MARINE ILLUSTRATED PARTS MANUAL MODEL MP8.1L 2007 MY

Transcription

1 MARINE ILLUSTRATED PARTS MANUAL MODEL MP8.L 007 MY L A 0/07

2 This Page Was Intentially Left Blank

3 Contents: MODEL MP8.L PARTS MANUAL - Symbols... Maintenance Item Part Numbers... 3 Cylinder Block Assembly - Figure... 4 Cylinder Head Assembly - Figure... 8 Intake Manifold Assembly - Figure Oil Pan and Oil Pump Assembly - Figure 4... Throttle Body and Related Components - Figure Model 07-8V-0 Throttle Body and Related Components - Figure Remote Oil Filter Components - Figure Model 07-8V-0 Remote Oil Filter Components - Figure Fuel Control Cell (FCC) Components SN through Figure 9... Fuel Control Cell (FCC) Components SN and Above - Figure Returnless Fuel System Components SN through Figure... 6 Returnless Fuel System Components SN and Above - Figure Optional Fuel / Water Separator Components - Figure Heat Exchanger and Components - Figure Fresh Water Cooling System Components - Figure Exhaust Manifold and Components - Figure Raw Water Cooling Pump - Figure Wiring Harness Assemblies and Senders - Figure ECM and Relays - Figure Model 07-8V-0 ECM and Relays - Figure Accessory Drive System Components - Figure Starter Assembly Components - Figure... 5 Engine and Transmission Mounts - Figure Model 07-8V-0, Engine and Transmission Mounts - Figure Bellhousing Assembly - Figure Transmission and Related Parts (Velvet Drive In-Line) - Figure Transmission and Related Parts (Velvet Drive V -Drive) - Figure Transmission and Related Parts (Velvet Drive 5000) - Figure Transmission and Related Parts (Hurth Gear) - Figure Kits, Options, and Accessories ENGINE ROTATION TYPICAL VIEWS ARE SHOWN Engine Rotation is identifi ed as RH or LH with the engine model number. Rotation always is determined from the fl ywheel end looking toward the front of the engine. In some instances, propeller shaft rotation may be opposite to that of the engine. When ordering a replacement engine, production block or parts for the engine, be certain to check engine rotation. DO NOT rely on propeller rotation in order to determine engine rotation. LEFT-HAND ROTATION is STANDARD ROTATION. (Flywheel turns counterclockwise when viewed from fl ywheel end of the engine.) RIGHT-HAND ROTATION is OPPOSITE ROTATION. (Flywheel turns clockwise when viewed from fl ywheel end of the engine.) L A

4 MODEL MP8.L PARTS MANUAL - HOW TO READ THIS PARTS BOOK: ITEM PART NO. QTY. DESCRIPTION MODEL ID RB0008A AR Base Engine Assembly, 8.L Standard, bottom mount starter ITEM NUMBER - This number corresponds with the number in the exploded view on the facing page. PART NUMBER - This is the designated part number for the particular component or assembly. QUANTITY - This refers to the number of pieces used. DESCRIPTION - This identifi es what the component or assembly is. 5 MODEL ID - This identifi es a component or assembly that is unique to a specifi c engine model. ===================================================================== Symbols shown throughout parts list are defi ned here or on the bottom of the individual parts list page. AR = As Required OPT = Optional NSS = Not Serviced Separately NA = Not Available OS = Oversize US = Undersize SS = Single Station DS = Dual Station TBD = To Be Determined NI = Not Illustrated ===================================================================== L A

5 MODEL MP8.L PARTS MANUAL - 3 REPLACEMENT PARTS: WARNING: Electrical, ignition and fuel system components on Crusader Engines are designed and manufactured to comply with U.S. Coast Guard rules and regulations to minimize risks of fi re or explosion. Use of replacement electrical, ignition and fuel system components which do not comply with these rules and regulations could result in a fi re or explosion hazard and should be avoided. GASKET AND DECAL KIT NUMBERS: Description Complete Engine Overhaul Gasket Set Valve Grind Gasket Set Oil Pan Gasket Set Intake Manifold Gasket Set Part Number TBD TBD RM063 RM067 ====================================================================== MAINTENANCE ITEM PART NUMBERS: Description Part Number Oil Filter 679 Kit, Transmission Oil Filter (ZF) RP0770 Kit, Fuel / Water Separator RK Fuel Filter, screen and gasket, pre-fi lter RP07704 Fuel Filter, FCC RP08006 Spark Plugs R Spark Plug Wire Set RK009 Accessory Drive Belt R06604A Impeller Kit RP060 Thermostat R06007 On-Board Spare Parts Kit RK ====================================================================== CHANGE NOTICE: Change Pages Date Updated Revised 07/07 Page 5 09/07 Page 4 0/07 MARINE TRANSMISSIONS: Crusader Engines are equipped with Velvet Drive or Hurth Transmissions or V -drives. If transmission parts are required, contact your dealer or closest Crusader Parts Distributor for required parts. Parts manuals and overhaul manuals are available through Crusader Distributors. L A

6 MODEL MP8.L PARTS MANUAL - 4 CYLINDER BLOCK ASSEMBLY - FIGURE B 9A OR PC800_05 L A

7 CYLINDER BLOCK ASSEMBLY - FIGURE MODEL MP8.L PARTS MANUAL - 5 ITEM PART NO. QTY. DESCRIPTION MODEL ID * RB0008 AR Base Engine Assembly, 8.L Standard, top mount starter * RB0008A AR Base Engine Assembly, 8.L Standard, bottom mount starter * RB0009 AR Base Engine Assembly, 8.L H.O., top mount starter * RB0009A AR Base Engine Assembly, 8.L H.O., bottom mount starter R Nut, connecting rod cap R Bearing Set, connecting rod (STD) 3 R Bolt, connecting rod cap 4 RA0305A 4 Piston and Connecting Rod Assembly,(LH/STD) 4 RA0305B 4 Piston and Connecting Rod Assembly, (RH/STD) 5 R00033 Sensor, knock 6 NSS Cylinder Block 7 RA07300 Drive, oil pump 8 TBD Bolt, oil pump drive 9 TBD Plug, oil gallery 9A R043 Adapter, oil pressure sensor 07-80V-0 9B R00048 Sensor, oil pressure (CAN-Bus) 07-80V-0 0 R00 4 Pin, cylinder head locating R050 8 Ring Set, piston (STD) R00034 Sensor, crankshaft position 3 TBD Bolt, crankshaft position sensor 4 R Plug, camshaft 5 R05039B Bearing, camshaft # and #5 6 R05039A Bearing, camshaft #3 and #4 7 TBD 4 Plug, engine block oil gallery 8 TBD Valve, oil bypass 9 R Fitting, oil bypass adapter 0 R Adapter, oil bypass 8.L R0483 Connector, engine oil cooler hose R Plug, engine block coolant drain hole 3 TBD Plug, engine block coolant drain hole 4 R00708 Bearing, crankshaft (thrust) 5 TBD Pin, fl ywheel locating 6 R0474 Seal, crankshaft rear oil 7 R Bearing, crankshaft (STD) 8 R Bolt, crankshaft bearing cap 9 R003 Deflector, crankshaft oil 30 TBD Nut, crankshaft oil defl ector 3 R Stud, crankshaft bearing cap 3 TBD Pin, crankshaft balancer locating 33 RM064 Gasket, engine front cover 34 TBD Cover, engine front cover (includes gasket and seal, 35 R0475 Seal, crankshaft front oil L A

8 MODEL MP8.L PARTS MANUAL - 6 CYLINDER BLOCK ASSEMBLY (cont d) - FIGURE B 9A OR PC800_05 L A

9 CYLINDER BLOCK ASSEMBLY (cont d) - FIGURE MODEL MP8.L PARTS MANUAL - 7 ITEM PART NO. QTY. DESCRIPTION MODEL ID 36 R06405 Balancer, crankshaft 37 R09646 Washer, crankshaft balancer 38 TBD Bolt, crankshaft balancer 39 TBD Bolt, camshaft position sensor 40 R00035A Sensor, camshaft position sensor 4 TBD 6 Bolt, engine front cover 4 TBD Sprocket, crankshaft, 43 R00609 Crankshaft 44 R00 Pin, engine front cover locating 45 R05039A Bearing, camshaft # 46 R00 Pin, camshaft sprocket locating 47 TBD Bolt, camshaft retaining 48 R Sprocket, camshaft 49 R05506 Chain, camshaft timing 50 TBD 3 Bolt, camshaft sprocket 5 R09050 Retainer, camshaft 5 RA05003 Camshaft, engine (STD) 5 RA05004 Camshaft, engine (HO) 53 TBD 3 Plug, engine block oil gallery 54 TBD 6 Bolt, fl ywheel to crankshaft 55 RA3805 Flywheel Assembly, (Bottom Mount Starter) , RA3804 Flywheel Assembly, (Top Mount Starter) L A

10 MODEL MP8.L PARTS MANUAL - 8 CYLINDER HEAD ASSEMBLY - FIGURE PC800 L A

11 CYLINDER HEAD ASSEMBLY - FIGURE MODEL MP8.L PARTS MANUAL - 9 ITEM PART NO. QTY. DESCRIPTION MODEL ID TBD Cover, rocker R Retainer, ignition coil wire harness 3 R074A Wire Harness, ignition coils 4 TBD Bolt, ignition coil wire harness retaining 5 TBD 6 Bolt, ignition coil retaining 6 R703 8 Coil, ignition 7 R Bolt, rocker cover retaining 8 R Grommet, rocker cover retaining 9 RM06 Gasket, rocker cover 0 R Push Rod, intake R Push Rod, exhaust R Nut, rocker arm attaching 3 TBD 6 Ball, rocker arm 4 R Rocker Arm, valve 5 R Stud, push rod guide attaching 6 R Guide, pushrod 7 R Bolt, cylinder head to block (long) 8 R Bolt, cylinder head to block (medium) 9 R Bolt, cylinder head to block (short) 0 RK009 Spark Plug Wire Set R Spark Plug TBD Plug, pipe (/ ) 3 R Valve, intake (STD) 4 R Valve, exhaust (STD) 5 RM06B Gasket, cylinder head (RH) 5 RM06A Gasket, cylinder head (LH) 6 TBD Cylinder Head Assembly (RH) 6 TBD Cylinder Head Assembly (LH) 7 R Rotator, valve 8 R Seal, valve stem 9 R Valve Spring Assembly 30 R Cap, valve spring 3 R Retainer, valve stem L A

12 MODEL MP8.L PARTS MANUAL - 0 INTAKE MANIFOLD ASSEMBLY - FIGURE XXXXXX XXXXXXX XXXXXXXXX XXX XX XXXXXXXXX XXXXXXX XXXXXX PC8003_07 L A

13 INTAKE MANIFOLD ASSEMBLY - FIGURE 3 MODEL MP8.L PARTS MANUAL - ITEM PART NO. QTY. DESCRIPTION MDOEL ID R075 Wire Harness, fuel injectors RA08600A Fuel Rail Assembly, without fuel return line 3 TBD Bolt, MAP sensor retaining 4 RM065 Gasket, EGR blockoff cover 5 TBD Cover, EGR blockoff 6 TBD Nut, EGR blockoff cover attaching 7 TBD Stud, EGR blockoff cover attaching 8 R0003 Air Temp Sensor 8 TBD Plug, intake manifold core hole 07-8V Hose, fuel pressure regulator vacuum 0 RM067 Gasket Set, intake manifold R Guide, valve lifter R Lifter, valve 3 TBD 4 Bolt, valve lifter retainer 4 R09053 Retainer, valve lifter 5 R005 Guard, oil splash - lifter 6 TBD Intake Manifold 7 RM05 Gasket, throttle body mounting 8 RA03504 Throttle Body, electronic throttle Nut, throttle body attaching 0 TBD 3 Stud, throttle body mounting TBD 0 Bolt, intake manifold to cylinder head TBD Seal, MAP sensor 3 R00036 MAP Sensor 4 RA Fuel Injector Assembly 5 R Retainer, fuel injector to fuel rail 6 RK O-Ring, kit fuel injector 7 R034046B Riser, oil fi ll 8 NSS O-Ring, oil fi ll riser cap 9 R034038B Cap, oil fi ll riser 30 R4337 Decal, oil fi ll riser cap 3 TBD Bolt, oil fi ll riser attaching 3 TBD 3 Stud, fuel rail assembly attaching 33 NSS Dampener, fuel rail 34 R Cover, engine Bolt, engine cover attaching 36 R4330 AR Decal, CAPTAIN S CHOICE 36 R4330A AR Decal, CRUSADER ENGINES 37 R4333 AR Decal, 8. MPI (red/silver) 37 R4333A AR Decal, 8. MPI (black/silver) 37 R4334 AR Decal, 8. HO (red/silver) L A

14 MODEL MP8.L PARTS MANUAL - OIL PAN and OIL PUMP ASSEMBLY - FIGURE PC8004 L A

15 OIL PAN and OIL PUMP ASSEMBLY - FIGURE 4 MODEL MP8.L PARTS MANUAL - 3 ITEM PART NO. QTY DESCRIPTION QUANTITY R04068 Dipstick, oil level (Level) R04069 Dipstick, oil level (Angled) R705 Clamp, dipstick tube attaching Bolt, dipstick tube attaching Lockwasher, dipstick tube attaching bolt 5 R0407 Dipstick Tube 6 TBD Bolt, oil pan baffl e 7 R006 Baffle, oil pan 8 R0407 Elbow, dipstick tube to oil pan 9 R0400 Adapter, dipstick elbow to oil pan 0 R00503 Oil Pan TBD 0 Bolt, oil pan mounting RM063 Gasket, oil pan 3 TBD Bolt, oil pump mounting 4 R00 Pin, dowel - oil pump aligning 5 RA07007 Oil Pump Assembly 6 R Shaft, oil pump to oil drive NI TBD Kit, oil drain L A

16 MODEL MP8.L PARTS MANUAL - 4 THROTTLE BODY and RELATED COMPONENTS - FIGURE DUAL STATION TION PC8005-C07 L A

17 MODEL MP8.L PARTS MANUAL - 5 THROTTLE BODY and RELATED COMPONENTS - FIGURE 5 ITEM PART NO. QTY DESCRIPTION MODEL ID R450A Flame Arrestor RS3857 Clamp, retaining 3 RA03504 Throttle Body Assembly 4 RA9005 Throttle Control Position (TCP) Sensor Assembly Flatwasher, TCP assembly attaching Bolt, TCP assembly attaching 7 RS05 3 Locking Nut, TCP assembly attaching 8 R Cable Clip, throttle attaching (single station) 9 RS055 Locking Nut, cable clip attaching bolt 0 RS5 Bolt, cable clip attaching R09033 Bracket, TCP Assembly mounting RS05 Bolt, TCP Assembly mounting bracket attaching 3 RS78 Lockwasher, TCP Assembly mounting bracket attaching Bolt, TCP Sensor attaching Lock Washer, TCP Sensor attaching Flat Washer, TCP Sensor attaching 7 R09053A Plate Assembly, TCP Sensor 8 RS568 Nut, ball joint attaching 9 R78003 Ball Joint Assembly 0 R08009 Arm, TCP Sensor Bolt, TCP Sensor arm attaching Lock Washer, TCP Sensor arm attaching Flat Washer, TCP Sensor arm attaching 4 R05807 Shaft, TCP Sensor 5 R06090 Spacer, TCP support 6 R9005 TCP Sensor AR Pivot Pin, cable attaching (dual station) AR Cable Attaching Kit, (dual station) L A

18 MODEL MP8.L PARTS MANUAL - 6 MODEL 07-8V-0 THROTTLE BODY and RELATED COMPONENTS - FIGURE DUAL STATION TION PC8005-C06 L A

19 MODEL MP8.L PARTS MANUAL - 7 MODEL 07-8V-0 THROTTLE BODY and RELATED COMPONENTS - FIGURE 6 ITEM PART NO. QTY. DESCRIPTION MODEL ID R450A Flame Arrestor Assembly RS3857 Clamp, fl ame arrestor 3 RA03504 Throttle Body Assembly, electronic 4 R0903A Bracket, TAC Module mounting 07-8V-0 5 RS79 Lockwasher, TAC Module mounting bracket attaching 07-8V Bolt, TAC Module mounting bracket attaching 07-8V-0 7 R600 Throttle Actuator Control (TAC) Module 07-8V Screw, self-tapping, TAC Module attaching 07-8V-0 9 R Flatwasher, TAC Module attaching 07-8V-0 0 R Grommet, TAC Module attaching 07-8V-0 R086A Harness, TCP Sensor to TAC Module 07-8V-0 RA9004 Throttle Control Position (TCP) Sensor Assembly 07-8V Flatwasher, TCP assembly attaching Bolt, TCP assembly attaching 5 RS05 3 Locking Nut, TCP assembly attaching 6 R Cable Clip, throttle attaching (single station) 7 RS055 Locking Nut, cable clip attaching bolt 8 RS5 Bolt, cable clip attaching 9 R09033 Bracket, TCP Assembly mounting 0 RS05 Bolt, TCP Assembly mounting bracket attaching RS78 Lockwasher, TCP Assembly mounting bracket attaching RS568 Nut, ball joint attaching 3 R78003 Ball Joint Assembly Bolt, TCP Sensor arm attaching 07-8V Lock Washer, TCP Sensor arm attaching 07-8V Flat Washer, TCP Sensor arm attaching 07-8V-0 7 R08009 Arm, TCP Sensor 07-8V-0 8 R04605 Spring, TCP Sensor 07-8V-0 9 R09053 Plate Assembly, TCP Sensor 07-8V-0 30 R Shaft, TCP Sensor 07-8V-0 3 R9004 TCP Sensor 07-8V Bolt, TCP Sensor attaching 07-8V Lock Washer, TCP Sensor attaching 07-8V Flat Washer, TCP Sensor attaching 07-8V AR Pivot Pin, cable attaching (dual station) AR Cable Attaching Kit, (dual station) L A

20 MODEL MP8.L PARTS MANUAL - 8 REMOTE OIL FILTER COMPONENTS - FIGURE DO NOT REMOVE PC8006-C07 L A

21 REMOTE OIL FILTER COMPONENTS - FIGURE 7 MODEL MP8.L PARTS MANUAL - 9 ITEM PART NO. QTY. DESCRIPTION MODEL ID R Oil Filter Header Lockwasher, header mounting to brkt Bolt, header mounting to brkt 4 R4375 Decal, Caution Hot 5 R04745 O-Ring, oil line 6 R0403 Nipple, header fi lter adapter Filter, oil 8 RA04555A Hose Assembly, engine block to fi lter header 9 RA04555A Hose Assembly, fi lter header to cooler 0 R09058 Bracket, heat exchanger - ROF header mounting R00049 Sender, oil pressure R0445 Tee, sender attaching 3 RS3554 Plug, oil pressure sensor tee 4 RS3677 Adapter, sender attaching tee 5 R Fitting, oil bypass adapter 6 R Adapter, oil bypass 7 R4335 Decal, oil bypass adapter 8 R0483 Fitting, 5/8 SAE X / NPT, Straight 9 RA045A Hose Assembly, cooler to engine block 0 R47049 Cooler, oil R0484 Fitting, 5/8 SAE X / NPT, 90 degree R09003A Bracket, oil cooler attaching 3 RS030 Bolt, oil cooler attaching 4 RS80 Lockwasher, oil cooler attaching 5 RS058 Nut, oil cooler attaching 6 R09000 Clamp, oil cooler mounting 8 RS056 Bolt, oil cooler clamp 9 RS08 Nut, oil cooler clamp L A

22 MODEL MP8.L PARTS MANUAL - 0 MODEL ID V-0 REMOTE OIL FILTER COMPONENTS - FIGURE A 3A A OR DO NOT REMOVE 4 5 5A PC8006-C06mc L A

23 MODEL MP8.L PARTS MANUAL - MODEL ID V-0 REMOTE OIL FILTER COMPONENTS - FIGURE 8 ITEM PART NO. QTY. DESCRIPTION MODEL ID R0906 Bracket, ROF header mounting 07-8V-0 A R09034 Bracket, ROF header mounting 07-8V Bolt, ROF bracket attaching 07-8V-0 A RS030 Bolt, ROF bracket attaching 07-8V-0 3 RS674 3 Flat Washer, ROF bracket attaching 07-8V-0 3A RS80 3 Lock Washer, ROF bracket attaching 07-8V-0 4 R Oil Filter Header 07-8V-0 5 R4375 Decal, Caution Hot 07-8V Lockwasher, header mounting to brkt 07-8V Bolt, header mounting to brkt 07-8V-0 8 R04745 O-Ring, oil line 07-8V-0 9 R0403 Nipple, header fi lter adapter 07-8V Filter, oil 07-8V-0 RA0450B Hose Assembly, engine block to fi lter header (w/r0906) 07-8V-0 RA0450D Hose Assembly, engine block to fi lter header (w/r09034) 07-8V-0 RA0450B Hose Assembly, fi lter header to cooler (w/r0906) 07-8V-0 RA0450D Hose Assembly, fi lter header to cooler (w/r09034) 07-8V-0 3 TBD Plug, oil galley 07-8V-0 4 R Fitting, oil bypass adapter 07-8V-0 5 R Adapter, oil bypass 07-8V-0 5A R4335 Decal, oil bypass adapter 07-8V-0 6 R0483 Fitting, remote oil fi lter hose 07-8V-0 7 RA045A Hose Assembly, cooler to engine block 07-8V-0 8 R47049 Cooler, oil 07-8V-0 9 R0483 Fitting, 5/8 SAE X / NPT, straight 07-8V-0 0 R0484 Fitting, 5/8 SAE X / NPT, 90 degree 07-8V-0 R09000 Clamp, oil cooler 07-8V-0 RS056 Bolt, oil cooler clamp 07-8V-0 3 RS058 Nut, oil cooler clamp 07-8V Bolt, oil cooler clamp to bracket attaching 07-8V Lockwasher, oil cooler clamp to bracket attaching 07-8V Nut, oil cooler clamp to bracket attaching 07-8V-0 7 R09033A Bracket, oil cooler attaching 07-8V Bolt, bracket attaching 07-8V Lockwasher, bracket attaching 07-8V-0 L A

24 MODEL MP8.L PARTS MANUAL - FUEL CONTROL CELL (FCC) COMPONENTS - SN through FIGURE B C A 6A B 8 9 A PC8007_05 L A

25 MODEL MP8.L PARTS MANUAL - 3 FUEL CONTROL CELL (FCC) COMPONENTS - SN through FIGURE 9 ITEM PART NO. QTY. DESCRIPTION MODEL ID RA080030A Fuel Control Cell Assembly R085A Harness, -piece, FCC pass through (-piece harness does not retro fi t for -piece harness) A Connector, W/P -way Female B R0030 Baffle, FCC used w/-piece harness C Screw, self tapping, baffl e/-piece harness retaining 3 R0475 Fitting, /4 NPT X SAE 4 R045 Fitting, /4 NPT to Hose (return to tank) 4 R044 AR Fitting, /4 NPT to SAE (return to tank) 5 R0463 Fitting, /4 NPT X SAE (from LPFP) 6 R Regulator, fuel pressure (FCC System Only) 7 R Retainer, fuel pressure regulator 8 R045098B Hose, 5/6id X /od X / 9 R7087 Clamp, Oetiker, 5/8 0 RA08007 Pump, high pressure fuel R08006 Filter, fuel (FCC) NI RP08006 Kit, FCC fi lter and O-rings R700 Clamp, FCC 3 R800 Cover, T-bolt end 4 R43A Decal, FCC 5 RS3554 Plug, pipe, hex head, /8 6A RA060 Harness, FCC Feed through 6B RA06A Harness, FCC internal 7 R049 Fitting, /8 NPT X 5/6 Barb 8 R0474 O-Ring, FCC sealing 9 RS3550 Plug, pipe, hex socket, /4 0 R700 Retainer, fuel line RA Hose Assembly, FCC to fuel rail (inlet) Bolt, FCC attaching 3 R0907 Bracket, FCC mounting 4 R0908A Bracket, low-pressure fuel pump mounting 5 RS5L 3 Locking Nut, low-pressure fuel pump 6 R Washer, fl at, mounting, upper 7 R094035A 3 Grommet, isolator 8 R Washer, fuel pump mounting, lower 9 RS05 Bolt, pre-fi lter bracket attaching 30 RS078 Nut, w/lockwasher, pre-fi lter bracket attaching 3 R0907 Bracket, pre-fi lter mounting 3 R049 Fitting, 90 degree, LPFP 33 R Isolator, rubber, w/ adhesive 34 RS3858 Clamp, pre-fi lter ¼ 35 R4374 Decal, pre-fi lter AR Fitting, fuel inlet, pre-fi lter, 3/8 NPT X / SAE 36 R048 Fitting, fuel inlet, pre-fi lter, 3/8 NPT X / hose barb 37 RA07704 Fuel Pre-filter Assembly, 50 micron 38 RP07704 Kit, fuel fi lter and seal 39 RA08008 Fuel Pump, low-pressure 40 RA Hose Assembly, low-pressure pump to FCC Bolt, FCC/LPFP bracket attaching, block Lockwasher, FCC/LPFP bracket attaching, block NI R434 Decal, Warning, fuel leaks L A

26 MODEL MP8.L PARTS MANUAL - 4 FUEL CONTROL CELL (FCC) COMPONENTS (SN and above) - FIGURE A 3 34B L A

27 MODEL MP8.L PARTS MANUAL - 5 FUEL CONTROL CELL (FCC) COMPONENTS (SN and above) - FIGURE 0 ITEM PART NO. QTY. DESCRIPTION MODEL ID R700 Locking Clip, fuel line RA Hose Assembly, FCC to fuel rail (inlet) 3 R0907 Bracket, FCC mounting NI R434 Decal, Warning, fuel leaks Bolt, FCC mounting Bolt, FCC mounting bracket Lockwasher, FCC mounting bracket 7 RA FCC Assembly 8 R43C Decal, FCC 9 RA Filter Assembly, primary fuel (See Figure xx) Connector, W/P -Way Female R0085A Harness, piece, FCC high pressure fuel pump R0475 Fitting, FCC head (fuel supply line) 3 RS3550 Plug, FCC head 4 R045 Fitting, 90 degree 5 R049 Fitting, FCC internal 6 R0030 Baffle, fuel Screw, self-tapping, baffl e/harness retaining 8 R0474 O Ring, FCC bowl-to-head seal 9 R Regulator, fuel pressure 0 R Retainer, fuel pressure regulator R045098B Hose, FCC internal fuel R7087 Clamp, Oeticker 3 RA08007 Pump, FCC high pressure fuel 4 R08006 Filter, FCC 5 R700 Clamp, FCC bowl-to-head retaining 6 R800 Cover, FCC clamp T-bolt 7 R70 U-Bolt, low pressure fuel pump retaining Nut, Nylock, low-pressure fuel pump retaining 9 RS3554 Plug, FCC drain 30 R0475 O Ring, LPFP seal 3 RA08003 Fuel Pump, low-pressure 3 R Isolator, LPFP mounting 33 R69064 AR Shim, LPFP mounting, gage 33 R69064A AR Shim, LPFP mounting, 6 gage 33 R69064B AR Shim, LPFP mounting, gage 34 R0430 Fitting, LPFP to / Hose barb 34A R043 Fitting, LPFP to 8-JIC -80-XX, -80V-XX 34B R044 Fitting, LPFP to -6 NPTF 3-8-XX, 3-80-XX, 3-80V-XX 35 R0475 O Ring, seal (p/o item 34) NI RP08006 Kit, Filter and O-Rings, FCC IMPORTANT: O-rings specified above are specifically rated for fuel system use. DO NOT substitute O-rings. After installation of an O-ring, always lubricate O-rings with O-ring lubricant, specified for fuel use, prior to assembly. L A

28 MODEL MP8.L PARTS MANUAL - 6 RETURNLESS FUEL SYSTEM COMPONENTS - SN through FIGURE B C 35 A 6A B 8 9 A PC8007_07rtnlss L A

29 MODEL MP8.L PARTS MANUAL - 7 RETURNLESS FUEL SYSTEM COMPONENTS - SN through FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID RA080030B Fuel Control Cell Assembly R085A Harness, -piece, FCC pass through (-piece harness does not retro fi t for -piece harness) A Connector, W/P -way Female B R0030 Baffle, FCC used w/-piece harness C Screw, self tapping, baffl e/-piece harness retaining 3 R0475 Fitting, /4 NPT X SAE 4 R045 Fitting, /4 NPT to Hose (return to tank) 4 R044 AR Fitting, /4 NPT to SAE (return to tank) 5 R0463 Fitting, /4 NPT X SAE (from LPFP) 6 R Regulator, fuel pressure (FCC System Only) 7 R Retainer, fuel pressure regulator 8 R045098B Hose, 5/6id X /od X / 9 R7087 Clamp, Oetiker, 5/8 0 RA08007 Pump, high pressure fuel R08006 Filter, fuel (FCC) NI RP08006 Kit, FCC fi lter and O-rings R700 Clamp, FCC 3 R800 Cover, T-bolt end 4 R43A Decal, FCC 5 RS3554 Plug, pipe, hex head, /8 6A RA060 Harness, FCC Feed through 6B RA06A Harness, FCC internal 7 R049 Fitting, /8 NPT X 5/6 Barb 8 R0474 O-Ring, FCC sealing 9 RS3550 Plug, pipe, hex socket, /4 0 R700 Retainer, fuel line RA Hose Assembly, FCC to fuel rail (inlet) Bolt, FCC attaching 3 R0907 Bracket, FCC mounting 4 R0908A Bracket, low-pressure fuel pump mounting 5 RS5L 3 Locking Nut, low-pressure fuel pump 6 R Washer, fl at, mounting, upper 7 R094035A 3 Grommet, isolator 8 R Washer, fuel pump mounting, lower 9 RS05 Bolt, pre-fi lter bracket attaching 30 RS078 Nut, w/lockwasher, pre-fi lter bracket attaching 3 R0907 Bracket, pre-fi lter mounting 3 R049 Fitting, 90 degree, LPFP 33 R Isolator, rubber, w/ adhesive 34 RS3858 Clamp, pre-fi lter ¼ , , 0-80V-0, 5-8-0, , , 50-8-(ALL), 50-8V-0, (ALL), 50-80V-0 L A

30 MODEL MP8.L PARTS MANUAL - 8 RETURNLESS FUEL SYSTEM COMPONENTS - SN through FIGURE (cont d) B C 35 A 6A B 8 9 A PC8007_07rtnlss L A

31 MODEL MP8.L PARTS MANUAL - 9 RETURNLESS FUEL SYSTEM COMPONENTS - SN through FIGURE (cont d) ITEM PART NO. QTY DESCRIPTION MODEL ID 35 R4374 Decal, pre-fi lter AR Fitting, fuel inlet, pre-fi lter, 3/8 NPT X / SAE 37 R048 Fitting, fuel inlet, pre-fi lter, 3/8 NPT X / hose barb 37 RA07704 Fuel Pre-filter Assembly, 50 micron 38 RP07704 Kit, fuel fi lter and seal 39 RA08008 Fuel Pump, low-pressure 40 RA Hose Assembly, low-pressure pump to FCC Bolt, FCC/LPFP bracket attaching, block Lockwasher, FCC/LPFP bracket attaching, block NI R434 Decal, Warning, fuel leaks 43 R04055 Fitting, 90 degree, to hose 44 RS078 Nut, KEPS, ground wire attaching 45 R003A Wire, grounding , , 0-80V-0, 5-8-0, , , 50-8-(ALL), 50-8V-0, (ALL), 50-80V-0 L A

32 MODEL MP8.L PARTS MANUAL - 30 RETURNLESS FUEL SYSTEM COMPONENTS (SN and above) - FIGURE L A

33 MODEL MP8.L PARTS MANUAL - 3 RETURNLESS FUEL SYSTEM COMPONENTS (SN and above) - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID R700 Locking Clip, fuel line RA Hose Assembly, FCC to fuel rail (inlet) 3 R0907 Bracket, FCC mounting NI R434 Decal, Warning, fuel leaks Bolt, FCC mounting Bolt, FCC mounting bracket Lockwasher, FCC mounting bracket 7 RA080035A FCC Assembly 8 R43C Decal, FCC 9 RA Filter Assembly, primary fuel (See Figure xx) Connector, W/P -Way Female R0085A Harness, piece, FCC high pressure fuel pump R0609 Isolator, FCC mounting 3 R0475 Fitting, FCC head (fuel supply line) 4 RS3550 Plug, FCC head 4 RA03504 Valve,Schrader NI R4388 Decal, schrader valve 5 R049 Fitting, FCC internal 6 R0030 Baffle, fuel Screw, self-tapping, baffl e/harness retaining 8 R0474 O Ring, FCC bowl-to-head seal 9 R Regulator, fuel pressure 0 R Retainer, fuel pressure regulator R045098B Hose, FCC internal fuel R7087 Clamp, Oeticker 3 RA08007 Pump, FCC high pressure fuel 4 R08006 Filter, FCC 5 R700 Clamp, FCC bowl-to-head retaining 6 R800 Cover, FCC clamp T-bolt 7 R044 Fitting, 90 degree, 3/8 NPT X / hose 8 R04055 Fitting, 90 degree, /8 NPT X /4 hose 9 R003 Bonding, wire 30 RS078 Nut, KEPS, bonding wirte retaining 3 R70 U-Bolt, low pressure fuel pump retaining Nut, Nylock, low-pressure fuel pump retaining 33 RS3554 Plug, FCC drain Fitting, straight 35 R7087D Clamp, Oeticker 36 R0475 O Ring, LPFP seal 37 RA08003 Fuel Pump, low-pressure 38 R Isolator, LPFP mounting 39 R69064 AR Shim, LPFP mounting, gage 39 R69064A AR Shim, LPFP mounting, 6 gage 39 R69064B AR Shim, LPFP mounting, gage 40 R0430 Fitting, LPFP to / Hose barb 4 R0475 O Ring, seal (p/o item 40) 4 R04577 Hose, reservoir to LPFP input NI RP08006 Kit, Filter and O-Rings, FCC , , 0-80V-0, 5-8-0, , , 50-8-(ALL), 50-8V-0, (ALL), 50-80V-0 L A

34 MODEL MP8.L PARTS MANUAL - 3 OPTIONAL - FUEL/WATER SEPARATOR COMPONENTS - FIGURE A 4 3 L A

35 MODEL MP8.L PARTS MANUAL - 33 OPTIONAL - FUEL/WATER SEPARATOR COMPONENTS - FIGURE 3 ITEM PART NO. QTY DESCRIPTION MODEL ID RA Fuel / Water Separator Assembly R AR Filter and Seals 3 RS Plug, 3/8 NPT brass 4 R044 Fitting, 90 degree, 3/8 NPT X / hose 5 R0430 Fitting, LPFP to / hose 6 R043 AR Fitting, LPFP to 8-JIC -80-XX, -80V-XX 7 R044 AR Fitting, LPFP to -6 NPTF 3-8-XX, 3-8V-XX, 3-80V-XX 8 RA Fuel Pump, Low Pressure - FCC mounted 8A RA Fuel Pump, Low Pressure - Remote mounted 9 R0407 AR Fitting, Elbow, /4 NPT X / hose 0 R040 AR Fitting, Elbow, /4 NPT X / SAE R0436 AR Fitting, Elbow, /4 NPT (male) X 3/8 NPT (female) R0435 AR Fitting, Straight, /4 NPT (male) X 3/8 NPT (female) 3 R047 AR Fitting, Straight, /4 NPT X / SAE AR Fitting, Straight, /4 NPT X / hose AR Fitting, Elbow, 3/8 NPT (male) X 3/8 NPT (female) 6 R048 AR Fitting, Straight, 3/8 NPT X / hose NI RK AR Fuel / Water Separator Kit, (includes items,9, 4, 5, and 6) L A

36 MODEL MP8.L PARTS MANUAL - 34 HEAT EXCHANGER and COMPONENTS - FIGURE 4 5 OR A L A

37 HEAT EXCHANGER and COMPONENTS - FIGURE 4 MODEL MP8.L PARTS MANUAL - 35 ITEM PART NO. QTY DESCRIPTION MODEL ID R Cap, degas bottle R4600 Bottle, degas NI R437 AR Decal, specifi cation, 8. STD, FCC NI R437B AR Decal, specifi cation, 8. STD, returnless fuel system , , 0-80V-0, , (ALL), 50-80V-0 NI R4373 AR Decal, specifi cation, 8. HO, FCC NI R4373B AR Decal, specifi cation, 8. HO, returnless fuel system 5-8-0, , 50-8-(ALL), 50-8V-0 NI R4353 Decal, coolant fi ll 3 RS3854 Clamp, hose 4 R04553 Hose, degas bottle to heat exchanger 4 R0456 Hose, degas bottle to heat exchanger, v-drive 07-8V-0 5 R0507A Housing, thermostat 5 R0507B Housing, thermostat 07-8V-0 6 R0456 Hose, thermostat housing 7 RS3860 Clamp, thermostat housing 8 R06007 Thermostat, 70 F 9 RA47039B Heat Exchanger Assembly 0 R68005 Anode, sacrifi cial zinc 3540 AR End Cap Kit, heat exchanger RS078 Nut, ground wire stud 3 R003 Wire, grounding 4 RS0304 Bolt, heat exchanger bracket attaching 5 RS80 Lockwasher, heat exchanger bracket attaching 6 R09058 Bracket, heat exchanger 7 RS79 4 Lockwasher, bracket attaching Bolt, bracket attaching 9 R0903 Bracket, degas bottle 9A R0903 Bracket, degas bottle, v-drive 07-8V-0 0 R0909 Bracket, 0-pin connector R Isolator, rubber w/adhesive, bottom R09404 Isolator, rubber, top 3 R7009 Clamp, heat exchanger 4 RS355 Plug, raw water drain (/4 ) 5 RS3557 Plug, fresh water drain (3/8 ) NI 367 Decal, Anode NI 847 Decal, Caution No Step NI 3657 Decal, heat exchanger NI R4356 Decal, raw water drain NI R4357 Decal, fresh water drain NI R4358 Decal, Ultra Low Emmissions NI R Decal, Emissions MY 07 (8.L STD) xx-80x-xx NI R Decal, Emissions MY 07 (8.L HO) xx-8x-xx NI R Decal, Emissions MY 07 (8.L HO) 07-8V-0 L A

38 MODEL MP8.L PARTS MANUAL - 36 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 5 36 HEATER RETURN W/ HEATED RISER HEATER INPUT OR 0 OR OUT IN OIL 6 4 4A TRANS. Returnless Fuel System A 6 4A A A PC800A_07 L A

39 MODEL MP8.L PARTS MANUAL - 37 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 5 ITEM PART NO. QTY. DESCRIPTION MODEL ID R0439 Fitting, 90, heater applications -80-0, -80-0, -80V-0 A R0009 Sensor, Engine Coolant Temperature R Valve, ball, heater applications -80-0, -80-0, -80V-0 A RS368 Bushing, / NPT X 3/8 NPT Fitting, 5/8 nipple, heater applications -80-0, -80-0, -80V-0 4 R0409 Fitting, 45, heater applications -80-0, -80-0, -80V-0 5 RS3870 Clamp, hose 6 R04055 Fitting, fi ll riser (90 degree) 7 R05030 Housing, coolant distribution Bolt, distribution housing attaching Lockwasher, distribution housing attaching 0 RS355 Plug, distribution housing 0 R0009 Sensor, Engine Coolant Temperature -80-0, -80-0, -80V-0 RM0 Gasket, distribution housing to water crossover R0456A Hose, circulation pump to water crossover 3 RS3864 Clamp, hose 4 R05034 Water Crossover 5 RM068 Gasket, water crossover 6 RA Water Pump Assembly 7 RM066 Gasket, water pump to engine block 8 R0456A Hose, circulation pump to exchanger 9 RS385 Clamp, hose (#8) 0 R04 Fitting, /4 union 07-8V Hose, raw water pump to transmission cooler A R04537 Hose, raw water pump to transmission cooler (cut to fi t) 07-8V-0 RS Clamp, hose (#0) 3 R0457 Hose, raw water pump to oil cooler 4 RS3870 Clamp, hose (/4 ) , , 0-80V-0, 5-8-0, , , 50-8-(ALL), 50-8V-0, (ALL), 50-80V-0 4A R7087A Clamp, Oetiker (/ ) , , 0-80V-0, 5-8-0, , , 50-8-(ALL), 50-8V-0, (ALL), 50-80V-0 5 R04055 Fitting, /8 NPT X /4 hose barb , , 0-80V-0, 5-8-0, , , 50-8-(ALL), 50-8V-0, (ALL), 50-80V-0 6 R0453 AR Hose, fuel cooler to oil cooler , , 0-80V-0, 5-8-0, , , 50-8-(ALL), 50-8V-0, (ALL), 50-80V-0 7 R Oil Cooler Assembly 8 R Transmission Cooler Assembly Bolt, strap clamp attaching Lockwasher, strap clamp attaching 3 R09008 Clamp, strap 3 R0453 Hose, distribution housing to exhaust manifold (Port) L A

40 MODEL MP8.L PARTS MANUAL - 38 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 5 (cont d) 36 HEATER RETURN W/ HEATED RISER HEATER INPUT OR 0 OR OUT IN OIL 6 4 4A TRANS. Returnless Fuel System A 6 4A A A PC800A_07 L A

41 MODEL MP8.L PARTS MANUAL - 39 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 5 (cont d) ITEM PART NO. QTY. DESCRIPTION MODEL ID Fitting, exhaust manifold (90 degree) 34 RS3554 Plug, drain 35 R04006A Fitting, 90 degree 36 RS385 6 Clamp, hose (#6) Gasket, elbow to riser / elbow to manifold / riser to manifold Wing Plate, blockoff A Wing Plate, pass thru Fitting, exhaust manifold/riser ( /4 hose) 4 R04567 Hose, tstat housing to exhaust manifold (STBD) Hose, tstat housing to 4 riser (STBD) 4 R0454 Hose, heat exchanger to exhaust elbow (STBD) 4 R0454A Hose, heat exchanger to exhaust elbow (STBD - vdrv) 43 R0458 Hose, distribution housing to exhaust manifold (STBD) 44 R0453 Hose, transmission cooler to exchanger 45 R04570 Hose, tstat housing to exhaust manifold (Port) 45 R04545A Hose, tstat housing to 4 riser (Port) 46 R0455 Hose, heat exchanger to exhaust elbow (Port) 46 R0455A Hose, heat exchanger to exhaust elbow (Port - vdrv) 47 R7087 Clamp, Oeticker 48 R0453 AR Hose, bulk, degas bottle to distribution housing 49 RS3854 Clamp, hose (#) 50 R04553 AR Hose, bulk, degas bottle to heat exchanger ( ) 5 R04507 AR Hose, bulk, bypass, tstat housing to heat exchanger (6 ) NI R800 AR Cover, hose clamp end (blue) L A

42 MODEL MP8.L PARTS MANUAL - 40 EXHAUST MANIFOLD and COMPONENTS - FIGURE " RISER ASSEMBLY A A 5A PC80-07 L A

43 EXHAUST MANIFOLD and COMPONENTS - FIGURE 6 MODEL MP8.L PARTS MANUAL - 4 ITEM PART NO. QTY. DESCRIPTION MODEL ID 985 Exhaust Manifold (Embossed Logo) (MUST use bolt R00906) A R080 Exhaust Manifold (Picture Frame Logo) Plug, exhaust manifold ( ) Fitting, water elbow (90 degree) 4 RS355 Plug, drain 5 R Shouldered Bolt, manifold (embossed) 5A Bolt, manifold (picture frame) 6 RS80 6 Lockwasher, manifold bolt (embossed) 6A Lockwasher, manifold bolt (picture frame) 7 RM094 Gasket, manifold to cylinder head Gasket, manifold to exhaust elbow 9 R0905 Exhaust Elbow Assembly, 0 RS3556 Plug, exhaust elbow (3/4 ) RS Plug, drain Stud, exhaust elbow attaching (T) Lockwasher, elbow attaching stud Nut, elbow attaching stud Bolt, exhaust elbow attaching (4 3/4 ) * 88 4-Inch Riser Kit Exhaust Riser 7 RS3556 Plug, exhaust riser (3/4 ) 8 RS Plug, drain Stud, riser mounting ( 3/4 ) Lockwasher, riser mounting stud Nut, riser mounting stud Gasket, riser mounting 3 R439 Decal, exhaust manifold (picure frame) 4 R Bracket, spark plug wire loom 5 RS030 4 Lockwasher, attaching bolt 6 RS80 4 Bolt, wire loom attaching 7 R00047 Switch, exhaust temperature 7 RS3539 Plug, exhaust elbow 07-8V-0 *NOTE: See Fresh Water Cooling section for parts used on Fresh Water Cooled engines. L A

44 MODEL MP8.L PARTS MANUAL - 4 RAW WATER COOLING PUMP - FIGURE L A

45 RAW WATER COOLING PUMP - FIGURE 7 MODEL MP8.L PARTS MANUAL - 43 ITEM PART NO. QTY. DESCRIPTION MODEL ID R Housing, raw water pump R75056 Bolt, raw water pump cam 3 R04754 O-ring, raw water pump cam 4 R608 Cam, raw water pump 5 R0474 O-ring, bearing housing attaching 6 R O-ring, bearing housing attaching bolt 7 TBD 3 Lockwasher, bearing housing attaching bolt 8 TBD 3 Bolt, bearing housing attaching 9 RA3407 Bearing Housing Assembly 0 RP060 Impeller Kit, (includes O-rings and impeller) RA Raw Water Pump Assembly RS3554 Plug, brass /8 NPT NI RF05706/35 AR Raw Water Pump Retrofit Kit (retrofits this pump system on to a 004 MY or prior engine) L A

46 MODEL MP8.L PARTS MANUAL - 44 WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE Sync Cruise ON Set (+)/Res Sync/ Cruise Speed Speed OFF Cancel (-) PC803-C07 L A

47 MODEL MP8.L PARTS MANUAL - 45 WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE 8 ITEM PART NO. QTY. DESCRIPTION MODEL ID R086A Harness, TCP-to-TAC 07-8V-0 RA07C AR Harness, slave 6-pin connector (twin applications only) 3 RA089 Engine Wiring Harness Assembly (MY 007) 3 RA084A Engine Wiring Harness Assembly 07-8V-0 (MY ) (6-Pin Boat Harness Connector) 4 R0009 Sensor, engine coolant temperature (ECT) 5 R00037 Switch, transmission alarm 6 R00049 Sender, oil pressure 7 R0445 Tee, sender attaching 8 RS3554 Plug, oil pressure sensor tee 9 RS3677 Adapter, sender attaching tee 0 R00048 Sensor, CAN BUS oil pressure 07-8V-0 R043 Adapter, CAN BUS oil pressure sensor 07-8V-0 RA094 AR Harness, Adapter to 8-pin (female) boat harness NI RA094A AR Harness, Adapter to 8-pin (male) boat harness 3 RA093 AR Harness, Adapter to 0-pin boat harness NI RA093A AR Harness, Adapter to 0-pin boat harness, w/vdo sensor leads 4 RA098 AR Harness, Adapter to 4-pin boat harness 5 RA5007 AR Panel, switch (Sync/Cruise, Speed Control) NI RF5007 AR Kit, Sync/Cruise, Speed Control (includes Panel + 5 ft harness) 6 RK79008 AR Kit, Check Engine Lamp 7 R79008 AR Lamp, Check Engine AR Buzzer, Engine Warning NI RA09 AR Harness, Engine to Dash, Un-Terminated (5 foot) NI RA09A AR Harness, Engine to Dash, Un-Terminated (45 foot) NI RA09B AR Harness, Engine to Dash, Terminated, 8-Pin (Female) (5 foot) NI RA09C AR Harness, Engine to Dash, Un-Term., w/vdo sensor leads(5 ft) NI RA09 AR Harness, Speed Control, Engine to Panel (5 foot) NI RA09A AR Harness, Speed Control, Engine to Panel (45 foot) NI RA096-0 AR Harness, Speed Control, Engine to Junction (0 foot) NI RA096-5 AR Harness, Speed Control, Engine to Junction (5 foot) NI RA AR Harness, Speed Control, Engine to Junction (30 foot) NI RA AR Harness, Speed Control, Engine to Junction (35 foot) NI RA AR Harness, Speed Control, Junction to Panel (7 foot) NI RA097-5 AR Harness, Speed Control, Junction to Panel (5 foot) NI RA097- AR Harness, Speed Control, Junction to Panel ( foot) NI RA06D Harness, fuel pump extension 07-8V-0 9 RT009 AR Harness, Test w/key Switch L A

48 MODEL MP8.L PARTS MANUAL - 46 ECM and RELAYS - FIGURE PC804CR-C07 L A

49 ECM and RELAYS - FIGURE 9 MODEL MP8.L PARTS MANUAL - 47 ITEM PART NO. QTY DESCRIPTION MODEL ID R09030 Bracket, ECM/Relay RS078 Nut, KEPS, Fuse Block attaching 3 R Isolator, fuse block mounting 4 RS78 Lockwasher, Isolator attaching 5 RS05 Bolt, Isolator attaching 6 R603 Electronic Control Module (FCC, 8. - STD, SS) -80-XX, -80V-0, 3-80-XX, -5X0 3-80V-XX, , , 6-80V-0, , R603 Electronic Control Module (FCC, 8. - STD, DS) 4-80V-XX -5X0 6 R603 Electronic Control Module (Rtnlss, 8. - STD, SS) , , 0-80V-0, -5X , thru -04, 50-80V-XX 6 R603 Electronic Control Module (Rtnlss, 8. - STD, DS) -5X04 6 R603 Electronic Control Module (FCC, 8. - HO, SS) 3-8-XX, 5-8-0, Z0 6 R603 Electronic Control Module (FCC, 8. - HO, DS) Z0 6 R603 Electronic Control Module (Rtnlss, 8. - HO, SS) 5-8-0, , 50-8-XX, -5Z V-XX 6 R603 Electronic Control Module (Rtnlss, 8. - HO, DS) -5Z Bolt, ECM attaching 8 RS67 4 Flat washer, ECM attaching Nut, KEPS, ECM attaching Bolt, ECM/Relay bracket attaching Lockwasher, ECM/Relay bracket attaching R4386 Decal, main fuse box 3 R3005 Relay, Fuel Pump and Ignition 4 R3006 Relay, Starter 5 R5309C Fuse, Starter, 0 Amp 6 R5309F Fuse, Panel, 40 Amp 7 R5307B Fuses, 0 amp 8 R5307A Fuses, 5 amp 9 R5307C Fuse, 5 amp 0 R Isolator, ECM Mounting R Sleeve, ECM Isolator Retaining L A

50 MODEL MP8.L PARTS MANUAL - 48 MODEL 07-8V-0 ECM and RELAYS - FIGURE PC804CR-C0 L A

51 MODEL 07-8V-0 ECM and RELAYS - FIGURE 0 MODEL MP8.L PARTS MANUAL - 49 ITEM PART NO. QTY DESCRIPTION MODEL ID R53006C Circuit Breaker (60 amp) 07-8V-0 NI R4376 Decal, Fuse Block 07-8V-0 NI R4377 Decal, Main Circuit Breaker 07-8V-0 RS5084 Bolt, circuit breaker attaching 07-8V-0 3 R60X Electronic Control Module (ECM) cksum (BD3D) 6-Pin Boat Harness Connector (HO MY ) (single engine) 07-8V-0 3 R60X-07T Electronic Control Module (ECM) cksum (BB6C) 6-Pin Boat Harness Connector (HO MY ) (twin engine) 07-8V-0 4 RS054 3 Bolt, ECM attaching 07-8V Washer, ECM attaching 07-8V-0 6 RS078 3 Nut, KEPS, ECM mounting 07-8V-0 7 R300A 3 Relay, fuel pump, ignition, starter 07-8V-0 8 R604 Cover, fuse holder 07-8V-0 9 R5307B 3 Fuses, 0 amp 07-8V-0 0 R09030 Bracket, ECM/Relay 07-8V Bolt, ECM/Relay bracket attaching 07-8V Lockwasher, ECM/Relay bracket attaching 07-8V-0 L A

52 MODEL MP8.L PARTS MANUAL - 50 ACCESSORY DRIVE SYSTEM COMPONENTS - FIGURE Belt Tensioner A Raw Water Pump BELT ROUTING Circulation Pump Crankshaft Pulley 43 Alternator amp Balmar Internal Regulator A PC805_05 L A

53 MODEL MP8.L PARTS MANUAL - 5 ACCESSORY DRIVE SYSTEM COMPONENTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID R4336A Decal, belt routing Bolt, mounting (00 amp alternator only) -80-0, -80-0, , -80V Lockwasher, mounting (00 amp alternator only) -80-0, -80-0, , -80V-0 4 RA09700 Alternator Assembly, (00 amp) -80-0, -80-0, , -80V-0 5 R0608 Spacer, mounting (00 amp alternator only) -80-0, -80-0, , -80V Washer, alternator attaching bolt Lockwasher, alternator attaching bolt Bolt, mounting (00 amp alternator only) -80-0, -80-0, , -80V-0 9 R005 Cable, ground (70 amp) 9 R006 Cable, ground (00 amp) -80-0, -80-0, , -80V Bolt, cable attaching (00 amp alternator only) -80-0, -80-0, , -80V-0 RS79 Lockwasher, cable attaching (00 amp alternator only) -80-0, -80-0, , -80V-0 R08 Harness, jumper, 00 amp alternator 3 RA Alternator Assembly, (70 amp) 4 R Pulley, alternator, 70A Bolt, alternator attaching (70 amp) 6 RS67 Washer, cable attaching (70 amp) Nut, KEPS, cable attaching (70 amp) 8 R0608 Spacer, alternator mounting (70 amp) 9 R04009 Bracket, lift Bolt, alternator attaching (70 amp) Nut, alternator mounting R0905 Bracket, alternator mounting (70 amp) A R0905A Bracket, alternator mounting (00 amp) -80-0, -80-0, , -80V Bolt, alternator bracket attaching (short) Lockwasher, bracket attaching Bolt, alternator bracket attaching bolt (long) Bolt, lift bracket attaching 7 RA Water Pump Assembly 8 RA06800 Tensioner, belt 9 R Pulley, belt tensioner 30 TBD Bolt, tensioner pulley attaching Bolt,tensioner mounting 3 R Pulley, circulation pump 33 TBD 4 Bolt, circ. pump pulley attaching 34 TBD Bolt, crankshaft balancer 35 TBD Washer, crankshaft balancer 36 R06405 Balancer, crankshaft 37 RA Raw Water Pump Assembly Bolt, raw water pump mounting 39 R Pulley, raw water pump Washer, pulley mounting Lockwasher, pulley mounting Bolt, pulley pulley attaching 43 R06604A Belt, accessory drive 44 R5308D Cable, 00A Fuse Link, Alternator to Starter L A

54 MODEL MP8.L PARTS MANUAL - 5 STARTER ASSEMBLY COMPONENTS - FIGURE LH - Prior to serial number 6088 RH - ALL Note: Must use correct size ring terminal on starter B+ terminal. Failure to do so may cause damage to the starter solenoid LH - Serial number 6088 to present LH - Bottom Mount 6 L A

55 STARTER ASSEMBLY COMPONENTS - FIGURE MODEL MP8.L PARTS MANUAL - 53 ITEM PART NO. QTY. DESCRIPTION QUANTITY RA009 Starter Motor Assembly (LH rotation) RA05 Starter Motor Assembly (LH, bottom mount) 5-8-0, RS7036 Nut, solenoid terminal Lockwasher, solenoid terminal 4 RS709 Nut, solenoid terminal 5 RS708 Lockwasher, solenoid terminal 6 RS708 Nut, solenoid terminal 7 RS7080 Lockwasher, solenoid terminal 8 RU0050 Solenoid Assembly, starter 9 RU0050B Solenoid Assembly, starter 0 RU0050A Solenoid, starter (bottom mount) 5-8-0, RU005 Drive Assembly, clutch (LH) TBD Drive, starter 3 RS09 Nut, starter mounting 4 RS8 Lockwasher, starter mounting 5 R0308 Stud, starter mounting 6 R00903 Bolt, starter mounting 5-8-0, L A

56 MODEL MP8.L PARTS MANUAL - 54 ENGINE and TRANSMISSION MOUNTS - FIGURE PC807 L A

57 ENGINE and TRANSMISSION MOUNTS - FIGURE 3 MODEL MP8.L PARTS MANUAL - 55 ITEM PART NO. QTY. DESCRIPTION QUANTITY **Standard Front Engine Mount** Bracket, engine mounting (front) Bolt, socket head (30 mm) Bolt, hex head (30 mm) Lockwasher, bracket mounting bolt Bolt, trunnion shaft ( /4 ) Washer, trunnion bolt Nut, trunnion bolt - locking **Standard Rear Engine Mount** Bracket, engine mounting (Rear) 8 RS038 4 Bolt, bracket to transmission ( /4 ) 9 RS8 4 Lockwasher, bracket mounting bolt Bolt, trunnion shaft (3 /4 ) Washer, trunnion bolt Nut, trunnion bolt - locking **Rear Engine Mount - Velvet Drive 5000 Series** Bracket, transmission mounting (Starboard) Bracket, transmission mounting (Port) 4 RS Bolt, bracket to transmission ( mm x 60 mm) 5 RS707 4 Lockwasher ( mm) Bolt, trunnion shaft (3 /4 ) Washer, trunnion bolt Nut, trunnion bolt - locking **Rear Engine Mount - Hurth Transmission** Bracket, engine mounting (rear) 0 RS633 4 Bolt, bracket to transmission ( mm x 35 mm) 0 RS Bolt, bracket to transmission ( mm x 60 mm) RS707 8 Lockwasher ( mm) Bolt, trunnion shaft (3 /4 ) Washer, trunnion bolt Nut, trunnion bolt - locking 5 R09049 Spacer, bracket to transmission 6 R09500 Bolt, trunnion shaft 7 R0907 Bracket, engine mounting (port) 7 R0908 Bracket, engine mounting (starboard) 8 RS8 Lockwasher, trunnion bolt 9 RS59 Nut, trunnion bolt - locking **Mount Supports** Mount, engine support (single front) Mount, engine support (dual rear) L A

58 MODEL MP8.L PARTS MANUAL - 56 MODEL 07-8V-0 ENGINE and TRANSMISSION MOUNTS - FIGURE 4 OPTIONAL FRONT MOUNT 3A 7 3C 3B 5 4 3A 6 3 OPTIONAL REAR MOUNT - HURTH GEAR A B L A

59 MODEL MP8.L PARTS MANUAL - 57 MODEL 07-8V-0 ENGINE and TRANSMISSION MOUNTS - FIGURE 4 ITEM PART NO. QTY. DESCRIPTION QUANTITY RS80 6 Lockwasher, bracket mounting bolt 07-8V-0 RS Bolt, socket head 07-8V-0 3 RC0900 Trunnion Assembly 07-8V-0 3A RS075 4 Nut, adjustment and lock 07-8V-0 3B R0900 Trunnion, long 07-8V-0 3C RS86 Lockwasher, adjusting nut 07-8V-0 4 RS59 Nut, trunnion bolt - locking 07-8V-0 5 RS8 Lockwasher, trunnion bolt 07-8V-0 6 R09500 Bolt, trunnion shaft 07-8V-0 7 R Bracket, engine mounting (front, port) 07-8V-0 7 R09033 Bracket, engine mounting (front, starboard) 07-8V-0 8 RS707 8 Lockwasher ( mm) 07-8V-0 9 RS Bolt, bracket to transmission ( mm x 60 mm) 07-8V-0 0 RA090 Trunnion Assembly, tall 07-8V-0 0A R09003 Trunnion, V-0 0B RS075 Nut, adjustment and lock 07-8V-0 R09038 Bracket, engine mounting (rear - port) 07-8V-0 R09039 Bracket, engine mounting (rear - starboard) 07-8V-0 L A

60 MODEL MP8.L PARTS MANUAL - 58 BELL HOUSING ASSEMBLY - FIGURE PC808 L A

61 BELL HOUSING ASSEMBLY - FIGURE 5 MODEL MP8.L PARTS MANUAL - 59 ITEM PART NO. QTY. DESCRIPTION QUANTITY R4008 Drive Damper Assembly, (Hurth) 985 Drive Damper Assembly, (Standard Velvet Drive) Bolt, damper to fl ywheel ( ) Lockwasher, damper bolt 4 R404 Bellhousing, fl ywheel 5 R09008 Cover, bellhousing (use w/top mount starter) 5 R09008A Cover, bellhousing (use w/bottom mount starter) 5-8-0, NI R0900 Cover, top mount starter (used w/r09008a) 5-8-0, NI RS037 Bolt, dust cover attaching 5-8-0, NI RS8 Lockwasher, dust cover attaching 5-8-0, RS056 5 Bolt, cover to bellhousing ( ) Bolt, cover to bellhousing ( /4 ) 7 RS078 6 Nut, cover bolt Bolt, bellhousing to block Bolt, SHCS (behind starter) Lockwasher, bellhousing bolt 0 R03034 Stud, bellhousing mounting Lockwasher, mounting stud Nut, mounting stud 3 R0308 Stud, starter mounting ( 5/8 ) 4 RS8 Lockwasher, starter mounting stud 5 RS09 Nut, starter mounting stud **Velvet Drive Reduction & V -Drive** Stud, transmission mounting (4 ) 7 RS8 6 Lockwasher, transmission mounting 8 RS09 Nut, transmission mounting stud 9 RS Bolt, transmission mounting **Velvet Drive 5000 & Hurth Gears** 0 R0308 Stud, transmission mounting ( 5/8 ) RS80 6 Lockwasher, transmission mounting RS09 Nut, transmission mounting stud 3 RS039 4 Bolt, transmission mounting L A