Super XL 925 Chain Saw UT Page 1 of 15 Carburetor Chamber

Transcription

1 Super XL 925 Chain Saw UT Page 1 of 15 Carburetor Chamber

2 Super XL 925 Chain Saw UT Page 2 of 15 Carburetor Chamber A 1 RETAINER- Reed valve A 4 VALVE- Reed B 1 SEAT- Reed valve GASKET- Reed valve seat 5 A MANIFOLD- Intake SCREW- Pan hd., 8-32 x 1 1/ SCREW- Pan hd., 8-32 x GASKET- Carburetor 9 A69812A 1 CARBURETOR GROMMET- Hi-Lo WASHER- Lock # SCREW- Hex hd x 1 7/ A 1 ROD- Throttle BOOT- Throttle rod 15 A NUT- Cover mounting 16 A COVER- Air filter element A 1 RING- Retaining FILTER ELEMENT- Air SCREW- Hex hd x 1/2 20 A67101A 1 BRACKET- Air filter GASKET- Mounting nut DEFLECTOR- Air PIN- Throttle latch SPRING- Throttle latch RING- Retaining TRIGGER- Throttle PIN- Throttle latch adjusting PIN- Cotter 29 A ROD- Choke GROMMET 31 A68025D 1 HANDLE- Throttle BUSHING (not shown) GRIP- Throttle handle GRIP- Throttle handle cover SCREW- Pan hd x 1/2 35 A COVER- Throttle handle BUSHING- Nylon (not shown) GROMMET- Fuel line B 1 LINE- Fuel BUTTON- Oil pump plunger 39 A PLUNGER- Oil pump "O" RING- Shaft "O" RING- Plunger SPRING- Compression BODY- Oil pump SCREW- Hex hd x 7/ SCREW- Hex hd x 7/ SCREW- Hex hd x 5/ C 1 GASKET- Throttle handle GASKET- Cylinder (Fig 2) SCREW- Fil. hd x 5/ CLAMP- Oil line 51 A LINE- Oil (intake) SCREW- Pan hd x 3/ NUT- Lock GROMMET- Oil line CLAMP- Oil line 56 A LINE- Oil (discharge)

3 Super XL 925 Chain Saw UT Page 3 of 15 Carburetor Chamber 57 A VALVE- Check BALL- (not shown) 58 A VALVE- Check BALL- (not shown) SPRING- (not shown)

4 Super XL 925 Chain Saw UT Page 4 of 15 Engine Internals

5 Super XL 925 Chain Saw UT Page 5 of 15 Engine Internals 1 A PISTON & PIN RING- Piston pin retaining PISTON RING 4 A69658A 1 ROD- Connecting BEARING- Needle SCREW- Soc hd x 9/ WASHER- Thrust KEY- Woodruff CRANKSHAFT 10 A BEARING- Needle (set of 28) S 1 BEARING- Ball A 1 RING- Retaining SCREW- Bearing retaining WASHER- Lock 15 A65284B 1 CAP- Oil filler GASKET- Oil cap VALVE- Check duck bill (not shown) RETAINER 18 A69500A 1 CAP- Fuel filler VALVE- Check (oval duckbill) FILTER- Filler cap GASKET- Fuel cap CHAIN- Bead RETAINER SCREW- Pan hd., plastite 6 x 1/ A 1 LINE- Fuel 26 A FILTER- Fuel FILTER- Felt CONNECTOR- Fuel line CLAMP- Fuel line SCREW- Pan hd x 5/ SCREW- Guide bar adjusting 32 A68023B 1 CRANKCASE GASKET- Check valve (not shown) CAP- Check valve (not shown) SCREW- Fil. hd., 8-32 x 5/ SCREW- Fil. hd., 8-32 x 2 3/ COVER- Fuel tank PIN- Dowel SCREW- Fil. hd x 1 3/ STUD GASKET- Fuel tank WASHER CAP- Oil pump PLUG- Pipe BOLT- Guide bar A 1 SEAL 45 A SHIELD- Sawdust GROMMET- Oil line PIN- Guide bar adjusting NUT- Gripco 49 A68265A 1 PUMP- Automatic oil SCREW- Pan hd x 1/ A 1 SCREW- Cam GASKET- Cam screw SEAL- Felt WORM- Gear SCREW- Fil hd x 3/4

6 Super XL 925 Chain Saw UT Page 6 of 15 Engine Internals CONNECTOR- Elbow FITTING- Tube 58 A LINE- Oil (discharge) 59 A FILTER- Oil LINE- Oil pick-up CONNECTOR- Oil filter A 1 TUBE- Oil line "O" RING GASKET- Oil line tube A69864C 1 MUFFLER- Downdraft (complete) SCREW- Hex hd. cap 1/4-20 x SCREW- Hex hd. 1/4-20 x 2 3/ SHIELD- muffler 68 A CAP- Muffler (SXL-925) SUPPORT- Muffler (long) SUPPORT- Muffler (short) 71 A93900A 1 SCREEN- Spark arrestor 72 A BODY- Muffler PLATE- Muffler body 74 A42206A 1 CYLINDER- 2 1/16" bore GASKET- Cylinder SCREW Hex hd. cap 1/4-20 x 5/8 (not shown) S 1 SPARK PLUG CJ-6Y Champion (after Lot #C-246) S 1 SPARK PLUG- C-J6 Champion (prior to Lot #C-246) 69027S 1 SPARK PLUG- C-J4 Champion (opt) (colder plug) NUT- Hex 1/ WASHER- Lock, 1/4 79 A KIT- Muffler temperature ("SXL-925W") 80 A93900A 1 SPARK ARRESTOR GASKET- Muffler

7 Super XL 925 Chain Saw UT Page 7 of 15 Handles & Clutch

8 Super XL 925 Chain Saw UT Page 8 of 15 Handles & Clutch 1 A HANDLE BAR- Flush cut (rubber cover) SCREW- Fil, hd., 1/4-20 x SPACER- Handle bar PLATE- Handle bar 5 A70289A 1 BRACKET- Handle bar (flush cut) A 1 PLATE- Handle bar bracket SCREW x 3/ GROMMET- Handle bar SCREW- Shoulder 10 A KIT- Spiked bumper SCREW- Hex hd., x 3/ NUT WASHER- Lock #12 A GUIDE BAR PLATE PLATE- Guide bar (Inner) PLATE- Guide bar (outer) COVER- Drivecase NUT- Hex 3/ GUARD- Chain (SXL-925W) SPROCKET- 7 spline 7T-3/8 pitch 3 shoe clutch (SXL-925W) A 1 RACE- Inner BEARING- Roller WASHER- Thrust (inner) for rim sprocket only) WASHER- Thrust (inner) (for spur sprocket & drum) 23 A DRUM 8. HUB (SXL-925W) A SPROCKET & DRUM (for 3 shoe clutch) 3/8 7 tooth WASHER- Thrust 25 A SHOE- Clutch SPIDER- Clutch A 3 SPRING- Clutch SCREW- Torx SCREW- Mach pan hd x 3/8'' (alternate) COVER- Clutch SCREW- Hex hd., x 1/2 (opt.) 31 A24921A 1 COVER- Clutch (opt.) WASHER- Belleville SPRING- Clutch (opt.) A 1 SPIDER- Clutch (opt.) SHOE Clutch (opt.) WASHER- Thrust BEARING- Roller 38 A DRUM & HUB- Rim type (opt.) SPROCKET- 3/8 pitch 7 tooth (opt.) pitch 7 tooth (opt.) A 1 RACE- Inner A KIT- Handle- wrap-around (SXL-925W) 41 A784571T 1 HANDLE BAR CHAIN GUARD (See Index #18) SPACER PLATE (see Index #4) SCREW x C 1 BRACKET- Handle bar SCREW x 3/4 (see Index #7) 65598A 1 PLATE- Handle bar bracket (see index #6) WASHER HAND GUARD WASHER WASHER

9 Super XL 925 Chain Saw UT Page 9 of 15 Handles & Clutch SPACER SCREW- Flat hd., x NUT- Lock A SPROCKET 8 DRUM tooth A SPROCKET 8 DRUM tooth A SPROCKET 8 DRUM tooth

10 Super XL 925 Chain Saw UT Page 10 of 15 HS-151B Carburetor

11 Super XL 925 Chain Saw UT Page 11 of 15 HS-151B Carburetor Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Repair Kit Governor Valve Check Valve A Kit - High altitude nozzle

12 Super XL 925 Chain Saw UT Page 12 of 15 Starter & Ignition

13 Super XL 925 Chain Saw UT Page 13 of 15 Starter & Ignition SCREW- Hex hd x 5/8 2 A64504C 1 HOUSING- Fan 3 A SCREEN- Fan housing STUD- Drive BUSHING- Starter rope BUSHING- Starter post BUSHING- Rewind spring 8 A ROPE- Starting WASHER 10 A69962B 1 GRIP- Starting rope A 1 INSERT- Rope retaining SHIELD- Spring (inner) A 1 SPRING- Rewind A 1 SHIELD- Spring (outer) 15 A PULLEY- Rewind starter LOCK- Rewind spring WASHER- Retaining SCREW- Hex hd x 1/ NUT- Hex 3/ WASHER- Lock 3/ WASHER- Flat 3/ E 2 STUD- Pawl PAWL- Starter WASHER- Lock # SPRING- Starter pawl ROTOR- Magneto 27 A MODULE- Ignition LEAD- High tension SCREW- Sems hex hd. 30 A LEAD- Ground 31 A576503A 1 SWITCH- Toggle A1 1 NUT A 1 PLATE- Indicating SCREW- 1/ A PLATE- Back A 1 SEAL BEARING 38 A TERMINAL- Spark plug 39 A ROTOR- Magneto (prior to lot #C-246) SCREW- Pan 8-32 x 3/4 (prior to lot #C-246) WASHER- Lock #8 (prior to lot #C-246) MODULE- Ignition (prior to lot #C-246) LEAD- Transformer (prior to lot #C-246) 44 A67618A 1 PLATE- Back (prior to lot #C-246) A 1 SEAL BEARING- Roller "O" RING LEAD- High tension (prior to lot #C-246) A 1 COIL- Transformer (prior to lot #C-246) COIL- Core and generator (prior to lot #C-246) RING- Air flow (until lot #7045 only) SCREW- Hex cap 1/4-20 x 5/8

14 Super XL 925 Chain Saw UT Page 14 of 15 Tools & Accessories

15 Super XL 925 Chain Saw UT Page 15 of 15 Tools & Accessories A A WRENCH- Spanner (3-shoe) A23696A A23696A 1 WRENCH- Spanner (6-shoe) 23717A 23717A 1 PIN- Spanner clutch BIT- Driver torx (clutch plate) 1/4 shank BIT- Driver torx (clutch plate) 5/16 shank ANVIL- Bearing disassembling (back plate) BIT- Pozidriv # COLLAR- Bearing installation A A JACKSCREW- Crankshaft WASHER A A JACKSCREW- Bearing removal (back plate) PLATE- Crankshaft alligning PLUG- Bearing and seal installatlon (back plate) PLUG- Bearing Installatlon PLUG- Bearing Installatlon (conn. rod) PLUG- Seal Installation (back plate) PLUG- Seal Installation (crankcase) A A PULLER- rotor SHIM- Air gap (black) A A 1 SLEEVE- Beanng and shaft installation SLEEVE- Seal Installation (crankcase) SLEEVE- Seal protection (crankcase) A A WRENCH- Comblnation WRENCH- Hex socket (conn. rod) WRENCH- Spark plug removal A A PULLER- Back plate SCREW- Hex cap (1) NUT- Hex (3) B 23488B 1 LOCTITE REEL- 250 ft. starting rope #5 A A A94156A 1 KIT- Clutch conversion (3-shoe) A A KIT- Chain brake COVER- Drivecase 70093B 70093B 1 SPRING WASHER BAND- Brake LEVER- Brake band PIN- Roll A 78200A 1 SCREW SCREW- Pan hd. 1/4-20 x 5/8 A A BRAKE- Lever w/guard SCREW NUT DECAL A A SPROCKET & DRUM A A BRACKET RETAINER SCREW- Fil hd x 7/8 A70790A A70790A 1 SAFE-T-TIP (standard on units) SCREW