UNIVERSAL ATOMIC DIESEL MODEL (16 H.P.) PARTS MANUAL. Universal Motors
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1 UNIVERSAL ATOMIC DIESEL MODEL (16 H.P.) PARTS MANUAL Universal Motors This copy of the Universal Motors Owners Manual has been re-created using images computer scanned from a manual rather than original artwork
2 MODEL 5416 Page Number CRANKCASE GROUP 1 2 CYLINDER HEAD GROUP 3 GEAR CASE GROUP 4 5 BEARING CASE GROUP. 6 HEAD COVER GROUP 7 8 BREATHER GROUP 9 CAMSHAFT GROUP PISTON, CRANKSHAFT GROUP 12 VALVE, ROCKERARM GROUP 13 FLYWHEEL GROUP 14 NOZZLE HOLDER GROUP 15 FUEL CAMSHAFT GROUP SPEED CONTROL PLATE GROUP GOVERNOR GROUP 20 NOZZLE HOLDER GROUP 21 INJECTION PUMP GROUP 22 STARTER GROUP FUEL FILTER GROUP 25 OIL FILTER 2 GROUP 26 WATER PUMP GROUP - CIRCULATING 27 WATER PUMP RAW WATER 27A AIR CLEANER GROUP 28 ENGINE MOUNT GROUP 29 TRANSMISSION GROUP. 30 COUPLINGS 30A THROTTLE LINKAGE CONTROL GROUP 31 DYNAMO GROUP 32 EXHAUST MANIFOLD GROUP 33 HEAT EXCHANGER INSTRUMENT PANEL 36
3 GASKET SET 36 SPARE PARTS KIT 36 WIRING DIAGRAM 37 WHEN ORDERING PARTS, SPECIFY MODEL AND SERIAL NUMBER OF ENGINE. This information is absolutely essential for the correct execution of your order. We do not hold ourselves responsible for errors or delays where this is lacking. SERIAL NUMBER LOCATIONS Stamped on upper left hand corner of block - ignition side - facing flywheel end (front of engine). Stamped in block directly above flywheel housing, under front oil filler. On engine nameplate located on reverse gear housing cover. On engine nameplate located on engine manifold. RETURNED PARTS Parts may be returned for credit subject to authorization by the factory, factory inspection and acceptance upon receipt, and a 15% Re-Stocking charge. A return goods authorization number must be requested from the factory prior to returning the parts. All return shipments must be fully PREPAID and clearly marked with shipper s name and address. LOSS OR DAMAGE IN TRANSIT Our responsibility ceases upon delivery of shipments to the common carrier. Any claims for loss or damage in transit must be filed with the transportation company. SHORTAGE CLAIMS All claims for shortage must be filed within ten (10) days after receipt of shipment and must be accompanied by packing list. ALL ORDERS FOR REPAIR PARTS MUST BE PLACED THROUGH OUR DISTRIBUTOR/DEALER IN YOUR AREA. MEDALIST - UNIVERSAL MOTORS P.O. BOX 2508 OSHKOSH, WI (414) Cable UNIMOT ATTENTION - SERVICE DEPT.
4 CRANKCASE GROUP Crankcase Assembly 1 2 Crankcase 1 3 Plug 6 4 Plug, Expansion 3 5 Cap, Sealing 3 6 Cap, Sealing 2 7 Plug, Expansion 1 8 Plug, Pin 4 9 Plug, Pin 1 10 Pin, Straight 2 11 Pin, Straight 2 12 Pin, Straight 2 13 Pin, Straight 1 14 Pin, Pipe 1 15 Pin, Water Liner, Cylinder Oil Pan Oil Pan Gasket 1 19 Bolt Washer, Spring Plug 1 1
5 CRANKCASE GROUP Gasket Oil Filter 1 24 Bolt O Ring Oil Filter Assembly 1 27 Gasket 1 28 Stud 1 29 Bolt 3 30 Nut 1 31 Washer, Spring 5 32 Washer, Plain Plug Gasket Plug 1 36 Gasket Dipstick O Ring O Ring Switch, Oil Cock, Drain 1 42 Washer, Plain 16 2
6 CYLINDER HEAD GROUP Hook, Engine 2 2 Stud 2 3 Nut 2 4 Washer, Spring Cylinder Head Assembly 1 6 Cylinder Head 1 7 Cap, Sealing 2 8 Cap, Sealing 1 9 Plug, Pin 2 10 Guide, Valve Bolt, Cylinder Head Stud, Cylinder Head Nut, Cylinder Head Washer, Plain Gasket, Cylinder Head Shim, Cylinder Head Gasket Complete Gasket Set 2 3
7 GEAR CASE GROUP Gear Case Assembly 1 2 Gear Case 1 3 Plug, Pin 2 4 Plug, Pin 1 5 Cap, Sealing 1 6 Cap, Sealing 1 7 Pipe, Water 1 8 O Ring 3 9 Pin, Start Spring 1 10 Pipe, Water Return Packing, Gear Case 1 12 Bolt Bolt Bolt 3 15 Washer, Spring Washer, Plain Ball Spring Cap O Ring O Ring 1 4
8 GEAR CASE GROUP Adapter Plate Packing Stud Nut 4 26 Washer, Spring 4 27 Washer, Plain 4 5
9 BEARING CASE GROUP Bearing Case Assembly 1 4 Case, Main Bearing Case, Main Bearing Bolt Washer Washer Gasket Cover, Bearing Gasket, Cover 1 12 Bolt 8 13 Washer, Spring 8 14 Washer, Plain 8 15 Bolt Washer, Cover Washer, Cover Washer, Cover Seal, Oil Bearing Case Assembly Case, Bearing Case, Bearing Bolt Washer 3 1 6
10 HEAD COVER GROUP Cover, Cylinder head Gasket, Head Cover Nut, Head Cover Washer, Head Cover Gasket, Nut Cover, Decompression Hole Gasket Cover 2 8 Bolt 4 9 Washer, Spring Stopper, Decompression Shaft Bolt 1 12 Washer, Spring Holder, Decompression Wire 1 14 Bolt Spring, Decompression Decompression Shaft Assembly 1 17 Shaft, Decompression 1 18 Lever, Decompression 1 19 Pin, Spring Bolt, Decompression Nut, Decompression O Ring Plug, Oil Filler O Ring 1 7
11 HEAD COVER GROUP Cover 1 26 Gasket, Cover 1 27 Stud 2 28 Nut 2 8
12 BREATHER GROUP 1 Breather Assembly Breather Plate, Element Packing, Cover Element, Breather Oil Shield, Breather 1 7 Stud 2 8 Nut 2 9 Washer, Spring Hose, Breather Cover 1 15 Packing, Cover 1 16 Bolt 2 17 Washer, Spring 2 9
13 CAMSHAFT GROUP Tappet Rod, Push 4 3 Camshaft Assembly Camshaft Plug, Pin Gear, Camshaft Key, Feather Stopper, Camshaft Circlip, External 1 10 Bolt Washer, Stopper Idle Gear Assembly 1 13 Idle Gear 1 14 Bushing, Idle Gear Collar 1, Idle Gear Collar 2, Idle Gear Circlip, Idle Gear Shaft, Idle Gear 1 19 Bolt Washer, Idle Gear Shaft Gasket, Oil Pump 1 10
14 CAMSHAFT GROUP 22 Bolt 4 23 Washer, Spring Gear, Oil Pump Drive Key, Feather Nut Washer Oil Pump Assembly
15 PISTON, CRANKSHAFT GROUP Piston Piston Ring Assembly Piston Pin Circlip, Piston Pin Connecting Rod Assembly 2 6 Connecting Rod 1 7 Bushing, Piston Pin 1 8 Bolt, Connecting Rod 2 9 Washer, Rod Bolt Metal, Crank Pin Crankshaft Assembly 1 12 Crankshaft 1 13 Plug Pin 2 14 Bearing, Ball Gear, Crankshaft 1 16 Key, Feather Collar, Crank-Gear Oil Slinger Collar, Crankshaft O Ring Oil Seal Metal, Crankshaft Metal, Crankshaft Metal, Side Metal, Side 2 12
16 VALVE, ROCKER ARM GROUP Inlet Valve Exhaust Valve Valve Spring Retainer, Valve Spring Collet, Valve Spring Seal, Valve Stem Cap, Valve Rocker Arm Shaft Assembly 1 9 Shaft, Rocker Arm 1 10 Set Screw Bracket, Rocker Arm Stud 2 13 Nut 2 14 Washer, Spring 2 15 Washer, Plain Set Screw Washer Spring, Rocker Arm Circlip, External Rocker Arm Assembly 4 21 Rocker Arm 1 22 Bushing 1 23 Screw, Adjusting 1 24 Nut 1 13
17 FLYWHEEL GROUP Flywheel Assembly 1 2 Flywheel 1 3 Ring Gear 1 4 Pin, Straight Bolt, Flywheel Washer, Flywheel Flywheel Housing Assembly 1 8 Housing, Flywheel 1 9 Pin, Straight 2 10 Plug 4 11 Cover 1 12 Bolt 1 13 Washer, Spring 1 14 Bolt Washer, Spring Starter Assembly (See Starter Assembly Section) 1 17 Mark, Form 1 18 Bolt 1 19 Stud 1 20 Nut 1 21 Washer, Spring 2 22 Nut 1 23 Washer, Spring 1 14
18 NOZZLE HOLDER GROUP Pipe, Fuel Over Flow Cover, Injection Pump Gasket, Pump Cover 1 4 Bolt 4 5 Washer, Spring Nozzle Holder Assembly Nozzle Holder Assembly Gasket Pipe, Injection Pipe, Injection Clamp, Pipe Clamp, Pipe Screw, With Washer Glow Plug Cord, Glow Plug Clip, Pipe 2 15
19 FUEL CAMSHAFT GROUP Injection Pump Assembly Shim, Injection Pump Stud 4 4 Nut 4 5 Washer, Spring 6 6 Fuel Camshaft Assembly 1 7 Camshaft, Fuel Bearing, Ball 1 9 Injection Pump Gear Key, Feather Sleeve, Governor Circlip, Sleeve Case, Governor Ball Ball Circlip, Ball Case Ball Guide, Governor Ball Rivet Circlip, External Bearing, Ball Stopper, Fuel Camshaft 1 22 Bolt Cover, Fuel Camshaft Collar 1 16
20 FUEL CAMSHAFT GROUP Gasket, Cover Circlip, External 1 27 Bolt 1 28 Washer, Plain 1 29 Washer, Spring 1 17
21 SPEED CONTROL PLATE GROUP 1 Assembly Apparatus, Fuel Assembly Apparatus, Fuel 1 3 Body 1 4 Pin 1 5 Spring 1 6 Spacer 1 7 Screw, Set 1 8 Nut, Lock 1 9 Gasket 2 10 Nut, Cap 1 11 Cap Lever, Speed Control Key, Feather O Ring 1 15 Washer, Plain 1 16 Nut Plate, Friction Plate, Speed Control Gasket, Control Plate Stud 4 21 Nut 5 22 Washer, Spring 4 23 Washer, Plain Stopper 1 18
22 SPEED CONTROL PLATE GROUP 25 Wire 1 26 Lead, Sealing 1 27 Assembly Apparatus, Idle 1 28 Assembly Bolt, Adjusting 1 29 Bolt, Adjusting 1 30 Spring 1 31 Nut 1 32 Nut Cap Packing Gasket 2 34 Cap 1 19
23 GOVERNOR GROUP Spring, Start Spring, Governor 1 3 Governor Lever Assembly 1 4 Lever, Fork Assembly Lever, Fork Assembly 1 6 Lever, Fork 1 7 Pin, Fork Lever 1 8 Pin, Fork Lever 1 9 Pin, Fork Lever Lever, Fork Shaft, Fork Lever Bolt, Lever Shaft 1 13 Washer, Spring Holder, Fork Lever Bolt 1 16 Bolt 2 17 Bolt 1 18 Washer, Spring 2 19 Washer, Plain 2 20 Washer, Spring 1 21 Washer, Plain 1 20
24 NOZZLE HOLDER GROUP Nozzle Holder Assembly Nozzle Holder Assembly 1 3 Nut 1 4 Joint, Eye 1 5 Joint, Eye 1 6 Washer, Plain 1 7 Nozzle Holder Body 1 8 Washer, Adjusting 1 9 Spring, Nozzle 1 10 Piece, Distance Rod, Push 12 Nut, Nozzle 13 Piece, Nozzle 21
25 INJECTION PUMP GROUP 1 Injection Pump Assembly 1 2 Housing, Pump 1 3 Element, Pump 2 4 Valve, Delivery 2 5 Spring, Delivery Valve 2 6 Gasket, Delivery Valve 2 7 Holder, Delivery Valve 2 8 O Ring 2 9 Tappet Assembly 2 10 Pin, Tappet Guide 2 11 Pin, Clamp 2 12 Spring, Plunger 2 13 Seat, Spring Upper 2 14 Seat, Spring Under 2 15 Shim 1 16 Rack, Control 1 17 Sleeve, Control 2 18 Screw 1 19 Gasket 2 20 Screw, Air Bleeder 1 21 Gasket 1 22 Collar 1 23 Washer, Spring 1 24 Plate, Adjust 1 25 Bolt, Plate Adjust 1 22
26 STARTER GROUP Starter Assembly 1 2 Frame, Drive End 1 3 Plug, Expansion Bushing 1 5 Bolt, Set 1 6 Bolt 2 7 Lever, Drive Solenoid Clutch, Over Running Armature Pin, Snap 1 12 Collar 1 13 Yoke 1 14 Bolt, Set 4 15 Gasket 1 16 Coil, Field Brush Brush 2 19 Holder, Brush Spring, Brush 1 21 Bolt, Through 2 22 Frame, End 1 23
27 STARTER GROUP Bushing 1 24 Gasket Spring, Return 1 26 Washer 1 27 Cap, End Frame 1 24
28 FUEL FILTER GROUP 1 Fuel Pipe Assembly 1 2 Pipe, Fuel A Clip, Pipe 2 4 Gasket 2 5 Joint, Fuel Pipe 1 6 Pipe, Fuel 1 7 Clip, Pipe Fuel Filter Assembly 1 9 Cover, Filter Element, Filter 1 11 Plug, Filter Breather 1 12 O Ring 1 13 Mark, Form Bracket, Filter Bolt Bolt Nut 2 18 Fuel Pipe Assembly Pipe, Fuel Filter to Engine Lockwasher Electric Fuel Pump 1 25
29 OIL FILTER 2 GROUP 1 Assembly Cover, Filter 1 2 Cover 1 3 Assembly Valve, Safety 1 4 Valve, Safety 1 5 Plug 1 6 Spring 1 7 O Ring 1 8 Assembly Valve, Relief 1 9 O Ring 1 10 Plug 1 11 O Ring Assembly, Cartridge (FRAM PH2870A or equivalent) 1 13 Filter, Cartridge 1 14 Label, Oil Filter 1 26
30 WATER PUMP GROUP Water Pump Assembly 1 2 Body, Water Pump 1 3 Shaft, Water Pump 1 4 Impeller, Water Pump 1 5 Set Seal 1 6 Bearing, Ball 1 7 Bearing, Ball 1 8 Circlip, External 1 9 Circlip, Internal 1 10 Slinger 1 11 Pulley 1 12 Key, Woodruff 13 Washer, Spring Nut Gasket, Water Pump 1 16 Stud 4 17 Nut 4 18 Washer, Spring 4 19 Washer, Plain 4 27
31 WATER PUMP GROUP (SHERWOOD) Pump Assembly, Complete (Sherwood) Shaft Seal, Lip Bushing, Carbon Body Plug, Drain Gasket Cover Screw x 3/8 Long Impeller Retaining Ring External Cam (.187) Screw 1/4-20 x 5/16 Long Key No Adaptor Plate (not shown) 1 27A
32 AIR CLEANER GROUP 1 Air Cleaner Assembly Manifold, Inlet Gasket, Inlet Manifold Air Silencer Screen, Air Filter Pop Rivet Clamp, Adjustable 1 28
33 ENGINE MOUNT GROUP C Mounting Bracket - Front Hex HD. Cap Screw (10 mm x 30 mm LG) Lock Washer Split (10 mm Screw) C Mounting Bracket Rear L.H C Mounting Bracket Rear R.H Hex HD. Cap Screw (14 mm x 35 mm LG) Lock Washer Split (14 mm Screw) B Flexible Mount 3 29
34 TRANSMISSION GROUP Reverse Gearbox, Complete D Bell Housing, Reverse Gear Hex HD. Cap Screw (8mm x 1.25P x 25mm Long) Flat Washer, SAE 5/ Washer, Lock (8mm Screw) Hex HD. Cap Screw (10mm x 50mm Long) Flat Washer (.413 I.D.) Lock Washer, Split (10mm Screw) Lock Washer, Split (8mm Screw) Hex HD. Cap Screw (8mm x 1.25P x 16mm Long) Clamp, Shift Cable to Shift Control Bracket Round HD. Mach. Screw (#10-32 x 1/2 Long) Lock Washer, Split (#10 Screw) Hex Nut (#10-32) Pivot, Shift cable to Reverse Gear Lever Flat Washer SAE 1/ Cotter Pin 3/32 x 1/ Bracket, Shift Control Mt g Cable Damper Plate Damper Mounting Plate 1 See Page 30A for Shaft Coupling 30
35 TRANSMISSION GROUP Rigid Coupling 3/ Rigid Coupling 7/ Rigid Coupling Rigid Coupling 1-1/ Rigid Coupling 1-1/ Screw Sq. Hd. 3/8 16 x Screw Hex Hd. 3/8 24 x 1-1/ Washer Shake Proof Nut Jam 3/ Flexible Coupling 3/4 1/4 Key Flexible Coupling 7/8 1/4 Key Flexible Coupling 1 1/4 Key Flexible Coupling 1-1/8 1/4 Key Flexible Coupling 1-1/4 5/16 Key 30A
36 THROTTLE LINKAGE CONTROL GROUP B Bracket, Throttle Cable Mtg Hex Hd Cap Screw (1/4-20 x 3/4 Lg.) Lock Nut, Flexlock (1/4-20) Cable Hook Clip Lock Washer, Split (#10) Rd Hd Machine Screw (#10-32 x 1/2 Lg.) Stud, Throttle Control Linkage Flat Washer SAE 5/ Spring, Throttle Stop Lock Nut, Flexlock (5/16 x 24) Hex Nut (#10-32) Ball Joint, Throttle Linkage 1 31
37 DYNAMO GROUP A 55AMP Alternator & Tach A.C. Tap Kit Hex Hd Cap Screw (3/8-16 x 3-3/4 Long) Washer, SAE 3/ Washer, Split Lock 3/ Hex Nut, 3/ Alternator Mounting Bracket Hex Hd Cap Screw (8mm x 1.25 x 25mm Long) Washer, Lock (8mm Screw) Washer, Flat SAE 5/ Alternator Adjusting Arm Hex Hd Cap Screw (3/8-18 x 3-3/4 Long) Washer, Flat Plain 5/ V Belt 1 14 Supplied with Washer, Spring 1 15 Alternator Nut 1 16 Key, Feather 1 17 Pulley Washer, Crankshaft Nut, Crankshaft 1 32
38 EXHAUST MANIFOLD GROUP Manifold Gasket, Exhaust Manifold Gasket, Exhaust Manifold Exhaust Flange, Manifold Gasket, Exhaust Flange Stud Exh. Flange Mtg. (3/8-16 x 1-7/16 Lg) Stud Exh. Flange Mtg. (3/8-16 x 2-5/8 Lg) Hex Nut, Exh. Flange Mtg. (3/8-24) Radiator Cap, Pressurized 7# PSI Stud Exh. Manifold (8 mm x 1.25P x 102mm) Hex Nut, Exh. Manifold (8 mm x 1.25P) 4 33
39 COOLING SYSTEM GROUP Heat Exchanger Support Bracket Clamp, Heat Exchanger Spacer A Washer, lock Split (10mm) A Hex HD Cap Screw (10mm x 1.25P x 55mm Long) Hose 7/8 10 x 8-1/2 Long Hose Clamp Hose Connector A Hose 7/8 10 x 16 Long Drain Cock 1/ Hose and Drain Adaptor A Hose 1/2 10 x 21-1/2 Long A Hose Clamp Hose Fitting 90 x 3/ Raw Water Pump A Gasket, Raw Water Pump Coupling, Water Pump Roll Pin, 3/16 x 7/8 Long Washer, Lock Split 3/ Hex HD Cap Screw (3/8-16 x 1 Long) Hose 7/8 10 x 4-3/4 Long Hose Connector Thermostat Housing 1 34
40 COOLING SYSTEM GROUP Gasket, Thermostat Housing Thermostat Assembly 1 27 Stud 2 28 Washer, Plain 2 29 Washer, Lock Split 2 30 Hex Nut Hose, Water Return Clamp, Hose Pipe, Water Return Gasket, Water Flange Flange, Water Temperature Sender (Not Shown) Spare Parts Kit (Not Shown) Hand Sump Pump (Not Shown) 1 35
41 INSTRUMENT PANEL PART NO. DESCRIPTION UNIT Instrument Panel Complete Optional Panel Ammeter Oil Indicator Light Temperature Gauge Ignition Switch Blower Switch Blower Switch Plate Glo Plug Switch Glo Plug Switch Plate Caution Plate Fuse 10A Temperature Sender 1/ Panel Harness Ft. Extension Harness Engine Wire Harness 1 OR Instrument Panel Complete with Tachometer and All Other Components Listed Above Spare parts Kit Optional Gasket Set Optional 36
42 ELECTRICAL SYSTEM 37
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