LBI-30246F INSTRUCTIONS FOR FUSE PANELS 19C327027G1, G2, G4, G5, G8, G9, G10, G11, G14 & G15 AND FILTER PANEL 19D423732G1 DESCRIPTION
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1 LBI-30246F INSTRUCTIONS FOR S 19C327027G1, G2, G4, G5, G8, G9, G10, G11, G14 & G15 AND FILTER PANEL 19D423732G1 TABLE OF CONTENTS Page DESCRIPTION Front Cover ASSEMBLY DIAGRAMS: Fuse Panel Filter Panel SCHEMATIC DIAGRAMS: Fuse Panels Filter Panel PARTS LISTS: Fuse Panel Fuse Kit Filter Panel INSTALLATION INSTRUCTIONS: Fuse Panel Fuse Kit Filter Panel DESCRIPTION The Fuse and Filter Panel Options listed in the following chart are required for operating a base station directly from a customer supplied 12 Vdc source. NOTE Some RF power output degradation may occur at high temperatures on continuous duty, outdoor cabinet stations operating on 12 Volt DC if no AC power is provided for the fan. Printed in U.S.A.
2 LBI OPTION NUMBER B3PC S3PC S3PS04 S3PS OPTION DESCRIPTION DC OPERATION for base stations combinations with transmit power Watts. Useable only on a well-filtered, nominal 12 Vdc power source with ripple voltage less than 100 mw pp, at 120 Hz; and with VOLTAGE SPIKES NO GREATER THAN 18 VOLTS PEAK. If the source ripple voltage exceeds 100 mw pp and/or voltage spikes are more than 18.5 volts, use Option These options (B3PC, S3PC, S3PS04 and S3PSO5) delete the normally furnished AC power supply and add a Fuse Panel which provides connections and RF decoupling for the incoming power leads (not furnished), separate fused cables for the transmitter and receiver and add a diode for reverse polarity protection. The panel is 2 rack units high and may be mounted on the back rails of the station cabinet behind the Radio/Control Assembly. Not applicable to 800 MHz Stations Same as DC OPERATION adds a 19A136527G1 Fuse Kit for additional station (Options B3PC, S3PC, S3PS04, S3PS05, 9596 or 9597 required). B3PD S3PD S3PS06 S3PS DC OPERATION for medium power station. Similar to Options BEPC, S3PC, S3PSO4, S3PS05 or 9596 except with filters for use on a 12 Vdc source with spike voltages not exceeding 25 Volts Same as DC OPERATION for low power station. Similar to Option 9597 except with filters for use on a 12 Vdc source with spikes not not exceeding 25 Volts Same as Copyright August 1975, General Electric Company 1
3 LBI ASSEMBLY DIAGRAM 19C327027G1 (19C327827G2 is the harness for groups 1 and 3) DC POWER (19C327027, Sh. 1, Rev. 3) 2
4 ASSEMBLY DIAGRAM LBI C32707G4 (19C327827G5 is the harness used with group 4) DC POWER DUAL STATION (19C327027, Sh. 3, Rev. 4) 3
5 LBI ASSEMBLY DIAGRAM 19C327027G8 (19C327827G9 is the harness used with G8) DC POWER 24/12 VOLTS (19C327027, Sh. 5, Rev. 2) 4
6 ASSEMBLY DIAGRAM LBI (19C327027G11 is the harness used with Group 10) 19C327027G10 DC POWER 24/12 VOLTS (CONTINUOUS DUTY) (19C327027, Sh. 6, Rev. 2) 5
7 LBI ASSEMBLY DIAGRAM 19C327027G14 (19C327027G15 is the harness used with Group 14) HIGH POWER SOLID STATE (CONTINUOUS STATE) (19C327027, Sh. 8, Rev. 2) 6
8 SCHEMATIC DIAGRAM LBI C327027G1 (19C327029, Rev. 2) 7
9 LBI SCHEMATIC DIAGRAM 19C327027G4 DC POWER DUAL STATION (19C331658, Rev. 0) 8
10 SCHEMATIC DIAGRAM LBI C327027G8 DC POWER DUAL STATION (19C851989, Rev. 1) 9
11 LBI SCHEMATIC DIAGRAM 19C327027G10 DC POWER 24/12 VOLTS (CONTINUOUS DUTY) (19C852257, Rev. 2) 10
12 SCHEMATIC DIAGRAM LBI C327027G14 (19C852259, Rev. 2) 11
13 LBI PARTS LIST AND HARNESS 19C327027G1, G2, G4, G8, G10, G11, G14 & G15 FOR 12 VDC MASTR II STATIONS 19C327027G1 - Panel, DC Power 19C327027G2 - Harness for G1 19C327027G4 - Panel, DC Power (Dual Station) 19C327027G5 - Harness for G4 19C327027G8 - Panel, High Power 24/12 Volts 19C327027G9 - Harness for G8 19C327027G10 - Panel, DC Power 24/12 Volts (Continuous Duty) 19C327027G11 - Harness for G10 19C327027G14 - Panel, High Power Solid State (Continuous Duty) 19C327027G15 - Harness for G14 Issue 2 SYMBOL PART NUMBER DESCRIPTION DIODES CR801 19A116783P1 Rectifier, silicon: 100 VDC blocking, 6 amp; sim to MR751. (Used in G1, G2, G4, G5, G8, G9, G10, G11, G14 and G15). CR802 19B216783P1 Rectifier, silicon: 100 VDC blocking, 6 amp; sim to MR751. (Used in G4, G5, G8, G9, G10 and G11) FUSES F801 19B216021G9 TX FUSE. (Used in G10) FUSES F4 1R11P5 Quick blowing: 20 amps, 250 v; sim to Bussmann NON20. (Used in G9) MISCELLANEOUS D413046P1 Cover. (Used in G9) A129753P4 Label (Used in G9). F801 (Used in G1, G4 and G8) F801 1R11P8 Quick blowing: 35 amps, 250 v; sim to Bussmann NON35. (Used in G14). F802 1R16P8 Cartridge, quick blowing: 5 amps at 250v; sim to Littelfuse or Bussmann MTH-5. (Used in G1, G4, G8, G10 and G14). F804 1R16P8 Cartridge, quick blowing: 5 amps at 250 v; sim to Littelfuse or Bussmann MTH-5. (Used in G4). F805 (Used in G4 and G6) JACKS J801 19B209288P3 Shell. J802 19B209288P3 Shell. (Used in G4 and G5). J A3804P2 Connector CAP, High Current (Used in G10, G11, G14 and G15). J805 and J806 19B802523P1 Connector, MATE-N-L (Used in G10, G11, G14 and G15) TERMINAL BOARDS TB P11 Phen: 5 terminals. TB P11 Phen: 5 terminals. (Used in G4, G5, G8, G9, G10 and G11). SYMBOL PART NUMBER DESCRIPTION TB803 19C301087P46 Two terminals rated 30 amp at 25 VRMS; sim to GE CR151D35102AB. (Used in G8 and G10) FUSE SOCKETS XF801 19B216021G7 Fuseholder. (Used in G1, G4, G8 and G10) XF802 19B209005P1 Fuseholder: 15 amps at 250 v; sim to Littelfuse (Used in G1, G4, G8, G10, and G14). XF803 19A134675P1 Fuseholder: rated 31 to 60 amps at 250 v; sim to Bussmann 1B0013. (Used in G14). XF804 19B209005P1 Fuseholder: 15 amps at 250 v; sim to Littelfuse (Used in G4). XF805 19B216021G7 Fuseholder. (Used in G4) MISCELLANEOUS B227298G1 Chassis, (Used in G1, G4 and G8). 3 19C327027G2 Panel, FZ (Used in G1) P8 Grommet, rubber. (Used in G1, G4 and G8). 5 19B209288P1 Contact, female: AWG; sim to Molex A115799P1 Terminal, solderless: sim to AMP (Used in G1, G2, G4, G5, G8, G9, G10, G14, and G15). 7 19B209260P13 Terminal, solderless (Used in G1, G2, G4, G5, G8, G9, G10, G11, G14 and G15) B233114P1 Cover, (Used in G3 and G14) A129753P6 Label, (Used in G3 and G14) C327027G5 Harness, (Used in G4). 28 N80P15010B6 screw, Machine (Used in G1, G4, G8 and G10). 29 N210P15B6 Nut, hex: No (Used in G1, G4, G8 and G10). 30 N403P16B6 Lockwasher, internal tooth: No. 8. (Used in G1, G4, G6, G8, and G10). 31 N80P16007B6 Screw, machine: pan head: No X 3/8. (Used in G1, G4, G8 and G10). 32 N403P19B6 Lockwasher: No. 10 (Used in G1, G4, G6, G8 and G10) P3 Hex Nut: No (Used in G1, G4, G8, G10 and G14). 34 N404P13B6 Lockwasher, internal tooth: No. 6 (Used in G1, G4, G8, G10 and G14). 35 N80P13008B6 Screw, machine: panhead: No x 1/2 (Used in G14). 36 N80P13004B6 Screw, machine: Pan head; No x 1/4" (Used in G14). 37 N80P13006B6 Screw, machine: Pan head, Phillips; No x 3/8" (Used in G14). 38 N402P7B6 Flatwasher, narrow: No. 6 (Used in G14). 39 N80P15016B6 Screw, machine: panhead: No x 1. (Used in G8 and G10). 40 N80P15005B6 Screw, machine (Used in G8 and G10) C327027G9 Panel, FZ (Used in G8) B209260P13 Terminal, solderless (Used in G8 and G10) B209260P11 Terminal, solderless (Used in G1 and G8). SYMBOL PART NUMBER DESCRIPTION A3805P1 Contact (Used in G10, G11, G14 and G15) B209260P11 Terminal, solderless (Used in G10, G11, G14 and G15) B227298G3 Chassis, (Used in G10) B227298G4 Chassis, (Used in G14) C327027G11 Panel, FZ (Used in G10) C327027G15 Panel, FZ (Used in G14) A115959P2 Wire, stranded (Used in G10, G11, G14 and G15) A115959P10 Wire, stranded (Used in G10, G11, G14 and G15) A116850P2 Wire (Used in G10, G11, G14 and G15) A116850P10 Wire, stranded (Used in G10, G11, G14 and G15) A116889P2 Wire, stranded (Used in G10, G11, G14 and G15) A116889P10 Wire, stranded (Used in G10, G11, G14 and G15) A116888P2 Wire, stranded (Used in G10, G11, G14 and G15) A116888P10 Wire, stranded (Used in G10, G11, G14 and G15) B802523P80 Connector (Used in G10, G11, G14 and G15) A701863P19 Loop clamp: sim to Weckesser 3/8-6. (Used in G10) P11 Grommet. (Used in G10 and G14) J706152P5 Retainer strap: sim to Panduit Corp. SST- 1 (Used in G14) A115060P14 Wire, solid (Used in G10, G11, G14 and G15). PRODUCTION CHANGES Changes in the equipment to improve performance or to simplify circuits are identified by a "Revision Letter" which is stamped after the model number of the unit. The revision stamped on the unit includes all previous revisions. Refer to the Parts List for the descriptions of parts affected by these revisions. REV. A - S 19C327027G10 and G14 To add two connectors to DC fuse panels to provide power to PA and cabinet fans for DC station applications. Added connectors J805 and J806 (19B802523P1) to fuse panel harness assemblies 19C327027G11 and G15. * Fuse Kit 19A136527G1 Issue 3 SYMBOL PART NUMBER DESCRIPTION FUSES NOTE: To select the correct fuse for F801, refer to the chart on the schematic diagram. F801 IR11P3 Quick blowing: 10 amps, 250 V; sim to Bussmann N0N10. IR11P4 Quick blowing: 15 amps, 250 V; sim to Bussmann N0N15. IR11P5 Quick blowing: 20 amps, 250 V; sim to Bussmann N0N20. IR11P6 Quick blowing: 25 amps, 250 V; sim to Bussmann N0N25. IR11P7 Quick blowing: 30 amps, 250 V; sim to Bussmann N0N30. IR11P8 Quick blowing: 35 amps, 250 V; sim to Bussmann N0N35. F802 IR16P8 Quick Blowing: 5 amps, 250B: sim to Littelfuse or Bussmann MTH SOCKETS XF801 19B216021G7 Fuseholder. XF802 19B209005P1 Fuseholder: 15 amps at 250 v; sim to Littelfuse HARNESS ASSEMBLY 19C327027G MISCELLANEOUS P8 Grommet, rubber. 6 19A115799P1 Terminal, solderless: sim to AMP N80P15010B6 Screw, machine 8 N210P15B6 Nut, hex: No N403P16B6 Lockwasher, internal tooth: No P3 Hex Nut: No N404P13B6 Lockwasher, internal tooth: No N80P16007B6 Machine screw, pan head: No X 3/8. 13 N403P19B6 Lockwasher: No. 10. COMPONENTS, ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES * COMPONENTS, ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES 12
14 INSTALLATION INSTRUCTIONS LBI C327027G1 (19D423925, Sh. 1, Rev. 3) 13
15 LBI INSTALLATION INSTRUCTIONS 19C327027G8 (19D423925, Sh. 2, Rev. 4) 14
16 INSTALLATION INSTRUCTIONS LBI C327027G4 (19D423925, Sh. 3, Rev. 2) 15
17 LBI INSTALLATION INSTRUCTIONS 19C327027G10, G12 & G14 (19D423925, Sh. 4, Rev. 2) 16
18 INSTALLATION INSTRUCTIONS LBI FUSE KIT 19A136527G1 (19D423820, Rev. 1) 17
19 LBI ASSEMBLY DIAGRAM FILTER PANEL 19D423732G1 (19D423732, Rev. 5) 18
20 SCHEMATIC DIAGRAM LBI FILTER PANEL 19D423732G1 (19C321972, Rev. 3) 19
21 LBI PARTS LIST SYMBOL PART NUMBER DESCRIPTION CAPACITORS C801 19A116080P107 Polyester: 0.1 F 10%, 50 VDCW. C802 thru C P19 FILTER PANEL 19D423732G1 FOR 12VDC MASTR II STATIONS Issue 2 Electrolytic: F %, 40 VDCW; sim to GE 86F561M DIODES CR801 19A116783P1 Rectifier, silicon: 100 VDC blocking, 6 amp; sim to MR751. FUSES NOTE: To select the correct fuse for G802, refer to the chart on the schematic diagram. F801 1R16P8 Cartridge, quick blowing: 5 amps at 250 v; sim to Littelfuse or Bussmann MTH-5. F802 1R11P3 Cartridge, quick blowing: 10 amps at 250 v; sim to Bussmann NON10.,, 1R11P4 Cartridge, quick blowing: 15 amps at 250 v; sim to Bussmann NON15. 1R11P5 Cartridge, quick blowing: 20 amps at 250 v; sim to Bussmann NON20. 1R11P6 Cartridge, quick blowing: 25 amps at 250 v; sim to Bussmann NON25. 1R11P7 Cartridge, quick blowing: 30 amps at 250 v; sim to Bussmann NON30. 1R11P8 Cartridge, quick blowing: 35 amps at 250 v; sim to Bussmann NON35. J801 19B209288P3 Shell. INDUCTORS L801 thru L803 19A115391P1 Coil, RF: 50 uh JACK SWITCH S801 19B209498P1 Push: DPST, 20 amps at 220 VRMS; sim. to McGill SYMBOL PART NUMBER DESCRIPTION 2 19D413045P1 Base. 4 19B205950P1 Fuse clip. 8 N117P15006B6 Screw, Tap 9 19A115942P1 Insert, threaded. 2 19C321977G1 Front Panel MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS D423733G1 Chassis P10 Clip, spring tension: sim to Prestole E B800608P154 Rivet, tubular P107 Stud, SELF-CNCH 3 19A116466P3 Tape, pressure sensitive. 4 19B227244P1 Clamp (Secures C802-C804) P1 Terminal, solderless 8 N80P15010B6 Screw, machine. 9 19B209268P112 Terminal, solderless 10 19B209268P106 Terminal, solderless: sim to AMP B209288P1 Contact, female: AWG; sim to Molex N80P16007C1 Screw, machine B209260P11 Solderless terminal: wire range No ; sim to AMP P3 Hex Nut: No N402P37B6 Flatwasher: No N404P13B6 Lockwasher, internal tooth: No N80P15005B6 Screw, machine. 22 N404P16B6 Lockwasher 23 N80P15012B6 Screw, machine. 24 N210P15B6 Nut, hex: No A706152P5 Strap, retaining B209260P11 Terminal, solderless. 27 N403P16B6 Lockwasher, internal tooth: No N210P15B6 Nut, hex: No TERMINAL BOARD TB801 19C301087P49 Phen: 3 terminals; sim to GE CR151D FUSE SOCKETS XF P2 Fuseholder: 15 amps at 250 v; sim to Littelfuse XF802 19B216021G7 Fuseholder. * COMPONENTS, ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES 20
22 INSTALLATION INSTRUCTIONS LBI FILTER PANEL 19D423732G1 (19D423959, Rev. 2) 21
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