CURSOR SERIES C10. Industrial application C10 ENT

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1 CURSOR SERIES Industrial application C10 C10 ENT

2 This publication describes the characteristics, data and correct methods for repair operations on each component of the vehicle. If the instructions provided are followed and the specified equipment is used, correct repair operations in the programmed time will be ensured, safeguarding against possible accidents. Before starting to perform whatever type of repair, ensurethat all accident prevention equipment is available and efficient. All protections specified by safety regulations, i.e.: goggles, helmet, gloves, boot, etc. must be checked and worn. All machining, lifting and conveying equipment should be inspected before use. The data contained in this publication was correct at the time of going to press but due to possible modifications made by the Manufacturer for reasons of a technical or commercial nature or for adaptation to the legal requirements of the different countries, some changes may have occurred. No part of this publication, including the pictures, may be reproduced in any form or by any means. Publication edited by Iveco Motors Iveco SpA PowerTrain Mkt. Advertising & Promotion Viale dell Industria, 15/ Pregnana Milanese Milano (Italy) Print P2D32C001GB/W -1 st Ed C10 ENT Series Produced by: B.U. TECHNICAL PUBLISHING Iveco Technical Publications Lungo Stura Lazio, 15/ Turin - Italy

3 C10 ENT SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 1 CORRESPONDENCE BETWEEN TECHNICAL CODE AND COMMERCIAL CODE Technical Code F3AE0687A*... Commercial Code C10 ENT

4 2 TECHNICAL PROPERTIES AND TOOLS C10 ENT SERIES ENGINES SPECIFICATIONS Type Cycle Fuel feed Injection No. of cylinders C10 ENT SERIES 4-stroke Diesel engine Turbocharged Direct 6 in line Bore mm 125 Stroke mm = Total displacement cm A VALVE TIMING B C opens before T.D.C. closes after B.D.C. A B D opens before B.D.C. closes after T.D.C. D C X For timing check Running FEED Injection type: Bosch X X mm mm mm mm to to 0.50 Through fuel pump - filters With electronically regulated injectors PDE 31 pump injectors controlled by overhead camshaft MS6.2 ECU Nozzle type _ Injection order bar Injection pressure bar 1500 Injector calibration bar 290 ± 6

5 C10 ENT SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 3 C10 ENT Series engines Type TECHNICAL CODE F3AE0687A*... ρ Compression ratio 17.5 ± 1 Max. output Max. torque Loadless engine idling kw (HP) rpm Nm (kgm) rpm rpm 295 (401) (171) Loadless engine peak rpm 2110 Bore x stroke mm 125 x 140 Displacement cm SUPERCHARGING Intercooler Direct injection Turbocharger type HOLSET HX50W bar LUBRICATION Oil pressure (warm engine) - idling bar - peak rpm bar Forced by gear pump, relief valve single action oil filter 4 5 COOLING Water pump control Thermostat - start of opening ºC Liquid Through belt 80! Data, features and performances are valid only if the technician fully complies with all the installation requirements provided by Iveco Motors. Furthermore, the use of the unit after overhaul showd conform to the original specified power and engine rev/min for which the engine has been designed.

6 4 TECHNICAL PROPERTIES AND TOOLS C10 ENT SERIES ENGINES ASSEMBLY CLEARANCE DATA Type C10 ENT SERIES CYLINDER BLOCK AND CRANKMECHANISM COMPONENTS 1 Bores for cylinder liners: upper 1 lower mm to to Cylinder liners: external diameter: L upper to lower to length L - Cylinder liners - crankcase bores upper lower to to External diameter 2-3 X Cylinder sleeve inside diameter 3A* to inside diameter 3B* to Protrusion X to * Selection class Pistons: 1 measuring dimension X 18 X external diameter 1A F to external diameter 1B FF to pin bore to Piston - cylinder sleeve A* B* to to * Selection class Piston diameter 1 - X Pistons protrusion X 0.23 to Gudgeon pin to Gudgeon pin - pin housing to F Class A pistons supplied as spares. FF ClassBpistonsarefittedinproduction only and are not supplied as spares.

7 C10 ENT SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 5 Type C10 ENT SERIES CYLINDER BLOCK AND CRANKMECHANISM COMPONENTS mm X1 X1* 2.94 X2 Piston ring grooves X to 3.07 X3 X to 4.04 *measuredonof 120 mm Piston rings: trapezoidal seal S1* to S 1 lune seal S to S 2 S 3 milled scraper ring with slits and internal spring S to *measuredonof 120 mm to Piston rings - grooves to to Piston rings - X1 X 2 X3 Piston ring end gap in cylinder liners X to 0.50 X to 0.75 X to S Small end bush housing Ø to Big end bearing housing Ø2 1 Selection classes { 2 3 Small end bush diameter to to to to outside to inside to Big end bearing shell S Red Green Yellow D to to to Small end bush - housing to Piston pin - bush to Big end bearing Connecting rod weight A g to 4003 Connecting rod weight A g to 4003 Class B g to 4034 C g to 4065 D Fitted in production only and not supplied as spares

8 6 TECHNICAL PROPERTIES AND TOOLS C10 ENT SERIES ENGINES Type C10 ENT SERIES CYLINDER BLOCK AND mm CRANKMECHANISM COMPONENTS X Measuring dimension X 125 Max. connecting rod axis misalignment tolerance 0.08 Main journals 1 -nominal -class 1 -class class 3 Crankpins 2 -nominal -class 1 -class 2 S 1 S 2 -class 3 Main bearing shells S1 Red Green Yellow* Bigendbearingshells S2 Red Green Yellow* Main bearing housings 3 3 -nominal -class 1 -class 2 -class 3 Bearing shells - main journals Bearing shells - big ends to to to to to to to to to to to to to to to to to to to to Main bearing shells Big end bearing shells X1 Main journal, thrust bearing X to X3 X2 Main bearing housing, thrust bearing X to Thrust washer halves X to 3.43 Crankshaft end float 0.10 to Alignment 1-2 Ovalization 1-2 Taper 1-2 * Fitted in production only and not supplied as spares

9 C10 ENT SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 7 Type CYLINDER HEAD - VALVE TRAIN 1 Valve guide housings in cylinder head C10 ENT SERIES mm to Valve guide to to Valve guides - housings in the cylinder heads to Valve guide Valves: α 4 α 4 α to ± to ± 7 30 Valve stem and its guide to Valve seat in head to to α Outside diameter of valve seat; angle of valve seat in cylinder head: to α to α X X Recessing of valve X 0.65 to to 2.1 Between valve seat and head to 0.090

10 8 TECHNICAL PROPERTIES AND TOOLS C10 ENT SERIES ENGINES Table 1 Type CYLINDER HEAD - VALVE TRAIN Valve spring height: C10 ENT SERIES mm H H1 free height H 75 under a load of: H 2 N 500 ±25 H1 61 N 972 ±48 H X Injector protrusion X 0.14 to 1.4 Camshaft bushing housing in the cylinder head: 1 7 Ø to Camshaft bearing journals: 1 7 Ø to Outer diameter of camshaft bushings: to Innerdiameterof camshaft bushings: to Bushings and housings to in the cylinder head Bushings and bearing journals to Cam lift: 9.30 H Rocker shaft to

11 C10 ENT SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 9 Type CYLINDER HEAD - VALVE TRAIN Bushing housing in rocker arms C10 ENT SERIES mm to to to Bushing outer diameter forrockerarms to to to Bushing inner diameter forrockerarms to to to Between bushings and housings to to to Between bushings of rocker arms and shaft to to to TURBOCHARGER Type HOLSET HX 50 W End float - Radial play -

12 10 TECHNICAL PROPERTIES AND TOOLS C10 ENT SERIES ENGINES TOOLS TOOL NO. DESCRIPTION Tester PT Full-optional tool-kit to rectify valve seat Spring load tester Rotary telescopic stand (range 2000 dan, torque 375 danm) Extractor for crankshaft front gasket Extractor for crankshaft rear gasket

13 C10 ENT SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 11 TOOLS TOOL NO. DESCRIPTION Percussion extractor Extractor for injector-holder Tool to install the crankshaft front gasket Tool to install the crankshaft rear gasket Universal extractor for 5 to 70 mm internal components Box wrench for block junction bolts to the underblock

14 12 TECHNICAL PROPERTIES AND TOOLS C10 ENT SERIES ENGINES TOOLS TOOL NO. DESCRIPTION Tools (12 + 6) holding rocker adjustment screw blocks when removing/refitting the rocker shaft Injector housing protecting plugs (6) Pliers for assembling and disassembling piston split rings ( mm) Tool to take down-fit engine valves (to be used with special plates) Plate for take down-fit engine valves (to be used with ) Tool to fit back valve guide (to be used with )

15 C10 ENT SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 13 TOOLS TOOL NO. DESCRIPTION Tool to remove oil filter (engine) Tool to rotate engine flywheel (to be used with ) Spacer (to be used with ) Tool to install gasket on valve guide Compression tool for checking the protrusion of cylinder liners (to be used with and special plates) Spacer (to be used with )

16 14 TECHNICAL PROPERTIES AND TOOLS C10 ENT SERIES ENGINES TOOLS TOOL NO. DESCRIPTION Cylinder liner compression plate (to be used with ) Tool to stop engine flywheel Tool to remove valve guide Tool to take down and fit back camshaft bushes Tool to lift crankshaft Bracket to take down and fit engine flywheel

17 C10 ENT SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 15 TOOLS TOOL NO. DESCRIPTION Tool for assembling and installing rocker arm shaft Swing hoist for engine disassembly assembly Belt to insert piston in cylinder liner ( mm) Tool for positioning engine P.M.S Tool for timing of phonic wheel on timing gear Tool to stop cylinder liners

18 16 TECHNICAL PROPERTIES AND TOOLS C10 ENT SERIES ENGINES TOOLS TOOL NO. DESCRIPTION Tool to extract cylinder liners (to be used with specific rings) Ring (125 mm) (to be used with ) Brackets fixing the engine to rotary stand Toolforinjectorholderheading Base supporting the dial gauge for checking cylinder liner protrusion (to be used with ) Tool for printing engine identification plates (to be used with special punches)

19 C10 ENT SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 17 TOOLS TOOL NO. DESCRIPTION Punches (B) for printing engine identification plates (to be used with ) Punches (D) for printing engine identification plates (to be used with ) Torque screwdriver for calibrating the injector solenoid valve connector check nut Valve guide sleeker Tool for removing injector holding case deposits Tool for threading injector holding cases to be extracted (to be used with )

20 18 TECHNICAL PROPERTIES AND TOOLS C10 ENT SERIES ENGINES TOOLS TOOL NO. DESCRIPTION Guide bush (to be used with ) Guide bush (to be used with or ) Cutter to rectify injector holder housing (to be used with ) Reamer to rectify injector holder lower side (to be used with ) Measuring pair for angular tightening with 1/2 and 3/4 square couplings Gauge for defining the distance between the centres of camshaft and transmission gear

21 C10 ENT SERIES ENGINES TECHNICAL PROPERTIES AND TOOLS 19 TOOLS TOOL NO. DESCRIPTION Complete square to check connecting rod squaring Dial gauge (0-5 mm) Reaming gauge ( mm) Centering ring of crankshaft front gasket cap

22 20 TECHNICAL PROPERTIES AND TOOLS C10 ENT SERIES ENGINES

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