John Deere. MODEL: 60 Series Tractors

Size: px

Start display at page:

Download "John Deere. MODEL: 60 Series Tractors"

Jeffery Parks
6 years ago
Views:

1 John Deere MODEL: 60 Series Tractors THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. JD-S-SM2008

M ake: J:Jhn D 82lB H P-PTO : 4157 H P-R ange: 42 Mode}; 60 H P-Eng:ine: Eng:ine-M ake:jd Y EBIBM ade: 1952-1956 H P-Drawbar: 369 Eng:ine-Fue}; GAS Eng:ine-Cyl(s)-C ID: 21321 T ramm :issbn-8t D :

2 M ake: J:Jhn D 82lB H P-PTO : 4157 H P-R ange: 42 Mode}; 60 H P-Eng:ine: Eng:ine-M ake:jd Y EBIBM ade: H P-Drawbar: 369 Eng:ine-Fue}; GAS Eng:ine-Cyl(s)-C ID: T ramm :issbn-8t D : OptDna}; C obr Appli:ation M FG CoJorNam e: Fwd,Rev Standard: 6;1 T:ire3-Std Front: Fw d,r ev 0 p tiona}; T :ire3-std R ear: M JWd-8td!J pt: W heelbase-lhch: 90 BODY BODY CLASSJC GREE N'--I CLASSJC GREE N ---I PlDType:LllTE PlD Speed: 540 CAT I-3ptH:ildJ.: Fals2 WHEELS & RlM S CLASSJC YELL OW CAT II-3ptH:ildJ.:Fals2 CAT ill-3pth:ildj.:fals2 H :ildj.ljft: WHEELS & RlM S CLASSJC YELL OW H ydrauli:s-type: 0 PEN HydStdOutEtB:1 C ab-8tdm A;::: ; R 0ps: Hyd-Cap: C ool:ing C apac:ily: 8 25 W E4Jht: 5300 Hyd-f'bw: FuelTank C apac:ily: 20 5 N 8il Pri::e: 2846 SedalN um ber YearM ade P hte Location: RH SIDE OF TRACTOR ON M AlN CASE IN MAGNETO OR D 1STRlBUTOR AREA RH SIDE OF TRACTOR ON M AlN CASE IN MAGNETO OR D 1STRlBUTOR AREA RH SIDE OF TRACTOR ON M AlN CASE IN MAGNETO OR D 1STRlBUTOR AREA RH SIDE OF TRACTOR ON M AlN CASE IN MAGNETO OR D 1STRlBUTOR AREA RH SIDE OF TRACTOR ON M AlN CASE IN MAGNETO OR D 1STRlBUTOR AREA RH SIDE OF TRACTOR ON M AlN CASE IN MAGNETO OR D 1STRlBUTOR AREA REAR OF TRAN S CASE REAR OF TRAN S CASE REAR OF TRAN S CASE REAR OF TRAN S CASE REAR OF TRAN S CASE REAR OF TRAN S CASE M ake: J:Jhn D 82lB H P-PTO : H P-R ange: 49 Mode}; 620 HP-Eng:ine: Eng:ine-M ake:jd Y EBIBM ade: HP-Drawbar:44~ Eng:ine-Fue}; GAS Eng:ine-Cyl(s)-C ID: Transn :issbn-8td : 8M OptDna}; Fw d,r ev Standard: 6;1 Fwd,RevOptDna}; M JWd-8td!Jpt: T:ire3-Std Front: T:ire3-Std Rear: W heelbase-lhch: 92 5 PlDType:LllTE PlD Speed: 540 CAT I-3ptH:ildJ.:Tme CAT II-3ptH:ildJ.:Fals2 CAT ill-3pth:ildj.:fals2 H :ildj.ljft: H ydrauli:s-type: 0 PEN Hyd-Cap:11 Hyd-f'Jow: HydStdOut:EtB:1 C ool:ing C apac:ily: 6 5 FuelTank C apac:ily: 33 C ab-8tdm A;::: ; R ops: W E4Jht: 6460 N 8il Pri::e: 3626 C obr AppJ:icatDn M FG Co brname: BODY CLASSlC GREEN BODY & HOODS NEW AG GREEN tw HEELS & RlM S CLASSlC YELLOW RlM S & WHEELS NEW AG YELLOW M ake: J:Jhn D 82lB Mode}; 630 Y EBIBM ade: H P-PTO : 52 H P-Eng:ine: H P-Drawbar: Sedal Year Number: Made: PhtELocatDn: H P-R ange: 52 Eng:ine-M ake:jd Eng:ine-Fue}; GAS ADJACENT TO CRANKCASE DIPSTlCK Eng:ine-Cyl(s)-C ID: 1303 T ransn :issbn-8t D : OptDna}; OUTLET,lN THE LOW ER RH CORNER OF MAlNCASE Fw d,r ev Standard: 6;1 Fw d,r ev 0 ptdna}; M JWd-8td!Jpt: ADJACENT TO CRANKCASE DIPSTlCK T:ire3-Std Front: T:ire3-Std Rear: W heelbase-lhch: OUTLET,lN THE LOW ER RH CORNER OF PlDType:LllTE PlD Speed: 540 CAT I-3ptH:ildJ.:Tme MAlNCASE ADJACENT TO CRANKCASE DIPSTlCK CAT II-3ptH:ildJ.:Fals2 CAT ill-3pth:ildj.:fals2 H:ildJ. Ljft: OUTLET,lN THE LOW ER RH CORNER OF H ydrauli:s-type: 0 PEN Hyd-Cap: Hyd-f'bw: MAlNCASE HydStdOut:EtB:1 C ool:ing C apac:ily: FuelTank C apac:ily: C ab-8tdm A;::: ; R ops: W E4Jht: 6669 N 8il Pri::e: SedalNum ber YearM ade P hte Location: ADJACENT TO CRANKCASE D IPSTlCK OUTLET,IN THE LOW ER RH CORNER OF M AlN CASE ADJACENT TO CRANKCASE DIPSTlCK OUTLET,lN THE LOW ER RH CORNER OFMAlN CASE ADJACENT TO CRANKCASE D IPSTlCK OUTLET,IN THE LOW ER RH CORNER OF M AlN CASE

3 SERVICE MANUAL FOR JOHN DEERE DEALERS MODE~ ~ERIES TRACTOR TABLE OF CONTENTS INDEX... Description and Specifications.... Preparing the Tractor for Delivery to the Customer.. Tractor Tune-Up and Adjustments... Engine Governor and F anshaft Assem bly.... Ignition and Electrical Systems. Cooling System Engine Lubrication System. Fuel System. Pulley, Clutch, and Pulley Brake.... Transmission and Transmission-Driven Power Shaft. Engine-Driven Power Shaft. Differential and Final Drive. Brakes.... Wheels and Tires.. Steering Mechanism and Front Axle. Powr-Trol _ Page Section

4 Tractor, Model "60"-lntroduction ii INTRODUCTION This Unit of the Service Manual contains maintenance instructions for the Model "60" Tractor. Included are complete instructions for removal, disassembly, inspection, repair, assembly, and installation of all parts and assemblies. In addition, the manual contains a brief description of the more complicated systems of the tractor and tells how they operate. Dimensions of many new wearing parts are given as an aid in determining when parts replacement is necessary. Tests and adjustments required to keep the tractor operating at full efficiency are explained in detail. Full instructions on preparing a new tractor for delivery to the customer are included. Complete instructions for testing, repairing, and adjusting the carburetor, generator, starter, distributor, and Powr-Trol Valve mechanism are given in the ((Tractors and Engines (General)" Unit of the Service Manual. If tractor design changes or improved methods of maintenance are found, new pages with the latest information will be supplied for your Service Manual. When these pages are sent to you, insert them in your manual immediately. Keep your book up-to-date at all times and you will profit by the suggestions given. The Service Manual was planned and written for the Service Department; its place is in the shop. Use the manual whenever in doubt about correct maintenance procedures. Use it as a text book for new Service Department personnel who are unfamiliar with John Deere Tractors. Daily use of the Service Manual as a guide for any and all service problems will reduce error and costly delay to the minimum and assure you the best in finished service work. Cut-Away View of John Deere Model "60" Tractor SM-2008 (6-52)

5 Tractor, Model "60"-lndex 1 INDEX Air Cleaner... Air Cleaner Bracket.... Axle, Front, Wide Adj.-Tread... A B Page Batteries Bevel Gear, Fan Shaft , Bevel Pinion, Governor , Brakes Brakes, Adjusting Brake, Pulley , Brake Shoes Bearings, Camshaft Bearings, Main c Camshaft Cam Followers Cam Follower Guides Camshaft, Timing Carburetors Carburetor Adjustment Carburetor Control Linkage Case, Governor Choke Adjustment Cleaning, Radiator Clutch Clutch Adjustment Clutch Facings , Clutch Operating Parts Clutch, Power Shaft Clutch, Power Shaft, Adj , Coil Compression Test Connecting Rods Countershaft Adjustment Countershaft, Transmission Cover, Reduction Gear Crankcase Ventilation Crankshaft Crankshaft End Play Crankshaft Journals Current-Voltage Regulator Cylinder Block Cylinder Head Cylinder Measurements Description of Model "60" Tractor.... Differential.... SM-2008 (6-52) 'V/;;J Ii"'!6 D Differential Adjustment.... Distributor.... Distributor Adjustment.... Distributor, Timing.... Drive Gear and Shaft, Transmission... Drive Gear, Oil Pump.... Engine...,.... Engine Specifications E F Page Fan Shaft , Fast Idle Speed Adjustment Felt Washers, Rear Axle Housing..., Filter, Fuel , Filter, Oil Final Drive Final Drive Adjustment..., First Reduction Gear Cover Flywheel Followers, Cam..., Front Wheels Front Wheel Adjustment , Front Wheel, Single Fuel Filter , Fuel System Fuel Tanks Fuel Valve, Three-Way..., " G Gauge, Oil Pressure Generator Governor , Governor Shaft Guide, Cam Follower I Ignition System J Journals, Crankshaft K Knee, Front Axle Knuckle, Front Axle Knuckle, Roll-O-Matic

6 2 Tractor Model "GO"-Index Lights Linkage, Speed Control Linkage, Starter Control.... Lock, Roll-O-Matic.... Lubrication System.. L M Main Bearings.... Main Bearing Measurements.... Manifold.... Master Gauge, Use of.... Motor, Starting... o Page Oil Pressure Adjustment , Oil Filter Oil Pressure Gauge Oil Pump, Engine Oil Pump, Power Shaft p Pedal, Brake Pedestal Pistons Piston Measurements Piston Pins Piston Rings Power Shaft Clutch Power Shaft Clutch Adj , Power Shaft, Engine-Driven Power Shaft, Trans.-Driven , Powr-Trol Adjustment Powr-Trol Cracking Pressure Powr-Trol Pump Powr-Trol Relief Valve Powr-Trol Valve Housing Preparing the Tractor for Delivery Pressure Regulator, Oil Pulley Pulley Brake , Pulley Brake Adjustment Pump, Oil, Engine Pump, Oil, Power Shaft Pump, Powr-Trol Pump, Ventilator , Pump, Water Radiator.... Radiator, Cleaning.... Radiator, Core... '.... Rear Axles.... Rear Wheels Rear Wheel Tread Adjustment.... Reduction Gear Cover.... Regulator, Current-Voltage.... Relief Valve, Powr-Trol.... R Page Rings, Piston Rockshaft Housing Roll-O-Matic , s Shaft, Governor.... Shifters Shifter Adjustment.... Shifter Lever, Power Shaft... Shifter Shafts... Shutter Single Front Wheel.... Sliding Gear Shaft.... Slow Idle Speed Adjustment.... Spark Plugs.... Speed Control Lever, Adjustment.... Speed Control Linkage.... Spindle, Front Wheel, Roll-O-Matic... Spindle, Wheel, Adj. Front End.... Starter Control Linkage.... Starting Motor.... Steering Shaft.... Steering Shaft and Worn End Play Adj. Steering Shaft Backlash Adj.... Steering Spindle.... Steering Spindle End Play Adj.... Tappet Adjustment.... Tappet Clearance.... Thermostat.... Throttle Control Linkage.... Timing Distributor..... Timing Light Tires.... Toe-In Adjustment.... Tractor, Model "60," Description.... Tractor, Model "60," Specifications... Transmission.... Tread Adjustment Tune-Up T v Valves Valve Timing Valve, Fuel, Three-Way Valve Housing, Powr-Trol Ventilator Pump..., , w Water Pump.... Wheels, Front.... Wheels, Rear.... Wheel Weights.... Wide Adjustable-Tread Front Axle.... Wiring Diagram.... Worm, Steering Shaft SM-2008 (6-52)

7 Tractor, Model "60"-Description and Specifications Specifications REAR AXLES: Diameter /8" Bearings... Four tapered roller bearings. Types Available... Regular and long REAR WHEELS AND TIRES: Regular Rear Axle , 6-ply tires on cast disk wheels (recommended for average field conditions) , 6-ply tires also available. Long Rear Axles , 6 - pi y t ire s mounted on cast disk wheels. 9-42, 11-38, and 12-38, 6-ply tires also available. REAR WHEEL BRAKES: Type... Two automotive-type internal-expanding rear wheel brakes. FRONT WHEELS AND TIRES: Double and Adjustable Type: Reversible for added clearance. Bearings... Four tapered roller bearings. Tires... ' 6.00 x 16", 4-ply x 16", 6-ply. also available. Single Type: Bearings... Two tapered roller bearings. Tires x 16" or 9.00 x 10", 8-ply. Double Front Wheel* POWER TAKE-OFF: Shaft Diameter /8" Shaft rpm: Transmission Driven Direct Engine Driven Splined End Ahead of Hitch... 14" Splined Shaft Above Ground: Transmission Driven /4" Direct Engine Driven /16" DIMENSIONS: Wheel-Base " Over-All Height /8" Height to Radiator Cap /16" Width Over Axles /8" Tread Adjustments "** Clearance /16" Turning Radius... 8' 7-1/2" Single Front Wheel (42" Rear Wheel) Adjustable Tread Front Axle (42" Rear Wheel) 1-3/8" 1-3/8" " 14" 23-3/4" 23-3/4" 26-9/16" 20-9/16" 90-1/4" 96-3/8" 86" 85-3/16" 67-3/8" 68-3/16" 95-15/16" 95-15/16" " " 27-5/16" Front 24-3/16" Rear 27-5/16" 10' 6" IS' 6" SHIPPING WEIGHT Lbs Lbs Lbs. (Weights are for Tractors dry and with wheel equipment as shown under "Front Wheels" and "Rear Wheels") *Available with 2-piece pedestal-double Iront wheel-single Iront wheel or adjustable tread Iront axle. **Available with long axles providing tread /2" to 97-3/4". (In the interest 01 progress we reserve the right to change design without notice) SM-200B (6-52)

8 Tractor, Model "60"-Preparing the Tractor for Delivery to the Customer (Off the Car or Truck) Section 20 PREPARING THE TRACTOR FOR DELIVERY TO THE CUSTOMER (Off the Car or Truck) Each Model "60" Tractor is manufactured with care and precision. Before it leaves the factory it is thoroughly inspected, adjusted, and tested. However, during shipment and storage, many situations exist which may affect the general condition of the tractor. It is therefore important that the tractor be inspected thoroughly, and adjusted if necessary, before it is delivered to the customer. Group 5 By following the procedures given in this Section, you can be certain that the tractor is delivered in tip-top condition-ready to perform the work for which it was built. You will save time and money by avoiding after-delivery complaints and service calls which will result if the tractor is not correctly adjusted when it leaves your shop. Above all, you can be sure of a satisfied customer when he puts the tractor to work. Instructions pertaining to the preparation of tractors for temporary or permanent storage, and steps required to remove tractors from storage can be found under "Tractor Storage" in the "Tractors and Engines (General)" Unit of the Service Manual. The chart below is a quick reminder of all points which should be checked or inspected prior to delivery. Detailed instructions for the less experienced serviceman follow the chart. COOLI NG ;~ VISUAL INSPECTION BATTERIES CARBURETOR ADJUSTMENT AND I:.NlllN'E SI-'i::=:I:.LJS MANIFOLD HEAT CONTROL TIRE PRESSURE POWR-TROL FILLER AND OIL LEVEL FUEL TANKS LIGHTS CLUTCH PULLEY BRAKE SPARK PLUGS CRANKCASE "'~'" '''.. I> S M (6-52) ('" 0 Figure 20-S-1-Pre-Delivery Check Points

9 Tractor, Model "60"-Engine Cylinder Heads, Manifolds, Valves and Related Parts TAPPET LEVER SHAFT VENTILATOR OUTLET TUBEYI TAPPET COVER ~_~ CYLINDER HEAD ~ ~~ ~ (#'''''' INSPECTION AND REPAIR CYLINDER HEAD AND TAPPET COVER. (Figure ). Clean carbon from cylinder head and inspect for cracks. Check valves and valve seats. (See Section 30 "Valves and Seals" of Tractors and Engines, General Unit of Service Manual). Check valve springs (refer to I Section 30-General Unit of Service Manual). Inspect valve guides for wear. NOTE.. Be sure tappet lrver oil line and crankcase ventilator t11be are clean and open. Refer to Section 60, Group SO of this manual for valve seat, valve guide, valve and spring specifications MANIFOLDS. (Figure ) Figure 60-/0-9-Exploded View of Gasoline Cylinder Head, Valves, Tappet Lever Assembly and Tappet Lever Cover Inspect manifold for cracks after removing carbon. The heat valve may be removed from gasoline engine manifold for inspection by removing clamp and driving down on valve. 258%7 fl-valve Figure 60-/0-/0-Gasoline Manifold SM-2008 (6 52)

10 Tractor, Model "SO"-Fuel System Air Cleaner, Bracket and Pipes INSTALLATION Using a new gasket install lower carburetor in o A B take elbow on carburetor. Attach the upper carburetor intake pipe on lower intake elbow using new gaskets (Figure ). Check the ventilator intake pipe neoprene packing washer to see that it is in good condition and connect ventilator intake pipe to upper carburetor intake pipe (Figure ). C With hose clamps in place on carburetor intake hose slide hose on upper carburetor intake pipe. Attach the air cleaner bracket to top radiator tank with lower opening in hose. Tighten hose securely on bracket and carburetor intake pipe. Place the air intake pipe in position in air cleaner bracket and attach to top radiator tank (Figure ). Use a new gasket between air cleaner body top flange and bracket and install body. Fill the oil cup to proper level with oil of correct viscosity and install to air cleaner body. Refer to Group 10 of this section for instructions to install tractor hood and grille A -Air Cleaner Bracket F -Oil Cup B -Air Intake Pipe G -Hose Clamp C -Gasket H -Hose O-Oil Cup Clamp I -Upper Carburetor Intake E -Clamp Screw J -Lower Carburetor Intake Figure llo-15-2-exploded View of Air Cleaner, Bracket and Intake Pipes SM-2008 (6-52)

11 Tractor, Model "60"-Transmission and Transmission-Driven Power Shaft Power Shaft A Snap Ring B - -Coupling C - Bushing D--ThrlJst Washer E -- -Bevel Gear F Drive Shaft and Bevel Pinion G -Woodruff Key H -Shifter Lever I -Spring J Cotter Pin K - Shifter Arm LBal1 M Spring N Sh ifter o -Adapter P -Shifter Shaft Q - Cover R - -Gasket S - Bearing E T Slidin. g Gear D ~~ U PowAr Shaft ~, V - Bearing A B ~l?g C~;\J 01e--1,. J H A-o G--1l 0 I Install bearing cover (Q) with shim gaskets (R) and test drive shaft and bevel pinion for backlash. Backlash should be to inch (Figure ). If adjustment is necessary, remove bearing cover and add or deduct gasket shims until adjustment is correct. Shifter Shaft. Place gear shifter ("N," Figure ) in a vise and set spring and ball in place (Figure ). Use a short piece of round, coldrolled steel that is the same diameter as the shifter shaft for a pilot. Compress spring and insert pilot into gear shifter until it covers better than one-half of ball, thus holding spring and ball in gear shifter A Bevel Gear. Figure Exploded View of Transmission-Driven Power Shaft Replace bevel gear (E) and thrust washer (D) in boss in bottom of case. Make sure wide section of washer fits in machined recess in boss. Figure See Drive Shaft and Bevel Pinion. Slip sliding gear (T) on drive shaft and bevel pinion (F) and install the assembly through transmission cover opening. Drive bearing (S) on end of shaft until it seats against shoulder on shaft. Figure Backlash Adjustment SM 2008 (6 52)

John Deere. MODEL: 50 Series Tractors JD-O-OMR2033

John Deere. MODEL: 50 Series Tractors JD-O-OMR2033 John Deere MODEL: 50 Series Tractors THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY