HOT WATER PRESSURE WASHER BREAKDOWN
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- Darcy Hunt
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1 HOUR METER TACH / HOUR ON OFF THERMOSTAT BURNER OFF
2 ITEM PART NUMBER DESCRIPTION QTY Frame 2 N/A Engine, 3 HP, 389cc (GX390 2QNR) Engine, 420cc Powerease Engine Hot Water Coil Assy, 4 GPM Top Cap Coil Insulation Bottom Coil Insulation PSI Gun & Wand Assy Gallon Fuel Tank Battery Package (Battery, Case, and Cover) 7 Engine Charger 8A Engine Charger (For GX390) Hose Reel Bracket Burner Assy With Fuel Pump (Beckett, ADC-2V) H Triplex High Pressure Pump (EZ4040G) High Pressure Hot Water Hose Elbow, 3/8 MNPT x 3/8 FNPT Water Inlet Filter Thermal Valve, /2 MNPT, 45F, 200 PSI Elbow, /4 FNPT x /4 FNPT Brass BEP Nozzle Set /8 Bypass Hose (36 ) Elbow, /2 FNPT x /2 FNPT Brass Nipple, /2 MNPT x 3/8 MNPT Female Tee, 3/8 FNPT (3) Brass Safety Relief Valve, 3/8 MNPT, 6000 PSI, 95F /8 Hose Female Tee, /2 FNPT (3) Brass 24 Coil Pressure Relief Pressure Relief Device for Hot Water Coil, 5000 PSI Low Pressure Chemical Injector, 4000 PSI, 2.5 GPM Pressure Switch, /4 MNPT Reducer, 3/8 MNPT x /4 FNPT, Brass S Quick-Connect Coupler, 3/8 MNPT Elbow, /2 MNPT x /2 FNPT - 90 Brass Hose Barb, Straight - 3/8 Barb, 3/8 MNPT Hose Barb, Elbow - 3/8 Barb, /4 MNPT 32 AL607 Unloader, VRT PSI Thermostat W/ Immersed Probe 34 Starter Box Starter Box (Burner ON/OFF Switch, Temp Control, Hour Meter) Hour Meter Thermostat (Temp Control) Burner On/Off Switch
3
4 ITEM PART NUMBER DESCRIPTION QTY Frame Sub Assy R2 Handle Front Decal Axle Battery Tray Burner Control Box (ON/OFF Switch, Temp Control, Hour Meter) Hour Meter Thermostat (Temp Control) Burner On/Off Switch Hose Reel Bracket Brake Assy Nozzle Grommet, Black F 3 Flat-Free Tires 4 6 N/A Flat Washer, M20x40 Zinc Plated 8 7 N/A Nylock Nut, M8 4 2 N/A M8X80 Carriage Bolt, Zinc Plated Grade N/A Hex Nut, M8-Plated 23 N/A Flat Washer, M8X6, 2mm Zinc Plated N/A M8X Hexhead Bolt-Zinc Plated 4 25 N/A Nylock Nut, M8-Zinc Plated Grade 0 27 N/A Nozzle Gromet, Black,.75 Bore Diameter 28 N/A Flat Washer, M0X25, 2mm 4 29 N/A Hex Head Bolt, M0X N/A M0 Nut, Serrated-Flange 2 3 N/A Flat Washer - M0X20, 2mm Zinc Plated 4 32 N/A M0X50, Hexhead - Grade 8.8 Zinc Plated 4 33 N/A Flat Washer, M6X.5,.7mm Zinc Plated 34 N/A Bolt, M6X25 - Hex Head, Steel Plated 4 35 N/A Nylock Nut, M6, Zinc Plated 7 36 N/A M8X55, Flange Head, Grade 8.8 Plated 6 37 N/A Serrated Flange M8 Nut, Locknut 0 38 N/A Bolt, M8X60, Hex Head, Steel Plated, 8.8 Grade 2 39 N/A Bolt, Hex Head, M8X N/A Wheel Spacer 4 43 N/A M8X80 Flange Head 4 - KIT23 Valve Kit (Sold Separately) - RKI53 Seal Kit (HP) (Sold Separately)
5 EZ Series 44 - Triplex GENERAL PUMPA member of the Interpump Group PARTS LIST ITEM PART NO. DESCRIPTION KIT NO. QTY Manifold Screw Washer O-ring Valve Seat Valve Spring Valve Cage O-ring Cap Screw Valve Assembly Screw Bearing Cover Spacer O-ring Ball Bearing Oil Seal Crankcase Oil Dip Stick Piston Guide 3 ITEM PART NO. DESCRIPTION KIT NO. QTY Connecting Rod O-ring Rear Cover Screw O-ring Cap Screw Pinr Washer Plunger, 3 mm Rail Washer Nut O-ring Packing Retainer Intermediate Ring Packing 53, Packing 53, Head Ring Cap Screw Cap Screw ITEM PART NO. DESCRIPTION KIT NO. QTY Washer Washer Cap Screw Seal, Low Pressure 53, Retaining Ring Crankshaft (EZ4040G) Crankshaft (EZ4035G34) Crankshaft (EZ4030G34) Roller Bearing O-ring Screw, 5/6 x Screw, 3/8 x Washer, 8 mm Washer, 0 mm Gas Flange Oil Seal Washer Screw 4 REPAIR KITS KIT NO. K23 K23 K24 K53 K56 ITEM NO s INCLUDED IN KIT NUMBER OF ASSEMBLIES IN KIT NUMBER OF CYLINDERS KIT WILL SERVICE 7 4, 5, 6, 7, 8, () 9, 0 43, 44, 5 40, 4, 42, 43, 44, TORQUE SPECS* Pos. Ft/lb N-M * Decrease torque by 20% if threads are lubricated
6 "D" VERSION Ø 3/ TYPE F25 "D" VERSION Ø TYPE F (6) Valves Kit 286 5(3) Pistons Kit 287 Repair Kits 38(3) 37(3) 40(3) 42(3) Water Seals Kit 289 Repair Kits 4(3) 54 44(3) Oil Seals Kit 288 7() 8() 9() (4) 2(2) 5() 7(2) 8() 9() 2() 22() 26() O-Rings Kit 290 Special Parts / Kits Code Description Qty. 36(3) Support Ring Kit (2) Unloader w/o handle Kit 2280 w/handle Kit 4028 Pos Code Description Qty. Pos Code Description Qty. Pos Code Description Qty Nut M Piston guide 3 AR6456 Oil Grub screw M6x O-Ring Ø23.52x.78 3 Oil CapaCity - 6 Oz Unloader knob Gasket Spring plate O-Ring Ø3.95x Special Parts / Kits Spring Spacer 3 Code Description Qty Valve piston Oil seal EZ Start assembly O-Ring Ø6.02x Pump body 286 Valve kit - up to 3200 PSI O-Ring Ø6.07x Bearing cap Valve kit - above 3200 PSI Ring Circlip Øi Unloader kit up to 3200 PSI Piston guide Snap ring no knob with seat O-Ring Ø5.6x Bearing mr x Unloader kit above 3200 PSI O-Ring Ø2.42x Bearing no knob with seat By-pass jet Oil cap 4228 Unloader kit above 3200 PSI Seat Piston 3 with knob without seat O-Ring Ø.x Piston pin Unloader kit above 3200 PSI Hose nipple Con rod Aluminum mr x 3 with knob with seat Ball Con rod Bronze Complete manifold with EZ start Spring O-Ring Ø0.27x Complete manifold non EZ start Detergent injector 3/8 G Bolt M6x2 (7 in/lbs) Bare manifolds with EZ start O-Ring Ø2x Rear cover Bare manifolds non EZ start O-Ring Ø9x Bearing mr x Injector insert Bearing Spring Snap ring Jet Complete pump head w/o EZ start Legend O-Ring Ø4x Complete pump head EZ-start Bolt M6x50 (92 in/lbs) Oil seal Ø 5 Ø 5 Ø 5 Ø Lockwasher Bolt M8x20 4 For For x For For r Head - w/o EZ-start Set screw M6 RSV2.5G25 RSV3G25 RSV3.5G35 RSV4G Head - Bare EZ-start Hollow shaft Ø m Head - Bare w/o EZ-start Hollow shaft Ø For m For EZ-start plug Hollow shaft Ø r RSV3G30 RSV4G Plug /4 G Hollow shaft Ø3/4 3GPM #9 RSV4G40 For Plug (442 in/lbs) Hollow shaft Ø3/4 2.5GPM #0 RSV3G Complete valve Flange F25 x RSV3G Support ring Flange F40 m r Gasket Ring
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