Carbide Burrs. Welcome CUTTING TOOLS. Integrity Industrial Supply Ltd. Dear Customer,
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- Angel Richards
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1 Welcome DOUBLE & SINGLE T5S CUT 2H5 1/4 Shank Dear Customer, Integrity Industrial offers Canada s Finest, with the best individual packaging available. Our burrs are balanced with the finest carbide available offering you and your customer the best value in the market. We have one of Canada s largest selection of shapes and sizes, with great pricing, providing the best value available. Integrity Annular Cutters are finely crafted to provided faster drilling and longer life. Available in 1 & 2 length s with the best individual packaging available, our Annular Cutters provide excellent quality & value. Thank You, 1 Derek Steil (Owner) Shannon Miller (Owner) V3
2 Carbide Burr Usage Guidelines CARBIDE BURRS Carbide Burr Usage & Safety Guidelines Note: This is a guideline only, workers should follow all safety guidelines and safety standards on the jobsite as provided by the employer. are used at extreme speeds please follow guidelines to help reduce user error and Burr fatigue. 2 Pressure Avoid using so much pressure the grinder speed is reduced this will cause overheating and chipping of flutes reducing the life of your Burr causing possible breakage Let the burr do the work and apply only a little pressure Initial contact with the work surface should be light to allow the Burr to break-in Do not tap or Chatter the Burr to the workpiece this will cause chipping of flutes or damage to brazing or breakage of the head For long shank Burrs, make sure the Burr is engaged to the workpiece before spinning to avoid bending the shank Movement & Contact Do not Drop the Burr or the grinder with the Burr inserted this can cause damage to the carbide causing breakage when applied to workpiece Carbide Burr s should be stored safely from impact keep in plastic original container when not in use Constant movement over the work surface should be maintained this will keep the Burr from digging and jabbing into the material causing the Burr to catch and break Do Not wedge or jam the Burr into the workpiece this will cause breakage or Chipping Maximize the area of contact with the workpiece to improve finish Avoid contact between the workpiece and the shank of the Burr this can cause tool to overheat and weaken or even destroy the brazed joint Speeds & Overheating Free run the burr every few minutes to allow the Burr to remain at a cooler temperature to avoid overheating Maintain a High speed for efficient and economical use of a Carbide Burr at high speeds there is less tendency for chips to build in the flute, also the Burr will cut more freely in corners and pockets, and reduce the chances of jamming, bouncing or wedging.
3 CARBIDE BURR SAFETY SUMMARY Safety Summary Integrity Industrial Supply s are made to the strictest standards and specifications and are designed to provide superior work performance and safe operation if used correctly. Warning: Failure to observe safety precautions may result in tool breakage and or injury Follow safety guidelines and safety standards as provided by employer -wear proper safety equipment such as face shield, hand protection, hearing protection and lung protection Ensure proper storage of Carbide Burr between usages by using original plastic container Do not use a dull burr this can cause operator to apply more pressure causing damage to Burr, operator fatigue and damage to workpiece Ensure burr shank is properly inserted into collet and clamped down tightly Ensure work piece is secured tightly and does not move Do not snag or jam your burr into the workpiece No excessive force Avoid contacting shank to workpiece DO NOT drop Burr or Grinder with the Burr in Collet Do not use a Burr with a bent shank Do not tap or chatter the burr on the workpiece Ensure Maximum power and RPM 3 Please see troubleshooting chart on the following page.
4 TROUBLESHOOTING CARBIDE BURR TROUBLESHOOTING GUIDE - Possible Causes and Solutions Challenge Excessive Force Heat From Rubbing Shank Dull Flutes Seized In/Against Workpiece Tool Dropped Poor Location in Collet Worn Handpiece Bearings Bent Shank Poor Working Stability Use Coarser Geometry Use Finer Geometry Use Double Cut or Chip Breaker Geometry Soft Material - Lighten Feed Increase RPMs Decrease RPMs Avoid Diamond Cut Use Anti-stick compound Faster Feed Rate Slower Feed Abrasive Material Poor Set-Up Failure To Support / Engage Prior to RPM Braze Failure X X X X X Poor Hand Control X X X X X X X Chipping X X X X Carbide Fracture X X X X X Plugging X X X Handpiece Vibration X X X X X Poor Workpiece Finish X X X X X X X X X Poor Tool Life X X X X X X X X X X X X X Lack of Available Handpiece RPMs X X Work Hardening of Workpiece X X X X X X Severely Bent Shanks of Long Series Burs X X
5 CUTTING TOOLS Finest quality carbide available Deep aggressive cut for fast product removal Finely balanced Precision cut on state of the art CNC machines RPM on every shank Part number on every shank 5 High Impact Plastic Case Burr sits firmly in place Square tube offers impact protection
6 CUTTING TOOLS DOUBLE CUT Standard Double Cut Burrs are the most common and offer very efficient stock removal. Double Cut burrs create small chips, good finish and excellent operator control. SINGLE CUT A general purpose burr designed for cast iron, copper, brass and other ferrous materials. It will give good material removal and nice work piece finishes. Single cut burrs produce long chips FAST MILL CUT Fast Mill cut burrs are for use on non-ferrous and non-metallic materials. It is designed for rapid stock removal with minimum chip loading. Designed for use on aluminum, non-ferrous metals, soft steel, reinforced plastics, and other soft materials. The flutes are designed with a hig finish for easy chip flow and fast stock remova They also provide excellent work finish wit minimum loading when cutting soft, sticky metal. 6 Burr Speed Recommendation The chart below is a general recommendation. Variations to achieve desired results may be necessary. Long Shank Burrs should be used at reduced speeds. is different, please see the following pages. Burr Diameter RPM 1/8 Solid Carbide - 50,000 3/16 Solid Carbide 30,000-3/16 Head Brazed to 1/8 Shank 30,000-1/4 Head Brazed to 1/8 Shank 25,000-30,000 1/4 Solid Carbide 30,000-5/16 Head Brazed to 1/4 Shank 25,000-30,000 3/8 Head Brazed to 1/4 Shank 25,000-30,000 7/16 Head Brazed to 1/4 Shank - 25,000 1/2 Head Brazed to 1/4 Shank - 25,000 5/8 Head Brazed to 1/4 Shank 15,000-3/4 Head Brazed to 1/4 Shank 15,000-1 Head Brazed to 1/4 Shank 12,000-18,000
7 DOUBLE & SINGLE CUT 1/4 Shank SA CYLINDRICAL SB CYLINDRICAL ENDCUT SA12DC 1/8 x 5/8 SB14DC 3/16 x 3/8 75,000 SA14DC 3/16 x 5/8 75,000 SB1DC 1/4 x 5/8 SA1DC 1/4 x 5/8 SB1ADC 1/4 x 1 SA1SC 1/4 x 5/8 SB2DC 5/16 x 3/4 48,000 SA1ADC 1/4 x 1 SB3DC 3/8 x 3/4 SA2DC 5/16 x 3/4 48,000 SB3SC 3/8 x 3/4 SA3DC 3/8 x 3/4 SB4DC 7/16 x 1 40,000 SA3SC 3/8 x 3/4 SB5DC 1/2 x 1 SA4DC 7/16 x 1 40,000 SB6DC 5/8 x 1 SA5DC 1/2 x 1 SB7DC 3/4 x 1 SA5SC 1/2 x 1 SB9DC 1 x 1 18,000 SA6DC 5/8 x 1 SA16DC 3/4 x 3/4 7 SA7DC 3/4 x 1 SA9DC 1 x 1 18,000 SC CYLINDRICAL BALLNOSE SD ROUND Dia. SC12DC 1/8 x 5/8 SD11DC 1/8 SC14DC 3/16 x 5/8 75,000 SD14DC 3/16 75,000 SC1DC 1/4 x 5/8 SD1DC 1/4 SC1ADC 1/4 x 1 SD2DC 5/16 48,000 SC2DC 5/16 x 3/4 48,000 SD3DC 3/8 SC2ADC 5/16 x 1 48,000 SD4DC 7/16 40,000 SC3DC 3/8 x 3/4 SD5DC 1/2 SC3SC 3/8 x 3/4 SD6DC 5/8 SC4DC 7/16 x 1 40,000 SD7DC 3/4 SC5DC 1/2 x 1 SD9DC 1 18,000 SC5SC 1/2 x 1 SC6DC 5/8 x 1 SC7DC 3/4 x 1 SC9DC 1 x 1 18,000
8 DOUBLE & SINGLE CUT 1/4 Shank SE OVAL SF TREE SHAPE RADIUS END SE1DC 1/4 x 3/8 SF1DC 1/4 x 5/8 SE3DC 3/8 x 5/8 SF1ADC 1/4 x 3/4 SE5DC 1/2 x 7/8 SF3DC 3/8 x 3/4 SE6DC 5/8 x 1 SF4DC 7/16 x 1 40,000 SE7DC 3/4 x 1 SF13DC 1/2 x 3/4 SF5DC 1/2 x 1 40,000 SF6DC 5/8 x 1 SF7DC 3/4 x 1 SF15DC 3/4 x 1-1/2 8 SG TREE SHAPE POINTED END SG1DC SG2DC 1/4 x 5/8 5/16 x 3/4 48,000 SG3DC 3/8 x 3/4 SG13DC 1/2 x 3/4 SG5DC 1/2 x 1 SG6DC 5/8 x 1 SG7DC 3/4 x 1 SG15DC 3/4 x 1-1/2 SH FLAME SH1DC 1/4 x 1/2 SH2DC 5/16 x 3/4 SH5DC 1/2 x 1-1/4 SH6DC 5/8 x 1-7/16 SH7DC 3/4 x 1-5/8 48,000 SJ 60 CONE SK 90 CONE SJ3SC 3/8 x 1/4 SK3SC 3/8 x 3/16 SJ5SC 1/2 x 7/16 SK5SC 1/2 x 1/4 SJ6SC 5/8 x 1/2 SK6SC 5/8 x 5/16 SJ7SC 3/4 x 5/8 SK7SC 3/4 x 3/8 SJ9SC 1 x 3/4 18,000 SK9SC 1 x 1/2 18,000
9 DOUBLE & SINGLE CUT 1/4 Shank SL 14 TAPER SHAPE RADIUS END SM CONE Angle SL1DC 1/4 x 5/8 SM2DC 1/4 x 3/4 14 SL2DC 5/16 x 7/8 48,000 SM2DC 1/4 x 3/4 14 SL3DC 3/8 x 1-1/16 SM3DC 1/4 x 1 10 SL4DC 1/2 x 1-1/8 SM4DC 3/8 x 5/8 28 SL6DC 5/8 x 1-5/16 SM5DC 1/2 x 7/8 28 SL7DC 3/4 x 1-1/2 SM6DC 5/8 x SN INVERTED CONE FLAT DISC Angle SN1DC 1/4 x 5/16 10 X261SCF 1/4 x 3/32 SN1EDC 1/4 x 5/16 10 X262SCF 5/16 x 3/32 48,000 SN2DC 3/8 x 3/8 13 X263SCF 3/8 x 1/8 SN3DC 1/2 x 1/2 28 X264SCF 1/2 x 1/8 SN3EDC 1/2 x 1/2 28 X265SCF 5/8 x 1/8 SN6DC 5/8 x 3/4 18 X266SCF 3/4 x 5/32 SN7DC 3/4 x 5/8 30 X267SCF 7/8 x 5/32 19,000
10 DOUBLE CUT 1/8 Shank SA CYLINDRICAL SB CYLINDRICAL END CUT SA41DC 1/16 x 1/4 SB51DC 1/4 x 3/16 SA42DC 3/32 x 7/16 SA43DC 1/8 x 9/16 SA51DC 1/4 x 1/2 SA53DC 3/16 x 1/2 75,000 SD ROUND Dia. SD41DC 3/32 SD42DC 1/8 SC CYLINDRICAL BALLNOSE SD51DC 1/4 SD53DC 3/16 75,000 SC41DC 3/32 x 7/16 10 SC42DC 1/8 x 9/16 SC51DC 1/4 x 1/2 SF TREE SHAPE RADIUS END SF42DC 1/8 x 1/2 SE OVAL SF51DC 1/4 x 1/2 SF53DC 3/16 x 1/2 75,000 SE41DC 1/8 x 1/4 SE51DC 1/4 x 3/8 SH FLAME SG TREE SHAPE POINTED END SH41DC 1/8 x 1/4 SG43DC 1/8 x 3/8 SG44DC 1/8 x 1/2 SG51DC 1/4 x 1/2 SM CONE Angle SM41DC 1/8 x 11/32 12 SL TAPER SHAPE RADIUS END Angle SM42DC 1/8 x 7/16 14 SM43DC 1/8 x 5/8 7 SL41DC 1/8 x 3/8 8 SL42DC 1/8 x 1/2 8 SL53DC 3/16 x 1/ ,000 SN INVERTED CONE Angle SN42DC 1/8 x 3/16 10
11 DOUBLE CUT 1/4 x 6 Shank SA CYLINDRICAL SB CYLINDRICAL ENDCUT Dia. x L x Shank Dia. x L x Shank SA1DC6 1/4 x 5/8 x 6 SB1DC6 1/4 x 5/8 x 6 SA3DC6 3/8 x 3/4 x 6 33,000 SB3DC6 3/8 x 3/4 x 6 33,000 SA5DC6 1/2 x 1 x 6 25,000 SB5DC6 1/2 x 1 x 6 25,000 SC CYLINDRICAL BALLNOSE Dia. x L x Shank SD ROUND Dia. x Shank 11 SC1DC6 1/4 x 5/8 x 6 SD1DC6 1/4 x 6 SC3DC6 3/8 x 3/4 x 6 33,000 SD3DC6 3/8 x 6 33,000 SC5DC6 1/2 x 1 x 6 25,000 SD5DC6 1/2 x 6 25,000 SE OVAL SF TREE SHAPE RADIUS END Dia. x L x Shank Dia. x L x Shank SE1DC6 1/4 x 3/8 x 6 SF1DC6 1/4 x 5/8 x 6 SE3DC6 3/8 x 5/8 x 6 33,000 SF3DC6 3/8 x 3/4 x 6 33,000 SE5DC6 1/2 x 7/8 x 6 25,000 SF5DC6 1/2 x 1 x 6 25,000
12 DOUBLE CUT 1/4 x 6 Shank SG TREE SHAPE POINTED END SH FLAME Dia. x L x Shank Dia. x L x Shank SG1DC6 1/4 x 5/8 x 6 SH1DC6 1/4 x 1/2 x 6 SG3DC6 3/8 x 3/4 x 6 33,000 SH5DC6 1/2 x 1-1/4 x 6 25,000 SG5DC6 1/2 x 1 x 6 25, SL TAPER SHAPE RADIUS END SM CONE Dia. x L x Shank Dia. x L x Shank SL1DC6 1/4 x 5/8 x 6 SM1DC6 1/4 x 1/2 x 6 SL3DC6 3/8 x 1-1/16 x 6 33,000 SM5DC6 1/2 x 7/8 x 6 25,000 SL4DC6 1/2 x 1-1/8 x 6 25,000
13 FAST MILL CUT 1/4 Shank SA CYLINDRICAL SB CYLINDRICAL ENDCUT SA1FMC 1/4 x 5/8 SB3FMC 3/8 x 3/4 SA3FMC 3/8 x 3/4 SB5FMC 1/2 x 1 SA5FMC 1/2 x 1 SC CYLINDRICAL BALLNOSE SD ROUND SC1FMC 1/4 x 5/8 Dia. SD3FMC 3/8 13 SC3FMC 3/8 x 3/4 SD5FMC 1/2 SC5FMC 1/2 x 1 SE OVAL SF TREE SHAPE RADIUS END SE3FMC 3/8 x 5/8 SF3FMC 3/8 x 3/4 SE5FMC 1/2 x 7/8 SF5FMC 1/2 x 1 SG TREE SHAPE POINTED END SL TAPER SHAPE RADIUS END SG3FMC 3/8 x 3/4 SL3FMC 3/8 X 1-1/16 SG5FMC 1/2 x 1 SL4FMC 1/2 X 1-1/8
14 SETS 1/4 Shank CUTT ING T O O LS Head Size Head Size / /8 Contains: SA1DC, SC1DC, SD1DC, SE1DC, SF1DC, SG1DC, SL1DC, SM1DC Contains: SA3DC, SC3DC, SD3DC, SE3DC, SF3DC, SG3DC, SL3DC, SM4DC Head Size Head Size / /4, 3/8, 1/2 14 Contains: SA5DC, SC5DC, SD5DC, SE5DC, SF5DC, SG5DC, SL4DC, SM5DC Contains: SA5DC, SC1DC, SD3DC, SE5DC, SF1DC, SG3DC, SL3DC, SM1DC
15 SETS 1/4 Shank /8 Head Size Contains: SA3FMC, SC3FMC, SD3FMC, SE3FMC, SF3FMC, SG3FMC Head Size /2 Contains: SA5FMC, SC5FMC, SD5FMC, SE5FMC, SF5FMC, SG5FMC 14 15
16 MASTER DISPLAY 1/4 Shank This Master Carbide Burr Display showcases 30 of the most common shapes and sizes available. The 30 burrs are enclosed in the front, for permanent visual identification and comes with another 60 burrs for resale. This display would be a perfect addition to any tool crib, as it has the capacity to hold up to 300 mixed burr sizes. Size (W x D x H) /2 x 8-1/2 x 11 Contains (2 of each): SA1DC, SA3DC, SA5DC, SB1ADC, SB3DC, SB5DC, SC1DC, SC3DC, SC5DC, SD1DC, SD3DC, SD5DC, SE3DC, SE5DC, SF1DC, SF3DC, SF5DC, SG1DC, SG3DC, SG5DC, SH2DC, SJ3SC, SK3SC, SL1DC, SL3DC, SL4DC, SM1DC, SM4DC, SN1EDC, SN3DC 16
17 CU TT ING T O O L S SETS DISPLAY This Set Display showcases the 6 sets available. The sets are enclosed with a locking sliding lid and lock is provided. Size (W x D x H) /2 x 15 x 11-1/2 17
18 Annular Cutters Interior walls designed for easy slug ejection Precision designed flutes drill faster, reducing required horsepower Long-lasting reusable tube Double action teeth provide fast, smooth cuts and less chatter 18 Easy identificatio Two flats for cutter mounting Impact resistant tube
19 Annular Cutters 1 Length ANNULAR CUTTERS M2HSS-1 LENGTH Description /16 x /2 x /16 x /8 x /16 x /4 x /16 x /8 x /16 x x /16 x /8 x /16 x /4 x /16 x /8 x /16 x /2 x /16 x /8 x /16 x /4 x /16 x /8 x /16 x x 1 Pilot pins for 1 Annular Cutters: /16 x 1, 4.74mm x 77mm /2 & Larger x 1, 6.34mm x 77mm)
20 Annular Cutters 2 Length 20 ANNULAR CUTTERS M2HSS-2 LENGTH Description /16 x /2 x /16 x /8 x /16 x /4 x /16 x /8 x /16 x x /16 x /8 x /16 x /4 x /16 x /8 x /16 x /2 x /16 x /8 x /16 x /4 x /16 x /8 x /16 x x /16 x /8 x /16 x /4 x /16 x /8 x 2 Pilot pins for 2 Annular Cutters: /16 x 2, 4.74mm x 102mm /2 & Larger x 2, 6.34mm x 102mm)
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