9010 A/E. Rim Clamp Tire Changer. Parts Identification. For servicing single piece automotive and most light truck tire/wheel assemblies

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9010 A/E Rim Clamp Tire Changer For servicing single piece automotive and most light truck tire/wheel assemblies s Identification READ these instructions before placing unit in service KEEP these and

1 9010 A/E Rim Clamp Tire Changer For servicing single piece automotive and most light truck tire/wheel assemblies s Identification READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators. Manual No.: HENNESSY INDUSTRIES INC. Manufacturer of AMMCO, COATS and BADA Automotive Service Equipment and Tools. Revision: 10/00

2 s Identification 2 COATS 9010 A/E Rim Clamp Tire Changer

3 s Identification Chassis - Body Side Cover Pedal Divider Bracket Screw Screw M 6 x Plastic Foot Front Cover Washer M 6 (6,4 x 12 x 1,6) Bead Lifting Tool B.L. Pad Washer M 6 (6,6 x 11 x 1,5) Screw M 6 x Toothed Washer 6,4 x 11 x 0, Self-Tapping Screw TCEI 6,3 x VIS M 16 x Self Locking Nut M Seeger Ring D. 40E Swinging Pin D Grease Cup Ring Bead Loosener Arm Nut M 14 Tribkok Steel Spacer 25 x 35 x 1, Belleville Spring 14,3 x 34 x 1, Articulated Pin Break Loosener Blade Screw M 10 x Locknut MA. 18 Din Transmission Pulley Hex Nut M V-Belt A Cover B.L. Channel Washer D Pulley 5/8" Shaft /16-18 x 3/8" SHCS Gr Motor Mounting Bracket Key-Motor Pulley Spring Clip Cylinder Pin Tire Lubricant 3.5 Kg Bucket Lube Applicator Screw M 10 x Nut M Vertical Arm Seeger Ring D Roller D. 16 x 25 x Piston D Cylinder Liner D Locking Plate Locking Spring Lip Seal D Set Screw M 10 x Nut M Screw 8 x GT Pressure Gauge Box D Screw M 6 x Bracket L.H Left Helper Base Arm Vertical Arm L.H Cover L.H Locking Plate Operating Arm L=855, Mounting Head Shock Absorber Outer Cylinder Liner Screw TCEI M 8 x Arm I for L.H Metal Handgrip M 10 x Washer D. 10 x 45 x Arm 2 L.H Arm 3 L.H Bead-Pressing Tool 50 x 90 x Screw Shock Absorber D. 21 x 32 x Disk Pin Bead Helper Disk Screw M 10 x 20 x Arm 4 Press Arm Reduction /8""F-1/4""M" Slide L.H Base Column L.H Roller D. 102 L= Horizontal Arm R.H Slide R.H Vertical Arm R.H Cover R.H Filter/Lubricator Bracket Handle Cover R.H.-Top Right Helper Base Union /4" Filter-Lubricator Union-Tee Regulator Connection Safety Valve 3/8" 11 Bar Pressure Gauge D Reduction /4"-1/8" Union 1/4"-Tee LT Tank D Screw M 10 x Screw M 8 x Tank Support Union 3 Pcs. (125) 1" F/M Hose 1" MM Bead Helper Disk Arm Ground Cable Screw M 8 x PH Reverser Cable Motor Capacitor Only Self-Locking Nut Washer 8 x 24 x Cylinder Liner R.H Arm Front Protective Cover Screw M 4 x Self-Tapping Screw 5,5 x Screw M 4 x Seeger Ring D Screw M 6 x Locking Cylinder Pressure Limiter Assembly Motor 1PH 115 Volt 60Hz Bead Loosener Spring ABS Cover Union /8" 6/ Retaining Pin D.5 x " Scalloped Turntable /19/20" Turntable Flange Quick Relief Valve 1/4" Screw M 10 x Spring 13.5 x 28F Sealing Ring 16 x 8 x Inner Cylinder Liner 9010E Spring Rectangular Plug Self-Locking Nut M Screw TE 4 x Screw M 6 x Silencer 1/4" Sleeve Cylinder Gasket Kit D Self-Locking Nut M Washer D x 30 x Cylinder Shaft R.H. * Indicates Accessory Item COATS 9010 A/E Rim Clamp Tire Changer 3

4 s Identification 4 COATS 9010 A/E Rim Clamp Tire Changer

5 s Identification Screw M 8 x Nut M Screw TE M 8 x Front Flange Back Flange Tilting Valve Turntable Valve Bead Loosener Valve Unit Spiral D. 6/4 L=120 Tubing Pin L= Rilsan Hose D. 6 x 4 L= Seeger Ring D " Turntable Cyl. Rod L= /20" Turntable Slot Cover Washer 12 (13 x 24 x 2.5) Seeger Ring D Turntable Spacer Connecting Rod Spacer Ring D Screw M 12 x 1,25 x Aluminum Washer 1" Screw M 6 x Cap /8" GT Inflation Valve Nut M GT Pedal Support Screw 6 x 45 x Spring D. 20 x Screw TE 16 x 180 UNI Screw M 6 x Limit Stop Screw Support GT Pedal Inflation Valve Spring Washer D Nut M Slide Valve Control Lever Screw M 10 x " Cylinder Assembly Belt Stretcher Shoe Power Cable, Molded Spring Pin D.4 x Connecting Rod Forked Leaf Spring Connecting Rod Guide Double Cam Support-Switch Pedal Box Base Reverser Control Pedal Pedal Control Spring Washer 8 x 24 x Pedal Alignment Pin L Jaws/Bead Loosener Control Pedal Screw M 8 x Pedal Spacer MM Tilting Control Pedal Cylinder Back Flange Cyliner Liner D Bootie, Lift Tool, Pkg of Washer D D. 200 Cylinder Sealing Kit Cylinder Limit Stop D Fixing Plate Washer 18 x Pressure Regulator Bracket Screw M6 x Piston Rod D.20 L= Tie Rod M10 L= Cylinder Front Flange ways Valve Screw 6 x Handle Casing Metal Handle Flange Nut M Screw Rotating Union Tubless Lubricator Fitting M O-ring Pedal Return Spring 14 x Connecting Rod IH Reverser 25A Reverser Lever Toothed Washer 3,2 x 12 x Screw M 4 x Washer Screw M 16 x 1.5 x Turntable Cap Screw M10 x 20 x Washer D.10 x 48 x Screw TCEI M 20 x Nut M 20 Low Screw 6 x 16 Uni Reverser Cover Roller Parallel Pin 12 x Cable-Holder U-bolt U-bolt Support Screw 6 x Screw TSPEI M 10 x Bead Loosener Spacer Self-Tapping Screw TCEI 5.5 x Washer 14 (16 x 42 x 3) Washer Cylinder Liner L= Washer 8 (9 x 32 x 4) Washer Ø.10 x 36 x Articulation Pin Vertical Arm Plate Handle D Screw 10 x 20 Uni Screw TCEI M 12 x Tilting Cylinder Liner L= Special Screw M 8 x Stud Bolt M 8 x 1,25 x Cyliner Shaft D.20 L= Cylinder Rod L= Screw TE M 6 x GT-Hose Fixing Plate Belleville Washer 8.2 x 18 x Self-Tapping Screw 2.9 x Slide Shim Sliding Guide TCEI Screw M 10 x 1,25 x Locking Clamp GT Slide Operating Instructions Shock Absorber Shock Absorber Seat Union /8" Silencer 1/8" Union /8" Union /8" Elbow Cylinder Right Helper Hose Clamp D.8 x 13 H Connection 1/8" Connection Divider for Inflation Unit GT Inflation Hose L= Relief Pushbutton Washer 1/4" D.13 x 19 x Flanged Air Gauge w/fasteners Union 6520 M 5 x 4, Set Screw M 10 x 12 * Indicates Accessory Item COATS 9010 A/E Rim Clamp Tire Changer 5

6 s Identification Union 6511 M 5 x Union /8" x Union /8" Limit Stop Spring L.H Brass Union PC U-bolt R.H Set Screw R.H Union PST /8" Cylinder Liner Union 1/8" Double Union 1/8" " GT Turntable Assembly Union /8" Clamp Cover Cylinder Group Screw 8 x Union /8" Double Union Group Union /8" Union /4" One-way Valve 1/4" Silencer Outlet Adjuster 1/8" Union PST /8" -8, Tee Limit Stop Screw Support L.H Bolt M 10 x Bead Loosener Double Eff. Cyl Unit 1/4" -6 S.R Union /8" Screw M8 x Union /4" Union, Manifold Male St Fit. 1/8 NPT x 1/4 Tube Regulator /8" Inline Filter Volumn Chamber /8" Brass Hex Nipple Hose Clamp-1/4 I.D. Hose Spl Tee-1/4 NPT x 3/8 x 1/4 Tube Valve-Piloted /4" NPT Male Run Tee Reduction Pressure Repeater Fitting-90 Deg. Male Elbow Union /8" Tilting Cylinder+Shock Absorber Screw TCEI M 20 x Unit 1/4" -6 s. Quick, Sleeve Collar F 1" Union /4" Union 1/8" F Union M/F 1/8" Rilsan Hose 4 x 2 L= Rilsan Hose 4 x 2 L= U-bolt Support Hose D.6 x 12 L= Rilsan Hose 6 x 4 L= Rilsan Hose 6 x 4 L= Rilsan Hose 6 x 4 L= Rilsan Hose 6 x 4 L= Polyurethane Pipe Ø.10 L= Hose 10 x 6.5 L= Rilsan Spiral Hose 8 x 6 L= Rilsan Spiral Hose 8 x 6 L= Rilsan Hose 8 x 6 L= Rilsan Hose 14 x 11 L= Rilsan Hose 8 x 6 L= Rilsan Hose 8 x 6 L= Rilsan Hose 8 x 6 L= Rilsan Hose 6 x 4 L= Rilsan Hose 6 x 4 L= Rilsan Hose 6 x 4 L= Rilsan Hose 8 x 6 L= Rilsan Hose 8 x 6 L= Rilsan Hose 8 x 6 L= Mounting Head Shock Absorber Rilsan Hose Washer D. 10 (10,5 x 21 x 2) Nylon Tube 1/4" OD x 10" Lg Ø1/4" x 12" Hose Rilsan Hose 6,35 x 1 L= GT Slide Nylon Washer 1/8" Nut M 18 Uni Bush D.18 x 12,5 x O-ring 153 D.49,21 x Rilsan Hose D.8 x 6 L= O-ring Spacer (D. 55 x 1,5) Seeger Ring D Pin Sliding Guide Robot Control Group Hose Guide Washer D. 10 (10,5 x 21 x 2) Self-Locking Nut M Screw M 8 x Set Screw M 10 x Set Screw M 10 x Mounting Head Mounting Head Assembly Screw M 10 x Plastic Insert, Mount Demount Head Peak Roll Dowel Pin 5 x Screw 6 x Screw TCEI M 5 x Sel-Locking Nut M Union /4" F/M Nipple 1/4" Valve 400 1/4" F-F Reduction 1"M-1/4"F Plug Self-Locking Nut M Washer M 8 (8,4 x 16 x 1,5) Nylon Mount/Demount Head Kit Bootie Kit, Shoe, Pkg of M/C Clamp Kit (Set of 4) Washer D. 10 (10,5 x 21 x 2) Decal, Warning Caution Decal-B.L Inflation Warning Decal Caution Decal Decal, Release Valve Decal - Lubricator Decal - CSA Caution Circuit Breaker Service Manual Nylon Mount/Demount Head (Single Metal Protector - Handle Washer M Split Pin (Roll Pin) * Indicates Accessory Item 6 COATS 9010 A/E Rim Clamp Tire Changer

7 s Identification COATS 9010 A/E Rim Clamp Tire Changer 7

8 Rim Clamp Tire Changer All-Air Unit Compressed Air Requirements COATS Rim Clamp tire changers that are powered entirely by air (no electric motor) require a single compressed air power source. Refer to the table below for exact specifications. Tire Changer Model Compressor Size Capable of 9010A 5 HP SCFM at 150 PSI Oiler and Water Separator Maintenance The oiler and water separator (on units so equipped) require weekly service. Oil and water levels (indicated on the level gauge on the side of each bowl) should be checked regularly 1. On units without automatic drain (manufactured before August 1996), drain the water from the separator by unscrewing the petcock on the bottom of the bowl. Allow water to drain and tighten petcock securely by hand. 2. Add oil to the oiler if the fluid level is more than 1/4" from the top of the gauge. Remove the filler plug in the top of the oiler, and add SAE 10W non-detergent oil or an air tool oil to bring the level up to 1/4" from the top of the gauge. Replace the filler plug and clean up any spilled oil. 3. On units manufactured before August 1996, adjust the oil flow by pulling the red flow adjustment ring up and turing it to increase or decrease the flow. Push the ring down to lock. Watch the formation of oil drops in the see-through oil chamber. Continually cycle the bead loosener through full strokes and count the drops during the cycles. The delivery of oil to the air line should be about 1 drop per 10 cylinder cycles. Adjust the flow as required. Note: An alternate adjustment method for the oil flow is to turn the knob fully clockwise to stop the flow, then turn it back couterclockwise 1/4 turn. Transmission Lubrication The transmission in this machine is a sealed unit packed with grease and should need no regular maintenance. Air Gauge Check and Recalibration 1. Inflate a standard 15" passenger car tire/wheel assembly to 32 PSI. Use a high quality stick-type pressure gauge to verify the pressure. Attach the tire changer's inflation hose to the valve stem and check the pressure reading on the air gauge. If it does not read 32 PSI, recalibrate the gauge. 2. Remove the screw-on lens. Loosen the 2 screws on the face of the gauge. Loosen them just enough so that the gauge face moves. Do not remove the screws. 3. Rotate the gauge face until the 32 PSI mark is aligned with the gauge needle. Tighten the 2 screws and replace the lens. Danger, Warning, Caution, and Instructional Decals Always make the cleaning of these important decals a part of your regular maintenance routine. If they are damaged or illegible, replace them immediately. Your safety, and the safety of others is involved! /00 Copyright 1999 Hennessy Industries and COATS All Rights Reserved Printed in USA

RC-100. Rim Clamp Tire Changer. Parts Identification

RC-100. Rim Clamp Tire Changer. Parts Identification RC-100 Rim Clamp Tire Changer For servicing motorcycle and ATV tire/wheel assemblies, also single piece automotive and most light truck tire/wheel assemblies s Identification READ these instructions before