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1 TML-4000 TML-4000N Serial Number Range from TML Part No Rev A13

2 is your online resource for commercial and industrial quality parts and equipment sales. Locations: Florida (West Palm Beach): Outside Florida TOLL FREE: Need parts? Check out our website at Can t find what you need? Click on this link: and fill out the request form. Please have the machine model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna/Target, Whiteman-Concrete/Mortar, Stow-Concrete/Mortar, Baldor, Wacker, Sakai, Snorkel, Upright, Mi-T-M, Sullair, Neal, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Blaw-Knox, Himoinsa, Best, Buddy, Crown, Edco, Wyco, Bomag, Laymor, Terremite, Barreto, EZ Trench, Takeuchi, Basic, Bil- Jax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump, Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar

3 How to Read Your Serial Number Part No TML-4000, TML-4000N 3

4 Table of Contents This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at How to Read Your Serial Number...3 Parts Stocking List...7 How to Order Parts...8 Service Parts Fax Order Form...9 Electronic Version Click on any page number to view the figure. 100 Decals Decals Base Components Axle and Tongue Components Outrigger Components Control Box and Electrical Components Winch installation Fuel Tank, Battery and Engine Tray Components Control Box (to SN TML02-521) Control Box (from SN TML to TML06-699) Control Box (from SN TML06-700) Covers Winch Components Power Cables, Lombardini and Deutz Models Power Cables, Perkins Models Single Outlet Packages Duplex Outlet Packages Engine Components Lombardini and Deutz Engine, View Lombardini and Deutz Engine, View Lombardini and Deutz Engine, View Lombardini and Deutz Engine with Leroy Somer Generator Lombardini and Deutz Engine with Marathon Generator Perkins Engine, View Perkins Engine, View PerkIns Engine, View Perkins Engine with MeccAlte Generator Perkins 403C-11 Engine with Generators Perkins 403C-11 Engine, View Perkins 403C-11 Engine, View Mast Components Mast Components, View Mast Components, View 2 (to SN TML04-732) Mast Components, View 2 (from SN TML04-733) Mast Components, View 3 (to SN TML02-218) Mast Components, View 3 (from SN TML02-219) Mast Components, View 4 (to SN TML02-218) Mast Components, View 4 (from SN TML02-219) Lightbar Installation (to SN TML02-218) Lightbar Installation (from SN TML to TML06-708) Lightbar Installation (from SN TML06-709) Light Housing Assembly (to SN TML06-708) Light Housing Assembly (from SN TML to TML08-372) Light Housing Assembly (from SN TML08-373) Power Cable Routing Mast Extension Cable Routing...98 Indices Part Number Index Part Description Index Cross References Fittings Cross Reference TML-4000, TML-4000N Part No

5 Parts Stocking List Part No TML-4000, TML-4000N 7

6 is your online resource for commercial and industrial quality parts and equipment sales. Locations: Florida (West Palm Beach): Outside Florida TOLL FREE: Need parts? Check out our website at Can t find what you need? Click on this link: and fill out the request form. Please have the machine model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna/Target, Whiteman-Concrete/Mortar, Stow-Concrete/Mortar, Baldor, Wacker, Sakai, Snorkel, Upright, Mi-T-M, Sullair, Neal, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Blaw-Knox, Himoinsa, Best, Buddy, Crown, Edco, Wyco, Bomag, Laymor, Terremite, Barreto, EZ Trench, Takeuchi, Basic, Bil- Jax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump, Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar

7 100 Decals Decals 10 TML-4000, TML-4000N Part No

8 100 Decals Decals Item Part No GT GT 80280GT 82004GT 85307GT 85308GT 97306GT 97307GT 97308GT 97309GT 28159GT 28161GT 28164GT 28171GT 31072GT 52475GT 62707GT 65408GT 65409GT 65411GT 65412GT Description Qty. DECAL KIT-SAFETY TML-4000N...1 includes items 1-15, 18-22, 24-29, 32, 35, 36, and 48; from SN TML Decal Kit - Safety/Instructional, Lombardini LDW-1003/L Includes items 1-15, 18-22, 24-29, 32-36, and 48; from SN TML DECAL KIT,SAFETY/INST.TML4000N...1 Includes items 1-15, 18-29, 31, 32, 35, 36, 38 and 48; to SN TML DECAL KIT,SAFETY/INST.TML Includes items 1-15, 18-29, 31-36, 38 and 48; to SN TML DECAL KIT,SAFETY/INST.TMLN***...1 (models with Perkins power) Includes items 1-13, 15, 18-29, 31, 32, and 48; to SN TML DECAL KIT,SAFETY/INST.TML...1 (models with Perkins power) Includes items 1-13, 15, 18-29, 31, 32, and 48; to SN TML DECAL KIT,SAFETY/INSTRUCTIONAL,TML4000N,DEUTZ F3M includes items 1-15, 18-22, 24-29, 32, 35, 36, 38-46, and 48; from SN TML DECAL KIT,SFTY/INST. TML4000 Includes items 1-15, 18-22, 24-29, 32-36, and 48; from SN TML DECAL KIT,SFTY/INST,TML0N,PERK...1 includes items 1-13, 15, 18-22, 24-29, 32-36, and 48; from SN TML DECAL KIT,SFTY/INST. TML4000 includes items 1-13, 15, 18-29, 31, 32, and 48; from SN TML DECAL,LABEL,DIESEL FUEL...1 DECAL,WARN,CRUSH HAZARD HAND...6 DECAL,NOTICE,HAZARDOUS MAT'LS*...2 DECAL,DANGER,NO SMOKING ***...1 DECAL,LABEL,OPER.MAN.STORAGE..1 DECAL,LABEL,TRANSPORT TIEDOWN*...2 DECAL,WARNING,MAX TOWING SPEED...1 DECAL,NOTICE,OPER INST,TML...1 DECAL,NOTICE,MAST ROTATE,TML...1 DECAL,WARNING,GENERAL SAFETY...1 DECAL,WARNING,TOW INST,TML...1 Item Part No GT 65414GT DECAL,DANGER,ELEC HAZARD,TML GT GT GT 72008GT 72009GT 72010GT 72018GT 72019GT 72077GT 72826GT 72828GT 72865GT 72870GT 72871GT 72874GT 72889GT 72890GT 72891GT 80321GT 82219GT 82221GT 82222GT 82223GT 82224GT 82237GT 82302GT 97767GT 97767GT 82303GT Description Qty. DECAL,WARNING,GENERATOR,TML...2 DECAL,NOTICE,ENG SPECS,DEUTZ...1 Notice - Lombardini LDW-1003/L Engine Specs...1 DECAL,CAUTION,TURN OFF LIGHTS...1 DECAL,COSMETIC,GENIE TML DECAL,COSMETIC,GENIE TML4000N...1 DECAL,NOTICE,RAISE/LWR WINCH...1 DECAL,DANGER,HIGH VOLTAGE...1 DECAL,LABEL,ARROW...2 DECAL,NOTICE,EXTD/RETCT WINCH...1 DECAL,NOTICE,TIRE SPECS,TML...2 DECAL,CONTROL PANEL,TML...1 to SN TML DECAL,CAUTION,COMPONENT CONTCT...2 DECAL,LABEL,POWER OUTLET,120V...1 DECAL,LABEL,LOCKED/UNLOCKED...1 DECAL,WARNING,TRANSPORT HAZARD...1 DECAL,NOTICE,MAST RETRACTION...1 DECAL,LABEL,BLUE ARROW...2 SERIAL/NHTSA LABEL,TML...1 to SN TML DECAL,LABEL,POWER OUTLETS,TML...1 to SN TML DECAL,DANGER,ELECTROCUTION...1 located under ballast cover DECAL,CAUTION,LIGHT STORAGE...1 DECAL,LABEL,LAMP STORAGE,TML...4 DECAL,LABEL,HOT...8 DECAL,DANGER,HIGH VOLTAGE...1 located under ballast cover DECAL,NOTICE,ENG SPECS,PERKINS...1 to SN TML DECAL,NOTICE,ENG SPECS,PERKINS...1 from SN TML DECAL,NOTICE,ENG SPECS,PERKINS...1 from SN TML DECAL,LABEL,MAST RELEASE LATCH...1 DECAL,CONTROL PANEL,TML...1 from SN TML Part No TML-4000, TML-4000N 11

9 Item 100 Decals Decals (continued) Part No GT 97518GT 97602GT 97635GT 97637GT 97638GT 97661GT GT GT Description Qty. DECAL,LABEL,POWER OUTLETS,TML...1 from SN TML Decal, Instruction, Lamp Disposal...2 DECAL,EXPLOSION HAZARD...1 from SN TML DECAL,WARN,PROTECTIVE BARRIER...1 from SN TML WET LOCATIONS...1 from SN TML LABEL-LAMP REPLACEMENT...1 from SN TML LABEL-GROUNDING ROD...1 from SN TML SERIAL NUMBER LABEL...1 from SN TML DECAL,CAUTION,LATCH RELEASE TML-4000, TML-4000N Part No

10 200 Base Components Axle and Tongue Components 14 TML-4000, TML-4000N Part No

11 200 Base Components Axle and Tongue Components Item A Part No GT 46716GT 39560GT 80417GT 80418GT 4266GT 80340GT 80334GT 6091GT 57710GT 6888GT 6638GT 10006GT 10256GT 10258GT 57570GT 57393GT GT GT GT GT GT 46717GT 57572GT 57551GT 57571GT 57550GT 57568GT 52256GT 52257GT 52258GT 52259GT 52260GT 52263GT 52264GT 52265GT Description Qty. SPRING CLIP,1/4-20, X.54,ZAG Ref. Side Marker Grommet (refer to Figure 207.1) BUMPER, SNAP-IN...10 Ref. Side Marker Light (refer to Figure 207.1) CLIP,CABLE TIE MOUNT...5 BOLT, SUSPENSION MOUNT...6 NUT,HEX,FLANGE 7/16-20 SCREW,HHC,1/4-20 X 2 BUMPER, SUSPENSION STOP, TML...2 SUSPENSION STOP,TML4000N...2 NUT,NYLOCK,1/4-20 FENDER, PLASTIC, TML...2 SCREW,HHC,1/4-20 X 1 WASHER,FLAT,USS,1/4"Y Ref. Side Marker Light (refer to Figure 207.1) SCREW,HHC,3/4-10 X 5 WASHER,FLAT,USS,3/4",Y NUT,NYLOCK,3/4-10 U-BOLT, TMLW...4 PLATE, SPRING,TML/GEN HNGR KIT...2 WHEEL/TIRE ASSY,13",175/80 LRB...2 WHEEL,15 INCHES,TML4000N...2 component no longer available TIRE,ST 175/80D13,TML4000N...2 TIRE,ST205/75D15,TML4000N...2 WHEEL,13 INCHES,TML4000N...2 WHEEL/TIRE ASSY,15",205/75 LRC...2 NUT,1/2-20,ACORN,TMZ PLATE, U-BOLT MOUNT TMLW...2 PLATE, U-BOLT MOUNT...2 NUT, TMLW...8 NUT, HEX, FLANGE, 3/ AXLE, 3500 LBS CAP., TML...1 measures 61 in / 1.54m between hubs OUTER BEARING CUP (L44610) OUTER BEARING CONE (L44649) WASHER - SPINDLE NUT, SPINDLE, 6-1%%** CAP - GREASE INNER BEARING CUP (L68111) INNER BEARING CONE (L68149) SEAL,GREASE (SL173) Item 24B A 30B 30C Part No GT 84707GT 57546GT GT GT 52256GT 52257GT 52259GT GT 84707GT 57567GT 69211GT 12461GT 13066GT 6198GT GT 57332GT 57625GT 59720GT 67535GT 69937GT 57625GT 69937GT 59720GT 67535GT GT GT GT GT 57332GT 57331GT 6034GT 80231GT 85262GT 97333GT 97333GT Description GREASE CAP, AXLE, 3000LB COTTER PIN Qty. AXLE,2000 LBS CAPACITY,TML4000N...1 measures 46 in / 1.16m between hubs GREASE SEAL WASHER,PLAIN,1" OUTER BEARING CUP (L44610) OUTER BEARING CONE (L44649) NUT, SPINDLE, 6-1%%** GREASE CAP, AXLE, 3000LB COTTER PIN SPRING, 3LF, DBL EYE, 2000 LBS...2 SPRING, 4LF, DBL EYE, 1400 LBS...2 SCREW,HHC,1/2-13 X 5,GRD.8 WASHER,FLAT,.5 HARDENED NUT,NYLOCK,1/2-13 CHAIN, SAFETY, SNAP HOOK...2 COUPLER,BALL,2" CLASS II...1 shown HITCH, 2" (50.8MM) BALL, TML includes items 30, 31 and 34 COUPLER, PINTLE RING COUPLER 2" BALL LEVER LOCK HITCH,CPLER,COMBO,2"BALL,3"PTL HITCH, 2" (50.8MM) BALL, TML includes items 30, 31 and 34 HITCH,CPLER,COMBO,2"BALL,3"PTL to SN TML COUPLER, PINTLE RING COUPLER 2" BALL LEVER LOCK KIT,COMBO HITCH...1 from SN TML HITCH RING,COMBO,16" LENGTH PLATE,SIDE,COMBO HITCH,BOLT-ON SPACER,SIDE,COMBO HTCH,BOLT-ON COUPLER,BALL,2" CLASS II SCREW JACK,W/ BOLT THROUGH PL...1 includes mounting hardware NUT,HEX,JAM,1/2-13 SCREW JACK SPACER...1 TONGUE ASSEMBLY WITH DECALS...1 to SN TML TONGUE ASSEMBLY WITH DECALS...1 from SN TML TONGUE ASSEMBLY WITH DECALS...1 from SN TML Part No TML-4000, TML-4000N 15

12 Item 200 Base Components Axle and Tongue Components (continued) Part No GT 6019GT 5397GT 4828GT Description Qty. SPRING, MAST...1 SCREW,HHC,3/8-16 X 1.25 GRD 5 WASHER,FLAT,USS,5/16",Y NUT,NYLOCK,3/ TML-4000, TML-4000N Part No

13 200 Base Components Outrigger Components 18 TML-4000, TML-4000N Part No

14 200 Base Components Outrigger Components Item Part No GT 69818GT 69809GT 69815GT 69814GT 69813GT 69800GT 32499GT 80003GT 80000GT 69649GT 69990GT 69667GT 22547GT 6091GT 8914GT 6198GT 80323GT 6095GT 13854GT 33373GT 80203GT 38028GT 42191GT 51131GT 5224GT 6097GT 46017GT 80130GT 80232GT 6034GT 72105GT 69879GT 8915GT 80127GT 13066GT 2161GT 80128GT 80129GT Description Qty. SCREW JACK,W/ BOLT THROUGH PL...2 WELDMENT, OUTRIGGER, LEFT...1 WELDMENT, OUTRIGGER, RIGHT SPACER, SLEEVE,.63 X.75 X SPRING, TORSION,.875 ID X BUSHING,.875 X.507 X WELDMENT, OUTRIGGER HANDLE...2 E CLIP,.875 IN.SL LEG...2 STRUT BAR, OUTRIGGER...2 WELDMENT, STRUT GUIDE***...2 SPRING,COMPRESSION.953 X BRACKET, OUTRIGGER PIN TML...2 PIN, MAST HOLDOWN...2 PIN,ROLL,.188 X 1.25** NUT,NYLOCK,1/4-20 SCREW,HHC,1/4-20 X.625 NUT,NYLOCK,1/2-13 SPACER, STRUT...2 WASHER,FLAT,USS,1/2",Y SCREW,HHC,1/2-13 X 4.5,GRD WASHER,SHIM,1.50 X.890 X.09 BUSHING, OUTRIGGER, MAIN...2 NUT,LP NYLOCK,5/8-11 WASHER,FLAT,.640X1.160X SCREW,HHC,5/8-11 X 2.5 SCREW,HHC,3/8-16 X 2 WASHER,FLAT,USS,3/8",Y NUT,HEX,JAM,LP 3/8-16, KNOB, HANDLE,SCREW JACK(57331)...2 KIT,HANDLE,SCREW JACK (57331)...2 includes items 5, 30, 32 and 33 NUT,HEX,JAM,1/2-13 BUSHING,TONGUE JACK...2 NUT, HEX JAM, 1/ SCREW,HHC,1/4-20 X 1.25 KIT,PULL PIN...1 WASHER,FLAT,.5 HARDENED PIN,COTTER,.063 X 1 PIN -PULL SPRING - PULL PIN Part No TML-4000, TML-4000N 19

15 200 Base Components Control Box and Electrical Components 20 TML-4000, TML-4000N Part No

16 200 Base Components Control Box and Electrical Components Item Part No. 6888GT 6356GT 6638GT 56912GT 6019GT 4828GT 66717GT 6873GT 14392GT 36372GT 6002GT GT GT 6090GT 6091GT 8914GT 46716GT 10107GT 33277GT 6271GT 21619GT 80544GT 80544GT GT 85201GT 4512GT 69719GT 69798GT 80350GT 69770GT 80694GT 80694GT 69773GT 69773GT 69773GT 69773GT Description SCREW,HHC,1/4-20 X 1 WASHER,LOCK,.25 WASHER,FLAT,USS,1/4"Y Qty. SPRING CLIP,1/4-20, X.54,ZAG SCREW,HHC,3/8-16 X 1.25 GRD 5 NUT,NYLOCK,3/8-16 FUSE BLOCK, ANN & ANL FUSE...1 SCREW,FHM,10-32 X 1 NUT,LP NYLOCK,10-32 FUSE,50 AMP,VERY FAST ACTING...1 NUT,LP NYLOCK,5/16-18 Ref. Control Box (refer to Figure 206.1) COVER, FRONT, BALLAST ACCESS...2 FRONT COVER, TML4000N...2 SCREW,HHC,1/4-20 X.75 NUT,NYLOCK,1/4-20 SCREW,HHC,1/4-20 X.625 BUMPER, SNAP-IN...2 SCREW,HHC,5/16-18 X.75 WASHER,FLAT,M8,YELLOW ZINC RIVET,STL,STL.MAN,P,.25 X.25 CLAMP,1.50,#24 X 1/4,RUB CUSH...4 to SN TML RUBBER CUSHIONED CLAMP...4 RUBBER CUSHIONED CLAMP...4 CAPACITOR 24uF MH 60H...4 (replaced 69884) CAPACITOR,24MT,540V AC.50HZ...4 SPACER,NYL.25 X.69 X.25 FORMING, CAPACITOR BRACKET...4 BALLAST ASSY,METAL HALIDE includes item 22 BALLAST ASSY, MH, 50HZ***TML...4 includes item 22 BALLAST MOUNT PANEL...1 BALLAST MOUNT PANEL...1 BALLAST MOUNT PANEL...1 SEAL,RIBBED FOAM,3/8X1/8 PSA**...1 REQUIRES 36 INCHES SEAL,RIBBED FOAM,3/8X1/8 PSA**...1 REQUIRES 10 INCHES SEAL,RIBBED FOAM,3/8X1/8 PSA**...1 REQUIRES 15 INCHES SEAL,RIBBED FOAM,3/8X1/8 PSA**...1 REQUIRES 28 INCHES Part No TML-4000, TML-4000N 21

17 200 Base Components Winch installation 22 TML-4000, TML-4000N Part No

18 200 Base Components Winch installation Item Part No GT 6019GT 5397GT 4828GT 6888GT 6638GT 6091GT 69736GT 69981GT 57408GT SGT 6086GT 69673GT 69654GT 69638GT 6094GT 8516GT 69680GT GT GT 6034GT 80107GT Description FORMING,WINCH BRACKET TML SCREW,HHC,3/8-16 X 1.25 GRD 5 WASHER,FLAT,USS,5/16",Y NUT,NYLOCK,3/8-16 SCREW,HHC,1/4-20 X 1 WASHER,FLAT,USS,1/4"Y NUT,NYLOCK,1/4-20 Qty. BUSHING, CRANK HANDLE...1 WELDMENT,CRANK HANDLE,TML WIDE...1 CRANK HANDLE EXTENSION,TML4000N...1 CRANK HANDLE EXTENSION,TML4000N...1 NUT,LP NYLOCK,1/2-13 Ref. Winch Handle (refer to Figure 208.1) PLATE, LOWER LATCH STRIKER...1 ROD, LATCH LOWER HANDLE...1 SPRING, COMP..765 ž 8.00 LG...1 PIN,COTTER,.125 X 1 Ref. Mast Cable Pulley (refer to Figure 401.1)...1 SCREW,HHC,3/8-16 X 1.50,GR5 PIN,CLEVIS,.625 X 1.50 LG. PLATE, WINCH REINFORCEMENT, FLAT...1 WINCH REINFORCE.PLATE (BLUE)...1 NUT,HEX,JAM,1/2-13 CABLE ASSY,WINCH, 159" 3/16"...1 Ref. Winch (refer to Figure 208.1) Part No TML-4000, TML-4000N 23

19 200 Base Components Fuel Tank, Battery and Engine Tray Components 24 TML-4000, TML-4000N Part No

20 200 Base Components Fuel Tank, Battery and Engine Tray Components Item 1 1 1A 1B A Part No GT 57750GT 80530GT 57750GT 80005GT 80005GT 57730GT 80530GT 57750GT GT GT 44909GT 30490GT C GT 35418GT 69734GT GT 6888GT 6091GT 85271GT 85272GT 57587GT 6638GT 6356GT 56912GT GT GT 69216GT 80507GT GT GT 80507GT Description Qty. COLD START PACKAGE includes heavy duty battery, battery tray and oil pan heater TANK, FUEL, 50 GAL, TML...1 TANK, FUEL, 30 GALLON TML...1 TANK, FUEL, 50 GAL, TML...1 KIT,TANK UPDATE, 30 GAL, TML...1 to SN TML KIT,TANK UPDATE, 30 GAL, TML...1 TML-4000N to SN TML TANK, FUEL, 30 GAL TMLN...1 TML-4000N from SN TML to TML TANK, FUEL, 30 GALLON TML...1 TML-4000N from SN TML TANK, FUEL, 50 GAL, TML...1 TML-4000 PIPE FITTING STR ELBO...1 HOSE FIT,PIPE/BARB 1/4MX3/16H...1 CLAMP,HOSE, HOSE,1/4 FUEL LINE,SAE 30R INCHES EACH BARB 1/4 X1/4 NPT 90DEGREE...1 HOSE,FUEL,3/16,SAE 30R7 REQUIRES INCHES VALVE, FUEL SHUTOFF, 1/4"...1 CAP,FUEL,DIESEL,1/8"VENT(GRN)...1 SCREW,HHC,1/4-20 X 1 NUT,NYLOCK,1/4-20 COVER-REAR, WITH DECAL-TML...1 REAR COVER WITH DECAL,TML4000N...1 PLUG, 4", CAPPLUG...1 WASHER,FLAT,USS,1/4"Y WASHER,LOCK,.25 SPRING CLIP,1/4-20, X.54,ZAG ENGINE TRAY,TML4000N...1 ENGINE TRAY,TML...1 WELDMENT, ENGINE TRAY...1 to SN TML FORMING, ENGINE FLUID TRAY...1 from SN TML to SN TML ENGINE TRAY,TML4000N...1 ENGINE TRAY,TML...1 FORMING, ENGINE FLUID TRAY GT WELDMENT, ENGINE TRAY...1 TML-4000N to SN TML Item 17B Part No GT 69216GT 80507GT 6175GT 5397GT 15086GT 80333GT 80035GT 6019GT 4828GT 6097GT 57600GT 56050GT 67325GT 57414GT 8170GT 28853GT Description Qty. FORMING, ENGINE FLUID TRAY TML-4000N from SN TML to SN TML WELDMENT, ENGINE TRAY...1 TML-4000 to SN TML FORMING, ENGINE FLUID TRAY...1 TML-4000 from SN TML to SN TML SCREW,HHC,3/8-16 X 1 WASHER,FLAT,USS,5/16",Y WASHER,FLAT,.375 X 1.5 X.125 FORMING, BATTERY TRAY...1 shown WELDMENT, HD BATTERY TRAY SCREW,HHC,3/8-16 X 1.25 GRD 5 NUT,NYLOCK,3/8-16 WASHER,FLAT,USS,3/8",Y SCREW,J-END,1/4-20X9...1 BATTERY,450 CCA***...1 BATTERY,12V 1000CCA,5/16STUD W FORMING, BATTERY HOLD DOWN...1 NUT,WING,1/4-20 BLANKET,BATTERY...1 Part No TML-4000, TML-4000N 25

21 200 Base Components Control Box (to SN TML02-521) 26 TML-4000, TML-4000N Part No

22 200 Base Components Control Box (to SN TML02-521) Item Part No GT 80399GT 18542GT 42421GT 38987GT 18605GT 69776GT GT 66816GT 66818GT GT GT 69831GT 80040GT 69784GT 69785GT 69786GT GT 21982GT 37947GT GT 19506GT 65230GT 40766GT 69777GT 69765GT 30255GT Description Qty. CONTROL BOX W/DECAL TML...1 includes item 5 CIRCUIT BREAKER, 15A,1P-PTHRU*...4 NUT,HEX,8-32 WASHER,LOCK, #8,CLEAR ZINC GROMMET,.125" ID...1 NUT,NYLOCK,8-32 TERMINAL,STRIP,4-POLE,600V***...1 IGNITION SWITCH KIT...1 CONTACT,N.O. CONTACT,NC KIT,UPDATE,SHTDN CNTRLR***...1 Deutz models KIT,UPDATE,SHTDN CNTRLR,PRKIN* Perkins models RELAY,GLOW PLUG TIMER,DEUTZ...1 Deutz models CONN KIT,DEUTZ1008 GLOW/RELAY...1 Deutz models TERMINAL, FEM, DEUTZ RELAY, LG component no longer available TERMINAL, FEM, DEUTZ RELAY, SM TERMINAL, FEM, DEUTZ RELAY,MED TERMINAL, FEM, DEUTZ RELAY, LG IGNITION SWITCH KIT...1 KEY,SINGLE*** KEYS,10 PACK*** IGNITION SWITCH KIT...1 HOUR METER,10-80 VOLTS***...1 SCREW,PHS,4-40 X 0.75 NUT,NYLOCK,4-40 MICROSWITCH,PANEL ILLUMINATION...1 LIGHT, PANEL ILLUMINATION...1 WASHER,SHIM,1.27 X 2.13 X.062 Part No TML-4000, TML-4000N 27

23 200 Base Components Control Box (from SN TML to TML06-699) 28 TML-4000, TML-4000N Part No

24 200 Base Components Control Box (from SN TML to TML06-699) Item Part No GT GT GT GT 61225GT 61226GT 81766GT 81767GT 85305GT GT 66816GT 66818GT 18605GT GT 80562GT GT 80562GT 69831GT 18542GT 42421GT 80040GT 69784GT 69785GT GT 21982GT 37947GT GT 19506GT 80533GT Description KIT,UPDATE,SHTDN CNTRLR*** includes item 4 Qty. INSTRUCTIONS,CONTROLLER UPDATE WIRE ASSY,CNTRLR,PERKINS,TML KIT,UPDATE,SHTDN CNTRLR,PRKIN* includes item 4 RELAY,12VDC,70AMP,SEALED RELAY SOCKET,70AMP TERMINAL,AMP,10-12 GA TERMINAL,AMP,14-18 GA GROUND CONTR.BOX ASSY.W.DECAL...1 IGNITION SWITCH KIT...1 CONTACT,N.O. CONTACT,NC NUT,NYLOCK,8-32 KIT,UPDATE,SHTDN CNTRLR***...1 GLOWPLUG-SHUTDOWN PRINTED CIRCUIT BOARD...1 KIT,UPDATE,SHTDN CNTRLR,PRKIN*...1 GLOWPLUG-SHUTDOWN PRINTED CIRCUIT BOARD...1 RELAY,GLOW PLUG TIMER,DEUTZ...1 Lombardini and Deutz models NUT,HEX,8-32 WASHER,LOCK, #8,CLEAR ZINC CONN KIT,DEUTZ1008 GLOW/RELAY...1 Deutz models TERMINAL, FEM, DEUTZ RELAY, LG component no longer available TERMINAL, FEM, DEUTZ RELAY, SM TERMINAL, FEM, DEUTZ RELAY,MED IGNITION SWITCH KIT...1 KEY,SINGLE*** KEYS,10 PACK*** IGNITION SWITCH KIT...1 HOUR METER,10-80 VOLTS***...1 SWITCH, ROCKER, 2-P, 10A, CB...4 Part No TML-4000, TML-4000N 29

25 200 Base Components Control Box (from SN TML06-700) 30 TML-4000, TML-4000N Part No

26 200 Base Components Control Box (from SN TML06-700) Item Part No GT GT GT GT 61225GT 61226GT 81766GT 81767GT 85305GT GT 66816GT 66818GT 18605GT 80562GT 69831GT 18542GT 42421GT 80040GT 69784GT 69785GT 80302GT 21982GT 37947GT GT 19506GT 80533GT Description KIT,UPDATE,SHTDN CNTRLR*** includes item 4 Qty. INSTRUCTIONS,CONTROLLER UPDATE WIRE ASSY,CNTRLR,PERKINS,TML KIT,UPDATE,SHTDN CNTRLR,PRKIN* includes item 4 RELAY,12VDC,70AMP,SEALED RELAY SOCKET,70AMP TERMINAL,AMP,10-12 GA TERMINAL,AMP,14-18 GA GROUND CONTR.BOX ASSY.W.DECAL...1 IGNITION SWITCH KIT...1 CONTACT,N.O. CONTACT,NC NUT,NYLOCK,8-32 GLOWPLUG-SHUTDOWN PRINTED CIRCUIT BOARD...1 RELAY,GLOW PLUG TIMER,DEUTZ...1 Lombardini and Deutz models NUT,HEX,8-32 WASHER,LOCK, #8,CLEAR ZINC CONN KIT,DEUTZ1008 GLOW/RELAY...1 Lombardini and Deutz models TERMINAL, FEM, DEUTZ RELAY, LG component no longer available TERMINAL, FEM, DEUTZ RELAY, SM TERMINAL, FEM, DEUTZ RELAY,MED KEYSWITCH,3POS-1MOM W/KEYS...1 KEY,SINGLE*** KEYS,10 PACK*** IGNITION SWITCH,LEVER OPR...1 HOUR METER,10-80 VOLTS***...1 SWITCH, ROCKER, 2-P, 10A, CB...4 Part No TML-4000, TML-4000N 31

27 200 Base Components Covers 32 TML-4000, TML-4000N Part No

28 200 Base Components Covers Item 1A 1B Part No GT 85268GT 85266GT 69738GT 7265GT 80111GT 69735GT 85267GT 57416GT 69754GT 6638GT 69824GT 6002GT 40267GT 2223GT 6271GT 75144GT 6888GT 6356GT 6638GT 6091GT 80369GT 80370GT 10107GT 6019GT 5397GT 4828GT 69667GT 69650GT 80274GT 69649GT 69693GT 8516GT 80368GT 80371GT 57398GT 6606GT 6607GT 80366GT Description Qty. COVER ASSY W/DECALS, TOP...1 (standard base) COVER ASY W/DECALS,TOP (narrow base) COVER W/DECALS,TANK SIDE TML...1 HINGE, OFFSET, COVER, LT...1 RIVET,STEEL,P,.25 X.375 COVER ASSY W/DECALS, CONTROLS...1 HINGE, OFFSET, COVER, CTRLS...1 COVER W/DEC,CONTROL SIDE TML...1 HINGE, TML COVER...1 EYEBOLT, 5/16-18 X 1, YELLOW Z...5 WASHER,FLAT,USS,1/4"Y SPRING, COMP.,.38 ID X.50 LG...5 NUT,LP NYLOCK,5/16-18 BOX,INSTRUCT. STORAGE,S SERIES...1 LANYARD ASSY HOIST/AWP-7"** RIVET,STL,STL.MAN,P,.25 X.25 WASHER,FLAT,SAE 1/4",ZINC SCREW,HHC,1/4-20 X 1 WASHER,LOCK,.25 WASHER,FLAT,USS,1/4"Y NUT,NYLOCK,1/4-20 LAMP, SIDE MARKER, SEALED, AMB...2 KIT,SIDE MARKER,GROM/PLUG***...4 SCREW,HHC,5/16-18 X.75 SCREW,HHC,3/8-16 X 1.25 GRD 5 WASHER,FLAT,USS,5/16",Y NUT,NYLOCK,3/8-16 PIN, MAST HOLDOWN...1 PIN,ROLL,.188 X 2.00 BRACKET ASSY, MAST CRADLE TML...1 SPRING,COMPRESSION.953 X WEAR PAD, MAST CRADLE...2 SCREW,HHC,3/8-16 X 1.50,GR5 LAMP, SIDE MARKER, SEALED, RED...2 KIT,TAIL LIGHT**...2 includes retaining ring and wire connector LAMP, LICENSE PLATE...1 SCREW,RHM,10-32 X.75 WASHER,LOCK,#10 PLTD CLIP, NYLON, 15MM X 13MM Item Part No GT 5365GT 6146GT 29752GT GT GT GT 6888GT 6638GT 6091GT Description Qty. FORMING, STRIKER ROD LOCK...1 NUT,NYLOCK,10-24 WASHER,FLAT,MS,#10,Y SCREW,HHC,10-24 X.75 WELDMENT,LIGHT STORAGE TRAY...1 BRACKET,LIGHT STORAGE,LH WD...1 BRACKET,LIGHT STORAGE,RH WD...1 SCREW,HHC,1/4-20 X 1 WASHER,FLAT,USS,1/4"Y NUT,NYLOCK,1/4-20 Part No TML-4000, TML-4000N 33

29 200 Base Components Winch Components 34 TML-4000, TML-4000N Part No

30 200 Base Components Winch Components Item Part No GT 6204GT 14190GT 14191GT 5157GT 14194GT 6200GT 6199GT 5156GT 6190GT 12981GT 12012GT 16342GT 6086GT 6034GT 14189GT Description WINCH,KX-1051 (LESS HANDLE)*** does not include item 17 Qty. BUSHING, LARGE PINION, FULTON...1 WASHER,THRUST, KX-1050, RATCHET GEAR ASSY, K-1050, FRICTION DISC, KX-1000,050, PINION GEAR ASSY, KX-1050,1051 (14193)...1 component no longer available PINION SHAFT, KX-1050, RETAINING RING...1 BUSHING, SMALL PINION, FULTON...1 RATCHET KIT,K-1000 SERIES, Ref. Winch Frame (not available separately) CABLE KEEP.KIT (BRACKET TYPE)*...1 SPACER, DRUM BOLT, K-1000,1050 (5320)...1 component no longer available Ref. Cable Drum (not available separately) COVER, DRUM, KX-1000,050,051 (5376)...1 component no longer available SCREW,HHC,3/8-16 X 4.5 NUT,LOCK,3/ WINCH HANDLE-O.A.LENGTH-11"...1 NUT,LP NYLOCK,1/2-13 NUT,HEX,JAM,1/2-13 PINION PLATE (KX/KH-1051,1050)...1 Part No TML-4000, TML-4000N 35

31 200 Base Components Power Cables, Lombardini and Deutz Models 36 TML-4000, TML-4000N Part No

32 200 Base Components Power Cables, Lombardini and Deutz Models Item Part No GT 57525GT 69797GT 80191GT 80559GT 80560GT 80561GT GT 57430GT 43956GT 80547GT GT GT 85258GT Description HARNESS,IGNITION,12V Qty. HARNESS,IGNITION,12V...1 HARNESS,BALLAST,METAL HALID.60 HARNESS,JMPER FUEL CUT OFF SW HARNESS, RUNNING LIGHTS, D-BAR HARNESS, RUNNING LIGHTS, RT HARNESS, RUNNING LIGHTS, LT HARNESS,DEUTZ STARTER CABLE...1 HARNESS,DEUTZ ENG CABLE...1 (consult factory)(this is a modified version of ) HARNESS, 120 V MAST TML...1 WIRE CABLE,14/3 CON.TPE JKT* REQUIRES 40 INCHES HARNESS, 240V, GENERATOR CABLE,BATTERY,RED,49",4GA...1 CABLE,BATTERY,BLACK,24",4GA...1 CABLE ASSEMBLY - NEGATIVE TML...1 Part No TML-4000, TML-4000N 37

33 200 Base Components Power Cables, Perkins Models 38 TML-4000, TML-4000N Part No

34 200 Base Components Power Cables, Perkins Models Item Part No GT 80191GT 80559GT 80560GT 80561GT 80547GT 80007GT 57430GT 85156GT 97459GT 97459GT 85203GT 69797GT GT 85258GT GT Description HARNESS,BALLAST,METAL HALID.60 Qty. HARNESS,JMPER FUEL CUT OFF SW HARNESS, RUNNING LIGHTS, D-BAR HARNESS, RUNNING LIGHTS, RT HARNESS, RUNNING LIGHTS, LT HARNESS, 240V, GENERATOR WIRE CABLE,12/4 SOOW...1 HARNESS, 120 V MAST TML...1 HARNESS,PERKINS ENGINE WIRE HARNESS ASSEMBLY WIRE HARNESS ASSEMBLY HARNESS-SHORT PIGTAIL,PERKINS...1 HARNESS,BALLAST,METAL HALID.60 CABLE,BATTERY,BLACK,24",4GA...1 CABLE ASSEMBLY - NEGATIVE TML...1 CABLE,BATTERY,RED,49",4GA...1 Part No TML-4000, TML-4000N 39

35 200 Base Components Single Outlet Packages 40 TML-4000, TML-4000N Part No

36 200 Base Components Single Outlet Packages Item Part No GT 21858GT 69996GT 6091GT 42492GT 10775GT 45437GT 49820GT 69626GT 13585GT 6935GT 38709GT 12456GT 33576GT 87795GT 80693GT Description Qty. ASSY, CIRCUIT BREAKER 15A...1 includes mounting fasteners PLUG,NYLON.38 BLACK DOMED...1 FORMING, OUTLET BRACKET...1 NUT,NYLOCK,1/4-20 PLUG,NYLON BLACK DOMED...1 T-BOX, 2.75 x 4.5 x COVER,GFCI,WEATHERPROOF...1 includes gasket and item 8 SCREW,PHILLIPS,PHM,6-32 X.5 SCREW,RHM,6-32 X.625, GR 2 OUTLET,110V GFCI***...1 LOCKNUT,ELEC,1/2" WASHER,SHIM,.938 X 1.37 X.048 NIPPLE,1/2" CONDUIT CONN,SQZ,BLK,1/2NPT, ,SM...1 COVER,SINGLE GANGE OUTLET...1 models with no receptacle option; includes gasket and item 8 FORMING, BAFFLE, REAR BALLAST...1 Part No TML-4000, TML-4000N 41

37 200 Base Components Duplex Outlet Packages 42 TML-4000, TML-4000N Part No

38 200 Base Components Duplex Outlet Packages Item Part No GT 6091GT 6090GT 21858GT 69996GT 80397GT 80396GT 57451GT 85351GT 80543GT 45437GT 49820GT 80555GT 80357GT 80556GT 57581GT 10777GT 57535GT 12456GT 38709GT 10775GT 6935GT Description Qty. FORMING, BAFFLE, REAR BALLAST...1 NUT,NYLOCK,1/4-20 SCREW,HHC,1/4-20 X.75 PLUG,NYLON.38 BLACK DOMED...3 FORMING, OUTLET BRACKET...1 ENCLOSURE, 2 SPACE, 30A...1 includes cover and screw CIRCUIT BREAKER, 25A, 2P-PLGON...1 CONNECTOR, SEAL, 1/2 PT...2 CABLE ASSY-OUTLET TO CONT.PANL...1 RECEPTACLE, 120VAC, 20A, GFCI...1 COVER,GFCI,WEATHERPROOF...1 includes gasket and item 12 SCREW,PHILLIPS,PHM,6-32 X.5 RECEPTACLE, 120VAC, 20A, 60HZ...1 COVER, 1-SINGLE- DPLX, WP...1 includes gasket and item 12 RECEPTACLE, 240VAC, 20A, 60HZ...1 J-BOX, COVER, 2 GANG...1 includes gasket and item 12 COVER,BLANK...1 includes gasket and item 12 BOX, OUTLET, 2-GANG...2 NIPPLE,1/2" CONDUIT...3 WASHER,SHIM,.938 X 1.37 X.048 T-BOX, 2.75 x 4.5 x LOCKNUT,ELEC,1/2" Part No TML-4000, TML-4000N 43

39 300 Engine Components Lombardini and Deutz Engine, View 1 44 TML-4000, TML-4000N Part No

40 300 Engine Components Lombardini and Deutz Engine, View 1 Item Part No GT 85199GT GT 97496GT 80584GT 85041GT GT 80584GT 85008GT 85041GT 85199GT 97496GT 80054GT 80124GT 85047GT 80285GT GT GT 85057GT 75417GT 85007GT 58496GT 58497GT 85000GT Description GLOW PLUG (DEUTZ F3M1008)*** ENGINE,DEUTZ-TML / F3M-1008 ENGINE,DIESEL,LOMB,LDW1003/L COLD START PKG, DEUTZ, TML includes item 27 Ref. Battery - Blanket (refer to Figure 205.1) Qty. Ref. Fuel/Water Separator (refer to Figure 303.1) Ref. Heavy Duty Battery (refer to Figure 205.1) WIRE ASSY,JUMPER,FUEL/WTR WIRING HARNESS,DUETZ,TMLN (to Lombardi engine SN ) Ref. WIRING HARNESS,DUETZ,TMLN (from Lombardi engine SN ED S, use Lombardini PN or Kohler PN ED S) Ref. Battery - Blanket (refer to Figure 205.1) (from Lombardi engine SN ED S, use Lombardini PN or Kohler PN ED S) ENGINE,DIESEL,LOMB,LDW1003/L WIRE ASSY,JUMPER,FUEL/WTR GLOW PLUG (DEUTZ F3M1008)*** WIRING HARNESS,DUETZ,TMLN (to Lombardi engine SN ) ENGINE,DEUTZ-TML / F3M-1008 COLD START PKG, DEUTZ, TML includes item 27 HOUSING,AIR FILTER,DEUTZ,TML...1 for air restrictor sensor refer to AIR FILTER,DEUTZ,FM SCREW,SHC,M8X1.25X65MM,GR PUMP, FUEL...1 GASKET,COPPER,LOMBARDINI,TML for BOLT,UNION,LOMBARDINI,TML for NUT-HEX,M8,DEUTZ FUEL P WASHER,FLAT,M8 DEUTZ, F4L913 O-RING, FUEL PUMP (DEUTZ)...1 CAP, OIL FILLER...1 SCREW IN TYPE O-RING, OIL FILLER CAP...1 O-RING FOR OIL FILLER CAP CAP-OIL FILLER (DEUTZ,F3M1008)...1 PUSH IN TYPE Item Part No GT 58497GT 85049GT 85001GT 97478GT 97478GT 85002GT 80278GT 85003GT 85004GT 85005GT 85067GT 80053GT 80121GT 85046GT 85058GT 85050GT 80282GT 85200GT 80282GT 85200GT 85215GT 97480GT 85051GT 58400GT 80279GT 58311GT 85216GT 69775GT 54428GT 80010GT 58052GT 49407GT 85009GT 85010GT 58295GT 85011GT Description Qty. CAP, OIL FILLER...1 SCREW IN TYPE O-RING, OIL FILLER CAP...1 O-RING FOR OIL FILLER CAP SCREW,SHC,M6X1X20MM,GR DIPSTICK,ENGINE OIL(F3M1008)...1 to SN 591 ENGINE OIL DIPSTICK DEUTZ ENGINE OIL DIPSTICK DEUTZ from SN 592 COVER,OIL PRES SENSOR(F3M1008)...1 SWITCH, OIL PRESSURE...1 SEAL,OIL PRES SENSOR (F3M1008)...1 COVER,VALVE (DEUTZ F3M1008)...1 includes item 8 GASKET,VALVE COVER...1 THREADED ROD-OIL FILTER/ FILTER, OIL DEUTZ STUD,EXH MANIFOLD,M8X1.25X GASKET,EXHAUST MANIFOLD...6 NUT,FLANGE,HEX,M8,DEUTZ EXHAUS MANIFOLD,EXHAUST,DEUTZ F3M THERMOSTAT (DEUTZ F3M1008)...1 HOUSING-THERMOSTAT (DEUTZ)...1 THERMOSTAT (DEUTZ F3M1008) to SN 591 HOUSING-THERMOSTAT (DEUTZ)...1 O-RING, F3M1008-DEUTZ ENG THERMOSTAT, DEUTZ, F3M-1008F from SN 592 SCREW,SHC,M8X1.25X30MM,GR 12.9 SENDER,TEMP,DUAL SPADE*** SENDER,TEMP,SINGLE SPADE...1 SWITCH, TEMPERATURE SEALING RING-F3M1008 DEUTZ ENG CAP, FITTING,HYDRAULIC,90DEG,O-RING...1 HEATER, OIL PAN, DEUTZ Screw - HHC, M6-1 x 12 mm, GR 8.8 WASHER,LOCK,M6 O-RING, DIP STICK (DEUTZ)...1 GASKET - OIL PAN (DEUTZ)...1 HARNESS,WIRE,ALT,DEUTZ,TML ALTERNATOR, DEUTZ F3M Part No TML-4000, TML-4000N 45

41 Item 300 Engine Components Lombardini and Deutz Engine, View 1 (continued) Part No GT 85053GT 85054GT 85055GT 80283GT 85012GT 85056GT 97481GT Description HARNESS,WIRE,ALT,DEUTZ,TML SCREW,HHC,M10 X 1.5 X70,GR 8.8 WASHER,FLAT,M10 NUT,HEX, M10 Qty. BELT, TIMING(DEUTZ F3M1008)...1 GASKET,INTAKE (DEUTZ F3M1008)...1 MANIFOLD,INTAKE, DEUTZ F3M COVER, TIMING BELT, DEUTZ TML-4000, TML-4000N Part No

42 300 Engine Components Lombardini and Deutz Engine, View 1 (continued) This Page Intentionally Left Blank Part No TML-4000, TML-4000N 47

43 300 Engine Components Lombardini and Deutz Engine, View 2 48 TML-4000, TML-4000N Part No

44 300 Engine Components Lombardini and Deutz Engine, View 2 Item Part No GT 69734GT 85066GT 55098GT 49408GT 85096GT 85049GT 75382GT 35434GT 85019GT 49375GT 55017GT 85102GT 85020GT 85097GT 85024GT 85029GT 85028GT 85098GT 80571GT 80391GT 18503GT 56123GT 85099GT 85021GT 85022GT 85023GT 85025GT 85062GT 85026GT 85100GT 49409GT 85027GT 69829GT GT 85029GT 25368GT 75417GT Description Qty. Ref. Fuel Hose, 1/4 inch (refer to Figure 205.1) CLAMP,HOSE, VALVE, FUEL SHUTOFF, 1/4"...1 LUG - LIFTING (57324)...1 SCREW,HHC,M8 X 80 WASHER,LOCK,M8 SCREW,SHC,M6X1X35,GR SCREW,SHC,M6X1X20MM,GR WASHER,FLAT,M6,DEUTZ F4L913 CLAMP,HOSE,2.00***...4 BRACKET-RADIATOR GUARD-F3M SCREW,HHC,M6 X 16 NUT,HEX, M6 CLAMP,UPPER RADIATOR HOSE...1 HOSE - RETURN, RADIATOR...1 SCREW,SHC,M6X1X10,GR ISOLATOR,RADIATOR VIBRATION...4 ISOLATOR,RADIATOR VIBRATION...4 BRACKET-FAN GUARD (F3M1008)...1 NUT,FLANGE, HEX, M6...1 PLATE,PIPE SUPPORT,REAR...1 U-BOLT,5/16-18 X 2IN**...1 NUT,LOCKING-LG.FLANGE,5/ SCREW,HHC,M6 X 10MM SCREW,SHC,M8X1.25X20,GR BRACKET - RADIATOR BAFFLE...1 HOSE - INLET, RADIATOR (DEUTZ)...1 HOSE,TEMPERATURE SENSOR,DEUTZ...1 BRACKET-RADIATOR GUARD - DEUTZ...1 SPACER-RADIATOR MT BRKTF3M BRACKET-RADIATOR MOUNT (DEUTZ)...2 SCREW,SHC,M12X1.75X16,GR WASHER,LOCK,M12 RADIATOR BAFFLE (DEUTZ)...1 RADIATOR,DEUTZ,TML...1 Radiator Isolator...2 ISOLATOR,RADIATOR VIBRATION...2 NUT,NYLOCK,M8X1.25 WASHER,FLAT,M8 DEUTZ, F4L913 Item Part No GT 49378GT 85031GT 85032GT 85034GT 85101GT 85045GT 80284GT 85035GT 85036GT 97477GT 85037GT 85063GT 85064GT 97477GT 85038GT 85039GT 85040GT Description Qty. BRACKET,RADIATOR MOUNT (DEUTZ)...1 SCREW,HHC,M8 X 16 CAP,RADIATOR (DEUTZ F3M1008)...1 GUARD,RADIATOR F3M PULLEY,CRANKSHAFT (DUETZ 1008)...1 SCREW,SHC,M6X1X65, GR FAN,RADIATOR (DEUTZ F3M1008)...1 BELT,V (DEUTZ PN )...1 PULLEY,FAN (DEUTZ F3M1008)...1 WATER PUMP (DEUTZ F3M1008)...1 to SN 591 WATER PUMP, DEUTZ, TIER 2 GASKET,WATER PMP(DEUTZ F3M1008 SCREW,HHC,M8 X 1.25 X 35 SCREW,SHC,M8 X 1.25 X 16 MM WATER PUMP, DEUTZ, TIER 2 from SN 592 GASKET,WATER INLET HOUSING...1 HOUSING,WATER INLET (DEUTZ)...1 BRACKET,RADIATOR BAFFLE(DEUTZ)...1 Part No TML-4000, TML-4000N 49

45 300 Engine Components Lombardini and Deutz Engine, View 3 50 TML-4000, TML-4000N Part No

46 300 Engine Components Lombardini and Deutz Engine, View 3 Item A 2A 2A Part No GT 80584GT 97497GT 85091GT 85094GT 85094GT 69825GT T113289GT T113290GT T113291GT 6091GT GT GT GT 4266GT 30490GT 80391GT 18503GT 23057GT 49408GT 6638GT 80567GT 80464GT 80570GT 80578GT 80570GT 80578GT 80093GT 80360GT 27585GT 49409GT 80131GT 23057GT 22571GT 32064GT 69828GT Description HOSE,5/16 FUEL,SAE 30R7 WIRE ASSY,JUMPER,FUEL/WTR KIT, FUEL/WATER SEP,DEUTZ,TML includes items 3, 5, 7,8, 37 and 45 SCREW,HOLLOW,HHC,M10X1.5X30 Qty. O-RING,HOLLOW SCREW,FUEL SOLEN O-RING,HOLLOW SCREW,FUEL SOLEN FILTER ASSY,FUEL FILTER,TML...1 includes item 38 HOSE,FUEL,LOMB,BLEEDING filter head to tank (return to tank) HOSE,FUEL,LOMB,500MM pump to filter HOSE,FUEL,LOMBAR,500MM filter to engine Ref. Hose End, Barbed, 1/4 inch (refer to Figure 205.1) NUT,NYLOCK,1/ STRAINER,FUEL1/4NPT,250 MIC...1 STRAINER,FUEL,ELEMENT,250 MIC STRAINER,FUEL,ELEMENT,250 MIC SCREW,HHC,1/4-20 X 2 Ref. Hose Clamp, 1/4 inch (refer to Figure 205.1) HOSE,1/4 FUEL LINE,SAE 30R7 U-BOLT,5/16-18 X 2IN**...2 NUT,LOCKING-LG.FLANGE,5/16-18 SCREW,HHC,M8 X 20MM WASHER,LOCK,M8 WASHER,FLAT,USS,1/4"Y FORMING,MUFFLER/PIPE SUPPORT...1 UPGRADE KIT, MUFFLER, TML...1 WELDMENT,PIPE/FILTER SUPPORT KIT,SERVICE,EXHAUST BRKT WELDMENT,PIPE/FILTER SUPPORT KIT,SERVICE,EXHAUST BRKT PLATE, EXHAUST SUPT. INTERFACE...1 TAILPIPE, ENGINE, TML...1 SCREW,HHC,M12 X 20MM...2 WASHER,LOCK,M12 BRACKET, MUFFLER BAR%% TML...1 SCREW,HHC,M8 X 20MM NUT,HEX,M8 X 1.25 CLAMP,MUFFLER,1.75 INCH...1 MUFFLER,DUETZ,TML...1 Item Part No GT 49379GT 69830GT 80358GT 80454GT 49378GT 44605GT 80571GT 85013GT 85059GT 61110GT 85014GT 29560GT GT 69826GT GT GT 6019GT 5397GT 4828GT 85016GT GT GT Description HEAT SHIELD,MUFFLER,DUETZ,TML SCREW,HHC,M8 X 1.25 X 25 Qty. GASKET,EXHAUST,DEUTZ,TML...2 SCREW,FHS,M8 X 1.25 X PLATE, MUFFLER ADAPTER, DEUTZ...1 SCREW,HHC,M8 X 16 WASHER,FLAT,M8 X PLATE,PIPE SUPPORT,REAR...1 FLYWHEEL (DEUTZ F3M1008)...1 SCREW,HHC,M10 X 1.5 X 35 SCREW,SHC,M10X1.5X30 GR 12.9 STARTER,12V DC(DEUTZ F3M1008)...1 FILTER,FUEL/WTR SEP, DTZ Genie Genuine Part. See PN for compatible aftermarket replacement. FUEL FILTER W/SEP,DEUTZ, Genie Aftermarket Part. Filter for Deutz F3L 1011F Engine. FILTER,FUEL,DUETZ,TML...1 Ref. Hose, 3/16 inch (refer to Figure 205.1)...1 PLUG,M14 X GASKET,COPPER,LOMBARDINI SCREW,HHC,3/8-16 X 1.25 GRD 5 WASHER,FLAT,USS,5/16",Y NUT,NYLOCK,3/8-16 VALVE - SOLENOID, FUEL (DEUTZ)...1 Ref. Hose - Fuel, 1/4 inch (Figure 205.1) PLUG,M6X PLATE,FUEL STRAINER MNT,DEUTZ*...1 Part No TML-4000, TML-4000N 51

47 300 Engine Components Lombardini and Deutz Engine with Leroy Somer Generator 52 TML-4000, TML-4000N Part No

48 300 Engine Components Lombardini and Deutz Engine with Leroy Somer Generator Item Part No GT GT 85017GT GT 85092GT GT 85018GT 97335GT GT 97335GT 28443GT 6198GT 6095GT 8177GT 59746GT 6035GT 6024GT 80379GT 57418GT 85093GT 67722GT 80330GT GT GT GT 22736GT GT Description KIT,GENERATOR,LOMB/LEROY 36 includes generator, mounting bracket, isolators & mounting hardware GENERATOR,6KW,240V,60HZ,1P * includes items 1-4; Complete Qty. COVER - CAPACITOR(57324)...1 TOP COVER...1 SCREW,FLANGE,HHC,M5X0.8X12 CAPACITOR,22.5UF...2 CAPACITOR,70 MF,450 V...1 TERMINAL STRIP, LEROY GEN CAPACITOR,22.5UF...2 TERMINAL STRIP, LEROY GEN CABLE TIE,11.5" BLACK...2 NUT,NYLOCK,1/2-13 WASHER,FLAT,USS,1/2",Y SCREW,HHC,1/2-13 X 1.5 SCREW,HHC,5/8-11 X 4.0*** WASHER,FLAT,USS,5/8",Y NUT,NYLOCK,5/8-11 ISOLATOR, ENGINE MOUNT...4 PLATE,ENGINE MOUNT REAR...1 SCREW,SHC,M12X1.75X25,GR 12.9 WASHER,FLAT,M12 HARDENED FORMING, ENGINE MOUNT, FRONT...1 FORMING,GEN MNT,LOMB/LEROY ISOLATOR,ENGINE,30 DUR,2.5DIA...3 SCREW,HHC,M10-1.5X90MM GR8.8 NUT,NYLOCK,M10X1.50 WASHER,FLAT,SNUB 1/2X2-3/4 ZN Part No TML-4000, TML-4000N 53

49 300 Engine Components Lombardini and Deutz Engine with Marathon Generator 54 TML-4000, TML-4000N Part No

50 300 Engine Components Lombardini and Deutz Engine with Marathon Generator Item A Part No GT 85206GT 78196GT 85209GT 18605GT 21618GT 85207GT 85208GT 14033GT 5397GT 4828GT 80601GT 80572GT 80573GT 27585GT GT GT 85093GT 67722GT 6024GT 6035GT 59746GT Description TERMINAL BLOCK,MARATHON GENERATOR(85206) GENERATOR,6KVA,240VAC,60HZ includes items 1-6 SCREW,PHP, 8-32 X 5/8 Qty. CONNECTION BOX - COVER...1 NUT,NYLOCK,8-32 CLAMP,1.13,#18 X 1/4,RUB CUSH...2 CAPACITOR,45 MF***OVAL...1 CONNECTION BOX - BASE...1 SCREW,HHC,3/8-16 X 2.75 WASHER,FLAT,USS,5/16",Y NUT,NYLOCK,3/8-16 ISOLATOR,140# AXIAL,1.31 O.D**...2 FORMING,ENGINE MOUNT,RT REAR...1 FORMING,ENGINE MOUNT,LT REAR...1 SCREW,HHC,M12 X 20MM ISOLATOR,ENGINE,390LB...2 ISOLATOR,ENGINE,30 DUR,2.5DIA...2 SCREW,SHC,M12X1.75X25,GR WASHER,FLAT,M12 HARDENED Ref. Front Engine Mount Bracket (refer to Figure 304.1) NUT,NYLOCK,5/8-11 WASHER,FLAT,USS,5/8",Y SCREW,HHC,5/8-11 X 4.0*** Part No TML-4000, TML-4000N 55

51 300 Engine Components Perkins Engine, View 1 56 TML-4000, TML-4000N Part No

52 300 Engine Components Perkins Engine, View 1 Item Part No GT 85145GT 85071GT 85078GT 22571GT 49408GT 44605GT 85135GT 85088GT 85147GT 85129GT 85075GT 85079GT 85118GT 85119GT 85134GT 85146GT 85132GT 85133GT 85131GT 49375GT 25926GT 49364GT 49417GT 6607GT 6146GT 80515GT 85128GT 49407GT 80516GT 85086GT 85130GT 85068GT 58236GT 97462GT Description GEN ASSY,PRK 403/LEROY 60HZ*** Qty. PULLEY-CRANKSHAFT,PERKI BELT-FAN, PERKINS (103.10)...1 PULLEY-WATER PUMP,PERK NUT,HEX,M8 X 1.25 WASHER,LOCK,M8 WASHER,FLAT,M8 X.033 CLAMP-RADIATOR HOSE,PERKINS...4 HOSE-RADIATOR,UPPER,PERKINS...1 BRACKET-ISOLATOR,RADIATOR...1 ISOLATOR,VIBRATOR-RADIATOR...3 PUMP-WATER, PERKINS (103-10)...1 GASKET,WATER PUMP,PERK BACKPLATE,WTRPUMP,PERK GASKET/REAR,WTR PUMP (103.10) HOSE-RADIATOR,LOWER,PERKINS...1 BRACKET-RADIATOR GUARD,PERKIN...1 GUARD-RAD.-ALTERNATOR SD/PERKI...1 GUARD-RAD.-DIPSTICK SD/PERKINS MOUNT-WELD,RADIATOR, PERKINS...1 SCREW,HHC,M6 X 16 WASHER,FLAT,M6 PLTD. NUT,NYLOCK,M6X1.00 SCREW,PHILLIPS,PHM,M5X.8X16 WASHER,LOCK,#10 PLTD WASHER,FLAT,MS,#10,Y FORMING, RAD. SHROUD, RT...1 BRACKET/RADIATOR /TML...1 WASHER,LOCK,M6 FORMING, RAD. SHROUD, LT...1 RADIATOR-PERKINS (103.10)...1 CAP-RADIATOR,PERKINS (103.10)...1 FAN-PERKINS (103-10)...1 RADIATOR FRAME PERKINS...1 SHROUD-RADIATOR, PER (403C-11)...1 Part No TML-4000, TML-4000N 57

53 300 Engine Components Perkins Engine, View 2 58 TML-4000, TML-4000N Part No

54 300 Engine Components Perkins Engine, View 2 Item Part No GT 44723GT 97495GT 97498GT 85106GT 85105GT 85104GT 85149GT 85123GT 72350GT 85124GT 72337GT 85155GT 72348GT 85107GT 65639GT 85148GT 94762GT 65541GT 65542GT 80581GT 85151GT 77736GT 65636GT 65638GT 85152GT GT GT GT 6091GT 4266GT 80010GT 80583GT Description Qty. Ref. Battery Blanket (refer to Figure 205.1) HOSE,5/16 FUEL,SAE 30R7 SPACER,OUTRIGGER PIN*** COLD START PKG, PERKINS, TML includes items 13, 23 and 24 KIT,FUEL/WATER SEP/PERKINS,TML includes items 13, 19, 20 and 24 FUEL RAIL#3, PERKINS (103.10)...1 FUEL RAIL#2, PERKINS (103.10)...1 FUEL RAIL#1, PERKINS (103.10)...1 RAIL-LEAK OFF,PERKIN (103.10)...1 PUMP-FUEL INJECTION,PERK SOLENOID,SHUT DN,PERKINS( GASKET,SOLENOID,PERKINS SWITCH,OIL PRESS-PERKINS( PUMP,PRIMER,PERKINS***...1 PUMP,LIFT(FUEL) PERKINS(54555)...1 DIPSTICK,PERKINS (103.10)...1 O-RING,DIPSTICK TUBE(Z45 PERK) TUBE-DIPSTICK,PERKINS/ OIL FILTER - PERKINS...1 FILTER,FUEL PERKINS(KR70481U)...1 FILTER, ELEMENT/FUEL PERKINS** FILTER,FUEL/WTR SEP,SPN ON PRK...1 BAR-HOLD,GLOW PLUG,PERK GLOW PLUG (PERKINS )...3 CAP, OIL FILLER...1 SEAL, OIL FILLER CAP...1 INJECTOR-FUEL,PERKINS (103.10)...3 STRAINER,FUEL1/4NPT,250 MIC...1 STRAINER,FUEL,ELEMENT,250 MIC PLATE,FUEL STRAINER MNT,DEUTZ*...1 NUT,NYLOCK,1/ SCREW,HHC,1/4-20 X 2 HEATER, OIL PAN, DEUTZ ADAPTER, FUEL/WTR SEP, PRK...1 Part No TML-4000, TML-4000N 59

55 300 Engine Components PerkIns Engine, View 3 60 TML-4000, TML-4000N Part No

56 300 Engine Components PerkIns Engine, View 3 Item A Part No GT 85081GT 85070GT 58307GT 85138GT 85139GT 85127GT 85136GT 85115GT 85110GT 85112GT 85113GT 85111GT 72343GT GT 85087GT 85143GT 85103GT 85122GT 72339GT 85117GT 85141GT 85140GT 85089GT 85082GT Description Qty. COVER-AIR FILTER,PERKINS ELEMENT-AIR FILTER,PERK AIR FILTER,PERKINS (103.10)...1 includes items 1, 2 and mounting band SENSOR,AIR FILTER CLAMP-AIR FILTER HOSE/PERKINS...2 HOSE-AIR FILTER,PERKINS REGULATOR,12V-PERKINS SOCKET-RELAY,PERKINS (103.10)...2 RELAY,GLOW PLUG/START,PERKINS...2 FUSE, 7.5A PERKINS (103.10)...1 HOLDER-FUSE,7.5A PERKIN/ HOLDER-FUSE,40A PERKINS FUSE, 40A PERKINS (103.10)...1 GASKET,EXH FLANGE-FORD/PERKINS...1 Ref. Muffler Heat Shield included with item not available separately MUFFLER-PERKINS (103.10)...1 component no longer available MUFFLER, PERKINS, RL to SN TML MANIFOLD-EXHAUST,PERK (103.10)...1 GASKET-EXHAUST MANIFOLD/PERKIN...1 STARTER MOTOR, PERKINS...1 SOLENOID/STARTER,PERK (103.10) for SWITCH,WATER TEMP-PERKINS DRAIN PLUG-OIL,PERKINS PAN-OIL,PERKINS (103.10)...1 GASKET-OIL PAN,PERKINS ALTERNATOR,15A,PERKINS LEVER-ALTERNATOR,PERKINS Part No TML-4000, TML-4000N 61

57 300 Engine Components Perkins Engine with MeccAlte Generator 62 TML-4000, TML-4000N Part No

58 300 Engine Components Perkins Engine with MeccAlte Generator Item Part No GT 85202GT 97345GT GT GT 97334GT 97334GT 80552GT 67349GT 67306GT 6024GT 80379GT 80550GT 80551GT 6035GT 59746GT Description Qty. COVER-CAPACITOR,MECCALTE GEN. CLAMP-CAPACITOR,MECCALTE GEN. CAPACITOR,35 MF,450V***SMALL models with one capacitor KIT,GENERATOR PERK/LEROY 36 KIT:GEN REFIT 50HZ TO MAR...1 TERMINAL STRIP, MCALTEE GEN TERMINAL STRIP, MCALTEE GEN Ref Wire Harness, 240V, AC Generator (refer to Figure 210.1) FORMING, GEN MNT, PRK...1 SCREW,HHC,M8 X 50 WASHER,FENDER M8 NUT,NYLOCK,5/8-11 ISOLATOR, ENGINE MOUNT...2 FORMING, ENGINE MNT, RT, PRK...1 FORMING, ENGINE MNT, LT, PRK...1 WASHER,FLAT,USS,5/8",Y SCREW,HHC,5/8-11 X 4.0*** Ref. Radiator Shroud Bracket, Small (refer to Figure 306.1) Ref. Radiator Shroud Bracket, Large (refer to Figure 306.1) Part No TML-4000, TML-4000N 63

59 300 Engine Components Perkins 403C-11 Engine with Generators 64 TML-4000, TML-4000N Part No

60 300 Engine Components Perkins 403C-11 Engine with Generators Item Part No GT 30490GT 35418GT 44909GT GT GT GT GT GT GT 8177GT 6095GT 6198GT GT 80379GT 80379GT GT GT 59746GT 6035GT 6024GT GT 51131GT GT 67349GT 67306GT 49408GT 80601GT 8177GT GT GT 22736GT GT Description Qty. Ref. Hose End, Barbed, 1/4 inch (refer to Figure 205.1)...1 HOSE FIT,PIPE/BARB 1/4MX3/16H...1 HOSE,1/4 FUEL LINE,SAE 30R7 HOSE,FUEL,3/16,SAE 30R7 CLAMP,HOSE, PIPE FITTING STR ELBO...1 GENERATOR,6KW,240V,60HZ,1P *...1 KIT,GENERATOR PERK/LEROY includes generator, mounting bracket, isolators & mounting hardware; from SN Ref. Wire Harness, 240V, AC Generator (refer to Figure 210.1) FORMING,GEN MOUNT,PRK-LEROY...1 FORMING,GEN MNT,PERK/LEROY FORMING,GEN MOUNT,PRK-LEROY...1 SCREW,HHC,1/2-13 X 1.5 WASHER,FLAT,USS,1/2",Y NUT,NYLOCK,1/2-13 ISOLATOR,ENGINE,30 DUR,2.5DIA...4 ISOLATOR, ENGINE MOUNT...4 ISOLATOR, ENGINE MOUNT...3 FORMING,ENGINE MOUNT,L,PRK...1 FORMING,ENGINE MOUNT,R,PRK...1 SCREW,HHC,5/8-11 X 4.0*** WASHER,FLAT,USS,5/8",Y NUT,NYLOCK,5/8-11 KIT:GEN REFIT 50HZ TO MAR...1 SCREW,HHC,5/8-11 X 2.5 FORMING,GEN MOUNT,PRK-MECC...1 SCREW,HHC,M8 X 50 WASHER,FENDER M8 WASHER,LOCK,M8 ISOLATOR,140# AXIAL,1.31 O.D**...2 SCREW,HHC,1/2-13 X 1.5 SCREW,HHC,M10-1.5X90MM GR8.8 WASHER,FLAT,SNUB 1/2X2-3/4 ZN NUT,NYLOCK,M10X1.50 RADIATOR BRACKET W/ISOLATORS...1 Part No TML-4000, TML-4000N 65