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1 E Systems specialise in the design and production of Drilling and Tapping units and pneumatics/hydraulics according to customer specification. Our business is based on long experience and cutting-edge competence within the hydraulic and pneumatic technologies. The products are of compact design in order to offer high performance and save space. E products are in operation in practically every country around the world through distribution by E s representatives or delivery as vital components of other manufacturers equipment. large portion of E products are used in the automotive industry, but they can also be found in other manufacturing industries as well as the woodworking industry. Our customers include: Electrolux, General Motors, Get inge, Honda, Kinnarps, Rolls Royce, SKF and Volvo. OST-EFFETIVE UTOMTION OMPT UNITS FOR DRILLING TPPING MILLING

2 You will find units for Drilling, Tapping and Milling installed wherever increased rates of production are required. They are a cost-effective means of automating drilling, tapping and milling operations. E products are known world wide for their quality, durability, precision and power. Each series of E units are the most compact in the market today. E customers benefit from the high quality of the E product line with less down-time and reduced operating costs. The compact design of the E units together with a good availability of D-drawings/-models makes the design of a machine more straight forward. E s concern for the worker and his environment is evident in all E products. Low noise levels and non-lubrication features eliminating oil mist in the air is a common feature of the E product line. E self-feeding units utilizes a built-in hydraulic feed control system. They combine precision with power enabling a high level of precision also in multispindle head applications. The extremely compact ir hydraulic drilling units and Lead screw tappers are ideal for drilling/tapping smaller holes. E s electro-pneumatic and hydraulic units can to be used when more power is required. You will still have the E durability and precision. The E product line also includes non-feed pneumatic units perfect for drilling as well as milling, slitting and grinding. omplementing the line of units, E also offers a full line of accessories for machining applications. E also have supplementary product lines of Rotary actuators ir thrusters Pneumatic/Hydraulic components and systems ONTENTS Drilling Units Tapping Units Milling Units 7 Multi-spindle Heads Tool Holders 0 ontrols 1

3 DRILLING UNITS DRILLING UNITS E drilling units can be found throughout the world wherever a high level of productivity and precision is vital. long service life with excellent reliability and continued precision makes E s drilling units a good investment. E drilling units range from compact pneumatic units to power packs with electrically-operated spindles and integrated hydraulic systems. E units are easy to install as well as use, and have functions such as quick advance, control - -led working feed, multi-wall drilling and chip-removal. Most are available with multi-spindle heads. Each drilling unit s details include all the necessary information for selecting a suitable model based on the requirements set by your drilling application and the cutting data specified by your drill supplier. In addition to performance specifications, you will also find information on dimensions, necessary components and accessories. To provide a quick summary, there are also guidelines for the capacities of the various models, based on conventional drills, in the most common materials. UNIT PGE DRIVE FEED DRILLING PITY IN [ø, mm] STEEL LUMINIUM/ PLSTIS/ RSS WOOD E11 and HFS0 Pneumatic None 1, Turbine ESK Pneumatic None 1 -vane Motor EPSK Pneumatic None 9 1 -vane Motor ESK 1 Pneumatic None 1 1 -vane Motor E(S)1 1 Pneumatic Pneumatic vane Motor E(F) 1 Pneumatic ontrolled, vane Motor ir Hydraulic E(F)P 1 Pneumatic ontrolled, 9 1 -vane Motor ir Hydraulic E 0 Pneumatic ontrolled, 1 0 -vane Motor ir Hydraulic E Electric ontrolled, 1 ir Hydraulic E Electric ontrolled, 0 Hydraulic

4 HIGH PREISION DRILLING UNIT E11 ND HIGH SPEED GRINDER HFS0 Recommended mounting points Precision drilling/grinding unit with a basic design based on a patented air-driven turbine motor. The drive unit is powered without intermediate gears and features variable speed control up to rpm. special high-speed precision bearing makes the drilling unit extremely quiet with a sound level of 7 d (). E 11 / HFS 0 is designed for lubricationfree operation. E 11 You can download D D-drawings and D D-models on WEIGHT 0. KG RPM PREISION UNIT FOR DRILLING, DEURRING ET HIGHLY STLE ERING SYSTEM LOW NOISE LEVEL (7 d()) HFS 0: LSO VILLE S HIGH SPEED GRINDER (HFS0), WHIH INLUDES HOSE SUITLE FOR MNUL HNDLING OF THE UNIT (SEE PITURE). Necessary components OLLETS TYPE PGE ER collets mm ccessories ONTROLS TYPE PGE ontrols for 1 E 11/HFS 0 HFS 0 Guidelines for choice of unit [Ø, mm] DRILLING UNIT PITY IN STEEL PITY IN LUMINIUM/RSS PITY IN WOOD/PLSTIS E Performance specifications at. bar Power 0.0 kw Min. Spindle Spacing mm ir consumption <0.1 Nm /min Speed <0 000 rpm Run-out at spindle nose (max.) mm Sound level 7 d() Torque 0.0 Nm Working pressure range. ar 7

5 PNEUMTI DRILLING UNIT E SK The E SK consists of an air motor, a gear box and a body. The design is compact as well as robust. E SK comes in a wide range of speeds, and is available for lubrication-free operation. STURDY ND OMPT DESIGN WIDE RNGE OF RPMs DIRETED EXHUST HUK LTERNTIVES UP TO Ø 0 MM IS VILLE IN OUNTER LOKWISE ROTTION You can download D D-drawings and D D-models on DRILLING UNIT [MM] WEIGHT [KG] LOW SPEED HIGH SPEED E SK E SK E 11 SK E SK E SK E 9 SK E 0 SK Guidelines for choice of unit [Ø, mm] DRILLING UNIT PITY IN STEEL PITY IN LUMINIUM/RSS PITY IN WOOD/PLSTIS No of Spindles LOW SPEED HIGH SPEED E SK E SK E 11 SK E SK E SK E 9 SK E 0 SK Performance specifications at. ar Power Min. enter to enter Spacing Single Spindle Double-Spindle Head 0. kw mm 11 mm Run-out at spindle nose (max.) 0.0 mm Working pressure range 7 ar ir consumption Sound level <0. Nm/min 70 d() Necessary components HUKS TYPE PGE Key chucks Ø 0.-. mm (Standard chuck) Ø mm ollet hucks ER11 Ø mm ER0 Ø mm ER Ø mm OLLETS TYPE PGE ER11 Ø mm ER0 Ø mm ER Ø mm ccessories MULTI-SPINDLE HEDS TYPE PGE djustable heads VH0, VH0 ONTROLS TYPE PGE ontrols for E SK-units 1 LOW SPEED HIGH SPEED DRILLING UNIT SPEED (IDLE) [RPM] SPEED (T MX OUTPUT) [RPM] E SK E SK E 11 SK E SK E SK E 9 SK E 0 SK TORQUE (T MX OUTPUT) [NM] 9

6 PNEUMTI PREISION DRILLING UNIT EP SK The EP SK is a precision drilling unit, equipped with a precision chuck. Thanks to separate and double ball bearings run-out amounts to a maximum of 0.01 mm. Its design is compact as well as robust. The EP SK comes in a wide range of speeds, and is available for lubrication-free operation. HIGH PREISION STURDY ND OMPT DESIGN WIDE RNGE OF RPM:s DIRETED EXHUST You can download D D-drawings and D D-models on WEIGHT 1.7 KG Necessary components ccessories HUKS TYPE PGE ONTROLS TYPE PGE Precision chucks Ø 0.0 mm Ø 0.0 mm (Standard chuck) Ø 0.0 mm G1/ Start / valve G1/ 1 ontrols for E SK-units 1 G1/ Precision ollet huck ER 11 Ø 0..0 mm Guidelines for choice of unit DRILLING UNIT PITY IN STEEL PITY IN LUMINIUM/RSS PITY IN WOOD/PLSTIS EP SK 9 1 EP SK 1 EP 9 SK EP 0 SK [Ø, mm] OLLETS TYPE PGE ER 11 Ø 0..0 mm Performance specifications at. ar Power 0. kw Run-out at spindle nose (max.) 0.01 mm ir consumption <0. Nm /min Min. Spindle Spacing mm Working pressure range 7 ar Sound level 70 d() DRILLING UNIT SPEED (IDLE) [RPM] SPEED (T MX OUTPUT) [RPM] EP SK EP SK EP 9 SK EP 0 SK TORQUE (T MX OUTPUT) [NM] 11

7 PNEUMTI DRILLING UNIT E SK The E SK consists of an air motor, a gear box and a body. The design is compact as well as robust. E SK comes in a wide range of speeds, and is available for lubrication-free operation. STURDY ND OMPT DESIGN WIDE RNGE OF RPMs DIRETED EXHUST HUK LTERNTIVES UP TO Ø0 MM IS VILLE IN OUNTER LOKWISE ROTTION You can download D D-drawings and D D-models on DRILLING UNIT [MM] WEIGHT [KG] LOW SPEED HIGH SPEED E SK E 7 SK 19.0 E 1 SK E SK E SK E 0 SK E SK Guidelines for choice of unit [Ø, mm] DRILLING UNIT PITY IN STEEL PITY IN LUMINIUM/RSS PITY IN WOOD/PLSTIS No of Spindles LOW SPEED HIGH SPEED E SK E 7 SK E 1 SK E SK E SK E 0 SK E SK Necessary components HUKS TYPE PGE Key chucks Ø 0..0 mm (Standard chuck) ollet hucks ER11 Ø mm ER0 Ø mm ER Ø mm ccessories MULTI-SPINDLE HEDS TYPE PGE djustable heads VH0, VH0, VH0 ONTROLS TYPE PGE ontrols for E SKunits 1 Performance specifications at. ar Power 0. kw Run-out at spindle nose (max.) 0.0 mm Min. enter to enter Spacing Working pressure range 7 ar ir consumption Sound level <0. Nm /min 70 d() OLLETS TYPE PGE ER11 Ø mm ER0 Ø mm ER Ø mm Single Spindle 0 mm Double-Spindle Head 11 mm DRILLING UNIT SPEED (IDLE) [RPM] SPEED (T MX OUTPUT) [RPM] TORQUE (T MX OUTPUT) [NM] HIGH SPEED LOW SPEED E SK E 7 SK E 1 SK E SK E SK E 0 SK E SK

8 IR OPERTED DRILLING UNIT E(S) The E 1 is an air operated drilling unit with feed. The design of the E 1 makes it very suitable for drilling blind holes, reaming etc. We also offer this unit in a Stainless version, the ES 1, ideal for operation in environments where water or other corrosive fluids are present. ˇ ˇ 0 EXTREMELY OMPT (OUTER Ø MM) POSITIVE STOP GURNTEES HIGH DEGREE OF URY LOW IR ONSUMPTION LOW NOISE LEVEL VILLE IN STINLESS DESIGN FOR ORROSIVE ENVIRONMENTS Guidelines for choice of unit DRILLING UNIT PITY IN STEEL PITY IN LUMINIUM/RSS PITY IN WOOD/PLSTIS E(S) 1 E(S) 1 E(S) 111 E(S) 1 E(S) 1 E(S) 19 E(S) Performance specifications at. ar Thrust (max.) Power Stroke (max.) DRILLING UNIT SPEED (IDLE) [RPM] SPEED (T MX OUTPUT) [RPM] E(S) 1 E(S) 1 E(S) 111 E(S) 1 E(S) 1 E(S) 19 E(S) N 0. kw 0 mm Min. Spindle Spacing Run-out at spindle nose (max.) Depth accuracy +/ TORQUE (T MX OUTPUT) mm 0.0 mm 0.01 mm Working pressure range ir consumption Sound level [NM] [Ø, mm] 7 ar <0. Nm /min 70 d() Necessary components HUKS TYPE PGE Key chucks Ø 0.. mm (Standard chuck) Ø 0..0 mm ollet hucks ER11 Ø mm ER0 Ø mm ER Ø mm OLLETS TYPE PGE ER11 Ø mm ER0 Ø mm ER Ø mm Forward You can download D D-drawings and D D-models on DRILLING UNIT [MM] WEIGHT [KG] E 1 E 1 1. E 111 E 1 E 1.1 E 19 E 10 ES 1 ES ES 111 ES 1 ES 1. ES 19 ES 10 Return ccessories LIMIT SWITHES TYPE PGE Electric Pneumatic ONTROLS TYPE PGE ontrols for E 1-units Pneumatic Electric

9 IR HYDRULI DRILLING UNIT E(F) 0 7 The basic design of the E(F) consists of a vane motor powered by compressed air, a pneumatic cylinder, and a closed hydraulic system. The total stroke length can be variably subdivided into rapid advance and working feed across the whole range. The throttle/check valve in the hydraulic system permits exact setting of the feed rate and high speed return. EXTREMELY OMPT DESIGN UILT-IN HYDRULIS FOR ONTROLLED WORKING FEED DJUSTMENT OF DRILLING DEPTH WITH POSITIVE STOP GURNTEES HIGH DEGREE OF URY LOW NOISE LEVEL MINIML IR ONSUMPTION Guidelines for choice of unit [Ø, mm] DRILLING UNIT PITY IN STEEL PITY IN LUMINIUM/RSS PITY IN WOOD/PLSTIS No of Spindles E(F) E(F) E(F) 11 E(F) E(F) E(F) 9 E(F) 10 E You can download D D-drawings and D D-models on Necessary components HUKS TYPE PGE Key chucks Ø 0.. mm (Standard chuck) Ø 0..0 mm ccessories Limit switch package can be mounted on either side. DRILLING UNIT [MM] [MM] [MM] D [MM] E [MM] WEIGHT [KG] E EF E EF E EF E EF E EF E EF E 10/ EF MULTI-SPINDLE HEDS TYPE PGE djustable heads VH0, VH0 Performance specifications at. ar Thrust (max.) Power Stroke (max.) E 0% controlled EF total of which is controlled 00 N 0. kw 0 mm 0 mm mm Min. enter to enter Spacing Single Spindle mm Double-Spindle Head 11 mm Run-out at spindle nose (max.) 0.0 mm Depth accuracy +/ mm Rapid advance rate m/min ontrolled feed rate Working pressure range ir consumption Sound level >0.01 m/min 7 ar <0. Nm /min 70 d() ollet hucks ER11 Ø mm ER0 Ø mm ER Ø mm OLLETS TYPE PGE ER11 Ø mm ER0 Ø mm ER Ø mm ONTROLS TYPE PGE ontrols for E -units Electric Pneumatic 1 DRILLING UNIT SPEED [IDLE] [RPM] SPEED [T MX OUTPUT] [RPM] TORQUE (T MX OUTPUT) [NM] MOUNTINGS TYPE PGE E (F) E (F) E (F) 11 E (F) E (F) E (F) 9 E (F) 10 E LIMIT SWITHES TYPE PGE Electric 1 Pneumatic Mountings for the E(FP) 1 17

10 IR HYDRULI PREISION DRILLING UNIT E(F)P D 0 The basic design of the E(F)P consists of a vane motor powered by compressed air, a pneumatic cylinder, and a closed hydraulic system. The E(F)P has a precision chuck for an extra high level of precision. Thanks to precision, separate and double ball bearings run-out amounts to a maximum of 0.01 mm. The total stroke length can be variably subdivided into rapid advance and working feed across the whole range. The throttle/check valve in the hydraulic system permits exact setting of the feed rate and high speed return. ø 1, F ø, E You can download D D-drawings and D D-models on 0 limit switch package can be mounted on either side. PREISION DESIGN WITH MX RUN-OUT T SPINDLE NOSE OF 0.01 MM EXTREMELY OMPT DESIGN UILT-IN HYDRULIS FOR ONTROLLED WORKING FEED DJUSTMENT OF DRILLING DEPTH WITH POSITIVE STOP GURNTEES HIGH DEGREE OF URY LOW NOISE LEVEL MINIML IR ONSUMPTION DRILLING UNIT [MM] [MM] [MM] D [MM] E [MM] F [MM] WEIGHT [KG] EP EFP EP EFP EP EFP EFP EP Guidelines for choice of unit [Ø, mm] DRILLING UNIT PITY IN STEEL PITY IN LUMINIUM/RSS PITY IN WOOD/PLSTIS E(F)P 9 1 E(F)P 7 E(F)P 9 EFP 10 EP 0 Performance specifications at. ar Thrust (max.) 00 N Min. Spindle Spacing mm ir consumption <0. Nm /min Power 0. kw Stroke (max.) EP 0% controlled 0 mm EFP total 0 mm of which is controlled mm DRILLING UNIT SPEED (IDLE) [RPM] SPEED (T MX OUTPUT) [RPM] TORQUE (T MX OUTPUT) [NM] EP EFP EP EFP EP 9 EFP 9 EFP 10 EP Run-out at spindle nose (max.) 0.01 mm Sound level 70 d() Depth accuracy +/ mm Rapid advance rate m/min ontrolled feed rate >0.01 m/min Working pressure range 7 ar Necessary components HUKS TYPE PGE Precision chucks Ø 0.0 mm Ø 0.0 mm (Standard chuck) Ø 0.0 mm OLLETS TYPE PGE Precision ollet huck ER 11 Ø 0..0 mm OLLETS TYPE PGE ER 11 Ø 0..0 mm LIMIT SWITHES TYPE PGE Electric Pneumatic 1 ccessories ONTROLS TYPE PGE ontrols for E -units Electric Pneumatic MOUNTINGS TYPE PGE Mountings for the E(FP)

11 IR HYDRULI DRILLING UNIT E The basic design of the E consists of a vane motor powered by compressed air, a pneumatic cylinder, and a closed hydraulic system. The total stroke length can be variably subdivided into rapid advance and working feed over the whole range. The throttle/check valve in the hydraulic system permits exact setting of the feed rate and high speed return. VERY OMPT DESIGN UILT-IN HYDRULIS FOR ONTROLLED WORKING FEED DJUSTMENT OF DRILLING DEPTH WITH POSITIVE STOP GURNTEES HIGH DEGREE OF URY EXTR STLE SPINDLE ERINGS LOW NOISE LEVEL MINIML IR ONSUMPTION You can download D D-drawings and D D-models on limit switch package. DRILLING UNIT [MM] [MM] [MM] WEIGHT [KG] E E 1 E E. E 0 E Guidelines for choice of unit [Ø, mm] DRILLING UNIT PITY IN STEEL PITY IN LUMINIUM/RSS PITY IN WOOD/PLSTIS No of Spindles E E E E E E E. Performance specifications at. ar Necessary components HUKS TYPE PGE Key chucks Ø 0.. mm Ø 0..0 mm (Standard chuck) ollet hucks ER11 Ø mm ER0 Ø mm ER Ø mm OLLETS TYPE PGE ccessories MULTI-SPINDLE HEDS TYPE PGE djustable heads VH0, VH0, VH0 ONTROLS TYPE PGE ontrols for E -units Electric Pneumatic 1 Thrust Power see below 0. kw Run-out at spindle nose (max.) 0.0 mm Depth accuracy +/ mm ir consumption Sound level <0. Nm /min 70 d() ER11 Ø mm ER0 Ø mm ER Ø mm Stroke (max. 0% controlled) Min. enter to enter Spacing Single Spindle Double-Spindle Head 0 mm mm 11 mm Rapid advance rate ontrolled feed rate Working pressure range m/min >0.01 m/min 7 ar LIMIT SWITHES TYPE PGE Electric 1 Pneumatic MOUNTINGS TYPE PGE Mountings for the E DRILLING UNIT SPEED (IDLE) [RPM] SPEED (T MX OUTPUT) [RPM] E E 7 E 1 E E E 0 E TORQUE (T MX OUTPUT) [NM] THRUST [N]

12 ELETRO PNEUMTI DRILLING UNIT E The E -series is a flexible electro-pneumatic series of units in a modular design. The electric motor powers the spindle, while the feed is pneumatic. Hydraulic feed control makes it possible to include functions such as multiwall drilling, rapid advance and automatic chip removal. The series is available with JT taper or integrated ER chuck as well as with multi-spindle heads. * OMPT YET FLEXILE DESIGN MODULR HYDRULI FEED ONTROL FOR THE WHOLE STROKE SMRT DEPTH ONTROL LINER TRNSDUER FOR TOTL ONTROL OF THE OMPLETE YLE (OPTIONL) 70 o 0 o 90 o E 1 E E D Guidlines for choice of unit Motor and Transmission specifications No of Poles DRILLING UNIT/MOTOR T V0-0(Y)/0-0(Δ)0HZ [kw] E1 E E , [Ø, mm] DRILLING UNIT PITY IN STEEL PITY IN LUMINIUM/RSS PITY IN WOOD/PLSTIS No of Spindles E1 E E Performance specifications at. ar Thrust (max.) E1 E E7 Stroke (max. 0% controlled) No of Poles 1 0 N 000 N 000 N 0 mm Min. enter to enter Spacing Single Spindle Double-Spindle Head 90 mm 1 mm Run-out at spindle nose (max.) 0.0 mm Depth accuracy +/ mm Rapid advance rate (max.) ontrolled feed rate ir consumption Sound level Motor specifications shown in the tables are valid for 0 0V(Y) /0 0V(Δ) (±%), 0 Hz. These motors can also be used at 0 0 V(Y) (±%), 0 Hz. If so the rpm will increase by ~0% and the power by ~1% relative to the data for 0Hz. E also offers motors for other voltages and frequencies. Please state voltage and frequency when requesting a quote or ordering. The torque at the spindle for a specific rpm is calculated as: M = (P[kW] x 900) / rpm SPINDEL RPM T GER RTIO ND 0HZ.:1.1:1 1.:1 1.:1 1.:1 1.:1 1:1 1:1. 1:1. 1:1. 1:1. 1:.1 1:. 1:.1 110* * 00* 0* * 0* 0* * 70* 70* * 070* *Not available for E7 m/min >0.0 m/min. l/0mm < d() *Front mount is not possible at E7 with linear transducer Necessary components HUKS TYPE PGE Drill hucks for JT Ø mm Ø mm Integrated ER ollet huck Ø mm OLLETS TYPE PGE ER, Ø mm 10 o You can download D D-drawings and D D-models on LIMIT SWITHES TYPE PGE Electric switches Pneumatic switches Inductive switches or Linear Transducer 1 Optional orientation of transmission housing (90 o steps) ccessories WEIGHT 9-0 KG MULTI-SPINDLE HEDS TYPE PGE djustable heads VH0- VH0, VH0, VH- ONTROLS TYPE PGE ontrols for E -units with Electric switches Pneumatic switches Inductive switches or Linear Transducer On you can find more information as well as the same information as above in imperial units. When requesting a quote or ordering, please state: Model, huck (collet size), Limit Switches, Spindle rpm, Motor Power and Front or ackward Motor orientation. 1

13 ELETRO HYDRULI DRILLING UNIT E 0 Ø ,7 JT Ø E is a powerful yet compact electro-hydraulic series of units. The electric motor runs the spindle while the feed is hydraulically powered and controlled. The hydraulic feed control together with position switches makes it possible to include functions such as multi-wall drilling, rapid advance and automatic chip removal. The units are available in two different taper options as well as with multi-spindle heads. Ø Ø JT 0 0 R max 0, MT Ø70h Ø , M (x) ±0,0 19, 7 1,, 7±0,0 1, 7,7 1, 0 0 OMPT YET POWERFUL DESIGN INTEGRTED HYDRULI SYSTEM LONG STROKE 10 MM IDEL FOR FLOW DRILLING HIGH PREISION LOW NOISE LEVEL E 177 D Ø Guidlines for choice of unit [Ø, mm] DRILLING UNIT PITY IN STEEL PITY IN LUMINIUM/RSS PITY IN WOOD/PLSTIS No of Spindles E Performance specifications Thrust (max.) 000 N Stroke (max. 0% controlled) 10 mm Min. enter to enter Spacing Single Spindle Double-Spindle Head 10 mm 17 mm Run-out at spindle nose (max.) JT MT Motor and Transmission specifications No of Poles Depth accuracy +/- DRILLING UNIT/MOTOR T V0-0(Y)/0-0(Δ)0HZ [kw] E Rapid advance rate (max.) 0.0 mm 0.0 mm 0.01 mm m/min ontrolled feed rate Sound level Motor specifications shown in the tables are valid for 0 0V(Y) /0 0V(Δ) (±%), 0 Hz. These motors can also be used at 0 0 V(Y) (±%), 0 Hz. If so the rpm will increase by ~0% and the power by ~1% relative to the data for 0Hz. E also offers motors for other voltages and frequencies. Please state voltage and frequency when requesting a quote or ordering. The torque at the spindle for a specific rpm is calculated as: M = (P[kW] x 900) / rpm m/min <0 d() You can download D D-drawings and D D-models on Necessary components HUKS TYPE PGE Drill hucks for JT: Ø mm Ø mm for MT: Ø mm ollet huck for JT ER 0 Ø mm ollet huck for MT ER0 Ø,0-0 mm OLLETS TYPE PGE ollets ER 0 Ø mm ccessories WEIGHT -KG MULTI-SPINDLE HEDS TYPE PGE djustable heads VH0, VH0, VH, VH1, VH1 ONTROLS TYPE PGE ontrols for E(G)- units On you can find more information as well as the same information as above in imperial units. When requesting a quote or ordering, please state: Model, huck (collet size), ontrol system, Spindle rpm, Motor Power and Front or ackward Motor orientation. 1 No of Poles SPINDEL RPM T GER RTIO ND 0HZ.:1.:1 1.7:1 1.:1 1:1 1:1. 1:1.7 1:. 1:

14 TPPING UNITS UNIT PGE DRIVE FEED TPPING PITY STEEL LUMINIUM/ PLSTIS RSS LS Pneumatic Lead screw M M1 M1 -vane Motor EG 0 Electric ontrolled M1 M0 M0 ir Hydraulic EG Electric ontrolled M1 M M0 Hydraulic TPPING UNITS E tapping units can be found throughout the world wherever a high level of productivity and precision is a priority. long service life with excellent reliability and continued precision makes E s tapping units a good investment. E tapping units range from the most compact pneumatic units on the market to powerful electrically-operated units. Our lead screw units ensure a perfect tapping process with no risk of damaging the tap. These characteristics also apply to units equipped with multi-spindle heads. Each tapping unit s details includes all the necessary information for selecting a suitable model based on the requirements set by your tapping application and the cutting data specified by your tap supplier. In addition to performance specifications, you will also find information on dimensions, necessary components and accessories. To provide a quick summary, there are also guidelines for the capacities of the various models, based on conventional thread taps in the most common materials. For fluteless taps, as a rule of thumb, 0-0% greater torque and speed is required.

15 7 7 PNEUMTI LED SREW TPPING UNIT LS The LS consists of a vane motor powered by compressed air, a planetary gearbox, lead screw, nut and a follower with cams to activate built-in switches. The design of the LS is compact yet highly functional. The lead screw ensures high repeatability for threading operations. M 1 M(x) M 1 G 1/" EXTREMELY OMPT DESIGN SELED LED SREW LOW NOISE LEVEL SMRT DEPTH ONTROL VILLE IN LL THRED TYPES S WELL S LEFT HND 0 ø,1(x) You can download D D-drawings and D D-models on WEIGHT. KG Necessary components ccessories QUIK HNGE HUK TYPE PGE MULTI-SPINDLE HEDS TYPE PGE Guidlines for choice of unit [M-Thread] 1 for 1 Metric and Inches djustable heads VH0, MKV 0 TPPING UNIT PITY IN STEEL No of Spindles 1 LS M M M M LS M M M M LS M M M M LS 1 M M M M LS 1 M M M M LS Performance specifications at. ar PITY IN LUMINIUM/RSS PITY IN PLSTIS 1 1 M1 M M M M1 M1 M M M1 M M M M1 M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M TP HOLDER TYPE PGE T1 for 1 (1) Metric and Inches LIMIT SWITHES TYPE PGE Electric Pneumatic 1 ONTROLS TYPE PGE ontrols for LS units Electric Pneumatic 1 Power 0.1 kw Depth accuracy +/ mm Stroke (max, 0% controlled) 1 mm Working pressure range 7 ar Min. enter to enter Spacing Single Spindle Double-Spindle Head mm 11 mm ir consumption Sound level <0. Nm /min 70 d() MOUNTINGS TYPE PGE Mountings for the LS units. TPPING UNIT SPEED (IDLE ) [RPM] SPEED (T MX OUTPUT) [RPM] LS LS LS LS 1 LS 1 LS TORQUE (T MIN STRTING) [NM] TORQUE (T MX OUTPUT) [NM] On you can find more information as well as the same information as above in imperial units. When requesting a quote or ordering, please state: Model, Limit switches, Ø and for the tap holder, pitch, and if it is to be used in Lubrication-free operation. 9

16 ELETRO PNEUMTI TPPING UNIT EG The EG -series is a flexible electro-pneumatic unit in a modular design. The electric motor runs the spindle, while the feed is pneumatic. Hydraulic feed control makes it possible to use rapid advance and to adjust the feed rate in proportion to the pitch and the rpm. tapping collect or a tapping spindle gives the unit the necessary length compensation. The series is available with JT taper or integrated ER chuck as well as with multi-spindle heads. * OMPT YET FLEXILE DESIGN MODULR HYDRULI FEED ONTROL FOR THE WHOLE STROKE SMRT DEPTH ONTROL LINER TRNSDUER FOR TOTL ONTROL OF THE OMPLETE YLE (OPTIONL) 70 o 0 o 90 o E 1 E E D Guidlines for choice of unit Performance specifications at. ar Thrust (max.) Stroke (max. 0% controlled) Min. enter to enter Spacing Single Spindle Double-Spindle Head N 0 mm 90 mm 1 mm Depth accuracy +/- Rapid advance rate (max.) ontrolled feed rate ir consumption Sound level [M-Thread] TPPING UNIT PITY IN STEEL PITY IN LUMINIUM/RSS PITY IN PLSTIS No of Spindles EG 1 EG EG 7 M M M M M M M M M1 M M M M M M M M1 M M M M1 M1 M1 M M1 M M M M0 M1 M1 M M0 M0 M0 M1 Motor and Transmission specifications No of Poles No of Poles TPPING UNIT/MOTOR T V0-0(Y)/0-0(Δ)0HZ [kw] EG1 EG EG , * * Motor specifications shown in the tables are valid for 0 0V(Y) /0 0V(Δ) (±%), 0 Hz. These motors can also be used at 0 0 V(Y) (±%), 0 Hz. If so the rpm will increase by ~0% and the power by ~1% relative to the data for 0Hz. E also offers motors for other voltages and frequencies. Please state voltage and frequency when requesting a quote or ordering. The torque at the spindle for a specific rpm is calcu lated as: M = (P[kW] x 900) / rpm SPINDEL RPM T GER RTIO T 0HZ.:1.1:1 1.:1 1.:1 1.:1 1.:1 1:1 1:1. 1:1. 1:1. 1:1. 1:.1 1:. 0* * * 0.01 mm m/min >0.0 m/min. l/0mm < d() E does not recommend tapping with a floating holding at higher speeds than 000 rpm. Maximum speed is lower when tapping a deep or blind hole and/or using a large thread. *Front mount is not possible at E7 with linear transducer You can download D D-drawings and D D-models on Necessary components TPPING TTHMENTS TYPE PGE Length compensation up to mm Integrated ER chuck with length compensating collets M M1 Length compensation up to: mm Tapping spindle GS1E M M1 (JT) 0 mm Tapping spindle GSE M M0 (ER+1/ø1 taper shank) TP HOLDERS TYPE PGE ER collets with length compensation M M1 LIMIT SWITHES TYPE PGE Electric switches Pneumatic switches Inductive switches or Linear Transducer ccessories 0 *Not available for EG7 1 T1 for GS1E T for GSE 10 o 1 Optional orientation of transmission housing (900 steps) WEIGHT 9-0 KG MULTI-SPINDLE HEDS TYPE PGE djustable heads VH0-, VH0-, VH0-, VH-, MK V0-, ONTROLS TYPE PGE ontrols for EG -units with Electric switches Pneumatic switches Inductive switches or Linear Transducer On you can find more information as well as the same information as above in imperial units. When requesting a quote or ordering, please state: Model, huck (collet size), Limit Switches, Spindle rpm, Motor Power, Front or ackward Motor orientation, Float compensation required (if known) as well as Ø and for the tap holder. 1

17 MILLING UNITS

18 PNEUMTI MILLING UNITS E SKM ND E SKM D E E SKM E SKM The E / SKM consists of an air motor, a gear box and a robust body. The design is compact as well as robust. E / SKM comes in a wide range of speeds, and is available for lubricationfree operation. ø Ø STURDY ND OMPT DESIGN WIDE RNGE OF RPMs DIRETED EXHUST 1, You can download D D-drawings and D D-models on MILLING UNIT SPEED ø WEIGHT [KG] ORE ø D E E SKM Low ø 1 High ø 0 E SKM Low High ø 0 1 Guidelines for choice of unit MILLING UNIT TOOL PITY IN STEEL PITY IN LUMINUM/RSS PITY IN WOOD/PLSTI E SKM E SKM E SKM E SKM Saw ø lade gauge Saw ø lade gauge End mill ø utting depth End mill ø utting depth 0 1. Performance specifications at. ar Necessary components TOOL HOLDERS TYPE PGE Nuts For Ø 1 mm, Ø mm and Ø mm bore ollet hucks ER11 Ø mm ER0 Ø mm ER Ø mm ccessories ONTROLS TYPE PGE ontrols for E SKM-units 1 LOW SPEED HIGH SPEED LOW SPEED HIGH SPEED Power E SKM E SKM 0. kw 0. kw ir consumption E SKM <0. Nm /min E SKM <0. Nm /min MILLING UNIT SPEED (IDLE) [RPM] SPEED (T MX OUTPUT) [RPM] E SKM E SKM E 11 SKM E SKM E SKM E 9 SKM E 0 SKM E SKM E 7 SKM E 1 SKM E SKM E SKM E 0 SKM E SKM TORQUE (T MX OUTPUT) [NM] Working pressure range Sound level 7 ar 70 d() OLLETS TYPE PGE ER11 Ø mm ER0 Ø mm ER Ø mm

19 MULTI-SPINDLE HEDS MULTI-SPINDLE HEDS head is information on the range of multi-spindle heads available from E. Multi-spindle heads enable tools to be closer together than with separate units, and all holes can be worked simultaneously without having to control numerous units. Most hole patterns are symmetrical and therefore ideal for using adjustable multi-spindle heads. It is also often possible to produce non-symmetrical pat terns using these. E offers assistance in checking the feasibility of using an adjustable head. djustable multi-spindle heads can be divided into the following four basic types: -spindle heads -spindle heads (centre spindle fixed) -spindle heads (all spindles adjustable) -spindle heads When adjustable heads aren t suitable for the pattern to be produced or don t have enough spindles, special heads with fixed spindles can be used. These heads also offer extra precision and high repeatability for operations. ll E units suitable for adjustable multi-spindle heads can also be fitted with fixed heads. For more information or a quote, contact E. PLESE NOTE that multi-spindle heads reduce the idling speed as well as the speed and torque at maximum output for all units with pneumatic spindle drive. The effect on idling speed ranges from -% for a small -spindle head on a low speed E to -0% for a large or -spindle head on a high speed E. This has been taken into account in the Guidelines in each unit s details. when tapping with the EG or EG you need length compensation on all spindles. This can be achieved by using collets with float compensation or tap ping spindles. See Tool Holders (page ) for more information.

20 MULTI-SPINDLE HEDS DIMENSIONS FOR E MULTI SPINDLE HEDS -SPINDLE HEDS (centre spindle fixed) D This first section, with information on E s range of multi-spindle heads, is followed by a section showing specifications of feasible head and unit combinations for drilling and tapping. Other combi nations are possible for special applications like countersinking, reaming, etc, as well as heads with fixed spindles in patterns according to customer specification. Please contact E for further information. The collets needed for the tool holders on E s multi-spindle heads are described in more detail in Tool Holders (page 1). -SPINDLE HEDS D Specifications MODEL VH 0P VH 0P VH 0P VH P VH 1P VH 1P MX PITY IN STEEL DRILLING Ø TPPING OLLETS FOR MX Ø OLLET TYPE MX SPEED WEIGHT EXL. DPTOR [M-threads] [rpm] [kg] M M M M M M ER ER11 ER1 ER1 ER0 ER Specifications MODEL VH 0LP VH 0LP VH 0LP VH LP VH 1LP VH 1LP MX PITY IN STEEL DRILLING Ø TPPING OLLETS FOR MX Ø OLLET TYPE MX SPEED WEIGHT EXL. DPTOR [M-threads] [rpm] [kg] M M M M M1 M ER ER11 ER1 ER1 ER0 ER MODEL MIN SPINDLE SPING MX SPINDLE SPING SHORTER SIDE D LONGER SIDE VH 0P VH 0P VH 0P VH P VH 1P VH 1D MODEL VH 0LP VH 0LP VH 0LP VH LP VH 1LP MIN SPINDLE SPING MX SPINDLE SPING. 7 9 SHORTER SIDE D LONGER SIDE VH 1LD

21 -SPINDLE HEDS -SPINDLE HEDS Specifications MODEL VH 0P VH 0P VH 0P VH P VH 1P VH 1D MX PITY IN STEEL DRILLING Ø TPPING OLLETS FOR MX Ø OLLET TYPE MX SPEED WEIGHT EXL. DPTOR [M-threads] [rpm] [kg] M M M M M1 M ER ER11 ER1 ER1 ER0 TR Specifications MODEL VH 0P VH 0P VH 0P VH P VH 1P VH1D MX PITY IN STEEL DRILLING Ø TPPING OLLETS FOR MX Ø OLLET TYPE MX SPEED WEIGHT EXL. DPTOR [M-threads] [rpm] [kg] M M M M M1 M ER ER11 ER1 ER1 ER0 TR MODEL VH 0P VH 0P VH 0P VH P VH 1P VH 1D MIN SPINDLE SPING MX SPINDLE SPING ø cc ø cc , SHORTER SIDE D LONGER SIDE MODEL VH 0P VH 0P VH 0P VH P VH 1P VH 1D MIN SPINDLE SPING MX SPINDLE SPING ø cc ø cc SIDE

22 MULTI-SPINDLE HEDS DIMENSIONS FOR E UNITS WITH MULTI-SPINDLE HEDS E MODEL D VH 0P / 0P / 0LP / 0P 97 1 VH 0P / 0P / 0LP / 0P 1 1 VH 0P / 0P / 0LP /0P elow are specifications of the feasible head and unit combinations for drilling and tapping. Please also check out for D drawings and models of units with multi-spindle heads. E SK and E SK MODEL D VH 0P / 0P / 0LP / 0P VH 0P / 0P / 0LP / 0P VH 0P / 0P / 0LP / 0P D DPTOR WEIGHT KG E and EG D DPTOR WEIGHT 0. KG MODEL D VH 0P / 0P / 0LP / 0P 97 9 VH 0P / 0P / 0LP / 0P 1 9 VH 0P / 0P / 0LP / 0P E(F) VH P / P / LP / P 0 1 MODEL D VH 0P / 0P / 0LP / 0P 97 1 VH 0P / 0P / 0LP / 0P 1 1 DPTOR WEIGHT 1. KG D D DPTOR WEIGHT 0. KG

23 E and EG MODEL D VH 0P / 0P / 0LP / 0P VH 0P / 0P / 0LP / 0P VH P / P / LP / P VH 1P / 1P / 1LP / 1P VH 1 / 1 / 1L / TOOL HOLDERS D DPTOR WEIGHT.1 KG LS MODEL VH DPTOR WEIGHT 1.1 KG

24 TOOL HOLDERS ll E units are delivered ready for tools. E has selected a cost-effective tool holding solution for each unit, but if the application requires other holding tools, E offers a wide range of options. FOR DRILLING, E OFFERS FOR TPPING, E OFFERS KEY HUKS DRILL HUKS PREISION HUKS OLLET HUKS ND OLLETS QUIK-HNGE HUK WITH TP HOLDERS OLLETS WITH LENGTH OMPENSTION TPPING SPINDLES WITH LENGTH OMPENSTION ND TP HOLDERS DRILLING Precision chucks Ø D ollet chucks and ollets PREISION HUKS D ca 11 1 ca 1 1 ca 1 ø ø0 ø The E selection of precision chucks has been chosen to maintain the unit s precision as far as possible right through to the tool. Keyless self-tightening chucks as well as collet chucks are available. DRILLING Key chucks ollet chuck systems offer more reliable clamping with regard to repeatability plus precision and clamping force. Ø OLLET HUKS D00 / D10 / D0 JT D 10 MT 9 71 ø ø, ø ø. ø0. ø. ø. KEY HUKS D1 D 0.-. / / ,, Precision collet chuck ER mm ø1 ø19, Drill chucks Here we present the specifications of collets for the above chucks, as well as the integrated tool holders that are used in E range of multi-spindle heads. OLLETS NOMINL Min ø Max ø ER ER ER ER ER INREMENTS LMPING RNGE * -1.0 * -1.0 DRILL HUKS 0-.0 JT JT 9 ø. ø When it s time to change tools, many people prefer using self-tightening keyless chucks for rapid tool changing. lamping range -0. mm i.e ø.0 covers mm *ER1 and ER0 lamping range only 0. mm at 1.0 and 1. mm nominal diameter **0.1 mm up to.0 mm diameter

25 TPPING Quick-change chucks with Tap holders ONTROLS WFO HUKS WFO. 9.0 ø.9 WFO 1.9. ø.9 JT ø.0 ø0.0 vailable in ISO, NSI and DIN. / 1 ø ø ollets with length compensation For tapping when relatively short length compensation is required, E offers ER collets with expansion compensation suitable for use with E units. These can be used in all ER chucks and tool holders (on multi-spindle heads) made for ER collets. Specifications OLLETS SHFT DIMETER Min ø Max ø ER1-ET ER0-ET ER-ET1. 1. vailable in ISO, NSI and DIN. THRED SIZE Min Max M0.7 M M1 M M M1 LENGTH OMPENSTION Max 7 7 Tapping spindles with length compensation and Tap holders ø TPPING SPINDLE D LENGHT OMPENSTION GS1E JT GSE 1* ø0 ø vailable in ISO, NSI and DIN. D When greater length compensation is required, E offers tapping spindles. These tapping attachments provide maximum total length compensation that can be used for expansion, compression or both. * EG ER + 1/ø1 taper shank EG MT + 1/MT taper shank

26 ONTROLS E(S) 1 Pneumatic limit switches Electric limit switches E s units are designed for automation and are simple to connect. The following installation example shows connections and the peripheral equipment required by the units. When installing several pneumatically-operated units, we recommend that each unit have an individual sensor and individual main valves. The wiring circuit show which valves/sensors are integrated into the units. M1 V1 Start / valve G1/ G1/ M 1 F R E 11 / HFS 0 E SK(M) and SK(M) G1/ V 1 / valve G1/ The max load for the switches at 0 V is 1. The limit switches come with either 1. m hose (Pn) or 1. m cable (El). We recommend a delayed return for accurate drilling depth tolerances and for countersinking. The rotation of the spindle starts when the unit is fed air for forward feed. During the return the rotation gradually slows to a complete stop. Working Pressure. bar Working Pressure 7 bar ir lean and dry ir lean, dry and with oil mist (lubrication). Options Motor for air with no lubricator. entral silencer Working Pressure ir Options 7 bar lean, dry and with oil mist (lubrication). Motor for air with no lubricator. Emergency break valve parallel to M, which stops the unit and returns it to home position. entral silencer 0 1

27 E and E E and EG Pneumatic limit switches Electric limit switches Pneumatic limit switches Electric limit switches or Linear transducer M1 V1 Start / valve G1/ V Start / valve G1/ G1/ M 1 V 1 1 V 1 / valve G1/ F R Tube ø (G1/) 1 1 V 1 / valve G1/ G1/ G1/ The max load for the switches at 0 V is 1. The max load for the switches at 0 V is 1. Linear transducer (optional) for full control of the stroke. Ideal for the control of automatic chip removal, multiwall drilling, tapping, reaming etc. The limit switches comes with either m hose (Pn) or m cable (El). We recommend a delayed return for accurate drilling depth tolerances and for countersinking. When the main valve is actuated, spindle feed and rotation commence. When the valve is released, the spindle returns to its start position and the motor s rotation ceases. Working Pressure ir Options 7 bar lean, dry and with oil mist (lubrication). Motor for air with no lubricator. Emergency break valve parallel to M, which stops the unit and returns it to home position. entral silencer The limit switches comes with either m hose (Pn) or m cable (El). We recommend a delayed return for accurate drilling depth tolerances and for countersinking. Working Pressure ir Options Motor Max bar lean and dry. Lubrication is not necessary but increases the life span of the unit. Emergency break valve parallel to V (unit returns to home position, the spindle must be shut off electrically) The electrical motors are -phase and designed to work with both 0 and 0 Hz. onnect the motor via an overload cut-out to provide protection against over loading. Standard units can be operated via frequency converters, normally in the speed range 0 10 %. When tapping with reversible motor you must add a pole reversal contactor to the system.

28 E and EG ontrol systems and electrical connections: The signal comes from the limit sensors of the E(G) from the control system. There is one sensor for the home and one for the extracted position. The drilling or tapping cycle/depth is controlled by a linear sensor which enables you to set the rapid feed distance, max drilling depth, chip-removal cycle and/or multi-wall drilling function. There are two control systems to choose from: 1 where you handle sensor signals and control valves externally (the control system has push buttons to manually control the valves for fast approach and controlled feed). Typically used together with PL or similar. is a logic control system with integrated functions for normal cycle, chip removal and multi wall operation integrated. You only need a switch (impulse max 0. s) to start the operation. ready signal will indicate when the cycle is completed. The control system and valve coils are designed for 0 V 0 Hz or 1 V 0/0 Hz. The 1 control system is powered separately by VD. oth control systems are supplied with cables for connecting external controls. Motors The electrical motors are -phase and designed to work with both 0 and 0 Hz. onnect motor via an overload cut-out to provide protection against overloading. Standard units can be operated via frequency converters, normally in the speed range 0-10 %. Note: minimum motor speed with standard hydraulic gear pump is 00 rpm. When tapping with reversible motor you must add a pole reversal contactor to the system. LS 11 and LS Pneumatic limit switches Electric limit switches V F G1/ R V 1 Start / valve G1/ / valve G1/ V1 1 V / valve G1/ The max load for the switches at 0 V is 1. The limit switches come with either 1. m hose (Pn) or 1. m cable (El). Working Pressure ir Options 7 bar lean, dry and with oil mist (lubrication). Motor for air with no lubricator. Emergency break / button. onnection from main to port 1 on valve V1 (unit goes to home position)