5.7 PARTS MANUAL TL57V-0500

Transcription

1 5.7 PARTS MANUAL Marine Power Industrial Park Ponchatoula, LA Parts Direct Line: (504) or (877) Parts Direct Fax: (504) TL57V-0500

2 Marine Power Parts Book TABLE OF CONTENTS BASIC ENGINE BLOCK - INTERNAL / LOWER END BASIC ENGINE BLOCK - INTERNAL / UPPER END FLYWHEEL, STARTER & DRIVE GROUP FLYWHEELS - STARTERS - BELLHOUSINGS - COUPLERS, DAMPER PLATES - ENGINE MOUNTS - DUST COVERS, DRIVE LINE LUBRICATION GROUP OIL PANS - DIPSTICK TUBES, DIPSTICKS, ETC. - OIL FILTERS - COOLERS, COOLER BRACKETS - OIL LINES & OIL BYPASS - DUAL OIL BASE, OIL BASE BRACKETS COOLING GROUP HOSES - THERMOSTAT HOUSINGS - FRESH WATER TANKS, BRACKETS - THERMOSTATS, RECOVERY BOTTLE - GASKETS, BLOCK-OFF PLATES - COOLERS, FRESH WATER TEES - WATER PUMPS, BRACKETS, ACCESSORIES - LIFT BRACKETS, PULLEYS - SEAWATER PUMP & ACCESSORIES - RAW WATER & FRESH WATER FLOW DIAGRAMS ELECTRICAL GROUP ALTERNATOR, BRACKETS, BELTS - DISTRIBUTOR, COIL, ELECTRICAL REPLACEMENT PARTS - SENDERS, SWITCHES, RELAYS - IGNITION WIRES, WIRE LEADS - HARNESSES - INSTRUMENT PANEL, GAUGES - WIRING DIAGRAMS EXHAUST GROUP MARINE POWER MANIFOLD, RISER, GASKETS - MERC STYLE MANIFOLD, RISER, GASKETS - MARINE POWER 2000 ALUMINUM MANIFOLD, RISER, GASKET - VOLVO VR1 MANIFOLD, RISER, GASKETS - VOLVO VR2 MANIFOLD, RISER, GASKETS

3 Marine Power Parts Book TABLE OF CONTENTS (Continued) CARBURETION ROCHESTER CARBURETOR, FUEL LINES, ETC. - FUEL PUMPS, BRACKETS, FUEL/WATER SEPARATOR - HOLLEY CARBURETORS, FUEL LINES - INTAKE MANIFOLDS - GASKETS, BRACKETS - FLAME ARRESTORS, WEATHER COVER - CONTROL CABLE CLIPS, MISCELLANEOUS - ELECTRIC FUEL PUMP KITS EFI - THROTTLE BODY INJECTION THROTTLE BODY DIAGRAM, INTAKE MANIFOLDS - FUEL LINES - GASKETS - BRACKETS - HARNESSES - FUEL PUMPS - SENSORS, SENDERS, ECM MODULES - FLAME ARRESTORS, WEATHER COVERS, FITTINGS, ETC. EFI - MULTIPORT FUEL INJECTION PFI THROTTLE BODY DIAGRAM, INTAKE MANIFOLD - FUEL LINES - GASKETS - BRACKETS - HARNESSES - FUEL PUMPS - SENSORS, SENDERS, ECM MODULES - HOSES - FUEL RAIL, FILTERS, FUEL INJECTOR, FUEL PRESSURE REGULATOR - FITTINGS, PLUGS, ETC. - WIRING DIAGRAMS POWER STEERING GROUP PUMPS & ACCESSORIES - POWER STEERING DIAGRAM MOUNTING GROUP ENGINE MOUNTS - GEAR MOUNTS - ISOLATOR MOUNT, TRUNION PINS TRANSMISSIONS VELVET DRIVE & HURTH TRANSMISSIONS - GEAR LINES, COOLERS, SHIFT BRACKETS CATALOG ALPHABETICAL INDEX CATALOG NUMERICAL INDEX MARINE POWER Direct Phone or PARTS DEPARTMENT Direct Fax

4 HOW TO USE THIS BOOK This 5.7L Vortec Parts Book has been designed to assist our distributors, dealers and customers in locating the correct replacement part for their Marine Power engine. This manual is sorted in specific groups for easy reference. Please refer to the Table of Contents, Alphabetical or Numerical Index to locate a particular Marine Power part. This manual also contains many commonly used parts for the 350 CID Pre-Vortec engine. Most parts fit both the 5.7L Vortec and the 350 CID engine. As a reference, Marine Power utilizes 5.7V when referring to the Vortec engine and 350 when referring to the Pre-Vortec engine. If the part you are looking for is not listed, please contact your nearest Marine Power distributor or dealer for further assistance. Thank you for purchasing Marine Power products. Happy Boating! Marine Power Engine Descriptions: Base Base Engine or Long Block ParPac Partial Package - Base Engine with Additional Equipment SportPac Complete Inboard Engine EnPac Complete Inboard/Outboard Engine JetPac Complete Inboard Jet Engine

5 BASIC ENGINE BLOCK - INTERNAL / LOWER END 350/5.7V Ref Part # Description Ref Part # Description Ring Set: Piston 181/350 Deep Bearing: Crankshaft #5 SB Ring Set: Piston SB Vortec 95> Bearing: Crankshaft #1,2,3,4 5.7V LK Piston: 4.3V / 5.7V Bearing: Crankshaft #5 5.7V 96> Piston: Key: Crankshaft Balancer Connecting Rod: 181/350/5.7V Crankshaft: 350 NR Bolt: Connecting Rod 350/5.7V Crankshaft: 5.7V NR 96> Bearing: Connecting Rod 181/350/5.7V Bolt: Harmonic Balancer Nut: Connecting Rod 350/5.7V/BB Balancer: Harmonic Plug: Camshaft Rear Bearing Hole Balancer: Harmonic 5.7V 96> Bolt: Oil Filter Adapter Gear Kit: Camshaft/Crankshaft 350/ Adapter: Oil Filter Bolt: Crankshaft Bearing Cap Bearing: Camshaft #1 350/5.7V Stud: Crankshaft Bearing Cap Bearing: Camshaft #2, #5 350/5.7V Gasket: Crank Rear Oil Seal SB Bearing: Camshaft #3, #4 350/5.7V Stud: Crankshaft Rear Oil Seal 350/ Camshaft: 350 Flat Tappet NR Pin: Crankshaft Rear Oil Seal Housin Camshaft: 350 Flat Tappet OR Seal: Crank Rear Oil NR

6 BASIC ENGINE BLOCK - INTERNAL / LOWER END 350/5.7V 2

7 BASIC ENGINE BLOCK - INTERNAL / UPPER END 350/5.7V Part # Description Ref Part # Description D Valve Cover: 350/5.7V Plug: Cylinder Head Core 181/350/ Cap: Oil Fill 90> 350/5.7V Gasket: Cylinder Head 350/5.7V Cap: Oil Fill 89< Head: Cylinder Bare Bolt: Valve Cover 262/350/5.7V Head: Cylinder Bare 5.7V 96> B Gasket: Valve Cover 350/5.7V Z Head: Cylinder Complete 5.7V Bolt: Cylinder Head Long 350/5.7V Seal: Exh Valve Stem Oil Bolt: Cylinder Head Medium 350/5.7V Seal: Exh Valve Stem Oil 5.7V 96> Bolt: Cylinder Head Short 350/5.7V Spring: Valve Plug: Cylinder Head Core SB Spring: Valve 5.7V 96> 3

8 BASIC ENGINE BLOCK - INTERNAL / UPPER END 350/5.7V 29 Note: Engine Serial Number or GM Engine Block Number required to assure correct parts. To locate engine block number: 4

9 Marine Power FLYWHEEL, STARTER & DRIVE GROUP FLYWHEELS FLYWHEEL: 14 TOP MOUNT 350/ FLYWHEEL: 14 BM MOUNT 350/ B FLYWHEEL: 12-3/4 BM MOUNT 350/ G1 FLYWHEEL: 14 FLEXPLATE JET 5.7 STARTERS STARTER: 14 TOP MOUNT NR SPORTPAC/JETPAC STARTER: 14 TOP MOUNT OR SPORTPAC BELLHOUSINGS & COUPLERS STARTER: 12-3/4 BOTTOM MOUNT NR ENPAC (REQUIRES [1] BOLT & [1] BOLT) STARTER: 14 BOTTOM MOUNT NR ENPAC/JETPAC (REQUIRES [2] BOLTS) BELLHOUSINGS & COUPLERS BELLHOUSING: INBOARD GAS BELLHOUSING: CAL JET 14 TM PLATE: ACCESS CAL JET BELLHSG ADAPTER: CONE BERKLEY STYLE N6 COUPLER: 14 VOLVO VR DAMPER PLATE: SB DAMPER PLATE: SB 12-3/ F7 COUPLER: FLEXPLATE 12-3/4 (YOKE ASSEMBLY INCLUDED) F7 COUPLER: FLEXPLATE 14 (YOKE ASSEMBLY INCLUDED)

10 Marine Power FLYWHEEL, STARTER & DRIVE GROUP DUST COVERS - STARTER PLATE - DRIVE LINE COVER: DUST REAR ENTRY COVER: DUST 12-3/ COVER: DUST FORWARD ENTRY 14 FLYWHEEL COVER: DUST CAL JET 14 FLYWHEEL PLATE: STARTER BELLHOUSING DRIVE LINE: NW JET / CAL JET 6

11 Marine Power LUBRICATION GROUP OIL PANS TO BE REPLACED BY # P10 ALUM OIL PAN OIL PAN: 350/5.7 6 QT PLASTISOL OIL PAN: SB JET DOOLEY P10 OIL PAN: 350/5.7 ALUMINUM DIPSTICKS & DIPSTICK TUBES N5 DIPSTICK TUBE: 5.7 (JETPAC/ENPAC) (Overall Length 28.5 ) DIPSTICK TUBE: SB/BB/6.5 PLASTISOL OIL PAN SPORTPAC REVERSIBLE N5 DIPSTICK: 5.7 (JETPAC/ENPAC) (Overall Length 34 ) DIPSTICK: 350/5.7 ALL PLASTISOL OIL PANS (SPORTPAC/PRE-VORTEC & BASE ENGINES) (Overall Length 26.5 ) DIPSTICK TUBE: 350/5.7 ALUMINUM OIL PAN (Pre P10 Alum Oil Pan) DIPSTICK: 350/5.7 ALUMINUM OIL PAN (Pre P10 Alum Oil Pan) DIPSTICK TUBE: 350 (PRE-VORTEC & BASE ENGINES) (Overall Length ) FITTING: BANJO METRIC (FOR # TUBE) FITTING: BANJO STANDARD CLAMP: DIPSTICK TUBE 5.7 (Pre P10 Alum Oil Pan) NOT PICTURED CLAMP: DIPSTICK TUBE RUBBER COATED 3/ BRACKET: DIPSTICK TUBE PAN RAIL FOR SPORTPAC REVERSIBLE DIPSTICK TUBE 7

12 Marine Power LUBRICATION GROUP FILTERS - COOLER FILTER: OIL SPORTPAC (2 REQUIRED) FILTER: OIL ENPAC MISCELLANEOUS COOLER: ENGINE OIL 5 X 1-1/ G3 COOLER: DUAL ENGINE/GEAR CLAMP: OIL COOLER BRACKET: OIL COOLER BASE: SINGLE REMOTE OIL A GASKET: OIL PAN 350/ BASE: DUAL REMOTE OIL FITTING: OIL BASE ADAPTER: OIL BYPASS BOLT: ADAPTER (2 REQUIRED) BRACKET: DUAL OIL BASE CAL-JET BRACKET: GEAR COOLER TWIST OIL LINE: E3 OIL LINE: F8 OIL LINE: BRACKET: DUAL OIL SB / NW JET (ALSO REPLACES # ) KIT: OIL EXCHANGE (Includes Pump, Mounting Bracket, EZ Oil Drain) OIL DRAIN: EZ METRIC THREAD OIL DRAIN: EZ STD THREAD KIT: OIL BYPASS (Includes Bypass, O-Ring, & Fittings) BYPASS: OIL SB O-RING: BYPASS COVER FITTING: OIL BYPASS (2)

13 Marine Power COOLING GROUP HOSES HOSE: SEAWATER PUMP TO FW TANK V6/V F11 HOSE: CIRC PUMP G8 HOSE: FW TANK TO MANIFOLD SB HOSE: SEAWATER PUMP TO COOLER HOSE: RISER TO FW TANK SB HOSE: CIRC PUMP TO TANK RM HOSE: SEAWATER PUMP TO T-STAT RW SB/BB P10 HOSE: MANIFOLD TO T-STAT HOUSING MERC STARBOARD P10 HOSE: MANIFOLD TO T-STAT HOUSING MERC PORT FW BYPASS N5 KIT: FW BYPASS SB HWRF-016 HOSE: SEAFLEX 1 (Per Ft) HWRF-020 HOSE: SEAFLEX 1-1/4 (Per Ft) REFER TO DIAGRAMS ON PAGES FOR HOSE LOCATIONS 0 HOUSINGS HOUSING: T-STAT RAW WATER HOUSING: T-STAT MERC RW WATER PUMPS F4 HOUSING: FW T-STAT HOUSING N11 HOUSING: T-STAT FWS CLAMP: PREFORM SEAPUMP HOSE 1-1/ BASE: T-STAT HOUSING FWS REAR MT SB CAP: T-STAT HOUSING FWS REAR MT SB

14 Marine Power COOLING GROUP TANKS & BRACKETS F7 TANK: FWS SB FRONT MOUNT TANK: FWS SB REAR MOUNT F6 BRACKET: FWS FRONT MOUNT RH SB F6 BRACKET: FWS FRONT MOUNT LH SB BRACKET: FWS REAR MOUNT LH SB BRACKET: FWS REAR MOUNT RH SB THERMOSTATS & RECOVERY BOTTLE THERMOSTAT: RAW WATER V8 MP 142D F4 BOTTLE: RECOVERY WITH HOLDING BASKET THERMOSTAT: FW REAR MOUNT V8 160D THERMOSTAT: RW MERC V8 142D BRACKET: RECOVERY BOTTLE MOUNTING F6 THERMOSTAT: FW FRONT MOUNT V8 160D SPACER: THERMOSTAT REAR MOUNT

15 Marine Power COOLING GROUP GASKETS & BLOCK-OFF PLATES G5 GASKET: RISER C-R V8 RW MP MANIFOLDS G5 GASKET: RISER C-R FW MP MANIFOLDS PLATE: BLOCK-OFF SB/BB MP P5 GASKET: RISER C-R V6/V8 MP N4 GASKET: BLOCK-OFF MERC SB/BB FW N4 GASKET: RISER MERC RW GASKET: RISER VOLVO VR PLATE: BLOCK-OFF VOLVO VR GASKET: T-STAT FWS UPPER GASKET: RISER VOLVO VR PLATE: BLOCK-OFF VOLVO VR GASKET: T-STAT ENGINE V6/V8 COOLERS - FW TEES GASKET: T-STAT FWS LOWER G3 COOLER: DUAL 5 X COOLER: ENGINE 5 X 1-1/ TUBE: COPPER INLET RW NORTHWEST JET TEE: FRESH WATER RM TEE: HEATER ADAPTER 5/8 90D

16 Marine Power COOLING GROUP WATER PUMPS & ACCESSORIES PUMP: CIRC WATER 350/ GASKET: CIRC WATER PUMP (RE- QUIRES 2) P8 PUMP: SEAWATER SB/BB JABSCO PUMP BRACKET: SEAWATER PUMP SB BUSHING: SEAWATER JOHNSON PUMP IMPELLER KIT: JOHNSON F5B KIT INCLUDES: (1) IMPELLER (1) GASKET (1) WASHER (1) O-RING (1) BEARING (1) LIPSEAL (1) SCREW (4) SCREW IMPELLER KIT: JOHNSON F6B KIT INCLUDES: (1) IMPELLER (1) GASKET (1) WASHER (1) O-RING (1) BEARING (1) LIPSEAL (1) SCREW (4) SCREW P8 IMPELLER: JABSCO SEA- WATER PUMP P8 COVER: JABSCO SEAWATER PUMP P8 SCREW: JABSCO SEAWATER PUMP COVER (6 Required) P8 LIPSEAL: JABSCO SEAWATER PUMP P8 GASKET: JABSCO SEAWATER PUMP P8 CAM: FULL JABSCO SEAWATER PUMP P8 SCREW: JABSCO CAM P8 SEAL: SPACER JABSCO

17 Marine Power COOLING GROUP JOHNSON PUMP REPLACEMENT PARTS IMPELLER: JOHNSON SEAWATER PUMP F5B IMPELLER: JOHNSON SEAWATER PUMP F6B GASKET: JOHNSON SEAWATER PUMP COVER: JOHNSON SEAWATER PUMP F5B/F6B LIPSEAL: JOHNSON SEAWATER PUMP F5B/F6B BEARING: JOHNSON SEAWATER PUMP F5B/F6B WASHER: JOHNSON SEAWATER PUMP F5B/F6B SCREW: JOHNSON SEAPUMP COVER F5B/F6B SCREW: JOHNSON SEAWATER PUMP CAM F5B/F6B CAM: JOHNSON SEAWATER PUMP F5B CAM: JOHNSON SEAWATER PUMP F6B 13 NOTE: JOHNSON SEAWATER PUMPS ARE NO LONGER IN SERVICE ON MARINE POWER ENGINES. RE- PLACEMENT PARTS ARE STILL AVAILABLE.

18 Marine Power COOLING GROUP FITTINGS - BUSHINGS - PLUGS H7 FITTING: BRASS STRAIGHT 3/4 NPT X H7 FITTING: BRASS 90D 3/4 NPT X FITTING: BRASS 1/4 X 3/8 STR FITTING: BRASS 3/8 90D FITTING: 3/4 PIPE X 5/8 HOSE 90D BUSHING: 3/4 X 1/4 LIFT BRACKETS & PULLEYS PLUG: PIPE 3/ F10 BRACKET: LIFT REAR LONG F10 BRACKET: LIFT REAR SHORT F10 BRACKET: LIFT FRONT SB BRACKET: LIFT SB VORTEC RW BRACKET: LIFT REAR TBI SB/BB (AZ SP FW FRONT) PULLEY: CIRC PUMP 2-GROOVE 181/SB/BB PULLEY: CRANKSHAFT 2-GROOVE 350 / 5.7V PULLEY: CRANKSHAFT 3-GROOVE 350 / 5.7V PULLEY: DUAL ALTERNATOR (FOR PRESTOLITE & LEECE-NEVILLE) 14

19 Marine Power COOLING GROUP RAW WATER COOLING DIAGRAM HOSE NUMBERS LISTED ARE FOR MARINE POWER ENGINES EQUIPPED WITH MARINE POWER OR MERC STYLE MANIFOLDS 15

20 Marine Power COOLING GROUP FRESH WATER COOLING DIAGRAM FRONT MOUNTED SYSTEM HOSE NUMBERS LISTED ARE FOR MARINE POWER ENGINES EQUIPPED WITH MARINE POWER OR MERC STYLE MANIFOLDS 16

21 Marine Power COOLING GROUP FRESH WATER COOLING DIAGRAM REAR MOUNTED SYSTEM HOSE NUMBERS LISTED ARE FOR MARINE POWER ENGINES EQUIPPED WITH MARINE POWER OR MERC STYLE MANIFOLDS 17

22 Marine Power ELECTRICAL GROUP ALTERNATOR & ACCESSORIES E7 ALTERNATOR: 51 AMP BELT: ALTERNATOR SB (2 Required Per Sportpac/Jetpac Application) (1 Required Per Enpac Application) BRACKET: ALTERNATOR SUPPORT SB BRACKET: TENSION ARM SB/BB DISTRIBUTOR - COILS - ETC SPACER: ALTERNATOR H3 COIL: HIGH PERFORMANCE E5 CAP: DIST V GASKET: DIST V6/V E5 DISTRIBUTOR: ELECTRONIC 350/ M5 DISTRIBUTOR: ELECTRONIC HEAVY DUTY 5.7/BB P9 DISTRIBUTOR: ELECTRONIC RH SPARK PLUG: 181/ALL VORTEC SPARK PLUG: 350 STD / ALL BB E5 ROTOR: DISTRIBUTOR 350/5.7V CLAMP: DISTRIBUTOR M5 MODULE: DISTRIBUTOR

23 Marine Power ELECTRICAL GROUP SENDERS - SWITCHES - RELAYS SENDER: OIL SINGLE SENDER: OIL DUAL F5 RELAY: HARNESS 40 AMP SENDER: WATER SINGLE 1/ SENDER: WATER SINGLE 3/ SENDER: WATER DUAL 3/ SENDER: WATER DUAL 1/ SWITCH: WATER TEMP 3/ CIRCUIT BREAKER: IGNITION N4 RELAY: ELEC FUEL PUMP SWITCH: OIL PRESS 1/8 7PSI F3 SWITCH: HOBBS OIL /FUEL PUMP CUT-OFF N4 RELAY: STARTER 70 AMP (>April 99) WIRE LEADS RELAY: STARTER OLD STYLE (< March 99) IGNITION WIRES F8 WIRE LEAD: HOBBS OIL SWITCH WIRE LEAD: COIL TO DIST + FILTER E5 WIRE SET: IGNITION V8 YELLOW N2 WIRE SET: IGNITION V8 BLACK BLK WIRE SET: IGNITION V8 HI-PERF BLACK WIRE LEAD: COIL TO HARNESS (Purple & Gray Wires) TOOL: TIMING WIRE LEAD: IGNITION SHIFT INTERRUPT WIRE LEAD SET: ELECTRIC FUEL PUMP NOTE: NO WARRANTY ON ELECTRICAL ITEMS CLIP: IGNITION WIRE BOLT: LOOM SS SB

24 Marine Power ELECTRICAL GROUP ENGINE HARNESSES & EXTENSION HARNESSES N7 HARNESS: CARBURETED L HARNESS: 3 FT EXTENSION HARNESS: 10 FT EXTENSION HARNESS: 16 FT EXTENSION HARNESS: 25 FT EXTENSION HARNESS: 35 FT EXTENSION INSTRUMENT PANEL & GAUGES * Gauge Included With Panel PANEL: INSTRUMENT WITH GAUGES * GAUGE: WATER TEMP * GAUGE: VOLTMETER * GAUGE: TACHOMETER GAS * GAUGE: OIL PRESSURE GAUGE: FUEL GAUGE: HOUR METER 20

25 Marine Power ELECTRICAL GROUP PRIMARY ENGINE HARNESS DIAGRAM CARBURETED/ELECTRIC FUEL PUMP ENGINES 181 (SPORTPAC), 4.3, 5.7,454, 502 HARNESS PICTURED ON PAGE 20 21

26 Marine Power ELECTRICAL GROUP PANEL WIRING DIAGRAM PARTS LISTED ON PAGE 20 22

27 Marine Power ELECTRICAL GROUP INITIAL TIMING JUMPER WIRING DIAGRAM SHIFT ASSIST WIRING DIAGRAM CARBURETED ENGINES - MERCRUISER & EARLY OMC APPLICATIONS 23

28 Marine Power ELECTRICAL GROUP OMC SHIFT INTERRUPT DIAGRAM Installation Instructions: 1. Cut the blue 16 gauge wire (A) and connect to 12V positive supply when ignition switch is in the ON position with 2 amp in-line fuse. 2. Cut the black 16 gauge wire (B) and connect the shift interrupt wire on the engine. (Refer to Shift Cutout Wiring Diagram.) 3. Cut the black 16 gauge wire (C). The overstroke switch and the E.S.A. module are no longer used. 24

29 Marine Power EXHAUST GROUP MARINE POWER MANIFOLDS & RISERS GROUP RISER: MP 3 IRON RISER: MP 4 IRON RISER: MP 3 ALUM RISER: MP 4 ALUM RISER: MP 4 POLISHED ALUM G5 GASKET: RISER MP RAW WATER G5 GASKET: RISER MP FRESH WATER PLATE: BLOCK-OFF MP (1 Required for FW) MANIFOLD: EXH MP IRON 350 / MANIFOLD: EXH MP ALUM 350 / MANIFOLD: EXH MP POLISHED ALUM BOLTS / WASHERS: *B BOLT: MANIFOLD 3/8 X 3-1/4 NC STL *BS BOLT: RISER RW 3/8 X 1 NC SS *BS BOLT: RISER FW 3/8 X 1-1/4 NC SS *WSL0-006 WASHER: LOCK 3/8 SS GASKET: EXHAUST MANIFOLD 350/5.7V FITTINGS: H7 FITTING: BRASS STRAIGHT 3/ H7 FITTING: BRASS 90D 3/ PLUG: 3/4 STEEL MERC STYLE MANIFOLDS & RISERS GROUP RISER: MERC 4 IRON RISER: MERC 4 ALUM RISER: MERC 4 CERAMIC N4 GASKET: RISER MERC SB/BB RW N4 GASKET: RISER BLOCK-OFF SB/BB FW MANIFOLD: EXH MERC IRON MANIFOLD: EXH MERC ALUM SPACER: MERC RISER: MERC C-R 15D SPACER: MERC 3 25 BOLTS / WASHERS: *B BOLT: MANIFOLD 3/8 X 4-3/4 *B BOLT: RISER 3/8 X 6 NC STEEL *W0L0-006 WASHER: LOCK 3/8 STEEL FITTINGS: H7 FITTING: BRASS STRAIGHT 3/ H7 FITTING: BRASS 90D 3/ PLUG: 3/4 STEEL

30 Marine Power EXHAUST GROUP MARINE POWER 2000 ALUMINUM MANIFOLDS & RISERS GROUP P5 RISER: C-R MP 2000 FW ALUM SB/BB P5 RISER: C-R MP 2000 RW ALUM SB/BB P5 HOSE: BYPASS MP2000 RW P5 GASKET: RISER C-R MP2000 RW/FW P5 O-RING: RISER MP2000 (2 REQUIRED) P5 MANIFOLD: EXH 5.7 MP2000 FW P5 MANIFOLD: EXH 5.7 MP 2000 RW *SS STUD: MANIFOLD MP2K 3/8 X 2 *NSLO-006 NUT: 3/8 LOCK NC SS VOLVO STYLE (VR1) MANIFOLDS & RISERS GROUP GASKET: RISER VOLVO VR RISER: VOLVO C-R RW VR1 350 / RISER: VOLVO C-R FW PLATE: BLOCK-OFF VOLVO VR MANIFOLD: EXHAUST VOLVO VR1 350 / 5.7 BOLTS / WASHERS: *B BOLT: MANIFOLD 3/8 X 5 NC STEEL *BSC0-540 BOLT: RISER 5/16 X 2-1/2 CAD *B BOLT: RISER 5/16 X 5-1/4 NC STEEL *W0L0-005 WASHER: LOCK 5/16 STEEL FITTINGS: H7 FITTING: BRASS STR 3/ H7 FITTING: BRASS 90D 3/ PLUG: 3/4 STEEL PLUG: 1/2 BRASS VOLVO STYLE (VR2) MANIFOLDS & RISERS GROUP GASKET: RISER VOLVO VR RISER: VOLVO C-R VR2 350 / PLATE: BLOCK-OFF VOLVO VR MANIFOLD: EXHAUST VOLVO VR2 350 / 5.7 BOLTS / WASHERS: *B BOLT: MANIFOLD 3/8 X 4-1/4 NC STEEL *B BOLT: RISER 3/8 X 7-1/2 NC STEEL *W0L0-006 WASHER: LOCK 3/8 STEEL 26 FITTINGS: H7 FITTING: BRASS STR 3/ H7 FITTING: BRASS 90D 3/ PLUG: 3/4 STEEL

31 Marine Power FUEL GROUP - CARBURETION ROCHESTER CARBURETOR CARBURETOR: ROCHESTER QUADRAJET G4 KIT: CARB REBUILD ROCH FUEL LINE: MECH FUEL PUMP TO CARB COVER: WEATHER F9 FUEL LINE: SEPARATOR TO PUMP 350 REAR STBD GASKET: CARB ROCHESTER *SS STUD: WEATHER COVER ROCH WITH / WING NUT F9 FUEL LINE: SEPARATOR TO PUMP 350 REAR PORT WEDGE PLATE: ROCHESTER 14 DEGREES THERMOCHOKE KIT: 350 / 5.7V G2 FLAME ARRESTOR: CARB 181/V6/ FUEL LINE: SEPARATOR TO PUMP 350 FRONT PORT ELECTRIC FUEL PUMP & BRACKETS F1 PUMP: ELECTRIC FUEL F4 KIT: MOUNTING ELECTRIC FUEL PUMP N2 BRACKET: FUEL PUMP LOW PRESSURE FUEL/WATER N2 BRACKET: FUEL/WATER SEPARATOR PUMP: FUEL 350 MECHANICAL BASE: FUEL/WATER SEPARATOR FILTER FILTER: FUEL/WATER SEPARATOR

32 Marine Power FUEL GROUP - CARBURETION HOLLEY CARBURETORS CARBURETORS CARBURETOR: 5.7 HOLLEY UNIVERSAL (REQUIRES FUEL INLET FITTING) KIT: CARB REBUILD FOR & R AZ HOLLEY CFM N3 CARBURETOR: 5.7 HOLLEY OEM STYLE KIT: CARB REBUILD FOR & R AZ HOLLEY CFM P12 FUEL LINE: CARB - PUMP UNIVERSAL CARB N3 FUEL LINE: CARB - PUMP OEM CARB FUEL LINE: FUEL PUMP - SEP FRONT MOUNT - UNIVERSAL & OEM CARB INTAKE MANIFOLDS N11 MANIFOLD: INTAKE 5.7 WITHOUT BRASS FW N11 MANIFOLD: INTAKE 5.7 WITH BRASS RW P1 MANIFOLD: INTAKE 5.7 CAST IRON

33 Marine Power FUEL GROUP - CARBURETION GASKETS & WEDGE PLATE BRACKETS GASKET: INTAKE MANIFOLD 5.7V (SET) GASKET: CARB HOLLEY 1/ F11 BRACKET: ELEC COMPONENT CARBURETORS ELECTRIC FUEL PUMP BRACKET: INTAKE Z / ELEC COMPONENT F1 PUMP: ELECTRIC FUEL F1 KIT: MOUNTING FUEL PUMP F11 WEDGE PLATE: HOLLEY 14 DEGREES MISCELLANEOUS N2 BRACKET: LOW PRESSURE FUEL PUMP FRONT MT BASE: FUEL/WATER SEPARATOR FILTER FILTER: FUEL/WATER SEPARATOR COVER: WEATHER 4.3V/5.7V *S STUD: WEATHER COVER WITH WING NUT N2 BRACKET: FUEL/WATER SEPARATOR-ALL MODELS MISCELLANEOUS HOSE: VENT TUBE G2 FLAME ARRESTOR: CARB 181/V6/ N6 FLAME ARRESTOR: CARB NW JET 2-1/2 TALL FITTING: VENT TUBE

34 Marine Power FUEL GROUP - CARBURETION MISCELLANEOUS O8 CLIP: CONTROL CABLE SINGLE CLAMP: CONTROL CABLE CLIP CLIP: CONTROL CABLE DUAL PIN: CONTROL CABLE EYE EYE: CONTROL CABLE BALL JOINT: CONTROL CABLE N2 VALVE: PCV HOLLEY CARB SB FUEL PUMP KITS KIT: ELECTRIC FUEL PUMP HOLLEY V Designed to Fit Holley Carburetor 4160 Model Includes: Electric Fuel Pump, Fuel Pump Mounting Kit, Brackets, Fuel/Water Separator Base & Filter, Fuel Lines, Fittings, Bolts, Etc KIT: ELECTRIC FUEL PUMP HOLLEY UNIVERSAL Designed to Fit Holley Carburetor Model Includes: Electric Fuel Pump, Fuel Pump Mounting Kit, Brackets, Fuel/Water Separator Base & Filter, Fuel Lines, Fittings, Bolts, Etc. 30

35 Marine Power ELECTRONIC FUEL INJECTION - TBI THROTTLE BODY INTAKE N11 MANIFOLD: INTAKE 5.7V WITHOUT BRASS FW N11 MANIFOLD: INTAKE 5.7V WITH BRASS RW FUEL LINES FUEL LINE: SEPARATOR FILTER TO LOW PRESSURE PUMP O7 FUEL LINE: PUMP TO TBI UNIT GASKETS GASKET: CARB HOLLEY 1/ GASKET: TBI 51MM BORE 5.7L-7.4L FUEL LINE: 3.0L-8.2L GASKET: INTAKE MANIFOLD 5.7L FUEL LINE: 5.7L MP BILLET RETURN

36 Marine Power ELECTRONIC FUEL INJECTION - TBI BRACKETS BRACKET: MAP SENSOR EFI BRACKET: THROTTLE 5.7L-7.4 TBI N4 BRACKET: ECM TBI N2 BRACKET: HI-PRESS PUMP EFI N2 BRACKET: LOW PRESSURE FUEL PUMP N2 BRACKET: FUEL/WATER SEPARATOR-ALL MODELS HARNESSES F11 BRACKET: ELEC COMPONENT N5 HARNESS: TBI P8 HARNESS: PRIMARY ENGINE EFI >8/99 REFER TO PAGES 40 & 41 FOR WIRING HARNESS DIAGRAM FUEL PUMPS F1 PUMP: ELEC FUEL PUMP 7PSI PUMP: FUEL EFI

37 Marine Power ELECTRONIC FUEL INJECTION - TBI ELECTRICAL SENSOR: KNOCK 5.7 EFI/MSTS F12 SENSOR: MAP ALL EFI/MSTS (MEFI 1 &2) MODULE: KNOCK F12 SENDER: TEMP EFI/MSTS MODULE: ECM EFI #2 MEFI MODULE: ECM EFI #3 MEFI MODULE: ECM >98 #4 MEFI 3 / MEFI 4 Order This ECM To Replace The Following ECM: Model #: or Model #: The # ECM has offset hole pattern - it will require drilling additional hole to fit replacement ECM bolt pattern. Order This ECM To Replace The Following ECM: Model #: MISCELLANEOUS Order This ECM To Replace The Following ECM: Model #: NOTE: BEFORE ORDERING ECM MODULE, THE PROGRAM NUMBERS THAT ARE RECORDED ON THE BACK OF THE ECM WILL BE REQUIRED TO CORRECTLY PROGRAM REPLACEMENT MODULE BASE: FILTER FUEL/WATER SEPARATOR FILTER: FUEL/WATER SEPA- RATOR PLATE: ADAPTER TBI COVER: WEATHER VORTEC COVER: WEATHER EFI NON-VORTEC FLAME ARRESTOR: 8 TBI

38 Marine Power ELECTRONIC FUEL INJECTION - TBI MISCELLANEOUS - Continued INJECTOR KIT: # PRE 5/95 SER#15681 & BEFORE BLUE/BLACK BAND INJECTOR KIT: # AFTER SER#15682 LAVENDER/PURPLE BAND FILTER: FUEL IN-LINE EFI CODE MATE SEAL: TBI O-RING FUEL FEED LARGE SEAL: TBI-O-RING FUEL RETURN SMALL BOLT: TBI MOUNTING (3 REQUIRED) BOLT: INTAKE MANIFOLD (8 REQUIRED) GROMMET: HI-PRESS PUMP FITTING: FUEL PUMP OUT V6/V FITTING: VENT HOSE FITTING: EFI FUEL PUMP VAPOR 90D FITTING: 1/4 NPT X 3/8 HOSE BRASS 90D FITTING: 1/4 NPT X 1/4 NPT F/M EL PLUG: PIPE 1/4 HEX HEAD FITTING: EFI RETURN T

39 Marine Power ELECTRONIC FUEL INJECTION - GM PFI PFI THROTTLE BODY FUEL LINES FUEL LINE: FUEL/WATER SEPARATOR TO ELECTRIC FUEL PUMP (LOW PRESSURE) INTAKE FUEL LINE: HI-PRESS PUMP TO FUEL RAIL MANIFOLD: INTAKE 5.7 GM PFI GASKETS FUEL LINE: 3.0L-8.2L GASKET: FUEL PUMP FLANGE GASKET: PFI T-BPDU 5.7 / 7.4 L GASKET: INTAKE MANIFOLD 5.7V (SET) FUEL LINE: REGULATOR TO HI-PRESSURE PUMP (RETURN T )

40 Marine Power ELECTRONIC FUEL INJECTION - GM PFI BRACKETS BRACKET: HI-PRESS PUMP N2 BRACKET: FUEL/WATER SEPA- RATOR ALL N2 BRACKET: LOW PRESSURE FUEL PUMP BRACKET: MAP SENSOR SMALL N5 BRACKET: ELEC COMPONENT PFI 5.7 HARNESSES B BRACKET: PFI RELAY GM N5 HARNESS: PFI 5.7 MEFI P8 HARNESS: PRIMARY ENGINE EFI >8/99 REFER TO PAGES 40 & 41 FOR WIRING HARNESS DIAGRAM FUEL PUMPS F1 PUMP: ELECTRONIC FUEL PUMP 7PSI (LOW PRESSURE) PUMP: FUEL EFI (HI-PRESSURE)

41 Marine Power ELECTRONIC FUEL INJECTION - GM PFI ELECTRICAL SENSOR: KNOCK 5.7 EFI/MSTS SENSOR: MAP 5.7 PFI F12 SENDER: TEMP EFI/MSTS MODULE: ECM EFI #2 MEFI MODULE: ECM EFI #3 MEFI MODULE: ECM >98 #4 MEFI 3 / MEFI 4 Order This ECM To Replace The Following ECM: Model #: or Model #: The # ECM has offset hole pattern - it will require drilling additional hole to fit replacement ECM bolt pattern. Order This ECM To Replace The Following ECM: Model #: Order This ECM To Replace The Following ECM: Model #: NOTE: BEFORE ORDERING ECM MODULE, THE PROGRAM NUMBERS THAT ARE RECORDED ON THE BACK OF THE ECM WILL BE REQUIRED TO CORRECTLY PROGRAM REPLACEMENT MODULE. HOSES HOSE: FUEL/VENT 1/8 (Per Ft) HOSE: 5.7 PFI PRESSURE REGULATOR ASSM HOSE: CRANKCASE VENT 5.7 PFI HHTO-010 HOSE: HEATER 5/8 (Per Ft) 37

42 Marine Power ELECTRONIC FUEL INJECTION - GM PFI MISCELLANEOUS FUEL RAIL: PFI 5.7 EDEL- BROCK FILTER: AIR GM PFI SB ROUND INLET INJECTOR: FUEL PFI 5.7 MP REGULATOR: FUEL PRES- SURE SB PFI/BB BASE: FILTER FUEL/WATER SEPARATOR FILTER: FUEL/WATER SEPARATOR FITTINGS - PLUGS - BOLTS - ETC FITTING: BUSHING 1/4 X 3/ FITTING: 3/4 PIPE X 5/8 HOSE 90D FITTING: 1/2 NPT X 5/8 HOSE 90D FITTING: FUEL PUMP OUT V6/V FITTING: FUEL PUMP VA- POR 90D FITTING: EFI RETURN T FITTING: 1/4 NPT X 3/8 HOSE BRASS 90D FITTING: INTAKE MANIFOLD VACUUM PLUG: PIPE 1/4 HEX HEAD

43 Marine Power ELECTRONIC FUEL INJECTION - GM PFI FITTINGS - PLUGS - BOLTS - ETC VALVE: PCV ASSM 5.7 PFI BOLT: GM PFI 5.7 THROTTLE BODY / FUEL RAIL (3 REQUIRED FOR TB 4 REQUIRED FOR FR) BOLT: INTAKE MANIFOLD 5.7V (8 REQUIRED) BOLT: PFI FUEL PRESSURE REGULATOR (1 REQUIRED) 39

44 Marine Power ELECTRONIC FUEL INJECTION EFI PRIMARY WIRING HARNESS HARNESS PICTURED ON PAGE 36 40

45 Marine Power ELECTRONIC FUEL INJECTION EFI SECONDARY WIRING HARNESS HARNESS PICTURED ON PAGE 36 41

46 Marine Power ELECTRONIC FUEL INJECTION SHIFT INTERRUPT DIAGRAM PARTS LISTED ON PAGE 19 42

47 Marine Power POWER STEERING GROUP F7 PUMP: POWER STEERING F7 RESERVOIR: POWER STEERING PULLEY: POWER STEERING PUMP: POWER STEERING OLD STYLE BRACKET: P/S-SEAPUMP BRACKET: P/S PUMP MOUNTING BRACKET: OIL COOLER K8 BRACKET: RESERVOIR RAW WATER BRACKET: RESERVOIR FRESH WATER N3 BRACKET: P/S/TENSION COOLER: OIL 5 X 1-1/ BELT: POWER STEERING SB HPWS-010 HOSE: 5/8 POWER STEERING 2 FT REQUIRED HPWS-006 HOSE: 3/8 RESERVOIR-COOLER 3 FT REQUIRED HOSE: P/S PRESSURE HOSE: P/S RETURN HOSE: RW HSG - COOLER HOSE: SEAPUMP - COOLER

48 Marine Power POWER STEERING GROUP POWER STEERING DIAGRAM # KIT: POWER STEERING RAW WATER 5.7 # KIT: POWER STEERING FRESH WATER 5.7 NOTE: MARINE POWER POWER STEERING KIT WILL NOT RETROFIT ON MERCRUISER APPLICATIONS WITH FRESH WATER COOLING 44

49 Marine Power MOUNTING GROUP ENGINE MOUNTS I6 MOUNT: TRUNION SHORT MOUNT: TRUNION MEDIUM F12 MOUNT: TRUNION TALL MOUNT: ENGINE ENPAC GEAR MOUNTS MOUNT: GEAR BW 71C / 72C MOUNT: GEAR UNIVERSAL BW 5000C & HURTH STARBOARD MOUNT: GEAR UNIVERSAL BW 5000C & HURTH PORT NOTE: THE GEAR MOUNTS LISTED ARE MOUNTS CURRENTLY IN USE. PLEASE CALL FOR PRICING AND AVAILABILITY ON PREVIOUSLY USED MOUNTS. MISCELLANEOUS MOUNT: ISOLATOR I6 PIN: ENGINE / GEAR PIN: ENGINE / GEAR 6 45

50 Marine Power TRANSMISSION GROUP TRANSMISSIONS VELVET DRIVE DIRECT DRIVE VELVET DRIVE 5000C SERIES HURTH DIRECT DRIVE GEAR: 71C 1: GEAR: 72C 1:1 VELVET DRIVE 72C SERIES GEAR: 72C 1.5: GEAR: 72C 1.88: GEAR: 72C 2.1: GEAR: 72C 2.5: GEAR: 72C 2.9:1 VELVET DRIVE 5000V V-DRIVE SERIES GEAR: 5000V 1.25: GEAR: 5000V 1.5: GEAR: 5000V 2.0: GEAR: 5000V 2.5: GEAR: 5000C 1: GEAR: 5000C 1.25: GEAR: 5000C 1.5: GEAR: 5000C 2.0: GEAR: 5000C 2.5: GEAR: 5000C 2.8:1 VELVET DRIVE 72C V-DRIVE SERIES GEAR: 72C V-DRIVE 1.2:1 GEAR DRIVEN GEAR: 72C V-DRIVE 1.2:1 CHAIN DRIVEN GEAR: 72C V-DRIVE 1.5:1 CHAIN DRIVEN GEAR: 72C V-DRIVE 1.5:1 GEAR DRIVEN GEAR: 72C V-DRIVE 1.9:1 GEAR DRIVEN GEAR: 72C V-DRIVE 1.9:1 CHAIN DRIVEN GEAR: 72C V-DRIVE 2.5:1 CHAIN DRIVEN GEAR: 72C V-DRIVE 2.5:1 GEAR DRIVEN GEAR: 450D 1:1 HURTH GEAR: 450A 1.25: GEAR: 450A 1.5: GEAR: 450A 2.0:1 HURTH V-DRIVE GEAR: 630V 1.3: GEAR: 630V 1.6: GEAR: 630V 2.0: GEAR: 630V 2.5:1 NOTE: SOME TRANSMISSIONS LISTED MAY NOT BE AN IN-STOCK ITEM. LEAD TIMES MAY APPLY TO CERTAIN TRANSMISSIONS. CALL FOR AVAILABILITY.

51 Marine Power TRANSMISSION GROUP GEAR LINES, COOLER, SWITCHES & FITTING G3 COOLER: DUAL 5 X 9 GEAR FITTING: OIL / GEAR COOLER F8 GEAR LINE: 37 SPORTPAC F8 GEAR LINE: 42 SPORTPAC E3 GEAR LINE: 45 SPORTPAC SWITCH: NEUTRAL SAFETY SWITCH: GEAR ALARM HI-TEMP OIL SHIFT BRACKETS BRACKET: SHIFT HURTH 630A J12 BRACKET: SHIFT BW BRACKET: SHIFT GEAR BW 71C/72C 47

52 MARINE POWER 5.7 VORTEC PARTS BOOK ALPHABETICAL LISTING PART NUMBER DESCRIPTION PAGE NUMBER(S) ADAPTER: CONE BERKLEY STYLE ADAPTER: OIL BYPASS 2, E7 ALTERNATOR: 51 AMP ARM KIT: ROCKER W/ARM, BALL, NUT BAFFLE: OIL PAN 350/5.7V BALANCER: HARMONIC BALANCER: HARMONIC 5.7V BALL JOINT: CONTROL CABLE BASE: DUAL OIL BASE: FUEL/WATER SEPARATOR FILTER 27, 29, 33, BASE: SINGLE OIL BASE: T-STAT HOUSING FWS REAR MT SB BEARING: CAMSHAFT #1 350/5.7V BEARING: CAMSHAFT #2, #5 350/5.7V BEARING: CAMSHAFT #3, #4 350/5.7V BEARING: CONNECTING ROD 181/350/5.7V BEARING: CRANKSHAFT #1, 2, 3, 4 5.7V 96> BEARING: CRANKSHAFT #1, 2, 3, 4 SB BEARING: CRANKSHAFT #5 5.7V 96> BEARING: CRANKSHAFT #5 SB BEARING: SEAWATER PUMP JOHNSON F5B/F6B BELLHOUSING: CAL JET 14 TOP MT BELLHOUSING: INBOARD GAS BELT: ALTERNATOR SB BELT: POWER STEERING SB BOLT: CAMSHAFT RETAINER 350/5.7V/BB BOLT: CAMSHAFT SPROCKET BOLT: CONNECTING ROD 350/5.7V BOLT: CRANK REAR OIL SEAL RETAINER BOLT: CRANK REAR OIL SEAL RETAINER BOLT: CRANKSHAFT BEARING CAP BOLT: CYLINDER HEAD LONG 350/5.7V BOLT: CYLINDER HEAD MEDIUM 350/5.7V BOLT: CYLINDER HEAD SHORT 350/5.7V BOLT: HARMONIC BALANCER BOLT: IAC & TP SENSOR ATTACHING BOLT: INTAKE MANIFOLD 5.7V 34, BOLT: LOOM SS SB BOLT: OIL FILTER ADAPTER BOLT: PFI FUEL PRESSURE REGULATOR BOLT: PFI THROTTLE BODY GM BOLT: TBI MOUNTING BOLT: TIMING COVER BOLT: TIMING COVER 5.7V BOLT: VALVE COVER 262/350/5.7V F4 BOTTLE: RECOVERY BRACKET: ALTERNATOR SUPPORT SB BRACKET: DIPSTICK TUBE BRACKET: DUAL OIL BASE CAL JET BRACKET: DUAL OIL BASE SB / NW JET 8 48

53 MARINE POWER 5.7 VORTEC PARTS BOOK ALPHABETICAL LISTING PART NUMBER DESCRIPTION PAGE NUMBER(S) BRACKET: DUAL OIL BASE SB / NW JET N4 BRACKET: ECM TBI F11 BRACKET: ELEC COMPONENT 29, N5 BRACKET: ELECT COMPONENT PFI N2 BRACKET: FUEL/WATER SEPARATOR 27, 29, 32, F6 BRACKET: FW FRONT MOUNT LH SB F6 BRACKET: FW FRONT MOUNT RH SB BRACKET: FW REAR MOUNT LH SB BRACKET: FW REAR MOUNT RH SB BRACKET: GEAR COOLER TWIST BRACKET: HI-PRESSURE PUMP N2 BRACKET: HI-PRESSURE PUMP EFI BRACKET: INTAKE Z / ELEC COMPONENT F10 BRACKET: LIFT FRONT SB F10 BRACKET: LIFT REAR LONG F10 BRACKET: LIFT REAR SHORT BRACKET: LIFT REAR TBI SB/BB BRACKET: LIFT SB VORTEC RW N2 BRACKET: LOW PRESSURE FUEL PUMP 27, 29, 32, BRACKET: MAP SENSOR EFI BRACKET: MAP SENSOR SMALL BRACKET: OIL COOLER 6 8, B BRACKET: PFI RELAY GM BRACKET: POWER STEERING - SEAPUMP N3 BRACKET: POWER STEERING / TENSION BRACKET: POWER STEERING PUMP MOUNTING BRACKET: RECOVERY BOTTLE MOUNTING BRACKET: RESERVOIR FRESH WATER K8 BRACKET: RESERVOIR RAW WATER BRACKET: SEAWATER PUMP SB J12 BRACKET: SHIFT BW 5000 GAS BRACKET: SHIFT BW 71/72C BRACKET: SHIFT HURTH 630A BRACKET: TENSION ARM SB/BB BRACKET: THROTTLE 5.7L-7.4L TBI BUSHING: 1/4 X 3/ BUSHING: 3/4 X 1/ BUSHING: SEAWATER PUMP BYPASS: OIL SB P8 CAM: SEAWATER PUMP FULL JABSCO CAM: SEAWATER PUMP JOHNSON F5B CAM: SEAWATER PUMP JOHNSON F6B CAMSHAFT: 350 FLAT TAPPET NR CAMSHAFT: 350 FLAT TAPPET OR CAMSHAFT: 5.7V ROLLER NR 96> E5 CAP: DISTRIBUTOR V CAP: OIL FILL < CAP: OIL FILL 90> 350/5.7V CAP: T-STAT HOUSING BASE FWS REAR MT CAP: VALVE SPRING MK CAP: VALVE SPRING 5.7V 96> 4 49

54 MARINE POWER 5.7 VORTEC PARTS BOOK ALPHABETICAL LISTING PART NUMBER DESCRIPTION PAGE NUMBER(S) MK CAP: VALVE SPRING 5.7V 96> N3 CARBURETOR: HOLLEY 5.7 OEM STYLE CARBURETOR: HOLLEY 5.7 UNIVERSAL CARBURETOR: ROCHESTER QUADRAJET B CHAIN: TIMING 350/5.7V (ROLLER CHAIN) CIRCUIT BREAKER: IGNITION CLAMP: CONTROL CABLE CLIP CLAMP: DIPSTICK TUBE ALUM PAN CLAMP: DIPSTICK TUBE RUBBER COATED 3/ CLAMP: DISTRIBUTOR CLAMP: OIL COOLER CLAMP: PREFORM SEAPUMP HOSE 1-1/ CLIP: CONTROL CABLE DUAL O8 CLIP: CONTROL CABLE SINGLE CLIP: IGNITION WIRE CODE MATE H3 COIL: HIGH PERFORMANCE CONNECTING ROD: 181/350/5.7V G3 COOLER: DUAL 5 X 9 8, 11, COOLER: ENGINE OIL 5 X 1-1/4 8, 11, N6 COUPLER: 14 VOLVO VR F7 COUPLER: FLEXPLATE 12-3/ F7 COUPLER: FLEXPLATE COVER: DUST 12-3/ COVER: DUST CAL JET COVER: DUST FORWARD ENTRY COVER: DUST REAR ENTRY P8 COVER: SEAWATER PUMP JABSCO COVER: SEAWATER PUMP JOHNSON F5B/F6B COVER: TIMING COVER: TIMING 5.7V COVER: WEATHER COVER: WEATHER EFI NON-VORTEC COVER: WEATHER VORTEC 29, CRANKSHAFT: 350 NR CRANKSHAFT: 5.7V NR 96> DAMPER PLATE: SB 12-3/ DAMPER PLATE: SB DIPSTICK TUBE: N5 DIPSTICK TUBE: DIPSTICK TUBE: ALUM PAN 350/ DIPSTICK TUBE: PLASTISOL PAN SB/BB/ DIPSTICK: 350/ N5 DIPSTICK: DIPSTICK: ALUM 350/ E5 DISTRIBUTOR: ELECTRONIC 350/ M5 DISTRIBUTOR: ELECTRONIC BB P9 DISTRIBUTOR: ELECTRONIC V8 RH DRIVE LINE: NW JET / CAL JET EYE: CONTROL CABLE FILTER: AIR GM PFI SB ROUND INLET 38 50

55 MARINE POWER 5.7 VORTEC PARTS BOOK ALPHABETICAL LISTING PART NUMBER DESCRIPTION PAGE NUMBER(S) FILTER: AIR GM PFI SB ROUND INLET FILTER: FUEL IN-LINE EFI FILTER: FUEL/WATER SEPARATOR 27, 29, 33, FILTER: OIL ENPAC FILTER: OIL SPORTPAC FITTING: 1/2 NPT X 5/8 HOSE 90D FITTING: 1/4 NPT X 1/4 NPT F/M EL FITTING: 1/4 NPT X 3/8 HOSE BRASS 90D 14, 34, FITTING: 3/4 PIPE X 5/8 HOSE 90D 14, FITTING: BANJO METRIC FITTING: BANJO STANDARD FITTING: BRASS 1/4 X 3/8 STR H7 FITTING: BRASS 90D 3/4 X H7 FITTING: BRASS STRAIGHT 3/4 X FITTING: DUAL OIL BASE FITTING: EFI RETURN T 34, FITTING: FUEL PUMP OUT V6/V8 34, FITTING: FUEL PUMP VAPOR 90D 34, FITTING: INTAKE MANIFOLD VACUUM FITTING: OIL/GEAR COOLER FITTING: VENT TUBE 29, FLAME ARRESTOR: 8 TBI G2 FLAME ARRESTOR: CARB 181/V6/5.7 27, N6 FLAME ARRESTOR: CARB NW JET 2-1/2 TALL B FLYWHEEL: 12-3/4 BOTTOM MOUNT FLYWHEEL: 14 BOTTOM MOUNT G1 FLYWHEEL: 14 JET FLEXPLATE FLYWHEEL: 14 TOP MOUNT FUEL LINE: 3.0L - 8.2L 31, FUEL LINE: 5.7L MP BILLET RETURN N3 FUEL LINE: CARB - PUMP OEM CARB P12 FUEL LINE: CARB - PUMP UNIVERSAL CARB FUEL LINE: HI-PRESSURE PUMP TO FUEL RAIL FUEL LINE: MECH FUEL PUMP TO CARB O7 FUEL LINE: PUMP TO TBI UNIT O7 FUEL LINE: PUMP TO TBI UNIT FUEL LINE: REGULATOR TO HI-PRESSURE PUMP FUEL LINE: SEPARATOR TO ELECT FUEL PUMP 28, 31, FUEL LINE: SEPARATOR TO PUMP 350 FRONT PORT F9 FUEL LINE: SEPARATOR TO PUMP 350 REAR PORT F9 FUEL LINE: SEPARATOR TO PUMP 350 REAR STBD FUEL RAIL: PFI 5.7 EDELBROCK GASKET KIT: TBI N4 GASKET: BLOCK-OFF MERC SB/BB FW 11, GASKET: CARB HOLLEY 1/8 29, GASKET: CARB ROCHESTER GASKET: CIRC WATER PUMP SB 2, GASKET: CRANK REAR OIL SEAL SB GASKET: CYLINDER HEAD 350/5.7V GASKET: DISTRIBUTOR V6/V GASKET: FUEL PUMP FLANGE

56 MARINE POWER 5.7 VORTEC PARTS BOOK ALPHABETICAL LISTING PART NUMBER DESCRIPTION PAGE NUMBER(S) GASKET: FUEL PUMP FLANGE GASKET: INTAKE MANIFOLD 5.7V SET 29, 31, A GASKET: OIL PAN 350/ G5 GASKET: RISER C-R FW MP RISER 11, P5 GASKET: RISER C-R MP , G5 GASKET: RISER C-R V8 MP 11, N4 GASKET: RISER MERC RW 11, GASKET: RISER VOLVO VR1 11, GASKET: RISER VOLVO VR2 11, P8 GASKET: SEAWATER PUMP JABSCO GASKET: SEAWATER PUMP JOHNSON F5B/F6B GASKET: TBI 51MM BORE 5.7L-7.4L GASKET: THROTTLE BODY PFI GASKET: TIMING COVER 262/ GASKET: T-STAT ENGINE V6/V GASKET: T-STAT FWS LOWER GASKET: T-STAT FWS UPPER B GASKET: VALVE COVER 350/5.7V GAUGE: FUEL GAUGE: HOUR METER GAUGE: OIL PRESSURE GAUGE: TACHOMETER GAS GAUGE: VOLTMETER GAUGE: WATER TEMP GEAR KIT: CAMSHAFT/CRANKSHAFT 350/5.7V F8 GEAR LINE: 37 SPORTPAC F8 GEAR LINE: 42 SPORTPAC E3 GEAR LINE: 45 SPORTPAC GEAR: HURTH 450A 1.25: GEAR: HURTH 450A 1.5: GEAR: HURTH 450A 2.0: GEAR: HURTH 450D 1:1 DIRECT DRIVE GEAR: HURTH 630V V-DRIVE 1.3: GEAR: HURTH 630V V-DRIVE 1.6: GEAR: HURTH 630V V-DRIVE 2.0: GEAR: HURTH 630V V-DRIVE 2.5: GEAR: VELVET DRIVE : GEAR: VELVET DRIVE : GEAR: VELVET DRIVE : GEAR: VELVET DRIVE : GEAR: VELVET DRIVE : GEAR: VELVET DRIVE : GEAR: VELVET DRIVE 5000 V-DRIVE 1.25: GEAR: VELVET DRIVE 5000 V-DRIVE 1.5: GEAR: VELVET DRIVE 5000 V-DRIVE 2.0: GEAR: VELVET DRIVE 5000 V-DRIVE 2.5: GEAR: VELVET DRIVE 71C 1: GEAR: VELVET DRIVE 72C 1.5: GEAR: VELVET DRIVE 72C 1.88: GEAR: VELVET DRIVE 72C 1: GEAR: VELVET DRIVE 72C 2.1:

57 MARINE POWER 5.7 VORTEC PARTS BOOK ALPHABETICAL LISTING PART NUMBER DESCRIPTION PAGE NUMBER(S) GEAR: VELVET DRIVE 72C 2.1: GEAR: VELVET DRIVE 72C 2.5: GEAR: VELVET DRIVE 72C 2.9: GEAR: VELVET DRIVE 72C V-DRIVE 1.2:1 CHAIN GEAR: VELVET DRIVE 72C V-DRIVE 1.2:1 GEAR GEAR: VELVET DRIVE 72C V-DRIVE 1.5:1 CHAIN GEAR: VELVET DRIVE 72C V-DRIVE 1.5:1 GEAR GEAR: VELVET DRIVE 72C V-DRIVE 1.9:1 CHAIN GEAR: VELVET DRIVE 72C V-DRIVE 1.9:1 GEAR GEAR: VELVET DRIVE 72C V-DRIVE 2.5:1 CHAIN GEAR: VELVET DRIVE 72C V-DRIVE 2.5:1 GEAR GROMMET: HI-PRESSURE PUMP GUIDE: VALVE 350/5.7V HARNESS: 10 FT EXTENSION HARNESS: 16 FT EXTENSION HARNESS: 25 FT EXTENSION HARNESS: 3 FT EXTENSION HARNESS: 35 FT EXTENSION N7 HARNESS: CARBURETED L N5 HARNESS: PFI 5.7 MEFI P8 HARNESS: PRIMARY ENGINE EFI >8/99 32, N5 HARNESS: TBI HEAD: CYLINDER BARE HEAD: CYLINDER BARE 5.7V 96> Z HEAD: CYLINDER COMPLETE 5.7V 96> 4 HPWS-006 HOSE: 3/ P5 HOSE: BYPASS MP 2000 RW F11 HOSE: CIRC PUMP HOSE: CIRC PUMP TO TANK RM HOSE: CRANKCASE VENT PFI HOSE: FUEL/VENT 1/ G8 HOSE: FW TANK TO MANIFOLD SB 9 HHT0-010 HOSE: HEATER 5/ P10 HOSE: MANIFOLD TO T-STAT HOUSING MERC STYLE PORT P10 HOSE: MANIFOLD TO T-STAT HOUSING MERC STYLE STAR HOSE: PFI PRESSURE REGULATOR ASSM HPWS-010 HOSE: POWER STEERING 5/ HOSE: POWER STEERING PRESSURE HOSE: POWER STEERING RETURN HOSE: RAW WATER HOUSING - COOLER 9, HOSE: RISER TO FW TANK SB 9 HWRF-016 HOSE: SEAFLEX 1 9 HWRF-020 HOSE: SEAFLEX 1-1/ HOSE: SEAWATER PUMP TO COOLER 9, HOSE: SEAWATER PUMP TO FW TANK HOSE: VENT TUBE F4 HOUSING: T-STAT FRESH WATER N11 HOUSING: T-STAT FWS HOUSING: T-STAT MERC STYLE RAW WATER HOUSING: T-STAT RAW WATER IMPELLER KIT: JOHNSON F5B SB 12 53

58 MARINE POWER 5.7 VORTEC PARTS BOOK ALPHABETICAL LISTING PART NUMBER DESCRIPTION PAGE NUMBER(S) IMPELLER KIT: JOHNSON F5B SB IMPELLER KIT: JOHNSON F6B BB IMPELLER: SEAWATER PUMP F5B JOHNSON IMPELLER: SEAWATER PUMP F6B JOHNSON P8 IMPELLER: SEAWATER PUMP JABSCO INJECTOR KIT: # PRE 5/95 (BLUE/BLACK BAND) 31, INJECTOR KIT: # TBI (LAVENDER/PURPLE BAND) 31, INJECTOR: FUEL PFI 5.7 MP KEY: CRANKSHAFT BALANCER KEY: VALVE STEM 350/5.7V/ KIT: CARB REBUILD HOLLEY G4 KIT: CARB REBUILD ROCHESTER QUADRAJET KIT: ELEC FUEL PUMP HOLLEY V KIT: ELEC FUEL PUMP HOLLEY UNIVERSAL N5 KIT: FRESH WATER TANK BYPASS SB F4 KIT: MOUNTING ELECTRIC FUEL PUMP 27, KIT: OIL BYPASS KIT: OIL EXCHANGE KIT: OIL EXCHANGE KIT: POWER STEERING FRESH WATER KIT: POWER STEERING RAW WATER LIFTER: VALVE FLAT TAPPET (SET 8) LIFTER: VALVE ROLLER 5.7V >96 (SET 8) P8 LIPSEAL: SEAWATER PUMP JABSCO LIPSEAL: SEAWATER PUMP JOHNSON F5B/F6B MANIFOLD: EXHAUST MERC STYLE ALUMINUM MANIFOLD: EXHAUST MERC STYLE IRON P5 MANIFOLD: EXHAUST MP 2000 FW P5 MANIFOLD: EXHAUST MP 2000 RW MANIFOLD: EXHAUST MP ALUM 350/ MANIFOLD: EXHAUST MP IRON 350/ MANIFOLD: EXHAUST MP POLISHED ALUMINUM MANIFOLD: EXHAUST VOLVO VR MANIFOLD: EXHAUST VOLVO VR P1 MANIFOLD: INTAKE 5.7 CAST IRON MANIFOLD: INTAKE 5.7 GM PFI N11 MANIFOLD: INTAKE 5.7V WITH BRASS RW 28, N11 MANIFOLD: INTAKE 5.7V WITHOUT BRASS FW 28, M5 MODULE: DISTRIBUTOR MODULE: ECM EFI #2 33, MODULE: ECM EFI #3 33, MODULE: ECM EFI MEFI3 #4 >98 33, MOTOR: IAC MOTOR: IAC MOUNT: ENGINE ENPAC MOUNT: ENGINE TRUNION MEDIUM I6 MOUNT: ENGINE TRUNION SHORT F12 MOUNT: ENGINE TRUNION TALL MOUNT: GEAR BW 71/72C MOUNT: GEAR UNIVERSAL BW 5000C / HURTH PORT MOUNT: GEAR UNIVERSAL BW 5000C / HURTH STBD 45 54

59 MARINE POWER 5.7 VORTEC PARTS BOOK ALPHABETICAL LISTING PART NUMBER DESCRIPTION PAGE NUMBER(S) MOUNT: GEAR UNIVERSAL BW 5000C / HURTH STBD MOUNT: ISOLATOR 45 *NSL0-006 NUT: 3/8 SELF LOCK NC SS NUT: CONNECTING ROD 350/5.7V/BB NUT: CRANK REAR OIL SEAL RETAINER NUT: ROCKER ARM OIL DRAIN: EZ METRIC OIL DRAIN: EZ STANDARD OIL LINE: E3 OIL LINE: F8 OIL LINE: P10 OIL PAN: ALUMINUM SHALLOW 350/5.7L OIL PAN: DOOLEY JET 350/5.7L OIL PAN: PLASTISOL 6QT 350/5.7L O-RING: BYPASS COVER P5 O-RING: RISER MP PANEL: INSTRUMENT PIN: CAMSHAFT GEAR LOC PIN: CONTROL CABLE EYE PIN: CRANKSHAFT REAR OIL SEAL HOUSING PIN: CYLINDER HEAD LOC I6 PIN: ENGINE/GEAR PIN: ENGINE/GEAR PIN: OIL PUMP LOC PIN: OIL PUMP LOC PISTON: LK PISTON: 4.3V/5.7V PLATE: ACCESS CALL JET BELLHOUSING PLATE: ADAPTER TBI PLATE: BLOCK-OFF SB/BB MP 11, PLATE: BLOCK-OFF VOLVO VR1 11, PLATE: BLOCK-OFF VOLVO VR2 11, PLATE: STARTER BELLHOUSING PLUG: CAMSHAFT REAR BEARING HOLE PLUG: CYLINDER HEAD CORE 181/350/ PLUG: CYLINDER HEAD CORE SB PLUG: PIPE 1/4 HEX HEAD 34, PLUG: PIPE 3/ PULLEY: CIRC PUMP 2 GROOVE 181/SB/BB PULLEY: CRANKSHAFT 2 GROOVE 350/ PULLEY: CRANKSHAFT 3 GROOVE 350/ PULLEY: DUAL ALTERNATOR PULLEY: POWER STEERING PUMP: CIRC WATER 350/ PUMP: FUEL EFI , F1 PUMP: FUEL ELECTRONIC 7PSI 27, 29, 32, PUMP: FUEL MECHANICAL PUMP: OIL 350/5.7V PUMP: OIL SB JET W/SCREEN F7 PUMP: POWER STEERING 43 55