MPI PARTS MANUAL

Transcription

1 MPI PARTS MANUAL Marine Power Industrial Park Ponchatoula, LA Parts Direct Line: (504) or (877) Parts Direct Fax: (504) TL

2 HOW TO USE THIS BOOK This 454, 502, 7.4 multi-port Parts Book has been designed to assist our distributors, dealers and customers in locating the correct replacement part for their Marine Power engine. This manual is sorted in specific groups for easy reference. Please refer to the Table of Contents, Alphabetical or Numerical Index to locate a particular Marine Power part. This manual also contains many commonly used parts for these engine CID s. Most parts are common among the three engines. If the part you are looking for is not listed, please contact your nearest Marine Power distributor or dealer for further assistance. Thank you for purchasing Marine Power products. Happy and Safe Boating! Marine Power Engine Descriptions: Base Base Engine or Long Block ParPac Partial Engine With Additional Equipment SportPac Complete Inboard Engine EnPac Complete Inboard/Outboard Engine JetPac Complete Inboard Jet Engine

3 Marine Power Parts Book 454, 502, 7.4 TABLE OF CONTENTS BASIC ENGINE BLOCK - INTERNAL / LOWER END 454/ BASIC ENGINE BLOCK - INTERNAL / UPPER END 454/ BASIC ENGINE BLOCK - INTERNAL / UPPER END BASIC ENGINE BLOCK - INTERNAL / LOWER FLYWHEEL, STARTER & DRIVE GROUP FLYWHEELS - STARTERS - BELLHOUSINGS - COUPLERS, DAMPER PLATES - DUST COVERS, DRIVE LINE LUBRICATION GROUP OIL PANS - DIPSTICK TUBES, DIPSTICKS, ETC. - OIL FILTERS - COOLERS, COOLER BRACKETS - OIL LINES & OIL BYPASS - DUAL OIL BASE, OIL BASE BRACKETS COOLING GROUP HOSES - THERMOSTAT HOUSINGS - FRESH WATER TANKS, BRACKETS - THERMOSTATS, RECOVERY BOTTLE - GASKETS, BLOCK-OFF PLATES - COOLERS, FRESH WATER TEES - WATER PUMPS, BRACKETS, ACCESSORIES - LIFT BRACKETS, PULLEYS - SEAWATER PUMP & ACCESSORIES - RAW WATER & FRESH WATER FLOW DIAGRAMS ELECTRICAL GROUP ALTERNATOR, BRACKETS, BELTS - DISTRIBUTOR, COIL, ELECTRICAL REPLACEMENT PARTS - SENDERS, SWITCHES, RELAYS - IGNITION WIRES, WIRE LEADS - HARNESSES - INSTRUMENT PANEL, GAUGES - WIRING DIAGRAMS EXHAUST GROUP MARINE POWER MANIFOLD, RISER, GASKETS - MERC STYLE MANIFOLD, RISER, GASKETS - MARINE POWER 2000 ALUMINUM MANIFOLD, RISER, GASKET

4 Marine Power Parts Book 454, 502, 7.4 TABLE OF CONTENTS CARBURETION ROCHESTER CARBURETOR, FUEL LINES, ETC. - FUEL PUMPS, BRACKETS, FUEL/WATER SEPARATOR - HOLLEY CARBURETORS, FUEL LINES - INTAKE MANIFOLDS - GASKETS, BRACKETS - FLAME ARRESTORS, WEATHER COVER - CONTROL CABLE CLIPS, MISCELLANEOUS - ELECTRIC FUEL PUMP KITS EFI - THROTTLE BODY INJECTION THROTTLE BODY DIAGRAM, INTAKE MANIFOLDS - FUEL LINES - GASKETS - BRACKETS - HARNESSES - FUEL PUMPS - SENSORS, SENDERS, ECM MODULES - FLAME ARRESTORS, WEATHER COVERS, FITTINGS, ETC. EFI - MULTIPORT FUEL INJECTION FUEL LINES - GASKETS - BRACKETS - HARNESSES - FUEL PUMPS - SENSORS, SENDERS, ECM MODULES - HOSES - FUEL RAIL, FILTERS, FUEL INJECTOR, FUEL PRESSURE REGULATOR - FITTINGS, PLUGS, ETC. - WIRING DIAGRAMS MOUNTING GROUP ENGINE MOUNTS - GEAR MOUNTS - ISOLATOR MOUNT, TRUNION PINS POWER STEERING GROUP PUMPS & ACCESSORIES - POWER STEERING DIAGRAM TRANSMISSIONS VELVET DRIVE & HURTH TRANSMISSIONS - GEAR LINES, COOLERS, SHIFT BRACKETS CATALOG NUMERICAL INDEX CATALOG ALPHABETICAL INDEX MARINE POWER Direct Phone: or PARTS DEPARTMENT Direct Fax:

5 BASIC ENGINE BLOCK - INTERNAL/ LOWER END 454/502 CID REF STANDARD PREMIUM PERFORMANCE DESCRIPTION BOLT: CAMSHAFT SPROCKET 2 *W OFO-005 *W OFO-005 *W OFO-005 W ASHER: FLAT 5/16" CAMSHAFT GEAR: CAMSHAFT NORMAL ROTATION GEAR: CAMSHAFT REVERSE ROTATION CHAIN: TIMING NORMAL ROTATION 5 PART OF 8 PART OF 8 PART OF 8 PIN: CAMSHAFT SPROCKET 6 PART OF 8 PART OF 8 PART OF 8 KEY: CAMSHAFT F F F8 BEARING: CAMSHAFT # F F F8 BEARING: CAMSHAFT #2, # F F F8 BEARING: CAMSHAFT #3, # CAMSHAFT: 454/502 NORMAL ROTATION CAMSHAFT: 454/502 REVERSE ROTATION PLUG: KNOCK SENSOR HOLE F F F8 PLUG: OIL GALLEY PLUG: ENGINE BLOCK OIL GALLEY CONNECTING ROD: 454/ F F F8 PISTON: 454 GEN V F F8 PISTON: 502 GEN V F F F8 RING KIT: 454 GEN V F F8 RING KIT: 502 GEN V 15 PART OF 12 PART OF 12 PART OF 12 BOLT: CONNECTING ROD F F F8 BEARING KIT: CONNECTING ROD 17 PART OF 12 PART OF 12 PART OF 12 CAP: CONNECTING ROD 18 PART OF 12 PART OF 12 PART OF 12 NUT: CONNECTING ROD CASE: ENGINE 454 GEN V CASE: ENGINE 502 GEN V PLUG: DRAIN PLUG: CAMSHAFT REAR PLUG: DRAIN PLUG: DRAIN PLUG: ENGINE BLOCK OIL GALLEY PLUG: OIL PRESSURE F F F8 PLUG: W ATER JACKET FREEZE PLUG: OIL PRESSURE F F F8 SEAL: CRANKSHAFT OIL REAR NORMAL ROTATION F F F8 SEAL: CRANKSHAFT OIL REAR REVERSE ROTATION F F F8 BEARING KIT: CRANKSHAFT # F F F8 BEARING: KIT CRANKSHAFT #1, #2, #3, # KEY: CRANKSHAFT BALANCER F F F8 GASKET: TIMING COVER 33 PART OF 8 PART OF 8 PART OF 8 PIN: TIMING COVER F F F8 BOLT: TIMING COVER INDICATOR: TIMING REVERSE ROTATION PIN: CRANKSHAFT F F F3 BOLT: CRANKSHAFT W ASHER: CRANKSHAFT DAMPER F F F8 DAMPER: TORSIONAL 454 NORMAL ROTATION F F8 DAMPER: TORSIONAL 502 NORMAL ROTATION F F F8 COVER: TIMING GEN V NORMAL ROTATION F F F3 COVER: TIMING GEN V REVERSE ROTATION SEAL: CRANKSHAFT OIL FRONT CAP: CRANKSHAFT BEARING GEAR: CRANKSHAFT NORMAL ROTATION GEAR: CRANKSHAFT REVERSE ROTATION GEAR: CRANKSHAFT NORMAL ROTATION F F F8 CRANKSHAFT: 454 GEN V NORMAL ROTATION F F F8 CRANKSHAFT: 454 GEN V REVERSE ROTATION F F8 CRANKSHAFT: 502 GEN V NORMAL ROTATION F F8 CRANKSHAFT: 502 GEN V REVERSE ROTATION 45 NOT APPLICABLE 46 PART OF 44 PART OF 44 PART OF 44 PIN: FLYWHEEL SEAL: CRANKSHAFT BEARING CAP # CAP: CRANKSHAFT BEARING # F F F8 BOLT: CRANKSHAFT BEARING CAP F F F8 STUD: CRANKSHAFT BEARING CAP

6 BASIC ENGINE BLOCK - INTERNAL / LOWER END 454 / 502 CID

7 BASIC ENGINE BLOCK - INTERNAL / UPPER END 454 /502 CID REF STANDARD PREM IUM PERFORM ANCE DESCRIPTION F F F8 CAP: OIL FILL GRO M M ET: VALVE COVER 3 NOT APPLICABLE F F F3 VALVE COVER: 454/ F F F8 GASKET: VALVE COVER 454/ BOLT: VALVE COVER KEY: VALVE STEM ROTATOR: VALVE 454 GEN V F F8 CAP: VALVE SPRING F F F F F8 SEAL: VALVE STEM OIL SPRING: VALVE SHIM: VALVE SPRING BOLT: CYLINDER HEAD LONG BOLT: ENGINE LIFT FRONT BRACKET: ENGINE LIFT REAR STUD: ENGINE LIFT RING BRACKET SPARK PLUG: V BOLT: CYLINDER HEAD SHORT PIN: CYLINDER HEAD LOC F F F8 PLUG: ENGINE COOLANT SENSOR VALVE: INTAKE GEN V VALVE: EXHAUST GEN V F F LIFTER: VALVE PUSH ROD: INTAKE VALVE PUSH ROD: EXHAUST VALVE F F F GASKET: CYLINDER HEAD GEN V STUD: INTAKE M ANIFOLD S H IEL D : IN T A K E M A N IFO L D F F8 HEAD: CYLINDER BARE Z Z HEAD: CYLINDER COMPLETE F F F8 GU ID E: P U S H R O D F F F8 ARM : ROCKER F F F8 BALL: ROCKER ARM BOLT: ROCKER ARM STUD: ROCKER ARM F F F8 BOLT: NTAKE M ANIFOLD GEN V PLUG: CYLINDER HEAD BRACKET: ENGINE LIFT FRONT STUD: ENGINE LIFT BRACKET HOSE: BYPASS (RAW W ATER ONLY) CLAM P: GEAR (RAW W ATER ONLY) FITTING: BYPASS T-STAT (RAW W ATER ONLY) M ANIFOLD: INTAKE GEN V F F F8 GASKET: INTAKE M ANIFOLD GEN V

8 BASIC ENGINE BLOCK - INTERNAL / UPPER END 454 / 502 CID Note: Engine Serial Number or GM Engine Block Number is required to assure correct parts. To locate block number:

9 BASIC ENGINE BLOCK - INTERNAL / UPPER END 7.4 LITER MULTI-POR TI-PORT REF PART NUMBER DESCRIPTION MANIFOLD: UPPER COVER: EGR BOLT: EGR GASKET: INTAKE SET BOLT: INJECTION RAIL MANIFOLD: LOWER F8 PLUG: INTAKE MANIFOLD F8 CAP: OIL FILL BOLT: VALVE COVER KEY: VALVE COVER CAP: VALVE SPRING I8 SEAL: VOLVE STEM OIL K8 SPRING: VALV E SHIM: VALVE SPRING BOLT: CYLINDER HEAD F8 GASKET: VALVE COVER BOLT: CYLINDER HEAD PIN: CYLINDER HEAD F8 PLUG: COOOLAN T F8 VALVE: INTAK E VALVE: EXHAUST K8 LIFTER: HYDRAULIC ROD: INTAKE VALVE PUSH L-29 GASKET: HEAD F8 GUIDE: VALV E BOLT: VALVE ROCKER ARM STUD: ROCKER ARM BOLT: VALV E SHIELD: INTAKE MANIFOLD

10 BASIC ENGINE BLOCK - INTERNAL / UPPER END 7.4 LITER MULTI-POR TI-PORT

11 BASIC ENGINE BLOCK - INTERNAL / LOWER END 7.4 LITER MULTI-POR TI-PORT I8 RING: KIT F8 PISTON BOLT: CONNECTING ROD ROD: CONNECTING F8 BEARING NUT: CONNECTING ROD PLUG PLUG: DRAIN F8 BEARING: CAMSHAFT KEY: CAMSHAFT BOLT: CAM SHAFT SPROCKET: CAMSHAFT CHAIN: TIMING PIN: ENGINE BOLT: WATER PUMP CAMSHAFT F8 PLUG: ENGINE BLOCK PLUG: ENGINE BLOCK GASKET: WATER PUMP PUMP KIT: WATER RETAINER: CAMSHAFT INDICATOR: TIMING K8 BOLT: ENGINE FRONT COVER PIN: ENGINE FRONT K8 GASKET: FRONT COVER KEY: CRANKSHAFT F8 BEARING: CRANKSHAFT F8 BEARING: CRANKSHAFT # SEAL: CRANKSHAFT F8 FLYWHEEL F5 PIN: FLYWHEEL BEARING: PILOT SEAL: CRANKSHAFT NUT WASHER FITTING: OIL FILTER F8 BOLT: CRANKSHAFT SHAFT: OIL PUMP PIN: OIL PUMP RETAINER F8 PUMP : OIL W/ SCREEN BOLT: OIL PUMP F7 GASKET: OIL PAN GASKET: OIL PAN DRAIN PLUG PLUG: OIL PAN DRAIN BOLT: OIL PAN F8 CRANKSHAFT SPROCKET: CRANKSHAFT SEAL: CRANKSHAFT K8 COVER: ENGINE FRONT F8 BALANCER WASHER F3 BOLT: CRANKSHAFT BOLT: CAMSHAFT

12 BASIC ENGINE BL OCK - INTERN AL / L OWER END BLOCK INTERNAL LO 7.4 LITER MUL TI-POR T MULTI-POR TI-PORT

13 Marine Power Flywheel & Drive Group 454 / 502 CID FLYWHEELS F8 FLYWHEEL: SPORTPAC REAR RING GEAR GEN V STANDARD FLYWHEEL: ENPAC BM FORWARD GEAR GEN V REAR MOUNT STD FLYWHEEL: W/ FORWARD RING GEAR GEN V PREMIUM 454 / F8 FLYWHEEL: TOP MOUNT SPORTPAC454 / 502 REAR MOUNT PREMIUM STARTERS STARTER: BOTTOM MOUNT 12 3/4 FLYWHEEL NORMAL ROTATION STARTER: BOTTOM MOUNT 14 FLYWHEEL NORMAL ROTATION (Bolts: Short Long) (Bolts (2) ) STARTER: TOP MOUNT 14 FLYWHEEL NORMAL ROTATION STARTER: TOP MOUNT 14 FLYWHEEL REVERSE ROTATION BELLHOUSING & COUPLERS BELLHOUSING: INBOARD BELLHOUSING CAL JET 14 TM PLATE: ACCESS CAL JET BELLHOUSING DUST COVER: REAR ENTRY F7 FLEXPLATE: COUPLER FLEXPLATE: AUTO JET PREMIUM 454/ G2 FLEXPLATE: AUTO JET 454 STANDARD ADAPTER: FLYWHEEL THIN USE W/ SOLID ADAPTER: FLYWHEEL THICK USE W/ FLEXPLATE DAMPER PLATE COVER: DUST 14 CAL JET PLATE: STARTER BELLHOUSING SHAFT: JET DRIVE ADAPTER: JET CONE

14 Marine Power LUBRICATION GROUP 454 / 502 CID OIL PANS & DIPSTICKS OIL PAN: 8 QT PLASTISOL OILPAN: 10 QT IRIDITED P3 TUBE: DIPSTICK ENPAC TUBE: DIPSTICK SPORTPAC BRACKET: DIPSTICK TUBE SPORTPAC DIPSTICK: SPORTPAC EZ OIL DRAIN (STANDARD) FITTINGS: BANJO ASSY STANDARD EZ OIL DRAIN (METRIC) F7 GASKET: OIL PAN P3 DIPSTICK: ENPAC, JETPAC FITTINGS: BANJO ASSY METRIC FILTERS - COOLER - MISCELLANEOUS FILTER: OIL SPORTPAC (2 REQUIRED) FILTER: OIL ENPAC COOLER: OIL 180 DEGREE 5 X 1 1/ COOLER: OIL 5 X 1 1/4 O DEGREE G3 COOLER: OIL 5 X 9 X 1 1/ OIL LINE: ENPAC OIL LINE: ENPAC E3 OIL LINE: SPORTPAC E3 OIL LINE: SPORTPAC F8 OIL LINE: SPORTPAC BRACKET: DUAL OIL BRACKET: DUAL OIL CAL JET LONG BASE: DUAL OIL FILTER COVER: OIL BYPASS COVER: OIL BYPASS ASSY INCLUDES (2) FITTING: REMOTE OIL SYSTEM FITTING: OIL BYPASS

15 Marine Power LUBRICATION GROUP (con t) & COOLING 454 / 502 CID FILTERS - COOLERS - MISCELLANEOUS ADAPTER: OIL COOLER ENPAC CLAMP: SEAPUMP HOSE 1 1/ CLAMP: OIL COOLER PLUG: PIPE 1/2 BRASS PARTS DEPT FAX KIT: OIL EXCHANGE (Includes Pump, Mounting Bracket, EZ Oil Drain) BRACKET: OIL COOLER CLAMP: DIPSTICK 3/8 X 3/ BRACKET: GEAR COOLER TWIST HOSES F12 HOSE CIRC PUMP RAW WATER HOSE: RISER-TANK FWS HOSE: MANIFOLD-TSTAT HOSE: SEAPUMP-FW TANK F11 HOSE CIRC PUMP FRESHWATER HPWS-010 HOSE: COOLING CALJET 5/ P10 HOSE: TSTAT- MANIFOLD MERC STBD P10 HOSE: TSTAT-MANIFOLD MERC PORT HOUSINGS HOSE: FRESHWATER CIRC PUMP TO TANK HPWS-006 HOSE: POWER STEERING RESERVOIR TO COOLER HOSE: VENT TUBE HOSE: SEAPMP-TSTAT HSG RAW WATER HOSE: SEAWATER PUMP- COOLER HOSE: TSTAT G8 HOSE: UNIVERSAL HWRF-016 HOSE: SEAFLEX 1 HWRF /4 SEA FLEX HWRF -024 HOSE: SEAFLEX 1 1/2

16 Marine Power COOLING GROUP (con t) 454 /502 CID HOUSINGS & THERMOSTATS F4 HOUSING: T-STAT FRESH WATER TANK N11 HOUSING: FRESHWATER OUTLET HOUSING: WATER OUTLET CAL JET PLATE: INLET WATER CAL JET HOUSING: T-STAT BASE FRESHWATER REAR MOUNT HOUSING: T-STAT CAP REAR MOUNT FRESHWATER HOUSING: T-STAT RAW WATER THERMOSTAT RAW WATER 142D THERMOSTAT FRESH WATER REAR MOUNT THERMOSTAT RAW WATER MERC STYLE F6 THERMOSTAT: FRESHWATER V8-160D SPACER: THERMOSTAT FRESH WATER REAR MOUNT COPPER PULLEYS AND BELTS PULLEY: CRANKSHAFT PULLEY: POWER STEERING PUMP PULLEY: CIRC PUMP PULLEY: DUAL ALTERNATOR FOR PRESTOLITE BELT: ALTERNATOR CAL-JET BELT: ALTERNATOR BELT: POWER STEERING

17 Marine Power COOLING GROUP (con t) TANKS & BRACKETS 454 /502 CID H7 TANK: FRESH WATER 5 FRONT MOUNT ANODE: ZINC PLUG TANK: FRESH WATER 5 REAR MOUNT ANODE: ZINC PLUG BRACKET: RIGHT BRACKET: LEFT BRACKET: REAR MOUNT LEFT G7 CAP: TANK 7 PSI DUAL SEAL BRACKET: REAR MOUNT RIGHT BRACKET: MPI FRESHWATER STBD BRACKET: MPI FRESHWATER PORT GASKET: END PLATE 5 FRESH WATER TANK GASKET END PLATE 4 FRESH WATER TANK END PLATE END PLATE ANODE: ZINC PLUG GASKETS & BLOCK-OFF PLATES G5 GASKET: RISER C-R FRESHWATER MP MANIFOLD PLATE: BLOCK-OFF SB/BB MARINEPOWER P5 GASKET: RISER C-R V6/V8 MARINEPOWER G5 GASKET: RISER C-R V8 RAW WATER MP MANIFOLD N4 GASKET: BLOCK-OFF MERC SB/BB FRESH WATER N4 GASKET: RISER MERC RAW WATER GASKET: T-STAT V6/V8

18 Marine Power COOLING GROUP (con t) COOLERS 454 /502 CID G3 COOLER: DUAL 5 X COOLER: ENGINE 5 X 1 1/ COOLER: 5 X 1 1/4 180 DEGREE P1 COOLER: 5 X DEGREE T S & ADAPTERS TEE: FRESH WATER REAR MOUNT TUBE: COPPER INLET NORTHWEST JET TEE: HEATER ADAPTER 5/8 90 D

19 FRESH WATER COOLING DIAGRAM

20 RAW WATER COOLING DIAGRAM

21 REAR MOUNT FRESH WATER COOLING

22 Marine Power COOLING GROUP (con t) 454 /502 CID WATER PUMPS & ACCESSORIES PUMP: CIRCULATING GASKET: CIRC PUMP (Req. 2) PULLEY: CIRC PUMP P8 PUMP: SEA WATER JABSCO BRACKET: SEA PUMP JOHNSON PUMP BUSHING, SEAWATER PUMP JABSCO PUMP CLAMP: SEAWATER PUMP HOSE 1 1/2 PREFORM BRACKET: MOUNTING RECOVERY BOTTLE F4 BOTTLE: RECOVERY WITH HOLDING BASKET IMPELLER KIT: JOHNSON F6B KIT INCLUDES: ZBB IMPELLER KIT: JABSCO KIT INCLUDES FITTINGS (1) IMPELLER (1) BEARING (1) O-RING (1) SCREW (1) WASHER (1) GASKET (1) CAM (1) COVER (1) LIPSEAL (1) P8 GASKET (1) P8 COVER (1) P8 CAM (1) P8 SCREW (1) P8 SEAL (1) P8 LIPSEAL (6) P8 SCREW JOHNSON F6B SEA WATER PUMP H7 FITTING: BRASS 3/4 NPT X FITTING: BRASS 1/4 X 3/8 90D FITTING: BRASS 3/4 PIPE X5/8 HOSE 90D H7 FITTING: BRASS 90D 3/4 X FITTING: BRASS 90D 1/4 x 1/ COVER JABSCO SEA WATER PUMP GASKET SCREW: COVER CAM SCREW: CAM P8 COVER P8 SCREW: COVER ( 6 REQUIRED) P8 GASKET P8 CAM: FULL IMPELLER LIPSEAL P8 LIPSEAL P8 SCREW BEARING WASHER P8 IMPELLER P8 SEAL: SPACER

23 Marine Power ELECTRICAL GROUP 454 /502 CID ALTERNATOR & ACCESSORIES E7 ALTERNATOR: 51 AMP BRACKET: TENSION ALTERNATOR BELT: ALTERNATOR BELT: ALTERNATOR (JETPAC) BRACKET: ALTERNATOR SPACER: ALTERNATOR BRACKET DISTRIBUTOR - COIL - ETC E5 WIRE SET: IGNITION V8 YELLOW N2 WIRE SET: IGNITION V8 BLACK BLK WIRE SET: IGNITION V8 HI-PERF BLACK WIRE SET: IGNITION V8 HI-PERF BLUE M5 DISTRIBUTOR: NORMAL ROTATION P9 DISTRIBUTOR: OPPOSITE ROTATION E5 CAP: DISTRIBUTOR V M5 CAP: DISTRIBUTOR V8 > E5 ROTOR: DISTRIBUTOR OLD STYLE M5 ROTOR: DISTRIBUTOR NEW STYLE GASKET: DISTRIBUTOR M5 MODULE: DISTRIBUTOR E5 COIL: STANDARD H3 COIL: HIGH PERFORMANCE SPARK PLUG: 454 / MULTI PORT CLAMP: DISTRIBUTOR

24 Marine Power ELECTRICAL GROUP SWITCHES - SENDERS - RELAYS 454 /502 CID WIRE LEADS SENDER: WATER SINGLE 1/ SENDER: WATER SINGLE 3/ SENDER: WATER DUAL 3/ RELAY: STARTER OLD STYLE (< MARCH 99) BREAKER: CIRCUIT IGNITION F8 WIRE LEAD: HOBBS OIL SWITCH WIRE LEAD: COIL TO DIST + FILTER N4 RELAY: STARTER 70 AMP (>APR 99) F5 RELAY: HARNESS 40 AMP OLD STYLE WIRE LEAD: COIL TO HAR- NESS (PURPLE & GREY WIRES) SWITCH: WATER TEMP 3/ N4 RELAY: ELEC FUEL PUMP NEW STYLE N7 HARNESS: CARBURETED L TOOL: TIMING SENDER: OIL SINGLE SENDER: OIL DUAL HARNESS: 03 FT EXTENSION HARNESS: 10 FT EXTENSION HARNESS: 16 FT EXTENSION HARNESS: 25 FT EXTENSION HARNESS: 35 FT EXTENSION WIRE LEAD: IGNITION SHIFT INTERRUPT SWITCH: OIL PRESSURE 1/8 7 PSI WIRE LEAD SET: ELECTRIC FUEL PUMP F3 SWITCH: HOBBS OIL/FUEL PUMP CUTOFF PANEL: INSTRUMENT WITH GAUGES * GAUGE: WATER TEMP * GAUGE: VOLTMETER * GAUGE: TACHOMETER * GAUGE: OIL PRESSURE GAUGE: FUEL GAUGE: HOUR METER * Gauge Included with Panel CLIP: IGNITION WIRE

25 PRIMARY ENGINE HARNESS DIAGRAM

26 PANEL WIRING DIAGRAM

27 INITIAL TIMING JUMPER WIRING DIAGRAM SHIFT ASSIST WIRING DIAGRAM CARBURETED ENGINES - MERCRUISER & EARLY OMC APPLICATIONS

28 OMC SHIFT INTERRUPT DIAGRAM Installation Instructions: 1. Cut the blue 16 gauge wire (A) and connect to 12V positive supply when ignition switch is in the ON position with 2 amp in-line fuse. 2. Cut the black 16 gauge wire (B) and connect the shift interrupt wire on the engine. (Refer to Shift Cutout Wiring Diagram.) 3. Cut the black 16 gauge wire (C). The overstroke switch and the E.S.A. module are no longer used.

29 Marine Power EXHAUST GROUP 454 /502 CID MARINE POWER MANIFOLDS & RISER GROUP SPACER: MERC SPACER: MERC N4 GASKET: RISER MERC RAW WATER F8 GASKET: INTAKE MANIFOLD GEN V P5 MANIFOLD: EXHAUST MP2K ALUMINUM FRESHWATER P5 MANIFOLD: EXHAUST MP2K ALUMINUM RAW WATER PLATE: BLOCK OFF MP C-R RISER: MP 3 IRON RISER: MP 4 IRON RISER: MP 3 ALUM RISER: MP 4 ALUM RISER MP 4 POLISHED ALUMINUM F8 GASKET: INTAKE MANIFOLD 454/502 PREMIUM N4 GASKET: RISER MERC FRESH WATER INTAKE: STANDARD IRON GEN V - VI MANIFOLD: EXHAUST MERC P5 GASKET: RISER RAW WATER MP2K RISER: MERC MANIFOLD: INTAKE PREMIUM WITHOUT BRASS INSERT G5 GASKET: RISER C-R RAW WATER MP P5 RISER: MP2K ALUMINUM FRESHWATER MANIFOLD: EXHAUST MP IRON P5 O-RING: MP2K RISER RAW WATER SYSTEM P5 RISER: MP2K ALUMINUM RAW WATER MANIFOLD: INTAKE STANDARD ALUMINUM WITHOUT BRASS INSERT MA MANIFOLD: PREMIUM ALUMINUM WITH BRASS INSERT

30 Marine Power FUEL GROUP FUEL SYSTEMS 454 /502 CID ELECTRIC CHOKE KITS F1 PUMP: FUEL ELECTRIC 7.5 PSI LINKAGE: THROTTLE MERC KIT: ELECTRIC CHOKE 800 CFM COVER: THERMOCHOKE FUEL PUMP KIT ROCHESTER CARB FRONT MOUNT HOLLEY 750 CFM PREMIUM P12 FUEL LINE: PUMP - CARB 454 STANDARD ROCHESTER CARB FRONT MOUNT N2 FUEL LINE: HOLLEY DUAL PUMPER PREMIUM N2 FUEL LINE: HOLLEY DUAL PUMPER 800 CFM ROD: THERMOCHOKE 454 STANDARD PREMIUM FUEL LINE: SEPERATOR - LP FUEL PUMP FILTER: FUEL WATER SEPERATOR BASE: FUEL / WATER SEPERATOR THERMOCHOKE THERMOCHOKE ASSEMBLY N2 BRACKET: LOW PRESS FUEL PUMP N2 BRACKET: FUEL / WATER SEPERATOR ARRESTOR: FLAME CARBURETOR: ROCHESTER QUADRAJET CARBURETOR: HOLLEY PREMIUM / GASKET: CARB HOLLEY 1/ GASKET: CARB QUADRAJET

31 Marine Power ELECTRONIC FUEL INJECTION - THROTTLE BODY GROUP THROTTLE BODY GASKETS 454 /502 CID INTAKE MANIFOLD F8 GASKET: INTAKE MANIFOLD PREMIUM MANIFOLD: INTAKE ALUMINUM NON-BRASS FUEL LINES GASKET: TBI 51 MM BORE L ADAPTER O7 FUEL LINE: PUMP TO TBI (Feed) > THROTTLE BODY PLATE: ADAPTER LINE: FUEL PUMP - PUMP FUEL FITTINGS H7 FITTING: 3/4 X H7 FITTING: BRASS 90 3/4 NPT X 1 HOSE FITTING: FUEL PUMP OUT FUEL LINE: SEPARATOR - LOW PRESSURE PUMP FITTING: 1/4 NPT X 3/8 HS 90 D BRASS FITTING: 90 D FUEL PUMP FITTING: TBI RETURN T LINE: FUELRETURN HARNESS ORING: TBI FUEL FEED LARGE FITTING: BRASS 1/4 NPT X 1/4 NPT 90 D ORING: TBI RETURN SMALL P8 HARNESS: PRIMARY EFI >8/ N5 HARNESS: TBI

32 Marine Power ELECTRONIC FUEL INJECTION 454 /502 CID SENSOR: KNOCK TBI-MPI F12 SENSOR: MAP TBI-MPI MODULE: KNOCK F12 SENDER: TEMPERATURE TBI - MPI MODULE: ECM EFI #2 MEFI MODULE: ECM EFI #3 MEFI MODULE: ECM >98 #4 MEFI 3/ MEFI 4 Order this ECM to replace the following ECM:Model#: or Model#: The # ECM has an offset hole pattern. It will require drilling an additional hole to fit the repalcement ECM bolt pattern. this ECM to replace ECM Model # Order this ECM to replace ECM Model # NOTE: BEFORE ORDERING ECM MODULE, THE PROGRAM NUMBERS THAT ARE RECORDED ON THE BACK OF THE ECM WILL BE REQUIRED TO CORECTLY PROGRAM THE REPLACEMENT MODULE. FUEL PUMPS BRACKETS F1 PUMP: ELEC FUEL PUMP 7 PSI PUMP: FUEL EFI BRACKETS GROMMET: HIGH PRESS PUMP N4 BRACKET: COMPONENT 7.4V MEFI 3 ECM N4 BRACKET: ECM TBI L BRACKET: MAP SENSOR TBI / PFI N2 BRACKET: HI PRESS PUMP L BRACKET: INTAKE Z ELECT COMPONENT I9 BRACKET: THROTTLE TBI F11 BRACKET: ELECT COMP V-8

33 Marine Power ELECTRONIC FUEL INJECTION - MULTI- PORT FUEL INJECTION GROUP BRACKETS 454 /502 CID BRACKET: COMPONENT PFI BRACKET: FUSE / RELAY PFI N2 BRACKET: ECM PFI N5 BRACKET: FUEL PUMP A COMPONENTS REGULATOR: FUEL PRESSURE SEAL: O-RING FUEL PRESSURE REGULATOR THROTTLE BODY: PFI GASKET: THROTTLE BODY FUEL LINE: REGULATOR TO HIGH PRESSURE PUMP FILTER: AIR SENSOR: MANIFOLD AIR TEMP SEAL: MAP SENSOR INTAKE: UPPER ARIZONA SPEED INTAKE: LOWER PREMIUM SQUAREPORT VAL PORT ARIZONA SPEED SEAL: O-RING INTAKE MANIFOLD MPI-ARIZONA SPEED PUMP: FUEL EFI HI-PRESSURE F12 SENSOR: MAP BRACKET: MAP SENSOR: MAP > BRACKET: MAP > SENSOR: KNOCK N3 HARNESS: PFI MEFI N4 HARNESS: MPI 7.4V L-29 INJECTOR: MULTI-PORT MPI ARIZONA SPEED V MPI L FITTING: FUEL FEED BRASS FITTING: FUEL RAIL AZ SPEED

34 EFI SECONDARY WIRING HARNESS NOTE: This schematic shows two knock sensos. These are used on the SportPac and Enpac 7.4 Model only all other EFI engines utilize one knock sensor. This schematic is a drawing of a multi-port fuel system. The only change to the TBI wiring schematic is the reduction of the eight fuel injector connectors to two and the elimination of the MAT Sensor.

35 SHIFT INTERRUPT DIAGRAM

36 Marine Power ENGINE MOUNTS & POWER STEERING 454 /502 CID ENGINE / GEAR MOUNTS I6* MOUNT: SHORT TRUNION KIT * MOUNT: TRUNION MEDIUM KIT F12* MOUNT: TRUNION TALL KIT MOUNT: ISOLATOR 3/ MOUNT: GEAR UNIVERSAL BW 5000C & HURTH STARBOARD MOUNT: GEAR UNIVERSAL BW 5000C & HURTH PORT MOUNT: ENGINE ENPAC MOUNT: GEAR BW 71C / 72C * KIT INCLUDES ALL MOUNTING HARDWARE I6 PIN: ENGINE / GEAR 4.75 POWER STEERING PIN: ENGINE / GEAR 6 PARTS LINE KIT: POWER STEERING RAW WATER KIT: POWER STEERING FRESH WATER F7 BRACKET: R/W POWER STEERING RESEVOIR N3 BRACKET: POWER STEERING ARM F7 PUMP: POWER STEERING NEW F7 RESERVOIR: POWER STEERING BRACKET: FWS POWER STEERING RESEVOIR HOSE: POWER STEERING PRESSURE HOSE: POWER STEERING RETURN BRACKET: POWER STEERING MOUNTING FITTING: POWER STEERING

37

38 POWER STEERING

39 Marine Power TRANSMISSION GROUP 454,502,7.4 TRANSMISSIONS VELVET DRIVE DIRECT DRIVE VELVET DRIVE 5000C SERIES HURTH DIRECT DRIVE GEAR: 71C 1: GEAR: 72C 1:1 VELVET DRIVE 72C SERIES GEAR: 72C 1.5: GEAR: 72C 1.88: GEAR: 72C 2.1: GEAR: 72C 2.5: GEAR: 72C 2.9:1 VELVET DRIVE 5000V V-DRIVE SERIES GEAR: 5000V 1.25: GEAR: 5000V 1.5: GEAR: 5000V 2.0: GEAR: 5000V 2.5: GEAR: 5000C 1: GEAR: 5000C 1.25: GEAR: 5000C 1.5: GEAR: 5000C 2.0: GEAR: 5000C 2.5: GEAR: 5000C 2.8:1 VELVET DRIVE 72C V-DRIVE SERIES GEAR: 72C V-DRIVE 1.2:1 GEAR DRIVEN GEAR: 72C V-DRIVE 1.2:1 CHAIN DRIVEN GEAR: 72C V-DRIVE 1.5:1 CHAIN DRIVEN GEAR: 72C V-DRIVE 1.5:1 GEAR DRIVEN GEAR: 72C V-DRIVE 1.9:1 GEAR DRIVEN GEAR: 72C V-DRIVE 1.9:1 CHAIN DRIVEN GEAR: 72C V-DRIVE 2.5:1 CHAIN DRIVEN GEAR: 72C V-DRIVE 2.5:1 GEAR DRIVEN GEAR: 450D 1:1 HURTH GEAR: 450A 1.25: GEAR: 450A 1.5: GEAR: 450A 2.0:1 HURTH V-DRIVE GEAR: 630V 1.3: GEAR: 630V 1.6: GEAR: 630V 2.0: GEAR: 630V 2.5:1 NOTE: SOME TRANSMISSIONS LISTED MAY NOT BE AN IN-STOCK ITEM. LEAD TIMES MAY APPLY TO CERTAIN TRANSMISSIONS. CALL FOR AVAILABILITY.

40 Marine Power TRANSMISSION GROUP 454, 502, 7.4 GEAR LINES, COOLER, SWITCHES & FITTING G3 COOLER: DUAL 5 X 9 GEAR FITTING: OIL / GEAR COOLER F8 GEAR LINE: 37 SPORTPAC F8 GEAR LINE: 42 SPORTPAC E3 GEAR LINE: 45 SPORTPAC SWITCH: NEUTRAL SAFETY SWITCH: GEAR ALARM HI-TEMP OIL SHIFT BRACKETS BRACKET: SHIFT HURTH 630A J12 BRACKET: SHIFT BW BRACKET: SHIFT GEAR BW 71C/72C

41 MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING PART # DESCRIPTION PAGE NUMBER(S) *WOFO-005 WASHER: FLAT 5/16" CAMSHAFT FITTING: BYPASS T-STAT (RAW WATER ONLY) H7 FITTING: BRASS 3/4 X 1 18, H7 FITTING: BRASS 90 DEGREE 3/4 X 1 18, FITTING: OIL FILTER TEE: FRESHWATER REAR MOUNT TEE: ADAPTER 5/8" 90 DEGREE FITTING: REMOTE OIL FITTING: FUEL PUMP OUT FITTING: PIPE 1/2" BRASS WASHER: CRANKSHAFT DAMPER 1, WASHER SPARK PLUG: V8 3, BOLT: CONNECTING ROD BOLT: CYLINDER HEAD LONG BOLT: CYLINDER HEAD SHORT 454/502/7.4 MPI 3, ROD: CONNECTING 454 / 502 1, PUMP KIT: WATER PUMP: CIRCULATING PUSH ROD: INTAKE VALVE PUSH ROD: EXHAUST VALVE VALVE: EXHAUST GEN V 454/502/ 7.4 MPI 3, SPRING: VALVE PIN: CYLINDER HEAD LOC 454/502/7.4 MPI 3, PLUG: CAMSHAFT REAR 1, SHAFT: OIL PUMP MANIFOLD: INTAKE STANDARD IRON GEN V - VI 3, BOLT: OIL PAN CAP: VALVE SPRING STANDARD ROTOR: VALVE 454 GEN V KEY: VALVE STEM 454/502/ 7.4 MPI 3, BOLT: CYLINDER HEAD 7.4 MPI ADAPTER: FLYWHEEL GEAR: CAMSHAFT REAR ROTATION GEAR: CRANKSHAFT REVERSE ROTATION KEY: CAMSHAFT GEAR: CRANKSHAFT NORMAL ROTATION PREMIUM / PERFORMANCE SHIM: VALVE SPRING 7.4 MPI SHIM: VALVE SPRING PUSH ROD: INTAKE VALVE PREMIUM / PERFORMANCE PUSH ROD: EXHAUST VALVE PREMIUM / PERFORMANCE VALVE: EXHAUST GEN V PREMIUM / PERFORMANCE MANIFOLD: INTAKE PREMIUM RAW WATER WITH BRASS INSERT CAP: VALVE SPRING 7.4 MPI CAMSHAFT: 454 / 502 REVERSE ROTATION PLUG: SPARK 7.4 MULTIPORT PIN: OIL PUMP RETAINER F7 FLEXPLATE: COUPLER 14" PLUG: OIL PRESSURE PLUG: DRAIN / KNOCK SENSOR PORT P3 DIPSTICK: ENPAC, JETPAC BOLT: VALVE COVER 454/502/ 7.4 MPI 3, F5 PIN: FLYWHEEL BOLT: CRANKSHAFT SPROCKET 1, PLUG: DRAIN 1,7

42 MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING PART # DESCRIPTION PAGE NUMBER(S) MOUNT: TRUNION MEDIUM F12 MOUNT: TRUNION TALL I6 MOUNT: TRUNION SHORT MOUNT: ENGINE ENPAC I6 PIN: ENGINE / GEAR 4.75" PIN: ENGINE / GEAR 6" MOUNT: GEAR BW 71C /72C MOUNT: GEAR UNIVERSAL STARBOARD MOUNT: GEAR UNIVERSAL PORT CASE: ENGINE 454 GEN V F3 BOLT: CRANKSHAFT 1, P3 TUBE: DIPSTICK ENPAC F8 DAMPER: TORSIONAL 454 NORMAL ROTATION SEAL: CRANKSHAFT F8 BEARING KIT: CRANKSHAFT #5 1, F8 CRANKSHAFT: 454 GEN V NORMAL ROTATION 1, F8 HEAD: CYLINDER BARE Z HEAD: CYLINDER COMPLETE F8 GASKET: CYLINDER HEAD GEN V L-29 GASKET: HEAD 7.4 MPI F8 PLUG: CYLINDER HEAD 454/502/7.4MPI 3, SEAL: CRANKSHAFT F8 SEAL: CRANKSHAFT OIL REAR NORMAL ROTATION F8 PISTON: 454 GEN V STANDARD F8 BEARING KIT: CONNECTING ROD 1, FITTING: OIL BYPASS F8 COVER: TIMING COVER GEN V NORMAL ROTATION K8 COVER: ENGINE FRONT F8 BOLT: TIMING COVER K8 BOLT: ENGINE FRONT COVER F8 GASKET: TIMING COVER K8 GASKET: FRONT COVER GEAR: CAMSHAFT NORMAL ROTATION GEAR: CRANKSHAFT NORMAL ROTATION 1, CHAIN: TIMING NORMAL ROTATION 1, CAMSHAFT: 454 / 502 NORMAL ROTATION BOLT: CAMSHAFT LIFTER: VALVE K8 LIFTER: HYDRAULIC 7.4 MPI F3 COVER: VALVE 454 / F8 GASKET: VALVE COVER 454/502/7.4 3, F8 CAP: OIL FILL 3, F8 GUIDE: PUSH ROD 454/502/7.4 MPI 3, F8 ARM: ROCKER F8 BALL: ROCKER ARM F8 FLYWHEEL: REAR RING GEN V STANDARD FLYWHEEL: BOTTOM MOUNT FORWARD GEAR GEN V STANDARD G2 FLEXPLATE: AUTOMATIC JET STANDARD 454 / F8 BOLT: CRANKSHAFT BEARING CAP 1, F8 STUD: CRANKSHAFT BEARING CAP VALVE: INTAKE GEN V F8 SEAL: VALVE STEM OIL K8 SPRING: VALVE 7.4 MPI F8 BEARING: CAMSHAFT #1 1, F8 BEARING: CAMSHAFT #2 # F8 BEARING: CAMSHAFT #3 #4 1

43 MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING PART # DESCRIPTION PAGE NUMBER(S) BRACKET: ENGINE LIFT REAR BRACKET: ENGINE LIFT FRONT F8 PLUG: OIL GALLEY 1, KEY: CRANKSHAFT BALANCER 1, F8 PLUG: WATER JACKET FREEZE PAN: OIL IRIDITED 10 QT F7 GASKET: OIL PAN 7, PAN: OIL PLASTISOL 8 QT BOLT: OIL PUMP MANIFOLD: INTAKE STANDARD ALUMINUM FRESHWATER F8 GASKET: INTAKE MANIFOLD GEN V 3, SHIELD: INTAKE MANIFOLD SHIELD: INTAKE MANIFOLD 7.4 MPI F8 RING KIT: 454 GEN V I8 RING: KIT F8 BEARING KIT: CRANKSHAFT #1, #2, #3, #4 1, HOSE: BYPASS (RAW WATER ONLY) SEAL: CRANKSHAFT BEARING CAP #5 1, CLAMP: GEAR (RAW WATER ONLY) CAP: CRANKSHAFT BEARING CAP: CRANKSHAFT BEARING # PLUG: ENGINE BLOCK OIL GALLEY BOLT: ENGINE LIFT FRONT STUD: ENGINE LIFT BRACKET PIN: CRANKSHAFT WEIGHT: FLYWHEEL BOLT: ROCKER ARM 3, STUD: ROCKER ARM 454/502/7.4 MPI STUD: INTAKE MANIFOLD BOLT: INTAKE MANIFOLD GEN V ADAPTER: FLYWHEEL F8 CRANKSHAFT: 454 GEN V REVERSE ROTATION F8 SEAL: CRANKSHAFT OIL REAR REVERSE ROTATION F3 COVER: TIMING COVER GEN V REVERSE ROTATION CAMSHAFT: 454 / 502 REVERSE ROTATION INDICATOR: TIMING COVER REVERSE ROTATION F8 BALANCER F8 CRANKSHAFT: 454 GEN V NORMAL ROTATION PREM / PERFORMANCE F8 HEAD: CYLINDER BARE PREMIUM Z HEAD: CYLINDER COMPLETE PREMIUM F8 PISTON: 454 GEN V PREMIUM / PERFORMANCE 1, CHAIN: TIMING NORMAL ROTATION CAMSHAFT F8 LIFTER: VALVE PREMIUM / PERFORMANCE F8 GUIDE: PUSH ROD PREMIUM / PERFORMANCE F8 ARM: ROCKER PREMIUM / PERFORMANCE F8 FLYWHEEL: TOP MOUNT REAR MOUNT PREMIUM 7, FLYWHEEL: FORWARD RING GEAR GEN V PREMIUM FLEXPLATE: AUTOMATIC JET PREMIUM 454 / VALVE: INTAKE GEN V PREMIUM / PERFORMANCE F8 VALVE: INTAKE 7.4 MPI F8 SPRING: VALVE I8 SEAL: VALVE STEM OIL 7.4 MPI F8 PUMP : OIL W/ SCREEN MANIFOLD: INTAKE PREMIUM FRESHWATER 25, F8 GASKET: INTAKE MANIFOLD GEN V PREMIUM 25, SHIELD: INTAKE MANIFOLD PREMIUM / PERFORMANCE 3

44 MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING PART # DESCRIPTION PAGE NUMBER(S) F8 CAP: VALVE SPRING PREMIUM / PERFORMANCE NUT: CONNECTING ROD ROD: INTAKE VALVE PUSH 7.4 MPI BEARING: PILOT GASKET: OIL PAN DRAIN PLUG PLUG: OIL PAN DRAIN WASHER CASE: ENGINE 502 GEN V F8 DAMPER: TORSIONAL 502 NORMAL ROTATION F8 CRANKSHAFT: 502 GEN V NORMAL ROTATION F8 PISTON: 502 GEN V SPROCKET: CAMSHAFT F8 RING KIT: 502 GEN V F8 CRANKSHAFT: 454 / 502 GEN V REVERSE ROTATION PLATE: DAMPER 14" GROMMET: HI PRESSURE PUMP BELLHOUSING: INBOARD PLATE: ACCESS CAL JET BELLHOUSING BELLHOUSING: CAL JET 14" TOP MOUNT ADAPTER: JET CONE COVER: DUST REAR ENTRY PLACE: STARTER BELLHOUSING COVER: DUST 14" CAL JET STARTER: TOP MOUNT 14" NORMAL ROTATION STARTER: TOP MOUNT 14" REVERSE ROTATION STARTER: BOTTOM MOUNT 12 3/4 NORMAL ROTATION STARTER: BOTTOM MOUNT 14 NORMAL ROTATION HOUSING: T-STAT RAW WATER THERMOSTAT: RAW WATER 142D THERMOSTAT: RAW WATER MERC STYLE GROMMET: VALVE COVER GASKET: T-STAT THERMOCHOKE: ROD THERMOCHOKE: COVER F1 PUMP: ELECTRIC FUEL 26, F3 SWITCH: HOBB OIL / FUEL PUMP CUTOFF PULLEY: CRANKSHAFT CLAMP: DISTRIBUTOR GASKET: DISTRIBUTOR GASKET: WATER CIRC PUMP 7, THERMOCHOKE DIPSTICK: SPORTPAC PULLEY: CIRC PUMP 12, PULLEY: POWER STEERING PUMP N3 BRACKET: POWER STEERING ARM F7 PUMP: POWER STEERING NEW F7 RESERVOIR: POWER STEERING F7 BRACKET: RAW WATER POWER STEERING HOSE: POWER STEERING PRESSURE HOSE: POWER STEERING RETURN BRACKET: POWER STEERING MOUNTING BRACKET: FRESH WATER POWER STEERING RESERVOIR KIT: POWER STEERING RAW WATER FITTING: POWER STEERING KIT: POWER STEERING FRESH WATER P12 LINE: FUEL PUMP - CARB STANDARD ROCHESTER FITTING: BANJO ASSY STANDARD 10

45 MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING PART # DESCRIPTION PAGE NUMBER(S) FITTING: BANJO ASSY METRIC BRACKET: DIPSTICK TUBE SPORTPAC TUBE: DIPSTICK SPORTPAC N2 LINE: FUEL HOLLEY DUAL PUMPER 800 CFM N2 LINE: FUEL HOLLEY DUAL PUMPER PREMIUM LINE: FUEL SEP TO LOW PRESSURE FUEL PUMP 26, BASE: FUEL / WATER SEP FILTER: FUEL WATER SEP COOLER: OIL 10, P1 COOLER: OIL 5 X DEGREE G3 COOLER, OIL 10, TEE: COPPER NW-JET COOLER: OIL 180 DEGREE 10, PLATE: BLOCK OFF 13, HOUSING: T-STAT CAP REAR MOUNT TANK: FRESHWATER 5" REARMOUNT G7 CAP: TANK 7 PSI DUAL SEAL THERMOSTAT: FRESHWATER REAR MOUNT F6 THERMOSTAT: FRESHWATER 160 DEGREE PLATE: TANK END 4" HOUSING: T-STAT REAR MOUNT ANODE: ZINC PLUG GASKET: END PLATE 4" TANK BRACKET: TANK REAR MOUNT LEFT BRACKET: TANK REAR MOUNT RIGHT PLATE: TANK END 5" N4 PLATE: BLOCKOFF 13, SPACER: THERMOSTAT GASKET: END PLATE 5" TANK BRACKET: TANK RIGHT F4 HOUSING:T-STAT N11 HOUSING: FRESHWATER OUTLET F4 BOTTLE: RECOVERY BRACKET: MOUNTING RECOVERY BOTTLE H7 TANK: FRESHWATER 5" FRONT MOUNT BRACKET: TANK LEFT BRACKET: MPI FRESHWATER RIGHT BRACKET: MPI FRESHWATER LEFT COVER: OIL BYPASS ASSY COVER: OIL BYPASS ADAPTER: OIL COOLER ENPAC BELT: POWER STEERING BELT: ALTERNATOR ENPAC BELT: ALTERNATOR CAL-JET 12, BELT: ALTERNATOR NW-JET SPORTPAC 12, HOUSING: WATER OUTLET CAL JET PLATE: WATER INLET CAL JET IMPELLER: SEA WATER JOHNSON GASKET: SEA WATER JOHNSON CAM: SEA WATER JOHNSON KIT: IMPELLER JOHNSON SCREW: COVER JOHNSON COVER: SEA WATER JOHNSON LIPSEAL: SEA WATER JOHNSON BEARING: SEA WATER JOHNSON WASHER: SEA WATER JOHNSON P8 PUMP: SEAWATER JABSCO 18

46 MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING PART # DESCRIPTION PAGE NUMBER(S) ZBB KIT: IMPELLER JABSCO P8 IMPELLER: SEA WATER JABSCO P8 GASKET: SEA WATER JABSCO P8 COVER: SEA WATER JABSCO P8 CAM: SEA WATER JABSCO P8 SCREW: CAM SEA WATER JABSCO P8 SEAL: SPACER SEA WATER JABSCO P8 LIPSEAL: SEA WATER JABSCO P8 SCREW: COVER JABSCO BRACKET: SEAPUMP BUSHING: SEAWATER PUMP GASKET: CARB QUADRAJET LINKAGE: THROTTLE MERC CARBURETOR: ROCHESTER QUADRAJET CARBURETOR: HOLLEY 4160 PREMIUM GASKET: CARB HOLLEY 1/8" ARRESTOR: FLAME TBI 8" THROTTLE BODY: TBI BRACKET: MAP SENSOR 28, N5 BRACKET: FUEL PUMP A I9 BRACKET: THROTTLE TBI PLATE: ADAPTER TBI BRACKET: INTAKE Z ELECTRICAL COMPONENT N4 BRACKET: ECM TBI 7.4V KIT: GASKET TBI O7 LINE: FUEL PUMP - TBI FITTING: TBI RETURN T INJECTOR: TBI GREEN / MAROON BAND ORING: FUEL FEED LARGE TBI ORING: RETURN TBI SMALL GASKET: THROTTLEBODY N4 HARNESS: MPI 7.4V FITTING: BRASS 3/4 PIPE X 5/8 HOSE 90 DEGREE 18, PUMP: ELECTRIC FUEL HI PRESSURE 28, N2 BRACKET: HI PRESSURE PUMP COVER: EGR 7.4 MPI BOLT: EGR 7.4 MPI MANIFOLD: UPPER 7.4 MPI MANIFOLD: LOWER 7.4 MPI MANIFOLD: LOWER OVAL PORT MANIFOLD: INTAKE UPPER MANIFOLD: LOWER PREMIUM SQUAREPORT N2 BRACKET: LOW PRESSURE FUEL PUMP BRACKET: COMPONENT MPI N2 BRACKET: FUEL / WATER SEP BRACKET: FUSE / RELAY MPI N2 BRACKET: ECM MPI N4 BRACKET: COMPONENT 7.4V MEFI 3 ECM LINE: FUEL PUMP - PUMP LINE: FUEL REGULATOR TO HI PRESSURE PUMP LINE: FUEL RETURN INJECTOR: MPI REGULATOR: PRESSURE FUEL INJECTOR: MPI 7.4V THROTTLE BODY: MPI ORING: INTAKE MANIFOLD ARIZONA SPEED ORING: FUEL PRESSURE REGULATOR 29

47 MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING PART # DESCRIPTION PAGE NUMBER(S) GASKET: THROTTLE BODY GASKET: INTAKE SET 7.4 MPI FITTING: FUEL RAIL AZ SPEED FITTING: BRASS 90 DEGREE 18, BOLT: INTAKE MANIFOLD GEN V PREMIUM / PERFORMANCE 3, BOLT: INJECTION RAIL 7.4 MPI FILTER: AIR CLAMP: SEAPUMP HOSE 11, BRACKET: OIL COOLER E5 CAP: DISTRIBUTOR E5 ROTOR: DISTRIBUTOR OLD STYLE E5 COIL: STANDARD H3 COIL: HI PERFORMANCE SENSOR: KNOCK F12 SENSOR: TEMPERATURE TBI-MPI MODULE: KNOCK MODULE TBI-MPI F12 SENSOR: MAP TBI - MPI 28, SENSOR: MANIFOLD AIR TEMP SENSOR: MAP > MODULE: ECM EFI #3 MEFI MODULE: ECM EFI #2 MEFI MODULE: ECM EFI #4 MEFI 3 AND SEAL: MAP SENSOR N3 HARNESS: MPI MEFI N5 HARNESS: TBI M5 DISTRIBUTOR: NORMAL LEFT ROTATION M5 CAP: DISTRIBUTOR > M5 ROTOR: DISTRIBUTOR NEW STYLE M5 MODULE: DISTRIBUTOR P9 DISTRIBUTOR: OPPOSITE RIGHT ROTATION LEAD: WIRE COIL TO HARNESS LEAD: WIRE COIL TO DISTRIBUTOR LEAD: WIRE IGNITION SHIFT INTERRUPT F8 LEAD: WIRE HOBB OIL SWITCH LEAD: ELECTRIC FUEL PUMP BASE: DUAL OIL FILTER KIT: OIL EXCHANGE BRACKET: DUAL OIL BRACKET: DUAL OIL CAL JET LONG FILTER: OIL SPORTPAC FILTER: OIL ENPAC SENDER: WATER SINGLE 1/ SENDER: OIL SINGLE SENDER: WATER SINGLE 3/ SENDER: OIL DUAL SENDER: WATER DUAL 3/ SWITCH: WATER TEMP 3/ SWITCH: OIL PRESSURE 1/8 7 PSI PANEL: INSTRUMENT WITH GAUGES GAUGE: WATER TEMP GAUGE: VOLTMETER GAUGE: TACHOMETER GAUGE: OIL PRESSURE GAUGE: FUEL GAUGE: HOUR METER HARNESS: EXTENSION 3 FT HARNESS: EXTENSION 10 FT 20

48 MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING PART # DESCRIPTION PAGE NUMBER(S) HARNESS: EXTENSION 16 FT HARNESS: EXTENSION 25 FT HARNESS: EXTENSION 35 FT MANIFOLD: EXHAUST MARINE POWER IRON MANIFOLD: EXHAUST MERC P5 MANIFOLD: EXHAUST ALUMINUM MP2K RISER: MP 3" IRON RISER: MP 3" ALUMINUM RISER: MP 4" ALUMINUM RISER: MP 4" POLISHED ALUMINUM RISER: MP 4" IRON P5 ORING: RISER RAW WATER SYSTEM MP2K P5 RISER: MP2K ALUMINUM P5 GASKET: RISER CENTER RISE FRESHWATER MP2K 13, G5 GASKET: RISER RAW WATER 13, G5 GASKET: RISER CENTER RISE FRESHWATER N4 GASKET: RISER RAW WATER 13, RISER: MERC SPACER: MERC RISER 3" SPACER: MERC RISER 6" CLAMP: DIPSTICK WIRE SET: IGNITION BLUE HI PERFORMANCE BLK WIRE SET: IGNITION BLACK HI PERFORMANCE E5 WIRE SET: IGNITION YELLOW N2 WIRE SET: IGNITION BLACK CLIP: IGNITION WIRE BREAKER: CIRCUIT IGNITION RELAY: STARTER OLD STYLE N4 RELAY: STARTER 70 AMP >APR F5 RELAY: HARNESS 40 AMP OLD STYLE N7 HARNESS: CARBURETED P8 HARNESS: PRIMARY EFI TB1 >8/ F11 BRACKET: ELECTRICAL COMPONENT BRACKET: ALTERNATOR TENSION BRACKET: ALTERNATOR SPACER: ALTERNATOR BRACKET E7 ALTERNATOR: 51 AMP PULLEY: DUAL ALTERNATOR E3 LINE: OIL SPORTPAC 30" LINE: OIL ENPAC 9" LINE: OIL ENPAC 5" E3 LINE: OIL SPORTPAC 19.5" F8 LINE: OIL SPORTPAC 51" MOUNT: ISOLATOR 3/ BRACKET: GEAR COOLER HOSE: VENT TUBE F12 HOSE: CIRC PUMP RAW WATER F11 HOSE: CIRC PUMP FRESHWATER HOSE: FRESHWATER CIRC PUMP G8 HOSE: UNIVERSAL HOSE: SEAPUMP - T-STAT HOSE: MANIFOLD HOSE: T-STAT HOSE: SEAPUMP HOSE RISER - TANK FRESHWATER HOSE: SEAWATER PUMP - COOLER 11

49 MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING PART # DESCRIPTION PAGE NUMBER(S) P10 HOSE: T-STAT STBD P10 HOSE: T-STAT PORT DRAIN: EZ OIL STANDARD DRAIN: EZ OIL METRIC N4 RELAY: ELECTRIC FUEL PUMP NEW STYLE SHAFT: JET DRIVE TOOL: TIMING BRACKET: MAP > MOTOR: IAC SENSOR: THROTTLE POSITION 27 HPWS-006 HOSE: POWER STEERING RESERVOIR TO COOLER 11 HPWS-010 HOSE: COOLING CALJET / POWER STEERING 11 HWRF-016 HOSE: SEA FLEX 1" 11 HWRF-020 HOSE: SEA FLEX 1 1/4" 11 HWRF-024 HOSE: SEA FLEX 1 1/2" 11

50 MARINE POWER 454, 502, 7.4 PARTS BOOK ALPHABETICAL LISTING PART # DESCRIPTION PAGE NUMBER(S) ADAPTER: FLYWHEEL ADAPTER: FLYWHEEL ADAPTER: JET CONE ADAPTER: OIL COOLER ENPAC E7 ALTERNATOR: 51 AMP ANODE: ZINC PLUG F8 ARM: ROCKER F8 ARM: ROCKER PREMIUM / PERFORMANCE ARRESTOR: FLAME TBI 8" F8 BALANCER F8 BALL: ROCKER ARM BASE: DUAL OIL FILTER BASE: FUEL / WATER SEP F8 BEARING KIT: CONNECTING ROD 1, F8 BEARING KIT: CRANKSHAFT #1, #2, #3, #4 1, F8 BEARING KIT: CRANKSHAFT #5 1, F8 BEARING: CAMSHAFT #1 1, F8 BEARING: CAMSHAFT #2 # F8 BEARING: CAMSHAFT #3 # BEARING: PILOT BEARING: SEA WATER JOHNSON BELLHOUSING: CAL JET 14" TOP MOUNT BELLHOUSING: INBOARD BELT: ALTERNATOR CAL-JET 12, BELT: ALTERNATOR ENPAC BELT: ALTERNATOR NW-JET SPORTPAC 12, BELT: POWER STEERING BOLT: CAMSHAFT BOLT: CONNECTING ROD F3 BOLT: CRANKSHAFT 1, F8 BOLT: CRANKSHAFT BEARING CAP 1, BOLT: CRANKSHAFT SPROCKET 1, BOLT: CYLINDER HEAD 7.4 MPI BOLT: CYLINDER HEAD LONG BOLT: CYLINDER HEAD SHORT 454/502/7.4 MPI 3, BOLT: EGR 7.4 MPI K8 BOLT: ENGINE FRONT COVER BOLT: ENGINE LIFT FRONT BOLT: INJECTION RAIL 7.4 MPI BOLT: INTAKE MANIFOLD GEN V BOLT: INTAKE MANIFOLD GEN V PREMIUM / PERFORMANCE 3, BOLT: OIL PAN BOLT: OIL PUMP BOLT: ROCKER ARM 3, F8 BOLT: TIMING COVER BOLT: VALVE COVER 454/502/ 7.4 MPI 3, F4 BOTTLE: RECOVERY BRACKET: ALTERNATOR BRACKET: ALTERNATOR TENSION N4 BRACKET: COMPONENT 7.4V MEFI 3 ECM BRACKET: COMPONENT MPI BRACKET: DIPSTICK TUBE SPORTPAC BRACKET: DUAL OIL BRACKET: DUAL OIL CAL JET LONG N2 BRACKET: ECM MPI N4 BRACKET: ECM TBI 7.4V 28