Appendix E Head and Valve Assembly Details All D-Style Models 351
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1 Appendix E Hed nd Vlve Assemly Detils All D-Style Models FD Hed Vlve Holddown Assemlies Suction (spec P) 0 0 Suction (spec P) 0 0 Dischrge (ll specs) 0 WFD Hed
2 Appendix E Hed nd Vlve Assemly Detils All D-Style Models Unloder Assemly (0-X e ) e 0 Vlve Assemlies Suction Vlve c c Dischrge Vlve Note sel direction shown elow! Hed nd Vlve Assemly Bill of Mterils Prt Description Qty. Hed FD - Hed WFD Center hed olt FD only Hed olt WFD only NC0A Hed olt FD only -_ O-ring st stge & nd stge (FD only) -_ O-ring nd stge (WFD only) -_ O-ring st stge (WFD only). 00-0TPA f Socket hed /"-0 x -/". f Unloder ody cp (spec P). f Unloder spring (spec P). Unloder piston (spec P). f Unloder ody (spec P) 0. -0_ O-ring. Vlve hold-down screw. 00-0NCA Hex hed /- x -/". 0 Cover plte (-/). -_ O-ring. Vlve cge. 0 f Unloder ctutor (spec P). f Unloder spring (spec P). -X_ d Suction vlve ssemly - Vlve gsket (iron-led stndrd). - Vlve gsket (copper optionl) Vlve gsket (luminum optionl) 0. - Vlve cp (spec P nd dischrge). -X_ d Dischrge vlve ssemly. Vlve set. 0 c Vlve stud. Vlve plte. Vlve spring. - Vlve umper. f Unloder wsher. -X f Piston sel ssemly. 0 f Pipe plug /" NPT flush 0. 0 f Unloder wsher. -X f Piston sel ssemly. f Unloder piston cp. 00-0NC0A f Bolt /-0 soc. utton hd. 000-SS f Retiner ring SS f Retiner ring. 0-X e Unloder ssemly O-ring Code A Bun-N B Neoprene D Viton E PTFE K Klrez Gsket Mteril Code Aluminum Copper Iron-led _ denotes O-ring code. See O-ring chrt for detils. Registered trdemrk of the DuPont compny. c Apply Loctite # efore finl ssemly. d _ denotes gsket mteril. e Only the numered items re included in the ssemly. f Included with unloder ssemly #0-X. NOTE: A smll mount of Loctite # should e pplied round the complete circumference of the vlve stud (prt numer 0) efore finl ssemly. CAUTION: Alwys relieve pressure in the unit efore ttempting ny repirs.
3 Appendix E Piston Assemly Detils All D-Style Models st Stge nd Stge Piston Rod NOTE: Apply smll mount of Loctite # to the circumference of the nd stge piston rod threds nd torque the piston with the spnner tool (prt numer 0-X) to the vlue listed in Appendix B. Piston Rod Piston Assemly Bill of Mterils Piston Assemly st Stge nd Stge 0-X 0-X Piston Dimeter -/" (. cm) -/" (. cm). Prt Nme Prt Qty. Prt Qty.. Screw, sockethed NCA Lock wsher 0-00A Does not pply. Piston hed 0 0. Ring expnder 0. Piston ring PTFE (stndrd) - Alloy 0 (optionl) 0 PTFE (stndrd) 0- PEEK (optionl). Locknut Does not pply. Lock pin Does not pply. Piston pltform 0 Does not pply. Shim wsher, thick Shim wsher, thin - As req.. Thrust wsher Does not pply As req. NOTE: Torque socket hed screws nd locknut to the vlue listed in Appendix B.
4 Appendix E Pcking Assemly Detils All D-Style Models nd Pcking Spec. A Pcking Assemly Bill of Mterils.. Prt Description Qty. Cylinder FD Cylinder WFD 0 Cylinder D, FD Cylinder WD, WFD -_ O-ring nd stge (ll models) -_ O-ring st stge (ll models) 0 d Retiner ring. Pcking ox wsher 0. Pcking spring. - Mle pcking ring. Pcking ring 0. - Femle pcking ring. 0 Crtridge holddown screw 0. Spcer. -_ O-ring. d Pcking crtridge. - Oil deflector ring. -X Adjustment screw ssemly (includes prt numer ) Locking device TFE /" di. x /" long. -X Crosshed guide ssemly. c Crtridge plte c Retiner ring 00-0NCA Ferry hed olt. 0-0A Lock wsher. Crnkcse gsket 0. Inspection plte gsket. Inspection plte. 00-0NC0E /-0x/". -X -X Pcking set (PTFE stndrd) includes -, -, (),, Pcking set (Alloy 0 optionl) includes -, -, (),, Piston Rod 0 O-ring Code A Bun-N B Neoprene D Viton E PTFE K Klrez _ denotes O-ring code. See O-ring chrt for detils. Registered trdemrk of the DuPont compny. c Included with crosshed guide ssemly -X. d Before instlling the pcking crtridge nd pcking on the piston rod, use pcking cone (prt numer 00) on the st stge of model nd oth stges of model. Use pcking cone (prt numer ) on the nd stge of model only. See crosshed nd connecting rod ssemly detils for more informtion. CAUTION: Alwys relieve pressure in the unit efore ttempting ny repirs.
5 Appendix E Pcking Assemly Detils All D-Style Models nd Pcking Spec. B Pcking Assemly Bill of Mterils.. Prt Description Qty. Cylinder FD Cylinder WFD 0 Cylinder D, FD Cylinder WD, WFD -_ O-ring nd stge (ll models) -_ O-ring st stge (ll models) Retiner ring. Pcking ox wsher 0. Pcking spring. - Mle pcking ring. Pcking ring 0. - Femle pcking ring. 0 Crtridge holddown screw 0. Spcer. -_ O-ring. d Pcking crtridge. - Oil deflector ring. -X Adjustment screw ssemly (includes prt numer ) Locking device TFE /" di. x /" long d. -X Crosshed guide ssemly. c Crtridge plte c Retiner ring. 00-0NCA Ferry hed olt 0-0A Lock wsher. Crnkcse gsket 0. Inspection plte gsket. Inspection plte. 00-0NC0E /-0x/". -X -X Pcking set (PTFE stndrd) includes -, -, (),, Pcking set (Alloy 0 optionl) includes -, -, (),, O-ring Code A Bun-N B Neoprene D Viton E PTFE K Klrez _ denotes O-ring code. See O-ring chrt for detils. Registered trdemrk of the DuPont compny. c Included with crosshed guide ssemly -X. d Before instlling the pcking crtridge nd pcking on the piston rod, use pcking cone (prt numer 00) on the st stge of model nd oth stges of model. Use pcking cone (prt numer ) on the nd stge of model only. See crosshed nd connecting rod ssemly detils for more informtion. Piston Rod CAUTION: Alwys relieve pressure in the unit efore ttempting ny repirs. 0
6 Appendix E Crosshed nd Connecting Rod Assemly Detils All D-Style Models nd Connecting Rod Assemly Bill of Mterils 0 d Prt Description Qty.. -X -X Crosshed ssemly st stge ( only) Crosshed ssemly st nd nd stge ( only) Crosshed ssemly st nd nd stge ( only) - chrome oxide (opt.) -X Crosshed ssemly nd stge ( only). Retiner ring. Wrist pin. -X, Wrist pin ushing. Bolt. 0-X Connecting rod ssemly. 0 Connecting rod. Connecting rod ering.,c Nut d Pcking cone st nd nd stge ( only) Pcking cone st stge ( only) d Pcking cone nd stge ( only) Must e reored fter replcing (0./0. di.) Included with connecting rod ssemly c Torque connecting rod nut to vlue shown in Appendix B. d Only used when instlling the pcking crtridge nd pcking on the piston rod. Never ttempt to seprte the piston rod nd crosshed. When repir ecomes necessry, the entire crosshed ssemly must e replced. CAUTION: Alwys relieve pressure in the unit efore ttempting ny repirs., Note lignment mrks 0
7 Appendix E Flywheel Assemly Detils All D-Style Models nd Bck Side Flywheel Assemly Bill of Mterils Assemly Numer -X Assemly Nme Flywheel ssemly (flywheel, hu, three olts nd lockwshers) Flywheel: " O.D., groove Hu with three olts H SF-. nd lockwshers NOTE: For detils on flywheel runout, refer to the Clernces nd Dimensions in Appendix B. Front Side
8 Appendix E Crnkcse Assemly Detils All D-Style Models nd (ssemly) 0 0 (ssemly)
9 Appendix E Crnkcse Assemly Detils All D-Style Models nd Crnkcse Assemly Bill of Mterils Prt Description. Oil sel. 00-0NC0A Hex hed olt /- x /. - Bering cover -X Bering cover ssemly (includes -, ) 0 Bering djustment shim (0.00"). 0- Bering djustment shim (0.00") 0- Bering djustment shim (0.00"). 0 Bering cup 0-X Oil yonet. Oil yonet ssemly (includes prt 0-X numers 0-X, -A). -A O-ring (oil yonet & pump shft). Crnkcse inspection plte gsket. 00-0NC0A Hex hed olt /- x / 0. Crnkcse inspection plte. 0 Crnkcse Brether cp. Brether cp ssemly (includes prt -X numers, -A). -A O-ring (rether cp). Brether ll. Lock pin. Flywheel key. 0 Bering cone. -X Crnkshft ssemly stndrd (includes prt numers (),,, 0, 0, 0) Extended crnkshft ssemly optionl -SX (includes prt numers (),, -S, 0, 0, 0). Crnkcse orifice () 0. 0 Bering cone. Crnkshft plug 0 Pipe plug. Pump shft drive pin. 0 Filter screw. Filter screen screw gsket. -A O-ring (filter screen). Filter screen wsher. Oil filter screen. Plug /" NPT Pipe plug 0. -X Air relese vlve ssemly (includes prt numers,, ). 00 Bering cup Prt Description 0 Bering crrier Bering crrier ssemly (includes prt numers 0,,,,. 00,, -X, (), 0, 0-X 0, -X, 0,,, - X, -0A, -A, -A, -X, 00-0NC00A (0)). /" NPT pipe plug, flush sel. -A O-ring for closure ody () (Spec.,, only). Closure ody Closure cp. Closure cp ssemly (includes prt -X numers -A (),,, 00-0NC00A) (Spec.,, only). 00-0NC00A Hex hed olt /-0 x /. 0 Oil pressure guge. -A O-ring (pump cover) 0. -X Oil pump ssemly. Spring guide. Oil pump spring. 0 Pump shft dpter. 0-X Pump shft ushing. 00-0NC00A Hex hed olt /- x. Bering crrier gsket. 0 Relief vlve djusting screw. Adjusting screw locknut. -0A O-ring (relief vlve djusting screw) 0. Relief vlve spring. Relief vlve ll Pump cover pin (included with prt. numer -X) -X Pump cover (includes pin). Oil filter dpter. Oil filter. -X Oil filter ssemly externl O-ring Code A Bun-N Crnkcse cpcity: qurts (. liters) See O-ring chrt ove for detils. CAUTION: Alwys relieve pressure in the unit efore ttempting ny repirs.
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