A TechForAg 'Ready-To-Milk' Modular Parlor

Transcription

1 A TechForAg 'ReadyToMilk' Modular Parlor Model: Dbl. 9 Original Germania ProTime FastBack Remanufactured! Key Features: Rapid Exit Automatic Indexing All Stainless with AfiMilk 'Advanced' Milk Meter System Preliminary Proposal Prepared For: WebSite # Page 1 of 35 Original Germania ProTime FastBack installed at the University of Virginia with AfiMilk 'Advanced' Not Air Controlled

2 Qty Units Description Cost to Enduser 18 Stalls Original Germania FastBack Stalls All stainless RumpRails; 42" spacing (2) Brisket Bar Support posts per side stainless Rapid Exit Brisket Bars AutoIndexing (w/(2) 3" x 10" stainless Cylinders per side) $ 33,300 Modules to be 53" wide with 10" Indexing System to accommodate 1,800 lbs + Cows Allstainless Heritage Brisket Bars Selfsupporting without any additional posts (no sequence gates either). Therefore, no posts for the cows to walk around and no posts for you to clean around. If one of them goes down from milk fever you can easily get to her with the skid loader. Left: Dbl. 10 FastBack Brisket Bar in indexed position at Virginia Tech Right: Dbl. 10 ProTime I Brisket Bar in Rapid Exit position Page 2 of 35

3 Qty Units Description Cost to Enduser 1 Group Automated Cow Traffic Controls (4) 3" x 10" stainless Cylinders for Indexing (2) 3" x 10" stainless Cylinders for Entrance Gates Rapid Exit Brisket Bars (Up Down) Main Control Panel with (6) Control Buttons Remote Control Panel in front to reduce walking Included in Cost of Stalls Allstainless TechForAg cylinders are easy to service. Just remove the (4) bolts in front Cow Traffic Controls at last stalls on either side of parlor. Plus (2) remote panels in front. Stainless cylinders operate all Gates & Automatic Indexing Page 3 of 35

4 Page 4 of 35 Freedom to put her head anywhere she likes.

5 Qty Units Description Cost to Enduser 0 Stalls Stainless Curbing, Gutters and Grates All Stainless; Allin One Welded Structure $ Allstainless Gutter and Grates A Heritage exclusive! Stainless Gutter, Curbing and Grates are one welded unit. For utmost Cow Comfort we chose 3/4" x 3/4" bars, the widest in the industry, bar none. 18 Stalls Stainless Curbing, but no Gutters and Grates New! $ 3,150 Page 5 of 35

6 Qty Units Description Cost to Enduser Traditional CIP Cup Holders Remanufactured Note These are stainless holders you slide the rubber cups into 0 Units the pictures below show the 'FoldUp' Cup Holders $ FoldUp CIP Cup Holders installed below the curb. Now with hard plastic bodies no more rubber cups to change 18 Units FoldUp CIP Cup Holders New! $ 8,229 Page 6 of 35

7 Qty Units Description Cost to Enduser 1 24 ft x 75 ft Heritage Heavy Duty AllAir Operated Crowd Gate $ 4,286 AllStainless Heritage Crowd Gates Heavy Duty, GermaniaStyle Crowd Gate; AirPowered Gear Motor no electric controls whatsoever. Lifts anywhere in Holding Pen Page 7 of 35 For more information go to

8 Qty Units Description Cost to Enduser Holding Pen Fence, galvanized with 3" 5 ft on center per 20 ft section of fence; (4) 1 1/2" Pipe 12" o/c 0 ft Normally, your Contractor provides the Holding Pen Fences. We'll provide them if he doesn't want to or $74/ft les $ 0 ft 2 x 10 ft VLane Fences from H.P. into $74/ft less 15% $ Three Crowd Gate Control Stations: Left: Main Control station in back of parlor; Center: Remote Controls in back of Holding Pen Page 8 of 35 Right: Two extra buttons in front of parlor to reduce walking

9 Qty Units Description Cost to Enduser 18 Units Model FB Arm TakeOffs No Air Controls Allstainless (Units are controlled by Afi Milk Meters see below) $ 25,586 Page 9 of 35

10 Qty Units Description Cost to Enduser Top Outlet ClawClusters Remanufactured 18 Units with Air Forks and 06 Shell 25 ft of allsilicone Rubber Goods New! Delatron Pulsators $ 7,237 Heritage Top Outlet Claw hangs well balanced on the arm for milking and equally so in the rest position. Page 10 of 35

11 Qty Units Description Cost to Enduser Afi Milk Meter Group 18 Units AfiFlo Milk System, complete w B/F Sampler $ 21, Units Pinch Valves Vacuum ShutOff $ Units Pipe Line Inlet 7/8" $ Units Transformer 230V26V 750 VA $ 429 Afi ID System 2 Units Ideal Switch Box Version 2 $ 2,286 4 Units Units Gate Limit Switch $ Units 24 VAC Transformer.25VA $ Units AfiAct II ID $79 each $ 1 Package AfiFarm Software Version 4 $ 5,311 Page 11 of 35

12 Qty Units Description Cost to Enduser Pulsation System 18 Stalls 3" PVC Pulsation line with hoses, fittings & wiring harness 3" PVC FreshAir line with fittings & hoses (4) FreshAir Filters (2) 3" PVC CrossOvers in front & back $ 1,671 Pulsators included with ClawClusters 20Unit Delatron Pulsation Controller (Pulsators are controlled by the Afi Meters) 0 Units Electrician provides 120 volt receptacle nearby bid separately! $ Page 12 of 35

13 Qty Units Description Cost to Enduser Heritage CIPReceiver Combination Group 0 Group This group combines the traditional Receiver Group and the CIP System into a single preassembled aggregate preplumbed, prewired and $ 26" diam. x 24/34" Receiver which is also the Wash Vat for the CIP Cycle AWstyle Moisture Trap with 4" Vac inlet & 4" Ubend ' (1) 4" x 33" Sock Milk Filters with 2" side outlet and (2) Butterfly Valves (2) 5 hp Milk Pumps (2) Variable Speed Controllers for Milk Pump (2) LLC Probes for milk and water levels 1 1/4" Input Group with hot and cold water valves + (3) chemical inputs Water supply lines to Omal valves should be at least 1 1/4" diameter. Otherwise takes too long to fill receiver 2" Ball check valve with air blowout for rest milk ' Heritage C12.5 Pipe Line Washer with (3) peristaltic chemical pumps Electrician supplies: 220 Volt, single phase to this Group Plumber supplies: Hot & Cold water to the input group Cold Water to the Plate Cooler Includes Standby Milk Pump with prewired TwistLock Plugs Also a Standby Variable Speed Controller, prewired as well 0 Unit 6,000 lbs/hr Dual Pass Plate Cooler $ 0 Units 2" x 2" Sanitary 3Way Valves for AWs (Installed on or at Receiver) $ Page 13 of 35

14 Heritage CIPReceiver Combination Groups Model 1500 installed at Steve Paul's new dairy Whitewater, WI. November 2009; Dbl. 10 PTI Expandable to dbl. 16 For details on Heritage CIP Receiver Combination Groups go to Page 14 of 35

15 Qty Units Description Cost to Enduser 1 Group Traditional Receiver Group, incl. 18" Receiver, 1 1/2hp Milk Pump, 4" x 33" Filter, Moisture Trap & U Bend, Flapper Valve, LL Probes & Controller, Short Plug Long Plug, Air Blow Valve, etc. $ 7,500 1 Group Automatic CIP System: Water Level Sensor, Hot & Cold Water Valve, DeLaval C125 PipeLine Washer, (3) Peristaltic pumps for chemicals (1) Air Injector installed at the Receiver Group 2" x 2" Divert/3Way Valve at sink, Automatic Drains $ 6,429 Page 15 of 35

16 Qty Units Description Cost to Enduser 18 Stalls 3" LoLine (Use L&M Line) Single slope, single loop, with nipples, fittings, all clamps, gaskets and brackets $ 2,520 brackets. Line slopes toward HoldPen (AccuWeigh LoLines!) 2" CIP Line (Use L&M Line) 18 Stalls with nipples, fittings, all clamps, gaskets & brackets. Both lines will be deadended at back of parlor $ 1,929 0 ft Page 16 of 35 2" Discharge line New! from CIPReceiver Group to Milk Tank (Bottom Loading) and back to CIP Rec Group; incl. Safety Switch at Tank $ $

17 Qty Units Description Cost to Enduser Calf Milk Dispenser 0 Unit Collect warm milk at any time $ Page 17 of 35

18 Qty Units Description Cost to Enduser 1 Group Compressed Air System New! 7.5 hp IngersolRand Compressor With Twin Tower Drier, dries air to minus 10 dgr $ 7,625 Extra 80 gl Tank + APPS + Copper Lines Electrician provides 220V to this group single or 3 Phase? Page 18 of 35 (2) 5 hp Speedair Compressors, modularized; Twin Tower Drier dries air to minus 10 dgr

19 Qty Units Description Cost to Enduser 1 Unit 7.5 Hp Vacuum System with LobeStyle Pump SutorBuilt Lobestyle Blower Pump, preassembled for instant installation $ 4,917 1 Unit Frequency Controller/Variable Speed Drive $ 2,143 6" PVC Header Lines with 3" lines to Pulsation and Receiver Group; Also includes 1 Group PreFilter, Check Valve, Test Port, Safety Valve, Slide Valve, Drains. $ 1,514 1 Unit Sentinel Model 350 Vacuum Regulator (as backup, already there?) $ 765 Electrician provides 220 volt to this Group Bid separately! single or 3 phase? 6" Header Line supplies CIP Receiver Group and Pulsation System Page 19 of 35

20 Qty Units Description Cost to Enduser 0 sqft Stainless Covering for Pit Wall and/or Parlor Walls 4 ft x 10 ft x 16 ga sheets, # 4 polish $ Page 20 of 35

21 Qty Units Description Cost to Enduser 0 Units 4 ft x 4 ft stainless Divert Gate Built from 2 1/2 x 2 1/2 x 11 ga square tubing Divert exiting cows into a catch pen. $ Cylinders for the Divert Gates 0 Group 3" x 14" Stainless cylinders w/ev125 Quick Exhaust Valves (4) Versa 'Open' & 'Close' Push Buttons $ Page 21 of 35

22 Qty Units Description Cost to Enduser 1 Group OnFarm Spare Parts Kit (Contains only new parts) Includes all essential parts for at least (1) year of operation (2) retract cylinder, at least (4) of each air valves, Several Afi PC Boards $ 7,857 an extra LLC, seal kits for the milk pump, (2) PC Boards for the Pipe Line Washer, several extra Pulsator, an extra Cluster Assy', etc. Page 22 of 35

23 Qty Units Description Cost to Enduser 1 Pcs Double Compartment Sink $ Group Accessories Group Hand Wash Sink, Filter Sock Holder with (1) box of Filters, SST paper towel holder, SST soap dispenser, etc. $ 536 Page 23 of 35

24 Qty Units Description Cost to Enduser 1 Group (1) 25 ft long 1" WashDown Hose for the pit $ Group (2) 60ft long 1" WashDown Hose for the Cow Platforms $ Units AirPowered, allstainless Hose Reel for the (3) WashDown Hoses $ Page 24 of 35

25 Qty Units Description Cost to Enduser 0 sqft Pit Mats for the Milkers $ Page 25 of 35

26 Qty Units Description Cost to Enduser 0 sqft Adjustable Pit Floor adjusts floor height by 8" up or down $ Floors raises and lowers by air pressure no motors, no switches Cost about $55/sqft Page 26 of 35

27 Qty Units Description Cost to Enduser 1 Unit Stainless Pit Steps from parlor into Holding Pen; 4 steps, 30" wide, 8" riser with SST Handrail. $ 857 Page 27 of 35

28 Qty Units Description Cost to Enduser 10 Sets Light fixture Brackets for the Milker Pit Basically a set of (2) stainless brackets to mount Fluorescent Light Fixtures in the overhead Channel $ " Fluorescent Light Fixtures must be vapor tight and 100% corrosion resistant We install the brackets on site; Electrician supplies and installs the fixtures This parlor needs (5) 8 ft fixtures per side Page 28 of 35

29 Qty Units Description Cost to Enduser 0 Units AccuWeigh Milk Measuring System Remanufactured $ Germania Accuweigh 90 or 65 Hold all of the milk for quick check before letting the cows go Drain and revacuumize automatically when cows leave Provide great vacuum reserve right next to the cow 0 Group Page 29 of 35 AW Control Boxes New! Turbo Controller, 0 Extra VacShutOff Valves $ 0 Units Butter Fat Testers $

30 Qty Units Description Cost to Enduser 0 Units DairyTech BackFlush Valves New! $ 0 Units Vaccuum Sweep Tanks 14 gl New! $ 0 Assy' Iodine Injection Group 2" New! $ 0 Units BackFlush Control Boxes New! $ 0 Units MilkSweep Relay Timer New! $ 0 Units MilkSweep Relay New! $ Page 30 of 35

31 Qty Units Description Cost to Enduser 0 Unit Stainless Breezeway Fences with 3ft 'Side Wing' $ 0 ft Stainless Cap for Breezeway Wall $ Page 31 of 35

32 Qty Units Description Cost to Enduser 0 Stalls 1" Kraiburn Rubber Mats (Made in Germany) For the Cow Platforms $ Page 32 of 35

33 Qty Units Description Cost to Enduser 2 Units Modular Platforms for 9 stalls each Stainless The structural bases of the Modules; Height of your concrete cow platform should be 34" if you are comfortable with a 38" working height To be discussed! $ 4,286 We build our parlor modules on platforms, a frame work made form 2" x 4" stainless tubing and usually 53" wide x 50 ft long for the typical dbl. 12. Normally, we slide the Modules into place on this steel frame work, pushed by a Skid Loader. Page 33 of 35

34 SubTotal Materials $ 166,506 Less: 15% DairyDirect Discount $ (24,976) PreInstallation Labor and Supplies provided by TechForAg Calculated at 16% of Cost of Materials $ 26,641 2 Truck Estimated Freight in Wisconsin $ 1,200 OnSite Installation Labor, Supplies & Expenses Covers several items: Summary Page 1. Time Value of (2) Installers for (15) working 12 $65 $ 23, Time value of (2) Installers while travelling: (2*2) 10 $35/hr $ 3. Travel Expenses for (2) Installers (2) Plane Tickets, (6) Motel Nights, 1 weeks Rental Car; (7) days miscellaneous expenses (Meals, Gas, etc.) $ 4. Mileage Charge for $ 5. Visits to dairy for Planning & General Consultation by Rolf, Quality Control, Training and Startup of Milking Assistance $ 6. Rebate to Customer of $1,000 for prompt payment of last installment 7. Warranty work & followup visits Grand Total Parlor with Freight & Installation $ 192,771 Page 34 of 35 Per Stall $ 10,709

35 Terms I If production at TFA starts several months in the future 1) 15% down at signing of contract 2) 25% on start of production 3) 55% on delivery of parlor to the dairy 4) 5% On startup of milking 5) $1,000 Rebate for prompt payment Terms II If production at TFA starts more or less immediately 1) 35% at signing of contract, plus 2) 60% on delivery of parlor to the dairy 3) 5% on Startup of Milking 4) $1,000 Rebate for prompt payment Please Note Page 35 of Months warranty on all materials. Does not apply to the Compressed Air Group and the Vacuum Group, for which we pass on the manufacturer's warranty Warranty starts after parlor has been paid for in full