FTIR (Sesam 4) AVL i60 2-Line AVL Mexa 7170 D Horiba Mexa 7100 H Horiba Pierburg 4000 AVL
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1 Special Measuring Equipment January 2014
2 Contents Exhaust Gas Analysis Vibration Analysis Indicating System Oil Consumption / Dilution (Tracer Method) RNT Wear Measurement Thermal Imaging Automation System Asynchronous Maschines Non-Destructive Testing (NDT) Further Systems January 2014 Special_Metrology.ppt Slide 2
3 Exhaust Gas Analysing Systems Exhaust Gas Analyzing FTIR (Sesam 4) AVL i60 2-Line AVL Mexa 7170 D Horiba Mexa 7100 H Horiba Pierburg 4000 AVL NH3-Slip Mexa 1170 NH 3 -, NO 2 -Analyzers Horiba LDS 6 NH 3 and H 2 O Siemens (In Situ Measurement) EGR-Rate EGR CO 2 -Measurement Particel Mass Partial Dilution Tunnel Smart-Sampler SPC 472 AVL PSS-20 Control Sistem (MS4) Micro Balance Clean work bench acc. to EPA 1065 requirements Pegasor Control Sistem (MS4) Particel Counting Mexa 2300 (particle counter) Horiba Pegasor Control Sistem (MS4) Smoke Smoke Meter 415S, -HD AVL Micro Soot Sensor 483 AVL Opacimeter 439 AVL January 2014 Special_Metrology.ppt Slide 3
4 Vibration Analysis Metrology Müller-BBM Up to 160 channels simultaneously Vibration, strain, acoustics, temperature, analog variables 3 measurement systems for 220 V and 12 V operation January 2014 Special_Metrology.ppt Slide 4
5 Indicating Systems D2T Osiris (up to 16 channels) AVL Indicating Module (8 channels) AVL Indicating Set (4 channels) Kistler P max -Meter (4 channels), Peak-pressure control including statistic evaluation D2T FFRM electric speed trigger via sprocket (60-2 impulse) January 2014 Special_Metrology.ppt Slide 5
6 Oil Consumption / Dilution (Radiotracer Measuring Method) Real-time data logging High resolution: consumption measurement dilution measurement < 1 mg/h > 0.01 %/h Tracer embedded in oil molecules, (contamination-free test sample after test / directly reusuable) Oil Consumption Oil Dilution January 2014 Special_Metrology.ppt Slide 6
7 RNT Wear Measurement Use Field Cylinder : liner wear at TDC Piston : piston ring ring groove Thin Layer Differential Metrology measurement directly on component, e.g. valve Detector Bearing : connecting rod crankshaft camshaft Valve : seat, stem, guide Cam lobe, bucket tappets Combination of Blowby Measurement, external oil pressure control Concentration Metrology measurement ement within oil cicuit, it e.g. crankshaft January 2014 Special_Metrology.ppt Slide 7
8 Thermal Imaging Thermal Imaging of Exhaust Gas Components Temperatures at Nominal Output January 2014 Special_Metrology.ppt Slide 8
9 Automation System Automation System Morphée / D2T Data acquisition max. 20 Hz / measurand special design Driving cycles at any size Program set point max. 50 Hz max. 1 khz / measurand Integration of any external measurement instruments via all established bus systems Measuring boom for 92 measurands and 6 control variables (arbitrarily expandable) All customer formulas and descriptions directly available at test bench January 2014 Special_Metrology.ppt Slide 9
10 Asynchronous Maschines (extract) Type Power Torque Speed max Inertia [kw] [Nm] [rpm] [kgm 2 ] Dynas 3 LI Dynas 3 HS Dynas Dynas Dynas 3 LI EcoDyn 265M ,66 Dynas Dynas 3 LI Dynas 3 HT ,44 Dynas 3 LI Dynas 3 HT Dynas 3 HD Dynas 3 HD 800 LC Dynas G G January 2014 Special_Metrology.ppt Slide 10
11 Further Measuring Systems Fuel Consumption Measurements : AVL, Pierburg, Tannhäuser, Rheonik measurement range: 1 to 1200 kg/h Oil Conditioning : AVL, KST in-house development: e.g. turbocharger lubriction Air Mass Flow Measurement : Sensyflow, Venturi Gas Content Measurement : (TMT, Flucon, DSi) (Hot) Shaker : up to 57 kn, vertical and horizontal + climate Blowby Measurement : KST 80 / 150 l/min Natec 350 / 500 / 1500 l/min January 2014 Special_Metrology.ppt Slide 11
12 Contact KST Motorenversuch GmbH & Co. KG Bruchstraße D Bad Dürkheim Telefon : Fax : info@kst-motorenversuch.de Internet : Bad Dürkheim January 2014 Special_Metrology.ppt Slide 12
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