A TechForAg 'Ready-To-Milk' Modular Parlor

Transcription

1 A TechForAg 'ReadyToMilk' Modular Parlor Model: Dbl. 12 Original DeLaval/Blue Diamond Parallel 27" Spacing Mostly New Front End Remanufactured Key Features: Rapid Exit Automatic Indexing S talls & TakeOffs only! Proposal Prepared For: Website # 177 DeLaval / Blue Diamond dbl. 24 Cascade Parallel Euipment on the left is AllNew! Gates on the right are Remanufactured Page 1 of 31

2 Qty Units Description Cost to Enduser DeLaval / Blue Diamond Cascade Parallel Stalls Partially stainless partially galvanized Stainless RumpRails/Butt Plates; 27" spacing New! (5) Rapid Exit Sections per side Remanufactured 24 Stalls AutoIndexing with (3) 4" Cylinders per side $ 39,217 Page 2 of 31

3 Qty Units Description Cost to Enduser Automated Cow Traffic Controls New! (6) 4" BacktoBack Cylinders for Indexing & Rapid Exit per side 2 Groups 3" x 10" stainless Cylinders for Entrance Gates M ultiple Control Stations in M ilking Pit to reduce walking Included in Cost of Stalls 24 Stalls Stainless Curbing, but no InFloor Gutters and Grates New! $ 3,471 Page 3 of 31

4 Qty Units Description Cost to Enduser 0 Units Air Powered CIP Cup Holders S ingle push button operated "Now you see them then you don't" Match Jetter Cups to Inflation Brand & Model # Air Powered CIP Cup Holders are not available for Parallel Stalls New Style CIP Cup Holders no more rubber cups to buy 0 Units FoldUp CIP Cup Holders New! $ 0 Units Traditional CIP Cup Holders Page 4 of 31 (Slide Rubber Cups into a stainless Rack) $

5 Qty Units Description Cost to Enduser 0 30 x 75 ft 0 ft HERITAGE New! Heavy Duty AllAir Operated Crowd Gate (without Manure Scraper) Various other gates are Optionally Available $ C4 x 6.5 lbs Crowd Gate Channel (Hotdip galavanized) $ HERITAGE Gate with Manure Scraper shown Heavy Duty, GermaniaS tyle Crowd Gate; AirPowered Gear Motor no electric controls whatsoever. Lifts anywhere in Holding Pen For more information go to Page 5 of 31

6 Qty Units Description Cost to Enduser Holding Pen Fence, galvanized with 3" 5 ft on center per 20 ft section of fence; (4) 1 1/2" Pipe 12" o/c 0 ft Normally, your Contractor provides the Holding Pen Fences. We'll provide them if he doesn't want to or $74/ft les $ 0 ft 2 x 10 ft VLane Fences from H.P. into $74/ft less 15% $ Three Crowd Gate Control Stations: Cost include with Crowd Gate Left: Main Control station in back of parlor; Center: Remote Controls in Page back 6 of of Holding 31 Pen Right: Two extra buttons in front of parlor to reduce walking

7 Qty Units Description Cost to Enduser 24 Units Heritage Model E NoArmTakeOffs New! AllAir controlled All S tainless $ 37,543 0 Units Automatic Pulsation ShutOff New! $ Page 7 of 31

8 Qty Units Description Cost to Enduser 24 Units HERITAGE Top Outlet ClawClusters New! with Airforks 06 Shells & 01 Inflations All Rubber Goods Milk, CIP & Puls. Hoses DeLatron Pulsators $ 26,537 All Rubber Goods are Silicone Page 8 of 31

9 Qty Units Description Cost to Enduser PVC Pulsation Lines New! 24 Stalls 3" PVC Pulsation line with hoses, fittings & wiring harness 3" PVC FreshAir line with fittings & hoses (6) FreshAir Filters 3 per side (2) 3" PVC CrossOvers in front & back $ 1,543 Pulsators included with ClawClusters see above 24Unit Delatron Pulsation Controller New! 2 Units Electrician provides 120 volt receptacle nearby bid separately! $ 5,143 Page 9 of 31

10 Qty Units Description Cost to Enduser HERITAGE CIPReceiver Combination Group New! 0 Stall Equiv. This group combines the traditional Receiver Group and the CIP System into a single preassembled aggregate preplumbed, prewired and palletized $ 36" diam. x 30/40" Receiver which is also the Wash Vat for the CIP Cycle AWstyle M oisture Trap with 4" Vac inlet & 4" Ubend ' (2) 4" x 33" Sock Milk Filters with 2" side outlet & (2) 2" Butterfly Valves (2) 7.5 hp Milk Pumps, one for standby (2) Variable S peed Controller for Milk Pump, one for standby (2) LLC Probes for milk and water levels 1 1/4" Input Group with hot and cold water valves + (3) chemical inputs Water supply lines to Omal valves should be at least 1" diameter. Otherwise takes too long to fill receiver 2" Ball check valve with air blowout for rest milk ' HERITAGE E C12.5 Pipe Line Washer with (3) peristaltic chemical pumps All M AC Interface Valves and Relays Electrician supplies: 220 Volt, X single phase to this Group Plumber supplies: Hot & Cold water to the input group Cold Water to the Plate Cooler Includes Standby Milk Pump with prewired TwistLock Plugs Also a Standby Variable Speed Controller, prewired as well Page 10 of 31 0 Unit 6,000 lbs/hr Dual Pass Plate Cooler $

11 HERITAGE CIPReceiver Combination Groups Model 1500 installed at Steve Paul's new dairy Whitewater, WI. November 2009; Dbl. 10 PTI Expandable to dbl. 16 For details on HERITAGE CIP Receiver Combination Groups got to Page 11 of 31

12 Qty Units Description Cost to Enduser 0 Group Traditional Receiver Group, incl. 26" Receiver, 2hp Milk Pump with Dog House, (No Filter), Moisture Trap & UBend, 1 1/2" SST Ball Check Valve, LL Probes & Controller, Short Plug Long Plug, Air Blow Valve, etc. $ 0 Group Automatic CIP System: (Use existing horizontal Wash Sink, but add sst cover), Water Level Sensor, Hot & Cold Water Valve, Heritage PipeLine Washer, (3) Peristaltic pumps for chemicals, (1) Air Injector installed at the Receiver Groups 2" x 2" Divert/3Way Valve at sink, Automatic Drains Page 12 of 31

13 Qty Units Description Cost to Enduser 0 Stalls 3" Lo Lines New! Double slope, dbl. loop, with nipples, fittings, all clamps, gaskets and brackets. Lines slope to Holding Pen; (2) 180 dgr Ubends in front of Parlor $ 0 Stalls 2" CIP Line New! with nipples, fittings, all clamps, gaskets & brackets. Lines will be deadended at front of parlor $ 0 ft 2" Discharge line New! from CIP Receiver Group to Milk Tank or DirectLoad Trucks and back to CIPReceiver Group $ Page 13 of 31

14 Qty Units Description Cost to Enduser 0 Group Compressed Air System (1) 20 hp S crew Compressors w/ (2) 120gl Tanks New! (1) 20 hp S crew Compressor w/100 gl Tank New! With Twin Tower Drier, dries air to minus 10 dgr New! $ Electrician provides 220V to this group single or 3 Phase? 0 Group Regulators, Filters & 3/4" Copper Lines to all equipment $ Page 14 of hp Screw Compressors Twin Tower Drier dries air to minus 10 dgr

15 Qty Units Description Cost to Enduser 0 Unit 25 Hp Vacuum System New! (One for StandBy) SutorBuilt Lobestyle Blower Pump, preassembled for instant installation $ 0 Unit Frequency Controller/Variable Speed Drive New! $ 6" PVC Header Lines with 4" lines to Pulsation and Receiver Group; Also includes Pre 0 Group Filter, Check Valve, Test Port, Safety Valve, Slide Valve, Drains. $ 0 Unit S entinel Model 350 Vacuum Regulator for backup New! $ 0 Units Detergent Injectors for monthly service of pumps New! $ 6" Header Line supplies CIP Receiver Group and Pulsation S ystem Page 15 of 31

16 Qty Units Description Cost to Enduser 0 sqft Stainless Covering for Pit Wall and/or Parlor Walls 4 ft x 10 ft x 16 ga sheets, # 4 polish $ Page 16 of 31

17 Qty Units Description Cost to Enduser 0 Units 4 ft x 4 ft stainless Divert Gate Built from 2 1/2 x 2 1/2 x 11 ga square tubing Divert exiting cows into a catch pen. $ Cylinders for the Divert Gates 0 Group 3" x 14" S tainless cylinders w/ev125 Quick Exhaust Valves (4) Versa 'Open' & 'Close' Push Buttons $ Page 17 of 31

18 Qty Units Description Cost to Enduser 0 Group OnFarm Spare Parts Kit (Contains only new parts) Includes all essential parts for at least (1) year of operation (6) sensors, (4) retract cylinder, at least (4) of each air valves, $ an extra Liquid Level Control board, seal kits for the milk pump, etc. Page 18 of 31

19 Qty Units Description Cost to Enduser 1 Pcs Double Compartment Sink New! $ 1 Group Accessories Group New! Hand Wash Sink, Filter Sock Holder with (1) box of Filters, SST paper towel holder, S S T soap dispenser, etc. $ Page 19 of 31

20 Qty Units Description Cost to Enduser 0 Group (2) 30 ft long 1" WashDown Hose for the pit New! $ 0 Group (2) 100 ft long 1" WashDown Hose for the Cow Platforms New! $ 0 Units AirPowered, allstainless Hose Reel for the (3) WashDown Hoses $ Page 20 of 31

21 Qty Units Description 0 sqft Pit Mats for the Milkers Cost to Enduser $ Page 21 of 31

22 Qty Units Description Cost to Enduser 0 sqft Adjustable Pit Floor adjusts floor height by 8" up or down $ Floors raises and lowers by air pressure no motors, no switches Cost about $55/sqft Page 22 of 31

23 Qty Units Description Cost to Enduser 0 Unit Stainless Pit Steps New! from parlor into Holding Pen; 4 steps, 30" wide, 8" riser with SST Handrail. $ Page 23 of 31

24 Qty Units Description Cost to Enduser 24 Sets Light Brackets for the Milker Pit New! Set of (2) stainless brackets to mount Fluorescent Light Fixtures in the overhead Channel $ 1,646 4 ft" Fluorescent Light Fixtures must be vapor tight and 100% corrosion resistant We install the brackets on site; Electrician supplies and installs the fixtures This parlor needs (12) 4 ft fixtures per side Page 24 of 31

25 Qty Units Description Cost to Enduser 0 Unit Stainless Breezeway Fences with 3ft 'Side Wing' $ 50 ft Stainless Cap for Breezeway Wall $ Page 25 of 31

26 Qty Units Description Cost to Enduser 0 Stalls 1" Kraiburn Rubber Mats (Made in Germany) For the Cow Platforms $ Page 26 of 31

27 Qty Units Description Cost to Enduser 2 Units Modular Platforms for 12 stalls each Stainless The structural bases of the Modules; Height of your concrete cow platform should be 34" if you are comfortable with a 38" working height To be discussed! $ 5,429 We build our parlor modules on platforms, a frame work made form 2" x 4" stainless tubing and usually 53" wide x 50 ft long for the typical dbl. 12. Normally, we slide the Modules into place on this steel frame work, pushed by a Skid Loader. Page 27 of 31

28 Summary Page SubTotal Materials $ 120,528 Less 15% DairyDirect Discount No Dealer $ (18,079) Cost of Parlor after DD Discount $ 102,449 PreInstallation Labor and Supplies provided by TechForAg at it's factory to convert the above materials into a Ready ToMilk M odular Parlor; Calculated at 12% of Cost of Materials $ 14,463 2 Trucks Estimated Freight for (2) 12stall Modules, 180 $3.25 (only within S tate of Wisconsin) $ 1,170 OnSite Installation Labor, Supplies & Expenses Covers several items: 1. Time for (2) Installers for (4) Main 12 $65/hr $ 3, Time for (2) Installers for (2) Prep 12 $65 $ 3. Time of (1) Installers for (2) Finishup 12 $65 $ Time value of Installers while travelling: (3) Trips from RHI to 3 x 3.5 hrs x $35/hr $ 5. Travel Expenses: (3) Plane tickets + local transportation +Motels + Meals & Misc. $ 6. Visits to dairy for Planning & General Consultation by Rolf, Quality Control and Training $ 7. Rebate to Customer of $1,000 for prompt payment of last installment 8. Warranty work & followup visits Grand Total Page 28 of 31 Parlor with Freight & Installation $ 121,982

29 Terms I If production at TFA starts several months in the future 1) 15% down at signing of contract 2) 25% on start of production 3) 55% on delivery of parlor to the dairy 4) 5% On startup of milking 5) $1,000 Rebate for prompt payment Terms II If production at TFA starts more or less immediately 1) 35% at signing of contract, plus 2) 60% on delivery of parlor to the dairy 3) 5% on S tartup of Milking 4) $1,000 Rebate for prompt payment Please Note We provide a rather unusual Warranty 18 Months warranty on all materials. Does not apply to the Compressed Air Group and the Vacuum Group, for which we pass on the manufacturer's warranty Warranty starts after parlor has been paid for in full Page 29 of 31

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