.5R R1 L2 CENTER DRILL, OTH ENDS TO MNUFCTURER'S CHOICE D2 r6 D2 h6 R1 5 D2 r6 R1 3 /4 VIEW IN CIRCLE X VIEW IN CIRCLE X OPTIONL CONSTRUCTION NOTES & SPECIFICTIONS: Hardened steel CODING ON FOLLOWING PGE 1997 uto/steel Partnership This document is Uncontrolled when printed. G 15
18 GUIDE POST/PIN CODING ( G51 SERIES) 10/17/05 NMS CODE D1 D2 L1 L2 L3 R1 G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G uto/steel Partnership This document is Uncontrolled when printed. G-16 C D
19 GUIDE POST/PIN RONZE USHING (G61 SERIES) S tamping 04/10/ L R 1 ØD1 H6 ØD3 ØD4 ØD2 g6 2R Ø0.02 C 6.3 L2 L1 NMS CODE G D1 25 D2 32 D3 40 D4 32 L1 40 L2 30 L3 4 R1 3 G G G G G G G G NOTES & SPECIFICTIONS: Order bus hing clamps s eparately. E venly distributed graphite to cover 20-30% of the sliding surface. G raphite to be positioned to insure overlapping in the slide direction. D 1997 uto/s teel P a rtners hip www. na a ms s ta nda rds. org T his document is U ncontrolled when printed. G -17
20 RONZE PD USHING (G71 SERIES) S tamping 04/10/ L C 9 ØD1 ØD3 ØD2g R -- Ø C L1 NMS CODE G G D D D L L2 4 4 G G G G G G NOTES & SPECIFICTIONS: Order bus hing clamps s eparately. E venly distributed graphite to cover 20-30% of the sliding surface. G raphite to be positioned to insure overlapping in the slide direction. D 1997 uto/s teel P a rtners hip www. na a ms s ta nda rds. org T his document is U ncontrolled when printed. G -18
21 USHING TOE CLMP (G72 ND G73 SERIES) US HING C E NTE R DISCONTINUED NMS C ODE G M 0.4R N 6 S tamping 04/10/15 D C NMS C ODE G = 24.6 = 18.9 C = 13 D = M8 x 1.25 x 20 = 27.9 = 23.5 C = 15.5 D = M10 x 1.5 x 20 NOM POST DI M N NOM POST DI M N NOTES & SPECIFICTIONS: Each clamp must withstand 10,000 newtons pull 1997 uto/s teel P a rtners hip www. na a ms s ta nda rds. org T his document is U ncontrolled when printed. G -19
22 USHING CLMPING PROCEDURES (G72 and G73 SERIES) G L O L S T NDRD COMPO NENT S 08/09/17 D3 (O.D. OF US HING S HOULDE R ) D1 ( I.D. OF US HING ) US HING C L MP TP (2) HOLE S E QULLY S PC E D.C. = M8 x 1.25 (USE 1 CLMP PER USHING) D1 D3.C. (D3+18) = M10 x 1.25 (USE 2 CLMPS PER USHING) D1 D3.C. (D3+21) NOTES & SPECIFICTIONS: Order bushing clamps separately. Screws must engage 16 mm minimum deep into die shoe for M8 screws and 20mm minimum for M10 screws. Each clamp must withstand 10,000 newtons pull. ushing clamp styles vary per OEM user USCR This document is Uncontrolled when printed. G 20 C
23 FINGER GGE (G81 SERIES) GLOL STNDRD COMPONENTS 05/19/ SLOT IN CSTING 13 LENDED R 5 20 R20 H R Ø30 NOTES & SPECIFICTIONS: Material, steel NMS CODE H G G G G G G uto/steel Partnership This document is Uncontrolled when printed. G 21
24 LNCING CONES (G91 SERIES) G L O L S T N D R D C O M P O NEN T S SSEMLY INCLUDES 5.5 THICK SHIM PLTE 05/19/00 UPPER CONE LOWER CONE LOWER CONE UPPER CONE M12x1.75 Ø11 Ø0.4 L H Ø0.02 L L C 90 ±5' Ø16 H7 15 C (REF) F G Ø11 Ø0.4 L Ø0.02 L L ±5' DISCONTINUED C E Ø16 H7 J C (REF) K CODING ON FOLLOWING PGE NOTES & SPECIFICTIONS: Material: steel, case harden to Rc uto/steel Partnership This document is Uncontrolled when printed. G 22
25 LNCING CONES (G91 SERIES) G L O L S T NDRD COMPO NENT S 05/19/00 SSEMLY INCLUDES 5.5 THICK SHIM PLTE UPPER CONE L LOWER CONE CONE C E F G H J K L CONTCT SURFCE 100 LOWER mm 2 UPPER LOWER mm 2 UPPER NMS CODE* L DISCONTINUED G G * ssembly consisting of 1 shim plate, 1 upper cone and, 1 lower cone 1997 uto/steel Partnership This document is Uncontrolled when printed. G 23
26 DISPPERING GGE (G82 SERIES) GLOL STNDRD COMPONENTS 10/19/ COUPLING PLTE NUT FOR M10 SOC. HD. SCREW (4) HOLES FOR M8 SOC. HD. SCREW (2) HOLES C UP TO 100 STROKE 20 IR CYLINDER FRONT FLNGE MOUNT 40mm ORE NOT INCLUDED IN SSEMLY NMS CODE G G G G SLIDE TRVEL UP TO ND C uto/steel Partnership This document is Uncontrolled when printed. G 24
27 DISCONTINUED 04/14/15
28 DISCONTINUED 04/14/15
29 lank Page 12/19/12 Data Removed. Pages Left lank For Future Use uto/steel Partnership This document is Uncontrolled when printed. G-27
30 lank Page 12/19/12 Data Removed. Pages Left lank For Future Use uto/steel Partnership This document is Uncontrolled when printed. G-28
31 lank Page 12/19/12 Data Removed. Pages Left lank For Future Use uto/steel Partnership This document is Uncontrolled when printed. G-29
32 lank Page 12/19/12 Data Removed. Pages Left lank For Future Use uto/steel Partnership This document is Uncontrolled when printed. G-30
33 lank Page 12/19/12 Data Removed. Pages Left lank For Future Use uto/steel Partnership This document is Uncontrolled when printed. G-31
34 lank Page 12/19/12 Data Removed. Pages Left lank For Future Use uto/steel Partnership This document is Uncontrolled when printed. G-32
35 lank Page 12/19/12 Data Removed. Pages Left lank For Future Use uto/steel Partnership This document is Uncontrolled when printed. G-33
36 lank Page 01/29/13 Data Removed. Pages Left lank For Future Use uto/steel Partnership This document is Uncontrolled when printed. G-34
37 lank Page 01/29/13 Data Removed. Pages Left lank For Future Use uto/steel Partnership This document is Uncontrolled when printed. G-35
38 LNK CROWDER (G56 SERIES) T M S tamping 08/01/ ±0.01 G 1/8" P OR T S 2 - P LC E S ± Ø10 H7 DOW E LS 2-P LC E S Ø11 THROUGH 4-P LC E S 48 H (S T R OK E ) S C ODING ON F OLLOW ING PG E NOTES & SPECIFICTIONS: ir cylinder may be rotated 90 CW or CCW for horizontal ports uto/s teel P artners hip T his document is Uncontrolled when printed. G -36
39 LNK CROWDER (G56 SERIES) 08/01/11 NMS Code H STROKE S G G G G G G G G G G G G G G G G G G uto/s teel P artners hip T his document is Uncontrolled when printed. G -37
40 LNK PGE 08/01/11 Data Removed. Pages Left lank For Future Use uto/steel Partnership This document is Uncontrolled when printed. G-38
41 LNK PGE 08/01/11 Data Removed. Pages Left lank For Future Use uto/steel Partnership This document is Uncontrolled when printed. G-39
42 TRIM T PILOT GGE (G95 SERIES) 08/01/11 DETIL DESCRIPTION 1 PILOT PIN GGE 2 TRIM LDE 3 GGE LOCK 4 PILOT GGE SE 5 GGE LOCK DJUSENT SCREW NMS CODE H PIN HEIGHT TRIM LDE STEEL PIN DIMETER G YES G YES G95150C NO G95300D NO G95150E NO PIN YES G95300F NO PIN NO G95150G YES G95300H YES G95150J NO G95150K NO PIN YES G95300L NO G95150M YES G95300N YES G95150P NO G95300R NO G95150S NO PIN YES H 30 5 CONTINUED ON FOLLOWING PGES NOTES & SPECIFICTIONS: MTERIL : SEE ECH DETIL FOR MTERIL 1997 uto/steel Partnership This document is Uncontrolled when printed. G-40
43 TRIM T PILOT GGE (G95 SERIES) 08/01/ R H Ø +0 Ø NMS CODE Ø H G G G G G G Ø 23 1 PILOT PIN GGE NOTES & SPECIFICTIONS: MTERIL : ISO CrMoV15-1 HRDEN Rc DOULE TEMPER 1997 uto/steel Partnership This document is Uncontrolled when printed. G-41
44 TRIM T PILOT GGE (G95 SERIES) 08/01/ NMS Code Dim. G G G Pilot Required ±0.05 FOR M12 SOCKET HED SCREW 2 PLCES DRILL ND REM FOR Ø12 DOWEL 2 PLCES Ø20 MCHINE T SSEMLY Ø TRIM LDE NOTES & SPECIFICTIONS: MTERIL : ISO CrMoV15-1 LEFT SOFT FINISH SSEMLY 1997 uto/steel Partnership This document is Uncontrolled when printed. G-42
45 TRIM T PILOT GGE (G95 SERIES) 08/01/11 8 x Ø Ø 24 3 GGE LOCK NOTES & SPECIFICTIONS: MTERIL : ISO 683/18 - C uto/steel Partnership This document is Uncontrolled when printed. G-43
46 TRIM T PILOT GGE (G95 SERIES) 08/01/11 DRILL ND REM FOR Ø 12 DOWEL 2 PLCES M12x1 TP 35 DEEP 2 PLCES DRILL ND REM FOR Ø 6 DOWEL DRILL ND REM FOR Ø 12 DOWEL 2 PLCES FOR M12 SOCKET HED SCREW 4 PLCES Ø Ø 13.5 M20x2.5 TP THROUGH 4 PILOT GGE SE NOTES & SPECIFICTIONS: MTERIL : ISO 683/18 - C uto/steel Partnership This document is Uncontrolled when printed. G-44
47 TRIM T PILOT GGE (G95 SERIES) 08/01/ CHMFER (2 PLCES) M20 x 2.5 JM NUT M20 x 2.5 THRED HEX SOCKET 10 x 10 DEEP 5 GGE LOCK DJUSENT SCREW NOTES & SPECIFICTIONS: MTERIL :. ISO 683/18 - C18-7 THREDED ROD -OR- ISO (min). ISO 683/18 - C uto/steel Partnership This document is Uncontrolled when printed. G-45
48 200MM DJUSTLE LNK GGE WITH R SENSOR G96 SERIES 12/19/12 G or J 5 SENSING RNGE NMS CODE ND MFG. IDENTIFICTION HERE C D 120 COMMERCIL ELECTRICL EXTENSION CLE H E 5 F 8 70 T MX HEIGHT 20 T MIN HEIGHT NMS CODE G G NMS Code - G VDC Sensor NMS Code - G VC Sensor ITEM I.D. QUNTITY DESCRIPTION OF DJUSTLE LNK GGE WITH R SENSOR KIT 1 - R SENSOR - 24VDC TURCK #I20-CK40130-VP4X2-H1141/S1009 OR EQUIVLENT 8 8 M6 FLTWSHER C 2 2 M6 x 0.8 LOCKNUT WITH NYLON INSERT D 4 4 M6 x 0.8 x 12 UTTON HED CP SCREW (LUE) E 1 1 GENERIC M6 NYLON TUING CLIP F 1 1 M6 x 0.8 x 8 LONG SOCKET HED CP SCREW G 1 1 GGE RISER RCKET H 1 1 SENSOR MOUNT RCKET J - 1 R SENSOR - 120VC TURCK #I20-CK40130-DZ30X2-1131/S1009 OR EQUIVLENT NOTES & SPECIFICTIONS: djustable 200mm blank gage with 130mm bar sensor. Mark with NMS code in 6mm high letters as shown, and manufacturers identification. Install with M10 x 30 long socket head cap screws, M10 flat washers and lock washer. (Not suppiled.) Tack weld washers to base after final adjustment. For flat binders, ottom of sensor must be 5mm below edge of nested blank uto/steel Partnership This document is Uncontrolled when printed. G-46
49 200MM DJUSTLE LNK GGE WITH R SENSOR G96 SERIES 12/19/12 R5.5 TYP. R5.5 TYP. M6 x 1.0 TP THRU 10 DETIL G GGE RISER RCKET G or G x 25 x 44 CRS PLTE INSET 2mm HRDEN RCES TO RC45-50/.015DP PRIOR TO WELDING M6 x 1.0 TP (8) PLCES OTH SIDES 10 TYP NOTES & SPECIFICTIONS: MTERIL: ISO 683/18 - C20 (LCK OXIDE FINISH) 1997 uto/steel Partnership This document is Uncontrolled when printed. G-47
50 W W 200MM DJUSTLE LNK GGE WITH R SENSOR G96 SERIES 12/19/12 DETIL H SENSOR MOUNT RCKET G or G W R3.25 TYP W NOTES & SPECIFICTIONS: Material: ISO 683/18 - C20 (lack Oxide Finish) 1997 uto/steel Partnership This document is Uncontrolled when printed. G-48
51 65 mm WIDE V LOCK GLOL STNDRD COMPONENTS (G97 SERIES) 04/23/14 MLE V LOCK SP DTUM "0" 0 25 Ø 12 H7 (2) HOLES ± C L 5 x GRPHITE PLUGS THESE SURFCES ON MLE DRIVE ONLY ± ± FOR M12 SOC. HD. SCR. (N) HOLES 90 LL CORNERS x ±0.05 MLE V LOCK NMS L C N CODE ±0.2 ±0.2 ±0.2 G G G G NOTES & SPECIFICTIONS: Material, ISO-CuZn25I5 Tolerance between screw holes ±0.12 Tolerance between dowel holes ± ll over except where otherwise stated. reak all sharp corners TYPICL SECTION "U" & "V" LOCK SSEMLY Male V driver requires evenly distributed graphite plugs to cover 20-30% of the surface that requires lubrication 2017 USCR This document is Uncontrolled when printed. G 49
52 65 mm WIDE U LOCK GLOL STNDRD COMPONENTS (G98 SERIES) 04/23/14 FEMLE U LOCK SP DTUM "0" Ø12 H7 C'ORE (2) HOLES 0 ± C L ± x XXXXXX R 65 ±0.026 FOR M12 SOC. HD. SCR. (N) HOLES 90 LL CORNERS x 45 XXXXXX ±0.05 TYPICL SECTION "U" & "V" LOCK SSEMLY FEMLE U LOCK NMS L C N CODE ±0.2 ±0.2 ± G G G G NOTES & SPECIFICTIONS: Material, ISO 683/1 42CrMo4 1.6 Surface harden cross-hatched areas. Tolerance between screw holes ±0.12 Tolerance between dowel holes ±0.10 ll over except where otherwise stated. reak all sharp corners USCR This document is Uncontrolled when printed. G 50
53 125 mm WIDE V LOCK (G99 SERIES) GLOL STNDRD COMPONENTS 04/23/14 MLE V LOCK SP DTUM "0" ± ±0.02 C L GRPHITE PLUGS THESE SURFCES ON MLE DRIVE ONLY Ø 16 H7 FOR M16 SOC. HD. (2) HOLES SCR. (N) HOLES 17.5 C'ORE DEEP ± LL CORNERS 5 x 45 3 x XXXXX XXXX XXXXXXXXXX X X X XXXX ±0.05 MLE V LOCK NMS L C N CODE ±0.2 ±0.2 ± G G G G "U" & "V" LOCK SSEMLY NOTES & SPECIFICTIONS: Material, ISO-CuZn25l5 1.6 Tolerance between screw holes ±0.12 Tolerance between dowel holes ±0.10 ll over except where otherwise stated. reak all sharp corners Male V driver requires evenly distributed graphite plugs to cover 20 30% of the surface that requires lubrication 2017 USCR This document is Uncontrolled when printed. G 51
54 125 mm WIDE U LOCK (G100 SERIES) 04/23/14 55 ±0.02 H7 FEMLE U LOCK NMS L C N CODE ±0.2 ±0.2 ± G G G G ISO 683/1 42CrMo USCR This document is Uncontrolled when printed. G-52
55 GUIDE PIN USHING TOE CLMPS (G101 & G102 SERIES) 06/13/17 NMS CODE G G J ØF D C USHING C E F G H J K CLMPS I.D. h9 D REQUIRED DISCONTINUED ØE H 6.3 K G NOTES & SPECIFICTIONS: Material: steel. reak all sharp edges. Mark with NMS Code and manufacturers identification. Each clamp must withstand 10,000 newtons pull uto/steel Partnership This document is Uncontrolled when printed. G-53
56 LNCING CONES (G103 SERIES) S tamping 04/14/15 UP P E R C ONE L OWE R C ONE L OWE R C ONE S S E M LY INC LUDE S 5.5 THIC K S HIM P LTE UP P E R C ONE M12x C (R E F) (R E F) C Ø11 Ø0.4 L Ø11 Ø0.4 L M12 Ø Ø0.02 L L Ø16 H7 15 H Ø12 Ø0.02 L L ±5 Ø16 H F G 90 ±5 C E 1.25 J -- K C C C ODING ON FOLLOWING PG E NOTES & SPECIFICTIONS: Material: steel, case harden to Rc uto/s teel P artnership T his document is Uncontrolled when printed. G 54
57 LNCING CONE SHIM & CODING (G103 SERIES) S tamping 04/14/15 UP P E R C ONE L L OWE R C ONE S S E M LY INC LUDE S 5.5 THIC K S HIM P LTE (OR DE R E D S 6.0 THIC K ) CONE C E F G H J K L CONTCT SURFCE 100 LOWER UPPER mm LOWER UPPER mm 2 C NMS CODE* G L G d 2 d 1 30 d 3 * ssembly consisting of 1 shim plate, 1 upper cone and, 1 lower cone C 6.0 d1 d2 d Ø11 Ø18 S E C TION C -C NOTES & SPECIFICTIONS: Solid model library part is 5.5 mm thick. ctual component to be purchased at 6.0 mm thickness. (For sizing at tryout.) 1997 uto/s teel P artnership T his document is Uncontrolled when printed. G 55
58 Ø50 HD GUIDE KEEPER (G104 Series) GLOL STNDRD COMPONENTS NMS 06/10/17 10 MIN. PD TRVEL D URETHNE DMPENER USHING GUIDE PIN 5 MIN. NMS CODE G G G G G G G G G G PIN LENGTH PD TRVEL DIE SHOE PIN LENGTH ERING SSEMLY M12 x LONG MINIMUM E 10 MINIMUM 20 PREFERRED PRESSURE PD COLLR C M16 x LONG DET. C D E QUN DESCRIPTION GUIDE PIN URETHNE DMPENER COLLR USHING ERING SSEMLY NOTES & SPECIFICTIONS: MTERIL: STEEL - MNUFCTURERS CHOICE reak all edges. Mark with NMS order code and manufacturer s logo. Refer to manufactures catalog for design information. For use in upper and lower pads USCR This document is uncontrolled when printed. G-56
59 Ø50 HD GUIDE KEEPER (G104 Series) GLOL STNDRD COMPONENTS NMS 06/10/17 Ø105 Ø50 REF REF. CLERNCE HOLE FOR M12 SHCS (8) PLCES EQULLY SPCED ON 86.0 OLT CIRCLE Ø70 f7 DETIL D - USHING MTERIL: STEEL (MNUFCTURERS CHOICE) 8 - M12 x 1.75 x 40 long grade 12.9 socket head cap screws required for assembly (not supplied) USCR This document is uncontrolled when printed. G-57
60 Ø50 HD GUIDE KEEPER (G104 Series) GLOL STNDRD COMPONENTS NMS 06/10/ M TP x 40 DEEP (3) HOLES EQULLY SPCED ON OLT CIRCLE RETENTION COLLR Ø50 f7 PIN LENGTHS Ø69.5 DETIL - GUIDE PIN MTERIL: STEEL (MNUFCTURERS CHOICE) For a 75mm thick steel pad, 3 - M16 x 2.0 x 70 long grade 12.9 socket head cap screws required for assembly (not supplied) USCR This document is uncontrolled when printed. G-58
61 Ø50 HD GUIDE KEEPER (G104 Series) GLOL STNDRD COMPONENTS NMS 06/10/17 DRILLED ND COUNTERORED FOR M16 SHCS - (3) PLCES EQULLY SPCED ON Ø30.48 OLT CIRCLE REF Ø57.2 O RING DETIL C - COLLR M T E R I L : S T E E L (M N U F C T U R E R S C H O IC E ) 2017 USCR This document is uncontrolled when printed. G-59
62 Ø50 HD GUIDE KEEPER (G104 Series) GLOL STNDRD COMPONENTS NMS 06/10/17 Ø Ø ORE Ø18 DRILL THROUGH (3) EQULLY SPCED ON Ø30.48 OLT CIRCLE 36 MIN 45 MIN Ø70.0 H INSTLL GUIDE PIN HERE 75 REF INSTLL COLLR HERE REF FOR CST PDS 40 MINIMUM FOR CST PDS Ø58 ±0.05 ORE 43 REF M12 x 1.75 TP 36 DEEP (8) PLCES EQULLY SPCED ON 86.0 OLT CIRCLE (45 DEEP TP DRILL HOLE - DRILL THROUGH PERMITTED) DIE SHOE MCHINING FOR DETIL PD MCHINING FOR DETILS ND C NOTES & SPECIFICTIONS: In s ta lla tio n in fo rm a tio n S e rra te d s a fe ty w a s h e rs a re re c o m m e n d e d USCR This document is uncontrolled when printed. G-60
63 Ø36 HD GUIDE KEEPER (G105 Series) GLOL STNDRD COMPONENTS NMS 06/24/17 URETHNE DMPENER 10 MIN. DET. C D E QUN DESCRIPTION GUIDE PIN URETHNE DMPENER COLLR USHING ERING SSEMLY PD TRVEL GUIDE PIN 5 MIN. Ø36 REF. ERING E SSEMLY D USHING PIN LENGTH DIE SHOE M12 x LONG 5 MINIMUM 15 PREFERRED PRESSURE PD COLLR C M12 x LONG NOTES & SPECIFICTIONS: MTERIL: STEEL - MNUFCTURERS CHOICE NMS CODE G G G G G G G G G G PIN LENGTH PD TRVEL reak all edges. Mark with NMS order code and manufacturer s logo. Refer to manufactures catalog for design information. For use in small upper pads with engineering approval only. For use in lower pads when G98 series guide keepers will not fit USCR This document is uncontrolled when printed. G-61
64 Ø36 HD GUIDE KEEPER (G105 Series) GLOL STNDRD COMPONENTS NMS 06/24/ CLERNCE HOLE FOR M12 SHCS (4) PLCES Ø36.0 REF Ø50 f7 DETIL - USHING MTERIL: STEEL (MNUFCTURERS CHOICE) 6 - M12 x 1.75 x 30 long grade 12.9 socket head cap screws required for assembly (not supplied) USCR This document is uncontrolled when printed. G-62
65 Ø36 HD GUIDE KEEPER (G105 Series) GLOL STNDRD COMPONENTS NMS 06/24/ M TP x 23 DEEP (4) HOLES EQULLY SPCED ON 23.0 OLT CIRCLE 15 C ORE RETENTION COLLR 10 Ø36.0 f PIN LENGTHS DMPENING WSHER Ø DETIL - GUIDE PIN MTERIL: STEEL (MNUFCTURERS CHOICE) For a 75 mm thick steel pad, 3 - M12 x 1.75 x 50 long grade 12.9 socket head cap screws required for assembly (not supplied) USCR This document is uncontrolled when printed. G-63
66 Ø36 HD GUIDE KEEPER (G105 Series) GLOL STNDRD COMPONENTS NMS 06/24/17 DRILLED ND COUNTERORED FOR M10 SHCS - (4) PLCES EQULLY SPCED ON Ø23.0 OLT CIRCLE 11.5 REF Ø49.0 O RING 20.0 DETIL C - COLLR MTERIL: STEEL (MNUFCTURERS CHOICE) 2017 USCR This document is uncontrolled when printed. G-64
67 Ø36 HD GUIDE KEEPER (G105 Series) GLOL STNDRD COMPONENTS NMS 06/24/17 Ø Ø ORE Ø11.5 DRILL THROUGH (4) EQULLY SPCED ON Ø23.0 OLT CIRCLE 36 MIN 45 MIN REF Ø50.0 H8 ORE 0.25 INSTLL GUIDE PIN HERE REF INSTLL COLLR HERE REF FOR CST PDS 40 MINIMUM FOR CST PDS 15 DIE SHOE MCHINING FOR DETIL M12 x 1.75 TP 36 DEEP (4) PLCES (45 DEEP TP DRILL HOLE MIN. DRILL THROUGH PERMITTED) Ø50.0 ±0.05 ORE PD MCHINING FOR DETILS ND C NOTES & SPECIFICTIONS: Installation information Serrated safety washers recomended USCR This document is uncontrolled when printed. G-65
68 Ø65 HD GUIDE KEEPER (G106 Series) GLOL STNDRD COMPONENTS NMS 06/25/17 10 MIN URETHNE DMPENER 5 MIN. PD TRVEL PIN LENGTH D USHING DIE SHOE GUIDE PIN NMS CODE G G G G G G G G G G PIN LENGTH PD TRVEL M16 x 2 50 LONG ERING SSEMLY E 10 MINIMUM 20 PREFERRED PRESSURE PD COLLR C M16 x 2-70 LONG DET. C D E QUN DESCRIPTION GUIDE PIN URETHNE DMPENER COLLR USHING ERING SSEMLY NOTES & SPECIFICTIONS: MTERIL: STEEL - MNUFCTURERS CHOICE reak all edges. Mark with NMS order code and manufacturer s logo. Refer to manufactures catalog for design information. For use in upper and lower pads USCR This document is uncontrolled when printed. G-66
69 Ø65 HD GUIDE KEEPER (G106 Series) GLOL STNDRD COMPONENTS NMS 06/25/17 20 M TP x 40 DEEP (4) HOLES EQULLY SPCED ON Ø40 OLT CIRCLE RETENTION COLLR Ø65 f7 PIN LENGTHS NOTES & SPECIFICTIONS: Ø89.0 DETIL - GUIDE PIN MTERIL: STEEL (MNUFCTURER S CHOICE) For a 75mm thick steel pad, 3 - M16 x 2.0 x 70 long grade 12.9 socket head cap screws required for assembly (not supplied) USCR This document is uncontrolled when printed. G-67
70 Ø65 HD GUIDE KEEPER (G106 Series) GLOL STNDRD COMPONENTS NMS 06/25/17 DRILLED & C ORED FOR M16 SHCS - (4) PLCES EQULLY SPCED ON Ø40 OLT CIRCLE 20 Ø DETIIL C - COLLR NOTES & SPECIFICTIONS: MTERIL: STEEL (MNUFCTURER S CHOICE) 2017 USCR This document is uncontrolled when printed. G-68
71 Ø65 HD GUIDE KEEPER (G106 Series) GLOL STNDRD COMPONENTS NMS 06/25/17 Ø140 Ø65 REF CLERNCE HOLE FOR M16 SHCS (6) PLCES EQULLY SPCED ON OLT CIRCLE Ø90.0 f7 DETIL D - USHING NOTES & SPECIFICTIONS: MTERIL: STEEL (MNUFCTURER S CHOICE) 6 - M16 x 2.0 x 50 long grade 12.9 socket head cap screws required for assembly (not supplied) USCR This document is uncontrolled when printed. G-69
72 Ø65 HD GUIDE KEEPER (G106 Series) GLOL STNDRD COMPONENTS NMS 06/25/17 Ø18 DRILL THROUGH (4) EQULLY SPCED ON Ø40.0 OLT CIRCLE Ø Ø ORE 47 MIN 60 MIN REF 5 CST OSS Ø90.0 H8 ORE REF FOR HRS PDS INSTLL GUIDE PIN HERE INSTLL COLLR HERE REF FOR CST PDS 40 MINIMUM FOR CST PDS Ø90 ±0.05 ORE REF M16 x 2.0 TP 47 DEEP (DRILL 60 DEEP MIN. - DRILL THROUGH PERMITTED) (6) PLCES EQULLY SPCED ON OLT CIRCLE DIE SHOE MCHINING FOR DETIL PD MCHINING FOR DETILS ND C NOTES & SPECIFICTIONS: Installation information Serrated safety washers are recommended USCR This document is uncontrolled when printed. G-70
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