COMPRESSED AIR DISTRIBUTION. PNEUTECH AUSTRALIA 1800 PNEUTECH pneutechgroup.com

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1 TM COMPRESSED AIR DISTRIBUTION PNEUTECH AUSTRALIA 1800 PNEUTECH pneutechgroup.com

2 Compressed Air Pipe Systems - Aluminium Alu-Air Compressed Air Series Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Why is good compressed air reticulation important? The compressed air reticulation is the other half of a successful and efficient compressed air set up, and a poorly designed layout can result in air pressure loss, contamination and excessive energy bills, as the air compressor works on overload to compensate for these inefficiencies. Galvanised or black steel pipe and plastic piping systems although products being used in the industry for years, may be costing more than is realised, resulting in excessive power bills and added maintenance costs. Iron, steel piping corrodes internally, unseen but continually building up a crust of rust corrosion, which leads to restriction, and in-turn air pressure drop. Plastic piping is most susceptible to expansion and contraction with climate changes, and even when bracketed correctly, tends to sag and bow, leading to water collection points. Plastic air piping has also been known to explode in below freezing conditions, as common to some areas of Australia. Both steel and plastic piping can be time consuming and therefore costly to install with an abundance of bracketing supports required. 2 PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com E & OE

Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Compressed Air Pipe Systems - Aluminium Alu-Air Compressed Air Series Why use Alu Air Compressed Air Piping System?

of the air supply, increasing productivity and reducing downtime and maintenance costs.

No special tooling is required, no welding and no glue.

Alu Air aluminium piping can be hung by a single installer, saving on expensive labour charges.

This means the system can be very simply extended, altered, or completely dismantled as is so often the need with changing compressed air requirements.

The support clips are hinging to allow for accessibility when fixing.

3 Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Compressed Air Pipe Systems - Aluminium Alu-Air Compressed Air Series Why use Alu Air Compressed Air Piping System? The correct installation of the Alu Air compressed air reticulation system will bring the most effective compressed air transfer to your factory, by increasing the energy efficiency of the air supply, increasing productivity and reducing downtime and maintenance costs. Fast & Easy Installation The new Alu Air aluminium piping can be easily installed in less than half the time required by other piping - and without the need of professional labour. No special tooling is required, no welding and no glue. The aluminium tube is simply cut to length by a handheld tube cutter, and fastened to framing, walls, and concrete by the nylon support brackets. Alu Air aluminium piping can be hung by a single installer, saving on expensive labour charges. Push-on Fittings The piping utilises lightweight and strong nylon push- lock style fittings, which can be disassembled and reused at any point down the track. This means the system can be very simply extended, altered, or completely dismantled as is so often the need with changing compressed air requirements. Rigid with Minimal Support The aluminium piping is both lightweight and exceptionally rigid, requiring less than half the usual supports as needed by equivalent piping systems. The support clips are hinging to allow for accessibility when fixing. No Water Collecting Sags There is no risk of sagging (and resulting water accumulation,) and even in adverse climates this aluminium piping maintains absolute rigidity. Large Energy Savings The smooth internal wall creates very little resistance, reducing pressure drop to an absolute minimum, which increases the air efficiency and leads to significant energy savings, especially with larger compressed air set-ups. ALU AIR Higher Air Flow The thin walled pipe construction makes for very high air flow rates and when compared to poly pipe will transfer up to twice the airflow for the same outside wall diameter. E & OE PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com 3

Compressed Air Pipe Systems - Aluminium Alu-Air Compressed Air Series Rust-Free With a tough anodised coating, the aluminium pipe is good for both interior and exterior use, and unlike black or

Industrial Air Systems s air piping system is available in 20mm up to 63mm sizes and is suited to reticulate air volumes from 20 to 1000cfm.

Why is a Compressed Air Ring Main so important?

4 Compressed Air Pipe Systems - Aluminium Alu-Air Compressed Air Series Rust-Free With a tough anodised coating, the aluminium pipe is good for both interior and exterior use, and unlike black or galvanised pipe will not build up an airrestricting crust of rust over time. Industrial Air Systems s air piping system is available in 20mm up to 63mm sizes and is suited to reticulate air volumes from 20 to 1000cfm. With so many advantages over other air piping the superior new Alu Air reticulation system is rapidly replacing most other forms of piping in 1000 s of installations globally. Why is a Compressed Air Ring Main so important? Compressed air travels to and exits the first point of outlet with the least resistance and so it stands to reason that the air outlet nearest the air source (compressor) will naturally receive the highest flow and pressure, while outlet points further most from the compressor will consequently suffer from pressure drop. A correctly installed ring main or complete piping circuit helps provide an even air pressure and flow to all outlets. Sub-Standard System leads to uneven air flow and pressure at further most outlets Correct Ring Main System for consistent air flow and pressure to all outlets 4 PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com E & OE

5 Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Compressed Air Pipe Systems - Aluminium Alu-Air Compressed Air Series What size pipe is required? The most overlooked area in piping layout and design is the speed at which the compressed air travels. Under sizing the diameter of the pipe system will often lead to increased velocity. High velocity can significantly contribute to: Laminar Flow Turbulent Flow Back pressure Irregular pressure control Turbulence in the system Excessive pressure drop Additional energy and maintenance requirements Alu Air pipe is available in 6 sizes: 20, 25, 32, 40, 50 and 63mm Every pipe creates a certain resistance to the air flow. This resistance has to do with the inner surface of the pipe, its internal diameter, the flow velocity, and to the overall length of pipe. The pipe sizing chart allows you to determine the correct diameter of the ring main compressed air pipe system. 1. Choose the flow rate of the 2. Choose the distance from the 3. Cross the lines of both columns to compressor in the left hand column compressor to the furthest outlet choose the correct diameter pipe in the right hand column Flow Volume Compressor Distance to Futhermost Outlet Nl/ m n Nm3/h cfm 25m 50m 100m 150m 200m 300m 400m 500m 1000m 1500m 2000m E & OE PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com 5

Aluminium Piping For Alu-Air Compressed Air Aluminium Pipe PAP25-6 PAP32-6 PAP50-6 25mm Aluminium Pipe x 6mtrs 32mm Aluminium

25mm Special 90 bend 25mm Special U bend PAFS90B25 PAFSDL45B25 PAFSDL45B25 PAFSDL90B25 25mm Special dog-leg 45 bend 25mm Special

6 Aluminium Piping For Alu-Air Compressed Air Aluminium Pipe PAP25-6 PAP32-6 PAP mm Aluminium Pipe x 6mtrs 32mm Aluminium Pipe x 6mtrs 50mm Aluminium Pipe x 6mtrs Drop Bends PAFDB25 25mm Auminium Drop Bend x 600mm Special Bends PAFS90B25 PAFSUB25 25mm Special 90 bend 25mm Special U bend PAFS90B25 PAFSDL45B25 PAFSDL45B25 PAFSDL90B25 25mm Special dog-leg 45 bend 25mm Special dog-leg 90 bend PAFSUB25 PAFSDL90B25 6 PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com E & OE

Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Fittings Equal Coupling PAFU25 PAFU32 PAFU50 25mm

Union 40mm - 32mm Reducing Union 50mm - 40mm Reducing Union 90º Elbow PAF90E25 PAF90E32 PAF90E50 25mm

45 Elbow 32mm Equal 45 Elbow 50mm Equal 45 Elbow End Cap PAFEC25 PAFEC32 PAFEC50 25mm End Cap 32mm End

7 Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Fittings Equal Coupling PAFU25 PAFU32 PAFU50 25mm Coupling 32mm Coupling 50mm Coupling Reduced Coupling PAFRU3225 PAFRU4032 PAFRU mm - 25mm Reducing Union 40mm - 32mm Reducing Union 50mm - 40mm Reducing Union 90º Elbow PAF90E25 PAF90E32 PAF90E50 25mm Equal 90 Elbow 32mm Equal 90 Elbow 50mm Equal 90 Elbow 45º Elbow PAF45E25 PAF45E32 PAF45E50 25mm Equal 45 Elbow 32mm Equal 45 Elbow 50mm Equal 45 Elbow End Cap PAFEC25 PAFEC32 PAFEC50 25mm End Cap 32mm End Cap 50mm End Cap E & OE PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com 7

Fittings Tee Coupling PAFET25 PAFET32 PAFET50 25mm Equal Tee Coupling 32mm Equal Tee Coupling

x 1/2"BSP Threaded Tee Coupling 32mm x 3/4"BSP Threaded Tee Coupling 50mm x 1-1/2"BSP Threaded

Male Threaded Adaptor 25mm x 3/4"BSP Male Threaded Adaptor 32mm x 1"BSP Male Threaded Adaptor

25mm x 3/4"BSP Female Threaded adaptor 32mm x 1"BSP Female threaded adaptor 50mm x 1-1/2"BSP

8 Fittings Tee Coupling PAFET25 PAFET32 PAFET50 25mm Equal Tee Coupling 32mm Equal Tee Coupling 50mm Equal Tee Coupling Female Threaded Tee Coupling PAFETT PAFETT PAFETT mm x 1/2"BSP Threaded Tee Coupling 32mm x 3/4"BSP Threaded Tee Coupling 50mm x 1-1/2"BSP Threaded Tee Coupling Male Threaded Adaptor PAFMTA2512 PAFMTA2534 PAFMTA321 PAFMTA mm x 1/2"BSP Male Threaded Adaptor 25mm x 3/4"BSP Male Threaded Adaptor 32mm x 1"BSP Male Threaded Adaptor 50mm x 1-1/2"BSP Male Threaded Adaptor Female Threaded Adaptor PAFFTA2534 PAFFTA321 PAFFTA mm x 3/4"BSP Female Threaded adaptor 32mm x 1"BSP Female threaded adaptor 50mm x 1-1/2"BSP Female threaded adaptor 8 PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com E & OE

Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Fittings Reducing Tee Coupling PAFRT322532 PAFRT502550

Coupling End Cap with Manual Condensate Valve PAFECDV25 PAFECDV32 PAFECDV50 25mm End Cap with Condensate

PAFECBV2514 PAFECBV3214 PAFECBV5014 25mm End Cap with 1/4" Mini Ball Valve 32mm End Cap with 1/4" Mini Ball

32mm Coupling Ring 50mm Coupling Ring Gripping Ring PAFSGR25 PAFSGR32 PAFSGR50 25mm Gripping Ring 32mm

9 Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Fittings Reducing Tee Coupling PAFRT PAFRT PAFRT mm x 25mm Reducing Tee Coupling 50mm x 25mm Reducing Tee Coupling 50mm x 32mm Reducing Tee Coupling End Cap with Manual Condensate Valve PAFECDV25 PAFECDV32 PAFECDV50 25mm End Cap with Condensate Valve 32mm End Cap with Condensate Valve 50mm End Cap with Condensate Valve End Cap with Mini Ball Valve PAFECBV2514 PAFECBV3214 PAFECBV mm End Cap with 1/4" Mini Ball Valve 32mm End Cap with 1/4" Mini Ball Valve 50mm End Cap with 1/4" Mini Ball Valve Coupling Ring PAFSCR25 PAFSCR32 PAFSCR50 25mm Coupling Ring 32mm Coupling Ring 50mm Coupling Ring Gripping Ring PAFSGR25 PAFSGR32 PAFSGR50 25mm Gripping Ring 32mm Gripping Ring 50mm Gripping Ring E & OE PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com 9

Fittings Threaded Take Off Saddle PAFTTOS2512 PAFTTOS3212 PAFTTOS5012 PAFTTOS2534 PAFTTOS3234 PAFTTOS5034 25mm x 1/2"BSP

Take off saddle 32mm x 3/4"BSP Threaded Take off saddle 50mm x 3/4"BSP Threaded Take off saddle Anti-Condensate Reducing Oulet

Saddle PAFTTTOS2512 PAFTTTOS3212 PAFTTTOS501 25mm x 1/2" Threaded Twin Take off saddle 32mm x 1/2" Threaded Twin Take off saddle

10 Fittings Threaded Take Off Saddle PAFTTOS2512 PAFTTOS3212 PAFTTOS5012 PAFTTOS2534 PAFTTOS3234 PAFTTOS mm x 1/2"BSP Threaded Take off saddle 32mm x 1/2"BSP Threaded Take off saddle 50mm x 1/2"BSP Threaded Take off saddle 25mm x 3/4"BSP Threaded Take off saddle 32mm x 3/4"BSP Threaded Take off saddle 50mm x 3/4"BSP Threaded Take off saddle Anti-Condensate Reducing Oulet Tee PAFROT5025 PAFROT mm x 25mm Anti-Condensate Outlet Tee 50mm x 32mm Anti-Condensate Outlet Tee Threaded Twin Take Off Saddle PAFTTTOS2512 PAFTTTOS3212 PAFTTTOS501 25mm x 1/2" Threaded Twin Take off saddle 32mm x 1/2" Threaded Twin Take off saddle 50mm x 1" Threaded Twin Take off saddle 10 PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com E & OE

Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Terminal Blocks Terminal Blocks PAFTB12-1 PAFTB34-1 PAFTB12-2

Terminal Block with 1 x 1/2"BSP Outlet 1/2"BSP Terminal Block with 2 x 1/2"BSP Outlets 3/4"BSP Terminal Block with

Outlets 1/2"BSP Terminal Block with 4 x 1/2"BSP Outlets 3/4"BSP Terminal Block with 4 x 1/2"BSP Outlets Terminal

Pipe Bracket 50mm Pipe Bracket Pipe Bracket Spacer PAFPBS10 PAFPBS20 Pipe Bracket Spacer Pipe Bracket Spacer EPDM

11 Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Terminal Blocks Terminal Blocks PAFTB12-1 PAFTB34-1 PAFTB12-2 PAFTB34-2 PAFTB12-3 PAFTB34-3 PAFTB12-4 PAFTB34-4 PAFTBS20 1/2"BSP Terminal Block with 1 x 1/2"BSP Outlet 3/4"BSP Terminal Block with 1 x 1/2"BSP Outlet 1/2"BSP Terminal Block with 2 x 1/2"BSP Outlets 3/4"BSP Terminal Block with 2 x 1/2"BSP Outlets 1/2"BSP Terminal Block with 3 x 1/2"BSP Outlets 3/4"BSP Terminal Block with 3 x 1/2"BSP Outlets 1/2"BSP Terminal Block with 4 x 1/2"BSP Outlets 3/4"BSP Terminal Block with 4 x 1/2"BSP Outlets Terminal Block Spacer Accessories Pipe Brackets PAFPB25 PAFPB32 PAFPB40 PAFPB50 25mm Pipe Bracket 32mm Pipe Bracket 40mm Pipe Bracket 50mm Pipe Bracket Pipe Bracket Spacer PAFPBS10 PAFPBS20 Pipe Bracket Spacer Pipe Bracket Spacer EPDM Insert PAFPBI Pipe Bracket Insert E & OE PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com 11

Accessories Screws and Nuts (M6-M8) PAFSM6X20 PAFSM8X20 PAFSM8X30 PAFSM8X40 PAFNM6 PAFNM8 M6 Screw x 20mm M8 Screw x 20mm M8 Screw x 30mm M8

fixing screw 32mm Pipe Collar with fixing screw 50mm Pipe Collar with fixing screw Wall Mounting Bracket PAF-WMB170 PAF-WMB320 PAF-WMB520

PAF-FP114500 PAF-FP112500 PAF-FP2500 PAF-FP121500 PAF-FP341500 PAF-FP11500 PAF-FP1141500 PAF-FP1121500 PAF-FP21500 1/2" x 500mm Flexible

Flexible Piping 1/2" x 1500mm Flexible Piping 3/4" x 1500mm Flexible Piping 1" x 1500mm Flexible Piping 1-1/4" x 1500mm Flexible Piping

12 Accessories Screws and Nuts (M6-M8) PAFSM6X20 PAFSM8X20 PAFSM8X30 PAFSM8X40 PAFNM6 PAFNM8 M6 Screw x 20mm M8 Screw x 20mm M8 Screw x 30mm M8 Screw x 40mm M6 Square Nut M8 Square Nut Collar for Pipe Fixing with Masonry Anchor PAF-PCFS25 PAF-PCFS32 PAF-PCFS50 25mm Pipe Collar with fixing screw 32mm Pipe Collar with fixing screw 50mm Pipe Collar with fixing screw Wall Mounting Bracket PAF-WMB170 PAF-WMB320 PAF-WMB mm Wall Mounting Bracket 320mm Wall Mounting Bracket 520mm Wall Mounting Bracket Flexible Piping PAF-FP1/2500 PAF-FP3/4500 PAF-FP1500 PAF-FP PAF-FP PAF-FP2500 PAF-FP PAF-FP PAF-FP11500 PAF-FP PAF-FP PAF-FP /2" x 500mm Flexible Piping 3/4" x 500mm Flexible Piping 1" x 500mm Flexible Piping 1-1/4" x 500mm Flexible Piping 1-1/2" x 500mm Flexible Piping 2" x 500mm Flexible Piping 1/2" x 1500mm Flexible Piping 3/4" x 1500mm Flexible Piping 1" x 1500mm Flexible Piping 1-1/4" x 1500mm Flexible Piping 1-1/2" x 1500mm Flexible Piping 2" x 1500mm Flexible Piping 12 PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com E & OE

Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Accessories Beam Stirrup

Stirrup Clip PAF-BSC01 PAF-BSC02 PAF-BSC03 Drilling Tool PAF-DT12 PAF-DTB12

Cone Up to ø50 PAF-DC Deburring Cone Deburring Tool PAF-DT Deburring Tool Tube

Cutter 15-63mm Adjustable Reamer PAFAR5060 Adjustable Reamer to suit 50-60mm

13 Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Accessories Beam Stirrup Clip PAF-BSC01 PAF-BSC02 PAF-BSC03 Beam Stirrup Clip Beam Stirrup Clip Beam Stirrup Clip PAF-BSC01 PAF-BSC02 PAF-BSC03 Drilling Tool PAF-DT12 PAF-DTB12 PAF-DT1 1/2" Drilling Tool & Bush 1/2" Drilling Bush 1" Drilling Tool Deburring Cone Up to ø50 PAF-DC Deburring Cone Deburring Tool PAF-DT Deburring Tool Tube Cutter With deburring tool PAF-TC1540 PAF-TC1563 Tube Cutter 15-40mm Tube Cutter 15-63mm Adjustable Reamer PAFAR5060 Adjustable Reamer to suit 50-60mm Tube E & OE PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com 13

Accessories Locking Spanners for Coupling Rings PAF-LSCR25 PAF-LSCR32 PAF-LSCR50 25mm Locking Spanner

Locking Spanners for Fittings PAF-LSFB20 PAF-LSFB25 PAF-LSFB32 PAF-LSFB40 PAF-LSFB50 PAF-LSFB63 20mm

fittings body 40mm Locking Spanner for fittings body 50mm Locking Spanner for fittings body 63mm

8mm x 12mtr PAF-HR1012 PAF-HR0812 Automatic Condensate Drain PAF-ACD14 Automatic Condensate Drain

14 Accessories Locking Spanners for Coupling Rings PAF-LSCR25 PAF-LSCR32 PAF-LSCR50 25mm Locking Spanner for coupling rings 32mm Locking Spanner for coupling rings 50mm Locking Spanner for coupling rings Locking Spanners for Fittings PAF-LSFB20 PAF-LSFB25 PAF-LSFB32 PAF-LSFB40 PAF-LSFB50 PAF-LSFB63 20mm Locking Spanner for fittings body 25mm Locking Spanner for fittings body 32mm Locking Spanner for fittings body 40mm Locking Spanner for fittings body 50mm Locking Spanner for fittings body 63mm Locking Spanner for fittings body Hose Reels PAF-HR1012 PAF-HR0812 Hose Reel 10mm x 12mtr Hose Reel 8mm x 12mtr PAF-HR1012 PAF-HR0812 Automatic Condensate Drain PAF-ACD14 Automatic Condensate Drain 240volt 50hz 1ph 14 PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com E & OE

Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Air Receivers Most compressed air systems use an air receiver as a storage reservoir to reduce the frequency of compressor starts thereby saving

15 Alu-Air TM By Pneutech COMPRESSED AIR DISTRIBUTION Air Receivers Most compressed air systems use an air receiver as a storage reservoir to reduce the frequency of compressor starts thereby saving energy and prolonging the life of the compressor. Air receivers can also be used to balance the supply of compressed air to the pipe system thus eliminating fluctuations in the operation of air operated equipment. An air receiver placed in a location remote from the compressor can also eliminate pressure drops due to pipe friction, especially where intermittent periods of high air demand are involved. Volume (L) Design Pressure (Bar/PSI) Height (mm) Diameter ø (mm) Weight (kg) AR150-V Pneutech 150L Vertical Air Receiver / AR300-V Pneutech 330L Vertical Air Receiver / AR500-V Pneutech 520L Vertical Air Receiver / AR800-V Pneutech 750L Vertical Air Receiver / AR1200-V Pneutech 1184L Vertical Air Receiver / AR2400-V Pneutech 2322L Vertical Air Receiver / AR5000-V Pneutech 4987L Vertical Air Receiver / E & OE PNEUTECH AUSTRALIA 1800 PNEUTECH au.support@ pneutechgroup.com 15

Air Compressors & Compressed Air Systems For all Industries DESIGN / CONSULT / SUPPLY / INSTALL / MAINTAIN PNEUTECH AUSTRALIA Phone 1800 763 883 Fax 1300 855 066 Email au.support@pneutechgroup.

16 Air Compressors & Compressed Air Systems For all Industries DESIGN / CONSULT / SUPPLY / INSTALL / MAINTAIN PNEUTECH AUSTRALIA Phone Fax au.support@pneutechgroup.com Web A MEMBER OF THE INTERNATIONAL PNEUTECH GROUP - NORTH AMERICA SOUTH AMERICA EUROPE ASIA-PACIFIC DISCLAIMER: The information given in this Brochure is provided as a guide only. It is the responsibility of the user to ensure that a product is suitable for the intended use. Due to continuous product development technical specifications may vary from those photographed or listed herein. E&OE COPYRIGHT: Copyright rests with Pneutech Australia ABN No part of this document may be reproduced, scanned, or stored in any form without the prior written permission of the Proprietor.

We provide superior performing compressed air & gas systems with engineered longevity to reduce operating costs and improve productivity.

We provide superior performing compressed air & gas systems with engineered longevity to reduce operating costs and improve productivity. ENGINEERED FOR SUPERIOR PERFORMANCE Compressed Air & Gas Systems