Centrifugal Cabinet Fans Model BCF Belt Drive Low-Profile
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1 Centrifugal Cabinet s BCF Belt Drive Low-Profile May 2007
2 BCF Belt Drive Cabinet s Greenheck belt drive low-profile cabinet fans, BCF, are designed for efficiency and reliability in supply, exhaust or ducted return applications. Featuring a compact, rectangular cabinet design, they mount easily in standard duct passages. Horizontal mounting with either top horizontal or upblast discharge allows the BCF to be applied in a wide range of air handling applications. BCF cabinet fans are available in single and double fan models. Both feature the combination of a quiet running, forward curved wheel and a well proportioned fan housing efficiency. In double fan models, each wheel is housed separately, but both are driven by a single motor and shaft. wheels are statically and dynamically balanced to assure vibration free operation. Every model has been designed with low-profile construction to fit within tight spaces, as low as inches (280 mm). Capacities range from 70 cfm to 5,850 cfm (290 to 9950 m 3 /hr.) with static pressures up to ½ in. wg (375 Pa). All fan sizes are tested in our AMCA Accredited Laboratory, and all BCF sizes are licensed to bear the AMCA certified rating seal for air performance. Greenheck subjects these products to extensive life testing assuring you that the fans will provide years of reliable performance. Greenheck Corporation certifies that the model BCF fans shown herein is licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 2 and comply with the requirements of the AMCA Certified Ratings Program. The certified ratings for BCF are shown on pages to 5. Quick Delivery and Quick Build Programs All BCF sizes are available through our five and ten day Quick Build (QB) program. This allows the flexibility of knowing that your fan can be made to order and shipped in as little as five days. Other products are available from our Quick Delivery (QD) program. The QD program provides same day shipments of Greenheck products from our strategically located warehouses throughout the world. These stock products can be ordered over the internet by visiting 2 Leading Edge Technical Support When product and IOM (Installation, Operation and Maintenance Manual) information is needed, our products are supported by the industry s best product literature, electronic media, and Computer Aided Product Selection (CAPS) program. You ll also find this information on our website at Our national and international representative organization provide personal service and expertise. To locate your nearest Greenheck representative, call or visit our website at
3 Standard Construction Features Vibration Isolation - Internal true vibration isolators support the entire drive assembly, wheel, and scroll without steel to steel contact. This provides long life and quiet operation. Housing - The fan cabinet is constructed of galvanized steel for corrosion resistant and maintenance free. Access Panel - Hinged or removable panels allow for easy access to all internal components. Hinged panels are on fan sizes 0, 07, 20 and 207 and are removable on the larger sizes in both single and double fans. Bearings - Permanently sealed, pillow block ball bearings are selected for a minimum L0 life in excess of 00,000 hours (L50 average life of 500,000 hours) at maximum catalogued operating conditions. Wheel - Forward curved, centrifugal, galvanized steel wheel is utilized to generate high efficiency and minimal sound. Each wheel is statically and dynamically balanced for long life and quiet operation. Housing Motor - Ball bearing motors are carefully matched to the fan load. Open drip proof and totally enclosed enclosures are available. Drive Frame - Constructed from heavy gauge steel and designed with belt adjustment to eliminate scroll damage. Adjustment is accomplished by loosening fasteners, sliding motor plate, and retightening. Drive Assembly - Belts, pulleys and keys are sized for a minimum of 50% of driven horsepower. Machined cast iron pulleys are factory set to the required RPM and adjustable for final system balancing. Belts are static free and oil resistant. Shaft - Precisely sized, ground, and polished so the first critical speed is at least 25% over the maximum operating speed. With the shaft making contact with bearings, close tolerances result in longer bearing life. Duct Collars - Inlet and outlet duct collars are provided for easy duct connections. Vibration Isolation Shaft Duct Collars Bearings Drive Frame Access Panel Wheel Motor Drive Assembly 3
4 Options and Accessories Mixing Boxes - Constructed of galvanized steel and are available with or without dampers. Inlet position must be specified. Any two of the three positions shown (X, Y or Z) may be selected. Filter Boxes - Constructed of galvanized steel. Available with either a sloped filter arrangement or vertical slide-out. Smaller fan sizes (0, 07, 20 and 207) have a sloped single angled filter. The double-vee configuration is used with all larger sloped sizes. Filters are available in or 2 inch disposable media or permanent, washable aluminum mesh. Filter boxes with slide-out have 2 inch washable aluminum filters. Sloped, Single Angled Filter - Sizes 0, 07, 20 and 207 Sloped, Double-Vee Filter - Sizes 08, 0, 2, 208, 20 and 22 Y X Z Side Access Doors - For installations where normal access is restricted, removable side access doors are available for ease of inspecting and servicing fan wheels, motors, belts and drives. Door locations must be specified left or right as viewed from the discharge end of the fan. Surrounding ductwork or other equipment should be considered when selecting the access door location. Insulated Housing - For noise reduction and condensation control, the interior of fan housings, mixing box and filter box can be lined with a fiberglass duct liner (/2 or inch insulation are available). Disconnect Switches - A wide selection of NEMA rated switches are available for positive electrical shutoff and safety. This includes general, dust-tight, rainproof, and corrosion-resistant. Vibration Isolators - Base and hanging isolator kits are available with either neoprene or spring isolators. Kits range in size to support either the weight of the fan alone or the weight of the fan with filter and mixing box combinations. Kits are for horizontal mounting and include mounting brackets and hardware. Knockouts are provided in the fan cabinet for ease of installation. (Hanging rods supplied by others.) Slide-Out, Aluminum Filter - Sizes 0 thru 22 Wiring Pigtail - Allows direct hook-up to the power supply externally (eliminating field wiring at the fan). Coatings - A wide variety of coatings and colors are available. Greenheck coatings and resistance charts can be found in the coatings bulletin. 4
5 Filter and Mixing Box Data C D Mixing Box Filter Box B B A BCF Size A Filter Box Weight lb. (kg) Filter Size Mixing Box Weight lb. (kg) Slide-Out Sloped B C D Without With Slide-Out Sloped Slide-Out Qty. Sloped Qty. Damper Damper (52) (52) (52) 7 (78) 7 (78) (52) (52) (52) 7 (78) 7 (78) 22 (559) 23 (584) 24 (0) 25 (35) 27 (8) 22 (559) 23 (584) 24 (0) 25 (35) 27 (8) (279) 3 (330) (40) 9 (483) 23 (584) (279) 3 (330) (40) 9 (483) 23 (584) 2 (305) 5 (38) 8 (457) 24 (0) 28 (7) 2 (0) 30 (72) 3 (94) 40 (0) 50 (270) (52) 8 (203) 0 (254) 2 (305) 4 (35) (52) 8 (203) 0 (254) 2 (305) 4 (35) 9 (229) 0 (254) 2 (305) 20 (508) 28 (7) 2 (305) 4 (35) 7 (432) 2 (0) 38 (95) 24 (0) 2 (0) 39 (99) 4 (2) 8 (284) 35 (889) 3 (94) 50 (270) 79 (2007) 9 (3023) 9½ x 0¼ (495 x 20) 22 7 /8 x 2¼ (58 x 3) 25 7 /8 x 5½ (57 x 394) 3 7 /8 x 8½ (80 x 470) 35 7 /8 x 22 3 /8 (9 x 58) 33 7 /8 x 0¼ (80 x 20) 37 7 /8 x 2¼ (92 x 3) 43 7 /8 x 5½ (4 x 394) 47 7 /8 x 8½ (2 x 470) 57 7 /8 x 22½ (470 x 572) x 20 (40 x 508) x 20 (40 x 508) x 20 (40 x 508) 20 x 20 (508 x 508) x 20 (40 x 508) 20 x 20 (508 x 508) x 20 (40 x 508) x 20 (40 x 508) 20 x 20 (508 x 508) 20 x 25 (508 x 35) (35) 7 (432) 23 (584) 40 (0) 4 (2) 9 (483) 23 (584) 3 (787) 5 (295) 8 (284) 29 (737) 3 (94) 45 (43) 9 (753) 00 (2540) 42 (07) 52 (32) 7 (702) 93 (232) 42 (307) Typical Installations BCF fans are available with either top horizontal or upblast discharge positions. To select the most effective fan positions and discharge, it is necessary to consider the direction of air entering the fan and the direction of exhausted air. All of the accessories shown on page four can be used with the installations shown. In order to assure proper fan performance, caution must be exercised in fan placement and connection. Obstructions, transitions, poorly designed elbows, etc., can cause reduced performance, excessive noise, and increase mechanical stress. For performance to be as published, the system must provide uniform and stable airflow into the fan. Good Poor Airflow should discharge in the same direction as the wheel rotation. Provide uniform airflow to the fan inlet. Use turning vanes in elbows to reduce adverse effects where needed. Do not install fans with ductwork directing airflow in the opposite direction of wheel rotations. Avoid sharp turns, poorly designed elbows, and transitions which cause uneven airflow. 5
6 BCF-0 - Belt Drive 2 (305) (52) 23¼ (59) (25) 2 (305) 20 (508) ^Approximate Unit Weight = 80 lb. (3 kg) Maximum RPM = 248 Tip Speed (ft/min.) = RPM x.505 Maximum Motor Frame Size = 5 Average Outlet Velocity (FPM) = /0.5 ft 2 (279) (52) BCF-0 70 RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones
7 BCF-07 - Belt Drive 5 (38) 5/8 () 8 (203) 3 (330) 8 (203) 29 (737) (25) 5 (38) 23 (584) ^Approximate Unit Weight = 00 lb. (45 kg) Maximum RPM = 95 Tip Speed (ft/min.) = RPM x.955 Maximum Motor Frame Size = 5 Average Outlet Velocity (FPM) = /0.83 ft BCF RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones
8 BCF-08 - Belt Drive 8 (457) 5/8 () 0 (254) (40) 0 (254) 32 (83) (25) 8 (457) 2 (0) ^Approximate Unit Weight = 20 lb. (54 kg) Maximum RPM = 578 Tip Speed (ft/min.) = RPM x Maximum Motor Frame Size = 5 Average Outlet Velocity (FPM) = /.25 ft BCF RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones
9 BCF-0 - Belt Drive 24 (0) 5/8 () 2 (305) 9 (483) 2 (305) 3 (94) (25) 24 (0) 32 (83) ^Approximate Unit Weight = 25 lb. (20 kg) Maximum RPM = 42 Tip Speed (ft/min.) = RPM x Maximum Motor Frame Size = 43T Average Outlet Velocity (FPM) = /2.0 ft BCF-0 80 RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones
10 BCF-2 - Belt Drive 28 (7) 5/8 () 4 (35) 23 (584) 4 (35) 42 (07) (25) 28 (7) 3 (94) ^Approximate Unit Weight = 340 lb. (57 kg) Maximum RPM = 294 Tip Speed (ft/min.) = RPM x Maximum Motor Frame Size = 82T Average Outlet Velocity (FPM) = /2.72 ft BCF RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones
11 BCF-20 - Belt Drive 2 (0) 5/8 () (52) (279) (52) 23¼ (59) (25) ^Approximate Unit Weight = 45 lb. ( kg) Maximum RPM = 2427 Tip Speed (ft/min.) = RPM x.505 Maximum Motor Frame Size = 5 Average Outlet Velocity (FPM) = /.08 ft 2 2 (0) 34 (84) BCF RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones
12 BCF Belt Drive 30 (72) 5/8 () 8 (203) 3 (330) 8 (203) 29 (737) (25) ^Approximate Unit Weight = 85 lb. (84 kg) Maximum RPM = 803 Tip Speed (ft/min.) = RPM x.955 Maximum Motor Frame Size = 43T Average Outlet Velocity (FPM) = /.7 ft 2 30 (72) 38 (95) BCF RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones..7
13 BCF Belt Drive 3 (94) 5/8 () 0 (254) (40) 0 (254) 32 (83) (25) ^Approximate Unit Weight = 220 lb. (00 kg) Maximum RPM = 9 Tip Speed (ft/min.) = RPM x Maximum Motor Frame Size = 45T Average Outlet Velocity = /2.5 ft 2 3 (94) 44 (8) BCF RPM 54 9 BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones
14 BCF-20 - Belt Drive 40 (0) 5/8 () 2 (305) 9 (483) 2 (305) 3 (94) (25) 40 (0) 48 (29) ^Approximate Unit Weight = 345 lb. (5 kg) Maximum RPM = 429 Tip Speed (ft/min.) = RPM x Maximum Motor Frame Size = 82T Average Outlet Velocity = / BCF-20 0 RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones
15 BCF-22 - Belt Drive 50 (270) 5/8 () 4 (35) 23 (584) 4 (35) 42 (07) (25) ^Approximate Unit Weight = 55 lb. (234 kg) Maximum RPM = 27 Tip Speed (ft/min.) = RPM x Maximum Motor Frame Size = 84T Average Discharge Velocity (FPM) = / (270) 58 (473) BCF RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones RPM BHP Sones
16 Specifications Duct mounted supply, exhaust or return fans shall be of the centrifugal, belt driven, inline type. The fan housing shall be of the rectangular design constructed of heavy gauge galvanized steel and shall include rectangular duct mounting collars. A hinged or removable panel shall be provided in the fan cabinet of sufficient size to permit access for service to all of the fan s internal components without dismantling the cabinet. The fan wheel shall be of the galvanized steel, forward curved, centrifugal type. Wheels shall be dynamically and statically balanced. Motors shall be of the heavy duty type with permanently sealed ball bearings. The wheel shaft shall be ground and polished steel mounted in permanently sealed pillow block bearings. Drives shall be sized for a minimum of 50% of driven horsepower. Pulleys shall be of the machined cast iron type, keyed and securely attached to the wheel and motor shafts. The motor pulleys shall be adjustable for final system balancing. All fans shall bear the AMCA Certified Ratings Seal for air performance. s shall be Greenheck BCF, manufactured by Greenheck Corporation in Schofield, Wisconsin. Building Value in Air Greenheck delivers value to mechanical engineers by helping them solve virtually any air quality challenges their clients face with a comprehensive selection of Our Warranty top quality, innovative airrelated equipment. We offer extra value to contractors by providing easy-to-install, competitively priced, reliable products that arrive on time. And building owners and occupants value the energy efficiency, low maintenance and quiet dependable operation they experience long after the construction project ends. Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the purchase date. Any units or parts which prove defective during the warranty period will be replaced at our option when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a period of one year. Should motors furnished by Greenheck prove defective during this period, they should be returned to the nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs. As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. Prepared to Support Green Building Efforts P.O. Box 40 Schofield, WI Phone (75) greenheck.com Catalog BCF Rev. 2 May 2007 Copyright 2007 Greenheck Corp.
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