CAM INDEX PAGE DATE DESCRIPTION
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1 CM INX 8/24/7 PG T SCRIPTION C-1 8/24/7 Cam Index C-2 6/27/7 erial Cam Specifications C-3 3/23/4 erial Cam Specifications C-4 6/9/4 Standard erial Cam nvelope C-5 8/24/7 Performance Calculation, ie Mount & erial Cams C-6 3/23/4 erial Cam 5 mm Mounting Face C-7 3/23/4 erial Cam 75 mm Mounting Face C-8 4/29/4 erial Cam 125 mm Mounting Face C-9 4/29/4 erial Cam 15 mm Mounting Face C-1 3/23/4 erial Cam 175 mm Mounting Face C-11 4/29/4 erial Cam 2 mm Mounting Face C-12 4/29/4 erial Cam 25 mm Mounting Face C-13 4/29/4 erial Cam 3 mm Mounting Face C-14 6/26/ ie Mounted Cam Specifications C-15 6/26/ ie Mounted Cam Specifications C-16 6/26/ Standard ie Mounted Cam nvelope C-17 9/22/ ie Mounted Cam 5 mm Mounting Face C-18 9/22/ ie Mounted Cam 75 mm Mounting Face C-19 9/22/ ie Mounted Cam 15 mm Mounting Face C-2 9/22/ ie Mounted Cam 2 mm Mounting Face C-21 9/22/ ie Mounted Cam 25 mm Mounting Face C-22 9/22/ ie Mounted Cam 3 mm Mounting Face C-23 1/14/5 Cam ccelerator Roller C341 C-24 4/24/6 erial Cam ccelerator Plate (C33 Series) C-25 4/24/6 erial Cam ccelerator Plate - Setup rawing C-26 4/24/6 erial Cam ccelerator Plate - Setup Chart 1997 uto/steel Partnership This document is Uncontrolled when printed. C-1
2 RIL CM SPCIFICTIONS G L O L S T N R C O M P O N N T S 6/27/7 1. Cam angles will be in 5 increments from to Standard nominal mounting face widths are to be 5, 75, 125, 15, 175, 2, 25, and 3 mm. 3. The aerial cams will be categorized by mounting face width, which determines the shut height and overall width. Mounting Surface Slide Stroke Shut Height width (mm) (mm) (mm) 5 3 (min) (min) (min) (min) (min) (min) to to to to 6 Series C11 = uty Series C12 = Heavy uty Series C13 = Heavy uty / High Volume Mandatory - ll Cams 1. Unit shall be completely HR MTRIC. 2. ll wear units shall be self-lubed. 3. Positive Returns. 4. ccelerators ( through 25 ), required on 125 mm widths and larger. 5. Mechanical springs shall be NMS / ISO standard. 6. ccessibility to all mounting screws and dowels. 7. Rear accessibility for spring maintenance on 125 mm widths and larger. 8. Cross and centerline keyed slide adapter on 75 mm widths and wider. 9. Performance rating target,.4 mm wear after 1.6 million cycles, calculated by: Overall cam width (W) x 1.5 mm material thickness x 31 MPa (44, psi.) which equals the required Newton s of work force. 1. ll dowel holes shall be unfinished to nominal minus.2/.3 mm. Mandatory - Series C11 1. Minimum capability to comply with the light duty cam performance curves. (CONTINU ON FOLLOWING PG) 1998 uto/steel Partnership This document is Uncontrolled when printed. C 2
3 RIL CM SPCIFICTIONS 3/23/4 CONTINU FROM PRVIOUS PG Mandatory - Series C12 1. Minimum capability to comply with the heavy duty cam performance curves. Mandatory - Series C13 1. Minimum capability to comply with the heavy duty cam performance curves. 2. ouble wearstrips (1 mm or 12 mm NMS or IN preferred), on backup surfaces, keeper surfaces and driver surfaces. Optional - ll Cams 1. dditional keyways 2. Slide lock-up capability 3. Cross and centerline keyed slide adapter on 5 mm width 4. Replaceable V-drivers (whole unit or wearplates) 5. Gas springs NMS / ISO C 1997 uto/steel Partnership This document is Uncontrolled when printed. C-3
4 STNR RIL CM NVLOP * LOCTION OF TH WORK MOUNTING FC: TOP OR OTTOM G TO LOCT ISTNC OF HZ/2-15 MINIMUM FROM TH TOOLING LL. LL IMNSIONS R T CM CLOS POSITION. 6/9/4 S 1 SLI STROK C 1 SW L INCLU NGL SLI (PTOR NGL) 2 S WORK TRVL MINUS (-) PLUS (+) INCLU NGL 5 TO 6 LLOWL 12 MX N (MX) C (MX) G (RF) M825XX or M826XX R TYP. HZ/2-15* (MIN) HZ/2-15* (MIN) HZ(MIN) MOUNTING FC K (MX) WORK TRVL M (MIN) #MO11222 TOOLING LL SLI STROK PTOR NGL MIN ±1 SHUT HIGHT - 1 = 1mm 15-6 = 5mm P (MX) (MX) J (MX) CM WORK NGL 2 RIVR W HZ H WZ S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. MOUNTING FC C-4
5 PRFORMNC CLCULTION I MOUNT & RIL CMS GLOL STNR COMPONNTS 8/24/7 The performance curves on the following pages were derived from the equation: W = K* P* L*N Where, W=.4mm = 4µm P= Load pplied / Surface rea (N/mm 2 ) Load pplied (N) = overall width (mm) * metal thickness (mm) * angle = 31 MPa tensile (MPa)* function of tensile L = work stroke (mm)=the average work travel for each width (2mm for 5mm, 39mm for 75mm, 56mm for 125-3mm) K = coefficient of wear (µm / ( km*n/mm 2 )), dependent on material running at 23 sliding meters/minute. = W (µm) x 1e 6 (mm/km) / (P (N/mm 2 ) * K (µm / (km*n/mm 2 ))* work stroke (mm)) uty Performance Curves: ased on the minimum capabilities of aluminum bronze C959 against cast iron. Heavy uty Performance Curves: ased on the minimum capabilities of aluminum bronze C959 against steel. C 1998 uto/steel Partnership This document is Uncontrolled when printed. C 5
6 RIL CM 5 mm MOUNTING FC 3/23/4 Mounting Face Width (WZ) 5 (Minimum) Mounting Face Height (HZ) 75 (Minimum) Upper dapter Width (SW) 9 (Maximum) Shut Height () 225 Fastener Schedule owels Screws Preferred 2-Ø12 2-M12 (Min) Optional 2-Ø1 4-M1 Slide Stroke (S1) 3 (Minimum) K 96 (Maximum) M 5 (Minimum) W 9 (Maximum) C11 = uty C12 = Heavy uty C13 = Heavy uty / High Volume NMS CO ngle C G H J N P Work Travel (min) CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX C uty Heavy uty Calculations assume an include angle of 5 and a surface area of 3,6 mm² using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C-6
7 RIL CM 75 mm MOUNTING FC 3/23/4 Mounting Face Width (WZ) 75 (Minimum) Mounting Face Height (HZ) 75 (Minimum) Upper dapter Width (SW) 115 (Maximum) Shut Height () 275 Fastener Schedule owels Screws 2-Ø12 4-M12 Slide Stroke (S1) 5 (Minimum) K 155 (Maximum) M 68 (Minimum) W 115 (Maximum) C11 = uty C12 = Heavy uty C13 = Heavy uty / High Volume NMS CO ngle C G H J N P Work Travel (min) CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX C uty Heavy uty Calculations assume an include angle of 5 and a surface area of 3,6 mm² using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C-7
8 RIL CM 125 mm MOUNTING FC 4/29/4 Mounting Face Width (WZ) 125 (Minimum) Mounting Face Height (HZ) 12 (Minimum) Upper dapter Width (SW) 165 (Maximum) Shut Height () 3 Fastener Schedule owels Screws 2-Ø16 4-M16 Slide Stroke (S1) 5 (Minimum) K 151 (Maximum) M 63 (Minimum) W 165 (Maximum) C11 = uty C12 = Heavy uty C13 = Heavy uty / High Volume F NMS CO ngle C G H J N P Work Travel (min) CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX C uty Heavy uty Calculations assume an include angle of 5 and a surface area of 7,4 mm² using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C-8
9 RIL CM 15 mm MOUNTING FC 4/29/4 Mounting Face Width (WZ) 15 (Minimum) Mounting Face Height (HZ) 12 (Minimum) Upper dapter Width (SW) 19 (Maximum) Shut Height () 3 Fastener Schedule owels Screws 2-Ø16 4-M16 Slide Stroke (S1) 5 (Minimum) K 151 (Maximum) M 63 (Minimum) W 19 (Maximum) C11 = uty C12 = Heavy uty C13 = Heavy uty / High Volume F NMS CO ngle C G H J N P Work Travel (min) CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX C uty Heavy uty Calculations assume an include angle of 5 and a surface area of 8,6 mm² using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C-9
10 RIL CM 175 mm MOUNTING FC 3/23/4 Mounting Face Width (WZ) 175 (Minimum) Mounting Face Height (HZ) 115 (Minimum) Upper dapter Width (SW) 23 (Maximum) Shut Height () 3 Fastener Schedule owels Screws 2-Ø16 4-M16 Slide Stroke (S1) 5 (Minimum) K 151 (Maximum) M 63 (Minimum) W 23 (Maximum) C11 = uty C12 = Heavy uty C13 = Heavy uty / High Volume NMS CO ngle C G H J N P Work Travel (min) CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX C uty Heavy uty Calculations assume an include angle of 5 and a surface area of 1,6 mm² using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C-1
11 RIL CM 2 mm MOUNTING FC 4/29/4 Mounting Face Width (WZ) 2 (Minimum) Mounting Face Height (HZ) 115 (Minimum) Upper dapter Width (SW) 26 (Maximum) Shut Height () 3 Fastener Schedule owels Screws 2-Ø16 4-M16 Slide Stroke (S1) 5 (Minimum) K 151 (Maximum) M 63 (Minimum) W 23 (Maximum) C11 = uty C12 = Heavy uty C13 = Heavy uty / High Volume F NMS CO ngle C G H J N P Work Travel (min) CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX C uty Heavy uty Calculations assume an include angle of 5 and a surface area of 11,6 mm² using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C-11
12 RIL CM 25 mm MOUNTING FC 4/29/4 Mounting Face Width (WZ) 25 (Minimum) Mounting Face Height (HZ) 15 (Minimum) Upper dapter Width (SW) 33 (Maximum) Shut Height () 375 Fastener Schedule owels Screws 2-Ø2 4-M2 Slide Stroke (S1) 6 - to to 6 K 166 (Maximum) M 36 (Minimum) W 32 (Maximum) C11 = uty C12 = Heavy uty C13 = Heavy uty / High Volume F NMS CO ngle C G H J N P Work Travel (min) CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX uty Heavy uty Calculations assume an include angle of 5 and a surface area of 14,8 mm² using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C-5 C 1997 uto/steel Partnership This document is Uncontrolled when printed. C-12
13 RIL CM 3 mm MOUNTING FC 4/29/4 Mounting Face Width (WZ) 3 (Minimum) Mounting Face Height (HZ) 15 (Minimum) Upper dapter Width (SW) 4 (Maximum) Shut Height () 375 Fastener Schedule owels Screws 2-Ø2 4-M2 Slide Stroke (S1) 6 - to to 6 K 166 (Maximum) M 36 (Minimum) W 32 (Maximum) C11 = uty C12 = Heavy uty C13 = Heavy uty / High Volume F NMS CO ngle C G H J N P Work Travel (min) CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX CXX uty Heavy uty Calculations assume an include angle of 5 and a surface area of 18, mm² using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C-5 C 1997 uto/steel Partnership This document is Uncontrolled when printed. C-13
14 I MOUNT CM SPCIFICTIONS GLOL STNR COMPONNTS 6/26/ 1. Cam angles will be in 5 increments from to Standard nominal mounting face widths are to be 5, 75, 15, 2, 25, and 3 mm. 3. The die mounted cams will be categorized by mounting face width, which determines the shut height and overall width. Mounting Surface Work Travel Shut Height width (mm) (mm) (mm) Series C21 = uty Series C22 = Heavy uty Series C23 = Heavy uty / High Volume 5 3 (min) (min) (min) (min) (min) (min) 375 Mandatory - ll Cams 1. Unit shall be completely HR MTRIC. 2. ll wear units shall be self-lubed. 3. Positive Returns. 4. ccelerators required on 15 mm widths and larger. 5. Mechanical springs shall be NMS / ISO standard. 6. ccessibility to all mounting screws and dowels. 7. Rear accessibility for spring maintenance on 15 mm widths and larger. 8. Cross and centerline keyed slide adapter on 75 mm widths and wider. 9. Performance rating target,.4 mm wear after 1.6 million cycles, calculated by: Overall cam width (W) x 1.5 mm material thickness x 31 MPa (44, psi.) which equals the required Newton s of work force. 1. ll dowel holes shall be unfinished to nominal minus.2/.3 mm. Mandatory - Series C21 1. Minimum capability to comply with the light duty cam performance curves. (CONTINU ON FOLLOWING PG) 1998 uto/steel Partnership This document is Uncontrolled when printed. C 14
15 I MOUNT CM SPCIFICTIONS GLOL STNR COMPONNTS 6/26/ (CONTINU FROM PRVIOUS PG) Mandatory - Series C22 1. Minimum capability to comply with the heavy duty cam performance curves. Mandatory - Series C23 1. Minimum capability to comply with the heavy duty cam performance curves. 2. ouble wearplates (12 mm NMS wearstrips preferred), on backup surfaces, keeper surfaces and driver surfaces. Optional - ll Cams 1. dditional keyways 2. Slide lock-up capability 3. Heeled cam adaptor 4. Replaceable drivers (whole unit or wearplates) 5. Gas springs NMS / ISO 1998 uto/steel Partnership This document is Uncontrolled when printed. C 15
16 STNR I MOUNT CM NVLOP GLOL STNR COMPONNTS 6/26/ RIVR CM NGL INCLU NGL PRSS RM TRVL WZ (MIN) MTG. FC WITH WORK NGL WORK TRVL (INCLU NGL 5 TO 6 LLOWL) W (MX) OVRLL KYWY J (MX) HZ (MIN) (MX) H (MX) M825XX or M826XX TIL 12(MX) HZ/2-15* (MIN) (FIX) (FIX) HZ/2-15* (MIN) CM WORK NGL WORK TRVL * LOCTION OF TH WORK MOUNTING FC: TOP OR OTTOM G TO LOCT ISTNC OF HZ/2-15 MINIMUM FROM TH TOOLING LL. N (MX) C (FIX) (MX) G (RF) S TIL LL IMNSIONS R T CM CLOS POSITION. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C 16
17 I MOUNT CM 5 mm MOUNTING FC GLOL STNR COMPONNTS 9/22/ Mounting Face Width (WZ) 5 (Minimum) Mounting Face Height (HZ) 75 (Minimum) Overall Cam Width (W) 1 (Maximum) Shut Height () (Maximum) Work Travel 45 C21 = uty C22 = Heavy uty C23 = Heavy uty / High Volume Fastener Schedule owels Screws Preferred 2-Ø12 2-M12 (Min) Optional 2-Ø1 4-M1 nvelope imensions (ased on "" Fixed) NMS ngle C G H J N CO (fixed) CXX CXX CXX CXX CXX uty Heavy uty Calculations assume an included angle of 5 and a surface area of 3,6 mm 2 using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C 17
18 I MOUNT CM 75 mm MOUNTING FC GLOL STNR COMPONNTS 9/22/ Mounting Face Width (WZ) 75 (Minimum) Mounting Face Height (HZ) 75 (Minimum) Overall Cam Width (W) 125 (Maximum) Shut Height () (Maximum) Work Travel 6 C21 = uty C22 = Heavy uty C23 = Heavy uty / High Volume Fastener Schedule owels Screws 2-Ø12 4-M12 nvelope imensions (ased on "" Fixed) NMS ngle C G H J N CO (fixed) CXX CXX CXX CXX CXX uty Heavy uty Calculations assume an included angle of 5 and a surface area of 3,6 mm 2 using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C 18
19 I MOUNT CM 15 mm MOUNTING FC GLOL STNR COMPONNTS 9/22/ Mounting Face Width (WZ) 15 (Minimum) Mounting Face Height (HZ) 12 (Minimum) Overall Cam Width (W) 24 (Maximum) Shut Height () 3 36 (Maximum) Work Travel 6 C21 = uty C22 = Heavy uty C23 = Heavy uty / High Volume Fastener Schedule owels Screws 2-Ø16 4-M16 nvelope imensions (ased on "" Fixed) NMS ngle C G H J N CO (fixed) CXX CXX CXX CXX CXX uty Heavy uty Calculations assume an included angle of 5 and a surface area of 8,6 mm 2 using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C 19
20 I MOUNT CM 2 mm MOUNTING FC GLOL STNR COMPONNTS 9/22/ Mounting Face Width (WZ) 2 (Minimum) Mounting Face Height (HZ) 12 (Minimum) Overall Cam Width (W) 29 (Maximum) Shut Height () 3 36 (Maximum) Work Travel 6 C21 = uty C22 = Heavy uty C23 = Heavy uty / High Volume Fastener Schedule owels Screws 2-Ø16 4-M16 nvelope imensions (ased on "" Fixed) NMS ngle C G H J N CO (fixed) CXX CXX CXX CXX CXX uty Heavy uty Calculations assume an included angle of 5 and a surface area of 11,6 mm 2 using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C 2
21 I MOUNT CM 25 mm MOUNTING FC GLOL STNR COMPONNTS 9/22/ Mounting Face Width (WZ) 25 (Minimum) Mounting Face Height (HZ) 16 (Minimum) Overall Cam Width (W) 33 (Maximum) Shut Height () (Maximum) H 24 (Maximum) Work Travel 6 C21 = uty C22 = Heavy uty C23 = Heavy uty / High Volume Fastener Schedule owels Screws 2-Ø2 4-M2 nvelope imensions (ased on "" Fixed) NMS ngle C G J N CO (fixed) CXX CXX CXX CXX CXX uty Heavy uty Calculations assume an included angle of 5 and a surface area of 14,8 mm 2 using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C 21
22 I MOUNT CM 3 mm MOUNTING FC GLOL STNR COMPONNTS 9/22/ Mounting Face Width (WZ) 3 (Minimum) Mounting Face Height (HZ) 16 (Minimum) Overall Cam Width (W) 4 (Maximum) Shut Height () (Maximum) H 24 (Maximum) Work Travel 6 C21 = uty C22 = Heavy uty C23 = Heavy uty / High Volume Fastener Schedule owels Screws 2-Ø2 4-M2 nvelope imensions (ased on "" Fixed) NMS ngle C G J N CO (fixed) CXX CXX CXX CXX CXX uty Heavy uty Calculations assume an included angle of 5 and a surface area of 18, mm 2 using a safety factor of 2. safety factor of 2 is the minimum requirement. S CM PRFORMNC CLCULTION PG C uto/steel Partnership This document is Uncontrolled when printed. C 22
23 CM CCLRTOR ROLLR C341 1/14/5 SNP RING IN R 25 Ø25 STL ROLLR Ø ± FOR M12 SOC. H. CP SCR. (2) HOLS MTRIL: ROLLR RCKT STL Rc ROLLR PIN HSS SURFC HRN To Rc 6-65 CM ROLLR RING 1997 uto/steel Partnership This document is Uncontrolled when printed. C-23
24 RIL CM CCLRTOR PLT (C33 SRIS) 5/3/6 Surface Finish 2µ Unless Otherwise Specified G6 Ø12 OPTIONL x W W R CONSTRUCTION I H7 1 L 26.± HRN WORK SURFC TO Rc R 15 1 x 45 CHMFR (TYP.) 2 2 NMS CM WORK CO NGL O W R±.1 L±.1 C335 C331 C C C3325 C333 C C C RILL N C/OR 12. P OTH NS FOR M12 SHCS MTRIL: ISI-415 OR ISI uto/steel Partnership This document is Uncontrolled when printed. C-24
25 RIL CM CCLRTOR STUP 5/3/ W 4. W Y W 75 STUP KY (RF) 15. H7 1 S ST-UP CHRT ON FOLLOWING PG L1 R1 26±.1 -θ +θ X Ø52 STL ROLLR C341 OPTINL MOUNTINGS R VILL, POCKT OR KY WITH OWL FOR LOCTION RILL & C OR 12 P OTH NS FOR M12 SHCS (2) HOLS W SLIPPING SURFC CM RIVR W CM RIVR 1 mm x 75 KY FOR I CONSTRUCTION STUP 1 mm x 75 KY FOR I CONSTRUCTION STUP M12 x 5 IN 912 CM ROLLR MOUNT TO CM SLI CM ROLLR MOUNT TO CM SLI M12 x 5 IN 912 XMPL WITH HORIZONTL MOUNT ROLLR XMPL WITH VRTICL MOUNT ROLLR 1997 uto/steel Partnership This document is Uncontrolled when printed. C-25
26 RIL CM CCLRTOR STUP 5/26/6 S ST-UP RWING ON PRCING PG NMS CM WORK CO NGL O W X Y L1 ±.1 R1 ±.1 C335 C331 C C C3325 C333 C C C uto/steel Partnership This document is Uncontrolled when printed. C-26
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