MARINE ILLUSTRATED PARTS MANUAL

Transcription

1 MARINE ILLUSTRATED PARTS MANUAL MODEL MP6.0L SN thru L /0

2 This Page Was Intentially Left Blank

3 MODEL MP6.0L PARTS MANUAL - 1 Contents: Symbols... 2 Maintenance Item Part Numbers... 3 Cylinder Block Assembly - Figure 1... Cylinder Head Assembly / Front Cover - Figure Exhaust Manifold / Knock Sensors - Figure Intake Manifold Components - Figure Oil Pan and Oil Pump Assembly - Figure... 1 Throttle Body and Related Components - Figure Model V-01, V-02 - Throttle Body and Related Components - Figure Remote Oil Filter Components - Figure Model V-01, V-02 - Remote Oil Filter Components - Figure Fuel Control Cell (FCC) Components - SN through Figure Fuel Control Cell (FCC) Components - SN 6713 and above - Figure Returnless Fuel System Components - SN through Figure Returnless Fuel System Components - SN 6713 and above - Figure Optional - Fuel / Water Separator Components - Figure Heat Exchanger and Components - Figure Fresh Water Cooling System Components - Figure Exhaust Manifold and Components - Figure Exhaust Manifold Spacer Kit Components - Figure 1... Raw Water Cooling Pump - Figure Wiring Harness Assemblies and Senders - Figure ECM and Relays - Figure Model V-01, V-02 ECM and Relays - Figure Accessory Drive System Components - Figure Starter Assembly Components - Figure Engine and Transmission Mounts - Figure 2... Model V-01, V-02 - Engine and Transmission Mounts - Figure Bellhousing Assembly - Figure Transmission and Related Parts (Velvet Drive In-Line) - Figure Transmission and Related Parts (Velvet Drive V -Drive) - Figure Transmission and Related Parts (Velvet Drive 000) - Figure Transmission and Related Parts (Hurth Gear) - Figure Kits, Options, and Accessories TYPICAL VIEWS ARE SHOWN ENGINE ROTATION Engine Rotation is identifi ed as RH or LH with the engine model number. Rotation always is determined from the fl ywheel end looking toward the front of the engine. In some instances, propeller shaft rotation may be opposite to that of the engine. When ordering a replacement engine, production block or parts for the engine, be certain to check engine rotation. DO NOT rely on propeller rotation in order to determine engine rotation. LEFT-HAND ROTATION is STANDARD ROTATION. (Flywheel turns counterclockwise when viewed from fl ywheel end of the engine.) RIGHT-HAND ROTATION is OPPOSITE ROTATION. (Flywheel turns clockwise when viewed from fl ywheel end of the engine.) CRUSADER MP6.0L L

4 MODEL MP6.0L PARTS MANUAL - 2 HOW TO READ THIS PARTS BOOK: ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RB00100I 1 Base Engine Assembly, 6.0L ITEM NUMBER - This number corresponds with the number in the exploded view on the facing page. PART NUMBER - This is the designated part number for the particular component or assembly. QUANTITY - This refers to the number of pieces used. DESCRIPTION - This identifi es what the component or assembly is. MODEL ID - This identifi es a component or assembly that is unique to a specifi c engine model. ===================================================================== Symbols shown throughout parts list are defi ned here or on the bottom of the individual parts list page. AR = As Required OPT = Optional NSS = Not Serviced Separately NA = Not Available OS = Oversize US = Undersize SS = Single Station DS = Dual Station TBD = To Be Determined NI = Not Illustrated ===================================================================== L CRUSADER MP6.0L

5 MODEL MP6.0L PARTS MANUAL - 3 REPLACEMENT PARTS: WARNING: Electrical, ignition and fuel system components on Crusader Engines are designed and manufactured to comply with U.S. Coast Guard rules and regulations to minimize risks of fi re or explosion. Use of replacement electrical, ignition and fuel system components which do not comply with these rules and regulations could result in a fi re or explosion hazard and should be avoided. MAINTENANCE ITEM PART NUMBERS: Description Part Number Oil Filter Kit, Transmission Oil Filter (ZF) RP Kit, Fuel / Water Separator RK00033 Fuel Filter, screen and gasket, pre-fi lter RP07701 Fuel Filter, FCC RP00026 Spark Plugs RP Spark Plug Wire Set RK120021A Serpentine Drive Belt R Raw Water Pump Impeller Kit RP Thermostat (170 ) R On-Board Spare Parts Kit (w/ FCC Fuel System) RK ====================================================================== CHANGE NOTICE: Change Pages Date Updated Revised 07/07 MARINE TRANSMISSIONS: Crusader Engines are equipped with Velvet Drive or Hurth Transmissions, standard or V -drive. If transmission parts are required, contact your dealer or closest Crusader Parts Distributor for required parts. Parts manuals and overhaul manuals are available through Crusader Distributors. CRUSADER MP6.0L L

6 MODEL MP6.0L PARTS MANUAL - CYLINDER BLOCK ASSEMBLY - FIGURE PC60P_ L CRUSADER MP6.0L

7 MODEL MP6.0L PARTS MANUAL - CYLINDER BLOCK ASSEMBLY - FIGURE 1 ITEM PART NO. QTY. DESCRIPTION MODEL ID * RB Base Engine Assembly 1 TBD 1 Bearing Set, camshaft 2 R Bearing, for one connecting rod (STD) 3 RA01301 Piston w/pin, (STD) R0101 Ring Set, piston (STD) RA Connecting Rod (STD) 6 TBD 16 Bolt, connecting rod cap 7 TBD 12 Bolt, rear engine cover RA Flywheel Assembly 9 R Bolt, fl ywheel attaching 10 R Seal, crankshaft rear oil 11 TBD 1 Cover, rear engine 12 TBD 1 Gasket, rear engine cover 13 p/o item #1 1 Reluctor Ring, crankshaft 1 TBD 1 Crankshaft Assembly 1 TBD 1 Bearing Set, crankshaft 16 TBD 2 Cap, crankshaft bearing #1 and # 17 TBD 10 Bolt, crankshaft bearing cap side 1 TBD 3 Cap, crankshaft bearing #2 - # 19 TBD Stud, crankshaft bearing cap attaching 20 TBD Bolt, crankshaft bearing cap attaching 21 R Balancer, crankshaft 22 TBD 1 Bolt, crankshaft balancer 23 TBD 1 Oil Pump Assembly 2 TBD 1 Drive, oil pump 2 TBD 1 Key, crankshaft 26 TBD 1 Chain, timing 27 TBD 1 Bolt, camshaft sprocket attaching 2 TBD 1 Sprocket, camshaft 29 TBD 3 Bolt, camshaft retainer attaching 30 TBD 1 Retainer, camshaft 31 TBD 1 Camshaft CRUSADER MP6.0L L

8 MODEL MP6.0L PARTS MANUAL - 6 CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE OR 11A 6 USE: OR 11B A CR L CRUSADER MP6.0L

9 MODEL MP6.0L PARTS MANUAL - 7 CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 TBD 1 Hose, PCV valve 2 TBD 1 Valve, positive crankcase ventilation (PCV) 3 TBD 1 Grommet, PCV valve TBD 16 Rocker Arm, valve TBD 16 Bolt, valve rocker arm attaching 6 TBD 2 Guide, valve rocker arm 7 TBD 16 Valve Spring Assembly TBD 32 Retainer, valve stem Bolt, lifting eye attaching Lockwasher, lifting eye attaching bolt 11 R Lifting Eye, rear, all 11A R Lifting Eye, front, std. drive (replaces R02012) 11B R Lifting Eye, front, v-drv (replaces R02012) 12 TBD 16 Cap, valve spring 13 TBD 16 Seal, valve stem 1 TBD 32 Rotator, valve 1 TBD 16 Guide, valve stem 16 RP Spark Plug 17 RK120021A 1 Spark Plug Wire Set 1 R Engine Coolant Temperature (ECT) Sensor 19 TBD Valve, exhaust (STD) 20 TBD Valve, intake (STD) 21 TBD Bolt, valve lifter retainer attaching 22 TBD Retainer, valve lifter 23 RM020 1 Gasket, front engine cover 2 TBD 1 Cover, front engine 2 R Seal, front engine cover oil 26 RM021 2 Gasket, water circulating pump 27 RK07033C 1 Water Circulation Pump Assembly 27A RK Water Circulation Pump Assembly 2 TBD Bolt, water circulating pump attaching 29 R Housing, thermostat Bolt, thermostat housing attaching Washer, thermostat housing attaching Fitting, 90 degree 33 RM027 2 Gasket, thermostat housing 3 R0203A 1 Waterneck, tee, F/W outlet 3 TBD Bolt, front engine cover attaching NI R Cup, plug, SSTL, 29 MM, circ pump NI R Cup, plug, SSTL, 30 MM, circ pump (S/N and up) CRUSADER MP6.0L L

10 MODEL MP6.0L PARTS MANUAL - CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 (cont d) OR 11A 6 USE: OR 11B A CR L CRUSADER MP6.0L

11 MODEL MP6.0L PARTS MANUAL - 9 CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 (cont d) ITEM PART NO. QTY. DESCRIPTION MODEL ID 36 R Lifter, valve 37 TBD 16 Push Rod 3 RM027 2 Gasket, Cylinder Head 39 R Cylinder Head 0 R00920 Bolt, cylinder head (short) 1 R Bolt, cylinder head (medium) 2 R Bolt, cylinder head (long) 3 RA Cover, rocker (LH) RM022 2 Gasket, rocker cover R Bolt, rocker cover attaching 6 R0303B 1 Cap, oil fi ll tube 7 R Tube, oil fi ll TBD 1 Tube, breather 9 TBD 1 Fitting, breather tube 0 RA Cover, rocker w/oil Fill (RH) 1 R Bolt, oil galley 2 p/o item #1 1 Seal, oil galley bolt 3 R Sensor, oil pressure V-01, V-02 RS31 1 Plug, water neck tee RS117 1 Screw, self tapping Washer, fl at 7 R101013A 1 Wire, grounding CRUSADER MP6.0L L

12 MODEL MP6.0L PARTS MANUAL - 10 EXHAUST MANIFOLD / KNOCK SENSORS - FIGURE CR60003_ L CRUSADER MP6.0L

13 MODEL MP6.0L PARTS MANUAL - 11 EXHAUST MANIFOLD / KNOCK SENSORS - FIGURE 3 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 TBD 2 Bolt, coolant air bleed pipe attaching 2 RA010 1 Pipe, coolant air bleed 3 R Harness, knock sensor TBD 1 Bolt, crankshaft position attaching R Sensor, crankshaft position 6 TBD 10 Bolt, valley cover attaching 7 R Sensor, knock TBD 1 Cover, valley 9 TBD 1 Gasket, valley cover 10 TBD 2 Seal, knock sensor oil 11 R Sensor, camshaft position 12 TBD 1 Bolt, camshaft position attaching 13 R Elbow, exhaust 1 RM027 2 Gasket, exhaust elbow to manifold 1 R Manifold, exhaust 16 R Stud, exhaust manifold attaching Lockwasher, exhaust manifold stud attaching Nut, exhaust manifold stud attaching 19 RS339 2 Plug, exhaust elbow V-01, V R Switch, exhaust temperature (optional) CRUSADER MP6.0L L

14 MODEL MP6.0L PARTS MANUAL - 12 INTAKE MANIFOLD COMPONENTS - FIGURE CR L CRUSADER MP6.0L

15 MODEL MP6.0L PARTS MANUAL - 13 INTAKE MANIFOLD COMPONENTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R Knob, cover retention 2 R Cover, engine 3 R Decal, cover, oval, 6.0L MPI R Decal, cover, Capatain s Choice Screw, ignition coil attaching 6 R Bracket, coil support Bolt, fuel rail attaching R Coil, ignition 9 R Bracket, ignition coil mounting 10 RS126 2 Bolt, coil bracket attaching, top Bolt, coil bracket attaching, bottom NI Lockwasher, coil bracket attaching, bottom 12 RK120021A 1 Spark Plug Wire Set 13 R Sensor, manifold absolute pressure (MAP) 1 RM Intake Manifold Gasket Set 1 TBD 1 Seal, throttle body 16 R06207A 1 Plate, throttle body adapter 17 RM021 1 Gasket, throttle body 1 RA Throttle Body Assembly 19 L Nut, throttle body attaching 20 R Intake Manifold 21 RA0700 Fuel Injector Assembly NI RK Kit, O Ring 6.0L fuel injector 22 R Retainer, fuel injector to rail 23 R Insert, threaded, intake 2 RS30 1 Plug, pipe, 1/ NPT 2 R Fuel Rail, 6.0L, (right) 26 R0600A 1 Fuel Rail, 6.0L, w/o regulator pocket (left) CRUSADER MP6.0L L

16 MODEL MP6.0L PARTS MANUAL - 1 OIL PAN and OIL PUMP ASSEMBLY - FIGURE PC60P_ L CRUSADER MP6.0L

17 MODEL MP6.0L PARTS MANUAL - 1 OIL PAN and OIL PUMP ASSEMBLY - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R Tube, oil dipstick 2 R0100 AR Dipstick, oil level (0 to degree) 2 R0101 AR Dipstick, oil level (12 degree) 3 RS Bolt, oil dipstick tube attaching R Clamp, oil dipstick tube attaching RS210 1 Lockwasher, oil dipstick tube attaching 6 RS102 1 Nut, oil dipstick tube attaching 7 TBD 1 Bolt, engine rear cover attaching R Seal, engine rear cover oil 9 TBD 1 Cover, engine rear 10 R Tube, oil pickup 11 RM Gasket, oil pan 12 R Oil Pan Bolt, oil sending unit adapter attaching 1 R Adapter, oil sending unit 1 RM02 1 Gasket, oil sending unit adapter 16 TBD 2 Bolt, oil pan attaching (long) 17 TBD 12 Bolt, oil pan attaching (short) 1 TBD 1 Nut, oil pickup tube attaching 19 TBD 1 Bolt, oil pickup tube attaching 20 TBD 10 Nut, windage tray attaching 21 TBD 1 O-ring, oil pickup tube 22 R Tray, windage 23 TBD Bolt, oil pump attaching 2 RA Oil Pump Assembly 2 TBD 1 Drive, oil pump CRUSADER MP6.0L L

18 MODEL MP6.0L PARTS MANUAL - 16 THROTTLE BODY and RELATED COMPONENTS - FIGURE V-Drive DUAL STATION TION CR L CRUSADER MP6.0L

19 MODEL MP6.0L PARTS MANUAL - 17 THROTTLE BODY and RELATED COMPONENTS - FIGURE 6 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R1026B 1 Arrestor, fl ame 2 RS37 1 Clamp, fl ame arrestor 3 NSS 1 Intake Air Temperature Sensor (order R1026B) RA Throttle Body Assembly, electronic RA Throttle Control Position (TCP) Sensor Assembly Flatwasher, TCP assembly attaching Bolt, TCP assembly attaching RS202 3 Locking Nut, TCP assembly attaching 9 R Cable Clip, throttle attaching (single station) 10 RS20 2 Locking Nut, cable clip attaching bolt 11 RS122 2 Bolt, cable clip attaching 12 R090267C 1 Bracket, TCP Assembly/Throttle Clip mounting 12 R090267B 1 Bracket, TCP Assembly/Throttle Clip mounting (V-Drive) xx-600v-xx Bolt, TCP Assembly/Throttle Clip mounting bracket attaching Bolt, TCP Sensor attaching Lock Washer, TCP Sensor attaching Flat Washer, TCP Sensor attaching 17 R10903A 1 Plate Assembly, TCP Sensor 1 RS16 1 Nut, ball joint attaching 19 R Ball Joint Assembly 20 R Arm, TCP Sensor Bolt, TCP Sensor arm attaching Lock Washer, TCP Sensor arm attaching Flat Washer, TCP Sensor arm attaching 2 R Shaft, TCP Sensor 2 R Spacer, TCP support 26 R TCP Sensor AR Pivot Pin, cable attaching (dual station) AR Cable Attaching Kit, (dual station) CRUSADER MP6.0L L

20 MODEL MP6.0L PARTS MANUAL - 1 MODEL V-01, V-02 THROTTLE BODY and RELATED COMPONENTS - FIGURE DUAL STATION TION PC60P_010_C07 L CRUSADER MP6.0L

21 MODEL MP6.0L PARTS MANUAL - 19 MODEL V-01, V-02 THROTTLE BODY and RELATED COMPONENTS - FIGURE 7 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R1026A 1 Arrestor, fl ame V-01, V-02 2 RS37 1 Clamp, fl ame arrestor V-01, V-02 3 RA Throttle Body Assembly, electronic V-01, V-02 R090321A 1 Bracket, TAC Module mounting V-01, V-02 RS Lockwasher, TAC Module mounting bracket attaching V-01, V Bolt, TAC Module mounting bracket attaching V-01, V-02 7 R Throttle Actuator Control (TAC) Module V-01, V Screw, self-tapping, TAC Module attaching V-01, V-02 9 R Flatwasher, TAC Module attaching V-01, V R Grommet, TAC Module attaching V-01, V R12106A 1 Harness, TCP Sensor to TAC Module V-01, V RA Throttle Control Position (TCP) Sensor Assembly V-01, V Flatwasher, TCP assembly attaching V-01, V Bolt, TCP assembly attaching V-01, V-02 1 RS202 3 Locking Nut, TCP assembly attaching V-01, V R Cable Clip, throttle attaching (single station) V-01, V RS20 2 Locking Nut, cable clip attaching bolt V-01, V-02 1 RS122 2 Bolt, cable clip attaching V-01, V R090267B 1 Bracket, TCP Assembly/Degas bottle mounting V-01, V Bolt, TCP Assembly/Degas bottle mounting bracket attaching V-01, V RS16 1 Nut, ball joint attaching V-01, V R Ball Joint Assembly V-01, V Bolt, TCP Sensor arm attaching V-01, V Lock Washer, TCP Sensor arm attaching V-01, V Flat Washer, TCP Sensor arm attaching V-01, V R Arm, TCP Sensor V-01, V R Spring, TCP Sensor V-01, V-02 2 R Plate Assembly, TCP Sensor V-01, V R Shaft, TCP Sensor V-01, V R TCP Sensor V-01, V Bolt, TCP Sensor attaching V-01, V Lock Washer, TCP Sensor attaching V-01, V Flat Washer, TCP Sensor attaching V-01, V AR Pivot Pin, cable attaching (dual station) V-01, V AR Cable Attaching Kit, (dual station) V-01, V R Cover, fl ame arrestor V-01, V R Bracket, fl ame arrestor cover, upper V-01, V-02 3 RS602 1 Bolt, cover mount attaching, upper (use removable locktite) V-01, V Lockwasher, cover mount attaching, upper V-01, V-02 0 R Coupling, nut cover mount, upper V-01, V-02 1 R Washer, cover attaching, upper V-01, V-02 2 R170 1 Bolt, cover attaching, upper (use removable locktite) V-01, V-02 3 R Bracket, cover fl ame arrestor, lower V-01, V-02 RS122 1 Bolt, cover attaching, lower V-01, V Washer, cover attaching, lower V-01, V-02 6 RS20 1 Nut, Nylock, cover attaching, lower V-01, V-02 CRUSADER MP6.0L L

22 MODEL MP6.0L PARTS MANUAL - 20 REMOTE OIL FILTER COMPONENTS - FIGURE CR L CRUSADER MP6.0L

23 MODEL MP6.0L PARTS MANUAL - 21 REMOTE OIL FILTER COMPONENTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID Lockwasher, oil fi lter header mounting Bolt, oil fi lter header mounting 3 R Oil Filter Header R072 2 O-Ring, oil line R Nipple, header fi lter adapter Filter, oil 7 R Bracket, heat exchanger R Sender, oil pressure 9 R021 1 Tee, sender attaching 10 R Adapter, oil sending unit 11 R O-ring, oil bypass adapter 12 R Adapter, oil bypass 13 R O-ring, oil bypass adapter attaching fi tting 1 RA01 1 Hose, oil, adapter to remote oil fi lter 1 R021 Fitting, 90 degree 16 RA01A 1 Hose, oil, oil cooler to remote oil fi lter 17 RS Bolt, oil cooler strap attaching 1 R Strap, oil cooler 19 RS20 1 Nut, oil cooler strap 20 RS210 1 Washer, lock, oil cooler strap attaching Nut, oil cooler strap attaching 22 RS026 1 Bolt, oil cooler strap 23 R090013A 1 Bracket, oil cooler 2 R Cooler, oil 2 RA0103D 1 Hose, oil, oil cooler to adapter 26 R Nut, oil bypass adapter attaching 27 RS3 1 Plug, oil pressure sensor tee 2 R Decal, Caution Hot 29 R Adapter, engine to oil bypass CRUSADER MP6.0L L

24 MODEL MP6.0L PARTS MANUAL - 22 MODEL V-01, V-02 REMOTE OIL FILTER COMPONENTS - FIGURE A CR60P_ L CRUSADER MP6.0L

25 MODEL MP6.0L PARTS MANUAL - 23 MODEL V-01, V-02 REMOTE OIL FILTER COMPONENTS - FIGURE 9 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R Bracket, oil fi lter header mounting V-01, V-02 2 R Oil Filter Header V-01, V-02 3 R Nipple, header fi lter adapter V-01, V Filter, oil V-01, V Lockwasher, oil fi lter header mounting V-01, V Bolt, oil fi lter header mounting V-01, V-02 7 RA0120B 1 Hose Assembly, bypass adapter to fi lter header V-01, V-02 RA0120D 1 Hose Assembly, fi lter header to bypass adapter V-01, V-02 9 R021 3 Fitting, 90 degree V-01, V-02 9A R Fitting, oil cooler V-01, V R Fitting, oil bypass adapter attaching V-01, V R O-ring, oil bypass adapter attaching fi tting V-01, V R Adapter, oil bypass V-01, V R O-ring, oil bypass adapter V-01, V-02 1 R072 2 O-Ring, oil line V-01, V-02 1 R Strap, oil cooler V-01, V RS20 1 Nut, oil cooler strap V-01, V RS026 1 Bolt, oil cooler strap V-01, V-02 1 R Cooler, oil V-01, V RA0121A 1 Hose, oil, oil cooler to adapter V-01, V R Decal, Caution Hot V-01, V Bolt, oil cooler clamp to bracket attaching V-01, V Lockwasher, oil cooler clamp to bracket attaching V-01, V Nut, oil cooler clamp to bracket attaching V-01, V-02 2 R090233A 1 Bracket, oil cooler attaching V-01, V Bolt, bracket attaching V-01, V Lockwasher, bracket attaching V-01, V R Adapter, engine to oil bypass CRUSADER MP6.0L L

26 MODEL MP6.0L PARTS MANUAL - 2 FUEL CONTROL CELL (FCC) COMPONENTS SN through FIGURE 10 2A 1 16A B A 10 FCC V-Drive Bracket 2B 2C CR L CRUSADER MP6.0L

27 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RA00030A 1 Fuel Control Cell Assembly 2 R1210A 1 Harness, 1-piece, FCC pass through (1-piece harness does not retro fi t for 2-piece harness) 2A Connector, W/P 2-way Female 2B R Baffle, FCC used w/1-piece harness 2C Screw, self tapping, baffl e/1-piece harness retaining 3 R Fitting, 1/ NPT X SAE R Fitting, 1/ NPT to Hose (return to tank) R Fitting, 1/ NPT to SAE (return to tank) R Fitting, 1/ NPT X SAE (from LPFP) 6 R000 1 Regulator, fuel pressure (FCC System Only) 7 R Retainer, fuel pressure regulator R009B 1 Hose, /16id X 1/2od X 2 1/2 9 R Clamp, Oetiker, / 10 RA Pump, high pressure fuel 11 R Filter, fuel (FCC) NI RP Kit, FCC fi lter and O-rings 12 R Clamp, FCC 13 R Cover, T-bolt end 1 R13112A 1 Decal, FCC 1 RS3 1 Plug, pipe, hex head, 1/ 16A RA Harness, FCC Feed through 16B RA121061A 1 Harness, FCC internal 17 R Fitting, 1/ NPT X /16 Barb 1 R O-Ring, FCC sealing 19 RS30 1 Plug, pipe, hex socket, 1/ 20 R Retainer, fuel line 21 RA0090C 1 Hose Assembly, FCC to fuel rail (inlet) 21 RA0090D 1 Hose Assembly, FCC to fuel rail (inlet), V-DRIVE xx-600v-xx Bolt, FCC attaching 23 R Bracket, FCC mounting 23 R Bracket, FCC mounting, V-DRIVE xx-600v-xx 2 R Washer, fl at, mounting, upper 2 RS121L 3 Locking Nut, low-pressure fuel pump 26 R Bracket, low-pressure fuel pump mounting 27 RS021 2 Bolt, pre-fi lter bracket attaching 2 R Bracket, pre-fi lter mounting 29 RS107 2 Nut, w/lockwasher, pre-fi lter bracket attaching 30 RS3 1 Clamp, pre-fi lter 1 ¼ 31 R Isolator, rubber, w/ adhesive 32 R Decal, pre-fi lter 33 RA Fuel Pre-filter Assembly, 10 micron 3 RP Kit, fuel fi lter and seal 3 RA Fuel Pump, low-pressure 36 RA Hose Assembly, low-pressure pump to FCC 37 R Fitting, degree 37 R Fitting, 90 degree, V-DRIVE 3 R Washer, fuel pump mounting, lower 39 R0903A 3 Grommet, isolator Bolt, LPFP bracket attaching, block Lockwasher, LPFP bracket attaching, block Bolt, LPFP bracket attaching, mount Lockwasher, LPFP bracket attaching, mount Bolt, FCC mounting bracket Lockwasher, FCC mounting bracket Fitting, fuel inlet, pre-fi lter, 3/ NPT X 1/2 SAE 6 R Fitting, fuel inlet, pre-fi lter, 3/ NPT X 1/2 hose barb NI R Decal, Warning, fuel leaks MODEL MP6.0L PARTS MANUAL - 2 FUEL CONTROL CELL (FCC) COMPONENTS SN through FIGURE 10 CRUSADER MP6.0L L

28 MODEL MP6.0L PARTS MANUAL - 26 FUEL CONTROL CELL (FCC) COMPONENTS (SN 6713 and above) - FIGURE FCC V-Drive Bracket A 32 3B L CRUSADER MP6.0L

29 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP6.0L PARTS MANUAL - 27 FUEL CONTROL CELL (FCC) COMPONENTS (SN 6713 and above) - FIGURE 11 1 R Locking Clip, fuel line 2 RA0090C 1 Hose Assembly, FCC to fuel rail (inlet) 2 RA0090D 1 Hose Assembly, FCC to fuel rail (inlet), V-DRIVE xx-600v-xx 3 R Bracket, FCC mounting 3 R Bracket, FCC mounting, V-DRIVE xx-600v-xx Bolt, FCC mounting Bolt, FCC mounting bracket Lockwasher, FCC mounting bracket 7 RA FCC Assembly R13112C 1 Decal, FCC 9 RA Filter Assembly, primary fuel (See Figure xx) Connector, W/P 2-Way Female 11 R12100A 1 Harness, 1 piece, FCC high pressure fuel pump 12 R Fitting, FCC head (fuel supply line) 13 RS30 2 Plug, FCC head 1 R Fitting, 90 degree 1 R Fitting, FCC internal 16 R Baffle, fuel Screw, self-tapping, baffl e/harness retaining 1 R O Ring, FCC bowl-to-head seal 19 R000 1 Regulator, fuel pressure 20 R Retainer, fuel pressure regulator 21 R009B 1 Hose, FCC internal fuel 22 R Clamp, Oeticker 23 RA Pump, FCC high pressure fuel 2 R Filter, FCC 2 R Clamp, FCC bowl-to-head retaining 26 R Cover, FCC clamp T-bolt 27 R U-Bolt, low pressure fuel pump retaining Nut, Nylock, low-pressure fuel pump retaining 29 RS3 1 Plug, FCC drain 30 R O Ring, LPFP seal 31 RA Fuel Pump, low-pressure 32 R090 1 Isolator, LPFP mounting 33 R16906 AR Shim, LPFP mounting, 11 gage 33 R16906A AR Shim, LPFP mounting, 16 gage 33 R16906B AR Shim, LPFP mounting, 22 gage 3 R Fitting, LPFP to 1/2 Hose barb 3A R Fitting, LPFP to -JIC XX 3B R Fitting, LPFP to -6 NPTF XX, V-XX 3 R O Ring, seal (p/o item 3) NI R Decal, Warning, fuel leaks NI RP Kit, Filter and O-Rings, FCC IMPORTANT: O-rings specified above are specifically rated for fuel system use. DO NOT substitute O-rings. After installation of an O-ring, always lubricate O-rings with O-ring lubricant, specified for fuel use, prior to assembly. CRUSADER MP6.0L L

30 MODEL MP6.0L PARTS MANUAL - 2 RETURNLESS FUEL SYSTEM COMPONENTS SN through FIGURE 12 2A 1 16A B A 10 FCC V-Drive Bracket 2B 2C L CRUSADER MP6.0L

31 MODEL MP6.0L PARTS MANUAL - 29 RETURNLESS FUEL SYSTEM COMPONENTS SN through FIGURE 12 ITEM PART NO. QTY. DESCRIPTION MODEL ID , V-02, , , V-01, , ALL, 0-600V-01 1 RA00030B 1 Fuel Control Cell Assembly 2 R1210A 1 Harness, 1-piece, FCC pass through (1-piece harness does not retro fi t for 2-piece harness) 2A Connector, W/P 2-way Female 2B R Baffle, FCC used w/1-piece harness 2C Screw, self tapping, baffl e/1-piece harness retaining 3 R Fitting, 1/ NPT X SAE R Fitting, 1/ NPT to Hose (return to tank) R Fitting, 1/ NPT to SAE (return to tank) R Fitting, 1/ NPT X SAE (from LPFP) 6 R000 1 Regulator, fuel pressure (FCC System Only) 7 R Retainer, fuel pressure regulator R009B 1 Hose, /16id X 1/2od X 2 1/2 9 R Clamp, Oetiker, / 10 RA Pump, high pressure fuel 11 R Filter, fuel (FCC) NI RP Kit, FCC fi lter and O-rings 12 R Clamp, FCC 13 R Cover, T-bolt end 1 R13112A 1 Decal, FCC 1 RS3 1 Plug, pipe, hex head, 1/ 16A RA Harness, FCC Feed through 16B RA121061A 1 Harness, FCC internal 17 R Fitting, 1/ NPT X /16 Barb 1 R O-Ring, FCC sealing 19 RS30 1 Plug, pipe, hex socket, 1/ 20 R Retainer, fuel line 21 RA0090C 1 Hose Assembly, FCC to fuel rail (inlet) 21 RA0090D 1 Hose Assembly, FCC to fuel rail (inlet), V-DRIVE xx-600v-xx, returnless Bolt, FCC attaching 23 R Bracket, FCC mounting 23 R Bracket, FCC mounting, V-DRIVE xx-600v-xx, returnless 2 R Washer, fl at, mounting, upper 2 RS121L 3 Locking Nut, low-pressure fuel pump 26 R Bracket, low-pressure fuel pump mounting 27 RS021 2 Bolt, pre-fi lter bracket attaching 2 R Bracket, pre-fi lter mounting 29 RS107 2 Nut, w/lockwasher, pre-fi lter bracket attaching 30 RS3 1 Clamp, pre-fi lter 1 ¼ 31 R Isolator, rubber, w/ adhesive 32 R Decal, pre-fi lter 33 RA Fuel Pre-filter Assembly, 10 micron 3 RP Kit, fuel fi lter and seal CRUSADER MP6.0L L

32 MODEL MP6.0L PARTS MANUAL - 30 RETURNLESS FUEL SYSTEM COMPONENTS SN through FIGURE 12 (cont d) 2A 1 16A B A 10 FCC V-Drive Bracket 2B 2C L CRUSADER MP6.0L

33 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP6.0L PARTS MANUAL - 31 RETURNLESS FUEL SYSTEM COMPONENTS SN through FIGURE 12(cont d) 3 RA Fuel Pump, low-pressure 36 RA Hose Assembly, low-pressure pump to FCC 37 R Fitting, degree 37 R Fitting, 90 degree, V-DRIVE 3 R Washer, fuel pump mounting, lower 39 R0903A 3 Grommet, isolator Bolt, LPFP bracket attaching, block Lockwasher, LPFP bracket attaching, block Bolt, LPFP bracket attaching, mount Lockwasher, LPFP bracket attaching, mount Bolt, FCC mounting bracket Lockwasher, FCC mounting bracket Fitting, fuel inlet, pre-fi lter, 3/ NPT X 1/2 SAE 6 R Fitting, fuel inlet, pre-fi lter, 3/ NPT X 1/2 hose barb NI R Decal, Warning, fuel leaks 7 R020 2 Fitting, 90 degree, to hose RS107 1 Nut, KEPS, ground wire attaching 9 R Wire, grounding , V-02, , , V-01, , ALL, 0-600V-01 CRUSADER MP6.0L L

34 MODEL MP6.0L PARTS MANUAL - 32 RETURNLESS FUEL SYSTEM COMPONENTS (SN 6713 and above) - FIGURE FCC V-Drive Bracket L CRUSADER MP6.0L

35 MODEL MP6.0L PARTS MANUAL - 33 RETURNLESS FUEL SYSTEM COMPONENTS (SN 6713 and above) - FIGURE 13 ITEM PART NO. QTY. DESCRIPTION MODEL ID , V-02, , , V-01, , ALL, 0-600V-01 1 R Locking Clip, fuel line 2 RA0090C 1 Hose Assembly, FCC to fuel rail (inlet) 2 RA0090D 1 Hose Assembly, FCC to fuel rail (inlet), V-DRIVE xx-600v-xx, returnless 3 R Bracket, FCC mounting 3 R Bracket, FCC mounting, V-DRIVE xx-600v-xx, returnless NI R Decal, Warning, fuel leaks Bolt, FCC mounting Bolt, FCC mounting bracket Lockwasher, FCC mounting bracket 7 RA0003A 1 FCC Assembly R13112C 1 Decal, FCC 9 RA Filter Assembly, primary fuel (See Figure xx) Connector, W/P 2-Way Female 11 R12100A 1 Harness, 1 piece, FCC high pressure fuel pump 12 R Isolator, FCC mounting 13 R Fitting, FCC head (fuel supply line) 1 RS30 2 Plug, FCC head 1 RA Valve,Schrader NI R131 1 Decal, schrader valve 1 R Fitting, FCC internal 16 R Baffle, fuel Screw, self-tapping, baffl e/harness retaining 1 R O Ring, FCC bowl-to-head seal 19 R000 1 Regulator, fuel pressure 20 R Retainer, fuel pressure regulator 21 R009B 1 Hose, FCC internal fuel 22 R Clamp, Oeticker 23 RA Pump, FCC high pressure fuel 2 R Filter, FCC 2 R Clamp, FCC bowl-to-head retaining 26 R Cover, FCC clamp T-bolt 27 R Fitting, 90 degree, 3/ NPT X 1/2 hose 2 R020 2 Fitting, 90 degree, 1/ NPT X 1/ hose 29 R Bonding, wire 30 RS107 2 Nut, KEPS, bonding wirte retaining 31 R U-Bolt, low pressure fuel pump retaining Nut, Nylock, low-pressure fuel pump retaining 33 RS3 1 Plug, FCC drain Fitting, straight 3 R12707D 2 Clamp, Oeticker 36 R O Ring, LPFP seal 37 RA Fuel Pump, low-pressure 3 R090 1 Isolator, LPFP mounting 39 R16906 AR Shim, LPFP mounting, 11 gage 39 R16906A AR Shim, LPFP mounting, 16 gage 39 R16906B AR Shim, LPFP mounting, 22 gage 0 R Fitting, LPFP to 1/2 Hose barb 1 R O Ring, seal (p/o item 0) 2 R Hose, reservoir to LPFP input NI RP Kit, Filter and O-Rings, FCC CRUSADER MP6.0L L

36 MODEL MP6.0L PARTS MANUAL - 3 FUEL/WATER SEPARATOR COMPONENTS - FIGURE A L CRUSADER MP6.0L

37 MODEL MP6.0L PARTS MANUAL - 3 FUEL/WATER SEPARATOR COMPONENTS - FIGURE 1 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RA Fuel / Water Separator Assembly 2 R00033 AR Filter and Seals 3 RS37 3 Plug, 3/ NPT brass R Fitting, 90 degree, 3/ NPT X 1/2 hose R Fitting, LPFP to 1/2 hose 6 R02231 AR Fitting, LPFP to -JIC XX 7 R0221 AR Fitting, LPFP to -6 NPTF XX, V-XX RA Fuel Pump, Low Pressure - FCC mounted A RA Fuel Pump, Low Pressure - Remote mounted 9 R02207 AR Fitting, Elbow, 1/ NPT X 1/2 hose 10 R02201 AR Fitting, Elbow, 1/ NPT X 1/2 SAE 11 R02236 AR Fitting, Elbow, 1/ NPT (male) X 3/ NPT (female) 12 R0223 AR Fitting, Straight, 1/ NPT (male) X 3/ NPT (female) 13 R02227 AR Fitting, Straight, 1/ NPT X 1/2 SAE AR Fitting, Straight, 1/ NPT X 1/2 hose AR Fitting, Elbow, 3/ NPT (male) X 3/ NPT (female) 16 R0221 AR Fitting, Straight, 3/ NPT X 1/2 hose NI RK00033 AR Fuel / Water Separator Kit, (includes items 1,9, 1, 1, and 16) CRUSADER MP6.0L L

38 MODEL MP6.0L PARTS MANUAL - 36 HEAT EXCHANGER and COMPONENTS - FIGURE OR A CR000_ L CRUSADER MP6.0L

39 HEAT EXCHANGER and COMPONENTS - FIGURE 1 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP6.0L PARTS MANUAL R030 1 Cap, degas bottle 2 R Bottle, degas NI R1312C 1 Decal, specifi cation, 6.0L (std FCC) NI R1312B 1 Decal, specifi cation, 6.0L (returnless FCC) , V-02, , , V-01, , ALL, 0-600V-01 NI R Decal, coolant fi ll 3 RS3 2 Clamp, hose R013 AR Hose, bulk 3/ i.d., degas bottle to heat exchanger R0161 AR Hose, degas bottle to heat exchanger (vdrv) R Housing, tstat, heat exchanger A R0203A 1 Housing, tstat, heat exchanger V-01, V Hose, tstat housing 7 RS360 2 Clamp, tstat housing R Thermostat, 170º F 9 R1600 AR Anode, sacrifi cial zinc 10 RA170 1 Heat Exchanger Assembly AR End Cap Kit, exchanger 12 RS107 1 Nut, ground wire stud 13 R Wire, grounding 1 RS030 2 Bolt, heat exchanger bracket attaching 1 RS210 2 Lockwasher, h.e. bracket attaching 16 R Bracket, heat exchanger 17 RS Lockwasher, degas bottle brkt. attaching 1 RS020 2 Bolt, degas bottle bracket attaching 19 R Bracket, degas bottle 20 R Isolator, rubber, adhesive, bottom 21 R Isolator, rubber, top 22 R Clamp, exchanger mounting NI Decal, Protective Anode NI R Decal, 6.0 Emission (C.A.R.B.) NI R13162A-07 1 Decal, 6.0 Emission (C.A.R.B.) V-01, V-02 NI R131 1 Decal, Ultra Low Emission NI R Decal, Raw Water Drain NI R Decal, Fresh Water Drain CRUSADER MP6.0L L

40 MODEL MP6.0L PARTS MANUAL - 3 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE A 2 2A A 12 OUT OR 20B IN 20C A A B TRANS. Returnless Fuel System OIL 1 16 L CRUSADER MP6.0L

41 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP6.0L PARTS MANUAL - 39 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 16 1 R0107 AR Hose, bulk 1 i.d., exchanger to exhaust manifold (Starboard STD) 1 R0107 AR Hose, bulk 1 i.d., exchanger to exhaust manifold (Starboard STD) (w/ spacers) 1 R01 1 Hose, exchanger to exhaust manifold (Starboard V-DRIVE) 1 R0107 AR Hose, bulk 1 i.d., exchanger to exhaust manifold (Starboard V-DRIVE) (w/ spacers) 2 R013 AR Hose, bulk 3/ i.d., degas bottle to heat exchanger 2 R Hose, degas bottle to heat exchanger (V-DRIVE) 3 RS3 2 Clamp, hose, ¾ R030 1 Cap, degas bottle R Bottle, degas 6 R Clamp, hose (Oetiker) 7 RS370 1 Clamp, hose, vent (¼ ) RS31 1 Clamp, hose (1 ) 9 R0132 AR Hose, bulk ¼ i.d., vent to degas bottle 10 R0107 AR Hose, bulk 1 i.d., exchanger to exhaust manifold (Port STD) 10 R0107 AR Hose, bulk 1 i.d., exchanger to exhaust manifold (Port STD) (w/ spacers) 10 R01 1 Hose, exchanger to exhaust manifold (Port V-DRIVE) 10 R0107 AR Hose, bulk 1 i.d., exchanger to exhaust manifold (Port V-DRIVE) (w/ spacers) 11 R0107 AR Hose, bulk 1 i.d., F/W, elbow to tstat (Port STD) 11 R0107 AR Hose, bulk 1 i.d., F/W, elbow to tstat (Port STD) (w/ spacers) 11 R01 1 Hose, F/W, elbow to tstat, port 1 (Port V-DRIVE) 11 R0107 AR Hose, bulk 1 i.d., F/W, elbow to tstat, (Port V-DRIVE) (w/ spacers) Fitting, 90 degree, bronze 13 R02006A 2 Fitting, 90 degree, bronze 1 R Cooler, oil 1 RS3 6 Clamp, hose (1 1/ ) 16 R012B 1 Hose, R/W, oil cooler to r/w pump 1¼ formed (cut-to-fi t) 16 R Hose, R/W, oil cooler to r/w pump 1¼ formed V-01, V Plug, manifold 1 R016A 1 Hose, F/W inlet to exhaust manifold, (Port), 1 formed 1 R016B 1 Hose, F/W inlet to exhaust manifold (S/N and higher) 19 RA010 1 Tube, coolant air bleed 20 R0107 AR Hose, bulk 1 i.d., bypass, tstat to circulating pump 20A R017A 1 Hose, bypass, tstat to circulating pump V-01, V-02 20B R Fitting, union, 1 hose, couple R017A to R V-01, V-02 20C RS31 2 Clamp, hose (1 ) V-01, V R01 1 Hose, circulating pump to heat exchanger 22 R0203A 1 Waterneck, tee, F/W outlet 22A Hose, F/W outlet to tee (cut-to-fi t) (S/N and higher) 22B R020C 1 Tee, coolant, 1-1/ x 1 x 1 (S/N and higher) 23 RM021 2 Gasket, water pump to engine block 2 RK07033C 1 Water Pump Assembly 2A RK Water Pump Assembly (S/N and higher) 2 RS36 Clamp, hose (1 1/2 ) 26 RA Raw Water Pump CRUSADER MP6.0L L

42 MODEL MP6.0L PARTS MANUAL - 0 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 16 (cont d) A 2 2A A 12 OUT OR 20B IN 20C A A B TRANS. Returnless Fuel System OIL 1 16 L CRUSADER MP6.0L

43 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP6.0L PARTS MANUAL - 1 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 16 (cont d) 27 R017 1 Hose, R/W pump to transmission cooler 1¼ formed, cut-to-fi t 27 R Hose, R/W pump to transmission cooler 1¼ formed V-01, V-02 2 R006 AR Hose, bulk / i.d., U-tube, bypass 29 R12707F 2 Clamp, U-tube, / hose (1 Oetiker) 30 R U-tube, heater bypass 31 R12707G 2 Clamp, U-tube, 3/ hose (1 1/16 Oetiker) 32 R013 AR Hose, bulk 3/ i.d., U-tube, bypass 33 R0136B 1 Hose, F/W inlet to exhaust manifold (STBD) 1 3 R017 1 Hose, R/W,transmission cooler to H.E. 1¼ formed, cut-to-fi t 3 R01A 1 Hose, R/W,transmission cooler to H.E. 1¼ formed, cut-to-fi t V-01, V-02 3 R0107 AR Hose, bulk 1 i.d., F/W, elbow to tstat, (Stbd Standard) 3 R0107 AR Hose, bulk 1 i.d., F/W, elbow to tstat, (Stbd Standard) (w/ spacer) 3 R017 1 Hose, F/W, elbow to tstat, (Stbd V-DRIVE) 3 R0107 AR Hose, bulk 1 i.d., F/W, elbow to tstat, (Stbd V-DRIVE) (w/ spacer) 36 R Cooler, transmission oil 37 RS370 2 Clamp, hose (1/ ) , V-02, , , V-01, , ALL, 0-600V-01 37A R12707A 2 Clamp, Oetiker (1/2 ) , V-02, , , V-01, , ALL, 0-600V-01 3 R Fitting, 1/ NPT X 1/ hose barb , V-02, , , V-01, , ALL, 0-600V R0132 AR Hose, fuel cooler to oil cooler , V-02, , , V-01, , ALL, 0-600V-01 CRUSADER MP6.0L L

44 MODEL MP6.0L PARTS MANUAL - 2 EXHAUST MANIFOLD and COMPONENTS - FIGURE CR L CRUSADER MP6.0L

45 MODEL MP6.0L PARTS MANUAL - 3 EXHAUST MANIFOLD and COMPONENTS - FIGURE 17 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RS339 2 Plug, exhaust elbow V-01, V-02 1 R Switch, exhaust temperature (optional) 1 RS339 2 Plug, Hex Socket, Brass 1/ NPT Fitting, 90 degree, bronze Nut, exhaust elbow attaching Lockwasher, exhaust elbow attaching RM027 2 Gasket, manifold to exhaust elbow 6 R Stud, exhaust elbow attaching (short) 6 R AR Stud, exhaust elbow attaching w/ riser (short) 7 R Exhaust Manifold Assembly R Stud, manifold to cylinder head attaching Lockwasher, manifold to cylinder head attaching Nut, manifold to cylinder head attaching 11 R Retainer, spark plug wire clip 12 RS020 2 Bolt, retainer attaching 13 RS Lockwasher, retainer attaching 1 RM Gasket, manifold to cylinder head 1 R029016A 2 Exhaust Elbow Assembly 16 R Stud, exhaust elbow attaching (long) 16 R03100 AR Stud, exhaust elbow attaching w/ riser (long) Bolt, bracket attaching Lockwasher, bracket attaching Bolt, bracket attaching 20 R Bracket, manifold support NI Washer, retainer attaching NI R Clip, spark plug wires NI RS37 2 Fitting, plug, manifold drain 21 R13002G 2 Decal, Exhaust Manifold 22 RS37 Plug, Hex Head, Brass 3/ NPT *NOTE: See Fresh Water Cooling section for parts used on Fresh Water Cooled engines. CRUSADER MP6.0L L

46 MODEL MP6.0L PARTS MANUAL - EXHAUST MANIFOLD SPACER KIT COMPONENTS - FIGURE CR L CRUSADER MP6.0L

47 MODEL MP6.0L PARTS MANUAL - EXHAUST MANIFOLD SPACER KIT COMPONENTS - FIGURE 1 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R0107 AR Hose, bulk 1 i.d., heat exchanger to elbow (Starboard STD) 1 R0107 AR Hose, bulk 1 i.d., heat exchanger to elbow (Stbd V-DRIVE) 2 R013 AR Hose, bulk 3/ i.d., 6 length (w/ spacers) 3 R Bracket, degas bottle (w/ spacers) R0107 AR Hose, bulk 1 i.d., elbow to heat exchanger (Port STD) R0107 AR Hose, bulk 1 i.d., elbow to heat exchanger (Port V-DRIVE) Nut, exhaust elbow attaching Lockwasher, exhaust elbow attaching 7 RM027 Gasket, manifold/spacer and spacer/elbow R Stud, exhaust elbow attaching w/ riser (short) 9 R Spacer, 10 R03100 Stud, exhaust elbow attaching w/ riser (long) 11 R0107 AR Hose, bulk 1 i.d., heat exchanger to elbow (Port STD) 11 R0107 AR Hose, bulk 1 i.d., heat exchanger to elbow (Port V-DRIVE) 12 R0107 AR Hose, bulk 1 i.d., elbow to heat exchanger (Starboard STD) 12 R0107 AR Hose, bulk 1 i.d., elbow to heat exchanger (Stbd V-DRIVE) NI RK06206 AR Kit, riser CRUSADER MP6.0L L

48 MODEL MP6.0L PARTS MANUAL - 6 RAW WATER COOLING PUMP - FIGURE PC60P_ L CRUSADER MP6.0L

49 MODEL MP6.0L PARTS MANUAL - 7 RAW WATER COOLING PUMP - FIGURE 19 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 TBD 3 Bolt, bearing housing attaching 2 TBD 3 Lockwasher, bearing housing attaching bolt 3 R O-ring, bearing housing attaching bolt R O-ring, bearing housing attaching RP Impeller Kit (includes O-rings and impeller) 6 R Housing, raw water pump 7 RA Bearing Housing Assembly RA Raw Water Pump Assembly 9 R Bolt, raw water pump cam 10 R072 1 O-ring, raw water pump cam 11 R Cam, raw water pump 12 RS3 1 Plug, brass 1/ NPT CRUSADER MP6.0L L

50 MODEL MP6.0L PARTS MANUAL - WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE Sync Cruise 19 ON Set (+)/Res Sync/ Cruise Speed Speed OFF Cancel (-) CR L CRUSADER MP6.0L

51 MODEL MP6.0L PARTS MANUAL - 9 WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE 20 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R Sensor, engine coolant temperature (ECT) 2 RA Engine Wiring Harness Assembly 2 RA12103A 1 Engine Wiring Harness Assembly w/16-pin connector V-01, V-02 3 R Sender, oil pressure R021 1 Tee, sender attaching R Adapter, oil sending unit 6 RS3 1 Plug, oil pressure sensor tee 7 R Harness, ignition coil RA121072C 2 Harness, Twin Engine 6-pin, Master/Slave RA121072A 2 Harness, Twin Engine -pin, Master/Slave V-01, V-02 9 R Sensor, intake air temperature 10 R Sensor, oil pressure V-01, V R12107 AR Harness, extension, fuel pump (V-Drive) xx-600v-xx 12 R12106A 1 Harness, TCP Sensor to TAC Module V-01, V RA12109 AR Harness, Adapter to -pin (female) boat harness NI RA12109A AR Harness, Adapter to -pin (male) boat harness 1 RA AR Harness, Adapter to 10-pin boat harness NI RA121093A AR Harness, Adapter to 10-pin boat harness, w/vdo sensor leads 1 RA12109 AR Harness, Adapter to 1-pin boat harness 16 RA12007 AR Panel, switch (Sync/Cruise, Speed Control) NI RF12007 AR Kit, Sync/Cruise, Speed Control (includes Panel + 2 ft harness) 17 RK17900 AR Kit, Check Engine Lamp 1 R17900 AR Lamp, Check Engine AR Buzzer, Engine Warning NI RA AR Harness, Engine to Dash, Un-Terminated (2 foot) NI RA121092A AR Harness, Engine to Dash, Un-Terminated ( foot) NI RA121092B AR Harness, Engine to Dash, Terminated, -Pin (Female) (2 foot) NI RA121092C AR Harness, Engine to Dash, Un-Term., w/vdo sensor leads(2 ft) NI RA AR Harness, Speed Control, Engine to Panel (2 foot) NI RA121091A AR Harness, Speed Control, Engine to Panel ( foot) NI RA AR Harness, Speed Control, Engine to Junction (20 foot) NI RA AR Harness, Speed Control, Engine to Junction (2 foot) NI RA AR Harness, Speed Control, Engine to Junction (30 foot) NI RA AR Harness, Speed Control, Engine to Junction (3 foot) NI RA AR Harness, Speed Control, Junction to Panel (7 foot) NI RA AR Harness, Speed Control, Junction to Panel (1 foot) NI RA AR Harness, Speed Control, Junction to Panel (21 foot) NI RA121062D AR Harness, extension, fuel pump to engine harness V-01, V RT0091 AR Harness, Test w/key Switch CRUSADER MP6.0L L

52 MODEL MP6.0L PARTS MANUAL - 0 ECM and RELAYS - FIGURE CR L CRUSADER MP6.0L

53 ECM and RELAYS - FIGURE 21 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP6.0L PARTS MANUAL RS Bolt, oil dipstick tube attaching 2 R Clamp, oil dipstick tube attaching 3 RS210 1 Lockwasher, oil dipstick tube attaching RS102 1 Nut, oil dipstick tube attaching R Engine Control Module, (FCC, SS) , XX, , -Q V-XX, 2-600V-01, R Engine Control Module, (FCC, DS) 2-600V-XX, Q02 R Engine Control Module, (Rtnlss, SS) , V-02, , -Q , V-01, , XX, 0-600V-XX R Engine Control Module, (Rtnlss, DS) -Q0 6 RS2672 Flat washer, ECM attaching Bolt, ECM attaching Nut, KEPS, ECM attaching 9 RS021 2 Bolt, Isolator attaching 10 RS217 2 Lockwasher, Isolator attaching 11 R090 2 Isolator, fuse block mounting 12 RS107 2 Nut, KEPS, Fuse Block attaching 13 R09023A 1 Bracket, ECM mounting 1 RS Bolt, bracket attaching 1 RS210 1 Lockwasher, bracket attaching bolt Bolt, bracket attaching 17 RS Lockwasher, bracket attaching bolt Washer, bracket attaching bolt 19 R Decal, main fuse box 20 R Relay, Fuel Pump and Ignition 21 R Relay, Starter 22 R13019C 1 Fuse, Starter, 20 Amp 23 R13019F 1 Fuse, Panel, 0 Amp 2 R13017B 2 Fuses, 20 amp 2 R13017A 2 Fuses, 1 amp 26 R13017C 1 Fuse, amp 27 R0906 Isolator, ECM Mounting 2 R17602 Sleeve, ECM Isolator Retaining CRUSADER MP6.0L L

54 MODEL MP6.0L PARTS MANUAL - 2 MODEL V-01, V-02 ECM and RELAYS - FIGURE a CR mc L CRUSADER MP6.0L

55 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP6.0L PARTS MANUAL - 3 MODEL V-01, V-02 ECM and RELAYS - FIGURE 22 1 R13006C 1 Circuit Breaker Assembly (60 amp) V-01, V-02 NI R Decal, Fuse Block V-01, V-02 NI R Decal, Main Circuit Breaker V-01, V-02 2 RS0 2 Bolt, circuit breaker mounting V-01, V-02 3 RS Bolt, oil dipstick tube attaching V-01, V-02 R130011A 3 Relay, fuel pump, ignition, starter V-01, V-02 R116021J 1 Engine Control Module, (PP) cksum (963E) V-01, V-02 R116021J-07S 1 Engine Control Module, (single engine cruise) cksum - 37 (97C) V-01 R116021J-07T 1 Engine Control Module, (twin) cksum (931) V Bolt, ECM attaching V-01, V-02 7 R Cover, fuse holder V-01, V-02 R13017B 3 Fuses, 20 amp V-01, V-02 9 RS Bolt, bracket attaching V-01, V RS210 1 Lockwasher, bracket attaching bolt V-01, V RS102 1 Nut, oil dipstick tube attaching V-01, V RS210 1 Lockwasher, oil dipstick tube attaching V-01, V R Clamp, oil dipstick tube attaching V-01, V-02 1 R Bracket, ECM/relay mounting V-01, V-02 1 R Bracket, relay mounting, alternate location V-01, V Bolt, relay bracket mounting V-01, V Lockwasher, relay bracket mounting V-01, V Washer, bracket attaching bolt V-01, V RS Lockwasher, bracket attaching bolt V-01, V Bolt, bracket attaching V-01, V-02 CRUSADER MP6.0L L