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1 RL4 Vertical Mast Serial Number Range from SN RL to RL from SN RL416J-497 to RL416J-3599 from SN RL4J-3600 from SN GRR Rev A11 January 2018

2 is your online resource for commercial and industrial quality parts and equipment sales. Locations: Florida (West Palm Beach): Outside Florida TOLL FREE: Need parts? Check out our website at Can t find what you need? Click on this link: and fill out the request form. Please have the machine model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna/Target, Whiteman-Concrete/Mortar, Stow-Concrete/Mortar, Baldor, Wacker, Sakai, Snorkel, Upright, Mi-T-M, Sullair, Neal, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Blaw-Knox, Himoinsa, Best, Buddy, Crown, Edco, Wyco, Bomag, Laymor, Terremite, Barreto, EZ Trench, Takeuchi, Basic, Bil- Jax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump, Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar

3 How to Read Your Serial Number RL4 Vertical Mast 3

4 Table of Contents This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at How to Read Your Serial Number...3 Parts Stocking List...7 How to Order Parts...8 Service Parts Fax Order Form...9 Electronic Version Click on any page number to view the figure. 001 Parts Stocking List Parts Stocking List Decals Decals with Words Decals with Symbols Chassis Components Chassis Components Fuel Tank and Hoses Axle Hitches Cabinet, Front Fairing Cabinet, Rear Fairing Engines and Generators Kohler KDW1003 GE Engine Kubota D1105-E3BG Engine Kubota D1105-E3BG Engine Generator, Coliseum 6 kw Generator, Coliseum 7 kw Generator, Coliseum 8 kw Generators Electrical Components Control Box Assembly Control Box Assembly Electrical Wiring and Power Cables Mast Components Mast Assembly and Cable Routing Tower Base and Mast Assembly, 4" Inch Mast Assembly, 3" Inch Mast Assembly, 2" Inch Mast Assembly, 1.5" Inch Light Assembly, Square Light Assembly, 16" Round Winch...64 Indices Part Number Index...66 Part Index...68 Cross References 4 RL4 Vertical Mast

5 is your online resource for commercial and industrial quality parts and equipment sales. Locations: Florida (West Palm Beach): Outside Florida TOLL FREE: Need parts? Check out our website at Can t find what you need? Click on this link: and fill out the request form. Please have the machine model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna/Target, Whiteman-Concrete/Mortar, Stow-Concrete/Mortar, Baldor, Wacker, Sakai, Snorkel, Upright, Mi-T-M, Sullair, Neal, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Blaw-Knox, Himoinsa, Best, Buddy, Crown, Edco, Wyco, Bomag, Laymor, Terremite, Barreto, EZ Trench, Takeuchi, Basic, Bil- Jax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump, Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar

6 001 Parts Stocking List January Parts Stocking List 10 RL4 Vertical Mast

7 001 Parts Stocking List Parts Stocking List A GT 1268GT GT 1484GT 28750GT 32150GT 32151GT 33994GT 49612GT 49613GT 66399GT 93500GT GT GT GT 27581GT GT GT GT GT GT GT GT GT GT GT GT GENERAL SERVICE PARTS PAINT, AEROSOL, TRAFFIC BLACK 12-ounce spray paint PAINT,AEROSOL,GENIE GRAY*** 12-ounce spray paint SEAL MARKER,CROSS CHECK,BLUE,TUBE PAINT,AEROSOL,BRIGHT BLUE*** 12-ounce spray paint O-RING KIT,FIELD SVC,ALL PROD* O-ring kit, SAE PAINT,WET,GENIE BLUE (1 GL)** 1-gallon PAINT,WET,GENIE GRAY (1 GL)** 1-gallon PLUG AND CAP KIT-SERVICE,37 ** Plug and cap kit, SAE O-RING KIT (ORFS FITTINGS) O-ring kit, ORFS PLUG AND CAP KIT-SERVICE,ORFS* Plug and cap kit, ORFS GREASE,DIELECTRIC 4 OZ** PARKER DIGITAL PRESSURE GAUGE MANUALS MANUAL, OPERATOR'S, RL4 MANUAL, SERVICE, RL4 MANUAL, PARTS, RL4 MANUAL,AEM SAFETY GENERATOR, MARATHON MODELS CAPACITOR, 43 mf, 630 VOLT DIODE,MARATHON MARATHON SUPPRESSOR/VARISTOR KOHLER MODELS AIR FILTER ELEMENT, KOHLER KDW1003 ENGINE OIL FILTER, KOHLER KDW1003 FUEL FILTER ELEMENT, KOHLER KDW1003 FILTER,IN-LINE,FUEL,5/16" V-BELT, KOHLER KDW1003 HOSE, LOWER RADIATOR, KOHLER KDW1003 MUFFLER, KOHLER CLAMP, KOHLER KUBOTA MODELS GT GT GT GT GT GT GT 32185GT ELEMENT,AIR CLEANER,KUBOTA FILTER,OIL,KUBOTA FILTER,FUEL,KUBOTA FILTER,IN-LINE,FUEL,5/16" V-BELT,KUBOTA HOSE,RADIATOR,LOWER,KUBOTA RADIATOR HOSE,KUBOTA CLAMP,HOSE RL4 Vertical Mast 11

8 100 Decals January Decals with Words 12 RL4 Vertical Mast

9 100 Decals Decals with Words GT GT GT GT GT GT GT GT GT GT 72086GT 52475GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT Decal, Instruction, Lamp Disposal...1 Decal, Danger, Explosion Hazard...1 Decal, Label, Diesel...1 Decal, Danger, Auto-start Hazard...2 DECAL,TIRE SPECIFICATION...2 Decal, Label, Transport Diagram...1 Decal, Label, Ground...1 Decal, Cosmetic, Terex Logo, RL4...2 Decal, Instructions, Tongue deployment...1 DECAL, DANGER, ELECTROCUTION HAZARD...1 DECAL,LABEL,LIFTING EYE...1 DECAL,LABEL,TRANSPORT TIEDOWN*...4 DECAL, DANGER, INHALATION HAZARD...1 DECAL, WARNING, EXPLOSION HAZARD...1 DECAL, DANGER, EXPLOSION HAZARD, BATTERY...1 DECAL, DANGER, ELECTROCUTION HAZARD...1 DECAL, DANGER, ELECTROCUTION HAZARD...1 DECAL, DANGER, AUTO-START HAZARD...2 DECAL, WARNING, IMPROPER OPERATION...1 DECAL, OPERATING INSTRUCTIONS...1 DECAL, COSMETIC, GENIE LOGO, RL4, REAR DOOR...1 DECAL, COSMETIC, TEREX LOGO, RL4, REAR DOOR...1 DECAL, WARNING, TOW SPEED...1 DECAL, COSMETIC, TEREX LOGO, RL4...2 DECAL, COSMETIC, GENIE LOGO, FRONT FAIRING...1 DECAL, COSMETIC, TEREX LOGO, FRONT FAIRING...1 DECAL, WARNING, TIP-OVER HAZARD, OUTRIGGERS...1 DECAL, DANGER, ELECTROCUTION HAZARD...1 DECAL, LABEL, ARROW...2 DECAL, WARNING, EXPLOSION/BURN HAZARD RL4 Vertical Mast 13

10 100 Decals January Decals with Symbols 14 RL4 Vertical Mast

11 100 Decals Decals with Symbols GT 72086GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT DECAL,LABEL,TRANSPORT TIEDOWN*...4 DECAL,LABEL,LIFTING EYE...1 DECAL, LABEL, GROUND...1 DECAL,TIRE SPECIFICATION...2 DECAL, LABEL, ARROW...2 DECAL, COSMETIC, TEREX LOGO, RL4...2 DECAL, LABEL, DIESEL...1 DECAL, LABEL, TRANSPORT DIAGRAM...1 DECAL, COSMETIC, TEREX LOGO, RL4, REAR DOOR...1 DECAL, COSMETIC, TEREX LOGO, FRONT FAIRING...1 DECAL, COSMETIC, GENIE LOGO, FRONT FAIRING...1 DECAL, COSMETIC, GENIE LOGO, RL4, REAR DOOR...1 DECAL, INSTRUCTIONS, TONGUE DEPLOYMENT...1 DECAL, WARNING, TIP-OVER HAZARD, OUTRIGGERS...1 DECAL, LABEL, EXPLOSION HAZARD...1 DECAL, WARNING, BURN HAZARD...1 DECAL, LABEL, TOW SPEED...1 DECAL, DANGER, ELECTROCUTION HAZARD...1 DECAL, LABEL, ELECTROCUTION HAZARD...1 DECAL, WARNING, EXPLOSION HAZARD...1 DECAL, LABEL, READ THE MANUAL...1 DECAL, WARNING, EXPLOSION/BURN HAZARD...1 DECAL, DANGER, INHALATION HAZARD...1 DECAL, DANGER, ELECTROCUTION HAZARD...1 DECAL, LABEL, BATTERY/CHARGER SAFETY RL4 Vertical Mast 15

12 200 Chassis Components January Chassis Components 16 RL4 Vertical Mast

13 200 Chassis Components Chassis Components A 27B GT GT GT GT GT GT GT GT GT GT 45708GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT SCREW...4 WASHER,FLAT,1/2,USS,ZAG...4 STD, MAST, BLACK...1 does not include item #54 OPTION, MAST, GALVANIZED...1 does not include item #54 SCREW,HHC,1/2-13 X 4 G...4 WASHER,FLAT,1/2,USS,ZAG...4 WELDMENT, LIFT, RL4...1 BATTERY...1 BRACKET, HOLD DOWN, BATTERY,...1 TANK, COOLANT OVERFLOW...1 HOOK,BATT HOLD DOWN,10"...2 ASM, CONTROLS RL4 60HZ WO/TL...1 BRACKET, CONTROL BOX, FLOAT,...2 SCREW,HHC,5/16-18X1,8,ZAG...4 WASHER,FLAT,5/16,USS,ZAG...4 ASSEMBLY, LATCH, U-BOLT, RL4...1 BOLT,U-BOLT,LATCH STRIKER,TRAY...1 WASHER,FLAT,5/16,USS,ZAG...2 NUT,JAM,1/2-13,A,ZAG...2 SCREW,HHC,5/16-18X1,8,ZAG...2 WASHER,FLAT,5/16,USS,ZAG...2 PIN,PLUNGER,OUTRIGGER, KIT...1 kit part number GT includes item numbers 22, 23, 24 and 25 RELEASE, OUTRIGGER...1 PIN, COTTER...1 WASHER...1 SPRING...1 WELDMENT, OUTRIGGER, RL4...2 JACK, KNOTT PN KBC 6D (to SN RL4J-4983) component no longer available; order below HANDLE...1 for Jack Assembly KNOB, PLASTIC...1 for Jack Assembly PIN...1 for Jack Assembly PIN AND CHAIN...1 for Jack Assembly BOLT, UNC 3/8"...1 JACK,EAGLE,PN CGEQ20-ASM, 1200 LBS...3 KIT,HANDLE,JACK,RL...1 for Jack Assembly GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT 57332GT M007214GT GT GT GT GT GT GT GT 32645GT 4828GT 6097GT 61975GT KIT,LOCK PIN,JACK,RL...1 for Jack Assembly NUT, WING...1 WASHER...1 PLATE, SHACKLE, AXLE, RL4...4 BOLT, SHACKLE, RL4...6 NUT, FLANGE, SHACKLE, RL4...6 WHEEL/TIRE ASSY,13",175/80 LRB...2 NUT,WHEEL, 1/2 X ASSEMBLY, AXLE, RL4...1 BOLT, SHOULDER, DIA.75 X WASHER,FLAT,3/4,USS,HRD,ZAG...2 NUT,TL,5/8-11,C,ZAG...1 CHASSIS, KICKSTEP, WELDMENT,...1 ASSEMBLY, PIN AND CLIP, 1/2" X 6-1/2"...1 WELDMENT, BRACKET, RECEIVER, D...1 SCREW,HHC,1/2-13X1.5,8,ZAG...2 WASHER,FLAT,1/2,USS,ZAG...2 WELDMENT: DRAWBAR: RL4...1 COUPLER,BALL,2" CLASS II...1 SCREW...2 NUT,NYLOCK,1/2-13 GR2...2 BOLT, SHOULDER DIA.75 X 4.0 L...1 WASHER,FLAT,3/4,USS,HRD,ZAG...2 NUT,TL,5/8-11,C,ZAG...1 ASSEMBLY, PIN AND CLIP, 3/4" X 4-3/4"...1 WELDMENT, CHASSIS, RL4...1 CHAIN, SAFETY, SNAP HOOK...2 SCREW,HHC,3/8-16 X 5 GRD 5 ZNC...1 NUT,NYLOCK,3/ WASHER,FLAT,USS,3/8",Y...2 RETAINER,SPRING,1.21 X Ref., WINCH refer to RL4 Vertical Mast 17

14 200 Chassis Components January Fuel Tank and Hoses 18 RL4 Vertical Mast

15 200 Chassis Components Fuel Tank and Hoses A 12B 13A 13B GT GT GT GT GT 36456GT GT GT GT GT GT GT GT GT GT GT GT GT TANK FUEL RL4 C SHAPE...1 FITTING 1/8,FITTINF FOR DOWN T...1 GROMMET DAPCO RUBBER SM...2 CAP FUEL RL4/AL4 WITH TETHER...1 FITTING 5/16, W TUBE D...1 SPRING CLIP,5/16-18, X...1 FORMING FUEL TANK SUPPORT REAR...1 FORMING FUEL TANK SUPPORT FRON...1 SCREW,HHC,5/16-18X.75,8,ZAG...1 WASHER,LOCK,5/16,ZAG...1 PUMP,FUEL, 12VDC...1 HOSE KIT, FUEL, KOHLER...1 HOSE KIT, FUEL, KUBOTA...1 HOSE,FUEL,5/16"ID ft HOSE,FUEL,5/16"ID ft HOSE,FUEL,1/8"ID ft CLAMP 7/16 TO 25/ FILTER,IN-LINE,FUEL,5/16" RL4 Vertical Mast 19

16 200 Chassis Components January Axle 20 RL4 Vertical Mast

17 200 Chassis Components Axle GT GT GT GT GT GT GT GT 7604GT AXLE ASSY, STRAIGHT RL4 NUT,WHEEL, 1/2 X KIT,HUBS,BRINGS&SEALS,116949GT..1 RACE, INNER...1 BEARING,ALXL,840377, GREASE SEAL...1 RACE, OUTER...1 WASHER,PLAIN,1"...1 GREASE CAP, AXLE, 3000LB...1 HAMMERBLOW SPINDLE NUT,AXLE...1 PINCOTTER RL4 Vertical Mast 21

18 200 Chassis Components January Hitches 22 RL4 Vertical Mast

19 200 Chassis Components Hitches A 5B A 22B 23 24A 24B GT 6095GT 6198GT GT 57332GT GT T109127GT 89163GT GT 33265GT GT GT GT T109129GT GT GT 13854GT GT GT GT 6035GT 6024GT GT T110632GT GT 67231GT 67230GT WASHER LOCK 1/2ZP...2 WASHER,FLAT,USS,1/2",Y NUT,NYLOCK,1/2-13 SCREW,HHC,1/2-13 X 4 G...2 COUPLER,BALL,2" CLASS II COUPLER,BALL,2 5/16 HITCH RING,COMBO,16"LENGTH...1 BALL, 2" ZINC...1 WASHER,FLAT,1.000,HARDENED...1 NUT,HEX, SCREW,HHC,1/2-13 X 6 GR8 ZP...3 SCREW,HHC,1/2-13 X PIN QUICK 1/4X 1.75 ZP...1 SPACER,SIDE,COMBO,HTCH,BOLT-ON.2 PLATE,SIDE,COMBO HITCH,BOLT-ON...2 HITCH,RING,BOLT-ON 2.5" ID...1 SCREW,HHC,1/2-13 X 4.5,GRD AS-RING HITCH MOUNT...1 SCREW,HHC,1/2-13 X 5.5,GRD SCREW,HHC,5/8-11X4.50,GR8,Y...2 WASHER,FLAT,USS,5/8",Y...4 NUT,NYLOCK,5/ HITCH,2.5"RING,6 TON...1 HITCH,3"RING,6TON...1 BRACKET ADJ HGT 6"...1 COUPLER 2-5/16" BALL BULLDOG T...1 COUPLER 2" BALL BULLDOG TMZ RL4 Vertical Mast 23

20 200 Chassis Components January Cabinet, Front Fairing 24 RL4 Vertical Mast

21 200 Chassis Components Cabinet, Front Fairing GT GT GT GT GT GT GT GT GT 10262GT COVER, FRONT, RL4...1 Terex white option COVER, FRONT, RL4...1 Genie blue option SCREW,BHHS,5/16-18 X WASHER,FLAT,5/16,USS,ZAG...4 HINGE, RL4...2 REFLECTOR, YELLOW, SIDE, RL4...2 LIGHT, YELLOW, LED, SIDE, RL4...2 KIT, MARKER LIGHTS...1 (used on machines produced before S/N RL416J-1082) WASHER, NEOPRENE...2 SNAP RING,EXTERNAL,.75 DIA RL4 Vertical Mast 25

22 200 Chassis Components January Cabinet, Rear Fairing 26 RL4 Vertical Mast

23 200 Chassis Components Cabinet, Rear Fairing GT GT GT GT GT GT GT GT GT GT GT 10262GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT 75144GT GT GT GT GT HATCHBACK, RL4...1 Terex white option HATCHBACK, RL4...1 Genie blue option SCREW,BHHS,5/16-18 X NUT...4 HINGE, RL4...2 SCREW,HHC,5/16-18X1,8,ZAG...2 WASHER,FLAT,5/16,USS,ZAG...4 REFLECTOR, RED, SIDE, RL4...2 LIGHT, RED, LED, SIDE, RL4...2 KIT, MARKER LIGHTS...1 (used on machines produced before S/N RL416J-1082) WASHER, NEOPRENE...2 SNAP RING,EXTERNAL,.75 DIA...2 WELDMENT, SIDE, CABINET, RIGHT...1 SCREW,HHC,5/16-18X1,8,ZAG...8 WASHER,FLAT,5/16,USS,ZAG...8 FENDER, RL4...2 SCREW,HHC,5/16-18X1,8,ZAG...8 WASHER,FLAT,5/16,USS,ZAG...16 NUT...8 NUT...2 SCREW...2 WASHER,FLAT,M8,DIN125,ZAB...4 NUT,TL,M8-1.25,DIN980,10,ZAB...2 LATCH, ROTARY, RL4...1 WELDMENT, SIDE, CABINET, LEFT,...1 ASSEMBLY, FRAME, SUPPORT, HATC...1 STRUT, GAS, RL4...2 SCREEN...1 SCREW,HHC,5/16-18X1,8,ZAG...8 WASHER,FLAT,5/16,USS,ZAG...16 NUT...8 BRACKET, HOLD DOWN, BATTERY,...1 J-BOLTS, 10", BATTERY, RL4...2 TANK, COOLANT OVERFLOW...1 NUT, TL, 1/4-20, C, ZAG...3 WASHER,FLAT,SAE 1/4",ZINC...3 SCREW,HHC,1/4-20X.75,8,ZAG...3 HANDLE, PUSH BUTTON, RADLOCK,..1 GASKET, HANDLE...1 SCREW,HHC,M6-1.0X16,DIN931, GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT R980820GT GT WASHER,FLAT,M6,DIN125,ZAB...3 SCREW,HHC,M6-1.0X20,DIN933,10.9,ZAB.2 SCREW...2 LIGHT, PLATE, LICENSE, RL4...1 SCREW...2 WASHER...2 LIGHT, REAR, LED, RL4...2 KIT, MARKER LIGHTS...1 (used on machines produced before S/N RL416J-1082) SCREW,PHPM,8-32 X.75,ZAG...6 NUT,SERRATED,8-32,ZAG...6 WELDMENT, FRAME, SUPPORT, DOOR...1 RIVET, BLACK,.125 DIA...8 CONTROLS DOOR, RL4, BLACK...1 SCREW,HHC,5/16-18X.75,8,ZAG...4 SCREW,HHC,5/16-18X1,8,ZAG...4 PLATE, HINGE, BACKING...2 NUT...4 HINGE, RL4...2 PHOTOCONTROL, 12VDC, BUTTON TYPE...1 ALARM, BACKUP 97DBAAU...1 STROBE LIGHT, LEDAUTO...1 ASSEMBLY,STROBE LIGHT,LED,RL4...1 PLATE, MOUNT, STROBE, AUTOSTART...1 SCREW #10-32NFX7/8 LG PHP S/S...3 NUT, TL, 1/4-20, C, ZAG RL4 Vertical Mast 27

24 300 Engines and Generators January Kohler KDW1003 GE Engine 28 RL4 Vertical Mast

25 300 Engines and Generators Kohler KDW1003 GE Engine GT GT GT GT GT GT GT GT GT 85206GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT AIR CLEANER HOUSING...1 AIR FILTER ELEMENT, KOHLER KDW HOSE CLAMP, UPPER RADIATOR HOSE, KOHLER KDW HOSE, UPPER RADIATOR, KOHLER KDW RADIATOR, KOHLER...1 ref. TANK, COOLANT OVERFLOW refer to SCREW,HHC,1/2-13X3,8,ZAG...4 WASHER,FLAT,5/16,USS,ZAG...4 ISOLATOR,ENGINE,390LB...4 MOUNT, ENGINE, KOHLER, RL4...1 WASHER, FLAT, ZAG...2 SCREW,HHF,1/4-20X.75,8,ZAG...2 GENERATOR,6KVA,240VAC,60HZ...1 refer to TERMINAL BLOCK,MARATHON GENERATOR(85206) ENGINE OIL FILTER, KOHLER KDW ALTERNATOR, KOHLER HOSE, LOWER RADIATOR, KOHLER KDW FUEL FILTER ELEMENT, KOHLER KDW STARTER MOTOR, KOHLER...1 O-RING, KOHLER O-RING, KOHLER O-RING, KOHLER V-BELT, KOHLER KDW O-RING, 9.25X1.78, KOHLER SEAL RING, KOHLER SEAL RING, KOHLER THRUST BEARING, KOHLER DIPSTICK, CRANKCASE, KOHLER PUSHROD, KOHLER ROCKERARM, KOHLER ROCKERARM, KOHLER BEARING STD, KOHLER BEARING STD, KOHLER GLOW PLUG, KOHLER SHROUD, KOHLER RING GEAR, KOHLER BEARING, KOHLER GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT HEX.NUT, KOHLER HEX.NUT M8, KOHLER HEX.NUT, KOHLER ELECTROVALVE, KOHLER CLAMP, KOHLER FUEL FILTER COMPLETE, KOHLER FLANGE, KOHLER JOCKEY PULLEY, KOHLER GASKET, KOHLER GASKET, KOHLER GASKET, KOHLER GASKET, EXHAUST, KOHLER GASKET, KOHLER GASKET, KOHLER 8SLVE STEM SEAL d.7, KOHLER GASKET, KOHLER GASKET, KOHLER COPPER GASKET, KOHLER C.GASKET, KOHLER C.GASKET, KOHLER GASKET, KOHLER COPPER GASKET, KOHLER GASKET, KOHLER GASKET, KOHLER GASKET, KOHLER GASKET, KOHLER GASKET, KOHLER GASKET, KOHLER ASSEMBLY, THERMOSTAT, KOHLER MUFFLER, KOHLER SPRING, KOHLER SPARK ARRESTER, KOHLER ROCKER ARMSHAFT, KOHLER ROCKER ARM ASSEMBLY, KOHLER CAP, KOHLER PISTON STD, KOHLER WATER PUMP, KOHLER INJECTION PUMP, KOHLER OIL PUMP, KOHLER PREC.CHAMB., KOHLER GT OIL PRESSURE SWITCH, KOHLER UNION, KOHLER SP.WASHER, KOHLER RL4 Vertical Mast 29

26 300 Engines and Generators January Kohler KDW1003 GE Engine (continued) GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT PLUG, KOHLER WASHER, KOHLER WASHER, KOHLER HEAD/FUEL SYSTEM GASKET SET, K CRANKCASE GASKET SET, KOHLER RINGS STAND., KOHLER SUPPORT, KOHLER V.ISOLATOR, UPPRE RADIATOR, KO V.ISOLATOR, LOWER RADIATOR, KO PLUG, KOHLER OIL PAN PLUG, KOHLER THERMOSTAT, KOHLER VALVE, THERMOSTATIC, KOHLER CYLINDER HEAD ASSY, KOHLER TUBE, WATER, KOHLER TUBE, KOHLER TUBE, FUEL, KOHLER TUBE ASSEMBLY, FUEL, KOHLER PIPE, FUEL, KOHLER TUBE, BREATHER, KOHLER VALVE, INTAKE, KOHLER VALVE, BREATHER, KOHLER VALVE, RELIEF, KOHLER VALVE, KOHLER VALVE, EXHAUST, KOHLER BLOWER FAN D.350, KOHLER SCREW, KOHLER SCREW, M10X90, KOHLER SCREW, ADJUSTER, KOHLER TOOL, BELT TIGHTENER, KOHLER TOOL, CRANK SHFT CLAMP, KOHLER TOOL, STATIC, TIMING, KOHLER 30 RL4 Vertical Mast

27 300 Engines and Generators This Page Intentionally Left Blank Kohler KDW1003 GE Engine (continued) RL4 Vertical Mast 31

28 300 Engines and Generators January Kubota D1105-E3BG Engine 32 RL4 Vertical Mast

29 300 Engines and Generators Kubota D1105-E3BG Engine 1 2a 2b GT GT 32192GT GT GT 22578GT GT GT 8915GT 75144GT GT GT GT GT 13002GT 5397GT 36456GT GT GT GT GT GT GT GT GT ENGINE,KUBOTA,D MUFFLER ASSEMBLY...1 MANIFOLD, EXHAUST, KUBOTA...1 KUBOTA EXHAUST...1 RADIATOR HOSE, LOWER...1 CLAMP, HOSE...2 SCREW...1 PLATE, BOTTOM MOUNT, KUBOTA RA...1 SCREW,HHC,M6 X 20MM,GR WASHER,FLAT,M6 PLTD.FW...1 RADIATOR, KUBOTA, D905 & D SCREW,HHC,1/4-20 X WASHER,FLAT,SAE 1/4",ZINC...2 WASHER, CUSHIONING...2 NUT, TL, 1/4-20, C, ZAG...2 UBOLT...1 WASHER...2 NUT...2 PLATER, EXHAUST, SIDE SUPPORT...1 PLATE, TOP MOUNT, KUBOTA RADIA...1 SCREW,HHC,5/16-18 X 1 GR5...2 WASHER,FLAT,USS,5/16",Y...2 SPRING CLIP,5/16-18, X...2 SCREW...2 WASHER, SNUBBER...2 VIBRATION MOUNT...2 used on 50Hz models only VIBRATION MOUNT,35"...2 used on 60Hz models only PLATE, SPACER, 50HZ...2 used on 50Hz models only PIN, COTTER...2 RADIATOR HOSE ELBOW, LOWER...1 CLAMP, HOSE...2 RADIATOR HOSE, UPPER...1 CLAMP, HOSE...2 FILTER,OIL,KUBOTA...1 ISOLATER, BOTTOM...2 ISOLATER, TOP...2 MOUNT, ENGINE, KUBOTA, RL4...2 PLATE, SPACER, KUBOTA, MOUNT...2 SCREW,HHC,3/8-16X1.25,8,ZAG...4 WASHER,LOCK,3/8,ZAG A 60B 60C GT GT GT GT GT GT GT GT 54355GT 4280GT GT GT GT GT GT GT GT GT GT GT GT GT GT WASHER,FLAT,SNUB 1/2X2-3/4 ZN...2 SCREW,HHC,1/2-13 X 3.5 GR8...2 SCREW,HHC,3/8-16X1.25,8,ZAG...1 WASHER,LOCK,3/8,ZAG...1 WASHER,FLAT,.5X2.25X.188,ZAG...1 PEDESTAL: GENERATOR: COLISEUM...1 SCREW,HHC,3/8-16X1.25,8,ZAG...4 WASHER,LOCK,3/8,ZAG...4 WASHER,FLAT,SAE,3/8",Y...4 ISOLATER, GENERATOR...1 SCREW...2 WASHER, LOCK...2 WASHER...2 SCREW,HHC,3/8-16X1.25,8,ZAG...8 WASHER,LOCK,3/8,ZAG...8 GEN, COLISEUM, 7KW, 240VAC,...1 CHALWYN SHUTDOWN W/CABLE,6/8KW...1 TUBE,INTAKE,CHALWYN,KUBOTA...1 CLAMP, HOSE...2 AIR CLEANER BRACKET, D BODY,AIR CLEANER,KUBOTA...1 COVER,AIR CLEANER,KUBOTA...1 VALVE,AIR CLEANER,KUBOTA...1 ELEMENT,AIR CLEANER,KUBOTA...1 TUBE,INTAKE,CHALWYN,KUBOTA...1 CLAMP, HOSE...2 FILTER,FUEL,KUBOTA...1 FILTER,IN-LINE,FUEL,5/16" RL4 Vertical Mast 33

30 300 Engines and Generators January Kubota D1105-E3BG Engine 34 RL4 Vertical Mast

31 300 Engines and Generators Kubota D1105-E3BG Engine GT GT GT 22578GT GT GT 8915GT 75144GT GT GT GT GT 13002GT 5397GT 36456GT GT GT GT GT GT GT GT GT GT ENGINE,KUBOTA,D MUFFLER, KUBOTA...1 KUBOTA EXHAUST...1 RADIATOR HOSE, LOWER...1 CLAMP, HOSE...2 SCREW...1 PLATE, BOTTOM MOUNT, KUBOTA RA...1 SCREW,HHC,M6 X 20MM,GR WASHER,FLAT,M6 PLTD.FW...1 RADIATOR, KUBOTA, D905 & D SCREW,HHC,1/4-20 X WASHER,FLAT,SAE 1/4",ZINC...2 WASHER, CUSHIONING...2 NUT, TL, 1/4-20, C, ZAG...2 UBOLT...1 WASHER...2 NUT...2 PLATER, EXHAUST, SIDE SUPPORT...1 PLATE, TOP MOUNT, KUBOTA RADIA...1 SCREW,HHC,5/16-18 X 1 GR5...2 WASHER,FLAT,USS,5/16",Y...2 SPRING CLIP,5/16-18, X...2 SCREW...2 WASHER, SNUBBER...2 VIBRATION MOUNT...2 used on 50Hz models only VIBRATION MOUNT,35"...2 used on 60Hz models only PLATE, SPACER, 50HZ...2 used on 50Hz models only PIN, COTTER...2 RADIATOR HOSE ELBOW, LOWER...1 CLAMP, HOSE...2 RADIATOR HOSE, UPPER...1 CLAMP, HOSE...2 FILTER,OIL,KUBOTA...1 ISOLATER, BOTTOM...2 ISOLATER, TOP...2 MOUNT, ENGINE, KUBOTA, RL4...2 PLATE, SPACER, KUBOTA, MOUNT...2 SCREW,HHC,3/8-16X1.25,8,ZAG...4 WASHER,LOCK,3/8,ZAG...4 WASHER,FLAT,SNUB 1/2X2-3/4 ZN A 60B 60C GT GT GT GT GT GT GT 54355GT 4280GT GT GT GT GT GT GT GT GT GT GT GT GT GT SCREW,HHC,1/2-13 X 3.5 GR8...2 SCREW,HHC,3/8-16X1.25,8,ZAG...1 WASHER,LOCK,3/8,ZAG...1 WASHER,FLAT,.5X2.25X.188,ZAG...1 PEDESTAL: GENERATOR: COLISEUM...1 SCREW,HHC,3/8-16X1.25,8,ZAG...4 WASHER,LOCK,3/8,ZAG...4 WASHER,FLAT,SAE,3/8",Y...4 ISOLATER, GENERATOR...1 SCREW...2 WASHER, LOCK...2 WASHER...2 SCREW,HHC,3/8-16X1.25,8,ZAG...8 WASHER,LOCK,3/8,ZAG...8 GEN, COLISEUM, 7KW, 240VAC,...1 CHALWYN SHUTDOWN W/CABLE,6/8KW...1 TUBE,INTAKE,CHALWYN,KUBOTA...1 CLAMP, HOSE...2 AIR CLEANER BRACKET, D BODY,AIR CLEANER,KUBOTA...1 COVER,AIR CLEANER,KUBOTA...1 VALVE,AIR CLEANER,KUBOTA...1 ELEMENT,AIR CLEANER,KUBOTA...1 TUBE,INTAKE,CHALWYN,KUBOTA...1 CLAMP, HOSE...2 FILTER,FUEL,KUBOTA...1 FILTER,IN-LINE,FUEL,5/16" RL4 Vertical Mast 35

32 300 Engines and Generators January Generator, Coliseum 6 kw 36 RL4 Vertical Mast

33 300 Engines and Generators Generator, Coliseum 6 kw A GT GT GT 5397GT GT GT 6782GT GT GT DIODES,30A,1600V GEN, COLISEUM, 6KW, 240VAC,...1 SCREW 5/16-18NCX3/4 HHC...2 WASHER,FLAT,USS,5/16",Y...4 ISOLATOR, GENERATOR...1 PEDESTAL: GENERATOR: COLISEUM...1 NUT,NYLOCK,5/ SCREW,HHF,1/2-13X2.5,8,ZAG...1 WASHER,FLAT,.5X2.25X.188,ZAG RL4 Vertical Mast 37

34 300 Engines and Generators January Generator, Coliseum 7 kw 38 RL4 Vertical Mast

35 300 Engines and Generators Generator, Coliseum 7 kw GT GT 5397GT GT GT 6782GT GT GT GEN, COLISEUM, 7KW, 240VAC,...1 SCREW 5/16-18NCX3/4 HHC...2 WASHER,FLAT,USS,5/16",Y...4 ISOLATOR, GENERATOR...1 PEDESTAL: GENERATOR: COLISEUM...1 NUT,NYLOCK,5/ SCREW,HHF,1/2-13X2.5,8,ZAG...1 WASHER,FLAT,.5X2.25X.188,ZAG RL4 Vertical Mast 39

36 300 Engines and Generators January Generator, Coliseum 8 kw 40 RL4 Vertical Mast

37 300 Engines and Generators Generator, Coliseum 8 kw GT GT 5397GT GT GT 6782GT GT GT GEN, COLISEUM, 8KW, 240VAC,...1 SCREW 5/16-18NCX3/4 HHC...2 WASHER,FLAT,USS,5/16",Y...4 ISOLATOR, GENERATOR...1 PEDESTAL: GENERATOR: COLISEUM...1 NUT,NYLOCK,5/ SCREW,HHF,1/2-13X2.5,8,ZAG...1 WASHER,FLAT,.5X2.25X.188,ZAG RL4 Vertical Mast 41

38 300 Engines and Generators January Generators 42 RL4 Vertical Mast

39 300 Engines and Generators Generators GT GT 85206GT GT GT GT GT GT GT GT GT GT GT 58356GT GT GT GT GT GT GT GT GT GT GT GT SCREW,HHC,3/8-16 X WASHER LOCK 3/8ZP...8 GENERATOR,6KVA,240VAC,60HZ kw, 60 Hz (Marathon 201CSA5411) BEARING, ODE (opposite engine end) O-RING (opposite engine end) DRIVE DISC(C-107) MARATHON (engine end) HUB SPACER (engine end) TERMINAL BLOCK,MARATHON GENERATOR(85206) BRACKET, BEARING ODE (5411) (for generator 201CSA5411) DIODE,MARATHON (opposite engine end) MARATHON SUPPRESSOR/VARISTOR (opposite engine end) Ref., WIRE HARNESS refer to CLAMP,CAPACITOR (for 201CSA5411) TERMINAL BLOCK (for 201CSA5411) CAPACITOR-ROUND 25MF (for 201CSA5411) SCREW,HHC,5/16-18X.75,GR8,Y...6 WASHER LOCK 5/16 ZP BIN...6 GENERATOR,8KW,240V,60HZ,MAR kw, 60 Hz (Marathon 201CSA5420) BEARING, ODE (opposite engine end) BEARING,BRKT,ODE(5412) O-RING (opposite engine end) DRIVE DISC(C-107) MARATHON (engine end) HUB SPACER (engine end) DIODE,MARATHON (opposite engine end) MARATHON SUPPRESSOR/VARISTOR (opposite engine end) CAPACITOR, 8KW GENERATOR,5420 (for 201CSA5420) (630V) Ref., WIRE HARNESS refer to GT CLAMP,CAPACITOR (for 201CSA5420) A 15B 16A 16B 17A 17B 18A 18B GT GT 6198GT 80379GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT T111700GT GT 85207GT GT GT TERMINAL BLOCK (for 201CSA5420) BRACKET,GENERATOR MOUNT...1 NUT,NYLOCK,1/ ISOLATOR, ENGINE MOUNT...2 WASHER,FLAT,SNUB 1/2X2-3/4 ZN...2 WASHER FLAT 1/2ZP...2 SCREW,HHC,1/2-13X4,GR8...2 SCREW,HHC,3/8-16 X models with Kubota engine SCREW,HHC,3/8-16 X models with Perkins engine WASHER LOCK 3/8ZP...4 models with Kubota engine WASHER LOCK 3/8ZP...2 models with Perkins engine WASHER FLAT 3/8 ZP SAE BIN...4 models with Kubota engine WASHER FLAT 3/8 ZP SAE BIN...2 models with Perkins engine BRACKET,GENERATOR MOUNT...1 models with Kubota engine (shown) FP-GEN MOUNT BAR RL PERK T4...1 models with Perkins engine WASHER LOCK 1/2ZP...2 SCREW,HHC,1/2-13 X 3.5 GR8...2 FP-GEN MNT BAR,MAR SM HOLES...1 SCREW,HHC,3/8-16 X GENERATOR,6.5KW,220V,50HZ,MAR 7.5 kw, 50 Hz (Marathon 332CSA5213) DRIVE DISC(C-107) MARATHON (engine end) DIODE,MARATHON (opposite engine end) MARATHON SUPPRESSOR/VARISTOR (opposite engine end) BEARING, MARATHON GEN (opposite engine end) Ref., WIRE HARNESS refer to CLAMP,CAPACITOR (for 332CSA5213) CAPACITOR,45 MF***OVAL (for 332CSA5213) SCREW,HHC,1/2-13X7 GR5 YEL FP-GENSET SPACER RL4 Vertical Mast 43

40 400 Electrical Components January Control Box Assembly 44 RL4 Vertical Mast

41 400 Electrical Components Control Box Assembly A B C D E F G 1A 1B A 23B 23C 24 25A GT GT GT GT GT GT GT GT GT GT GT GT T113644GT T106193GT GT GT GT GT GT GT 36456GT GT GT GT GT GT T113642GT GT GT GT GT GT GT GT GT ASM, CONTROLS RL4 60HZ W/TL 6KW...REF ASM, CONTROLS RL4 60HZ WO/TL...REF ASM, CONTROLS RL4 60HZ AUTOSTART...REF ASM, CONTROLS RL4 60HZ W/TL 8KW...REF ASM, CONTROLS RL4 60HZ AUTOSTART...REF ASM, CONTROLS RL4 50HZ...REF ASM, CONTROLS RL4 50HZ AUTOSTART...REF PANEL, FRONT CONTROL BOX, STANDARD...1 PANEL, FRONT CONTROL BOX, AUTOSTART...1 CONTROL, AUTOSTART, DYNAGEN...1 SWITCH, TOGGLE, SPST...2 BREAKER, 25A 125VAC SPST...2 BREAKER,30A 250VAC 2P,CSA...2 HOURMETER,DIGITAL,RECTANGULAR.1 PLUG, CONTROL BOX 1/2"...1 IGNITION SWITCH,LEVER OPR...1 SCREW,HHF,1/4-20X.75,8,ZAG...2 NUT, TL, 1/4-20, C, ZAG...2 CONNECTOR 2 SCREW 3/4...3 PANEL, REAR CONTROL BOX...1 SPRING CLIP,5/16-18, X...4 SCREW,HHC,5/16-18X1,8,ZAG...4 WASHER,FLAT,5/16,USS,ZAG...4 BRACKET, CONTROL BOX, FLOAT,...2 PANEL, TRANSFORMER COVER...1 SCREW, #10-24 X.500 T-FORMING...11 BREAKER,20A MINI,120VAC 1P,CSA...1 RECEP 30A 120/240V 4 POLE...1 COVER, WEATHERPROOF TWIST LOCK...1 COVER, WEATHERPROOF GFCI...1 PANEL, FACEPLATE, GFCI/TWIST LOCK...1 PANEL, FACEPLATE, GFCI...1 PANEL, FACEPLATE, 50HZ TEST...1 RECEPTACLE 20A 120V DUPLEX GFI...1 CAPACITOR 24uF MH 60H B A 28B A 37B GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT R660010GT CAPACITOR,50HZ MH,26MF(BALLAST...4 STRAP, CONTROL BOX, CAPACITOR...2 SCREW...2 TRANSFORMER, MH, 60HZ 120V...4 TRANSFORMER, MH, 50HZ 120V...4 SCREW, 1/4-20 X.5 HW TF, PATC...16 PANEL, HEAT SHIELD...1 RIVET, STL, STL, DOME, 1/4 X.375, ZAG...4 GROMMET, 1.5 " DIA...2 CONTACTOR 100A, SNGL 12VDC AUTOSTART...2 SCREW, #10-24 X.500 T-FORMING...4 BRACKET, CAPACITOR...1 SCREW, #10-24 X.500 T-FORMING...2 CAPACITOR, 43 mf, 630 VOLT...1 CAPACITOR, 65 µf, 630V...1 LIGHT INDICATOR 12VRED...1 SWITCH PUSH-BUTTON W/BOOT RL4 Vertical Mast 45

42 400 Electrical Components January Control Box Assembly 46 RL4 Vertical Mast

43 400 Electrical Components Control Box Assembly A B C D E F G 1A 1B A 23B 23C 24 25A GT GT GT GT GT GT GT GT GT GT GT GT T113644GT T106193GT GT GT GT GT GT GT 36456GT GT GT GT GT GT T113642GT GT GT GT GT GT GT GT GT ASM, CONTROLS RL4 60HZ W/TL 6KW...REF ASM, CONTROLS RL4 60HZ WO/TL...REF ASM, CONTROLS RL4 60HZ AUTOSTART...REF ASM, CONTROLS RL4 60HZ W/TL 8KW...REF ASM, CONTROLS RL4 60HZ AUTOSTART...REF ASM, CONTROLS RL4 50HZ...REF ASM, CONTROLS RL4 50HZ AUTOSTART...REF PANEL, FRONT CONTROL BOX, STANDARD...1 PANEL, FRONT CONTROL BOX, AUTOSTART...1 CONTROL, AUTOSTART, DYNAGEN...1 SWITCH, TOGGLE, SPST...2 BREAKER, 25A 125VAC SPST...2 BREAKER,30A 250VAC 2P,CSA...2 HOURMETER,DIGITAL,RECTANGULAR.1 PLUG, CONTROL BOX 1/2"...1 IGNITION SWITCH,LEVER OPR...1 SCREW,HHF,1/4-20X.75,8,ZAG...2 NUT, TL, 1/4-20, C, ZAG...2 CONNECTOR 2 SCREW 3/4...3 PANEL, REAR CONTROL BOX...1 SPRING CLIP,5/16-18, X...4 SCREW,HHC,5/16-18X1,8,ZAG...4 WASHER,FLAT,5/16,USS,ZAG...4 BRACKET, CONTROL BOX, FLOAT,...2 PANEL, TRANSFORMER COVER...1 SCREW, #10-24 X.500 T-FORMING...11 BREAKER,20A MINI,120VAC 1P,CSA...1 RECEP 30A 120/240V 4 POLE...1 COVER, WEATHERPROOF TWIST LOCK...1 COVER, WEATHERPROOF GFCI...1 PANEL, FACEPLATE, GFCI/TWIST LOCK...1 PANEL, FACEPLATE, GFCI...1 PANEL, FACEPLATE, 50HZ TEST...1 RECEPTACLE 20A 120V DUPLEX GFI...1 CAPACITOR 24uF MH 60H B A 28B A 37B GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT R660010GT CAPACITOR,50HZ MH,26MF(BALLAST...4 STRAP, CONTROL BOX, CAPACITOR...2 SCREW...2 TRANSFORMER, MH, 60HZ 120V...4 TRANSFORMER, MH, 50HZ 120V...4 SCREW, 1/4-20 X.5 HW TF, PATC...16 PANEL, HEAT SHIELD...1 RIVET, STL, STL, DOME, 1/4 X.375, ZAG...4 GROMMET, 1.5 " DIA...2 CONTACTOR 100A, SNGL 12VDC AUTOSTART...2 SCREW, #10-24 X.500 T-FORMING...4 BRACKET, CAPACITOR...1 SCREW, #10-24 X.500 T-FORMING...2 CAPACITOR, 43 mf, 630 VOLT...1 CAPACITOR, 65 µf, 630V...1 LIGHT INDICATOR 12VRED...1 SWITCH PUSH-BUTTON W/BOOT RL4 Vertical Mast 47

44 400 Electrical Components January Electrical Wiring and Power Cables 48 RL4 Vertical Mast

45 400 Electrical Components Electrical Wiring and Power Cables 1 2A 2B 2C 3A 3B 3B 3B 3B 3B 4 5A 5B 6A 6B GT T109014GT C GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT Ref., LAMP PIGTAIL COIL CORD,HARDWIRE 18/ JUNC.BOX,4MH/HPS...1 BOX,JUNC,LIGHT TWR,4 CONN...1 CONNECTOR 3P FEMALE RECEPTACLE...4 GRIP,HUBBLE COVER,JUNC BOX W/GSKT, 2 GANG...1 SCREW,RH,6-32 X 5/8...4 RL4 RUNNING LIGHTS HARNESS...1 CONNECTOR,7-POLE,TLITE,RND PIN...1 CONNECTOR,BLADE,POS,TAILT, 7P...1 CABLE GUARD FOR 7P CONN(663400)...1 CONNECTOR,TAIL LIGHT,6 POLE...1 CONNECTOR,TAILLIGHT,4 PIN...1 WIRE HARN,DC,IN CTRL BOX...1 WIRE HARN,ENG,KUBOTA,DC, WIRE HARNESS,KOHLER,DC...1 CABLE SET,BATTERY,24" RED&BLK...1 CABLE SET,BATTERY,49" RED&BLK, KUBOTA RL4 Vertical Mast 49

46 500 Mast Components January Mast Assembly and Cable Routing 50 RL4 Vertical Mast

47 500 Mast Components Mast Assembly and Cable Routing GT GT GT GT GT GT GT C GT GT T108880GT GT GT T108880GT GT GT GT GT WELDMENT, LIGHT DROPBAR...1 WELDMENT, LIGHT XBAR...1 ASSY, MAST 1.5 INCH...1 ASSY, MAST 2 INCH...1 ASSY, MAST 3 INCH...1 WELDMENT, VMAST BASE...1 ASSY, MAST 4 INCH...1 WINCH,W/HNDL,5.1:1,1500LBS...1 WINCH, ELECTRIC...1 CABLE KIT, RL4 MAST 4" INCH...1 Cable kit includes item numbers 10A, 10B and 10C CABLE 3/16",RL4...1 THIMBLE WIRE ROPE-3/ SLEEVE,OVAL,3/16",ALUMINUM...1 CABLE KIT, RL4 MAST 3" INCH...1 Cable kit includes item numbers 11A, 11B and 11C CABLE 3/16",RL4...1 THIMBLE WIRE ROPE-3/ SLEEVE,OVAL,3/16",ALUMINUM...1 CABLE KIT, RL4 MAST 2" INCH...1 Cable kit includes item numbers 12A, 12B and 12C CABLE 1/8", RL4...1 THIMBLE,WIRE ROPE 1/8"...1 SLEEVE, OVAL 1/8" RL4 Vertical Mast 51

48 500 Mast Components January Tower Base and Mast Assembly, 4" Inch 52 RL4 Vertical Mast

49 500 Mast Components Tower Base and Mast Assembly, 4" Inch GT GT GT GT GT GT GT GT GT C GT GT GT GT C GT GT GT GT GT GT GT T108880GT GT GT GT FORMING,WINCH COVER,BOTTOM WELDMENT, MAST 4" INCH...1 WEAR PAD, TOWER, RL4...3 RIVET, STEEL, 3/16 DIA...12 FORMING, SWITCH BRACKET...1 SWITCH, LIMIT W/ROLLER ARM AT 25 DEGREES...1 FORMING, SWITCH COVER FORMING, SWITCH COVER SCREW...1 WELDMENT, VMAST BASE...1 NUT, NYLOCK 7/8-9 Z...1 BOLT,TEE 1/2-20 X CROSS BRACE, LIFT STRUCTURE...1 FORMING, MAN. WINCH MOUNT...1 WINCH,W/HNDL,5.1:1,1500LBS...1 FORMING,WINCH COVER,BOTTOM...1 FORMING,WINCH COVER,SIDE...2 FORMING,WINCH COVER,TOP...1 WINCH, TERRA 2500, SUPERWINCH...1 SHEAVE 2-13/16 X11/4,PLASTIC...1 CABLE KIT, RL4 MAST 4" INCH...1 Cable kit includes item numbers 20, 21 and 22 CABLE 3/16",RL4...1 THIMBLE WIRE ROPE-3/ SLEEVE,OVAL,3/16",ALUMINUM...1 CLEVIS PIN STAINLESSS...1 COTTER PIN 3/32X3/4 S RL4 Vertical Mast 53

50 500 Mast Components January Mast Assembly, 3" Inch 54 RL4 Vertical Mast

51 500 Mast Components Mast Assembly, 3" Inch GT GT GT GT GT GT GT GT GT GT T108880GT GT GT GT WELDMENT, MAST 3" INCH...1 WEAR PAD, TOWER, RL4...3 RIVET, STEEL, 3/16 DIA...12 TORSION SPRING, VMAST RH...1 TORSION SPRING, VMAST LH...1 BRAKE, RL4 VMAST LOCK...1 PIN, VMAST BRAKE AXLE...1 COTTER PIN 3/32X3/4 S...1 SHEAVE 2-13/16 X11/4,PLASTIC...1 CABLE KIT, RL4 MAST 3" INCH...1 Cable kit includes item numbers 11, 12 and 13 CABLE 3/16",RL4...1 THIMBLE WIRE ROPE-3/ SLEEVE,OVAL,3/16",ALUMINUM...1 CLEVIS PIN STAINLESSS...1 COTTER PIN 3/32X3/4 S RL4 Vertical Mast 55

52 500 Mast Components January Mast Assembly, 2" Inch 56 RL4 Vertical Mast

53 500 Mast Components Mast Assembly, 2" Inch GT GT GT GT GT GT GT GT GT GT WELDMENT, MAST 2INCH...1 WEARPAD, VMAST, HALF...3 SCREW...6 NUT HEX 10-32NFGRADE2 ZP...6 SHEAVE 2-13/16 X11/4,PLASTIC...1 CABLE KIT, RL4 MAST 2" INCH...1 Cable kit includes item numbers 7, 8 and 9 CABLE 1/8", RL4...1 THIMBLE,WIRE ROPE 1/8"...1 SLEEVE, OVAL 1/8"...1 CLEVIS PIN STAINLESSS...1 COTTER PIN 3/32X3/4 S RL4 Vertical Mast 57

54 500 Mast Components January Mast Assembly, 1.5" Inch 58 RL4 Vertical Mast

55 500 Mast Components Mast Assembly, 1.5" Inch GT GT GT GT GT GT GT GT 75144GT 8915GT GT GT GT GT 6095GT 6198GT GT GT GT WELDMENT, MAST 1.5 INCH...1 WELDMENT, LIGHT DROPBAR...1 SCREW, HHC, 3/8-16 NC X 1, GRD 2, Y...4 WASHER LOCK 3/8ZP...4 WELDMENT, LIGHT XBAR...1 SCREW,HHC,1/2-13 X 3.5 GR8...2 BRACKET,STRAIN RELIEF, COIL CORD, RL4V...1 ref. JUNCTION BOX AND COIL CORD...1 (refer to 402.1) SCREW 1/4-20NCX5/8 HW...2 WASHER,FLAT,SAE 1/4",ZINC...6 SCREW,HHC,1/4-20 X CLAMP, UHMW, COILCORD...1 NUT, TL, 1/4-20, C, ZAG...4 WEARPAD, VMAST BOTTOM...1 SUB-ASSY, LTBAR CRADLE PAD...1 WASHER,FLAT,USS,1/2",Y...4 NUT,NYLOCK,1/ CB,3/4"-10X4",Z...4 STANDOFF, LIGHT...4 NUT,NYLOCK,3/4-10 ZP RL4 Vertical Mast 59

56 500 Mast Components January Light Assembly, Square 60 RL4 Vertical Mast

57 500 Mast Components Light Assembly, Square A 16B GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT FIXTURE ASSEMBLY 1000W RECT...REF RL4 standard model for hardwired connection to junction box FIXTURE ASSEMBLY 1000W RECT...REF RL4 export only TOP FRAME,HOUSING BASE...1 GASKET,RECTANGULAR GLASS/LENS...1 GLASS/LENS,RECTANGULAR PSI...1 (14.14 x inches) RETAINER CLIP,GLASS/LENS...8 COVER,GLASS/LENS RETAINER CLIP...8 LAMP MH 1000W BT37HOR...1 REFLECTOR SIDE...1 REFLECTOR LAMP SIDE...1 REFLECTOR BASE...1 LIGHT SOCKET,PSI RECT 5 KV...1 includes pigtail GASKET,LIGHT SOCKET...1 BRACKET, SOCKET MOUNT...1 GASKET,HOUSING BASE, TOPFRAME...1 FIXTURE HOUSING BASE,1KW RECT...1 WASHER LOCK 1/2ZP...2 BOLT, HANDLE...2 T-HANDLE...2 CLEVIS PIN,4.6X60MM...2 CORD SET MALE, W/O CONNECTOR..1 RL4 standard model for hardwired connection to junction box CORD SET MALE 5FT. 3P...1 RL4 export only YOKE,PSI RECT.LIGHT FIXTURE...1 FIBERGLASS PAD,RECT LAMP FIXT...1 GROMMET ASSEMBLY...1 LAMP BRACE, RECT HOUSING...1 SPRING, LAMP RETAINER RL4 Vertical Mast 61

58 500 Mast Components January Light Assembly, 16" Round 62 RL4 Vertical Mast

59 500 Mast Components Light Assembly, 16" Round A 2B GT GT GT GT GT GT 57440GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT LIGHT FIXTURE, MH, ROUND, 16"...REF RL4 standard models used only with hardwire junction box LIGHT FIXTURE, MH, ROUND, 16"...REF RL4 export models only LOCKNUT,CONDUIT,1/2 CSA APPVD...1 CONN,STRAIN RELIEF,1/2 NPT...1 GASKET,STRAIN RELIEF,1/2...1 CORD SET MALE, W/O CONNECTOR..1 RL4 standard models used only with hardwire junction box CORD SET MALE 5FT. 3P...1 RL4 export models only CONNECTOR, WIRE NUT...2 CASTING,FIXTURE QUICK CONNECT...1 silver SCREW,HHC,1/2-13 X WASHER LOCK 1/2ZP...2 WASHER LOCK STAR 1/2E...2 SCREW,HHC,1/2-13 X BRKT,TRUNION...1 silver T-HANDLE...1 silver GASKET, HOUSING REFLECTOR BASE...1 REFLECTOR & LENS ASSY 16 INCH FIX...1 silver; includes items RING,REINFORCING (C ) SCREW,PHM,10-24 X 5/8 RIVET POP 1/8X.390 GR LENS W/GASKET (233777) LENS GASKET FOR LIGHT FIXTURE CLAMP,LENS (233777GT) includes fasteners SCREW,HH SLOT,8-32X1 NUTSERT,8-32 (833543) WASHER,CLAMP,RUBBER(833543) LAMP MH 1000W BT37HOR...1 SCREW,PHM,8-32X3/8...2 BRKT,SOCKET MOGUL FO...1 SOCKET BASE-MOGUL...1 SCREW,RHM,6-32X5/8...2 SLEEVE,WIRE,FIBERGLASS...1 SPIDER, MH/HPS RL4 Vertical Mast 63

60 500 Mast Components January Winch 64 RL4 Vertical Mast

61 500 Mast Components Winch C GT 6199GT 32890GT 7591GT GT 6777GT 7590GT 6200GT 6291GT 7584GT 12012GT 31946GT 22832GT 6184GT 6190GT 6198GT 69209GT C GT 6034GT WINCH,W/HNDL,5.1:1,1500LBS...1 (item 15 not included) BUSHING, SMALL PINION, FULTON...2 SPACER,PINION SHAFT...1 WINCH PINION PLATE, K SVC KIT, FRICTION DISC K/KX...2 RATCHET GEAR,K /2" I.D...1 PINION GEAR AND DISC K PINION SHAFT...1 (not available separately) RETAINING RING...1 RATCHET KIT (K-1500,K-1550)**...1 FRAME SPACER,K NUT,LOCK,3/8-16 WINCH BRACKET, DRUM BOLT LOCK...1 SCREW,HHC,3/8-16 X 6 SPACER, DRUM BOLT, K CABLE KEEP.KIT (BRACKET TYPE)*...1 includes fasteners NUT,NYLOCK,1/ SCREW,HHC,3/8-16 X 5.5 GRD 8 HANDLE FOR 1500# WINC...1 NUT,HEX,JAM,1/ RL4 Vertical Mast 65

62 Part Number Index The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on. Part Number Page Part Number Page 10262GT...25, GT GT GT GT GT GT GT...45, GT GT...45, GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT...51, GT GT...51, GT GT...45, GT GT...45, GT GT...45, GT GT...45, GT GT...17, 45, GT GT GT GT GT GT GT GT...17, 27, 45, GT GT GT GT...25, GT GT GT GT GT GT GT GT GT GT GT GT...45, GT GT...45, GT GT...45, GT GT...51, GT GT GT GT GT GT GT...53, GT GT GT GT GT GT...45, GT GT...45, GT GT GT GT GT GT GT GT GT GT...37, 39, GT GT GT GT GT GT...33, 35, 37, 39, GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT...17, GT GT GT GT GT...33, 35, GT GT GT...33, GT...33, 35, 37, 39, GT GT GT GT GT GT...33, GT...45, GT GT...45, GT GT...45, GT GT...45, GT...33, GT...45, GT GT...51, GT GT...51, 55 Part Number Page GT...51, GT...51, GT...51, GT GT GT GT GT GT GT GT...17, 45, GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT...11, GT...11, GT...11, GT...11, GT GT GT...13, GT GT...13, GT...13, GT GT...13, GT GT GT GT...13, GT...13, GT...13, GT GT GT GT GT GT GT...45, GT...45, GT...45, GT...45, GT...45, GT GT GT GT GT GT GT GT GT GT GT GT GT...11, GT GT GT GT GT GT GT Part Number Page GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT...11, GT...11, GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT RL4 Vertical Mast