MARINE ILLUSTRATED PARTS MANUAL MODEL MP6.0L 2006 MY

Transcription

1 MARINE ILLUSTRATED PARTS MANUAL MODEL MP6.0L 2006 MY L /07

2 This Page Was Intentially Left Blank

3 MODEL MP6.0L PARTS MANUAL - 1 Contents: Symbols... 2 Maintenance Item Part Numbers... 3 Cylinder Block Assembly - Figure 1... Cylinder Head Assembly / Front Cover - Figure Exhaust Manifold / Knock Sensors - Figure Intake Manifold Components - Figure Oil Pan and Oil Pump Assembly - Figure... 1 Throttle Body and Related Components - Figure Model V-01 - Throttle Body and Related Components - Figure Remote Oil Filter Components - Figure Model V-01 - Remote Oil Filter Components - Figure Fuel Control Cell (FCC) Components - Figure Returnless Fuel System Components - Figure Heat Exchanger and Components - Figure Fresh Water Cooling System Components - Figure Exhaust Manifold and Components - Figure Exhaust Manifold Spacer Kit Components - Figure... 3 Raw Water Cooling Pump - Figure Wiring Harness Assemblies and Senders - Figure ECM and Relays - Figure 1... Accessory Drive System Components - Figure Starter Assembly Components - Figure Engine and Transmission Mounts - Figure Model V-01 - Engine and Transmission Mounts - Figure Bellhousing Assembly - Figure Transmission and Related Parts (Velvet Drive In-Line) - Figure Transmission and Related Parts (Velvet Drive V -Drive) - Figure 2... Transmission and Related Parts (Velvet Drive 000) - Figure Transmission and Related Parts (Hurth Gear) - Figure ENGINE ROTATION TYPICAL VIEWS ARE SHOWN Engine Rotation is identifi ed as RH or LH with the engine model number. Rotation always is determined from the fl ywheel end looking toward the front of the engine. In some instances, propeller shaft rotation may be opposite to that of the engine. When ordering a replacement engine, production block or parts for the engine, be certain to check engine rotation. DO NOT rely on propeller rotation in order to determine engine rotation. LEFT-HAND ROTATION is STANDARD ROTATION. (Flywheel turns counterclockwise when viewed from fl ywheel end of the engine.) RIGHT-HAND ROTATION is OPPOSITE ROTATION. (Flywheel turns clockwise when viewed from fl ywheel end of the engine.) CRUSADER MP6.0L L

4 MODEL MP6.0L PARTS MANUAL - 2 HOW TO READ THIS PARTS BOOK: ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RB00100I 1 Base Engine Assembly, 6.0L ITEM NUMBER - This number corresponds with the number in the exploded view on the facing page. PART NUMBER - This is the designated part number for the particular component or assembly. QUANTITY - This refers to the number of pieces used. DESCRIPTION - This identifi es what the component or assembly is. MODEL ID - This identifi es a component or assembly that is unique to a specifi c engine model. ===================================================================== Symbols shown throughout parts list are defi ned here or on the bottom of the individual parts list page. AR = As Required OPT = Optional NSS = Not Serviced Separately NA = Not Available OS = Oversize US = Undersize TBD = To Be Determined NI = Not Illustrated ===================================================================== L CRUSADER MP6.0L

5 MODEL MP6.0L PARTS MANUAL - 3 REPLACEMENT PARTS: WARNING: Electrical, ignition and fuel system components on Crusader Engines are designed and manufactured to comply with U.S. Coast Guard rules and regulations to minimize risks of fi re or explosion. Use of replacement electrical, ignition and fuel system components which do not comply with these rules and regulations could result in a fi re or explosion hazard and should be avoided. MAINTENANCE ITEM PART NUMBERS: Description Part Number Oil Filter 2267 Kit, Transmission Oil Filter (ZF) RP Fuel Filter, screen and gasket, pre-fi lter RP07701 Fuel Filter, FCC RP00026 Fuel Filter, element, Racor 707 Spark Plugs RP Spark Plug Wire Set RK120021A Serpentine Drive Belt R Raw Water Pump Impeller Kit RP Thermostat (170 ) R On-Board Spare Parts Kit (w/ FCC Fuel System) RK On-Board Spare Parts Kit (w/ Returnless Fuel System) RK17302A-0 ====================================================================== CHANGE NOTICE: Change Pages Date Updated 0/07, 2, 0-1, 0/07 MARINE TRANSMISSIONS: Crusader Engines are equipped with Velvet Drive or Hurth Transmissions, standard or V -drive. If transmission parts are required, contact your dealer or closest Crusader Parts Distributor for required parts. Parts manuals and overhaul manuals are available through Crusader Distributors. CRUSADER MP6.0L L

6 MODEL MP6.0L PARTS MANUAL - CYLINDER BLOCK ASSEMBLY - FIGURE PC60P_ L CRUSADER MP6.0L

7 MODEL MP6.0L PARTS MANUAL - CYLINDER BLOCK ASSEMBLY - FIGURE 1 ITEM PART NO. QTY. DESCRIPTION MODEL ID * RB Base Engine Assembly 1 TBD 1 Bearing Set, camshaft 2 R00702 Bearing, for one connecting rod (STD) 3 RA01301 Piston w/pin, (STD) TBD Ring Set, piston (STD) TBD Connecting Rod (STD) 6 TBD 16 Bolt, connecting rod cap 7 TBD 12 Bolt, rear engine cover RA Flywheel Assembly R Bolt, fl ywheel attaching 10 R Seal, crankshaft rear oil 11 TBD 1 Cover, rear engine 12 TBD 1 Gasket, rear engine cover 13 p/o item #1 1 Reluctor Ring, crankshaft 1 TBD 1 Crankshaft Assembly TBD 1 Bearing Set, crankshaft 16 TBD 2 Cap, crankshaft bearing #1 and # 17 TBD 10 Bolt, crankshaft bearing cap side 1 TBD 3 Cap, crankshaft bearing #2 - # 1 TBD Stud, crankshaft bearing cap attaching 20 TBD Bolt, crankshaft bearing cap attaching 21 R Balancer, crankshaft 22 TBD 1 Bolt, crankshaft balancer 23 TBD 1 Oil Pump Assembly 2 TBD 1 Drive, oil pump 2 TBD 1 Key, crankshaft 26 TBD 1 Chain, timing 27 TBD 1 Bolt, camshaft sprocket attaching 2 TBD 1 Sprocket, camshaft 2 TBD 3 Bolt, camshaft retainer attaching 30 TBD 1 Retainer, camshaft 31 TBD 1 Camshaft CRUSADER MP6.0L L

8 MODEL MP6.0L PARTS MANUAL - 6 CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE OR OR 11A 6 USE: OR 11B CR L CRUSADER MP6.0L

9 MODEL MP6.0L PARTS MANUAL - 7 CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 TBD 1 Hose, PCV valve 2 TBD 1 Valve, positive crankcase ventilation (PCV) 3 TBD 1 Grommet, PCV valve TBD 16 Rocker Arm, valve TBD 16 Bolt, valve rocker arm attaching 6 TBD 2 Guide, valve rocker arm 7 TBD 16 Valve Spring Assembly TBD 32 Retainer, valve stem 302 Bolt, lifting eye attaching Lockwasher, lifting eye attaching bolt 11 R Lifting Eye, rear, all 11A R Lifting Eye, front, std. drive (replaces R02012) 11B R Lifting Eye, front, v-drv (replaces R02012) 12 TBD 16 Cap, valve spring 13 TBD 16 Seal, valve stem 1 TBD 32 Rotator, valve TBD 16 Guide, valve stem 16 RP Spark Plug 17 RK120021A 1 Spark Plug Wire Set 1 R Engine Coolant Temperature (ECT) Sensor 1 TBD Valve, exhaust (STD) 20 TBD Valve, intake (STD) 21 TBD Bolt, valve lifter retainer attaching 22 TBD Retainer, valve lifter 23 RM020 1 Gasket, front engine cover 2 TBD 1 Cover, front engine 2 R Seal, front engine cover oil 26 RM021 2 Gasket, water circulating pump 27 RK07033C 1 Water Circulation Pump Assembly 2 TBD Bolt, water circulating pump attaching 2 R Housing, thermostat Bolt, thermostat housing attaching Washer, thermostat housing attaching Fitting, 0 degree 33 RM027 2 Gasket, thermostat housing 3 R0203A 1 Waterneck, tee, F/W outlet 3 TBD Bolt, front engine cover attaching NI R Cup, plug, SSTL, 2 MM, circ pump CRUSADER MP6.0L L

10 MODEL MP6.0L PARTS MANUAL - CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 (cont d) OR OR 11A 6 USE: OR 11B CR L CRUSADER MP6.0L

11 MODEL MP6.0L PARTS MANUAL - CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 (cont d) ITEM PART NO. QTY. DESCRIPTION MODEL ID 36 R Lifter, valve 37 TBD 16 Push Rod 3 RM027 2 Gasket, Cylinder Head 3 R Cylinder Head 0 R0020 Bolt, cylinder head (short) 1 R Bolt, cylinder head (medium) 2 R Bolt, cylinder head (long) 3 RA Cover, rocker (LH) RM022 2 Gasket, rocker cover R00210 Bolt, rocker cover attaching 6 R0303B 1 Cap, oil fi ll tube 7 R030 1 Tube, oil fi ll TBD 1 Tube, breather TBD 1 Fitting, breather tube 0 RA Cover, rocker w/oil Fill (RH) 1 R Bolt, oil galley 2 p/o item #1 1 Seal, oil galley bolt 3 R Sensor, oil pressure V-01 R Sensor, temperature RS31 1 Plug, water neck tee V-01 RS117 1 Screw, self tapping Washer, fl at 7 R101013A 1 Wire, grounding CRUSADER MP6.0L L

12 MODEL MP6.0L PARTS MANUAL - 10 EXHAUST MANIFOLD / KNOCK SENSORS - FIGURE CR60003_ L CRUSADER MP6.0L

13 MODEL MP6.0L PARTS MANUAL - 11 EXHAUST MANIFOLD / KNOCK SENSORS - FIGURE 3 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 TBD 2 Bolt, coolant air bleed pipe attaching 2 TBD 1 Pipe, coolant air bleed 3 R Harness, knock sensor TBD 1 Bolt, crankshaft position attaching R Sensor, crankshaft position 6 TBD 10 Bolt, valley cover attaching 7 R Sensor, knock TBD 1 Cover, valley TBD 1 Gasket, valley cover 10 TBD 2 Seal, knock sensor oil 11 R Sensor, camshaft position 12 TBD 1 Bolt, camshaft position attaching 13 R Elbow, exhaust 1 RM027 2 Gasket, exhaust elbow to manifold R Manifold, exhaust 16 R Stud, exhaust manifold attaching Lockwasher, exhaust manifold stud attaching Nut, exhaust manifold stud attaching 1 RS33 2 Plug, exhaust elbow V-01 1 R Switch, exhaust temperature (optional) CRUSADER MP6.0L L

14 MODEL MP6.0L PARTS MANUAL - 12 INTAKE MANIFOLD COMPONENTS - FIGURE A CR L CRUSADER MP6.0L

15 INTAKE MANIFOLD COMPONENTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R Knob, cover retention 2 R Cover, engine 3 R Decal, cover, oval, 6.0L MPI R Decal, cover, Capatain s Choice Screw, ignition coil attaching 6 R Bracket, coil support Bolt, fuel rail attaching R Coil, ignition R Bracket, ignition coil mounting 10 RS126 2 Bolt, coil bracket attaching, top Bolt, coil bracket attaching, bottom NI Lockwasher, coil bracket attaching, bottom 12 RK120021A 1 Spark Plug Wire Set MODEL MP6.0L PARTS MANUAL R Regulator, fuel pressure (returnless type fuel system Only) , V-02, , , 2-600V-01, , ALL, 0-600V-01 1 R Sensor, manifold absolute pressure (MAP) RM Intake Manifold Gasket Set 16 TBD 1 Seal, throttle body 17 R Plate, throttle body adapter 17 R06207A 1 Plate, throttle body adapter (use w/item 1A) V-01 1 RM021 1 Gasket, throttle body 1 RA03036B 1 Throttle Body Assembly 1A RA Throttle Body Assembly V L001 3 Nut, throttle body attaching 21 R Intake Manifold 22 RA0700 Fuel Injector Assembly 23 R12707 Retainer, fuel injector to rail 2 R Insert, threaded, intake 2 RS30 1 Plug, pipe, 1/ NPT 26 R Fuel Rail, 6.0L, (right) 27 R Fuel Rail, 6.0L, w/regulator pocket (left) , V-02, , , 2-600V-01, , ALL, 0-600V R0600A 1 Fuel Rail, 6.0L, w/o regulator pocket (left) CRUSADER MP6.0L L

16 MODEL MP6.0L PARTS MANUAL - 1 OIL PAN and OIL PUMP ASSEMBLY - FIGURE PC60P_ L CRUSADER MP6.0L

17 MODEL MP6.0L PARTS MANUAL - OIL PAN and OIL PUMP ASSEMBLY - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R Tube, oil dipstick 2 R0100 AR Dipstick, oil level (0 to degree) 2 R0101 AR Dipstick, oil level (12 degree) 3 RS Bolt, oil dipstick tube attaching R Clamp, oil dipstick tube attaching RS210 1 Lockwasher, oil dipstick tube attaching 6 RS102 1 Nut, oil dipstick tube attaching 7 TBD 1 Bolt, engine rear cover attaching R Seal, engine rear cover oil TBD 1 Cover, engine rear 10 R Tube, oil pickup 11 RM027 1 Gasket, oil pan 12 R Oil Pan Bolt, oil sending unit adapter attaching 1 R Adapter, oil sending unit RM02 1 Gasket, oil sending unit adapter 16 TBD 2 Bolt, oil pan attaching (long) 17 TBD 12 Bolt, oil pan attaching (short) 1 TBD 1 Nut, oil pickup tube attaching 1 TBD 1 Bolt, oil pickup tube attaching 20 TBD 10 Nut, windage tray attaching 21 TBD 1 O-ring, oil pickup tube 22 R Tray, windage 23 TBD Bolt, oil pump attaching 2 RA Oil Pump Assembly 2 TBD 1 Drive, oil pump CRUSADER MP6.0L L

18 MODEL MP6.0L PARTS MANUAL - 16 THROTTLE BODY and RELATED COMPONENTS - FIGURE A CR L CRUSADER MP6.0L

19 MODEL MP6.0L PARTS MANUAL - 17 THROTTLE BODY and RELATED COMPONENTS - FIGURE 6 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R026 1 Arrestor, fl ame 2 RS37 1 Clamp, fl ame arrestor 3 R Throttle Arm, throttle body RA03036B 1 Throttle Body Assembly R Valve, idle air control 6 TBD 2 Screw, IAC valve attaching 7 TBD 2 Screw, TP sensor attaching R Sensor, throttle position R Ball Joint Assembly, cable attaching 10 RS20 2 Locking Nut, cable clip mounting bolt 11 R Throttle Bracket, intake 11A R00267A 1 Throttle/Degas Bottle Bracket, intake (V-Drive) xx-600v-xx Bolt, throttle cable bracket attaching 13 R Cable Clip, throttle attaching 1 RS122 2 Bolt, cable clip mounting RS107 2 Nut, throttle arm attaching 16 RS021 2 Bolt, throttle arm attaching CRUSADER MP6.0L L

20 MODEL MP6.0L PARTS MANUAL - 1 MODEL V-01 THROTTLE BODY and RELATED COMPONENTS - FIGURE DUAL STATION TION PC60P_010_C06 L CRUSADER MP6.0L

21 MODEL MP6.0L PARTS MANUAL - 1 MODEL V-01 THROTTLE BODY and RELATED COMPONENTS - FIGURE 7 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R026A 1 Arrestor, fl ame V-01 2 RS37 1 Clamp, fl ame arrestor V-01 3 RA Throttle Body Assembly, electronic V-01 R00321A 1 Bracket, TAC Module mounting V-01 RS217 2 Lockwasher, TAC Module mounting bracket attaching V Bolt, TAC Module mounting bracket attaching V-01 7 R Throttle Actuator Control (TAC) Module V Screw, self-tapping, TAC Module attaching V-01 R Flatwasher, TAC Module attaching V R002 3 Grommet, TAC Module attaching V R12106A 1 Harness, TCP Sensor to TAC Module V RA Throttle Control Position (TCP) Sensor Assembly V Flatwasher, TCP assembly attaching V Bolt, TCP assembly attaching V-01 RS202 3 Locking Nut, TCP assembly attaching V R Cable Clip, throttle attaching (single station) V RS20 2 Locking Nut, cable clip attaching bolt V-01 1 RS122 2 Bolt, cable clip attaching V-01 1 R00267B 1 Bracket, TCP Assembly/Degas bottle mounting V Bolt, TCP Assembly/Degas bottle mounting bracket attaching V RS6 1 Nut, ball joint attaching V R Ball Joint Assembly V Bolt, TCP Sensor arm attaching V Lock Washer, TCP Sensor arm attaching V Flat Washer, TCP Sensor arm attaching V R Arm, TCP Sensor V R Spring, TCP Sensor V-01 2 R Plate Assembly, TCP Sensor V-01 2 R Shaft, TCP Sensor V R TCP Sensor V Bolt, TCP Sensor attaching V Lock Washer, TCP Sensor attaching V Flat Washer, TCP Sensor attaching V AR Pivot Pin, cable attaching (dual station) V AR Cable Attaching Kit, (dual station) V-01 CRUSADER MP6.0L L

22 MODEL MP6.0L PARTS MANUAL - 20 REMOTE OIL FILTER COMPONENTS - FIGURE CR L CRUSADER MP6.0L

23 MODEL MP6.0L PARTS MANUAL - 21 REMOTE OIL FILTER COMPONENTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID Lockwasher, oil fi lter header mounting Bolt, oil fi lter header mounting 3 R Oil Filter Header R072 2 O-Ring, oil line R Nipple, header fi lter adapter Filter, oil 7 R002 1 Bracket, heat exchanger Nut, sender terminal Lockwasher, sender terminal 10 R Sender, oil pressure 11 R02 1 Tee, sender attaching 12 R Adapter, oil sending unit 13 R O-ring, oil bypass adapter 1 R Adapter, oil bypass R O-ring, oil bypass adapter attaching fi tting 16 RA0 1 Hose, oil, adapter to remote oil fi lter 17 R021 Fitting, 0 degree 1 RA0A 1 Hose, oil, oil cooler to remote oil fi lter 1 RS Bolt, oil cooler strap attaching 20 R Strap, oil cooler 21 RS20 1 Nut, oil cooler strap 22 RS210 1 Washer, lock, oil cooler strap attaching Nut, oil cooler strap attaching 2 RS026 1 Bolt, oil cooler strap 2 R00013A 1 Bracket, oil cooler 26 R170 1 Cooler, oil 27 RA0103D 1 Hose, oil, oil cooler to adapter 2 R Nut, oil bypass adapter attaching 2 R0200A 1 Switch, oil pressure 30 R Decal, Caution Hot 31 R Adapter, engine to oil bypass CRUSADER MP6.0L L

24 MODEL MP6.0L PARTS MANUAL - 22 MODEL V-01 REMOTE OIL FILTER COMPONENTS - FIGURE A CR60P_ L CRUSADER MP6.0L

25 MODEL MP6.0L PARTS MANUAL - 23 MODEL V-01 REMOTE OIL FILTER COMPONENTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R Bracket, oil fi lter header mounting V-01 2 R Oil Filter Header V-01 3 R Nipple, header fi lter adapter V Filter, oil V Lockwasher, oil fi lter header mounting V Bolt, oil fi lter header mounting V-01 7 RA0120B 1 Hose Assembly, bypass adapter to fi lter header V-01 RA0120D 1 Hose Assembly, fi lter header to bypass adapter V-01 R021 3 Fitting, 0 degree V-01 A R Fitting, oil cooler V R Fitting, oil bypass adapter attaching V R O-ring, oil bypass adapter attaching fi tting V R Adapter, oil bypass V R O-ring, oil bypass adapter V-01 1 R072 2 O-Ring, oil line V-01 R Strap, oil cooler V RS20 1 Nut, oil cooler strap V RS026 1 Bolt, oil cooler strap V-01 1 R170 1 Cooler, oil V-01 1 RA0121A 1 Hose, oil, oil cooler to adapter V R Decal, Caution Hot V Bolt, oil cooler clamp to bracket attaching V Lockwasher, oil cooler clamp to bracket attaching V Nut, oil cooler clamp to bracket attaching V-01 2 R00233A 1 Bracket, oil cooler attaching V Bolt, bracket attaching V Lockwasher, bracket attaching V R Adapter, engine to oil bypass CRUSADER MP6.0L L

26 MODEL MP6.0L PARTS MANUAL - 2 FUEL CONTROL CELL (FCC) COMPONENTS - FIGURE A 16A B 20 2A 10 FCC V-Drive Bracket 2B 2C CR L CRUSADER MP6.0L

27 FUEL CONTROL CELL (FCC) COMPONENTS - FIGURE 10 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RA00030A 1 Fuel Control Cell Assembly 2 R1210A 1 Harness, 1-piece, FCC pass through (1-piece harness does not retro fi t for 2-piece harness) 2A Connector, W/P 2-way Female 2B R Baffle, FCC used w/1-piece harness 2C Screw, self tapping, baffl e/1-piece harness retaining 3 R Fitting, 1/ NPT X SAE R020 1 Fitting, 1/ NPT to Hose (return to tank) R Fitting, 1/ NPT to SAE (return to tank) R Fitting, 1/ NPT X SAE (from LPFP) 6 R000 1 Regulator, fuel pressure (FCC System Only) 7 R Retainer, fuel pressure regulator R00B 1 Hose, /16id X 1/2od X 2 1/2 R Clamp, Oetiker, / 10 RA Pump, high pressure fuel 11 R Filter, fuel (FCC) NI RP Kit, FCC fi lter and O-rings 12 R Clamp, FCC 13 R Cover, T-bolt end 1 R13112A 1 Decal, FCC RS3 1 Plug, pipe, hex head, 1/ 16A RA Harness, FCC Feed through 16B RA121061A 1 Harness, FCC internal 17 R Fitting, 1/ NPT X /16 Barb 1 R O-Ring, FCC sealing 1 RS30 1 Plug, pipe, hex socket, 1/ 20 R Retainer, fuel line 21 RA000C 1 Hose Assembly, FCC to fuel rail (inlet) 21 RA000B 1 Hose Assembly, FCC to fuel rail (inlet), V-DRIVE xx-600v-xx Bolt, FCC attaching 23 R Bracket, FCC mounting 23 R Bracket, FCC mounting, V-DRIVE xx-600v-xx 2 R Washer, fl at, mounting, upper 2 RS21L 3 Locking Nut, low-pressure fuel pump 26 R Bracket, low-pressure fuel pump mounting 27 RS021 2 Bolt, pre-fi lter bracket attaching 2 R Bracket, pre-fi lter mounting 2 RS107 2 Nut, w/lockwasher, pre-fi lter bracket attaching 30 RS3 1 Clamp, pre-fi lter 1 ¼ 31 R000 1 Isolator, rubber, w/ adhesive 32 R Decal, pre-fi lter 33 RA Fuel Pre-filter Assembly, 0 micron 3 RP Kit, fuel fi lter and seal 3 RA Fuel Pump, low-pressure 36 RA Hose Assembly, low-pressure pump to FCC 37 R Fitting, degree 37 R Fitting, 0 degree, V-DRIVE 3 R Washer, fuel pump mounting, lower 3 R003A 3 Grommet, isolator Bolt, LPFP bracket attaching, block Lockwasher, LPFP bracket attaching, block Bolt, LPFP bracket attaching, mount Lockwasher, LPFP bracket attaching, mount Bolt, FCC mounting bracket Lockwasher, FCC mounting bracket Fitting, fuel inlet, pre-fi lter, 3/ NPT X 1/2 SAE 6 R Fitting, fuel inlet, pre-fi lter, 3/ NPT X 1/2 hose barb NI R Decal, Warning, fuel leaks MODEL MP6.0L PARTS MANUAL - 2 CRUSADER MP6.0L L

28 MODEL MP6.0L PARTS MANUAL - 26 RETURNLESS FUEL SYSTEM COMPONENTS - FIGURE A L CRUSADER MP6.0L 6 CR60007A

29 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP6.0L PARTS MANUAL - 27 RETURNLESS FUEL SYSTEM COMPONENTS - FIGURE 11 1 R Locking Clip, fuel line 2 RA001B 1 Fuel Line Assembly, fuel rail to fuel cooler 3 RA00 1 Fuel Line Assembly, fuel pump to fuel rail 2 1 Nut, fi tting to fuel pump NI O-ring, fuel fi tting sealing NI 0 1 Fitting, fuel line to fuel pump NI 23 1 O-ring, fuel fi tting sealing RS107 1 Nut, w/lockwasher, fuel pump retainer attaching (RS107 replaces items and 6) 6 NSS 1 Starwasher, retaining nut Retainer, fuel pump 03 1 Harness, fuel pump A R12107 AR Harness, extension, fuel pump (V-Drive) Electric Fuel Pump Assembly 10 R Fitting, 0 degree 11 RA Fuel Cooler Assembly NI Decal, fuel Warning 12 R Fitting, degree (use (1), V-DRIVE) 12 R Fitting, 0 degree, LPFP to fi lter, v-drive 13 R12707E 2 Clamp, Oetiker 7/ Bolt, fuel cooler attaching RS210 2 Lockwasher, fuel cooler attaching Retainer, fuel cooler attaching 17 R Bracket, fuel cooler mounting 17 R Bracket, fuel cooler mounting, V-DRIVE Bolt, fuel cooler bracket attaching Lockwasher, fuel cooler bracket attaching Nut, nylock, fuel cooler attaching 21 R Washer, fl at, mounting, upper 22 RS21L 3 Locking Nut, low-pressure fuel pump 23 R Bracket, low-pressure fuel pump mounting 2 RS021 2 Bolt, pre-fi lter bracket attaching 2 R Bracket, pre-fi lter mounting Lockwasher, pre-fi lter bracket attaching 27 RS107 2 Nut, pre-fi lter bracket attaching Fitting, fuel inlet, pre-fi lter 2 R Pre-filter, fuel , V-02, , , 2-600V-01, , ALL, 0-600V-01 CRUSADER MP6.0L L

30 MODEL MP6.0L PARTS MANUAL - 2 RETURNLESS FUEL SYSTEM COMPONENTS - FIGURE 11 (cont d) A L CRUSADER MP6.0L 6 CR60007A

31 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP6.0L PARTS MANUAL - 2 RETURNLESS FUEL SYSTEM COMPONENTS - FIGURE 11(cont d) 30 R000 1 Isolator, rubber, pre-fi lter 31 RS3 1 Clamp, pre-fi lter 32 RP Kit, fuel fi lter and seal 33 R Decal, pre-fi lter 3 R003A 3 Grommet, isolator 3 R Washer, fuel pump mounting, lower 36 RA Fuel Pump, low-pressure 37 RA Fuel Line Assembly, L.P. pump to racor fi lter Lockwasher, LPFP bracket attaching, mount Bolt, LPFP bracket attaching, mount Lockwasher, LPFP bracket attaching, block Bolt, LPFP pump bracket attaching, block 2 RA0071B 1 Fuel Line Assembly, racor fi lter to cooler 2 RA Fuel Line Assembly, racor fi lter to cooler (V-DRIVE) 3 31 AR Hose, fuel line, racor fi lter to H.P. pump Fuel Filter, racor water separating NI Element, racor fuel fi lter (not shown) R Bracket, racor fi lter mounting Bolt, racor fi lter bracket attaching Lockwasher, racor fi lter bracket attaching Bolt, racor fi lter mounting Washer, racor fi lter mounting 0 RS Nut, nylock, racor fi lter mounting 1 RS32 1 Fitting, plug 1/ NPT 2 R Fitting, 0 degree, fuel in, Racor 3 R Fitting, 0 degree, 1/2 barb, fuel out, Racor R Fitting, degree, fuel return, Racor , V-02, , , 2-600V-01, , ALL, 0-600V-01 CRUSADER MP6.0L L

32 MODEL MP6.0L PARTS MANUAL - 30 HEAT EXCHANGER and COMPONENTS - FIGURE OR A CR000_ L CRUSADER MP6.0L

33 MODEL MP6.0L PARTS MANUAL - 31 HEAT EXCHANGER and COMPONENTS - FIGURE 12 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R030 1 Cap, degas bottle 2 R Bottle, degas NI R132 1 Decal, specifi cation, 6.0L NI R133 1 Decal, coolant fi ll 3 RS3 2 Clamp, hose R03 AR Hose, bulk 3/ i.d., degas bottle to heat exchanger R0161 AR Hose, degas bottle to heat exchanger (vdrv) R Housing, tstat, heat exchanger A R0203A 1 Housing, tstat, heat exchanger V Hose, tstat housing 7 RS360 2 Clamp, tstat housing R Thermostat, 170º F R1600 AR Anode, sacrifi cial zinc 10 RA170 1 Heat Exchanger Assembly AR End Cap Kit, exchanger 12 RS107 1 Nut, ground wire stud 13 R Wire, grounding 1 RS030 2 Bolt, heat exchanger bracket attaching RS210 2 Lockwasher, h.e. bracket attaching 16 R002 1 Bracket, heat exchanger 17 RS217 Lockwasher, degas bottle brkt. attaching 1 RS020 Bolt, degas bottle bracket attaching 1 R Bracket, degas bottle 20 R Bracket, 10-pin connector 21 R000 1 Isolator, rubber, adhesive, bottom 22 R001 2 Isolator, rubber, top 23 R Clamp, exchanger mounting NI Decal, Protective Anode NI R13162A-06 1 Decal, 6.0 Emission (C.A.R.B.) NI R13 1 Decal, Ultra Low Emission NI R136 1 Decal, Raw Water Drain NI R137 1 Decal, Fresh Water Drain CRUSADER MP6.0L L

34 MODEL MP6.0L PARTS MANUAL - 32 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE OR A 20B 20C Returnless Fuel System CR60013_ L CRUSADER MP6.0L

35 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP6.0L PARTS MANUAL - 33 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 13 1 R0107 AR Hose, bulk 1 i.d., exchanger to exhaust manifold (Starboard STD) 1 R0107 AR Hose, bulk 1 i.d., exchanger to exhaust manifold (Starboard STD) (w/ spacers) 1 R0 1 Hose, exchanger to exhaust manifold (Starboard V-DRIVE) 1 R0107 AR Hose, bulk 1 i.d., exchanger to exhaust manifold (Starboard V-DRIVE) (w/ spacers) 2 R03 AR Hose, bulk 3/ i.d., degas bottle to heat exchanger 2 R Hose, degas bottle to heat exchanger (V-DRIVE) 3 RS3 2 Clamp, hose, ¾ R030 1 Cap, degas bottle R Bottle, degas 6 R Clamp, hose (Oetiker) 7 RS370 1 Clamp, hose, vent (¼ ) RS31 1 Clamp, hose (1 ) R0132 AR Hose, bulk ¼ i.d., vent to degas bottle 10 R0107 AR Hose, bulk 1 i.d., exchanger to exhaust manifold (Port STD) 10 R0107 AR Hose, bulk 1 i.d., exchanger to exhaust manifold (Port STD) (w/ spacers) 10 R0 1 Hose, exchanger to exhaust manifold (Port V-DRIVE) 10 R0107 AR Hose, bulk 1 i.d., exchanger to exhaust manifold (Port V-DRIVE) (w/ spacers) 11 R0107 AR Hose, bulk 1 i.d., F/W, elbow to tstat (Port STD) 11 R0107 AR Hose, bulk 1 i.d., F/W, elbow to tstat (Port STD) (w/ spacers) 11 R0 1 Hose, F/W, elbow to tstat, port 1 (Port V-DRIVE) 11 R0107 AR Hose, bulk 1 i.d., F/W, elbow to tstat, (Port V-DRIVE) (w/ spacers) Fitting, 0 degree, bronze 13 R02006A 2 Fitting, 0 degree, bronze 1 R170 1 Cooler, oil RS3 6 Clamp, hose (1 1/ ) 16 R02B 1 Hose, R/W, oil cooler to r/w pump 1¼ formed (cut-to-fi t) 16 R Hose, R/W, oil cooler to r/w pump 1¼ formed V Plug, manifold 1 R06A 1 Hose, F/W inlet to exhaust manifold, (Port), 1 formed 1 TBD 1 Tube, coolant air bleed 20 R0107 AR Hose, bulk 1 i.d., bypass, tstat to circulating pump 20A R07A 1 Hose, bypass, tstat to circulating pump V-01 20B R Fitting, union, 1 hose, couple R017A to R V-01 20C RS31 2 Clamp, hose (1 ) V R01 1 Hose, circulating pump to heat exchanger 22 R0203A 1 Waterneck, tee, F/W outlet 23 RM021 2 Gasket, water pump to engine block 2 RK07033C 1 Water Pump Assembly 2 RS36 2 Clamp, hose (1 1/2 ) 26 RA Raw Water Pump 27 R017 1 Hose, R/W pump to transmission cooler 1¼ formed, cut-to-fi t 27 R Hose, R/W pump to transmission cooler 1¼ formed V-01 CRUSADER MP6.0L L

36 MODEL MP6.0L PARTS MANUAL - 3 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 13 (cont d) OR A 20B 20C Returnless Fuel System CR60013_ L CRUSADER MP6.0L

37 ITEM PART NO. QTY. DESCRIPTION MODEL ID MODEL MP6.0L PARTS MANUAL - 3 FRESH WATER COOLING SYSTEM COMPONENTS - FIGURE 13 (cont d) 2 R006 AR Hose, bulk / i.d., U-tube, bypass 2 R12707F 2 Clamp, U-tube, / hose (1 Oetiker) 30 R U-tube, heater bypass 31 R12707G 2 Clamp, U-tube, 3/ hose (1 1/16 Oetiker) 32 R03 AR Hose, bulk 3/ i.d., U-tube, bypass 33 R0136B 1 Hose, F/W inlet to exhaust manifold (STBD) 1 3 R017 1 Hose, R/W,transmission cooler to H.E. 1¼ formed, cut-to-fi t 3 R01A 1 Hose, R/W,transmission cooler to H.E. 1¼ formed, cut-to-fi t V-01 3 R0107 AR Hose, bulk 1 i.d., F/W, elbow to tstat, (Stbd Standard) 3 R0107 AR Hose, bulk 1 i.d., F/W, elbow to tstat, (Stbd Standard) (w/ spacer) 3 R07 1 Hose, F/W, elbow to tstat, (Stbd V-DRIVE) 3 R0107 AR Hose, bulk 1 i.d., F/W, elbow to tstat, (Stbd V-DRIVE) (w/ spacer) 36 R Cooler, transmission oil 37 R Hose, fuel cooler to oil cooler , V-02, , , 2-600V-01, , ALL, 0-600V-01 3 RS3 2 Clamp, hose (1 1/ ) , V-02, , , 2-600V-01, , ALL, 0-600V-01 CRUSADER MP6.0L L

38 MODEL MP6.0L PARTS MANUAL - 36 EXHAUST MANIFOLD and COMPONENTS - FIGURE CR L CRUSADER MP6.0L

39 MODEL MP6.0L PARTS MANUAL - 37 EXHAUST MANIFOLD and COMPONENTS - FIGURE 1 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RS33 2 Plug, exhaust elbow V-01 1 R Switch, exhaust temperature (optional) 1 RS33 2 Plug, Hex Socket, Brass 1/ NPT Fitting, 0 degree, bronze Nut, exhaust elbow attaching Lockwasher, exhaust elbow attaching RM027 2 Gasket, manifold to exhaust elbow 6 R Stud, exhaust elbow attaching (short) 6 R03103 AR Stud, exhaust elbow attaching w/ riser (short) 7 R Exhaust Manifold Assembly R Stud, manifold to cylinder head attaching Lockwasher, manifold to cylinder head attaching Nut, manifold to cylinder head attaching 11 R061 2 Retainer, spark plug wire clip 12 RS020 2 Bolt, retainer attaching 13 RS217 2 Lockwasher, retainer attaching 1 RM Gasket, manifold to cylinder head R02016A 2 Exhaust Elbow Assembly 16 R Stud, exhaust elbow attaching (long) 16 R03100 AR Stud, exhaust elbow attaching w/ riser (long) Bolt, bracket attaching Lockwasher, bracket attaching Bolt, bracket attaching 20 R Bracket, manifold support NI Washer, retainer attaching NI R Clip, spark plug wires NI RS37 2 Fitting, plug, manifold drain 21 R13002G 2 Decal, Exhaust Manifold 22 RS37 Plug, Hex Head, Brass 3/ NPT *NOTE: See Fresh Water Cooling section for parts used on Fresh Water Cooled engines. CRUSADER MP6.0L L

40 MODEL MP6.0L PARTS MANUAL - 3 EXHAUST MANIFOLD SPACER KIT COMPONENTS - FIGURE CR L CRUSADER MP6.0L

41 MODEL MP6.0L PARTS MANUAL - 3 EXHAUST MANIFOLD SPACER KIT COMPONENTS - FIGURE ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R0107 AR Hose, bulk 1 i.d., heat exchanger to elbow (Starboard STD) 1 R0107 AR Hose, bulk 1 i.d., heat exchanger to elbow (Stbd V-DRIVE) 2 R03 AR Hose, bulk 3/ i.d., 6 length (w/ spacers) 3 R Bracket, degas bottle (w/ spacers) R0107 AR Hose, bulk 1 i.d., elbow to heat exchanger (Port STD) R0107 AR Hose, bulk 1 i.d., elbow to heat exchanger (Port V-DRIVE) Nut, exhaust elbow attaching Lockwasher, exhaust elbow attaching 7 RM027 Gasket, manifold/spacer and spacer/elbow R03103 Stud, exhaust elbow attaching w/ riser (short) R Spacer, 10 R03100 Stud, exhaust elbow attaching w/ riser (long) 11 R0107 AR Hose, bulk 1 i.d., heat exchanger to elbow (Port STD) 11 R0107 AR Hose, bulk 1 i.d., heat exchanger to elbow (Port V-DRIVE) 12 R0107 AR Hose, bulk 1 i.d., elbow to heat exchanger (Starboard STD) 12 R0107 AR Hose, bulk 1 i.d., elbow to heat exchanger (Stbd V-DRIVE) NI RK06206 AR Kit, riser CRUSADER MP6.0L L

42 MODEL MP6.0L PARTS MANUAL - 0 RAW WATER COOLING PUMP - FIGURE PC60P_ L CRUSADER MP6.0L

43 MODEL MP6.0L PARTS MANUAL - 1 RAW WATER COOLING PUMP - FIGURE 16 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 TBD 3 Bolt, bearing housing attaching 2 TBD 3 Lockwasher, bearing housing attaching bolt 3 R O-ring, bearing housing attaching bolt R O-ring, bearing housing attaching RP Impeller Kit (includes O-rings and impeller) 6 R Housing, raw water pump 7 RA Bearing Housing Assembly RA Raw Water Pump Assembly TBD 1 Bolt, raw water pump cam 10 TBD 1 Lockwasher, raw water pump cam 11 R Cam, raw water pump 12 RS3 1 Plug, brass 1/ NPT CRUSADER MP6.0L L

44 MODEL MP6.0L PARTS MANUAL - 2 WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE CR L CRUSADER MP6.0L

45 MODEL MP6.0L PARTS MANUAL - 3 WIRING HARNESS ASSEMBLIES and SENDERS - FIGURE 17 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RS0 1 Nut, sender terminal 2 RS217 1 Lockwasher, sender terminal 3 RS276 1 Washer, sender terminal R Sender, temperature R Sensor, engine coolant temperature (ECT) 6 RA121076B 1 Engine Wiring Harness Assembly w/10-pin connector 6 RA12103A 1 Engine Wiring Harness Assembly w/16-pin connector V-01 7 R0612 Washer, main harness attaching RS1 Screw, main harness attaching RS0 1 Nut, sender terminal 10 RS217 1 Lockwasher, sender terminal 11 R Sender, oil pressure 12 R02 1 Tee, sender attaching 13 R Adapter, oil sending unit 1 R0200A 1 Switch, oil pressure R Harness, ignition coil 16 R Bracket, 10-pin mounting 17 R Sensor, CAN-Bus oil pressure V-01 1 R12107 AR Harness, extension, fuel pump (V-Drive) xx-600v-xx 1 RA121062D AR Harness, extension, fuel pump to engine harness V-01 1 R12106A 1 Harness, TCP Sensor to TAC Module V-01 NI RS020 2 Bolt, 10-pin brkt attaching NI RS217 2 Lockwasher, 10-pin brkt attaching CRUSADER MP6.0L L

46 MODEL MP6.0L PARTS MANUAL - ECM and RELAYS - FIGURE a CR L CRUSADER MP6.0L

47 MODEL MP6.0L PARTS MANUAL - ECM and RELAYS - FIGURE 1 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R3006C 1 Circuit Breaker Assembly (60 amp) NI R Decal, Fuse Block NI R Decal, Main Circuit Breaker 2 RS0 2 Bolt, circuit breaker mounting 3 RS Bolt, oil dipstick tube attaching R130011A 3 Relay, fuel pump, ignition, starter R116021Q 1 Engine Control Module, cksum - 30 (76F7) R116021J 1 Engine Control Module, cksum (63E) V Bolt, ECM attaching 7 R Cover, fuse holder R3017B 3 Fuses, 20 amp RS Bolt, bracket attaching 10 RS210 1 Lockwasher, bracket attaching bolt 11 RS102 1 Nut, oil dipstick tube attaching 12 RS210 1 Lockwasher, oil dipstick tube attaching 13 R Clamp, oil dipstick tube attaching 1 R Bracket, ECM/relay mounting R003 1 Bracket, relay mounting, alternate location V Bolt, relay bracket mounting V Lockwasher, relay bracket mounting V Washer, bracket attaching bolt 1 RS217 1 Lockwasher, bracket attaching bolt Bolt, bracket attaching CRUSADER MP6.0L L

48 MODEL MP6.0L PARTS MANUAL - 6 ACCESSORY DRIVE SYSTEM COMPONENTS - FIGURE 1 Belt Tensioner Alternator Idler Circulation Pump Raw Water Pump Crankshaft Pulley A A CR L CRUSADER MP6.0L

49 MODEL MP6.0L PARTS MANUAL - 7 ACCESSORY DRIVE SYSTEM COMPONENTS - FIGURE 1 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R Belt, serpentine drive 2 part of item # 1 Bolt, tensioner pulley attaching 3 part of item # 1 Washer, tensioner pulley attaching bolt part of item # 1 Pulley, tensioner RA Tensioner, belt 6 RS631 1 Bolt, idler pulley attaching 7 RS217 1 Lockwasher, idler pulley attaching bolt Washer, idler pulley attaching bolt (small) R06 1 Washer, idler pulley attaching bolt (large) 10 R Pulley, idler 11 R Bracket, idler pulley mounting / alternator Lockwasher, idler pulley bracket attaching bolt Bolt, alternator/pulley bracket attaching, lower Bolt, alternator/bracket attaching, upper 1A Bolt, alternator/bracket attaching, upper RA Raw Water Pump Assembly Bolt, raw water pump mounting 17 R Pulley, raw water pump Washer, raw water pump pulley attaching Lockwasher, raw water pump pulley attaching bolt Bolt, raw water pump pulley attaching 21 R Balancer, crankshaft 22 TBD 1 Bolt, crankshaft balancer 23 TBD 6 Bolt, water circulation pump attaching 2 TBD 3 Bolt, belt tensioner mounting 2 RA07007C 1 Alternator Assembly (Delco 70 amp) 26 R060 1 Pulley, alternator (70 amp) Flatwasher, alternator mounting Lockwasher, alternator mounting Bolt, alternator mounting 30 R Spacer, upper Spacer, lower RA07010A 1 Alternator Assembly (Balmar, 100 amp), (internal fan, internal regulator) 33 TBD 1 Pulley, alternator (100 amp) R Decal, belt routing 3 R Bushing, 100 Amp Alternator Nut, KEPS 70A Alternator - BAT Terminal Flat Washer, 70A Alternator - BAT Terminal 3 R Harness, adapter 70A harness to 100A Alternator NI TBD 1 Wire, Ground, alternator NI TBD 1 Wire, Charge, alternator NI R301A 1 Wire, Fused, starter to circuit breaker CRUSADER MP6.0L L

50 MODEL MP6.0L PARTS MANUAL - STARTER ASSEMBLY COMPONENTS - FIGURE Note: Must use correct size ring terminal on starter B+ terminal. Failure to do so may cause damage to the starter solenoid 7 6 CR L CRUSADER MP6.0L

51 MODEL MP6.0L PARTS MANUAL - STARTER ASSEMBLY COMPONENTS - FIGURE 20 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RS102 2 Nut, starter attaching 2 RS211 2 Lockwasher, starter attaching 3 R Stud, starter attaching RA Starter Motor Assembly Lockwasher, solenoid terminal 6 RS Nut, solenoid terminal 7 RS701 1 Nut, solenoid terminal RS700 1 Lockwasher, solenoid terminal RU000B 1 Solenoid, starter NI Decal, Prop Rotation, Hurth CRUSADER MP6.0L L

52 MODEL MP6.0L PARTS MANUAL - 0 ENGINE and TRANSMISSION MOUNTS - FIGURE L CRUSADER MP6.0L

53 MODEL MP6.0L PARTS MANUAL - 1 ENGINE and TRANSMISSION MOUNTS - FIGURE 21 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R002 1 Bracket, engine mounting (front) (Left) 1 R002 1 Bracket, engine mounting (front) (Right) NI Lockwasher, engine mount attaching bolt NI 3030 Bolt, engine mount attaching, upper NI 0 2 Bolt, engine mount attaching, lower 2 RS211 2 Washer, trunnion bolt 3 RS2 2 Nut, trunnion bolt - locking R Bolt, trunnion shaft Mount, engine support (single front) Bracket, engine mounting (Rear) 7 RS211 Lockwasher, bracket mounting bolt RS032 Bolt, bracket to transmission (1 1/ ) Washer, trunnion bolt Bolt, trunnion shaft (3 1/ ) Mount, engine support (dual rear) Washer, trunnion bolt Nut, trunnion bolt - locking Nut, trunnion bolt - locking Washer, trunnion bolt Bolt, trunnion shaft (3 1/ ) 17 R0017A 2 Bracket, engine mounting (rear) 1 RS7071 Lockwasher (12 mm) 1 RS6331 Bolt, bracket to transmission (12 mm x 3 mm) 1 RS6336 Bolt, bracket to transmission (12 mm x 60 mm) 20 RS7071 Lockwasher (12 mm) 21 RS6336 Bolt, bracket to transmission (12 mm x 60 mm) Nut, trunnion bolt - locking Washer, trunnion bolt Bracket, transmission mounting (Starboard) Bracket, transmission mounting (Port) Bolt, trunnion shaft (3 1/ ) CRUSADER MP6.0L L

54 MODEL MP6.0L PARTS MANUAL - 2 MODEL V-01 ENGINE and TRANSMISSION MOUNTS - FIGURE 22 OPTIONAL FRONT MOUNT 3A C 3B 3A 6 3 OPTIONAL REAR MOUNT - HURTH GEAR 11 10A B L CRUSADER MP6.0L

55 MODEL MP6.0L PARTS MANUAL - 3 MODEL V-01 ENGINE and TRANSMISSION MOUNTS - FIGURE 22 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RS210 6 Lockwasher, bracket mounting bolt V-01 2 RS030 Bolt, socket head V-01 3 RC Trunnion Assembly V-01 3A RS107 Nut, adjustment and lock V-01 3B R Trunnion, long V-01 3C RS216 2 Lockwasher, adjusting nut V-01 RS2 2 Nut, trunnion bolt - locking V-01 RS211 2 Lockwasher, trunnion bolt V-01 6 R Bolt, trunnion shaft V-01 7 R002B 1 Bracket, engine mounting (front, port) V-01 7 R002B 1 Bracket, engine mounting (front, starboard) V-01 RS7071 Lockwasher (12 mm) V-01 RS6336 Bolt, bracket to transmission (12 mm x 60 mm) V RA Trunnion Assembly, tall V-01 10A R Trunnion, V-01 10B RS107 2 Nut, adjustment and lock V R Bracket, engine mounting (rear - port) V R Bracket, engine mounting (rear - starboard) V-01 CRUSADER MP6.0L L

56 MODEL MP6.0L PARTS MANUAL - BELL HOUSING ASSEMBLY - FIGURE PC60C021 L CRUSADER MP6.0L

57 MODEL MP6.0L PARTS MANUAL - BELL HOUSING ASSEMBLY - FIGURE 23 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 R Drive Damper Assembly, (Hurth) Drive Damper Assembly, (Standard Velvet Drive) Bolt, damper to fl ywheel (1 ) Lockwasher, damper bolt R1201A 1 Bellhousing, fl ywheel R Cover, bellhousing, (stbd) (use w/bottom mount starter) R01011A 1 Cover, bellhousing, (stbd) (use w/top mount starter) R Cover, bellhousing, (port) NI R Cover, top mount starter (used w/r01011) NI RS Bolt, dust cover attaching NI RS211 2 Lockwasher, dust cover attaching 6 RS026 Bolt, cover to bellhousing (1 ) Bolt, cover to bellhousing (1 1/ ) 7 RS107 6 Nut, cover bolt Bolt, bellhousing to block Bolt, SHCS (behind starter) Lockwasher, bellhousing bolt 10 R Stud, bellhousing mounting Lockwasher, mounting stud Nut, mounting stud 13 R Stud, starter mounting (1 3/ ) 1 RS211 2 Lockwasher, starter mounting stud RS102 2 Nut, starter mounting stud 16 RS603 2 Bolt, dust cover attaching Lockwasher, dust cover attaching **Velvet Drive Reduction & V -Drive** Stud, transmission mounting ( ) 1 RS211 6 Lockwasher, transmission mounting 20 RS102 2 Nut, transmission mounting stud 21 RS0337 Bolt, transmission mounting **Velvet Drive 000 & Hurth Gears** 22 R Stud, transmission mounting (1 / ) 23 RS210 6 Lockwasher, transmission mounting 2 RS102 2 Nut, transmission mounting stud 2 RS032 Bolt, transmission mounting CRUSADER MP6.0L L

58 MODEL MP6.0L PARTS MANUAL - 6 TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE IN-LINE) - FIGURE A - FRONT MOUNT SHIFT BRACKET A PC101_06 L CRUSADER MP6.0L

59 MODEL MP6.0L PARTS MANUAL - 7 TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE IN-LINE) - FIGURE 2 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RS20 2 Nut, attaching bolt Shift Bracket (front mount) 3 R Cable Clip, single cable N.I OPT Cable Clip, dual cable clip (not shown) RS122 2 Bolt, clip attaching (1/2 ) R Elbow, hose - transmission (0 degree) 6 RS67 1 Nipple, pipe (3 ) Screw, set - coupler R1001 OPT Coupler, prop shaft (1 shaft) R1002 OPT Coupler, prop shaft (1 1/ shaft) R1003 OPT Coupler, prop shaft (1 1/ shaft) R100 OPT Coupler, prop shaft (1 3/ shaft) R100 OPT Coupler, prop shaft (1 1/2 shaft) R1007 OPT Coupler, prop shaft (1 3/ shaft) R100 OPT Coupler, prop shaft (2 shaft) Bolt, coupling (1 1/2 ) 10 RS211 Lockwasher, coupling bolt 11 RS2 Nut, coupling bolt 12 R Sender, temperature alarm 13 R Switch Kit, neutral start (not shown) 13A 22 1 Switch & O-Ring Assembly (not shown) 1 RA Transmission (1:1 Direct Drive) 1 RA700 1 Transmission (1.2:1 Reduction) 1 RA700A 1 Transmission (1.:1 Reduction) 1 RA700D 1 Transmission (2.7:1 Reduction) 1 RA700E 1 Transmission (2.1:1 Reduction) R Elbow, hose - transmission (0 degree) 16 RA0007P 1 Hose Assembly, cooler to transmission 17 RA0007T 1 Hose Assembly, transmission to cooler 1 R Fitting, 0 degree 1 R Cooler Assembly, transmission oil 20 R00013A 1 Bracket, cooler attaching 21 RS Bolt, cooler bracket attaching 22 RS210 1 Lockwasher, cooler bracket mounting 23 RS20 1 Nut, cooler bracket attaching 2 R Bracket, transmission cooler mounting 2 RS026 1 Bolt, cooler bracket attaching 26 RS102 1 Nut, cooler bracket attaching CRUSADER MP6.0L L

60 MODEL MP6.0L PARTS MANUAL - TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE V -DRIVE) - FIGURE A - FRONT MOUNT SHIFT BRACKET A PC1020_06 L CRUSADER MP6.0L

61 MODEL MP6.0L PARTS MANUAL - TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE V -DRIVE) - FIGURE 2 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RS20 2 Nut, attaching bolt Shift Bracket (front mount) 3 R Cable Clip, single cable OPT Cable Clip, dual cable clip (not shown) RS122 2 Bolt, clip attaching (1/2 ) RA0007T 1 Hose Assembly, transmission to cooler 6 R Elbow, hose - transmission (0 degree) 7 RS67 1 Nipple, pipe (3 ) R Sender, temperature alarm R Switch Kit, neutral start (not shown) N.I Switch & O-Ring Assembly (not shown) 10 R Elbow, hose - transmission (0 degree) 11 RS2 Nut, coupling bolt 12 RS211 Lockwasher, coupling bolt Bolt, coupling (1 1/2 ) 1 R1001 OPT Coupler, prop shaft (1 shaft) 1 R1002 OPT Coupler, prop shaft (1 1/ shaft) 1 R1003 OPT Coupler, prop shaft (1 1/ shaft) 1 R100 OPT Coupler, prop shaft (1 3/ shaft) 1 R100 OPT Coupler, prop shaft (1 1/2 shaft) 1 R1007 OPT Coupler, prop shaft (1 3/ shaft) 1 R100 OPT Coupler, prop shaft (2 shaft) Screw, set - coupler 16 RA6002B 1 Transmission (1.1:1 Reduction) 16 RA6002D 1 Transmission (1.:1 Reduction) 16 RA6002E 1 Transmission (2.:1 Reduction) 17 RA0007P 1 Hose Assembly, cooler to transmission 1 R Fitting, 0 degree 1 R Cooler Assembly, transmission oil 20 R00013A 1 Bracket, cooler attaching 21 RS Bolt, cooler bracket attaching 22 RS210 1 Lockwasher, cooler bracket mounting 23 RS20 1 Nut, cooler bracket attaching 2 R Bracket, transmission cooler mounting 2 RS026 1 Bolt, cooler bracket attaching 26 RS102 1 Nut, cooler bracket attaching CRUSADER MP6.0L L

62 MODEL MP6.0L PARTS MANUAL - 60 TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE 000) - FIGURE A - FRONT MOUNT SHIFT BRACKET A PC1021_06 L CRUSADER MP6.0L

63 MODEL MP6.0L PARTS MANUAL - 61 TRANSMISSION AND RELATED COMPONENTS (VELVET DRIVE 000) - FIGURE 26 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RA0007T 1 Hose Assembly, transmission to cooler Shift Bracket, (front entry) 3 R Cable Clip, single cable OPT Cable Clip, dual cable clip (not shown) RS122 2 Bolt, clip attaching (1/2 ) RS20 2 Nut, attaching bolt 6 RS032 2 Bolt, shift bracket attaching 7 RS210 2 Washer, shift bracket attaching bolt R Fitting, adapter R Sender, temperature alarm Switch & O-Ring Assembly (not shown) Fitting, adapter Screw, set - coupler 13 R1001 OPT Coupler, prop shaft (1 shaft) 13 R1002 OPT Coupler, prop shaft (1 1/ shaft) 13 R1003 OPT Coupler, prop shaft (1 1/ shaft) 13 R100 OPT Coupler, prop shaft (1 3/ shaft) 13 R100 OPT Coupler, prop shaft (1 1/2 shaft) 13 R1007 OPT Coupler, prop shaft (1 3/ shaft) 13 R100 OPT Coupler, prop shaft (2 shaft) Bolt, coupling (1 1/2 ) RS211 Lockwasher, coupling bolt 16 RS2 Nut, coupling bolt 17 RA7020B 1 Transmission (1.0:1 Reduction) Down Angle 17 RA7020C 1 Transmission (2:1 Reduction) Down Angle 17 RA7020D 1 Transmission (2.:1 Reduction) Down Angle 17 RA7020E 1 Transmission (2.0:1 Reduction) Down Angle 17 RA600 1 Transmission (1.2:1 Reduction) V-Drive 17 RA600A 1 Transmission (1.0:1 Reduction) V-Drive 17 RA600B 1 Transmission (2:1 Reduction) V-Drive 17 RA600C 1 Transmission (2.0:1 Reduction) V-Drive Hose Assembly, cooler to transmission 1 R Fitting, 0 degree 20 R Cooler Assembly, transmission oil Fitting, 0 degree 22 R00013A 1 Bracket, cooler attaching 23 RS Bolt, cooler bracket attaching 2 RS210 1 Lockwasher, cooler bracket mounting 2 RS20 1 Nut, cooler bracket attaching 26 R Bracket, transmission cooler mounting 27 RS026 1 Bolt, cooler bracket attaching 2 RS102 1 Nut, cooler bracket attaching CRUSADER MP6.0L L