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1 Reginal Cntact Infrmatin Nrth America 50 Industrial Park Rad Lewistwn, PA USA (tll free) Eurpe Bgenstrasse Ahrensburg Germany Rbert Bsch Strasse Huerth Germany Asia 5F, Building 1, N.1 Huatu Rad, Zhangjiang HighTech Park, Shanghai China (tllfree) 86 (0) Japan Medie Crp Bldg Kichijjihnch, Musashinshi, Tky Japan Suth America Av. Maria Celh de Aguiar, 215 Building C, 6th flr Sã Paul, SP Brazil GEIT30002EN (12/09) 2009 General Electric Cmpany. All Rights Reserved. Specificatins subject t change withut prir ntice. Other cmpany r prduct names mentined in this dcument may be trademarks r registered trademarks f their respective cmpanies, which are nt affiliated with GE.
2 GE Sensing & Inspectin Technlgies Reliable, Lightweight, Prtable XRay Generatr
3 Fr the tughest f tasks The prtable Xray units are designed fr reliability in sme f the wrld s tughest cnditins. With the line, mbile Xray inspectin becmes lighter in the true sense f the wrd. By using the latest display technlgy, the new user interface t cntrl and mnitr the Xray setup, has been fully utilized and features graphic visualizatin and menu driven peratin t ptimize prductivity. The rbust cnstructin f the cntrl and the tube heads make them suitable fr hstile envirnments. Due t its lw pwer cnsumptin, nt nly is energy cst reduced, but peratin with prtable pwer supplies are made easier. Special pwer electrnics allw fr an alternative peratin in the field as well as integratin in crawlers. Even with reduced weight, the new tube heads cmply with the strict requirements f the Eurpean Xray regulatins. Using mdern cmpact electrnics t minimize weight and prvide a high pwer utput with extremely lw ripple, tgether with a sturdy metal ceramic Xray tube, the generates a high Xray dse which allws the shrtest expsure time, resulting in higher prductivity. A glance at the benefits The metal/ceramic technlgy ensures bth cntinuus peratin and a lng perating life. The pwer electrnics f ERESCO units prvide extremely lw pwer cnsumptin between 1 t 2 kw/h. The MF4 cling system als assists in prlnging lng trublefree peratin as its specially designed cpper cler ptimises the air flw fr maximum cling effect. The ERESCO MF technlgy allws the Xray generatr t be perated in pwer mde, because, unlike cmpetitive generatrs, it can drive high tube currents. As a result, cntinuus pwer ratings f up t 900 W and high currents ensure that the range f Xray generatrs ffer the best image definitin in the 200 kv t 300 kv class. Operatin starts frm 5 kv t enable ptimized expsure f lwdensity materials, such as aluminum, cmpsites and plastics resulting in highcntrast images. Full graphic display and intuitive user interface fr simple and guided peratin. OnBard expsure calculatr fr determinatin f the ptimum expsure settings and further expsure time reductin thrugh unique ERESCO pwer mde. Several prgramming and reprting features t shrten Xray setup and evaluatin times. Micrprcessr platfrm enables fast and safe unit cntrl prviding intelligent features, such as autmatic tube head identificatin, autnmus peratin with event recrding, multilingual user interface and different expsure prgrams. 1
4 MF Technlgy fr cnstant ptential high dse utput A medium frequency utput (arund 20 khz) can be used t prduce a high pwer utput with extremely lw ripple. 32 mm 38 mm Simple XRay Unit 6 Mains Pwer In Basic CP Unit 6 Mains Pwer In High Vltage Out High Vltage Out 42 mm ERESCO MF High Perfrmance Unit AC Wavefrm 6 Output Pwer f the ERESCO MF Units Cntrl Unit The prtable ERESCO Xray digital cntrl can perate any Xray generatr in the MF4 range. It features mdern, pwer electrnics and is ruggedly cnstructed t withstand heavy use in the field. The MF4 Cntrl faciliates a ergnmical interactin cncept fr safe and efficient peratin unit peratin. Several nbard features, such as Expsure Calculatr, Parameter Mnitring r Prgramming / Reprting tls are simplyifing inspectins. A large, backlit, full graphic, transreflective display allws easy viewing even in very strng sunlight and prvides details f the system status in up t 19 languages supprting different charactersets. All perating and setup parameters can be entered by means f functin keys, an alphanumeric keypad and cursr keys. Menu driven interfaces cmplete the ease f use. Alternatively setup parameters can be retrieved frm a bank f 250, preentered expsure prgrammes, stred in a nnvlatile memry. In additin, these prgrams can be uniquely named r cmmented and can be dwnladed, mdified, upladed and archieved. In pwer peratin, the maximum tube current is calculated and set, s minimising expsure times. sides interfaces fr warning lamps, interlcks and pumps, the MF4 cntrl als ffers a serial interface fr external cntrl r cmmunicatin with PC based tls. Applicatins The range f Xray generatrs finds applicatin thrughut the industrial spectrum in the inspectin f welds and in the examinatins fr structural integrity. Standard radigraphic inspectins, such as thse carried ut in fabricatin yards in the il and gas segment, in pwer plants, in the autmtive sectr and in general engineering. Oil and Gas segments require inspectins in extreme cnditins, such as pipeline inspectins bth ffshre and landbased applicatins where equipment have t withstand hstile envirnment like very lw r very high ambient temperature r permanent expsure t saltwater, sand r dirt. Structural integrity testing in the aerspace segment, where special materials, hneycmb sectins and cmpsites demand exceptinal tube perfrmance. With direct emissin and panramic emissin mdels and water cled and aircled versins, as well as small fcal spt radiscpy units, the range ffers a cmprehensive slutin t meet virtually all custmer prtable Xray generatin needs. 2
5 Features Summary generatrs Highest pwer utput, with best image definitin in its class High Xray dse permitting shrt expsure times with assciated increases in prductivity Operatin with 100% Duty Cycle at 30 C Light weighted and cmpact design Rbust cnstructin f cntrl and tube heads allwing peratin in hstile envirnments (IP65) Lwer pwer cnsumptin meaning lw energy csts, lng battery endurance and prviding flexible peratin with prtable pwer supplies r battery packs OnBard pwer electrnics allw autnmus peratin and integratin within crawlers Range f designs, including aircled, water cled, panramic utput and small fcal spt, suitable fr radiscpy Wide range f accessries, including stands and carriages t facilitate psitining during expsure setup Cntrl Unit Intuitive and menu driven user interface with multifunctin, numeric and cursr keys input Transrefective, backlit, graphic display fr cntrast ptimized indr and utdr peratin Expsure Calculatr Integrated, real time clck, enabling intelligent and autmatic warmup f the generating unit, taking past peratinal intervals int accunt Rbust and ergnmic design fr peratin in different wrking psitin Autmatic recgnitin f the type and serial number f the cnnected Xray tube head Free cnfigurable expsure prgramming mde OffLine reprt generatin and prgramming Multilingual graphical user interface Easily adapts t different mains supplies, including prtable generatrs and batteries Builtin failsafe warning lamp Emergency stp buttn, in cmpliance with internatinal standards 3
6 Accessries A wide range f accessries cmplements the generatrs. Fur legged stands fr tube heads t ensure stability Laser centring device Lead plug fr the tube windw Remte warning flash lamp Exchangeable lead diaphragms Aluminium transprt bxes Remte cntrl Telescpe centering device Adapter cables Transprt and Psitining Cart Other available accessries Caster extensins fr the pipe carriage Prtable pwer generatr Carrying cradle fr the MF3 tube Dr cntact cable Bracing belts Interface cables Diaphragm caps fr panramic units 20 m extensin cable PC based expsure calculatr MF4 Administratr Kit (Serial Interface cable and SW CDROM) Crawler integratin kit Pipe inspectin carriage t facilitate transprt and setup 4
7 Technical Specificatins Series ERESCO Type 160 MF4R 160 MF4RW 200 MF4R 200 MF4RW 32 MF4C 42 MF4 Descriptin A real time imaging fcal Spt (EN12543), fr applicatins A water cled real time Imaging fcal Spt (EN12543), fr applicatins A real time imaging fcal Spt (EN12543), fr applicatins A water cled real time imaging fcal spt (EN12543), fr applicatins Panramicam unit designed fr pipeline and buttweld inspectin. AirCled unit, fr a wide range f applicatins in weld inspectin, Al casting and als cmpsite materials Emergent am Direct Emissin Direct Emissin Direct Emissin Direct Emissin Panramic Emissin Direct Emissin Penetratin f Steel in 10 min 32 mm (1.26") 42 mm (1.65 ) High Vltage Range kv kv kv kv kv kv Tube Current Range ma ma ma ma ma ma Tube Current at U max 3.7 ma / 160 kv 3.7 ma / 160 kv 3.0 ma / 200 kv 3.0 ma / 200 kv 3.0 ma / 200 kv 4.5 ma / 200 kv Cntinuus Rating 600 W 600 W 600 W 600 W 600 W 900 W Nminal Fcal Spt Value 1.0 mm (EN ) 0.5 (IEC 336) 1.0 mm (EN ) 0.5 (IEC 336) 1.0 mm (EN ) 0.5 (IEC 336) 1.0 mm (EN ) 0.5 (IEC 336) 0.4 x 4 mm (EN 12543) 3.0 mm (EN 12543) 1.5 (IEC 336) Ande Material Tungsten (W) Tungsten (W) Tungsten (W) Tungsten (W) Tungsten (W) Tungsten (W) Target Angle Emergent am Range Elliptical, 40 x 60 Elliptical, 40 x 60 Elliptical, 40 x 60 Elliptical, 40 x x 360 Elliptical, 40 x 60 Inherent Filtratin 0.8 ± 0.1mm, 0.8 ± 0.1mm, Duty Cycle 100% Current and Vltage Stability ± 1 % Pwer Supply Requirements 160 V 253 V AC, 80 V 127 V AC, 50/60 Hz * 0.4 mm Fe/Ni/C 2 mm Al Weight f Tube Head 26.8 kg (59.1 lbs) 26.8 kg (59.1 lbs) 26.8 kg (59.1 lbs) 26.8 kg (59.1 lbs) 31 kg (68.3 lbs) 26.8 kg (59.1 lbs) Certificatins CE Cnfrmity, NFC **, BfS Certificatin (PTB Apprval) ** * Operatin with reduced utput is pssible at main vltages belw 205 V and 108 V respectively ** Available fr selected mdels 5
8 42 MF4W 280 MF4R 280 MF4RW 52 MF4CL 65 MF4 65 MF4W WaterCled unit, fr a cmplete and flexible range f applicatins in weld inspectin, Al casting and als cmpsite materials A real time Iimaging fcal spt (EN12543), fr applicatins A watercled Real time imaging fcal spt (EN12543), fr applicatins Panramic unit designed fr pipeline and buttweld inspectin where high penetratin pwer is demanded AirCled unit fr a wide range f applicatins in weld inspectin, Al casting and cmpsite materials, especially where high penetratin pwer is demanded WaterCled unit fr a wide range f applicatins in weld inspectin, Al casting and cmpsite materials, especially where high penetratin pwer is demanded Direct Emissin Direct Emissin Direct Emissin Panramic Emissin Direct Emissin Direct Emissin 42 mm (1.65 ) 52 mm (2.04") 65 mm (2.55 ) 65 mm (2.55 ) kv kv kv kv kv kv ma ma ma ma ma ma 4.5 ma / 300 kv 1.2 ma /280 kv 1.2 ma /280 kv 2.0 ma / 300 kv 3.0 ma / 300 kv 3.0 ma / 300 kv 900 W 340 W 340 W 600 W 900 W 900 W 3.0 mm (EN 12543) 1.5 (IEC 336) 0.5 mm (EN 12543) 0.5 mm (EN 12543) 0.5 x 5.5 mm (EN 12543) 3.0 mm (EN 12543) 1.5 (IEC 336) 3.0 mm (EN 12543) 1.5 (IEC 336) Tungsten (W) Tungsten (W) Tungsten (W) Tungsten (W) Tungsten (W) Tungsten (W) Elliptical, 40 x 60 Elliptical, 30 x 60 Elliptical, 30 x x 360 Elliptical, 40 x 60 Elliptical, 40 x mm Fe/Ni/C 3 mm Al 100% ± 1 % 160 V 253 V AC, 80 V 127 V AC, 50/60 Hz * 25.8 kg (56.9 lbs) 40 kg (88.2 lbs) 40 kg (88.2 lbs) 36 kg (79 lbs) 40 kg (88.2 lbs) 40 kg (88.2 lbs) CE Cnfrmity, NFC **, BfS Certificatin (PTB Apprval) ** 6
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