Automatic Washers Refer to Page 3 for Model Numbers

Transcription

1 Automatic Washers Refer to Page 3 for Model Numbers Parts W194PE1A_ Part No R4 June 2011

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3 Table of Contents Title Page Parts Ordering Information... 2 Nameplate Location... 2 Model Identification... 3 Timer, Case and Plate... 4 Control Panel, Control Hood and Controls... 6 Graphic Panel, Control Hood and Controls (Drawing 1 of 3)... 8 Graphic Panel, Control Hood and Controls (Drawing 2 of 3) Graphic Panel, Control Hood and Controls (Drawing 3 of 3) Cabinet Top, Loading Door and Control Hood Rear Panel Cabinet Top and Loading Door Out-of-Balance Switch Inlet Hose, Fill Hose, Mixing Valve and Mounting Bracket Motor, Mounting Bracket, Belt and Pump Agitator, Drive Bell, Seal Kit, Washtub and Hub Outer Tub, Cover and Pressure Hose Transmission Assembly and Balance Ring P Transmission Assembly Drain Hose and Siphon Break Kit Bearing Housing, Brake, Pulley and Pivot Dome Front Panel, Base Assembly and Cabinet Assembly Mixing Valve and Motor Connection Blocks, Terminals and Terminal Extractor Tool Power Cord and Terminals Special Tools (Drawing 1 of 2) Special Tools (Drawing 2 of 2) Wire Harnesses and Wires Parts Index Copyright 2011, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher

4 If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems at (920) for the name and address of the nearest authorized parts distributor. Parts Ordering Information For technical assistance, call either of the numbers listed below: (920) Ripon, Wisconsin Wevelgem, Belgium When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown. Nameplate Location NAMEPLATE LOCATION W162SE1E_

5 Model Identification Information in this manual is applicable to these washer models: AWG100* AWG200* AWG200*2 AWG202* AWG204*2 AWG390* AWG392* AWM392*-1088 AWM392*21088 AWM392*-3088 AWM392*23088 AWM593*299F5 AWM593*299F7 EA2010*A3088 * Add Letter To Designate Color. L - Almond W - White

6 Timer, Case and Plate Model EA2010*A3088 GROUND WIRE TO TIMER W116PZ3C_

7 Timer, Case and Plate REF PART NO. DESCRIPTION COMMENTS Nut 2 M Washer Screw W Timer Case Assembly Screw Washer Bolt Washer Nut Washer P Timer W Timer Plate Screw Timer Knob Assembly Screw Push-to-Start Sticker Screw Washer Washer * Add Letter To Designate Color. L - Almond W - White

8 Control Panel, Control Hood and Controls Model EA2010*A3088 W265PZ3A_

9 Control Panel, Control Hood and Controls REF PART NO. DESCRIPTION COMMENTS *P Control Panel and Bracket Assembly Screw Phillips Head Screw Torx Head; Optional, for added security; Refer to Special Tools section for Torx Bit and Holder * Control Hood Screw Hood Back Panel Screw 7 M Washer Screw Switch Light P Pressure Switch Control Panel Bumper Graphic Overlay Switch Knob 15 N/A Setscrew Nut Washer Washer Nut * Add Letter To Designate Color. L - Almond W - White N/A = Part no longer available

10 Graphic Panel, Control Hood and Controls (Drawing 1 of 3) Models AWG100*, AWG200*, AWG200*2, AWG202*, AWG204*2, AWG390* and AWG392* W186P_

11 Graphic Panel, Control Hood and Controls (Drawing 1 of 3) REF PART NO. DESCRIPTION COMMENTS End Cap Left Hood and Mounting Bracket Assembly Through Serial No N/A Control Hood Assembly Starting Serial No Screw P Pressure Switch Screw Temperature Switch Model AWG100*; Through Serial No Temperature Switch Model AWG100*; Starting Serial No Water Temperature Switch All other models; Through Serial No Temperature Switch All other models; Starting Serial No Screw P Timer End Cap Right 10 N/A Graphic Panel Model AWG100* 10 N/A Graphic Panel Models AWG200* and AWG202* Graphic Panel Model AWG200*2 10 N/A Graphic Panel Model AWG204*2 10 N/A Graphic Panel Models AWG390* and AWG392* Timer Skirt Assembly Timer Knob Nut Through Serial No Knob Assembly * Add Letter To Designate Color. L - Almond W - White N/A = Part no longer available

12 Graphic Panel, Control Hood and Controls (Drawing 2 of 3) Models AWM392*-1088, AWM392*21088, AWM392*-3088 and AWM392*23088 W186PA_

13 Graphic Panel, Control Hood and Controls (Drawing 2 of 3) REF PART NO. DESCRIPTION COMMENTS End Cap Left Hood and Mounting Bracket Assembly Through Serial No N/A Control Hood Assembly Starting Serial No Screw P Pressure Switch Screw Temperature Switch Through Serial No Temperature Switch Starting Serial No Screw P Timer Models AWM392*-1088 and AWM392* P Timer Models AWM392*-3088 and AWM392* End Cap Right Graphic Panel Models AWM392*-1088 and AWM392* Graphic Panel Models AWM392*21088 and AWM392* Timer Skirt Assembly Timer Knob Nut Through Serial No Knob Assembly * Add Letter To Designate Color. L - Almond W - White N/A = Part no longer available

14 Graphic Panel, Control Hood and Controls (Drawing 3 of 3) Models AWM593*299F5 and AWM593*299F7 W405PZ3A_

15 Graphic Panel, Control Hood and Controls (Drawing 3 of 3) REF PART NO. DESCRIPTION COMMENTS End Cap Left Screw 3 N/A Control Hood Assembly P Pressure Switch Screw Temperature Switch Screw P Timer End Cap Right R Trim Timer Skirt Assembly Timer Knob Knob Assembly 14 N/A Graphic Panel * Add Letter To Designate Color. L - Almond W - White N/A = Part no longer available

16 Cabinet Top, Loading Door and Control Hood Rear Panel All Models Except EA2010*A3088 GROUND WIRE W211PZ3C_

17 Cabinet Top, Loading Door and Control Hood Rear Panel REF PART NO. DESCRIPTION COMMENTS Hinge Gasket Screw Bumper *P Lid Hood Back Panel Screw Bushing Screw Disconnect Power Warning Label Strain Relief *P Top Assembly Hinge Stop Clip Models AWG100*, AWG200*2, AWG202*, AWG204*2, AWG390*, AWG392*, AWM593*299F5 and AWM593*299F Director Bracket Screw 15 N/A Screw Support Barrel Bleach Dispenser All models except AWG100*, AWG200* and AWG200* Lid Hinge Right Lid Hinge Left; Models AWG100*, AWG200*, AWG200*2, AWG202*, AWG204*2, AWG390*, AWG392*, AWM593*299F5 and AWM593*299F Lid Hinge Left; All other models * Add Letter To Designate Color. L - Almond W - White N/A = Part no longer available

18 Cabinet Top and Loading Door Model EA2010*A3088 GROUND WIRE W406PZ3A_

19 Cabinet Top and Loading Door REF PART NO. DESCRIPTION COMMENTS Hinge Gasket Screw Bumper *P Lid Porcelain Lid Plug Screw Screw Disconnect Power Warning Label Strain Relief *P Top Assembly Porcelain Nut Optional; For added security Director Bracket Screw 14 N/A Screw Support Barrel Nut Hinge Bushing Lid Hinge Right Lid Hinge Left * Add Letter To Designate Color. L - Almond W - White N/A = Part no longer available

20 Out-of-Balance Switch W243P_

21 Out-of-Balance Switch REF PART NO. DESCRIPTION COMMENTS Screw Switch Switch Holder Clip For Models using Switch Holder Screw For Models using 36497P Switch Holder Kit P Switch Holder Kit Replaces Switch Holder Actuator Arm Unbalanced Load Lever Spring

22 Inlet Hose, Fill Hose, Mixing Valve and Mounting Bracket C H C H W403PZ3A_

23 Inlet Hose, Fill Hose, Mixing Valve and Mounting Bracket REF PART NO. DESCRIPTION COMMENTS Hose Clamp Mixing Valve-to-Tub Cover Hose Screw Hose Clamp Gold Color P Fill Hose Kit 60 Hertz; 4 Foot P Fill Hose Kit 50 Hertz; 4 Foot Fill Hose 50 Hertz; 8 Foot Fill Hose 50 Hertz; 10 Foot Washer Mixing Valve Mounting Bracket P Mixing Valve Models AWM392*-3088, AWM392*23088 and EA2010* P Mixing Valve All other models Screw Backflow Preventer * Add Letter To Designate Color. L - Almond W - White

24 Motor, Mounting Bracket, Belt and Pump W241PZ3B_

25 Motor, Mounting Bracket, Belt and Pump REF PART NO. DESCRIPTION COMMENTS NA 258P3 Capacitor Kit For use in areas where low voltage exists Motor Shield Screw Attachment Varies by Model 2 N/A Palnut Attachment Varies by Model P Motor Assembly 120 Volt, 50 Hertz, 1 Speed P Motor Assembly 240 Volt, 50/60 Hertz, 1 Speed P Motor Kit 115 Volt, 60 Hertz, 1 Speed P Motor Kit 115 Volt, 60 Hertz, 2 Speed 4 N/A Roll Pin Nut 6 N/A Motor Mounting Bracket Through Serial No P Motor Bracket and Idler Lever Kit Starting Serial No Screw Idler Lever Helper Spring Used through Serial No Nut Idler Lever Through Serial No Idler Lever Starting Serial No Washer Screw Spring Clip Idler Spring Through Serial No Idler Lever Spring Starting Serial No P Idler Shaft P Idler Pulley Washer Felt Washer Nylatron Retaining Ring Screw P Pump Belt Agitate and Spin; 60 Hertz Models Belt Agitate and Spin; 50 Hertz Models Nut Motor Mount Post Motor Mount Rubber 26 N/A Motor Pulley Gold Color Motor Switch N/A = Part no longer available

26 Agitator, Drive Bell, Seal Kit, Washtub and Hub W407PZ3A_

27 Agitator, Drive Bell, Seal Kit, Washtub and Hub REF PART NO. DESCRIPTION COMMENTS Fabric Softener Dispenser Assembly Model AWM593*299F Agitator Cap Model AWM593*299F Agitator Model AWM593*299F Agitator Model EA2010*A Agitator All other models Fabric Softener Dispenser Assembly Clothes Guard Screw Washer P3 Washtub Kit Stainless Steel; Models AWM593*299F5 and AWM593*299F7 10 N/A Washtub Blue Porcelain; Model AWG204* P Tub Assembly Blue Porcelain; Models AWG100*, AWG200* and AWG200* P Tub Assembly White Porcelain; All other models Lint Filter All Models not using Gasket Washtub Gasket Models AWG100*, AWG200*, AWG200*2 and EA2010*A P3 Hub and Seal Kit Includes Insert, Cover Gasket and items 14 and Spline Insert Nut Bell and Transmission Tube Seal P Drive Bell and Seal Kit Includes items 16, 17, 19 and 20; Replaces 30071, 34504, and Drive Bells O-Ring Used with 30071, 34504, and Drive Bells only Screw Bell Plug * Add Letter To Designate Color. L - Almond W - White N/A = Part no longer available

28 Outer Tub, Cover and Pressure Hose W404PZ3A_

29 Outer Tub, Cover and Pressure Hose REF PART NO. DESCRIPTION COMMENTS P Tub Cover Kit Includes Item Tub Cover Gasket P Outer Tub Kit Models AWG100*, AWG200*, AWG200*2 and EA2010*A P Outer Tub Assembly All other models Leg Plate Screw Tub Spring Models AWG100*, AWG200*, AWG200*2 and EA2010*A Leg Spring All other models Warning Label Grommet Pressure Bulb Hose Clamp Tubing Model EA2010*A Tubing All other models Cable Clip * Add Letter To Designate Color. L - Almond W - White

30 Transmission Assembly and Balance Ring W234PZ3C_

31 Transmission Assembly and Balance Ring REF PART NO. DESCRIPTION COMMENTS NA 27604P Anti-Seize Compound Apply to smooth area of both the upper and lower transmission tubes Nut 2 M Screw P Transmission Assembly Refer to Transmission Assembly section for component parts 4 N/A Cap Screw Balance Ring Assembly Bearing Housing Assembly Flinger Used through Serial No N/A = Part no longer available

32 34526P Transmission Assembly W157P_

33 34526P Transmission Assembly REF PART NO. DESCRIPTION COMMENTS NA 37577P Transmission Sealant Use between Transmission Case and Cover Retaining Ring P Output Shaft Washer P Transmission Oil 1 Fill Gear and Stud Assembly Screw Washer Used through Serial No Washer P Drive Pinion P Input Shaft Dowel Pin Used through Serial No Screw P Transmission Cover Assembly Slide Rack Agitator Pinion P Reduction Gear Washer Screw P Transmission Case Assembly

34 Drain Hose and Siphon Break Kit STANDPIPE W408P_

35 Drain Hose and Siphon Break Kit REF PART NO. DESCRIPTION COMMENTS NA 451P3 Drain Extension Kit Use with No Drain Hose; Order by the foot, as required P3 Siphon Break Kit Siphon break kit MUST be installed in drain hose if drain receptacle is lower than cabinet top of washer Drain Hose Sleeve Standpipe Strap Standpipe Adapter Drain Hose Hose Support Through Serial No Hose Support Starting Serial No Hose Clamp Tub-to-Pump Hose Models AWG100*, AWG200* and AWG200* Tub-to-Pump Hose All other models Retainer Clip Strain Relief * Add Letter To Designate Color. L - Almond W - White

36 Bearing Housing, Brake, Pulley and Pivot Dome W130P_

37 Bearing Housing, Brake, Pulley and Pivot Dome REF PART NO. DESCRIPTION COMMENTS NA 26594P Silicone Grease Apply small amount to each new brake pad Bearing Housing Assembly RP Upper or Lower Bearing Support Leg Models AWG100*, AWG200*, AWG200*2 and EA2010*A N/A Support Leg All other models Screw Pivot Dome Screw Helix Washer Pulley Assembly Models AWG100*, AWG200* and AWG200* Pulley Assembly Models AWG202* and AWG204* Pulley Assembly Model EA2010*A Pulley Assembly All other models Washer Thick Washer Thin Spring P Brake Kit P3 Brake Pad Kit Includes three pads, sleeves and screws * Add Letter To Designate Color. L - Almond W - White N/A = Part no longer available

38 Front Panel, Base Assembly and Cabinet Assembly GROUND WIRE W184PZ3B_

39 Front Panel, Base Assembly and Cabinet Assembly REF PART NO. DESCRIPTION COMMENTS Bumper Pad Thin Panel Locator Screw Bumper Pad Thick Screw Screw Hold-Down Lug Hinge *P Service Cabinet Kit Screw Slotted Hex Head Screw Torx Head; Optional, for added security of front panel; Refer to Special Tools section for Torx Bit and Holder Leg and Stabilizer Assembly Screw Bracket Right P Base Kit Through Serial No ; Includes Items 10, 11, 12, 14, 16, 17 and P Base Kit Starting Serial No ; Includes Items 10, 11, 12, 14, 16, 17 and Leveling Leg Rubber Foot Nut Snubber Pad Assembly Bracket Left Panel Locator *P Front Panel Assembly Includes Items 21, 22 and attaching hardware Hold-Down Clip Front Panel Brace * Add Letter To Designate Color. L - Almond W - White

40 Mixing Valve and Motor Connection Blocks, Terminals and Terminal Extractor Tool W134PZ3B_

41 Mixing Valve and Motor Connection Blocks, Terminals and Terminal Extractor Tool REF PART NO. DESCRIPTION COMMENTS Circuit Plug Motor Female Terminal For One or Two Wire Application Female Spade Terminal 1/4 Inch Mixing Valve Plug Natural Mixing Valve Plug Red 5 283P4 Terminal Extractor Tool

42 Power Cord and Terminals GROUND WIRE MOLEX W135PZ3A_

43 Power Cord and Terminals REF PART NO. DESCRIPTION COMMENTS Position Housing Right; Black Position Housing Left; White Female Terminal Used for One or Two Wire Application Lead-In Cord Models AWM392*-3088, AWM392*23088 and EA2010*A Lead-In Cord All other models Nut Washer Screw Harness Strap Female Pin Terminal Circuit Receptacle Circuit Receptacle Circuit Receptacle Circuit Plug Circuit Plug Circuit Plug Male Pin Terminal Insulated Female Spade Terminal Wire Clip 14 N/A Harness Clip Grounding Clip Wire Clip Wire Clip Insulator Female Flag Terminal 20 N/A Spade Terminal Female; 1/4 inch Female Spade Terminal Large Spade Female Spade Terminal Small Spade Ring Terminal 1/4 inch Ring Ring Terminal Small Shank Connector Terminal Adapter * Add Letter To Designate Color. L - Almond W - White N/A = Part no longer available

44 Special Tools (Drawing 1 of 2) TLW1649P_

45 Special Tools (Drawing 1 of 2) REF PART NO. DESCRIPTION COMMENTS 1 725P3 Tool Kit Includes items P4 Spring Hook Tool For removal of centering springs from outer tub 3 293P4 Drive Bell Seal Tool For installation of Bell and Transmission Tube Seal 4 273P4 Tub Cover Removal Tool Use to remove 36025P Tub Cover Kit and install Tub Cover Gasket 5 306P4 Hex Wrench Tool For removal of locknut from washtub hub 6 254P4P Agitator Hook Use to remove agitator from drive bell; Set of P4 Torx Bit For removal and installation of control hood security screws 7 282P4 Torx Bit For removal and installation of pump and front panel attaching screws Bit Holder 3/8-inch drive

46 Special Tools (Drawing 2 of 2) TLW1663P_

47 Special Tools (Drawing 2 of 2) REF PART NO. DESCRIPTION COMMENTS 1 305P4 Transmission Pin Tool Use pin tools in place of dowel pins when reassembling transmission cover and case; 2 required 2 242P4 Spring Installer For installing brake spring 3 294P4 Agitator Drive Bell Puller Replaces 253P4 Bell Puller; For removal and installation of drive bell to transmission shaft 4 294P4B Bolt To update 253P4 Bell Puller 5 294P4A Drive Bell Puller Arm To update 253P4 Bell Puller 6 291P4 T-Handle Allen Wrench For removal and installation of 3 pump assembly attaching screws

48 Wire Harnesses and Wires PART NO. DESCRIPTION COMMENTS 36278P Base Wire Harness Assembly Wire Harness Assembly Model EA2010*A Hood Wire Harness Assembly Models AWM593*299F5 and AWM593*299F7 N/A Hood Harness Models AWG200*, AWG200*2, AWG202* and AWG204* P Hood Wire Harness Assembly All other models Timer Wire Harness Assembly Model EA2010*A Gauge Wire Black; Order wire by foot and terminals and connectors as required Gauge Wire Orange; Order wire by foot and terminals and connectors as required * Add Letter To Designate Color. L - Almond W - White N/A = Part no longer available NOTE: Individual wires not serviced separately. Order complete wire harness. When applying terminals to wires, it is recommended that the terminals be soldered to the wires

49 Parts Index A Actuator Arm Agitator Agitator Cap Agitator Drive Bell Puller 294P Agitator Hook 254P4P Agitator Pinion Anti-Seize Compound 27604P B Backflow Preventer Balance Ring Assembly Base Kit 34434P P Base Wire Harness Assembly 36278P Bearing Housing Assembly Bell and Transmission Tube Seal Bell Plug Belt Bit Holder Bleach Dispenser Bolt P4B Bracket Brake Kit 38505P Brake Pad Kit 548P Bumper , 17 Bumper Pad Bushing C Cable Clip Capacitor Kit 258P Clothes Guard Connector Control Hood 37075*...7 Control Panel and Bracket Assembly 36521*P...7 Control Panel Bumper D Director Bracket , 17 Disconnect Power Warning Label , 17 Dowel Pin Drain Extension Kit 451P Drain Hose Drain Hose Sleeve Drive Bell and Seal Kit 39508P...25 Drive Bell Puller Arm 294P4A...45 Drive Bell Seal Tool 293P Drive Pinion 36562P...31 E End Cap , , F Fabric Softener Dispenser Assembly N/A items do not appear in index

50 Female Flag Terminal Female Pin Terminal Female Spade Terminal Female Terminal , 41 Fill Hose Fill Hose Kit 28330P P Flinger Front Panel Assembly 34656*P Front Panel Brace G Gear and Stud Assembly Graphic Overlay Graphic Panel Grommet Grounding Clip Hood Wire Harness Assembly P...46 Hose Clamp Hose Support Housing, 24 Position Hub and Seal Kit 495P I Idler Lever Idler Lever Helper Spring Idler Lever Spring Idler Pulley 28800P...23 Idler Shaft 28802P...23 Idler Spring Input Shaft 34853P...31 Insulated Female Spade Terminal Insulator H Harness Strap Helix Hex Wrench Tool 306P Hinge Bushing Hinge Gasket , 17 Hinge Stop Clip Hold-Down Clip Hold-Down Lug Hinge Hood and Mounting Bracket Assembly , 11 Hood Back Panel K Knob Assembly , 11, 13 L Lead-In Cord Leg and Stabilizer Assembly Leg Plate Leg Spring Leveling Leg Lid *P *P...15 N/A items do not appear in index

51 Lid Hinge , , Lid Plug Light Lint Filter M Male Pin Terminal Mixing Valve 34963P P Mixing Valve Mounting Bracket Mixing Valve Plug Mixing Valve-to-Tub Cover Hose Motor Assembly 35030P P Motor Bracket and Idler Lever Kit 37415P Motor Kit P P Motor Mount Motor Mount Post Motor Shield Motor Switch Outer Tub Assembly 34438P...27 Outer Tub Kit 34439P...27 Output Shaft 36570P...31 P Panel Locator Pivot Dome Plug, 1 Circuit Plug, 10 Circuit Plug, 6 Circuit Plug, 9 Circuit Pressure Bulb Pressure Switch P P P...9, 11 Pulley Assembly Pump P...23 Push-to-Start Sticker R Rack N Nut O , , 7, , 11 O-Ring Receptacle, 1 Circuit Receptacle, 6 Circuit Receptacle, 9 Circuit Reduction Gear 29161P...31 Retainer Clip Retaining Ring Ring Terminal Rubber Foot N/A items do not appear in index

52 S Screw M , , 7, 9, 11, 13, 15, 19, 21, , 11, , 11, , , , , Service Cabinet Kit 38612*P Silicone Grease 26594P Siphon Break Kit 562P Slide Snubber Pad Assembly Spline Insert Spring Spring Clip Spring Hook Tool 321P Spring Installer 242P Standpipe Adapter Standpipe Strap Strain Relief , 17 Support Barrel , 17 Support Leg Switch Switch Holder Clip Switch Holder Kit 36497P...19 Switch Knob T Temperature Switch , , , 13 Terminal Adapter Terminal Extractor Tool 283P T-Handle Allen Wrench 291P Timer 28719P P P P P...13 Timer Case Assembly 37733W...5 Timer Knob , 11, 13 Timer Knob Assembly Timer Plate 31864W...5 Timer Skirt Assembly , 11, 13 Timer Wire Harness Assembly Tool Kit 725P Top Assembly 34902*P *P...17 Torx Bit 281P P Transmission Assembly 34526P...29 Transmission Case Assembly 33223P...31 Transmission Cover Assembly 38290P...31 Transmission Oil 27243P...31 Transmission Pin Tool 305P N/A items do not appear in index

53 Transmission Sealant 37577P Trim 33123R Tub Assembly 39240P P Tub Cover Gasket Tub Cover Kit 36025P Tub Cover Removal Tool 273P Tub Spring Tubing Tub-to-Pump Hose Wire Harness Assembly Wire, 12 Gauge Wire, 18 Gauge U Unbalanced Load Lever Upper or Lower Bearing 28944RP W Warning Label Washer M , , , , Washtub Gasket Washtub Kit 719P Water Temperature Switch Wire Clip N/A items do not appear in index

54 Notes