for Reproduction Not Brighter. Warmer. Safer. Portable Industrial Heaters Portable Light Towers Portable Light Stands Solar Flashing Arrow Boards
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1 Brighter. Warmer. Safer. Portable Industrial Heaters Portable Light Towers Portable Light Stands Solar Flashing Arrow Boards en Copyright 06 Allmand Bros., Inc. Holdrege, NE, USA. All rights reserved. Parts & Wire Schematic Manual PORT-A-LITE PAL000 & PAL500 for Reproduction Part No.: 0900 Revision: A LIGHT TOWER APP Not Reliability, Performance, and Integrity Since 98
2 TABLE OF CONTENTS.0 BASE AND MAST ASSEMBLY GROUP PAL 000 Base Assembly Group...(.) PAL 500 Base Assembly Group...(.) PAL Outer Mast Assembly Group...(.) PAL Inner Mast Assembly Group...(.4).0 LAMP ASSEMBLY 000W Lamp Assembly Group...(.) 50W Lamp Assembly Group...(.) Lampholder Assemby Group...(.).0 DECALS PAL 000 Decal Group...(.) PAL 500 Decal Group...(.) 4.0 WIRING SCHEMATICS PAL Hz Base Schematic...(4.) PAL Hz Base Schematic...(4.) i
3 PAL000 & PAL500 PAGE LEFT BLANK INTENTIONALLY ii
4 . - PAL 000 Base Assembly Group ( of ) SN and UP _A.
5 PAL000 & PAL PAL 000 Base Assembly Group ( of ) SN and UP Item Part No. Part Description Qty. 075P BASE WELDMENT PAL P BASE WELDMENT PAL000 /- LOCK KNOB 50506P GENERATOR PLATE 506 PRIMARY 6/ CORD x /4 WHEEL END CAP CASTER W/ BRAKES PLUG SCHUKO 50Hz AMP DPST BREAKER SWITCH /8- x HEX HEAD CS GR5 PL /6 FLAT WASHER PL /6-8 KEPS HEX NUT PL /6-8 x /4 CARRIAGE BOLT PL M x 0.5mm x 8mm PH-PAN HEAD MS ZC x HDPE WASHER /4 FLAT WASHER PL SHO HANDLE NUT SCHEMATIC PAL000 50Hz BASE.
6 . - PAL 000 Base Assembly Group ( of ) SN and UP _A.
7 PAL000 & PAL PAL 000 Base Assembly Group ( of ) SN and UP Item Part No. Part Description Qty. 06A BALLAST KIT 000W 50Hz (INCLUDES 05A) 50508P COVER BOTTOM PAL A CAPACITOR 6uF 60/50Hz 540V LOCKING KNOB /- LOCKING KNOB 5 009P TABBED CAPACITOR CLAMP /4-0 x / PH-TRUSS HEAD MS SS /4-0 KEPS HEX NUT PL /4-0 x /4 PH-TRUSS HEAD MS SS /4 INTL TOOTH LOCK WASHER BOX MOUNT RUBBER /4-0 TINNERMAN NUT /4 FLAT WASHER PL /4 FLAT WASHER SAE SS /4-0 NYLOCK HEX NUT PL /4-0 x /4 CARRIAGE BOLT.
8 . - PAL 000 Base Assembly Group ( of ) SN and UP 8 HANDLE INSTALL _A.
9 PAL000 & PAL PAL 000 Base Assembly Group ( of ) SN and UP Item Part No. Part Description Qty. 005 / CORD GRIP NUT VELCRO TIE CABLE 0566 CORD GRIP / NYLON BLACK PRIMARY 6/ CORD FEMALE CONNECTOR CABLE MINI QUICK ALUMINUM COUPLER LOCK PIN SNAP T-HANDLE WELDMENT.
10 . - PAL 500 Base Assembly Group ( of ) SN and UP _B.
11 PAL000 & PAL PAL 500 Base Assembly Group ( of ) SN and UP Item Part No. Part Description Qty P BASE WELDMENT PAL P BASE WELDMENT PAL500 /- LOCK KNOB 50506P GENERATOR PLATE 506 PRIMARY 6/ CORD x /4 WHEEL END CAP CASTER W/ BRAKES /8 x /4 BLIND RIVET A SPST TOGGLE SWITCH /8- x HEX HEAD CS GR5 PL /6 FLAT WASHER PL /6-8 KEPS HEX NUT PL /6-8 x /4 CARRIAGE BOLT PL BOOT SWITCH COVER x HDPE WASHER /4 FLAT WASHER PL SHO HANDLE NUT SWITCH GUARD SCHEMATIC PAL500 60Hz BASE.
12 . - PAL 500 Base Assembly Group ( of ) SN and UP _B.
13 PAL000 & PAL PAL 500 Base Assembly Group ( of ) SN and UP Item Part No. Part Description Qty. 04 TRANSFORMER 60Hz VOLTS 50508P COVER BOTTOM PAL CAPACITOR 8uF LOCKING KNOB /- LOCKING KNOB 5 009P TABBED CAPACITOR CLAMP /4-0 x / PH-TRUSS HEAD MS SS /4-0 KEPS HEX NUT PL /4-0 x /4 PH-TRUSS HEAD MS SS /4 INTL TOOTH LOCK WASHER BOX MOUNT RUBBER /4-0 TINNERMAN NUT /4 FLAT WASHER PL /4 FLAT WASHER SAE SS /4-0 NYLOCK HEX NUT PL /4-0 x /4 CARRIAGE BOLT.
14 . - PAL 500 Base Assembly Group ( of ) SN and UP 8 HANDLE INSTALL _B.
15 PAL000 & PAL PAL 500 Base Assembly Group ( of ) SN and UP Item Part No. Part Description Qty. 005 / CORD GRIP NUT VELCRO TIE CABLE 0566 CORD GRIP / NYLON BLACK PRIMARY 6/ CORD FEMALE CONNECTOR CABLE MINI QUICK ALUMINUM COUPLER LOCK PIN SNAP T-HANDLE WELDMENT.
16 . - PAL Outer Mast Assembly Group DETAIL A A SN and UP SN and UP _A MAST CABLE DETAIL.
17 . - PAL Outer Mast Assembly Group PAL000 & PAL500 SN and UP SN and UP Item Part No. Part Description Qty. 505P OUTER MAST WELDMENT INNER MAST ASSEMBLY 0 -/ PULLEY W/ BUSHING CABLE /6 STEEL WINCH DLB /6-8 NYLOCK HEX NUT PL /- NYLOCK HEX NUT PL /- x /4 HEX HEAD CS GR5 PL /6 FLAT WASHER PL.
18 .4 - PAL Inner Mast Assembly Group 4 LIGHT BAR INSTALL SN and UP SN and UP _C.4
19 .4 - PAL Inner Mast Assembly Group PAL000 & PAL500 SN and UP SN and UP Item Part No. Part Description Qty. 5050P MAST TUBE INNER 505P GUIDE TUBE INNER MAST /4 x / SPRING ROLL PIN PL P LIGHT BAR WELDMENT PAL 08980P /- LOCKING KNOB LIGHT BAR WELDMENT PAL LOCKING KNOB /- LOCKING KNOB.4
20 W Lamp Assembly Group SN and UP _B.
21 PAL000 & PAL W Lamp Assembly Group SN and UP Item Part No. Part Description Qty W LAMP COMPLETE ASSEMBLY 60 LAMP 000W BT7 (MH) 044 MALE CONNECTOR CABLE MINI QUICK 064 WIRE LEVER LOCK (NOT SHOWN) #8- x / HEX WASHER HEAD INDT #8- NYLOCK HEX NUT SS SUPPORT TIP LAMP SHO FIBERGLASS TUBE LAMP SUPPORT.
22 . - 50W Lamp Assembly Group SN and UP _A.
23 PAL000 & PAL W Lamp Assembly Group SN and UP Item Part No. Part Description Qty W LAMP COMPLETE ASSEMBLY LAMPHOLDER SHO ASSEMBLED 60 LAMP 50W BT7 (MH) 044 MALE CONNECTOR CABLE MINI QUICK WIRE LEVER LOCK (NOT SHOWN) #8- x / HEX WASHER HEAD INDT #8- NYLOCK HEX NUT SS SUPPORT TIP LAMP SHO FIBERGLASS TUBE LAMP SUPPORT.
24 . - Lampholder Assemby Group _B SN and UP SN and UP _B.
25 . - Lampholder Assemby Group PAL000 & PAL500 SN and UP SN and UP Item Part No. Part Description Qty /8 FLAT WASHER SAE ZINC /8-4 NYLOCK HEX NUT PL #0-4 x / PH-ROUND HEAD MS SS REFLECTOR LENS CHANNEL SET SHO LIGHTS 6 600F LENS GLASS FROSTED INTERIOR COVER PLATE WITHOUT HOLE INTERIOR COVER PLATE WITH HOLE 9 60 GASKET SOCKET END CAP SILICONE GASKET 0454 /8-4 x /8-6 x STUD 0408 #0-4 x / HEX WASHER HEAD INDT #0-4 NYLOCK HEX NUT SS CASTING END SHO NYLON BUSHING /4 OD x.85 ID P YOKE MOUNT SHO LAMP / CORD GRIP ELBOW / SLB SHO ENTRANCE / NPT NIPPLE SOCKET CASTING END SHO 60 CERAMIC SOCKET 0457 #0- x /8 SL-HEX WASHER HEAD MS GROUND 609 GROUND WIRE LAMPHOLDER SHO ENTRANCE.
26 . - PAL 000 Decal Group ( of ) SN and UP LIGHT BAR DETAIL TOP DETAIL lb (7 kg) 7 lb ( kg) 0 lb (4 kg) 9 lb (04 kg) 60 lb (7 kg) BOTTOM DETAIL 0887_A.
27 PAL000 & PAL PAL 000 Decal Group ( of ) SN and UP Item Part No. Part Description Qty DECAL ALLMAND GOLD STANDARD 5 / PARTS & SERVICE DECAL DECAL WORDLESS HIGH VOLTAGE DECAL OPERATION PAL 000 & DECAL WEIGHTS PAL 000 & 500.
28 . - PAL 000 Decal Group ( of ) SN and UP Hz 0V 4.5A MAST RIGHT DETAIL _A FRONT DETAIL MAST RIGHT DETAIL.
29 PAL000 & PAL PAL 000 Decal Group ( of ) SN and UP Item Part No. Part Description Qty. 075 CAUTION WINCH WORDLESS ARTWORK 0905 RESTART DECAL 080 DECAL LAMP WARNING WORDLESS DECAL ON-OFF WORDLESS DECAL 50Hz DECAL PAL DECAL 50Hz ELECTRICAL SPECIFICATIONS.
30 . - PAL 500 Decal Group ( of ) SN and UP LIGHT BAR DETAIL TOP DETAIL 5 4 DANGER Entering electrical compartment while equipment is running will result in death or serious injury. Always shut down equipment before entering electrical compartment lb (7 kg) 7 lb ( kg) 0 lb (4 kg) 9 lb (04 kg) 60 lb (7 kg) BOTTOM DETAIL 0888_A.
31 PAL000 & PAL PAL 500 Decal Group ( of ) SN and UP Item Part No. Part Description Qty DECAL ALLMAND GOLD STANDARD 5 / PARTS & SERVICE DECAL 075 HAZARDOUS VOLTAGE DANGER ARTWORK DECAL OPERATION PAL 000 & DECAL WEIGHTS PAL 000 & 500.
32 . - PAL 500 Decal Group ( of ) SN and UP 4 6 WARNING Handling light fixtures when hot could result in death or serious injury. Always keep clear of light fixtures when illuminated or hot. WARNING Looking at illuminated light fixtures could result in serious injury. Never look directly at illuminated light fixtures CAUTION Snow and ice could cause uncontrolled condition in winch that could result in minor to moderate injury. Always check to make sure pawl engages gear, and apply silicone to winch as needed Hz 0V 0A MAST RIGHT DETAIL _A FRONT DETAIL MAST RIGHT DETAIL.
33 PAL000 & PAL PAL 500 Decal Group ( of ) SN and UP Item Part No. Part Description Qty CAUTION WINCH ICY CONDITIONS DECAL 0905 RESTART DECAL 0804 DECAL WARNING DO NOT LOOK DECAL ON-OFF WORDLESS DECAL PAL DECAL 60Hz ELECTRICAL SPECIFICATIONS.
34 4. - PAL Hz Base Schematic ( of ) 6A 50V SCHUKO MALE PLUG WHITE 4 AWG BLACK 4 AWG 5 AMP DPST LIGHT # PORT LEVER 000W LOCK BALLAST BLACK 0V TAP 4 AWG WHITE 4 AWG PORT LEVER LOCK COM COM PORT LEVER LOCK 6 µf 540V CAPACITOR CAP LAMP 0V TAP - NOT USED 0V TAP - NOT USED SN and UP BLACK WHITE CONNECTS TO 000W LAMP QUICK DISCONNECT 08795_A 4.
35 PAL000 & PAL PAL Hz Base Schematic ( of ) 6A 50V SCHUKO MALE PLUG WHITE 4 AWG BLACK 4 AWG 5 AMP DPST LIGHT # PORT LEVER 000W LOCK BALLAST BLACK 0V TAP 4 AWG WHITE 4 AWG PORT LEVER LOCK COM COM PORT LEVER LOCK 6 µf 540V CAPACITOR CAP LAMP 0V TAP - NOT USED 0V TAP - NOT USED SN and UP BLACK WHITE CONNECTS TO 000W LAMP QUICK DISCONNECT 08795_A 4.
36 4. - PAL 50 60Hz Base Schematic ( of ) 0V MALE PLUG BLACK 5 AMP ON / OFF SWITCH WHITE LIGHT # 50W METAL HALIDE LAMP TRANSFORMER BALLAST 40V TAP (NOT USED) 0V TAP COM COM 5 PORT LEVER LOCK CAP LAMP 8 µf +/-% 55V CAPACITOR BLACK SN and UP WHITE CONNECTS TO 50W LAMP QUICK DISCONNECT 0879_A 4.
37 PAL000 & PAL PAL 50 60Hz Base Schematic ( of ) 0V MALE PLUG BLACK 5 AMP ON / OFF SWITCH WHITE LIGHT # 50W METAL HALIDE LAMP TRANSFORMER BALLAST 40V TAP (NOT USED) 0V TAP COM COM 5 PORT LEVER LOCK CAP LAMP 8 µf +/-% 55V CAPACITOR BLACK SN and UP WHITE CONNECTS TO 50W LAMP QUICK DISCONNECT 0879_A 4.
38 BRIGHTER. WARMER. SAFER. Allmand Bros., Inc. 50 West 4th Avenue Holdrege, NE phone: (08) toll free: (800) 56-7 fax: (08) TM Reliability, performance, and integrity since
for Reproduction Not Brighter. Warmer. Safer. Portable Industrial Heaters Portable Light Towers Portable Light Stands Solar Flashing Arrow Boards
Brighter. Warmer. Safer. Portable Industrial Heaters Portable Light Towers Portable Light Stands Solar Flashing Arrow Boards en Copyright 06 Allmand Bros., Inc. Holdrege, NE, USA. All rights reserved.
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