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1 RL4 Serial Number Range from SN RL Rev B16 January 2018

2 is your online resource for commercial and industrial quality parts and equipment sales. Locations: Florida (West Palm Beach): Outside Florida TOLL FREE: Need parts? Check out our website at Can t find what you need? Click on this link: and fill out the request form. Please have the machine model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna/Target, Whiteman-Concrete/Mortar, Stow-Concrete/Mortar, Baldor, Wacker, Sakai, Snorkel, Upright, Mi-T-M, Sullair, Neal, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Blaw-Knox, Himoinsa, Best, Buddy, Crown, Edco, Wyco, Bomag, Laymor, Terremite, Barreto, EZ Trench, Takeuchi, Basic, Bil- Jax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump, Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar

3 How to Read Your Serial Number RL4 3

4 Table of Contents This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at How to Read Your Serial Number...3 Parts Stocking List...7 How to Order Parts...8 Service Parts Fax Order Form...9 Electronic Version Click on any page number to view the figure. 100 Decals Decals with Words, Roadside Decals with Words, Curbside Decals with Words, Lights Decals with Symbols, Roadside Decals with Symbols, Curbside Decals with Symbols, Lights Chassis Components Chassis Fuel Tank and Hoses Fuel Tank and Hoses (from SN RL ) Axle Hitches Ballast Box Assembly Cabinet Cabinet (from SN RL to RL ) Cabinet (from SN RL ) Winch Engine and Generator Components Kubota D1105-E3BG, View Kubota D1105-E3BG, View Kubota D1105-E3BG, View Kubota D1105-E3BG, View Perkins 403D-11G, View Perkins 403D-11G, View 2 (from serial number RL ) Generators Electrical Components Control Box, 60HZ, View 1 (from SN RL to RL ) Control Box, 60HZ, View 1 (from RL ) Control Box, 60HZ, View 2 (from SN RL to RL ) Control Box, 60HZ, View 2 (from RL ) Control Box, 50HZ, View 1 (from SN RL to RL ) Control Box, 50HZ, View 1 (from RL ) Control Box, 50HZ, View 2 (from SN RL to RL ) Control Box, 50HZ, View 2 (from RL ) Electrical Wiring and Power Cables Mast Components Mast Assembly and Winch Cable Routing (to SN RL ) Mast Assembly and Winch Cable Routing (from SN RL ) Mast Components (to SN RL ) Mast Components (from SN RL ) Upper Mast Components (to SN RL ) Upper Mast Components (from SN RL ) Light Assembly, 19" Round Light Assembly, 16" Round Light Assembly, Square Accessories Safety and Convenience Engine Options...94 Indices Part Number Index...96 Part Index...99 Cross References 4 RL

5 Parts Stocking List RL4 7

is your online resource for commercial and industrial quality parts and equipment sales. Locations: Florida (West Palm Beach): 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts?

6 is your online resource for commercial and industrial quality parts and equipment sales. Locations: Florida (West Palm Beach): Outside Florida TOLL FREE: Need parts? Check out our website at Can t find what you need? Click on this link: and fill out the request form. Please have the machine model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna/Target, Whiteman-Concrete/Mortar, Stow-Concrete/Mortar, Baldor, Wacker, Sakai, Snorkel, Upright, Mi-T-M, Sullair, Neal, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Blaw-Knox, Himoinsa, Best, Buddy, Crown, Edco, Wyco, Bomag, Laymor, Terremite, Barreto, EZ Trench, Takeuchi, Basic, Bil- Jax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump, Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar

7 100 Decals January Decals with Words, Roadside 10 RL

8 100 Decals Decals with Words, Roadside GT 28159GT 28161GT 28162GT 52475GT 72086GT 77172GT 77055GT 77183GT 97602GT 97666GT 97675GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT DECAL KIT, WORD, RL4 (from RL ) DECAL,LABEL,DIESEL FUEL...1 DECAL,WARN,CRUSH HAZARD HAND...1 DECAL,WARNING,CRUSHING...2 DECAL,LABEL,TRANSPORT TIEDOWN*...4 DECAL,LABEL,LIFTING EYE...1 LABEL,BLANK,4X5,CHROME POLY***...1 (to order, call Genie Parts and Service Department with model and serial number of unit) SERIAL LABEL,BLANK,4X8,CHROME*...1 (This is a blank label. Contact Service Parts to order; the model and serial number of the machine will be required.) FILM,POLY,CLEAR,4.5 X DECAL,EXPLOSION HAZARD...2 DECAL,WARN,READ MANUAL...1 DECAL,WARN,EXPLSION/BURN HAZ...1 DECAL,DANGER,NO SMOKING...1 DECAL,DANGER,ELECTROCUTION HZD...2 DECAL,DANGER,HAZARD VOLTAGE...3 DECAL,OPERATING INSTRUCTIONS...1 DECAL,TIRE SPECIFICATION...2 DECAL,WARNING COLLISION HAZ...1 DECAL,WARNING TIP-OVER HAZ...1 DECAL,WARNING BURN HAZ...2 DECAL,WARNING TOW SPEED...1 DECAL,COSMETIC TEREX,AL4,AL4L...2 DECAL, COSMETIC, RL4...1 COSMETIC DECAL, BLACK/WHT RL4...1 DECAL,COSMETIC, GENIE LOGO...1 DECAL- 1 (10/CARD BRADY...1 DECAL- 2 (10/CARD BRADY...1 DECAL- 3 (10/CARD BRADY...1 DECAL - 4 (10/CARD BRADY...1 DECAL, AL/RL CONTROL BOX DC...1 DECAL,AL/RL,CONTROL BOX,AC RL4 11

9 100 Decals January Decals with Words, Curbside 12 RL

10 100 Decals Decals with Words, Curbside GT 28161GT 28162GT 31788GT 52475GT 72077GT 72086GT 97602GT 97675GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT DECAL KIT,WORD,COMPLETE refer to DECAL,LABEL,DIESEL FUEL...1 DECAL,WARN,CRUSH HAZARD HAND...1 DECAL,WARNING,CRUSHING...2 DECAL,DANGER,BATTERY SAFETY***...1 DECAL,LABEL,TRANSPORT TIEDOWN*...4 DECAL,LABEL,ARROW...1 DECAL,LABEL,LIFTING EYE...1 DECAL,EXPLOSION HAZARD...2 DECAL,WARN,EXPLSION/BURN HAZ...1 DECAL,DANGER,NO SMOKING...1 DECAL,DANGER,ELECTROCUTION HZD...2 LABEL,TRAVEL LOCK...1 DECAL,DANGER-BURN/CO HAZARD...1 DECAL,WARNING,CRUSH HZD,TOWER...1 Decal, Label, Ground...1 DECAL,DANGER,HAZARD VOLTAGE...3 DECAL,TIRE SPECIFICATION...2 DECAL,PERKINS ENGINE SPECS...1 DECAL,KUBOTA ENGINE SPECS...1 DECAL,WARNING BURN HAZ...2 DECAL,COSMETIC TEREX,AL4,AL4L...2 DECAL, COSMETIC, RL4...2 COSMETIC DECAL, BLACK/WHT RL4...2 DECAL,COSMETIC, GENIE LOGO...2 DECAL- 1 (10/CARD BRADY...1 DECAL- 2 (10/CARD BRADY...1 DECAL- 3 (10/CARD BRADY...1 DECAL - 4 (10/CARD BRADY RL4 13

11 100 Decals January Decals with Words, Lights 14 RL

12 100 Decals Decals with Words, Lights GT GT T108021GT T108022GT DECAL KIT,WORD,COMPLETE refer to Decal, Instruction, Lamp Disposal...1 DECAL,DANGER,HAZARD VOLTAGE...1 DECAL,WARN,PROTECTIVE BARRIER...1 DECAL, WARNING BURN HAZARD RL4 15

13 100 Decals January Decals with Symbols, Roadside 16 RL

14 100 Decals Decals with Symbols, Roadside GT 28159GT 52475GT 72077GT 72086GT 77172GT 82472GT 82487GT 77055GT 77183GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT DECAL KIT, SYMBOL, RL4 (from RL ) DECAL,LABEL,DIESEL FUEL...1 DECAL,LABEL,TRANSPORT TIEDOWN*...4 DECAL,LABEL,ARROW...2 DECAL,LABEL,LIFTING EYE...2 LABEL,BLANK,4X5,CHROME POLY***...1 (to order, call Genie Parts and Service Department with model and serial number of unit) DECAL,WARNING,CRUSHING HAZARD...2 DECAL,SYMBOL-READ THE MANUAL...2 SERIAL LABEL,BLANK,4X8,CHROME*...1 (This is a blank label. Contact Service Parts to order; the model and serial number of the machine will be required.) FILM,POLY,CLEAR,4.5 X DECAL,LABEL,NO SMOKING,SYMB...1 DECAL,WARNING,CRUSHING...2 DECAL,TOW SPEED SYMBOL...1 DECAL,BURN HAZARD SYMBOL...2 DECAL,TIP HAZARD SYMBOL...2 DECAL,COLLISION HAZARD SYMBOL...2 DECAL,CONTROL BOX AC CONSOL...1 DECAL,CONTROL BOX DC CONSOL...1 Label - Burn Hazard...1 DECAL,LABEL-ELEC HAZ,DISTANCE...2 DECAL,LABEL-ELEC HAZ,SERV MAN..3 DECAL, COSMETIC, RL4...2 COSMETIC DECAL, BLACK/WHT RL4...2 DECAL,COSMETIC, GENIE LOGO...2 DECAL- 1 (10/CARD BRADY...1 DECAL- 2 (10/CARD BRADY...1 DECAL- 3 (10/CARD BRADY...1 DECAL - 4 (10/CARD BRADY...1 DECAL,COSMETIC TEREX,AL4,AL4L RL4 17

15 100 Decals January Decals with Symbols, Curbside 18 RL

16 100 Decals Decals with Symbols, Curbside GT 52475GT 72077GT 72086GT 82472GT 82481GT 82487GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT DECAL KIT,SYMBOL,COMPLETE refer to DECAL,LABEL,DIESEL FUEL...2 DECAL,LABEL,TRANSPORT TIEDOWN*...4 DECAL,LABEL,ARROW...2 DECAL,LABEL,LIFTING EYE...2 DECAL,WARNING,CRUSHING HAZARD...2 DECAL,SYMBOL-BATTERY SAFETY...1 DECAL,SYMBOL-READ THE MANUAL...2 DECAL,LABEL,NO SMOKING,SYMB...1 DECAL,WARNING,CRUSHING...2 DECAL,BURN HAZARD SYMBOL...2 Label - Burn Hazard...1 DECAL,LABEL,BURN/CO2 HAZARD...1 Decal, Label, Ground...1 DECAL,LABEL-ELEC HAZ,DISTANCE...2 DECAL,LABEL-CRUSH HAZ,TOWER...1 DECAL,LABEL-ELEC HAZ,SERV MAN..3 DECAL,COSMETIC TEREX,AL4,AL4L...2 DECAL, COSMETIC, RL4...2 COSMETIC DECAL, BLACK/WHT RL4...2 DECAL,COSMETIC, GENIE LOGO...2 DECAL- 1 (10/CARD BRADY...1 DECAL- 2 (10/CARD BRADY...1 DECAL- 3 (10/CARD BRADY...1 DECAL - 4 (10/CARD BRADY RL4 19

17 100 Decals January Decals with Symbols, Lights 20 RL

18 100 Decals Decals with Symbols, Lights GT T108023GT T108024GT DECAL KIT,SYMBOL,COMPLETE refer to DECAL,LABEL-ELEC HAZ,SERV MAN..3 DECAL,BODILY INJURY SYMBOL...1 DECAL,BURN HAZARD SYMBOL RL4 21

19 200 Chassis Components January Chassis 22 RL

20 200 Chassis Components Chassis 1 2 3A 3B 4 5 5A 5B A A 22B 23A GT GT GT GT GT GT GT GT C GT GT GT GT GT GT GT GT C GT GT CS62A011GT GT GT CS82A020GT GT GT GT C GT GT GT Ref., FUEL TANK refer to Ref., FUEL TANK SUPPORT BKT refer to FP-BATTERY HOLD-DOWN ROD inches NUT,NYLOCK,1/4-20 GR2 BATTERY HOLD DOWN ROD inches NUT,NYLOCK,1/4-20 GR2...2 FP-BATTERY HOLDOWN ANGLE...1 Ref., BATTERY CABLES...1 refer to BATTERY...1 BATTERY,12V,700CCA DECAL- SYMBOL FOR GROUND...1 NUT,CLIP,3/8-16X SNAP RING,JACK (841430)...4 JACK,MECHANICAL,3000LB...4 JACK BRACKET,WELD ON SWIVEL BASE,TRAILER RL4...1 BOLT,AXLE,3/16X3 W/7/16-20STEP NUT,AXLE SPRING 2000NO...6 SHACKLE,AXLE,4-5/8" LONG...4 LATCH HEAVY DUTYSPRING...2 LEG,OUTRIGGER RL...2 HOUSING,OUTRIGGER RL4...1 NUT,NYLOCK,1/2-13 GR2...2 WASHER,FLAT,1/2 SS 18-8 BIN...2 TONGUE W/JACKBRKT B-O-H...1 WHEEL/TIRE ASSY,13",175/80 LRB...2 Ref., LUG NUT refer to SPRING,LEAF FOR AXLE, 4 PLY...2 KIT,U-BOLT,PLATE,&NUTS, Ref., AXLE refer to Ref., HITCH...1 refer to PULLEY,STEEL,3"...1 (for CS63C080GT tower base) (refer to item 26) SHEAVE 2-13/16 X11/4,PLASTIC (for GT tower base) (refer to item 26) CLEVIS PIN 1/2X1.5 SS...1 (for pulley C and tower CS63C080GT) 23B GT GT C GT GT GT GT GT GT C GT GT C GT C GT C GT C GT C GT C GT GT 32645GT 4828GT 6097GT 61975GT GT C GT CU63B054GT GT C GT GT GT CR51A102GT PIN,CLEVIS,STL 1/2"DIAX2/0"LG, (for pulley GT and tower GT) COTTER PIN 1/8X1 SSBIN STOCK...1 SCREW FLANGE 1/2-13X...1 KIT, REDESIGNED RL4 BASE...1 (replaced CS63C080GT) (includes re-designed base, pulley, clevis pin and cotter pin) SHEAVE 2-13/16 X11/4,PLASTIC WELDMENT, MAST BASE PIN,CLEVIS,STL 1/2"DIAX2/0"LG, COTTER PIN 1/8X1 SSBIN STOCK YOKE & BASE PIN ASSEMBLY...1 CABLE,1/16",7X7 480LB...2 for C GT SLEEVE,CABLE,1/16"...4 for C GT PIN,0.75 X 7' ZINC...1 for C GT CLIP,HITCH PIN...1 for C GT SCREW,HHC,7/8-9 X 7 Z G5...1 WASHER,FLAT,7/8 Z...1 NUT, NYLOCK 7/8-9 Z...1 CHAIN, SAFETY, SNAP HOOK...2 SCREW,HHC,3/8-16 X 5 GRD 5 ZNC...1 NUT,NYLOCK,3/ WASHER,FLAT,USS,3/8",Y...2 RETAINER,SPRING,1.21 X Ref., WINCH refer to SCREW,HHC,3/8-16 X NUT FLANGE 3/ CABLE,TOWER TILT,.25 IN RL4...1 NUT,NYLOCK,3/4-10 ZP...1 BOLT 3/4-10X 5 Z G5...1 WTHRSRIP, 1/4" X 1/2"W...96 inches DECAL-ATTN ALL JACKS MUST BE...3 DECAL,WARNING,ALL OUTRIGGER RL4 23

21 200 Chassis Components January Fuel Tank and Hoses 24 RL

22 200 Chassis Components Fuel Tank and Hoses GT CR59B035GT GT GT GT GT GT GT C GT GT GT GT GT GT GT GT R890065GT GT GT 85155GT GT Ref., FUEL TANK ASSY,PLASTIC,30G,RL4...1 Fuel tank part number CR21A000GT is no longer available. If ordering a replacement fuel tank you must order RL4 Fuel Tank Kit (part number ). numbers 2-20 can still be ordered for units with older style fuel tanks. PLUG,HEX SOCKET,3/8 MPT tank drain FUEL TANK SUPPORTBRKT. RL4-B...1 CAP FUEL RL4/AL4 WITH TETHER...1 FITTING,STRAIGHT ADAPTER...1 PIPE FITTING STR ELBO...1 HOSE FITTING PIPE/BAR...1 HOSE,FUEL,1/8"ID feet fuel return from engine injector pipe to tank CLAMP 7/16 TO 25/ FITTING,PICKUP & RETURN...1 HOSE FITTING PIPE/BAR...1 CLAMP 7/16 TO 25/ HOSE,FUEL,5/16"ID feet fuel supply from tank to inline filter FILTER,IN-LINE,FUEL,5/16"...1 Kubota models HOSE,FUEL,5/16"ID feet fuel supply from inline filter to pump SCREW 1/4-20NCX5/8 HW...2 for GT PUMP,FUEL, 12VDC...1 Kubota models (mounted on chassis) HOSE FITTING PIPE/BARB 1/8MX...2 for GT HOSE,FUEL,5/16"ID feet fuel supply from pump to engine fuel filter HOSE,FUEL,5/16"ID...4-feet fuel supply from tank to primer pump PUMP,PRIMER,PERKINS***...1 Perkins models HOSE,FUEL,5/16"ID feet fuel supply from primer pump to engine fuel filter Ref., CHASSIS refer to RL4 25

23 200 Chassis Components January Fuel Tank and Hoses (from SN RL ) 26 RL

24 200 Chassis Components Fuel Tank and Hoses (from SN RL ) GT 14262GT CR59B035GT GT GT GT GT GT GT GT GT GT GT GT R890065GT GT GT 85155GT GT FUEL TANK ASSY,PLASTIC,30G,RL4...1 PLUG,HEX SOCKET,3/8 MPT tank drain FUEL TANK SUPPORTBRKT. RL4-B...1 CAP FUEL RL4/AL4 WITH TETHER...1 GROMMET DAPCO RUBBER SM...2 FITTING 1/8,FITTINF FOR DOWN T...1 HOSE,FUEL,1/8"ID feet fuel return from engine injector pipe to tank FITTING, 5/16, WITH TUBE...1 CLAMP 7/16 TO 25/ HOSE,FUEL,5/16"ID feet fuel supply from tank to inline filter FILTER,IN-LINE,FUEL,5/16"...1 Kubota models HOSE,FUEL,5/16"ID feet fuel supply from inline filter to pump SCREW 1/4-20NCX5/8 HW...2 for PUMP,FUEL, 12VDC...1 Kubota models (mounted on chassis) HOSE FITTING PIPE/BARB 1/8MX...2 for HOSE,FUEL,5/16"ID feet fuel supply from pump to engine fuel filter HOSE,FUEL,5/16"ID...4-feet fuel supply from tank to primer pump PUMP,PRIMER,PERKINS***...1 Perkins models HOSE,FUEL,5/16"ID feet fuel supply from primer pump to engine fuel filter Ref., CHASSIS refer to RL4 27

25 200 Chassis Components January Axle 28 RL

26 200 Chassis Components Axle GT GT GT GT GT GT GT GT 7604GT AXLE ASSY,2200#,STRAIGHT Complete (includes items 1-10) NUT,WHEEL, 1/2 X KIT,HUBS,BRINGS&SEALS,116949GT..1 includes items 3-5, 7 and 9 RACE, INNER...1 for reference only - not available separately BEARING,ALXL,840377, GREASE SEAL...1 RACE, OUTER...1 for reference only - not available separately WASHER,PLAIN,1" GREASE CAP, AXLE, 3000LB...1 HAMMERBLOW SPINDLE NUT,AXLE...1 PINCOTTER RL4 29

27 200 Chassis Components January Hitches 30 RL

28 200 Chassis Components Hitches A 5B A 22B 23 24A 24B GT 6095GT 6198GT GT 57332GT GT T109127GT 89163GT GT 33265GT GT GT GT T109129GT GT GT 13854GT GT GT GT 6035GT 6024GT GT T110632GT GT 67231GT 67230GT WASHER LOCK 1/2ZP...2 WASHER,FLAT,USS,1/2",Y NUT,NYLOCK,1/2-13 SCREW,HHC,1/2-13 X 4 G...2 COUPLER,BALL,2" CLASS II COUPLER,BALL,2 5/16 HITCH RING,COMBO,16"LENGTH...1 BALL, 2" ZINC...1 WASHER,FLAT,1.000,HARDENED...1 NUT,HEX, SCREW,HHC,1/2-13 X 6 GR8 ZP...3 SCREW,HHC,1/2-13 X PIN QUICK 1/4X 1.75 ZP...1 SPACER,SIDE,COMBO,HTCH,BOLT-ON.2 PLATE,SIDE,COMBO HITCH,BOLT-ON...2 HITCH,RING,BOLT-ON 2.5" ID...1 SCREW,HHC,1/2-13 X 4.5,GRD AS-RING HITCH MOUNT...1 SCREW,HHC,1/2-13 X 5.5,GRD SCREW,HHC,5/8-11X4.50,GR8,Y...2 WASHER,FLAT,USS,5/8",Y...4 NUT,NYLOCK,5/ HITCH,2.5"RING,6 TON...1 HITCH,3"RING,6TON...1 BRACKET ADJ HGT 6"...1 COUPLER 2-5/16" BALL BULLDOG T...1 COUPLER 2" BALL BULLDOG TMZ RL4 31

29 200 Chassis Components January Ballast Box Assembly 32 RL

30 200 Chassis Components Ballast Box Assembly 1A 1B A 5B 6A 6B GT GT GT GT GT GT GT GT GT GT GT GT GT BALLAST ASSY,60HZ,MH,1KW,120V Hz Ballast Assembly without decals (refer to Section 1) BALLAST ASSY,50HZ,MH,1000W Hz Ballast Assembly without decals (refer to Section 1) FP-BALLAST BOX REAR...1 SCREW,HH SLOT,1/4 X 0.75 FP-BALLAST BOX TOP...1 BALLAST/CAP MH60Hz Hz; includes item 6 BALLAST MH 50HZ 120V/ Hz; includes item 6 CAPACITOR 24uF MH 60H Hz CAPACITOR,50HZ MH,26MF(BALLAST Hz CONNECTOR 5P MALE RECEPTACLE...1 FP-BALLAST BOX FRONT...1 FP-BALLAST BOX BOTTOM...1 SPACER,BALLAST,STACKED RL4 33

31 200 Chassis Components January Cabinet 34 RL

32 200 Chassis Components Cabinet A GT GT C GT GT C GT C GT GT GT GT CR58C012GT GT GT 75144GT GT GT C21353GT GT GT GT GT C GT C GT C GT GT CR63A040GT CU63A040GT GT GT GT GT GT GT GT GT GT GT GT C GT SCREW 1/4-20NCX5/8 HW WASHER FLAT 1/45/8 SBIN SCREW FLANGE 5/16-18X1 WASHER FLAT 5/16YZP NUT,FLANGE,5/16-18 Z FENDER,STEEL,RL4...2 PANEL, UNDERDOOR, CURBSIDE...1 HOLDER, LITERATURE...1 Ref., COIL CORD...1 LOCKNUT, CONDUIT 3/4CSA APPVD...1 COIL CORD BULKHEADPLA...1 NIPPLE CHASE 3/4CSA APPVD...1 NIPPLE CHASE 1/2CSA APPVD...1 WASHER,FLAT,SAE 1/4",ZINC SCREW, PANHEAD, X 5/8 NUT LOCK NYLON INSERT,10-32JAM BOLT,CARRIAGE 3/8-16X.75 Z KEG WASHER FLAT 3/8 ZP SAE BIN NUT LOCK NYLON INSERT 3/8 RIVET,POP,SS,3/16"X1/2" BLIND PANEL, TOP, CABINET, RL4...1 PIN,0.75 X 7' ZINC...1 CLIP,HITCH PIN...1 SCREW ALLENHEX 1/2-13X 1.5 WASHER LOCK 1/2ZP AS-WELDMENT, CRADLE...1 SUPPORT, PLASTIC, 1 X 2.5 X 3.5"...1 LIGHT,LICENSE TAG W/BRACKET...1 (not shown) AS-WELDMENT, PANEL, REAR, RL4...1 (from SN RL ) HINGE,STAINLESS STEEL,BLACK...4 HANDLE,CHROME,5.75"...2 HASP CABINET DOOR5584AL4/5 PANEL, UNDERDOOR, ROADSIDE...1 BUMPER, DOOR, RUBBER...4 BRACKET W/BALL,GAS SPRING...8 SPRING,GAS,16",60LBS...4 PANEL, DOOR, RL4...2 PANEL, FRONT, CABINET, RL4...1 CUSHION,TWR SP,1.25"X0.75"RL4...2 Ref. TOWER BASE (refer to 201.1) C GT GT SCREW FLANGE 3/8 X1.5ZP***...2 Recommend the use of liquid thread locker duering installation SPACER, TOWER, RL RL4 35

33 200 Chassis Components January Cabinet (from SN RL to RL ) 36 RL

34 200 Chassis Components Cabinet (from SN RL to RL ) A GT GT C GT GT C GT C GT GT GT GT GT GT GT 75144GT GT GT C21353GT GT GT GT GT C GT C GT C GT GT CR63A040GT CU63A040GT GT GT GT GT GT GT GT GT GT GT GT C GT SCREW 1/4-20NCX5/8 HW WASHER FLAT 1/45/8 SBIN SCREW FLANGE 5/16-18X1 WASHER FLAT 5/16YZP NUT,FLANGE,5/16-18 Z FENDER,STEEL,RL4...2 PANEL, UNDERDOOR, CURBSIDE...1 HOLDER, LITERATURE...1 Ref., COIL CORD...1 LOCKNUT, CONDUIT 3/4CSA APPVD...1 COIL CORD BULKHEADPLA...1 NIPPLE CHASE 3/4CSA APPVD...1 NIPPLE CHASE 1/2CSA APPVD...1 WASHER,FLAT,SAE 1/4",ZINC SCREW, PANHEAD, X 5/8 NUT LOCK NYLON INSERT,10-32JAM BOLT,CARRIAGE 3/8-16X.75 Z KEG WASHER FLAT 3/8 ZP SAE BIN NUT LOCK NYLON INSERT 3/8 RIVET,POP,SS,3/16"X1/2" BLIND PANEL, TOP, CABINET, RL4...1 PIN,0.75 X 7' ZINC...1 CLIP,HITCH PIN...1 SCREW ALLENHEX 1/2-13X 1.5 WASHER LOCK 1/2ZP AS-WELDMENT, CRADLE...1 (to SN RL ) SUPPORT, PLASTIC, 1 X 2.5 X 3.5"...1 LIGHT,LICENSE TAG W/BRACKET...1 (not shown) AS-WELDMENT, PANEL, REAR, RL4...1 (from SN RL ) HINGE,STAINLESS STEEL,BLACK...4 HANDLE,CHROME,5.75"...2 HASP CABINET DOOR5584AL4/5 PANEL, UNDERDOOR, ROADSIDE...1 BUMPER, DOOR, RUBBER...4 BRACKET W/BALL,GAS SPRING...8 SPRING,GAS,16",60LBS...4 PANEL, DOOR, RL4...2 PANEL, FRONT, CABINET, RL4...1 CUSHION,TWR SP,1.25"X0.75"RL4...2 Ref. TOWER BASE (refer to 201.1) C GT GT SCREW FLANGE 3/8 X1.5ZP***...2 Recommend the use of liquid thread locker duering installation SPACER, TOWER, RL RL4 37

35 200 Chassis Components January Cabinet (from SN RL ) 38 RL

36 200 Chassis Components Cabinet (from SN RL ) A GT GT C GT GT C GT C GT GT GT GT GT GT GT 75144GT GT GT 5397GT GT GT GT GT C GT C GT GT GT GT GT GT GT GT GT GT GT GT GT GT C GT SCREW 1/4-20NCX5/8 HW WASHER FLAT 1/45/8 SBIN SCREW FLANGE 5/16-18X1 WASHER FLAT 5/16YZP NUT,FLANGE,5/16-18 Z FENDER,STEEL,RL4...2 PANEL, UNDERDOOR, CURBSIDE...1 HOLDER, LITERATURE...1 Ref., COIL CORD...1 LOCKNUT, CONDUIT 3/4CSA APPVD...1 COIL CORD BULKHEADPLA...1 NIPPLE CHASE 3/4CSA APPVD...1 NIPPLE CHASE 1/2CSA APPVD...1 WASHER,FLAT,SAE 1/4",ZINC SCREW, PANHEAD, X 5/8 NUT LOCK NYLON INSERT,10-32JAM WASHER,FLAT,USS,5/16",Y NUT,TL FLG,M8-1.25,DIN6927,10,ZAB RIVET,POP,SS,3/16"X1/2" BLIND FP,CAB TOP,RL4 BUTTE HNGE...1 PIN W/RING 3/4X11,HORZ LOCK...1 CLIP,HITCH PIN...1 SCREW ALLENHEX 1/2-13X 1.5 WASHER LOCK 1/2ZP AS-WELDMENT, CRADLE...1 (from SN RL ) LIGHT,LICENSE TAG W/BRACKET...1 (not shown) AS-WELDMENT, PANEL, REAR, RL4...1 (from SN RL ) HINGE, BUTT...4 HANDLE,CHROME,5.75"...2 HASP CABINET DOOR5584AL4/5 PANEL, UNDERDOOR, ROADSIDE...1 BUMPER, DOOR, RUBBER...4 BRACKET W/BALL,GAS SPRING...8 SPRING,GAS,16",60LBS...4 PANEL, DOOR, RL4...2 PANEL, FRONT, CABINET, RL4...1 CUSHION,TWR SP,1.25"X0.75"RL4...2 Ref. TOWER BASE (refer to 201.1) C GT SCREW FLANGE 3/8 X1.5ZP***...2 Recommend the use of liquid thread locker duering installation GT SPACER, TOWER, RL RL4 39

37 200 Chassis Components January Winch 40 RL

38 200 Chassis Components Winch C GT 6199GT 32890GT 7591GT GT 6777GT 7590GT 6200GT 6291GT 7584GT 12012GT 31946GT 22832GT 6184GT 6190GT 6198GT 69209GT C GT 6034GT WINCH,W/HNDL,5.1:1,1500LBS...1 (item 15 not included) BUSHING, SMALL PINION, FULTON...2 SPACER,PINION SHAFT...1 WINCH PINION PLATE, K SVC KIT, FRICTION DISC K/KX...2 RATCHET GEAR,K /2" I.D...1 PINION GEAR AND DISC K PINION SHAFT...1 (not available separately) RETAINING RING...1 RATCHET KIT (K-1500,K-1550)**...1 FRAME SPACER,K NUT,LOCK,3/8-16 WINCH BRACKET, DRUM BOLT LOCK...1 SCREW,HHC,3/8-16 X 6 SPACER, DRUM BOLT, K CABLE KEEP.KIT (BRACKET TYPE)*...1 includes fasteners NUT,NYLOCK,1/ SCREW,HHC,3/8-16 X 5.5 GRD 8 HANDLE FOR 1500# WINC...1 NUT,HEX,JAM,1/ RL4 41

39 300 Engine and Generator Components January Kubota D1105-E3BG, View 1 42 RL

40 300 Engine and Generator Components Kubota D1105-E3BG, View A 3B A 10B A 13B A 16B 16C 16D GT GT GT GT GT C GT C GT GT GT GT GT GT GT GT 80379GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT 32185GT GT GUARD,FAN,KUBOTA...1 RADIATOR, KUBOTA, D905 & D CAP,RADIATOR,AL,KUBOTA DF aluminum radiator CAP,RADIATOR,KUBOTA D905 copper radiator TANK,RECOVERY,COOLANT,KUBOTA..1 SCREW FLANGE 1/4-20X...2 NUT CLIP 1/4-20X3/4...2 HOSE,FUEL,1/4"ID,PUSH LOK,200#...3 this part is sold by the foot, this application requires at least 32 inches. KUBOTA WASHER...4 VIBRATION MOUNT,35"...2 vibration mounts are 2 pieces SCREW,HHC,1/2-13 X Kubota models with 6kW generator SCREW,HHC,1/2-13X7 GR5 YEL Kubota models with 7.5kW and 8kW generators WASHER LOCK 1/2ZP...2 WASHER,FLAT,SNUB 1/2X2-3/4 ZN...2 ISOLATOR, ENGINE MOUNT...2 Kubota models with 6kW and 8kW generators ISOLATOR,ENGINE,390LB Kubota models with 7.5kW generator BOLT,M x 35,W/HOLE...2 KUBOTA SNAP PIN...2 ENGINE RISER,2/75"H,FOR 1/2BLT inches AS:ENGINE RISER 3.25 HIGH 3.25 inches FP-GENSET SPACER 1.5 inches FP-GENSET SPACER P 1.0 inch SCREW,HHC,M10X1.25 X 35MM GR WASHER,LOCK,M10 ZP...2 SCREW,HHC,M10X1.25 X 35MM GR WASHER,LOCK,M10 ZP...10 ENG FOOT/RAD SUPPORT, ROADSIDE...1 HOSE,RADIATOR,LOWER,KUBOTA...1 KUBOTA WATER PIPE...1 CLAMP,HOSE...6 KUBOTA HOSE,D905, D GT GT GT GT GT PPGT NUT,NYLOCK,1/2-13 GR2...2 WASHER FLAT 1/2ZP...2 ENGINE FOOT/RAD SUPPORT,CURBSD...1 MUFFLER BRACE...1 RADIATOR HOSE,KUBOTA...1 ENGINE,KUBOTA,D1105 PAK RL4 43

41 300 Engine and Generator Components January Kubota D1105-E3BG, View 2 44 RL

42 300 Engine and Generator Components Kubota D1105-E3BG, View A A 23A 23B 23B 23C GT GT GT GT 44191GT GT GT GT 32191GT GT GT GT GT GT GT GT GT GT GT 30973GT GT 6782GT GT 52532GT 52533GT GT 84042GT GT GT 32185GT GT GT GT GT 52531GT GT GT 32069GT GT DIPSTICK,OIL,KUBOTA KUBOTA HEAD COVER GASKET KUBOTA OIL FILLER PLUG,V1305 KUBOTA O-RING VALVE COVER, D905 STARTER,KUBOTA,D1105/905 STUD,EXHAUST MANIFOLD NUT,EXHAUST MANIFOLD GASKET,EXHAUST MANIFOLD,D905 KUBOTA EXHAUST MANIFOLD GASKET,MUFFLER,KUBOTA D905/11 KUBOTA BOLT KUBOTA NUT MUFFLER,KUBOTA KUBOTA COV (muffler cover) TAILPIPE,8K EXHAUST KUBOTA DYNAMO STAY ALTERNATOR,KUBOTA* KUBOTA BELT COVER BUMPER,RUBBER-1 X 1.25 BUSHING, 630DX.328ID.375T NUT,NYLOCK,5/16-18 SWITCH,LOW OIL PRESS,KUBOTA PLUG,ENGINE OIL DRAIN,D-905***...1 bottom of oil pan (not shown) GASKET (52532) OIL DRAIN, D for 52532GT PLUG, ENGINE OIL, D bottom of oil pan (not shown) GASKET-DRAIN PLUG,ENG OIL PAN...1 for GT KIT:OIL DRAIN W/VALVE,KUBOTA (inlcudes valve, clamp and hose) KUBOTA HOSE,D905, D1105 CLAMP,HOSE KUBOTA WATER PIPE V-BELT,KUBOTA FAN,PUSHER,KUBOTA KUBOTA FLANGE BOLT PULLEY,FAN,KUBOTA, D-905,GS68 WATER PUMP ASSY,KUBOTA KUBOTA CLAMP,HOSE,KUBOTA WG750 KUBOTA WATER PIPE GT GT GT 62296GT KUBOTA GASKET THERMOSTAT THERMOSTAT COVER SCREW,M8 X 35MM RL4 45

43 300 Engine and Generator Components January Kubota D1105-E3BG, View 3 46 RL

44 300 Engine and Generator Components Kubota D1105-E3BG, View A GT GT GT 32103GT GT GT GT GT GT GT GT GT GT 99199GT GT 62118GT GT GT 44196GT 44197GT 44198GT KUBOTA OVERFLOW PIPE...1 (to tank) KUBOTA INJECTOR PUMP, D ENGINE ACCESSORY TEMP SENDER...1 GASKET,INJECTION PUMP (quantities vary) HOSE,FUEL,5/16"ID feet HOSE FITTING PIPE/BAR...3 FILTER,OIL,KUBOTA...1 Ref., SCREW refer to Ref., FUEL HOSE refer to Ref., IN-LINE FILTER refer to Ref., HOSE CLAMP refer to Ref., FUEL HOSE refer to Ref., FUEL PUMP refer to Ref., FUEL HOSE refer to KUBOTA BOLT...2 FILTER,FUEL,KUBOTA...1 filter head and element KUBOTA FUEL FILTER HOLDER...1 filter mount bracket ELEMENT,FUEL FILTER,KUBOTA for GT GASKET,SOLENOID,KUBOTA...1 for GT, GT SOLENOID,FUEL,3 WIRE,KUBOTA 3-wire solenoid SOLENOID,KUBOTA D9/1105 SHTDWN wire solenoid Ref., SOLENOID WIRE HARNESS refer to Ref., FUEL HOSE refer to KUBOTA GLOW PLUG...3 JUMPER-GLOW PLUG...1 KUBOTA KIT, HOLDER,NOZZLE...3 KUBOTA OVER FLOW PIPE...1 PIPE,INJECTOR 1,D905,D PIPE,INJECTOR 2,D905,D PIPE,INJECTOR 3,D905,D RL4 47

45 300 Engine and Generator Components January Kubota D1105-E3BG, View 4 48 RL

46 300 Engine and Generator Components Kubota D1105-E3BG, View A 3B GT GT GT GT GT GT GT ELEMENT,AIR CLEANER,KUBOTA...1 VALVE,AIR CLEANER,KUBOTA...1 BODY,AIR CLEANER,KUBOTA...1 COVER,AIR CLEANER,KUBOTA...1 KUBOTA BAND PIPE...2 HOSE, INTAKE, KUBOTA D Ref, GENERATOR FASTENERS refer to Ref, GENERATOR refer to AIR CLEANER BRACKET, D RL4 49

47 300 Engine and Generator Components January Perkins 403D-11G, View 1 50 RL

48 300 Engine and Generator Components Perkins 403D-11G, View GT 84813GT 84814GT 84860GT 65636GT 65638GT GT 84815GT GT 89764GT GT GT GT 89764GT 97483GT 85071GT 97427GT GT 85140GT GT 85124GT GT GT GT GT GT R981095GT GT 85069GT GT 97461GT GT 72348GT 89761GT GT 94889GT 62421GT PIPE,INJECTOR 1, 403C-11 PIPE,INJECTOR 2, 403C-11 PIPE,INJECTOR 3, 403C-11 VALVE COVER BREATHER CAP, OIL FILLER SEAL, OIL FILLER CAP FUEL INJECTOR GLOW PLUG, 403C-11 HOSE,FUEL LEAK-OFF,403D-11G HOSE, WATER PUMP (PERKINS 404) FAN FAN PULLEY PUMP,WATER HOSE, WATER PUMP (PERKINS 404) GASKET,WATER PUMP, 403C-11 BELT-FAN, PERKINS (103.10) PULLEY,CRANK, 403C-11 FP-ENG MNT RT FOOT CS PERK T4 GASKET-OIL PAN,PERKINS PLUG,OIL DRAIN,PERKINS 403D-11G GASKET,SOLENOID,PERKINS ISOLATOR,ENGINE,70D FP-ENG MNT RT FOOT RS PERK T4 WASHER,FLAT,SNUB 1/2X2-3/4 ZN WASHER LOCK 1/2ZP SCREW,HHC,1/2-13 X 3.5 GR8 SCREW,HHC,M12X1.25X30MM,GR8.8 SWITCH,OIL PRES,PERK 403D-11G FILTER, OIL-PERKINS (103-10)** DIPSTICK,STRAIGHT SHORT DIPSTICK TUBE,PERKINS(403C-11) SOLENOID,SHUT DOWN PERKIN40422 PUMP,LIFT(FUEL) PERKINS(54555) O-RING, LIFT PUMP,(PERKINS 404 HOSE, FUEL FILTER -INJ., 403D FUEL FILTER ASSEMBLY FILTER,FUEL,PERKINS Ref., FUEL HOSE refer to RL4 51

49 300 Engine and Generator Components January Perkins 403D-11G, View 2 (from serial number RL ) 52 RL

50 300 Engine and Generator Components Perkins 403D-11G, View 2 (from serial number RL ) GT 85130GT GT GT GT 58427GT GT GT 97426GT GT 85089GT 85127GT 85087GT GT GT 85143GT 97473GT 72343GT 58292GT 30348GT GT 97428GT 30348GT RADIATOR,PERKINS,TML...1 CAP-RADIATOR,PERKINS (103.10) Ref., FAN refer to WATER OUTLET, VERTICAL...1 GASKET, THERMOSTAT, PERKINS...1 THERMOSTAT,PERKINS 403D-11G AIR FILTER,ASSEMBLY...1 BKT,FILTER MNT,PERKINS 403D-11G PERKINS AIR filter element HOUSING,FLYWHEEL,403C STARTER, PERKINS, 403D...1 Ref., OIL DRAIN PLUG refer to ALTERNATOR,15A,PERKINS REGULATOR,12V-PERKINS MANIFOLD-EXHAUST,PERK (103.10)...1 STUDS,EXHAUST NUTS,EXHAUST GASKET-EXHAUST MANIFOLD/PERKIN...1 SENSOR,WATER TEMPERATURE...1 GASKET,EXH FLANGE-FORD/PERKINS...1 HOSE,RADIATOR,PERKINS,TML CLAMP,HOSE,1.00 MUFFLER, PERKINS, RL from serial number RL HOSE,RADIATOR,UPPER PRKNS,TML CLAMP,HOSE, RL4 53

51 300 Engine and Generator Components January Generators 54 RL

52 300 Engine and Generator Components Generators A GT GT GT 85206GT GT GT GT GT GT GT GT GT GT 58356GT GT GT GT GT GT GT GT GT GT GT GT TERMINAL BLOCK,MARATHON GENERATOR(85206) SCREW,HHC,3/8-16 X WASHER LOCK 3/8ZP...8 GENERATOR,6KVA,240VAC,60HZ kw, 60 Hz (Marathon 201CSA5411) BEARING, ODE (opposite engine end) O-RING (opposite engine end) DRIVE DISC(C-107) MARATHON (engine end) HUB SPACER (engine end) BRACKET, BEARING ODE (5411) (for generator 201CSA5411) DIODE,MARATHON (opposite engine end) MARATHON SUPPRESSOR/VARISTOR (opposite engine end) Ref., WIRE HARNESS refer to CLAMP,CAPACITOR (for 201CSA5411) TERMINAL BLOCK (for 201CSA5411) CAPACITOR-ROUND 25MF (for 201CSA5411) SCREW,HHC,5/16-18X.75,GR8,Y...6 WASHER LOCK 5/16 ZP BIN...6 GENERATOR,8KW,240V,60HZ,MAR kw, 60 Hz (Marathon 201CSA5420) BEARING, ODE (opposite engine end) BEARING,BRKT,ODE(5412) O-RING (opposite engine end) DRIVE DISC(C-107) MARATHON (engine end) HUB SPACER (engine end) DIODE,MARATHON (opposite engine end) MARATHON SUPPRESSOR/VARISTOR (opposite engine end) CAPACITOR, 8KW GENERATOR,5420 (for 201CSA5420) (630V) Ref., WIRE HARNESS refer to GT CLAMP,CAPACITOR (for 201CSA5420) A 15B 16A 16B 17A 17B 18A 18B GT GT 6198GT 80379GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT T111700GT GT 85207GT GT GT TERMINAL BLOCK (for 201CSA5420) BRACKET,GENERATOR MOUNT...1 NUT,NYLOCK,1/ ISOLATOR, ENGINE MOUNT...2 WASHER,FLAT,SNUB 1/2X2-3/4 ZN...2 WASHER FLAT 1/2ZP...2 SCREW,HHC,1/2-13X4,GR8...2 SCREW,HHC,3/8-16 X models with Kubota engine SCREW,HHC,3/8-16 X models with Perkins engine WASHER LOCK 3/8ZP...4 models with Kubota engine WASHER LOCK 3/8ZP...2 models with Perkins engine WASHER FLAT 3/8 ZP SAE BIN...4 models with Kubota engine WASHER FLAT 3/8 ZP SAE BIN...2 models with Perkins engine BRACKET,GENERATOR MOUNT...1 models with Kubota engine (shown) FP-GEN MOUNT BAR RL PERK T4...1 models with Perkins engine WASHER LOCK 1/2ZP...2 SCREW,HHC,1/2-13 X 3.5 GR8...2 FP-GEN MNT BAR,MAR SM HOLES...1 SCREW,HHC,3/8-16 X GENERATOR,6.5KW,220V,50HZ,MAR 7.5 kw, 50 Hz (Marathon 332CSA5213) DRIVE DISC(C-107) MARATHON (engine end) DIODE,MARATHON (opposite engine end) MARATHON SUPPRESSOR/VARISTOR (opposite engine end) BEARING, MARATHON GEN (opposite engine end) Ref., WIRE HARNESS refer to CLAMP,CAPACITOR (for 332CSA5213) CAPACITOR,45 MF***OVAL (for 332CSA5213) SCREW,HHC,1/2-13X7 GR5 YEL FP-GENSET SPACER RL4 55

53 400 Electrical Components January Control Box, 60HZ, View 1 (from SN RL to RL ) 56 RL

54 400 Electrical Components Control Box, 60HZ, View 1 (from SN RL to RL ) GT GT GT GT GT C GT GT T109757GT GT SCREW,PHM,10-16 X 3/4 (tek screw) FP-CONTROL BOX,TOP...1 RIVET,POP,SS,3/16"X1/2" BLIND PANEL,REAR,CTRL BOX (186540GT)...1 (available soon) (replaced GT from RL )) BASE,CONTROL BOX,AL4 CONS...1 BRKT,E-BOX HANGER,SHORT...2 SCREW,FLANGE,1/4-20X1/2" PATCH NUTSERT,1/4-20 PANEL,CNTL BOX FACE,CSA...1 BRACKET,E-BOX,AUTOSTART,AL RL4 57

55 400 Electrical Components January Control Box, 60HZ, View 1 (from RL ) 58 RL

56 400 Electrical Components Control Box, 60HZ, View 1 (from RL ) GT GT GT GT GT C GT GT PANEL, FACE, CONTROL BOX...1 RIVET,.250 X PANEL, BACK, CONTROL BOX...1 SCREW, #10-24 X.500 THREAD FORMER...15 BRACKET, LIFT CONTROL BOX...2 PANEL, COVER, TRANSFORMER...1 SHIELD, RAIN, TRANSFORMER...1 NUT CLIP, 1/4-20 X 1/ PANEL, MID, CONTROL BOX RL4 59

57 400 Electrical Components January Control Box, 60HZ, View 2 (from SN RL to RL ) 60 RL

58 400 Electrical Components Control Box, 60HZ, View 2 (from SN RL to RL ) A B A 6B GT GT GT GT GT GT T113641GT GT T113642GT GT GT GT GT R660010GT T106193GT 55306GT 40766GT T113644GT GT R661490GT KIT CNTRL BOX 60HZ ALRL4 (to SN RL ) CNTRL,BOX,60HZ,MH,4PTL (to SN RL ) KIT CONTROL BOX TO COIL CORD (to SN RL ) CNTRL,BOX,60HZ,MH,4PTL (boxes with 4 pole receptacle) (replaced from SN RL ) CONNECTOR 2 SCREW 1.25T-B...1 CONNECTOR 2 SCREW 3/4...1 BREAKER,15A,120VAC 1P,CSA...4 RECEPTACLE 20A 120V DUPLEX GFI...1 BREAKER,20A MINI,120VAC 1P,CSA...1 RECEP 30A 20V 3POLE...1 (boxes with 3 pole receptacle) RECEP 30A 120/240V 4 POLE...1 (boxes with 4 pole receptacle) IGNITION SWITCH,LEVER OPR...1 DIODE, 12V DC 6A...1 refer to LIGHT INDICATOR 12VRED...1 SWITCH PUSH-BUTTON W/BOOT...1 HOURMETER,DIGITAL,RECTANGULAR.1 SCREW,PHILLIPS,PHM,4-40 X NUT,NYLOCK, BREAKER,30A 250VAC 2P,CSA...2 CONNECTOR 12P FEMALE...1 RELAY 12V DC 30A NO OR RL4 61

59 400 Electrical Components January Control Box, 60HZ, View 2 (from RL ) 62 RL

60 400 Electrical Components Control Box, 60HZ, View 2 (from RL ) GT GT T113642GT GT GT 55306GT GT R660010GT T106193GT GT 90604A144GT 92147A420GT T113644GT T113641GT RECEP 30A 120/240V 4 POLE...1 (boxes with 4 pole receptacle) RECEPTACLE 20A 120V DUPLEX GFI...1 BREAKER,20A MINI,120VAC 1P,CSA...1 Ref. PANEL, BACK, CONTROL BOX (refer to 401.2) SCREW, FLANGE, 1/4-20 X TRANSFORMER, MH, 60HZ 120V...4 Ref. SHIELD, RAIN, TRANSFORMER (refer to 401.2) Ref. PANEL, MID, CONTROL BOX (refer to 401.2) CAPACITOR 24uF MH 60H...4 STRAP, CAPACITOR...2 SCREW,PHILLIPS,PHM,4-40 X LIGHT INDICATOR 12VRED...1 Ref. PANEL, FACE, CONTROL BOX...1 (refer to 401.2) SWITCH PUSH-BUTTON W/BOOT...1 HOURMETER,DIGITAL,RECTANGULAR.1 IGNITION SWITCH,LEVER OPR...1 SCREW, #6-32 X.25 PH...12 WASHER, SPLIT LOCK # BREAKER,30A 250VAC 2P,CSA...1 BREAKER,15A,120VAC 1P,CSA RL4 63

61 400 Electrical Components January Control Box, 50HZ, View 1 (from SN RL to RL ) 64 RL

62 400 Electrical Components Control Box, 50HZ, View 1 (from SN RL to RL ) GT GT GT GT GT C GT GT GT GT GT GT FP-CONTROL BOX,TOP...1 SCREW,PHM,10-16 X 3/4 RIVET,POP,SS,3/16"X1/2" BLIND FP-CONTROL BOX,REAR,SHORT...1 (replaced GT from SN RL ) (available soon) FP-CONTROL BOX,BODY 50HZ...1 FP-BRACKET,E-BOX HANGER...1 SCREW,FLANGE,1/4-20X1/2" PATCH NUTSERT,1/4-20 FP-CONTROL BOX REC BOTTOM...1 FP-CONTROL BOX REC FRONT...1 FP-CONTROL BOX REC BACK...1 FP-CONTROL BOX,FRONT 50HZ RL4 65

63 400 Electrical Components January Control Box, 50HZ, View 1 (from RL ) 66 RL

64 400 Electrical Components Control Box, 50HZ, View 1 (from RL ) GT GT GT GT GT C GT GT GT PANEL, FACE, CONTROL BOX...1 RIVET,.250 X PANEL, BACK, CONTROL BOX...1 SCREW, #10-24 X.500 THREAD FORMER...15 BRACKET, LIFT CONTROL BOX...2 PANEL, COVER, TRANSFORMER...1 SHIELD, RAIN, TRANSFORMER...1 NUT CLIP, 1/4-20 X 1/ PANEL, MID, CONTROL BOX...1 COVER, RECEPTACLE RL4 67

65 400 Electrical Components January Control Box, 50HZ, View 2 (from SN RL to RL ) 68 RL

66 400 Electrical Components Control Box, 50HZ, View 2 (from SN RL to RL ) A B GT GT GT GT GT R661490GT GT GT GT GT T106193GT R660010GT T113642GT GT GT GT T113644GT KIT CNTRL BOX 50HZ ALRL4 (to SN RL ) CONTRL BOX 50HZ, MH, 7KW,AL,RL (to SN RL ) KIT CONTROL BOX TO COIL CORD (to SN RL ) CONTRL BOX 50HZ, MH, 7KW,AL,RL (replaced GT from SN RL ) BREAKER 1P 15A 277VA...1 RELAY 12V DC 30A NO OR...1 CONNECTOR 2 SCREW 1.25T-B...1 CONNECTOR 2 SCREW 3/4...1 Ref. FP-CONTROL BOX REC BACK (refer to 403.1) CONNECTOR 12P FEMALE...1 IGNITION SWITCH,LEVER OPR...1 Ref. FP-CONTROL BOX REC FRONT (refer to 403.1) HOURMETER,DIGITAL,RECTANGULAR.1 SWITCH PUSH-BUTTON W/BOOT...1 Ref. ELEC BOX (refer to 403.1) BREAKER,20A MINI,120VAC 1P,CSA...1 LIGHT INDICATOR 12VRED...1 SCREW,PHM,6-32 X WASHER,LOCK,#6 SS...12 BREAKER,30A 250VAC 2P,CSA RL4 69

67 400 Electrical Components January Control Box, 50HZ, View 2 (from RL ) 70 RL

68 400 Electrical Components Control Box, 50HZ, View 2 (from RL ) T113642GT GT GT 55306GT GT R660010GT T106193GT GT 90604A144GT 92147A420GT T113644GT T113641GT BREAKER,20A MINI,120VAC 1P,CSA...1 Ref. PANEL, BACK, CONTROL BOX (refer to 403.2) SCREW, FLANGE, 1/4-20 X TRANSFORMER, MH, 60HZ 120V...4 Ref. SHIELD, RAIN, TRANSFORMER (refer to 403.2) Ref. PANEL, MID, CONTROL BOX (refer to 403.2) CAPACITOR 24uF MH 60H...4 STRAP, CAPACITOR...2 SCREW,PHILLIPS,PHM,4-40 X LIGHT INDICATOR 12VRED...1 Ref. PANEL, FACE, CONTROL BOX...1 (refer to 403.2) SWITCH PUSH-BUTTON W/BOOT...1 HOURMETER,DIGITAL,RECTANGULAR.1 IGNITION SWITCH,LEVER OPR...1 SCREW, #6-32 X.25 PH...12 WASHER, SPLIT LOCK # BREAKER,30A 250VAC 2P,CSA...1 BREAKER,15A,120VAC 1P,CSA RL4 71

69 400 Electrical Components January Electrical Wiring and Power Cables 72 RL

70 400 Electrical Components Electrical Wiring and Power Cables 1 2A 2A 2B 2C 2D 3A 3B 3B 3B 3B 3B 4 5A 5B GT GT GT GT GT GT GT T109014GT C GT GT GT GT GT T109414GT GT GT GT GT GT GT R660715GT GT GT GT GT Ref., LAMP PIGTAIL refer to or COIL CORD 8PIN DEUTSCH (from SN RL ) ASM CCORD JBOX (from SN RL ) KIT COIL CORD WO/ JUNCTION BOX (to SN RL ) CORD,RETRACT,66COIL,14/7 SOWA (to SN RL ) KIT, COIL CORD HW (to SN RL ) KIT COIL CORD W JUNCTION BOX (to SN RL ) KIT, COIL CORD HW (to SN RL ) JUNC.BOX,4MH/HPS (to SN RL ) BOX,JUNC,LIGHT TWR,4 CONN Junction Box CONNECTOR 3P FEMALE RECEPTACLE...4 for C GT GRIP,HUBBLE for C GT COVER,JUNC BOX W/GSKT, 2 GANG for C GT SCREW,RH,6-32 X 5/8 for GT SVC KIT,TAILLIGHTS,RL4/TML CONNECTOR,7-POLE,TLITE,RND PIN 7-pole connector (round); GT required, order separately CONNECTOR,BLADE,POS,TAILT, 7P 7-pole connector (blade) CABLE GUARD FOR 7P CONN(663400) for GT CONNECTOR,TAIL LIGHT,6 POLE 6-pole connector CONNECTOR,TAILLIGHT,4 PIN 4-pole connector WIRE HARN,DC,IN CTRL BOX, engine DIODE 6AMP-50 PIV 2-WIRE...1 WIRE HARN,ENG,KUBOTA,DC, engine EA-WIRE HARNESS,PERKINS,DC engine PIGTAIL,FUEL SOLENOID,KUBOTA...1 engine CABLE, POWER, 10/4 48" GT GT TERM RING,#10 NYL INS 12/10 CABLE SET,BATTERY,24" RED&BLK RL4 73

71 500 Mast Components January Mast Assembly and Winch Cable Routing (to SN RL ) 74 RL

72 500 Mast Components Mast Assembly and Winch Cable Routing (to SN RL ) C116810GT CU61A025GT CU61A035GT GT T108880GT GT GT MA-TOWER ASSY W/CABLES,RL4...1 Mast Assembly, Complete (includes items 2-8) Ref., 2-INCH MAST SECTION refer to Ref., WINCH refer to CABLE,EXT,UPPER, 3/16 X 19'...1 lifts the 3-inch mast section CABLE,EXT,LOWER, 3/16 X 11'...1 (also order one each GT & T108880GT) SLEEVE,OVAL,3/16",ALUMINUM...1 (must be used when replacing part number CU61A035) THIMBLE WIRE ROPE-3/ (must be used when replacing part number CU61A035) COTTER PIN 1/8X1 SSBIN STOCK for GT CLEVIS PIN 1/2X1.5 SS Ref., MAST RAISE/LOWER CABLE refer to Ref., CABLE PULLEY refer to Ref., CABLE FASTENERS refer to RL4 75

73 500 Mast Components January Mast Assembly and Winch Cable Routing (from SN RL ) 76 RL

74 500 Mast Components Mast Assembly and Winch Cable Routing (from SN RL ) C116810GT CU61A025GT CU61A035GT GT T108880GT GT GT MA-TOWER ASSY W/CABLES,RL4...1 Mast Assembly, Complete (includes items 2-8) Ref., 2-INCH MAST SECTION refer to Ref., WINCH refer to CABLE,EXT,UPPER, 3/16 X 19'...1 lifts the 3-inch mast section CABLE,EXT,LOWER, 3/16 X 11'...1 (also order one each GT & T108880GT) SLEEVE,OVAL,3/16",ALUMINUM...1 (must be used when replacing part number CU61A035GT) THIMBLE WIRE ROPE-3/ (must be used when replacing part number CU61A035GT) PIN,CLEVIS,STL 1/2"DIAX2/0"LG, COTTER PIN 1/8X1 SSBIN STOCK for GT Ref., MAST RAISE/LOWER CABLE refer to Ref., CABLE PULLEY refer to Ref., CABLE FASTENERS refer to RL4 77

75 500 Mast Components January Mast Components (to SN RL ) 78 RL

76 500 Mast Components Mast Components (to SN RL ) A 5 5A CR61C010GT GT GT CS61A053GT CS61A053GT C GT C GT C GT GT GT CR61C020GT CR61C030GT CR61C018GT C GT C GT C GT 48425GT C GT CU61A090GT GT CS61C060GT 6198GT C GT 87722GT 69819GT BOOM,4" SECTION...1 CLEVIS PIN 1/2X1.5 SS...4 COTTER PIN 1/8X1 SSBIN STOCK...4 SLIDE BLOCK,TOWER GD inch mast SLIDE BLOCK,TOWER GD inch mast RIVET POP 1/4 X1/ inch mast RIVET POP 1/4 X1/ inch mast SCREW 1/2-13X 1 Z G5...1 WASHER LOCK 1/2ZP...2 WASHER FLAT 1/2ZP...1 BOOM,3" SECTION...1 BOOM,2" SECTION...1 COVER,COIL CORD...1 SCREW FLANGE 1/4-20X...4 NUT CLIP 1/4-20X3/4...4 SCREW FLANGE 3/8X 3/4...3 NUT,LOCKING-LRG.FLANGE,3/ Ref., WINCH refer to SCREW FLANGE 3/8X 3/4...2 Ref., PIVOT FASTENERS refer to SPRING,KICKOUT,BOOM/TOWER RL...1 BOLT,TEE 1/2-20 X SWIVEL,BOOM RL4...1 NUT,NYLOCK,1/ SCREW 1/2-13 X NUT,NYLOCK,7/ WASHER,FLAT,USS,7/8",Y RL4 79

Serial Number Range RL4. from SN RL Part No

Serial Number Range RL4. from SN RL Part No Serial Number Range RL4 from SN RL412-101 216241 Rev B15 October 2017 2 RL4 216241 How to Read Your Serial Number 216241 RL4 3 Table of Contents This manual is updated frequently. If you have a printed