PARTIAL ENGINE ASSY (2ZZ GE)
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- Maryann Hill
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1 COMPONENTS R (71, 62 in. lbf) Cylinder Head Cover No (194, 14) Radiator Support Upper 19 (194, 14) Radiator Hose Inlet Cruise Control Actuator Assy 6.0 (61, 53 in. lbf) Radiator Assy Radiator Hose Outer Clip Engine Under Cover RH Clip Engine Under Cover LH A
2 14190 Heater Inlet Water Hose Accelerator Control Cable Assy Fuel Tube Subassy Union to Connector Tube Hose Heater Outlet Water Hose Fuel Pipe Clamp A/T: Oil Cooler Outlet Tube No. 1 A/T: Oil Cooler Inlet Tube No (51, 44 in. lbf) Battery Clamp Subassy Battery 7.0 (71, 62 in. lbf) Air Cleaner Cap Subassy Air Cleaner Filter Element Subassy Battery Tray Air Cleaner Case Subassy 13 (132, 10) Battery Carrier A
3 14191 A/T: Fan and Generator V Belt Clip 58 (591, 43) 25 (245, 18) Floor Shift Cable Transmission Control Shift 12 (122, 8) Generator Assy 9.8 (100, 7) 25 (255, 18) Compressor and Magnetic Clutch 5.0 (51, 44 in. lbf) Vane Pump Oil Reservoir Assy 7.8 (80, 69 in. lbf) 25 (255, 18) Return Tube Subassy 25 (255, 18) Clip 12 (122, 9 in. lbf) Clip Plate Washer Floor Shift Cable Transmission Control Shift Clutch Release Cylinder Assy Floor Shift Cable Transmission Control Select A
4 14192 Steering Intermediate Shaft 35 (357, 26) Front Stabiliser Link Assy LH 74 (755, 55) Cotter Pin 49 (500, 36) Tie Rod End Subassy 216 (2,203, 159) Front Axle Hub LH Nut Front Drive Shaft LH Front Suspension Arm Subassy Lower No. 1 LH 89 (908, 66) Exhaust Pipe Assy Front Compression Spring 43 (440, 32) Floor Panel Brace Front 30 (306, 22) 43 (440, 32) Compression Spring Nonreusable part A
5 (816, 60) 157 (1,601, 116) 39 (398, 29) 113 (1,152, 83) Front Drive Shaft Assy RH 34 (347, 25) Drive shaft Bearing Bracket 34 (347, 25) 52 (530, 38) 37 (377, 27) 87 (887, 64) A
6 14194 M/T: Delivery Pipe No. 1 Spacer 29 (296, 21) 10 (102, 7) Water Bypass Pipe No. 1 Fuel Delivery PIpe Subassy Oring Fuel Injector Assy Injector Vibration Insulator 21 (214, 15) Water Bypass Hose No. 3 Frywheel Subassy Clutch Disc Assy Clutch Cover Assy 64 (653, 47) 9.8 (100, 7) See page st 49 (500, 36) 2nd turn (479, 35) Starter Assy 37 (378, 27) 20 (204, 15) 37 (378, 27) Manual Transaxle Assy Nonreusable part A
7 14195 A/T: 10 (102, 7) Water Bypass Pipe No (296, 21) Fuel Delivery PIpe Subassy Delivery Pipe No. 1 Spacer 21 (214, 15) Water Bypass Hose No. 3 Oring Fuel Injector Assy Injector Vibration Insulator Drive Plate & Ring Gear Subassy Drive Plate Spacer FR Drive Plate Spacer RR 88 (897, 65) 41 (418, 30) Starter Assy 37 (378, 27) 37 (378, 27) Manual Transaxle Assy Nonreusable part A
8 (204, 15) 50 (510, 37) Exhaust Manifold Heat Insulator No. 1 Exhaust Manifold Exhaust Manifold Heat Insulator No (510, 37) 20 (204, 15) 49 (500, 36) Manifold Stay Transverse Engine Engine Mounting Bracket Knock Control Sensor 20 (204, 15) Intake Manifold Insulator No (347, 25) 24 (245, 18) Ventilation No. 1 Tube 15 (153, 11) Engine Oil Pressure Switch Thermostat 46 (469, 34) 10 (102, 7) 9.0 (92, 80 in. lbf) Water Inlet Nonreusable part A
9 14197 Ignition Coil Assy 29 (296, 21) 20 (208, 15) E.F.I. Engine Coolant Temperature Sensor Cam Position Sensor 100 (1,020, 74) 24 (245, 18) Vribbed Belt Tensioner Assy Crank Position Sensor Oil Level Gage Guide Oring Nonreusable part A
10 14198 Oil Filler Cap Subassy 10 (102, 7) Cylinder Head Cover Subassy Oring 27 (275, 20) Ventilation Valve Subassy Gasket Spark Plug 18 (184, 13) Transverse Engine Engine Mounting Bracket 49 (500, 36) Crankshaft Pulley 118 (1,203, 87) 15 (153, 11) Water Pump Pulley Oring Water Pump Assy Nonreusable part A
11 (194, 14) 19 (194, 14) Camshaft Bearing Cap No. 3 Camshaft Bearing Cap No. 1 Camshaft Bearing Cap No. 2 Camshaft Timing gear Camshaft Subassy No. 2 Camshaft Subassy No (551, 40) 54 (551, 40) Camshaft Timing Gear Assy Valve Rocker Shaft Subassy No. 2 Valve Rocker Shaft Subassy No. 1 Valve Rocker Arm Oil Pressure Switch Assy Cam Timing Control Valve Housing Chain Subassy Chain Tensioner Slipper 21 (214, 15) Camshaft Timing Oil Control Valve Assy Oil Control Valve Filter 21 (214, 15) Crankshaft Position Sensor Plate No. 1 Crankshaft Timing Sprocket Chain Tensioner Assy No (112, 8) 21 (214, 15) Oil Seal Nonreusable part Timing Chain Cover Subassy A
12 14200 See Page st 35 (357, 26) 2nd Turn 180 Washer Cylinder Head Subassy Camshaft Oil Control Valve Assy Oring 9.0 (92, 80 in. lbf) Cylinder Block Subassy Oil Seal Oil Pump Assy 9.0 (92, 80 in. lbf) Oil Strainer Subassy 30 (306, 22) Oil Fitter Subassy 9.0 (92, 80 in. lbf) 9.0 (92, 80 in. lbf) 9.0 (92, 80 in. lbf) Oil Pan Baffle Plate 37 (378, 27) Oil Pan Drain Plug Oil Pan Subassy Nonreusable part 9.0 (92, 80 in. lbf) A
PARTIAL ENGINE ASSY COMPONENTS. Clip. Radiator Grille. Clip. Front Bumper Cover. Engine Under Cover LH. N m (kgf cm, ft lbf) : Specified torque
ENGINE MECHANICAL 1417 COMPONENTS 141FP01 Radiator Grille Front Bumper Cover Engine Under Cover RH Engine Under Cover LH A79361 962 1418 ENGINE MECHANICAL Heater Outlet Water Hose 7.0 (71, 62 in. lbf)
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COMPONENTS 147 1421Z01 Clip Hood Subassy x9 Radiator Support to Frame Seal LH 30 (306, 22) 30 (306, 22) Fan and Generator V Belt 5.0 (51, 44 in. lbf) Fan Shroud Fan Pulley Fan w/ Fluid Coupling PRE RUNNER
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REPLACEMENT HINT: 11. REMOVE V RIBBED BELT TENSIONER ASSY (a) Remove the 5 bolts and V ribbed belt tensioner.
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REPLACEMENT N0. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (SEE PAGE ). REMOVE ENGINE WIRE 3. REMOVE FRONT FRAME ASSY (SEE PAGE ). REMOVE STARTER ASSY (SEE PAGE 99). REMOVE AUTOMATIC TRANSAXLE ASSY (SEE PAGE
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11. REMOVE OIL PAN SUB ASSY NO.2 (a) Remove the 18 bolts and 2 nuts.
1444 ENGINE MECHANICAL REPLACEMENT 1. REMOVE ENGINE ASSEMBLY (SEE PAGE 1419) 2. REMOVE DRIVE PLATE & RING GEAR SUBASSY (AUTOMATIC TRANSMISSION) (SEE PAGE 1419) SST 0921354015 (9165160855), 0933000021 3.
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REPLACEMENT. 9. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1 (a) Remove the 2 bolts and control cable bracket No.1.
AUTOMATIC TRANSMISSION / TRANS REPLACEMENT 1. REMOVE HOOD SUBASSY 2. REMOVE BATTERY 3. REMOVE WINDSHIELD WIPER LINK ASSY (See page 666) 4. REMOVE FRONT PANEL ASSY (See page 2610) 5. REMOVE CYLINDER HEAD
25. REMOVE OIL PIPE NO.1 (a) Remove the 2 oil pipe unions, and oil pipe No.1. (b) Remove the oil control valve filter LH and gaskets.
CAMSHAFT (RH BANK) (2GRFE) REPLACEMENT 1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (SEE PAGE 1421) 2. REMOVE ENGINE WIRE 3. REMOVE FRONT FRAME ASSY (SEE PAGE 1421) 4. REMOVE STARTER ASSY (SEE PAGE 199). REMOVE
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21 ROVAL 1. ROVE HOOD SUB-ASSBLY 2. DISCHARGE FUEL SYST PRESSURE (See page FU-1) 3. ROVE NO. 1 ENGINE UNDER COVER SUB- ASSBLY (for 4WD and Pre-Runner) (a) Remove the 4 bolts, then remove the No. 1 engine
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1. COVER COMP CYLINDER HEAD
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