120 XC SP Model #S03WB1AS Rev. 01. E 2002 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /03
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1 0 XC SP Model #S0WBAS Rev. 0 E 00 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /0
2 This page left blank intentionally.
3 B BLOWER HOUSING... B C CARBURETOR... B CLUTCH... A CONSOLE... A CONTROLS... A CRANKCASE... B CRANKSHAFT... B D DECALS... A DRIVE TRAIN... A E ELECTRIC DEVICE... B ELECTRICAL... A ENGINE MOUNTING... B EXHAUST... B G GAS TANK... A GOVERNOR... B TABLE OF CONTENTS 0 XC SP S0WBAS Parts Manual H HANDLEBAR... A HOOD... A I INTAKE... B N NOSEPAN... A P PISTON... B R RECOIL STARTER... B S SEAT... A SKI A SPEED CONTROL... B STEERING... A0 SUSPENSION, FRONT... A0 SUSPENSION, REAR... A T TOOL KIT... B TUNNEL... A The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
4 TUNNEL 0 XC SP S0WBAS E 00 Polaris Sales Inc. 0 Rivet -0 Bracket, Pan Support, Rear -0-0 Stop, Foot, LH Stop, Foot, RH Housing, Tunnel Rivet Flag 0-0 Bracket, Flag Mount 0 Washer, Interlock Nut, Jam 0 Screw Bumper, Rear Bracket, Tunnel, Rear -0 Flap, Snow 0 Reflector, Red Skirt, Snow/Reflector, LH Skirt, Snow/Reflector, RH -0-0 Pad, Suspension, LH Pad, Suspension, RH -0 Guard, Sprocket 00-0 Bulkhead 00-0 Trim, Edge /0 A
5 SEAT and GAS TANK 0 XC SP S0WBAS E 00 Polaris Sales Inc. 0 0 Cover, Seat Cushion, Seat Taillight w/harness 0 Screw 00 Nut, U-Type Rivet 0 Strap, Airbox, Top 0 Asm., Gas Tank (Incl.,) AR Line, Fuel 000 Clamp, Hose, Large Green 0 0 Valve, Fuel, 0 Degree 000- AR Conduit, Convoluted 0 Fitting, 0 Degree w/filter 00 Grommet, Flanged AR Line 00 Fitting, 0 Degree - Console, Seat/Tank Cover 0 Guide, Recoil 0 Rivet Screw 0 Cap, Gas Tank /0 A
6 NOSEPAN 0 XC SP S0WBAS E 00 Polaris Sales Inc Clip Bracket, Hinge LH Bracket, Hinge RH Nut, Nylok Washer, Flat Rivet 0 Reflector, Amber Screw 00 Nut, Chimney 00 Guard, Clutch/Chain 0 Rivet 0 Decal, Engine and Clutch - Nosepan 0 00 Brace, Bumper, Front, LH Brace, Bumper, Front, RH Screw - Bumper, Front /0 A
7 HOOD 0 XC SP S0WBAS E 00 Polaris Sales Inc. 0 Windshield 00 Retainer, Windshield 0 Bolt, Carriage Headlight, Single Beam Bulb/Harness Asm. - Hood Nut, Nylok 0 Washer, Flat Bolt 00 Cable, Hood 0 Screw 0 Washer, Flat Spacer Nut, Nylok Rivet 00 Clip /0 A
8 DECALS 0 XC SP S0WBAS E 00 Polaris Sales Inc Kit, Hood Decal 0 Decal, Hood Center, POLARIS 0 Decal, Hood Center, EDGE X 0 Decal, Headlight Insert 0 Decal, Headlight, Reflective 0 Decal, Hood Top, POLARIS 0 Decal, Seat Base, EDGE X 0 0 Decal, Pan, Rear, LH Decal, Pan, Rear, RH 0 0 Decal, Hood Side, EDGE X, LH Decal, Hood Side, EDGE X, RH 0 0 Decal, Hood Top, 0, LH Decal, Hood Top, 0, RH Decal, Trailing Arm, EDGE, LH Decal, Trailing Arm, EDGE, RH 0 0 Decal, Pan, Front, LH Decal, Pan, Front, RH 0 Decal, Warning, French, LH 0 Logo, Polaris Star 0 Decal, Dash, Gauges 0 Decal, Warning, English, RH 0 Decal, No Passenger, Seat 0 Decal, Ignition /0 A
9 ELECTRICAL AND CONSOLE 0 XC SP S0WBAS E 00 Polaris Sales Inc. 0 Cap, Ignition Key 0 Nut, Ignition 00 Switch, Ignition 00 Band, Tether, Wrist 00 Switch, Tether, Hoop 00 Regulator/Limiter, RPM Nut, Nylok 0 Screw 00 Cable, Choke /00 A
10 HANDLEBAR and CONTROLS 0 XC SP S0WBAS E 00 Polaris Sales Inc Pin, Retaining 00 Ring, Retaining Lever, Throttle 00 Ring, Retaining 0 Screw Pad, Handlebar Foam, Handlebar Pad 0-0 Handlebar, Adjust 0 Plug, Overflow, Red 0 00 Block, Adaptor Insert, Brake/Throttle Block Rivet Lever, Brake Screw, Socket Set Grip, Handlebar 000 Cable, Brake Bolt, Carriage Brace, Steering Post, LH Brace, Steering Post, RH Rivet 0 Bolt, Carriage 00 Fitting, Lubrication Nut, Nylok 0-0 Post, Steering Bushing, Steering, Upper 0 Bracket, Steering, Upper 00 Clip, Rosebud Nut, Flange 000 Cable, Throttle Washer 0 Block, Throttle/Brake 00 Switch, Auxiliary Shut-Off 0 AR Washer /0 A
11 FRONT SUSPENSION and STEERING 0 XC SP S0WBAS E 00 Polaris Sales Inc Bracket, Radius Rod/Steering Mount 0 Washer, Flat Nut, Nylok 0- Asm., Shock Screw Nut, Nylok 0 Washer 0 Tie Rod Bolt, Shoulder 0 Bushing, Shock Mount 0 Washer 0 Nut, Nylok Cap, Spindle 0 Spindle Bushing, Eurothane Bushing 0 Bolt 0-0- Arm, Trailing, LH Arm, Trailing, RH Washer, Flat 0 Bushing, Spindle Bolt Spacer Bushing, Radius Rod 00- Rod, Radius Bolt 0-0 Bracket, Support, Radius Rod Bolt, Carriage /0 A0
12 REAR SUSPENSION 0 XC SP S0WBAS E 00 Polaris Sales Inc Spacer, Carrier Wheel 0 Wheel, Carrier (Incl.,) Shaft, Carrier 0 Ring, Retaining 0 Bearing Strap, Limiter, Rear Screw 0 Washer, Flat Nut, Nylok, Thin 0 Washer, Flat Screw Washer, Dish Shaft, Idler, Rear Rivet Bracket, Idler Adjustable Nut, Nylok Asm., Rail, LH Asm., Rail, RH Spacer, Idler 0- Asm. Scrolled Wheel (Incl.,) 0 0 Washer Screw Screw -00 Block, Toe Stop Bolt 0 Washer, Split Lock 00 Nut, Push-On -0 Hi-Fax Bumper, Jounce, Front Screw 0 Rivet Shaft, Lower Strap, Limiter, Front Shaft, Torque Arm, Upper Spring, Torsion, LH Spring, Torsion, RH 0 Sleeve, Torsion Spring -0 Arm, Torque 00 Fitting, Lubrication 0 Screw /0 A
13 SKI 0 XC SP S0WBAS 0 E 00 Polaris Sales Inc. 0 Tube, Spacer Nut, Nylok 0 Bracket, Ski Stop Bushing Bushing, Spacer 0-00 Asm., Ski (Incl. -,,) Screw 0 Skag 0 Washer, Flat 0 Pin, Spring /0 A
14 DRIVE TRAIN 0 XC SP S0WBAS E 00 Polaris Sales Inc. 0 Bolt, Carriage 0 Flangette Bearing w/screw Set Pin, Spring Sprocket 0 Shaft, Drive Flangette Chain, Roller #0 Link, Connecting 0-00 Track 00 Sprocket, T Nut, Nylok / A
15 CLUTCH 0 XC SP S0WBAS E 00 Polaris Sales Inc Clip 000- AR Conduit, Convoluted 000 Cable, Brake 0 Mount, Brake 0 Spring, Brake Release 0 Band, Brake Nut, Flange Washer 0 Pin, Cotter 0 Spacer, Clutch, Outer Asm., Drive Clutch (Incl. -) Spacer, Clutch, End 0 Bolt, Zerk Washer, Fiber Pin, Clevis 0 Screw Screw, Carriage A 0 Bushing, Tensioner Pulley, Idler, Tensioner 0 Washer, Flat Nut, Nylok 0 Ring, Retaining 0 Sprocket, 0T Bearing 0 Drum 0 Ring, Retaining Washer 00 Ring, Retaining 0 Plate, Dust Cover 0 0 Spring 0 Shoe 0 Plate 0 Hub /0
16 ENGINE MOUNTING 0 XC SP S0WBAS 0 Decal, Engine, POLARIS EDGE X 0 Engine, EH-PM0 0 Screw Washer Bolt Nut, Flange 0 Harness, Main Wire /0 B
17 CRANKCASE 0 XC SP S0WBAS Bolt, Flange 0 Cover, Rocker 0 Gasket, Rocker Cover 0 Gasket, Breather Cover 00 Plate, Breather 0 Cover, Breather 0 Pipe, Rubber 0 Bolt, Flange 0 Asm., Crankcase (Inc. 0,,,) 0 00 Pin, Dowel 00 Seal, Oil 0 Seal, Oil 0 Gasket 0 Plug 0 Sleeve, Governor 0 Gear, Governor B 0 Gauge, Oil 00 Gasket 0 Cover, Main Bearing (Inc. 0,) 0 0 Seal, Oil 0 Bolt and Washer 000 Bearing 0 Bearing, Ball 0 Stud 0 Stud 00 Seal, Stem 0 Guide, Valve 0 Bolt, Flange 00 Head, Cylinder (Incl..,,,,0) 0 0 Stud 0 Gasket, Head /0
18 PISTON and CRANKSHAFT 0 XC SP S0WBAS Ring, Piston Set (Standard) Ring, Piston Set (0.mm O/S) Ring, Piston Set (0.0mm O/S) 0 Clip 0 Pin, Piston Piston Set (Standard)(Incl. ) Piston Set (0.mm O/S)(Incl. ) Piston Set (0.0mm O/S)(Incl. ) 0 Asm., Connecting Rod (Incl. ) 0 Nut 00 Washer, Spring 0 Crankshaft 0 Bolt Spacer (0.mm) Spacer (0.mm) Spacer (.0mm) 0 Key, Woodruff /0 B
19 RECOIL STARTER / BLOWER HOUSING 0 XC SP S0WBAS E 00 Polaris Sales Inc. 0 0 Bolt, Flange 0 Bolt, Flange 0 Cover, Head 0 Label, Caution 00 Label, Warning 0 Housing, Blower 0 Bolt, Flange 0 Asm., Recoil Starter (Incl. -) 0 Spring, Spiral 0 0 Reel 0 Spring, Return 0 Ratchet 0 Guide, Ratchet 0 Screw, Set 0 Pulley, Starter 00 Spring, Friction 0 Rope, Recoil 0 Knob, Starter 0 Cap, Knob /0 B
20 SPEED CONTROL / GOVERNOR 0 XC SP S0WBAS Bolt, Flange 00 Plate, Stop 0 Washer, Friction 00 Screw 00 Spring, Idle Set 0 Screw 00 Nut 000 Screw 0 Bracket, Wire 0 0 Bolt, Flange 0 Bracket, Return Spring 0 Spring, Return B 0 Spring, Governor 0 Spring, Rod 0 Rod, Governor 0 Lever, Governor 0 Nut 00 Bolt and Washer 0 Washer 0 00 Clip 0 Shaft, Governor 0 Spacer 0 Control, Speed /0
21 CARBURETOR 0 XC SP S0WBAS E 00 Polaris Sales Inc Shaft, Throttle 0 Screw 0 Valve, Throttle 0 Spring 0 Adjuster 0 Screw, Adjust 0 Screw 0 Jet, Pilot 0 Lever, Choke 0 0 Valve, Choke 0 Ring 0 Spring, Return 0 Ring 0 Pin 0 Nozzle, Main 0 Holder, Guide 00 Jet, Main 0 Packing, Chamber 0 Needle 0 0 Spring 0 Packing 0 Bolt 0 Chamberbody, Float 0 Float 0 Asm., Carburetor (Incl. All) /0 B
22 INTAKE and EXHAUST 0 XC SP S0WBAS Bolt, Pivot 00 Arm, Rocker 0 Gasket, Insulator 0 Bracket, Choke 0 Gasket, Air Cleaner 0 Cleaner, Air (Incl. ) 0 Nut, Flange 0 Bolt, Flange 00 Gasket, Insulator 0 0 Pipe, Intake (Incl. ) 0 Stud 0 Gasket 0 Insulator 0 Gasket 0 Nut 0 Tappet 0 Spring, Return 0 Pin, Spring 0 Lever, Release 0 0 Ring, Snap 0 Pin, Spring 0 Camshaft (Incl.,) 0 Asm., Muffler 0 Gasket 0 Nut 0 Valve, Exhaust 0 Valve, Intake 0 Rod, Push 0 Plate, Guide 0 0 Spring, Valve 00 Retainer, Spring 0 Valve, Collet /0 B
23 ELECTRIC DEVICE 0 XC SP S0WBAS 0 0 Cap, Spark Plug 0 Coil, Ignition 00 Bolt and Washer 0 Flywheel 0 Screw and Washer 0 Coil, Charge 0 Clamp 00 Clamp, Wire 0 Grommet 0 0 Bolt, Flange 0 Plug, Spark, NGKBRES /0 B
24 TOOL KIT 0 XC SP S0WBAS Screwdriver Wrench, 0- Spanner Box Wrench, Special 00 Kit, Tool (Incl. -) Manual, Owners, 0 0 XC SP /0 B
25 This page left blank intentionally.
26 PRINTEDINTHEUSA PARTS MANUAL PN and MICROFICHE PN /0
120 XC SP Model #S01WB1AS Rev. 01. E 2000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00
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