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1 TT250 TACK TRAILER Parts Manual August, 2014 S/N 1001 UP Part # 28200

2 is your online resource for commercial and industrial quality parts and equipment sales. Locations: Florida (West Palm Beach): Outside Florida TOLL FREE: Need parts? Check out our website at Can t find what you need? Click on this link: and fill out the request form. Please have the machine model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna/Target, Whiteman-Concrete/Mortar, Stow-Concrete/Mortar, Baldor, Wacker, Sakai, Snorkel, Upright, Mi-T-M, Sullair, Neal, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Blaw-Knox, Himoinsa, Best, Buddy, Crown, Edco, Wyco, Bomag, Laymor, Terremite, Barreto, EZ Trench, Takeuchi, Basic, Bil- Jax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump, Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar

3 TT250 TABLE OF CONTENTS DECALS Decals - Domestic ASPHALT TANK Asphalt Tank Assembly ENGINE AND PUMP Engine and Pump Assembly MAINFRAME Mainframe Assembly PROPANE Propane Assembly HOSE REEL AND SPRAY WAND Hose Reel and Spray Wand Assembly WASHDOWN TANK Washdown Tank Assembly WHEEL AND AXLE Wheel and Axle Assembly ELECTRICAL Electrical Assembly

4 HOSE ROUTES Hose Routes OPTIONS Electric Tank Heat Assembly Spray Bar Option Electric Start Assembly REFERENCE Deutsch Connector Breakdowns Hydraulic Fitting Torque Specs Fastener Torque Specs

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6 ITEM NO. PART NO. DESCRIPTION QTY REMARKS DECAL - WEILER LOGO 60" X 23.4" WEILER VIN NUMBER PLATE DECAL - TIRE AND LOAD INFO DECAL - EXPLOSION HAZARD DECAL - FIRE HAZARD DECAL - BURN HAZARD DECAL - ROTATING HAZARD DECAL - SLIP HAZARD DECAL - READ MANUAL DECAL - 3.5" STRIPE 2 SEGMENT DECAL - TT DECAL - PROPANE OPERATION DECAL - SPRAY BAR 1 GROUP:24868 TT250 DECALS 1.1

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8 ITEM NO. PART NO. DESCRIPTION QTY REMARKS " I.D. muffler clamp LOCK NUT 3/8-16 GRB CENTER LOCK ZY LOCK NUT 1/2-13 GRC TOPLOCK ZY LOCK NUT 5/8-11 GC TOPLOCK ZY BOLT 3/8-16 x 1.0 ZY WASHER 1/2 HARD ZY WASHER 3/8 HARD ZY WASHER 5/ HARD ZY MANLID 10" FILL FIBERGLASS SLEEVE 5" ID 7.7 FT 2 PCS WORM CLAMP (#60) BLACK DIAL THERMOMETER GAL TACK TANK W/A EXHAUST PIPE W/A FITTING - 3" PIPE PLUG SQHD TANK COVER W/A GASKET " FLOAT BALL SHAFT SEAL 3/4ID 1OD.158W POINTER PIVOT SHAFT TACK GAUGE BALL ROD W/A BUSHING FITTING - 2 1/2 NPT PLUG BOLT 1/2-13 x 1 1/4 GR8 ZY BOLT 5/8-11 x 1 1/2 ZC 4 GROUP:24851 TT250 ASPHALT TANK 2.1

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10 ITEM NO. PART NO. DESCRIPTION QTY REMARKS LOCK NUT 3/8-16 GRB CENTER LOCK ZY BOLT 1/4-20 x 3/4 ZY WASHER 3/8 HARD ZY LOCK NUT 1/4-20 CNTRLK ZY BOLT 5/16-18 x 1 3/4 ZY NUT 5/16-18 CENTERLOCK ZY ROTEX COUPLER 3/4"X 22mm HONDA GX HP ENGINE, 2:1 CLUTCH VIKING ASPHALT PUMP SHIELD W/A WASHER 1/4 ZY BOLT 3/8-16 x 7/8 GR8 ZY WASHER 5/16 HARD ZY SHIELD BOLT 5/16-18 X 2 G8 FULL THREAD ZY 4 GROUP:24855 TT250 ENGINE AND PUMP 3.1

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12 ITEM NO. PART NO. DESCRIPTION QTY REMARKS SWIVEL JACK LOCK NUT 3/8-16 GRB CENTER LOCK ZY LOCK NUT 1/2-13 GRC TOPLOCK ZY BOLT 3/8-16 x 1.0 ZY BOLT 3/8-16 x 3 ZY BOLT 5/8-11 x 4 1/2 GR8 ZY WASHER 3/8 HARD ZY WASHER 5/ HARD ZY NUT 5/8-11 GR8 ZY TACK WAGON FRAME W/A FENDER RH W/A TOW RING 2 1/2" 1 12* BALL HITCH 2 5/16" 1 OPTION FENDER LH W/A MANUAL CARRIER CYLINDER MANUAL CARRIER PLATE WORM CLAMP BOLT 1/2-13 x 1 GR8 ZY 10 GROUP:24853 TT250 MAINFRAME 4.1

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14 ITEM NO. PART NO. DESCRIPTION QTY REMARKS LOCK NUT 1/2-13 GRC TOPLOCK ZY WASHER 1/2 HARD ZY BOLT 1/2-13 x 1 3/4 GR8 ZY BOLT 1/2-13 x 1 1/4 GR8 ZY PROPANE CYLINDER 20# PROPANE TANK HOLDER TORCH TIP 2 1/8 300k BTU W/ IGNITER WORM CLAMP 1 15/16-2 1/2 5/16 BAND WIDTH BURNER MOUNT W/A 1 GROUP:24854 TT250 PROPANE 5.1

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16 ITEM NO. PART NO. DESCRIPTION QTY REMARKS /2 NPT ELBOW - BRASS BOLT 1/4-20 x 3/4 ZY /2" BALL VALVE FITTING - 1/2 NPT STREET ELBOW BRASS LYNCH PIN 1/4 x 2 1/4 ZC LOCK NUT 1/4-20 CNTRLK ZY ASPHALT NOZZLE SIZE HAND CRANK HOSE REEL SPRAY WAND HANDLE WAND HANDLE WAND HANDLE SPRAY WAND TUBE BOLT 1/4 x 5 1/2 ZY GR WASHER 1/4 ZY BOLT 1/2-13 x 3/4 ZY 4 GROUP:24842 TT250 HOSE REEL AND SPRAY WAND 6.1

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18 ITEM NO. PART NO. DESCRIPTION QTY REMARKS BOLT 3/8-16 x 1.0 ZY WASHER 3/8 HARD ZY 4 3 C VENTED DIESEL FUEL CAP WASHDOWN TANK W/A 1 GROUP:24852 TT250 WASHDOWN TANK 7.1

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20 ITEM NO. PART NO. DESCRIPTION QTY REMARKS LOCK NUT 5/8-11 GC TOPLOCK ZY TORFLEX AXLE ASM lb ST225/75R15 TIRE & WHEEL ASM BOLT 5/8-11 x 1 3/4 G8 ZY WASHER 5/ HARD ZY 8 GROUP:24849 TT250 WHEEL AND AXLE 8.1

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22 ITEM NO. PART NO. DESCRIPTION QTY REMARKS LIGHT 4" S/T/T w/reflector " LIGHT GROMMET LICENSE PLATE LIGHT HOUSING LOCK NUT NYLOCK Z BOLT 1/4-20 x 3/4 ZY SCREW #10-24 x 3/4 PANHEAD PHILLIPS LOCK NUT 1/4-20 CNTRLK ZY BRAKE LIGHT BOX RH W/A LIGHT BOX LH W/A TT250 WIRE AY AMBER SIDE MARKER w/2-pin DEUTSCH RED SIDE MARKER w/2-pin DEUTSCH BREAK-AWAY SYSTEM w/3-pin DEUTSCH LICENSE PLATE LIGHT WASHER 1/4 ZY BOLT 1/4-20 x 1 ZY 3 GROUP:24850 TT250 ELECTRICAL ASSEMBLY 9.1

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24 TT250 HOSE ROUTES ITEM NO. PART NO. DESCRIPTION QTY REMARKS 3668 CLOSE NIPPLE 1/2NPT BRASS FITTING 1/2NPT x 1/2FNPT 90 SHORT FITTING - REDUCER 1/2 NPT/ 1/4 NPT FITTING - 1/4 CLOSE NIPPLE, BRASS BRASS BRANCH T, 1/2" NPT FITTING - 1/2 NPT STREET ELBOW BRASS BUSHING 1NPTx1/2NPT, STEEL FITTING 1/4FNPT TEE BRASS FITTING 1" NPT STREET " BALL VALVE ADJUSTABLE REGULATOR 10-25# ASPHALT NOZZLE SIZE VIKING ASPHALT PUMP FITTING - 1/2" NPT PIPE TEE SPRAY BAR TUBE TORCH TIP 2 1/8 300k BTU W/ IGNITER PRESSURE GAUGE 0-300PSI BALL VALVE 3-WAY 1/2 NPT FITTING - 1/2" NPT 90 DEG LIVE SWIVEL FITTING - 1" NPT BRANCH TEE FITTING - 1/2" NPT 45 DEG PIPE SWIVEL HOSE - 1 X 22" - 16 NPT SWIVEL / 16 NPT SWIVEL 7399 HT HOSE - 1/2 X 32-8 NPT RIGID / 8 NPT SWIVEL HOSE - 1/2 X 40-8 NPT RIGID / 8 NPT SWIVEL HOSE - 1/2 X NPT RIGID / 8 NPT SWIVEL HOSE - 1/2 X NPT RIGID / 8 NPT SWIVEL HOSE - 1/2 X 13-8 NPT RIGID / 8 NPT SWIVEL HOSE - 1/2 X NPT SWIVEL / 8 NPT SWIVEL BALL VALVE 12V DC HOSE - 1/2 X 37-8 NPT RIGID / 8 NPT SWIVEL HOSE - 1/4" X 12 1/8"NPT/1/4"NPT HOSE - 1/4" X 24" 1/4"NPT/1/4"NPT PROPANE TANK NIPPLE W/ CHECK VALVE TANK NIPPLE NUT FITTING 1/4 NPT BRASS 90 M/M FITTING 1/4 NPT BRASS 90 F/M FITTING - 3/16 SAE 45 DEG X 1/8" NPT BRASS FITTING 1/4 NPT STREET THERMOCOUPLE SAFETY VALVE CLOSE NIPPLE 1/2 MNPT-1 1/ CLOSE NIPPLE 1NPT PLUG 1/2NPT SQR HEAD PLUG 8ORB /2" BALL VALVE 5 FF BULKHEAD - 1/4" BRASS

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26 ITEM NO. PART NO. DESCRIPTION QTY REMARKS " NYLON LANYARD GROMMET.875id x 1.25groove HEAT ELEMENT, 2 1/2 NPT, 1500W HEATER CORD NUT Z 1 GROUP:TT TT250 ELECTRIC TANK HEAT 11.1

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28 ITEM NO. PART NO. DESCRIPTION QTY REMARKS LYNCH PIN 1/4 x 2 1/4 ZC WASHER 3/8 HARD ZY NUT 5/16-18 CENTERLOCK ZY WASHER 1/2 HARD ZY BUMPER BOLT 5/16-18 x 1 ZC SPRAY BAR TUBE SPRAY BAR W/A BUMPER MOUNT PLATE FITTING - 1/2" NPT 90 DEG LIVE SWIVEL BOLT 1/2-13 x 1 1/4 GR8 ZY PLUG 1/2NPT SQR HEAD WASHER 5/16 HARD ZY ENGINE SHIELD LOCK NUT 3/8-16 GRB CENTER LOCK ZY LOCK NUT 1/2-13 GRC TOPLOCK ZY BOLT 3/8-16 x 1.0 ZY 1 GROUP:TT TT250 SPRAY BAR 11.2

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30 ITEM NO. PART NO. DESCRIPTION QTY REMARKS LOCK NUT 1/4-20 NYLOCK ZY LOCK NUT 3/8-16 GRB CENTER LOCK ZY WASHER 3/8 HARD ZY NUT 5/16-18 NYLON WASHER 1/ HARD ZY HONDA GX HP ENGINE ELECTRIC START BATTERY 300 CCA BATTERY BOX LID BATTERY HOLD DOWN BATTERY MOUNT W/A RED CABLE 4GAx18" 5/16 EYELETS WASHER 5/16 HARD ZY BOLT 3/8-16 x 3/4 GR8 ZY BOLT 5/16-18 x 1 ZC BOLT 1/4-20 x 1 ZY BOLT 3/8-16 x 5/8 GR8 ZY ALTERNATOR GROUND CABLE AY 1 GROUP:TT TT250 ELECTRIC START ASSEMBLY 11.3

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32 Size Thread Torque ft-lb Nm 2 5/ / / / / / / / / Tube OD or Hose ID Face Seal Tube or Hose End of Fitting mm Dash Size Inch Tube Nut or Swivel Nut Torque Thread Threads Min Target Max Dia per Inch ft-lb Nm ft-lb Nm ft-lb Nm 6-4 1/4 9/ /8 11/ /2 13/ / /4 1-1/ /8 1-3/ / / / / Tube OD or Hose ID O-Ring End of Fitting mm Dash Size Inch Straight Fitting or Lock Nut Torque Thread Threads Min Target Max Dia per Inch ft-lb Nm ft-lb Nm ft-lb Nm 5-3 3/16 3/ /4 7/ /16 1/ /8 9/ /2 3/ /8 7/ /4 1-1/ /8 1-3/ / /14 1-5/ /8 1-7/ Flats From Finger Tight Size Inch New Fittings Loose Fittings 4 1/ /2 3/ / / /2 1 1/2-1 3/ /8 2 1/2-1 3/4 3/4 12 3/4 1 1/2 3/4 14 7/ / /4-1 1/2 3/ /14 1 1/2 3/ /2 1 1/4-1 1/ / /4 3/4-1

33 Grade 2 Grade 5 Grade 8 Bolt Size Ft-Lb Nm Ft-Lb Nm Ft-Lb Nm 1/ / / / / / / / / / / / / / / / / / / / / / / / / / Grade B(Grade 5) Grade C(Grade 8) Nut Size Ft-Lb Nm Ft-Lb Nm 1/ / / / / / / / / / / / / / / / / /

34 REVISION HISTORY Revision Date Pages Description TT250 August 2014 (28200) 08/ First Edition Parts Manual Released.

35 is your online resource for commercial and industrial quality parts and equipment sales. Locations: Florida (West Palm Beach): Outside Florida TOLL FREE: Need parts? Check out our website at Can t find what you need? Click on this link: and fill out the request form. Please have the machine model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna/Target, Whiteman-Concrete/Mortar, Stow-Concrete/Mortar, Baldor, Wacker, Sakai, Snorkel, Upright, Mi-T-M, Sullair, Neal, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Blaw-Knox, Himoinsa, Best, Buddy, Crown, Edco, Wyco, Bomag, Laymor, Terremite, Barreto, EZ Trench, Takeuchi, Basic, Bil- Jax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump, Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar