connected to innovation

Transcription

1 connected to innovation OMPRESSED IR NETWORKS, MPS ONEPT

2 The MPS range MPS is a simple and reliable aluminium profile connection system for the installation of compressed air distribution networks. MPS uses a specific aluminium profile whose geometry has been developed to ensure the distribution of compressed air. It is a unique and innovative system. pproved and certified by the German certification organisation, TÜV, MPS offers the assurance of a reliable and approved system. ssembly and installation is performed without the need for preparation or specific tools. The profile is cut to the desired length and directly assembled with the appropriate couplings. Multiple combinations are possible and extensively modifiable. The MPS range brings optimal solutions for the installation of compressed air networks. Thanks to an W T66 aluminium construction, the piping profiles are light and clean. The perfectly smooth internal surface ensures optimum flow. ssemblies are realised with: Tube couplings equipped with a dual O-ring seal, ensuring perfect sealing. onnection plates that ensure that assemblies are secured together using grooves in the profile ccessories: Straight couplings, angled couplings, reducers, stoppers, orientable swivel couplings, three way couplings, five way couplings, connection plates, wall or ceiling brackets. The assembly components are perfectly suited and allow the assembly of robust, reliable and well-finished installations, whether for large industrial facilities, small installations or workstation equipment. General characteristics Tube internal diameter: Ø 25 mm, 38 mm, 50 mm, 75 mm and 100 mm Technical specifications: Profiles and couplings: W T66 aluminium oupling seals: NR 70 rubber Service pressure: bar Temperature range: -40 to +100 Fluids: compressed air. 2 MPS network

3 The design of the MPS system endows it with all the qualities of aluminium profiles applied to the distribution of compressed air: Hard-wearing orrosion resistance Thermal resistance Robustness and durability Simplicity of installation Simplicity and rapidity of installation without welding, gluing or threading. the system is easy to install, the profile tubes are lightweight, strong and stable. ars are secured to the wall by clipping the grooves on the profiles to a mounting bracket positioned in advance or using a wall bracket. Sealing Mechanical connections are ensured using couplings with a dual O-ring seal, ensuring maximum airtightness throughout the system. The holding plates secure the installations. Modularity the MPS system is modular and upgradeable. Made up of modular components, the constructions can be dismantled to create a new assembly or extended to respond to the company s needs. additional air couplings can be positioned without disassembly and without shutting off the air network. Safety approved and certified by TÜV Süddeutschland. MPS provides the assurance of a reliable and approved system, with all regulatory requirements taken into account. luminium is non-magnetic and does not induce sparks. Presentation the aluminium is smooth and the assemblies realised are clean and well-finished. the materials do not require maintenance and are 100% recyclable. the MPS system allows the realisation of well-finished installations that integrate into all environments. MPS network 3

4 MPS network in aluminium profiles Tubes in MPS PRO profiles The extruded aluminium bars are the heart of the system. They are light, stable and the interior surface of the tube is perfectly smooth. ar length: 6 metres. Tube internal diameters: 25 mm, 38 mm, 50 mm, 75 mm or 100 mm. The grooves on the profiles are used for assembling, securing and mounting the system. They also allow all types of mounts with the use of the foreseen screw/nut kits. Flow rate ar inner diameter as a function of network length* l/min m 3 /h cfm 98.4 ft 164 ft 328 ft 656 ft 1312 ft 1640 ft 2624 ft 3608 ft 4920 ft 30 m 50 m 100 m 200 m 400 m 500 m 800 m 1100 m 1500 m *Value under pressure of 8 bar with a pressure loss of 0,1 bar (the pressure drop due to couplings is equivalent to 1,5 m of pipe for each coupling used). 4 MPS network

5 ssembly parts MPS LK onnection kit Linear assembly of two bars. ssembly to be installed with a straight tube coupling and coupling flange appropriate for profile dimensions. Ø connection flanges MPS L Elbow ssembly of two perpendicular bars to be secured using holding plates (MPS HP). MPS LP Elbow with stopper Machined elbow with a third outlet closed with a male stopper. ssembly of two perpendicular bars to be secured using holding plates (MPS HP). If needed, a third bar can be added by removing the stopper. MPS T Tee-coupling ssembly of three bars to be secured using holding plates (MPS HP). MPS Five way coupling to be equipped with straight male couplings Supplied without couplings, the five-way coupling provides the possibility of a choice of assemblies using straight male couplings (MPS MS) and male stoppers (MPS P). Straight couplings MPS MS straight threaded male coupling for tube onnecting piece allowing the installation of a tube on a male threaded outlet. Tube to be secured using holding plates (MPS HP). MPS FS straight female threaded coupling for tube onnecting piece allowing the installation of a tube on a female threaded outlet. Tube to be secured using holding plates (MPS HP). MPS network 5

6 ssembly parts Stoppers MPS P threaded stopper losure of unused outlets on three- and five-way couplings. MPS EP tube stopper losure of tube at end of line when the installation is not a loop. Stopper to be secured using holding plates (MPS HP). MPS R Male threading/female threading reducer This part allows a reduction from female threading to female threading of smaller diameter. MPS V Orientable swivel couplings Rotation angle: from 80 to 180 screw allows the rotation to be locked in the chosen position. The swivel coupling allows the connection and orientation of two tubes to adapt the installation to the architectural configuration. It provides extensive flexibility for installation. Swivel coupling to be secured using holding plates (MPS HP). MPS DK Expansion kit It is recommended to install an expansion coupling approximately every 30 metres to compensate for expansion and contraction phenomena due to temperature differences. This coupling also fulfils the function of connecting two bars. It may also be used, at the end of main pipe installation, for the network loop connection. Kit to be secured using holding plates (MPS HP). MPS HP Holding plates nchored in the profile s grooves, the holding plates lock and secure the connections. They use the shoulders on the couplings and ensure that the assembly is held together firmly. The holding plate is equipped with captive screws. Simply press on the captive screws to insert into the plate and tighten them using an llen key to obtain a perfectly sealed and secure connection (see p. 8 for the required tightening torques). Holding plates should be foreseen for all tube assemblies. 6 MPS network

7 MPS P onnection plates Four models of plate are available. The choice of model depends on the profile used and the desired coupling size (from G 1/8 to G 2). The plates are mounted using both grooves on the profile: one to guide the plate when the tab is inserted in the groove, the other to attach the plate, using the quick screw/nut locking system. MPS D Drilling tool specific tool, ref. MPS D38, MPS D12, MPS D34 (see p. 15), allows the drilling of holes in the profiles necessary for air tappings, whilst evacuating cuttings from the drilling operation. This drilling may be performed with the system pressurised, without the need to shut down compressed air delivery (see p. 9). Network anchoring Three types of anchoring, selected depending on workshop configuration. MPS W wall bracket with clips The securing of profiles to the wall or ceiling is achieved using brackets every 3 metres. There are two types of clip brackets, spaced 20 mm or 50 mm from the wall. The securing bracket is equipped with two clips and a strap that allow firm anchoring of the profile using its grooves. The bracket is first anchored to the wall after which the bar can simply be clipped on to be securely held. MPS W60 bracket The bracket is equipped with a captive screw. The bracket is held by the screw and nut secured in the profile s groove. The MPS W bracket can be used as a wall mount or to lock the rotation of two perpendicular bars. nchoring to ceiling using the MPS W80 threaded rod plate, female-threaded in its centre, is on one side secured in the profile s grooves and on the other side equipped with a threaded rod. The threaded rod ensures anchoring to the ceiling and the suspension of the profile (not supplied). MPS network 7

8 ssembly principles Profile bars are delivered in lengths of 6 metres. The cutting of profile bars must be clean and perpendicular. suitable cutting tool must be used. fter cutting, the tube must be completely free of burrs to avoid any damage to the coupling seals when the tubes are assembled. lubrication gel (ref. MPS G50) is needed for the insertion of couplings into the tube. Holding plate screws and nuts must be tightened using a 5-mm llen key according to the torque values indicated below: Tube diam. Ø 25, Ø 38, Ø 50 Ø 75 Ø 100 Tightening torque 10 N/m 14 N/m 18 N/m The assembly of the different tubes making up the installation must be realised so as to obtain a perfect alignment that is both solid and well finished. Spacing of anchoring brackets: To ensure the strength of the installation, an anchoring bracket must be placed every 3 metres. Three types of anchors are available. The MPS W bracket can be used either as an anchor or to lock the rotation of two perpendicular bars. 8 MPS network

9 Realisation of compressed air connections using connecting plates (MPS P) Installation of prevo S1 quick couplings. They allow completely safe connection and disconnection. Installation of ONEX push-in fittings. They allow the direct connection of P and PU semi-rigid tube circuits. straight tube coupling (MPS MS) can also be mounted on connection plates, allowing the installation of an additional perpendicular tube. oupling to be anchored with the corresponding holding flanges (MPS HP). The MPS system offers the tools required for the installation of connection plates while pressurised (MPS P). The drilling kit includes a drilling tool and a closure blade (kit ref.: MPS D). This technique facilitates drilling and avoids the presence of shavings in the tube. The operator then has available 1/8 G to 2 G threaded ports. These operations can be performed without having to shut off the air network. In the event of a modification to the air network, stoppers (MPS P) allow the closure of air outlets that are no longer needed. Quick and simple installation: nchor the connection plate to the chosen anchor point (MPS P) Insert the closure blade between the plate and the profile up to its first marking. Perform the drilling operation lose off the drilled hole by pushing the blade up to the second marking. Screw in the prevo S1 or ONEX* coupling. ompletely remove the blade. *In the case of the installation of a non-closure coupling, to avoid any release to the atmosphere, ensure that all connections have been made or provide a plug. MPS network 9

10 Wall fasteners ir inlet: G ½ or G ¾ Material: luminium alloy 4-point wall mounting Incorporates pre-assembled, sealed manual drain Placed on a secondary pipe, the prevo S1 wall fastener offers quick coupling for two connections. prevo S1 anti-hose whip couplings are compliant with the ISO 4414 standard ensuring the protection of the user. Orientable body allowing the button position to be chosen Rapid and easy connection and disconnection ensuring highly versatile operation onnection to MPS tubing via MPS MS straight male threaded coupling. The mount s hole spacing with respect to the wall corresponds to the 20-mm spacing of the MPS W20 wall anchor with clips. ir outlet: 2 one-push safety couplings prevo S1 Network equipment The installation of descending tubing (secondary vertical tubes) is achieved using the tee-coupling (MPS T) or the five-way coupling equipped with straight male couplings (MPS MS) and stoppers (MPS P) for unused outlets. The orientable swivel coupling (MPS V) installed between two sections of tubes allows the orientation of the tubing as a function of needs. The installation of specific equipment is realised, at the end of the line, using straight male (MPS MS) or female (MPS FS) couplings and on horizontal tubing using connection plates (MPS P). 10 MPS network

11 s MPS PRO luminium profile bar for compressed air (bar length: 6 metres) Tube ID Length (m) 29,5 57, MPS PRO25L , MPS PRO38L , MPS PRO50L MPS PRO75L MPS PRO100L6 MPS LK onnection kit MPS L - Elbow MPS LP Elbow with stopper MPS T tee-coupling MPS five-way coupling For two tubes ID No. of flanges MPS LK MPS LK MPS LK MPS LK MPS LK100 For two tubes ID MPS L MPS L MPS L MPS L MPS L100 For two tubes ID Female threading with stopper G 3/4 MPS LP G 1 1/4 MPS LP G 1 1/2 MPS LP G 2 1/2 MPS LP G 3 1/2 MPS LP100 For three tubes ID MPS T MPS T MPS T MPS T MPS T100 Female thread G 3/4 MPS G 1 1/4 MPS G 1 1/2 MPS G 2 1/2 MPS MPS network 11

12 s MPS P Straight male coupling MPS FS Straight female coupling MPS P Male stopper MPS EP End stopper MPS R Male/female reducer Male threading G 1/2 MPS MS G 3/4 MPS MS G 1 1/4 MPS MS G 1 1/2 MPS MS G 2 1/2 MPS MS G 3 MPS MS G 3 1/2 MPS MS Female thread G 3/8 MPS FS G 1/2 MPS FS G 1/2 MPS FS G 3/4 MPS FS G 1/2 MPS FS G 3/4 MPS FS G 1 MPS FS G 1 1/2 MPS FS G 2 1/2 MPS FS G 2 1/2 MPS FS G 3 MPS FS1003 Male threading G 3/4 MPS P G 1 1/4 MPS P G 1 1/2 MPS P G 2 1/2 MPS P G 3 1/2 MPS P MPS EP MPS EP MPS EP MPS EP MPS EP100 Male threading Female thread G 1 1/4 G 3/4 MPS R G 1 1/2 G 1 1/4 MPS R G 2 1/2 G 1 1/2 MPS R G 3 1/2 G 1 1/2 MPS R G 3 1/2 G 2 1/2 MPS R G 3 1/2 G 3 MPS R MPS network

13 MPS V Orientable swivel coupling from 80 to 180 MPS DK Expansion kit For two tubes ID MPS V MPS V MPS V MPS V MPS DK MPS DK MPS DK50 MPS HP Holding plate Number of flanges x M6x12 MPS HP x M 6x12 MPS HP x M6x12 MPS HP x M6x12 MPS HP x M6x12 MPS HP100 MPS P onnection plate Female thread 25 to 75 G 1/8 MPS P to 75 G 1/4 MPS P314 MPS P onnection plate MPS P onnection plate Female thread 25 to 75 G 3/8 MPS P38 25 to 75 G 1/2 MPS P12 25 to 75 G 3/4 MPS P34 25 to 75 G 1 MPS P1 Female thread 75 G 1/2 MPS P G 3/4 MPS P G 1 1/4 MPS P G 1 1/2 MPS P G 2 MPS P752 MPS network 13

14 s MPS P onnection plate Female thread 100 G 1/2 MPS P G 3/4 MPS P G 1 1/4 MPS P G 1 1/2 MPS P G 2 MPS P1002 MPS W Wall anchor with clips Depth to MPS W to MPS W50 MPS W racket c Depth to MPS W60 MPS W eiling anchor bracket c For threaded rod to 75 M8 MPS W M10 MPS W100 MPS LF1 onnection flange for connection kits to 50 MPS LF to 100 MPS LF2 MPS N Nut Metric threading 14,5 25 to 50 M6 MPS N M6 MPS N M6 MPS N3 MPS S Screw Metric threading 25 to 50 M6x8 MPS S1 75 M6x12 MPS S2 100 M6x16 MPS S3 MPS SN - Screw + nut Metric threading to 50 M6x8 MPS SN M6x12 MPS SN M6x16 MPS SN3 14 MPS network

15 MPS SK Screw + nut with spring kit MPS D Drilling tool Metric threading to 50 M6X8 MPS SK M6x12 MPS SK M6x16 MPS SK3 Threading of corresponding connection plate G 3/8 G 1/2 G 3/4 MPS D38 MPS D12 MPS D34 MPS DS Spindle for drilling tool Threading of corresponding connection plate MPS W Spanner VR HE Pipe deburring tool G 3/8 G 1/2 G 3/4 For connection of tube ID Width across flats MPS DS38 MPS DS12 MPS DS MPS W MPS W MPS W MPS W106 Deburrring tool for pipes Deburring inside and outside, all diameters VR HERP MPS G Lubrication gel apacity 50 ml MPS G50 MPS OR O-ring seal For connection of tube ID 25 MPS OR25 38 MPS OR38 50 MPS OR50 75 MPS OR MPS O100 MPS network 15

16 Registered office : PREVOST SS Parc d activités des Glaisins.S NNEY-LE-VIEUX EDEX France Tél (0) Fax +33 (0) sales@prevost.eu The Pavilions ridgefold Road Rochdale OL11 5X United Kingdom Tel. (+44) Fax (+44) sales@prevost-ltd.co.uk Graphic design: - Photo credit: Gilles Marguerat uthorised distributor MPS DO15E This document may not be deemed contractually binding. To provide better service for customers, Prevost reserves the right to alter product characteristics without notice. Published by Prévost - March 2015