BRAVO STERN DRIVE 3 B DRIVE SHAFT HOUSING

Transcription

1 RVO STERN DRIVE 7 DRIVE SHFT HOUSING

2 Tle of ontents Pge Specifictions Torque Specifictions Specil Tools ering Prelods Luricnts, Selers, nd dhesives Exploded Views rvo Drive Shft Housing Exploded Views lutch Shifter U-joint ssemly Ger Rtios Letter Designtion Stmped on U-joint Retinter - Numer of Ger Teeth Per Rtio Ressemle Drive Shft Housing RVO DRIVE SHFT HOUSING -0 - RVO DRIVE SHFT HOUSING

3 Specifictions Torque Specifictions Description Shift m ssemly U-joint ering Retiner Nut Shift m ssemly to Shifter Shft, Screw Shift Linkge to Shifter Shft, Screw Top over Screws ck over Screws Drive Shft Housing to Ger Housing, Nuts nd Screw Trim T Screw Specil Tools Torque 80 l. in. (9 N m) 200 l. ft. (271 N m) 110 l. in. (1 N m) 110 l. in. (1 N m) 20 l. ft. (27 N m) 20 l. ft. (27 N m) l. ft. (2 N m) 2 l. ft. (2 N m) ering Prelods Description U-joint erings (New) U-joint erings (Used)* Torque 10 l. in. ( N m) - l. in. (.-.7 N m) * erings re used if spun once under lod. Luricnts, Selers, nd dhesives Description Quicksilver 2-- Mrine Luricnt Prt Numer M rnd dhesive Quicksilver ellows dhesive Quicksilver Needle ering ssemly Luricnt Quicksilver Perfect Sel Quicksilver Specil Luricnt Quicksilver High Performnce Ger Lue Description Prt Numer Torque Wrench (l. in.) Slide Hmmer Puller U-joint ering Retiner Wrench lutch ssemly Stnd Shift Hndle Tool ering Removl Tool ering nd Sel Driver ssemly ering Driver Driver nd Puller ssemly U-joint Press dptor Universl Puller Plte RVO DRIVE SHFT HOUSING - -1

4 TORQUE ONVERSION HRT FOR U-JOINT RETINER Torque Wrench Length in Inches (cm) 1 (81) 1 (0) 17 (2) 18 (7) 19 (8) 20 (08) 21 () 22 (9) 2 (8) 2 (10) 2 () 2 (0) 27 (8) 28 (711) 29 (77) 0 (72) 1 (787) 2 (81) (88) (8) (889) (91) Torque Wrench Reding in L. Ft. (N m) to chieve 200 l. ft. (271 N m) 111 (11) 11 (1) 117 (19) 120 (1) 12 (17) 12 (170) 127 (172) 129 (17) 11 (178) 1 (180) 1 (18) 1 (18) 18 (187) 10 (190) 11 (191) 1 (19) 1 (19) 1 (197) 17 (200) 18 (201) 19 (202) 10 (20) Torque Wrench Length -2 - RVO DRIVE SHFT HOUSING

5 Exploded Views rvo Drive Shft Housing 2 - Screw () - Flt Wsher () - O-ring - ering Sleeve - Needle ering 7 - Thrust Rce (Shim) 8 - Thrust ering 9 - lutch ssemly 10 -Thrust ering 11-Thrust Rce (shim) 12 -Needle ering 1 -ering Sleeve 1 -O-ring 1 -O-ring 1 -O-ring 17 -Shifter Shft ushing 18 -Shifter Shft ushing 19 -Shifter Shft ushing 20 -Shifter Shft Sel 21 -Vent Plug Sel 22 -Vent Plug 2 -O-ring 2 -U-joint ssemly 2 -Drive Shft Housing 2 -Stud () 27 -Flt Wsher () 28 -Lock Nut () 29 -Plstic Plug 0 -Shifter ssemly 1 -O-ring 2 -ll Detent nister -ck over -Flt Wsher () -Screw () E D Torque Specifictions ft. l. (8 N m) ft. l. (2-29 N m) E Luricnts, Selers, dhesives M rnd dhesive D E Quicksilver Needle ering ssemly Luricnt Loctite Quicksilver High Performnce Ger Lue (Use on ll ering surfces.) Quicksilver Specil Luricnt RVO DRIVE SHFT HOUSING - -

6 Exploded Views Shifter lutch D Keepers 2 - Thrust ollr - Upper Ger ssemly - Thrust ering - Thrust Rce - Grter Spring 7 - lutch 8 - Lower Ger ssemly 9 - Shft Socket Screws - Shifter Shft - Screws - Upper Shift m - Yoke - Spcers 7 - Lower Shift m 8 - Lock Nuts 9 - Link r 10 -Ltch 11-Shift Lever 12 -Flt Wsher 1 -otter Pin 12 7 Torque Specifictions 100 l. in. (11. N m) 110 l. in. (1 N m) Luricnts, Selers, dhesives Quicksilver 2-- Mrine Luricnt D Luricnts, Selers, dhesives Quicksilver High Performnce Ger Lue Quicksilver Specil Luricnt Permlock Otin Loclly - - RVO DRIVE SHFT HOUSING

7 Exploded View U-joint ssemly Prelod Specifiction -10 l in. ( N m) Torque Specifiction 200 l. ft. (271 N m) Luricnts, Selers, dhesives Loctite Quicksilver Specil Luricnt Quicksilver 2-- Mrine Luricnt Lock Nut 2 - Wsher - Pinion Ger - ering (Smller OD) - ering up (Smller ID) - Spcer 7 - ering up (Lrger ID) 8 - ering (Lrger OD) 9 - Seling Ring 10 -O-ring 11-eveled Wsher 12 -Oil Sel 1 -Oil Sel rrier 1 -Ring Nut 1 -Yoke 1 -ross nd ering 17 -Socket 18 -Yoke 19 -O-rings () RVO DRIVE SHFT HOUSING - -

8 Ger Rtios Letter Designtion Stmped on U-joint Retinter RVO ONE =1.:1 F=1.0:1 H=1.:1 RVO TWO =2.20:1 F=2.00:1 H=1.81:1 Ressemle Drive Shft Housing lign clutch ger timing mrks so tht the + nd signs fce ech other. Mke sure the mrks sty ligned fter you instll the u-joint ssemly ring nut. Ensure the timing mrks remin ligned fter instlling u-joint ssemly ring nut (turn u-joint if necessry). RVO THREE =2.00:1 G (gs engine)=1.81:1 F=1.0:1 K=2.20:1 D (diesel engine)=1.81:1 =1.:1 Numer of Ger Teeth Per Rtio RVO ONE Rtio Drive Driven 1.: : : RVO TWO Rtio Drive Driven 2.20: : ; RVO THREE Rtio Drive Driven 2.20: : : : : Timing Mrks - + nd signs RVO DRIVE SHFT HOUSING

9 The two numers stmped on the ck of the drive shft housing re lso importnt. The top numer,, designtes top thrust ering rce thickness. The ottom numer,, designtes ottom thrust ering rce thickness (i.e. 9=.09 in.). - Upper Thrust ering Rce Thickness - ottom Thrust ering Rce Thickness Mesure thrust ering rce thickness with micrometer RVO DRIVE SHFT HOUSING - -7