SIZES FROM 1,950-25,000 Nm BACKLASH FREE ELASTIC JAW COUPLINGS
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1 K Z SIZS FROM 1,950-25,000 Nm BCKLSH FR LSTIC JW COUPLINGS LSTOMR COUPLINGS K Z Optional: GNRL INFORMTION BOUT R+W LSTOMR COUPLINGS: SRVIC LIF When properly selected, handled, and installed, these couplings are maintenance free with infinite service life. TX (Optional) For use in hazardous areas available upon request. SPCIL SOLUTIONS Various materials, tolerances, dimensions and performance ratings available for custom applications on request. FIT CLRNC Overall shaft / hub clearance of mm RW-MRIC.COM 61
2 K Z BCKLSH FR LSTIC JW COUPLINGS SIZS FROM 1,950-25,000 Nm MODL KH with fully split clamping hubs from 1,950-25,000 Nm easy installation and removal allows for lateral mounting Page 64 Z2 with fully split clamping hubs from 1,950-25,000 Nm standard lengths of up to 4 meters no intermediate support bearing necessary lateral installation and removal without disturbing adjacent equipment Page 65 K1 with simple keyway mounting from 1,950-25,000 Nm economically priced version modifiable to customer specific dimensions and features available as solid stock hub for custom machining Page 66 K6 with conical clamping ring from 1,950-25,000 Nm highly concentric design high clamping pressure on shafts hubs mount axially in case a housing will be used, no access holes are necessary Page 67 62
3 GNRL INFORMTION R+W LSTIC JW COUPLINGS SHFT MISLIGNMNT lateral angular axial FUNCTION The equalizing element of the K coupling is the elastomer insert. It transmits torque without backlash or vibration. The elastomer insert defines the characteristics of the entire drive system. Backlash is eliminated by the press fit of the elastomer into the hubs. Through variation of the Shore hardness of the elastomer insert, the coupling system can be optimized for the ideal torsional characteristics. SIZ TH COUPLING INCLUDS 5X LSTOMR SGMNTS B Shore hardness 98 Sh Shore hardness 64 Sh D DSCRIPTION OF TH LSTOMR TYPS Shore hardness 64 Sh D LSTOMR COUPLINGS K Z Type Shore hardness Color Material Relative damping (μ) Temperature range Features 98 Sh red TPU C to +100 C high damping B 64 Sh D green TPU C to +120 C high torsional stiffness 64 Sh D beige Hytrel C to +150 C temperature resistant The values of relative damping were determined at 10 Hz and +20 C. SIZS K SIZ Type (elastomer insert) B B B Static torsional stiffness (Nm/rad) C T Dynamic torsional stiffness (Nm/rad) C Tdyn lateral misalignment (mm) angular misalignment (Degree) Max. values axial misalignment (mm) ±3 ±4 ±5 Static torsional stiffness at 50% T KN Dynamic torsional stiffness at T KN ll data subject to change without notice. RW-MRIC.COM 63
4 KH WITH FULLY SPLIT CLMPING HUB 1,950-25,000 Nm BOUT lateral mounting easy installation and removal allows for pre-alignment of shafts MTRIL Hubs: GGG40 lastomer: wear resistant thermally stable TPU DSIGN Two concentrically machined, fully split hubs with curved jaws and clamping screws. 5x elastomer segments press fit for zero backlash; standard versions are electrically isolating. ORDRING XMPL see page 67 H 1 H C Ø D Ø B S Ø D 1 Ø D 2 Ø B ISO 4762 elastomer insert type / B MODL KH G G 1 SIZ Type (lastomer insert) B B B Rated torque (Nm) T KN Max. torque* (Nm) T Kmax Overall length (mm) Length of center section (mm) Outside diameter (mm) B Outside diameter with screw head (mm) B S Mounting length (mm) C Inside diameter range (mm) D 1/ Inside diameter of elastomer (mm) D Clamping screw (ISO 4762) 8 x M16 8 x M20 8 x M24 Tightening torque of the clamping screw (Nm) Distance between centers (mm) F Distance (mm) G/G / / 48 Hub length (mm) H/H / / / 110 Moment of inertia per hub (10-3 kgm 2 ) J 1 /J pprox. weight (kg) Speed standard (min -1 ) 3,000 3,500 2,000 Speed balanced (10 3 min -1 ) For information on shaft misalignment, torsional stiffness, and other details about the elastomer inserts see page 63. * Maximum transmittable torque of the clamping hub depends on the bore diameter Size Ø 35 Ø 45 Ø 50 Ø 55 Ø 60 Ø 65 Ø 70 Ø 75 Ø 80 Ø 90 Ø 120 Ø Higher torques possible with keyway. 64 ll data subject to change without notice.
5 Z2 WITH FULLY SPLIT CLMPING HUB 1,950-25,000 Nm BOUT easy installation and removal standard lengths up to 4 meters no intermediate support bearings required MTRIL Hubs: GGG40 Intermediate tube: steel, optional CFK tube on request lastomer insert: wear resistant, thermally stable TPU DSIGN Two fully split clamping hubs, with four clamping screws in each, and concave driving jaws. Backlash free, vibration damping, electrically isolating elastomer inserts press fit into the hubs. Precision intermediate tube with a high level of straightness and lateral stiffness. C O H G ISO 4762 G 1 Ø D Ø B S Ø D 1 Ø B 1 Ø B 2 Ø D 2 elastomer insert type / B MODL Z2 SIZ Type (lastomer insert) B B B Rated torque (Nm) T KN 1,950 2,450 5,000 6,200 10,000 12,500 Maximum torque* (Nm) T Kmax 3,900 4,900 10,000 12,400 20,000 25,000 Overall length (mm) , ,000 Outer diameter hub (mm) B Outer diameter tube (mm) B Outer diameter with screwhead (mm) B S Fit length (mm) C Inside diameter range from Ø to Ø (mm) D 1/ Max. inside diameter (lastomer insert) (mm) D Mounting screw ISO x M16 8 x M16 8 x M24 Tightening torque (Nm) Distance between centers (mm) F 57 72,5 90 Distance (mm) G/G /34 30 / 48 Hub length (mm) H Moment of inertia per hub (10-3 kgm 2 ) J 1 /J Inertia of tube per meter (10-3 kgm 2 ) J ,800 Combined dynamic torsional stiffness of the inserts (Nm/rad) C Tdyn 87, , , , , ,000 Torsional stiffness of tube per meter (Nm/rad) ZWR C T 1,000,000 2,500,000 5,000,000 Shaft average value (mm) N Length (mm) O LSTOMR COUPLINGS K Z * Maximum transmittable torque of the clamping hub depends on the bore diameter - see page 64. ORDRING XMPL Z XX Model Size Overall length lastomer insert type Bore Ø D1 Bore Ø D2 Special designation only (e.g. special bore tolerance). For custom features place an XX at the end of the part number and describe the special requirements (e.g. Z2 / 2500 / 1200 / / 50.8 / 80 / XX; XX = stainless steel) ll data subject to change without notice. RW-MRIC.COM 65
6 K1 WITH KYWY MOUNTING 1,950-25,000 Nm BOUT press fit design readily modified for custom dimensions low backlash (keyway) MTRIL Hubs: GGG40 lastomer: wear resistant thermally stable TPU DSIGN Two concentrically machined hubs with curved jaws, keyways, and set screws. 5x elastomer segments press fit for zero backlash; standard versions are electrically isolating. Ø D Ø B 1 Ø D 1 G Ø D 2 Ø B elastomer insert type / B DIN 916 H C MODL K1 SIZ Type (lastomer insert) B B B Rated torque (Nm) T KN Max. torque (Nm) T Kmax Overall length (mm) Outside diameter (mm) B/B / / / 240 Mounting length (mm) C Inside diameter (pilot bored) (mm) D V Inside diameter range (mm) D 1/ Inside diameter of elastomer (mm) D Set screws (DIN 916) see table (depending on bore Ø)** Distance (mm) G Possible shortening length (mm) H Moment of inertia per hub (10-3 kgm 2 ) J 1 /J pprox. weight (kg) Speed standard (min -1 ) 3,500 3,000 2,000 Speed balanced (10 3 min -1 ) For information on shaft misalignment, torsional stiffness, and other details about the elastomer inserts see page 63. ** Set screw Ø Ø Ø Ø Ø M5 M8 M10 M12 M16 ORDRING XMPL K XX Model Size lastomer insert type Bore D1 Bore D2 For custom features place an XX at the end of the part number and describe the special requirements (e.g. K1 / 2500 / / 50.8 / 80 / XX; XX = stainless steel) Special designation only (e.g. special bore tolerance). 66 ll data subject to change without notice.
7 K6 WITH CONICL CLMPING RING 1,950-25,000 Nm BOUT high clamping pressure self centering on shaft very high concentricity MTRIL Hubs: GGG40 lastomer: wear resistant thermally stable TPU DSIGN Two concentrically machined hubs with curved jaws and conical clamping rings. 5x elastomer segments press fit for zero backlash; standard versions are electrically isolating. F F Ø D Ø D 1 Ø D 2 Ø B 1 Ø B elastomer insert type / B MODL K6 C C ISO 4762 SIZ Type (lastomer insert) B B B Rated torque (Nm) T KN Max. torque (Nm) T Kmax Overall length (mm) Outside diameter (mm) B/B / / Mounting length (mm) C LSTOMR COUPLINGS K Z Inside diameter range (mm) D 1/ Inside diameter of elastomer (mm) D Clamping screw (ISO 4762) Tightening torque of the clamping screw (Nm) 10x M10 10x M12 10x M Distance (mm) F Moment of inertia per hub (10-3 kgm 2 ) J 1 /J pprox. weight (kg) Speed standard (min -1 ) 3,500 3,000 2,000 Speed balanced (10 3 min -1 ) For information on shaft misalignment, torsional stiffness, and other details about the elastomer inserts see page 63. ORDRING XMPL K6 / KH XX Model Size Special designation only lastomer insert type (e.g. special bore tolerance). Bore D1 Bore D2 For custom features place an XX at the end of the part number and describe the special requirements (e.g. K6 / 2500 / / 50.8 / 80 / XX; XX = stainless steel) ll data subject to change without notice. RW-MRIC.COM 67
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