Temperature Control Panel Wiring Diagram Model: ISPA-120-1P-15A

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Temperature Control Panel Wiring Diagram Model: ISPA-0-P-5A Shift Controls, Inc. Installed Options: TC Jack Panel Connector Interlock Relay, RLY- 5A Power Cord www.shift-controls.

1 Temperature Control Panel Wiring Diagram Model: ISPA-0-P-5A Shift Controls, Inc. Installed Options: TC Jack Panel Connector Interlock Relay, RLY- 5A Power Cord Temperature Control Panel Specifications Model Number ISPA-0-P-5A Rated Voltage 0 VAC Phases Single Power Controller Zero Crossing SSR Rated Frequency 60 Hz SCCR 00 ka Control Voltage 0 VAC Maximum Fuse Size 0 Amps, Class CC, High Speed Maximum Full Load Current 5 Amps, Resistive Maximum Load 800 W Enclosure Type Nema 4X Operating Environment 0-35 deg C, 0-85% RH, Non-Condensing, Indoor Use Only CONTROL PANEL SPECIFICATIONS AND WIRE COLOR STANDAS SHEET i

2 Fuse Replacement Voltage, Amperage, Class and Type Reference FUSE REPLACEMENT NOTES: ) Fuses are to be replaced with fuses of the same voltage rating, current rating, and fuse type. Fuse Name Description Voltage Rating Maximum Value Fuse Type Manufacturer Equivalent Edison Bussmann Littelfuse F, F Main Power Branch Fusing Amps Class CC Fast-Acting HCLR KTK-R KLKR F3 Control Circuit Supply Fusing 50 Amp 5x0mm Fast-Acting GMA GMA 35 Main Branch Fuse Protection (F) Ampacity Reference Table FUSE SIZING NOTES: ) The maximum resistive heater load is 5 Amps / 800 Watts at 0 VAC -Phase. ) Fuses are to be sized 5-60% of the heater full load. Heater Full Load Rating 3A 3.5A 4A 5A 6A 8A 0A A 5A 7.5A 0A Full Load Power, Watts Minimum Full Load Power, Watts Maximum Full Load Current, Amps Minimum Full Load Current, Amps Maximum FUSE AND FIELD WIRING SPECIFICATIONS SHEET ii

3 Standard Wire Colors 0VAC, -Phase Power Neutral / Grounded AC Gound Wires AC Control Power, 0VAC Ungrounded AC Thermocouple Cable DC Signal wires RS-485, Data Black () White (WH) Green (GN) Black () Type K - Yellow Cable, Type J - Black Cable -Conductor Cable -Conductor Cable Customer Supplied Wire Size, Rating and Terminal Tightening Torque Reference NOTES: ) Conductor Sizing to be Determined by NEC and Local Codes ) Control wiring (Terminals 93-98) to be Class II unless customer supplied circuits to Alarm (Terminals 9, 9) are greater than 50 Volts. If customer supplied wiring is greater than 50 Volts, then all control wiring (Terminals 9-98) are to be Class I. Wire Tightening Torque Terminal Number Description Conductor Material Minimum Voltage Rating Minimum Temp. Rating Minimum Wire Size Maximum Wire Size Minimum Maximum 9, 9 User Programable Alarm (Dry Contacts) Copper Class 60 C 6AWG, 0.4mm 0AWG,.5mm 5.3 in*lb, 0.6 N*m 7.0 in*lb, 0.8 N*m 93, 94 Temp. Retransmit (4-0mA Sourcing) Copper Class II See Note 60 C 6AWG, 0.4mm 0AWG,.5mm 5.3 in*lb, 0.6 N*m 7.0 in*lb, 0.8 N*m 95, 96 RS-485 Modbus Communication Copper Class II See Note 60 C 6AWG, 0.4mm 0AWG,.5mm 5.3 in*lb, 0.6 N*m 7.0 in*lb, 0.8 N*m 97, 98 Thermocouple Input TC Wire Class II See Note 60 C 4AWG 4AWG Solid 6AWG Stranded 3.5 in*lb, 0.4 N*m 3.5 in*lb, 0.4 N*m A, A External Interlock (Option) Copper Class 60 C 6AWG, 0.4mm 4AWG,.6mm 3.5 in*lb, 0.4 N*m 3.5 in*lb, 0.4 N*m FUSE AND FIELD WIRING SPECIFICATIONS SHEET iii

4 Wiring Schematic Typical Symbols and Standards Jumpered Terminal Blocks; jumpers are shown connecting center dots, terminal blocks are numbered. Grounded Terminal Block - grounded to DIN Rail and back panel F Fuse holder and fuse, + - Customer field wiring connection, at terminal block, denoted by circles SHEET5 SHEET5 35 YL Multi-conductor cable labeled with a single wire number. Conductors labeled with wire colors. + - Customer Supplied Field Wiring Customer supplied, field wiring N.C. A C A SPDT Mechanical Relay Relay Coil marked as "C" Switched contacts marked as Common, Normally Open () and Normally Closed (N.C.). AWG Gauge, Black Wire +3-4 Ground Screw Solid State Relay (SSR) Right side terminals indicate the signal side. Left terminals show the normally open, switched load side A wire indicating its sheet destination. The wire is marked with a 3-digit wire number, indicating its source. st digit: SHEET, nd digit: ROW, 3rd digit: WIRE In this example, the wire destination is SHEET 3 and is labeled wire 7. The source is, ROW7, and WIRE, within the row. 7 A wire indicating its sheet source. The wire is arriving at a terminal is marked with a 3-digit wire number, indicating its source. st digit: SHEET, nd digit: ROW, 3rd digit: WIRE In this example, the wire source is SHEET and is labeled wire 7. The source is SHEET, ROW 7, and WIRE, within the row. TYPICAL SYMBOLS, STANDAS and WIRE LABELING CONVENTIONS SHEET iv

5 Line Side 00 Enclosure exterior - bottom L GND N CUSTOMER SUPPLIED FIELD WIRING: 0VAC, -Phase Use conduit hubs with a Nema 4X rating Locate conduit entry on bottom of enclosure, below F Enclosure interior- bottom 0 0VAC L AWG AWG WH 0VAC N 0 3 Earth Ground 30 F - Main Power Fuse Branch Protection Fused Disconnect F FUSE REPLACEMENT NOTES: ) Replace only with fuse type: Class CC, Fast-Acting, 600VAC, 0 Amp Maximum ) Fuses are to be sized 5-60% of the heater full load current. FIELD WIRING LINE TERMINALS #4 - #0 AWG (.6-.6 mm) Use Minimum 60 C Copper Wire Only, F Tightening Torque: 30.0 Lb.-in. (3.4 N-m) Terminals 3 & 7 Torque: 7. Lb-in. (0.8 N-m) 40 0AWG 4 Neutral Bus Line Bus AWG 8AWG 8AWG WH 8AWG WH AWG WH F F - Control Fuse Fused Disconnect Amp. Fast-Acting 5x0mm, 50VAC FUSED DISCONNECT, CONTACTOR, AND CONTROL TRANSFORMER SHEET of 4

6 00 0VAC L 0VAC N 0 L3 L L C-, Power Contactor 0VAC Coil 0 T3 T T C NC A 3 37, 5 37, 36 NC A C-, Coil energized when controller over temperature alarm (Alarm) is clear, front door Control switch is 'RUN' and external interlock is met (optional RLY-) SSR-, Solid State Relay -Phase, Switched Leg Zero Crossing Power Controller FIELD WIRING LINE TERMINALS #4 - #0 AWG (.6-.6 mm) Use Minimum 60 C Copper Wire Only, SSR- Tightening Torque: 6.0 Lb.-in. (0.7 N-m) Terminals 4 & 6 Torque: 7. Lb-in. (0.8 N-m) 50 0AWG 0AWG GN 0AWG WH Earth Ground Enclosure interior- bottom Enclosure exterior - bottom 70 CUSTOMER SUPPLIED FIELD WIRING: 0VAC -Phase Use conduit hubs with a Nema 4X rating Locate conduit entry on bottom of enclosure, below terminal block Heater Case Ground Single Phase Heater HEATER RATING NOTES: ) The maximum resistive heater load is 5 Amps / 800 Watts at 0VAC -Phase. ) Fuses are to be sized 5-60% of the heater full load. POWER CONTROLLER AND ENCLOSURE COOLING SHEET OF 4

7 AWG YL Type K TC Cable L N N.C OUT ~40V 50/60HZ, 5VA TIC-, PID Temperature Controller Door Mount ALM Programmable Alarm ALM Over-temp. Alarm DC Pulse (Sourcing) 3-wire RTD Thermocouple RS-485 PV Retransmit (Sourcing) Event Input /Run Mode OUT D- D+ ma- ma Note: Type K thermocouple: YL is + and is - Type J thermocouple: WH is + and is SW-, SAFE / RUN Switch DPST, Door Mount TEMPERATURE CONTROLLER SHEET 3 OF 4

8 FIELD CONTROL TERMINALS (9-96) #6 - #0 AWG ( mm) Use Minimum 60 C Copper Wire Only, Terminal Torque: Lb.-in. ( N-m) Programmable Alarm Contacts PV Retransmit 4-0mA -wire RS-485 FIELD CONTROL TERMINALS (A-A) #6 - #4 AWG ( mm) Use Minimum 60 C Copper Wire Only, Terminal Torque: 3.5 Lb.-in. (0.4N-m) Optional External Interlock FIELD THERMOCOUPLE TERMINALS (97-98) #4 - #4 AWG ( mm) Use Thermocouple Extension Wire Only, Terminal Torque: 3.5 Lb.-in. (0.4 N-m) Thermocouple AWG YL 430 8AWG ALM PV RS , N.C. RLY- External Interlock Relay A Coil Voltage Supplied by Customer 4, C, A Note: The control interlock circuit is wired through the RLY- normaly open contact from the factory. The control panel will not power the heater until the RLY- coil is energized by the customer. Energizing the coil will enable the interlock. To operate the control panel without energizing the RLY- coil, move wire 36 from the terminal, 4 to the N.C. terminal,. However, energizing the RLY- coil would disable the control panel, as it would open the circuit. + - Enclosure interior- bottom 460 Enclosure exterior - bottom Thermocouple Jack Panel Connector 470 N.O Alarm Dry Contact 5 Amps 50 VAC +ma -ma +D -D 4-0mA PV Retransmit, Sourcing -wire RS External Interlock Coil; Confirm Voltage + : 0VAC / +4VDC - : Neutral / 0VDC 480 CUSTOMER SUPPLIED FIELD WIRING Use conduit hubs with a Nema 4X rating. Locate conduit entry on bottom of enclosure, below terminal blocks NOTES: ) Conductor Sizing to be Determined by NEC and Local Codes ) Control wiring (Terminals 93-98) to be Class II unless customer supplied circuits to Alarm (Terminals 9, 9) are greater than 50 Volts. If customer supplied wiring is greater than 50 Volts, then all control wiring (Terminals 9-98) are to be Class I. CONTROL FIELD CONNECTIONS SHEET 4 OF 4

FAMILY. 1-Phase 1 Up to 25A Up to 40A Up to 80A Up to 600VAC 3-Phase, 2 leg 1 No Up to 33A Up to 80A Gang 2 units

FAMILY. 1-Phase 1 Up to 25A Up to 40A Up to 80A Up to 600VAC 3-Phase, 2 leg 1 No Up to 33A Up to 80A Gang 2 units THE DIN-A-MITE FAMILY 1 Refer to curves on reverse side for specific ratings. ➁ angle fire is not CE approved for conducted or radiated emissions. ➂ Will fit within the width dimension of most comparable